—

CATALOG

WavePro LT Aluminium Busway

• Unparalleled safety and protection

measures
• Wide range of designs meeting cus-
tomer’s stringent requirements
• Lower installation and maintenance
costs
—
WavePro LT Busway System provides
safe and reliable electrical distribution in
commercial and industrial applications.

WavePro LT Busway System reduces

installation cost while providing
superior performance for electrical
contractors and end users.
—
Table of Contents

004-005 Product Overview

006-007 Product Features

008-009 Busway versus Cable

010-011 Electrical Data

012-024 Physical Data

025-028 Busway Installation

029 Check list

030-031 Numbering System

4 WavePro LT Aluminium Busway

—
Product Overview

WavePro LT low-voltage compact busway features rated currents from 250A-4000A,

the ability of providing a neutral busbar with 100% and 200% capacity, and has two
options available: 50% integrated housing ground and 50% internal ground, which
can meet the requirements of various power distribution systems.
The ingress protection grade is up to IP65, suitable for indoor application, the users
can select according to the installation environment.

WavePro LT reference
standards & certificates
Design Standards:
IEC 61439-1 2011 LV switchgear and control
gear assemblies – Part 1: General rules
IEC 61439-6 2012 LV switchgear and control
gear assemblies – Part 6: Busbar trunking
systems (busways)

Product Certificates / Test Reports:

KEMA KEUR/DEKRA

Design software - BDM

BDM is a software dedicated for busway routing design, segmentation and BOM generation.

BDM built in detailed busway product parameters and related design standard, seamless integration with ERP system.

The busway design process is as follows:

Busway
Project creation Plot 3D drawing Set the wall/floor Set Fittings
segmentation
A
PE
L1
L2
)L3
(N
21

Set the
20

BOM finalization BOM export BOM generation Set tap-off units

2800

hanger/support
800

9F
32
19
1200

3000
800

8F

14
3000
800

7F
2000

BDM software
31
18
3000
800

Import the Automatic

6F

14

drawings segmentation
3000
27800
800

5F

Overview routing 14

plan
3000

Automatic BOM
800

4F 9
8

generation 14 7
3
33

33
3

7 23
22 7
3000

Busway pricing
24
120°
7 363
3
36

23
800

7 3F 7

BOM imported
6
12 3
36
0

363
0

0°
0

5
0

5000
03
8

10
4 14 7
00
50
03 80033

into ERP
3

0
3000
3

36

5000
03

05

11
3
3

As-built drawing
36336

50
20

24
12
800

3 2F
00
30

120°
363

of the project
13
3000

14
3
36

23
0

2
0
8

14 25
600

57
600
0
10

5
0

3
10

00

22
0
2999

50

1 61 5 26
4

10
(N)
210

L3
799

Non-standardized
L2 1F
L1 17 14
0

PE A 7
20
00
18

15

27
52
15

15
1000
333

29

16

rate statistics
3

22
33

3
33333

28
3000

30

29
0
10

0
10
00

PE
210
600

L1
L2
L3
(N) A
 WavePro LT Aluminium Busway 5

Production facility
WavePro LT busway factory has the first class equipment capacity and industry-leading CNC machining equipment such as
bronze welding robots, automated assembly lines, GEMA automatic powder coating system, busbar profiles CNC machining
centers made in Germany. Advanced technology delivers short lead times.

Strictly enforced and adopted the management system certifications Welding robot, to ensure stable and reliable welding quality
such as ISO9001, ISO 14001 and OHSAS 18001

Circular sawing machines made in Germany ensure the flat faying Busbar profiles CNC machining centers made in Germany
surface of the busbar. Advanced cutting and plating process brings the
smoothness of conductor section
6 WavePro LT Aluminium Busway

—
Product Features

Light-weight Aluminium alloy housing

• The housing is robust and reliable. The corrosion resistant, has
been tested to withstand 1000 hours salt spray test
• The all-Aluminium housing provides 50% capacity of ground
path
• With low magnetic material housing, WavePro LT busway
system can effectively reduce the eddy current hysteresis loss

Optimized structure design

• With the most concise structure design, WavePro LT busway
has cut the unnecessary weight and improved reliability
• Compact "sandwich" design, which provides good heat
dissipation performance without temperature bottleneck

Advanced conductor processing technology

• Advanced cutting and plating process boosts the smoothness
of conductor section.

Reliable insulation
• The busbar is wholly wrapped with class B insulation polyester
film, which meets the requirements of RoHS and UL94
• Every busway length and fitting must pass the 3750Vac
"hi-pot" test before leaving the factory

Ease of installation
• WavePro LT busway offers removable joint, which is easy for
installation and maintenance
• Large sized Belleville washers ensure even pressure on contact
area
• ±4mm per joint adjustable clearance allows for the expansion
and contraction of busbar
• Unique temperature indicator can remind maintenance in case
of system fault
WavePro LT Aluminium Busway 7

Double-headed torque limiting joint bolt

• No special torque wrench is required. Only a 16mm wrench is
used to fasten the fixed captive torque bolt. When the red
indication disc falls off this indicates joint is properly
tightened
• The bolt is reusable after the top head is broken off by using a
standard torque wrench on the second bolt head
• The standard torque is 66±5N·m

Safety Feature of the Bus Plug

• The rotary handle of plug on the top has clear ON/OFF indication
• The key lock mechanism is set for protecting the plug from
maloperation and any unauthorized access
• Outlet covers prevent unintentional contact of the busbar
• Bus Plugs are automatically grounded on installation. Polarized
engagement of the plug to the busway provides the installer with
positive plug/phase alignment
• Bus plugs with rotary handle are provided with internal
interlocking mechanisms to prevent their doors from being
opened whilst energized, ensuring operational safety

IP Rating
• A variety of shell protection classes meet different application
environment requirements. For different application
environments, WavePro LT busway provides many different
options: IP40, IP42, IP54 and IP65
• Suitable for indoor application
8 WavePro LT Aluminium Busway

—
Busway versus Cable

Installation shortcut: WavePro LT busway weight

Weight: (kg/m)
Busway is quick and easy to install. Customer can save
Rated current (A) 50% housing ground 50% internal ground
considerable cost by using busway as it takes only half the
250 8.8 9.2
time to install when compared to cable.
400 9.9 10.3
500 11.0 11.5
630 12.0 12.7
Good heat dissipation:
800 14.1 15.0
Insulating layers of cables (core insulation and outer 1000 15.8 16.8
insulation) are insulating electrically as well as thermally, 1250 18.9 20.1
while busway use sandwich construction in whole length with 1350 20.5 22.0
totally enclosed housing. Heat disperses through conduction 1600 23.5 24.3
mode. Busway has superior heat dissipation performance 2000 26.9 29.0
compared to cable. 2500 33.4 34.9
3150 48.0 51.9
3800 57.9 62.8
4000 62.3 67.6

table.6-1
2000A, 3P4W

WavePro LT busway dimension

Size: mm
Rated current (A) H
250 89
2000A，3P4W 400 99
H=259mm
500 109
630 119
800 139
1000 154
1250 184
1350 199
1600 219
2000 259
2500 309
2110mm
3150 461
3800 551
fig.6-1 4000 591

table.6-2
 WavePro LT Aluminium Busway 9

Typical application of cable and busway

Below are the drawings to show the differences of typical application between cable and busway system. Cable system requires
one separate cable for each power terminal. Busway system uses a main power supply busway and separates the current close
to the power terminal. It saves installation space and makes whole system more safe.

Cable power supply system Busway power supply system

23 23
22 22
21 21
20 20
19 19
18 18
17 17
16 16
15 15
14 14
13 13
12 12
11 11
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
1 1

fig.7-1

Performance and price comparison of busway and cable

Item Description Busway Cable
1 From transformer to incoming cubicle Max current of busway is up to 4000A, and Higher currents require additional cables per
can match transformers up to 2.5MVA. phase, installed in separate housings and
Busway is 100% load rated in its own housing derating. Additional cable ground is required.
with ground.
2 Power supply control of multistage buildings Riser busways for distributed power to each Multiple circuits are required for each floor
floor enables reduced switchboard sizing. resulting larger riser space and multiple
MCCB's in the main switchboard.
3 Life 20~30 years 15～20 years
4 Alteration loss rate 10～20％ 70～80％
5 Occupying area Reduced size Large cable tray sizing
6 Mechanical strength Strong mechanical strength, high protection Cable tray must be added.
degree, applicable for large span installation.
7 Feature and dimension Customized color, small volume, sandwich Large volume
configuration.
8 Current branch Offering multi plug outlets for plug to Main power supply and cable must be
increase branch circuits without disconnected.
disconnecting power supply, easy
installation.
9 Installation and maintenance Easy installation and disassembly, positive to The main power supply has to be
do electric check for branch circuit without disconnected down when checking either of
disconnecting main power supply. the branch circuit.
10 WavePro LT Aluminium Busway

—
Electrical Data

Product Data Grounding resistance of WavePro LT busway

system (temperature=20℃)
1. Busway conductor: Aluminium bar
2. Material of enclosure: Aluminium
DC resistance (Internal 50% ground bus)
3. Rated operational voltage (Ue): 690V for busway 415/690V for TOU
No. Rated current (A) Resistance (10 -6Ω/m)
4. Rated insulation voltage (Ui): 1000V for busway 690V for TOU
4 250 342.7
5. Rated impulse voltage (Uimp): 8kV
5 400 259.8
6. Rated current (In): Busway: 250A – 4000A,
TOU: 100A – 630A 6 500 210.7
7. Rated frequency (f): 50/60Hz 7 630 178.1
8. Mounting altitude: Not exceed 2000 m 8 800 138.0
9. Pollution degree: 3 9 1000 119.4
10. IP code: Feeder: IP40, IP42, IP54, IP65 10 1250 95.2
Plug-in & TOU: IP40, IP42, IP54 11 1350 86.1
11. Place of installation: Indoor 12 1600 73.4
table.8-1 13 2000 63.3
14 2500 50.4
15 3150 35.0
16 3800 28.6
17 4000 25.2

table.8-2

Ambient Temperature's influence on

application
Within the ambient temperature of 35℃, WavePro LT busway 100
system can continuously operate at rated current. 95
If the busway needs to be continuously operated at higher
90
Rated current Ie[%]

ambient temperature, it should be derated.

85
The busway current-carrying capacity = rated current x
de-rating factor. (As shown in below given tables) 80

Ambient temperature (℃) Factor 75

35 1.00 70
40 0.95
65
45 0.90
60
50 0.85 35 40 45 50 55 60 65
55 0.80 Ambient temperature, 24h average temperature (℃)
60 0.74
65 0.67 table.8-4

table.8-3
 WavePro LT Aluminium Busway 11

Resistance, reactance, impedance and voltage drop

WavePro LT busway has low voltage-drop values. Minimum reactance (X) is due to very close bar spacings (sandwiched
construction) and a non-magnetic housing. Values shown are identical for plug-in and feeder.
Rated Rated shorttime Rated peak 20℃ Full load/Steady-state (50Hz)
current tolerant current tolerant current Voltage Drop-Concentrated Load①
(Icw) (Ipk) Resistance Resistance Reactance Impedance
Line-to-Line (V/m) @ 100% Rated Load
A kA/s kA (10-6Ω/m, Line-to-Neutral) cosφ=0.6 cosφ=0.7 cosφ=0.8 cosφ=0.9 cosφ=1.0
100 10 17 171.3 187.9 35.3 191.2 0.024 0.027 0.030 0.032 0.033
160 10 17 171.3 187.9 35.3 191.2 0.039 0.043 0.048 0.051 0.052
200 10 17 171.3 187.9 35.3 191.2 0.049 0.054 0.059 0.064 0.065
250 10 17 171.3 187.9 35.3 191.2 0.061 0.068 0.074 0.080 0.081
400 30 63 129.9 148.7 29.5 151.6 0.078 0.087 0.095 0.102 0.103
500 30 63 105.3 128.3 25.6 130.8 0.084 0.093 0.102 0.110 0.111
630 30 63 89.0 108.8 22.8 111.1 0.091 0.101 0.110 0.118 0.119
800 30 63 69.0 84.0 19.1 86.2 0.091 0.100 0.109 0.116 0.116
1000 50 105 59.7 74.9 17.1 76.8 0.101 0.112 0.122 0.130 0.130
1250 50 105 47.6 60.3 14.5 62.0 0.103 0.114 0.123 0.131 0.130
1350 50 105 43.0 52.1 13.6 53.8 0.098 0.108 0.116 0.124 0.122
1600 50 105 36.7 44.7 12.1 46.3 0.101 0.110 0.119 0.126 0.124
2000 50 105 31.7 40.6 10.9 42.0 0.115 0.125 0.135 0.143 0.141
2500 50 105 25.2 30.8 9.1 32.1 0.111 0.121 0.130 0.137 0.133
3150 80 176 17.5 21.4 5.8 22.2 0.095 0.104 0.112 0.119 0.117
3800 80 176 14.3 17.5 5.0 18.2 0.096 0.104 0.112 0.118 0.115
4000 80 176 12.6 15.5 4.8 16.2 0.091 0.099 0.106 0.111 0.107

table.9-1
Note:
①Concentrated Load: Voltage Drop= I（Rcos + sin ）
Distributed Load: Voltage Drop= [ I（Rcos + sin ）]/2
12 WavePro LT Aluminium Busway

—
Physical Data
Straight lengths

Straight lengths: Plug-in and feeder

Feeder busway has the minimum length of 400mm, and the maximum length of 3000mm. Other lengths can customize as
needed.
Plug-in busway has the minimum length of 1000mm, and the maximum length of 3000mm.
Plug-in busway has a flexible design with optional plug outlets on both sides. The minimum space between plugs is 600mm
and up to 4 plug outlets may be fixed on each side of the 3-meter standard length. The customer may reserve plug outlets for
extension in the future when changes occurs in terms of the equipment load or busway run.

600mm 600mm 600mm

℄ JOINT

3000mm ℄ JOINT

fig.10-1

600mm 600mm
℄ JOINT
℄ JOINT

3000mm

fig.10-2
Straight length busway

Joint cover

Side ground plate

Straight length busway
Joint

Double-headed torque limiting joint bolt

fig.10-3
 WavePro LT Aluminium Busway 13

W=128mm
W=128mm

H H

fig.13-1 fig.13-2

Rated current H Approximate Weight (kg/m) fig.

(A) (mm) Housing ground Internal ground
250 89 8.8 9.2 13-1
400 99 9.9 10.3
500 109 11 11.5
630 119 12 12.7
800 139 14.1 15
1000 154 15.8 16.8
1250 184 18.9 20.1
1350 199 20.5 22
1600 219 22.7 24.3
2000 259 26.9 29
2500 309 32.2 34.9
3150 461 48 51.9 13-2
3800 551 57.9 62.8
4000 591 62.3 67.6

Note: Fig 13-1 and Fig 13-2 show arrangement with housing ground, dimensions are the same for internal ground bar arrangement

Fittings UP
WavePro LT busway system has a complete family
of fittings to meet virtually all layout
requirements using the compact minimum sizes.
Special turns such as flat angles greater than 90°
and crosses are also available. Each piece of
busway is labeled to maintain proper phasing. All
housing width and depth dimensions are
identical to straight lengths.

LEFT RIGHT

PE A B C N
DOWN
14 WavePro LT Aluminium Busway

—
Physical Data
Elbows

Flatwise elbow
L2
0 =5 Size：mm
=50 00
L1 Rated current（ A） Minimum
L1 L2
℄J 100 224 224

℄ JO
OI
NT
160 224 224
INT 200 224 224
250 224 224
Flatwise elbow 400 229 229
500 234 234
630 239 239
800 249 249
L2 1000 257 257
=5
0 00
= 50 1250 272 272
L1
1350 279 279
1600 294 294
℄J
℄ JOIN

OI 2000 309 309

NT
2500 342 342
T

3150 410 410

Edgewise elbow 3800 455 455
4000 475 475

Edgewise elbow
For busway of all current levels, L1 and L2 standard
dimensions are as shown in the figures, with minimum size:
245mm.

L2
=5
Flatwise offset
T
IN

00
Size：mm
JO

0
=50
℄

L1 Rated current（ Minimum

00
=5 A） L1 L2 L3
L3
℄J 250 224 150 224
OI
NT 400 229 150 229
500 234 150 234
630 239 150 239
Flatwise offset
800 249 150 249
1000 257 150 257
1250 272 150 272
1350 279 150 279
L2 1600 294 150 294
=5
00 ℄J 2000 309 150 309
00 OI
=5 NT
L1 2500 342 150 342
3150 410 150 410
00
=5 3800 455 150 455
℄J L3
OI 4000 475 150 475
NT

Edgewise offset
Edgewise offset For busway of all current levels, L1, L2 and L3 standard
dimensions are as shown in the figures, with minimum size
L1=245mm, L2=150mm, L3=245mm.
 WavePro LT Aluminium Busway 15

—
Physical Data
Tees

Flatwise tee
Size：mm
℄J
OI Rated current（ A） Minimum
NT
00 L1 L2/L3
=5
L3 250 224 224
400 229 229
500 234 234
00 L1 630 239 239
=5 =5
L2 00
800 249 249
NT 1000 257 257
℄J OI
OI ℄J 1250 272 272
NT
1350 279 279
1600 294 294
Flatwise tee
2000 309 309
2500 342 342
3150 410 410
3800 455 455
4000 475 475
For busway of all current levels, L1, L2 and L3 standard dimensions are as
shown in the figure.

Edgewise tee
Size：mm
℄J Rated current（ A） Minimum
OI
NT
0 L1 L2/L3
=70
L3 250 300 340
400 300 350
500 300 360
00
=7 L1 630 300 370
L2 =5
00 800 300 390
1000 300 405
NT
℄J OI
OI
NT ℄J 1250 300 435
1350 300 450
1600 300 480
Edgewise tee 2000 300 510
2500 300 560
3150 300 495
3800 300 540
4000 300 560
L1, L2 and L3 standard dimensions are as shown in the figure.
16 WavePro LT Aluminium Busway

—
Physical Data
Cross

NT Flatwise cross
OI
℄J Size：mm
L1 Rated Minimum
=5 current（ A） L1
00 L2 L3 L4
250 224 224 224 224
T
IN 400 229 229 229 229
JO
L3 ℄ 500 234 234 234 234
=5
00 00 630 239 239 239 239
=5
L4
800 249 249 249 249
NT 1000 257 257 257 257
OI
℄J 1250 272 272 272 272
1350 279 279 279 279
00
=5 1600 294 294 294 294
L2
2000 309 309 309 309
℄J 2500 342 342 342 342
OI
NT Flatwise cross 3150 410 410 410 410
3800 455 455 455 455
4000 475 475 475 475
For busway of all current levels, standard dimensions are as shown in the

Edgewise cross
Size：mm
Rated Minimum
NT
OI current（ A） L1
℄J L2 L3 L4
250 300 372 300 372
L1
=5 400 300 382 300 382
00
500 300 392 300 392
630 300 402 300 402
T
IN 800 300 422 300 422
L3 JO
= ℄ 1000 300 437 300 437
500
700 1250 300 467 300 467
L 4=
1350 300 482 300 482
NT 1600 300 512 300 512
OI
℄J
2000 300 542 300 542
2500 300 607 300 607
3150 300 527 300 527
00
=7 3800 300 572 300 572
L2
4000 300 592 300 592
℄J
OI Edgewise cross
NT
For busway of all current levels, standard dimensions are as shown in the
 WavePro LT Aluminium Busway 17

—
Physical Data
Flanged End

Flanged end and end tap box can be used in connection with switchgear and transformer of any type and users can determine
the spacing between the stubs of the bus bar based on the specific applications.

0
20

℄ JOINT

K
0
70
L=
K

B
A

A B
80

128 H
b

A A
b

128
b

40
20
200
80

140
125

80 a a a 80
K K K W
B
FLANGED END STUB AN
PL VIEW SECTION `A' - 'A' SECTION `B' - 'B'

Note:
1. As a standard flanged end, when the bus bar current is less than or equal to 1600A, K=100mm; when the bus bar current is more than 1600A,
K=120mm. 2.All dimensions provided are for standard products. Please contact our engineers for customized products' dimensions.
18 WavePro LT Aluminium Busway

—
Physical Data
Flanged End

Flanged end

15 14-φ 7 X 10 60 A 60 15

15 8-φ 7 × 10 60 A 60 15

B
C

H
B
C

F
15

15
E D

Size：mm
Rated current (A) H A B C D
Housing ground Internal ground Housing ground Internal ground
250 88 35 39 90 120 390 490
400 98 35 39 100 130 390 490
500 108 35 39 110 140 390 490
630 118 35 39 120 150 390 490
800 138 35 39 140 170 390 490
1000 153 35 39 155 185 390 490
1250 183 35 39 185 215 390 490
1350 198 35 39 200 230 390 490
1600 228 35 39 230 260 390 490
2000 258 35 39 260 290 450 570
2500 323 35 39 325 355 450 570
3150 460 35 39 462 492 450 570
3800 550 35 39 552 582 450 570
4000 590 35 39 592 622 450 570

table.16-1

Note:
1.As shown in the figure, for the location of the hole of outboard, it shall be 15mm away from the outer edge; while for the location of the one of inboard, it
shall be 60mm away from the inner edge. The rest distance wherein is given uniformly for mid holes according to situation.
2.E and F indicate the distance between the centers of two adjacent holes, and the value shall be limited with the extension from 100mm to 250mm, E and
F will be confirmed and sent to the customer when the end tap box dimension is confirmed.
 WavePro LT Aluminium Busway 19

Flanged end details

2-M 4-M 6-M 2-M 4-M 6-M

140
140

A B

A B

A B
A B

A B

A B

C C C K K K K W C C C
K K K K W W W
W W
3L+100%N+50% type A type B type C 3L+100%N+50% type A type B type C
Housing ground Internal ground

Size：mm
Rated current (A) A B C K 2-M Type
250 20 40 - 100 2-φ11 A
400 20 40 - 100 2-φ11 A
500 25 50 - 100 2-φ14 A
630 25 50 - 100 2-φ14 A
800 20 40 40 100 4-φ14 B
1000 20 40 40 100 4-φ14 B
1250 30 60 60 100 4-φ18 B
1350 30 60 60 100 4-φ18 B
1600 25 50 50 100 6-φ18 C
2000 30 60 60 120 6-φ18 C
2500 30 60 60 120 6-φ18 C
3150 25 50 50 120 6-φ18 C
3800 30 60 60 120 6-φ18 C
4000 30 60 60 120 6-φ18 C

Note: For the current equal to or above 3150A, two bars shall be adopted for per phase, and the hole dimension shown in the tab shall be furnished in both
bars.
20 WavePro LT Aluminium Busway

—
Physical Data
Flanged End

Flanged end cutout and hole pattern

A
80

16-Ø7*9
20
L1 L2
b

M1
N
b

20

M
b

L1
80

80 a a a 80

Size：mm
M
Rated current (A) N
4 Wire 2-M
250 330 430 60
400 330 430 70
500 330 430 80
630 330 430 90
800 330 430 110
1000 330 430 125
1250 330 430 155
1350 330 430 170
1600 330 430 200
2000 390 510 230
2500 390 510 295
3150 390 510 432
3800 390 510 522
4000 390 510 562

1."A" indicates the length of end tap box while "B" indicates the width, they are based on the site situation.
2."L1" and "L2" are based on the location of flanged end. For standard product, they' are the same.
3."M1" is based on the location of flanged end. For standard product, M1=M/2.
4.As shown in the figure, the hole in the corner shall be 80mm away from one edge of end tap box and 20mm away from the other, the rest distance
wherein is given uniformly for mid holes according to situation.
5."a" and "b" indicate the distance between the centers of two adjacent holes, and the value shall be limited with the extension from 100mm to 250mm.
 WavePro LT Aluminium Busway 21

—
Physical Data
Wall Flange

Wall flange

W1 W1
W1/2 W1/2
50

6-Φ 14

W2
W

50 50
H2

H1
H

Note:
1. W indicates the width of busway while H indicates the height;
2. A indicates the width of cutout while B indicates the height;
3. W1 indicates the external width of flange while H1 indicates the height;
4. W2 indicates the internal width of flange while H2 indicates the height;
5. The flange is dimidiate;
6. Flange is necessary in both sides of the cutout;
50

7. Flange is fixed against the wall with internal expansion bolt.

Size：mm
Rated current External dimension of busway Dimension of cutout External dimension of wall flange Internal dimension of wall flange
(A) W×H A×B (≥) W1×H1 (≥) W2×H2 (≥)
Al Al Al Al
250 128×88 230×190 215×390 140×100
400 128×98 230×200 215×400 140×110
500 128×108 230×210 215×410 140×120
630 128×118 230×220 215×420 140×130
800 128×138 230×240 215×440 140×150
1000 128×153 230×255 215×455 140×165
1250 128×183 230×285 215×485 140×195
1350 128×198 230×300 215×500 140×210
1600 128×228 230×330 215×530 140×240
2000 128×258 230×360 215×560 140×270
2500 128×323 230×425 215×625 140×335
3150 128×460 230×562 215×762 140×472
3800 128×550 230×652 215×852 140×562
4000 128×590 230×692 215×892 140×602
22 WavePro LT Aluminium Busway

—
Physical Data
Other Fittings

End tap box

WavePro LT busway system tap boxes are used where a run of busway is fed by cable. We offer end tap box in standard size
(1m×1m×1m), while we can also supply with nonstandard box according to site measurements.
All provided dimensions are for standard products. Please contact our engineers for customized product's dimensions.

Terminal cover
Terminal cover is installed to terminate the busway to prevent ingress of external materials/particles and contact with live
parts, thus enclosing the whole busway system.

Terminal Cover
 WavePro LT Aluminium Busway 23

Expansion length Reducer

Expansion length is the transition section compensating This transition section is used for reducing busbar size
thermal expansion, it is normally set at each 60m in linear according to the final load, it provides users with more
distance. economic power transmission and distribution method.

W=4 ℄ JOINT
68
770 ℄ JOINT ℄ JOINT
L1=
H1

H4

500
L=1 000
L=1

H3

℄J
OIN
T ℄J
OIN
T
Note: H1=H+67 (H is bus height)
Note: H3, H4 is the height of the busway.
Please refer to table.11-1.

Transposition section
Transposition section is the transition part used for changing phase sequence of the busbar. Its minimum size is 1500mm.
The phase sequence of both sides needs to be provided by the customer.

W= ℄ JOINT
550
770 N

L1 = C
B
A
PE
H2

PE
A
B
C
N

500
L=1

℄J
OIN
T

Note: H2=H+200mm (H is busbar height)

Note:
1. For H dimensions please refer to table.11-1.
2. All dimensions provided are for standard products. Please contact our engineers for customized product's dimensions.
24 WavePro LT Aluminium Busway

—
Physical Data
Plugs

Bus plug
W
L
WavePro LT bus plugs are used to Supply electrical power
directly to the load from the busway system. The protection
component in a bus plug can be either a circuit breaker or
fuse.
H

3-Pole or 4-Pole ABB TMax circuit breakers may be installed

in the plug for load protection including accessories of
circuit breakers such as rotary handles, shunt release,
thermal magnetic release and leakage-current protection
module.

Physical data of plug (L×W×H) mm

*For any nonstandard dimension, please contact us.

W
Plug Plug size (L x W x H), mm MCCB
L rating Manual operation Rotary handle thermal-agnetic electronic trip
(A)
16 450 x 240 x 260 450 x 240 x Tmax XT1 Tmax XT2
25 (260 + 70) Tmax XT4
H

32
40
50
63
80
100
125
160
200 550 x 260 x 280 550 x 260 x Tmax XT3 Tmax XT4
W (280 + 70) Tmax XT4
250
400 650 × 300 × 300 650 × 300 × Tmax T5 Tmax T5
(300 + 70)

Note: Additional 70mm is considered for installing the rotary handle

L
H
 WavePro LT Aluminium Busway 25

—
Busway Installation

9.00
17.00 Edgewise hanger (Horizontal)
R7
.50
The edgewise hanger is used when the busway is edgewise
Ceiling installed. It is suitable for all ampere ratings.
11.50
7.00

11

2.00
35.00
Drop rod by customer

Drop rod by customer

Buway

0
.0
30
40.00
Edgewise Solid Drawing
clips
15.00

11

R2
15.00
30.00

R7.50
Edgewise hanger
2-11×25
5.00

33.00 20.00
9.50

25 168 25 3800
9.00
350 Spread Drawing

fig.26-1

9.00
15.00 Flatwise hanger (Horizontal)
R7
.50
The flatwise hanger is used when the busway is flatwise
Ceiling 11
installed.
10.00
14.50

14.00

It is suitable for all ampere ratings. But dimension of the

.0

Busway
Drop rod by customer

Drop rod by customer

30

30
Solid Drawing
flatwise installation beam is based on the ampere rating. In
13.00
the pic below W is the width of the busway.
Flatwise
clips 9.00
11

R2
30.00

R7.50
Flatwise hanger
15.00
8.00

12.00 28.00
12.50

25 W+40 25
W+220 Spread Drawing

fig.26-2

6
Hanger Holder
2-13×30
Fixed hanger (Vertical)
13×30
The fixed hanger is used when the busway is vertically
60

Wall
40
Hanger Holder
L1
90
150
installed.
Hanger Beam
Fixation Hanger
It is installed on the wall between the two floors. It keeps the
L2
L1

2-13×30

168 busway from moving horizontally. It is suitable for all ampere

W
Busway
2-13×30 ratings. Fixed hanger has two parts, a pair of "Hanger Holder"
Busway
25 25
which are perpendicular to the wall and a "Hanger Beam"
which is parallel with the wall.

fig.26-3 Note:
1. L1 and L2 are customized based on different projects. Other dimensions
are for standard products.
2. Fxation hangers are provided by the installation company as a Standard
Practice. It is charged separately when supplied by the factory, according
to the dimension provided.
26 WavePro LT Aluminium Busway

—
Busway Installation

Spring hanger (Vertical)

Spring hanger is used in each floor to support vertically installed busway's weight.
Spring hanger is connected with the busway by bolt.
Spring hangers have different spring quantities for different ampere rating busways. Please refer to table.27-1.

1
2
210
3
4

5
178
303

6
100

ABCN Accessories:
1. Spring supporter
2. Hex head bolt
3. Double-headed bolt
4. Spring
5. Cushion
fig.27-1 6. Channel steel base

Rated current (A) Spring Qty

250-800 2
1000-2500 4
3150-4000 6

table.27-1

Note:
1. All dimensions are in mm.
2. All dimensions provided are for standard products. Please contact our
engineers for customized products' dimensions.
 WavePro LT Aluminium Busway 27

Minimum clearance required for heat dissipation

Ceiling
Ceiling Wall

100

125
Wall Wall 150 Wall

25 25
65

fig.28-1

Wall Busway Minimum clearance required for Plug-in

box installation
Installation of bus plug
When the busway is horizontally or vertically installed near the
wall, a minimum clearance is required for Plug-in box
installation.
Pls refer to below table.28-1

Bracket Arm

Upright Installation
L fig.28-2

Floor

Horizontal installation
Horizontal through-the-wall installation
For dimensions of through-the-wall installation, please refer
500

W+100 W+100
Wall to the left figure.
H+100

500 400 500

fig.28-3
28 WavePro LT Aluminium Busway

—
Busway Installation

Wall
Vertical installation
For installing vertical bus run, please refer to the fig.29-1 for
dimension of cut holes. It shall be ensured that the spacing
between every two runs of busway exceeds 400mm if there

100
W+100 W+100 are two or more than two vertical runs of busway installed in
Wall H+100 the same riser.

Key points in Vertical installation

• In vertical installation, the distance between joint and
ground should not be less than 0.56m, while distance
between busway and wall backwards should be more than
500 400 0.1m
• Busway installed in riser should be reinforced in the center
fig.29-1 (generally when the space between floors exceed 4m or
according to the user's special requirements)
• In vertical installation, spring bracket should be installed
first and then busway, together with the spring bracket, can
be fixed on the channel steel bed. Switch the spring to
adjust the nut so that bracket spring can naturally bear the
weight of busway
• The central distance between two neighbor vertical busways
should be more than 0.4m. If have the special situation,
please contact with project engineer
 WavePro LT Aluminium Busway 29

—
Check list

Item Details
Conductor □ Aluminium
Rated capacity □ 250A □ 400A □ 500A □ 630A □ 800A □ 1000A □ 1250A
□ 1600A □ 2000A □ 2500A □ 3150A □ 4000A
Number of phase □ 3L+50% Housing ground □ 3L+100%N+50% Housing ground
and wire □ 3L+100%N+50% Internal ground □ 3L+200%N+50% Housing ground
□ 3L+200%N+50% Internal ground
Frequency □ 50Hz □ 60Hz
Voltage □ 415V □ 690V
Certification □ IEC □ Others (consult the manufacturer in advance)
Degree of □ IP40 □ IP42 □ IP54 □ IP65 □ Others
protection
Short withstand □ 10kA □ 20kA □ 30kA □ 50kA □ 65kA □ 80kA
current@1s
Color □ RAL7000 □ RAL9001 □ Others (please specify)
Model □ Plug-in busway: _________meter (s) □ Feeder busway: _________meter (s)
Number of Plug □1 □2 □3 □4 □ One side □ Both side
Outlets
Accessories □ L type horizontal elbow (inside N phase), Qnty: _______ □ L type horizontal elbow (outside N phase), Qnty: _______
□ L type vertical elbow (above N phase), Qnty: _______ □ L type vertical elbow (under N phase), Qnty: _______
□ T type horizontal elbow (inside N phase), Qnty: _______ □ T type horizontal elbow (outside N phase), Qnty: _______
□ T type vertical elbow (above N phase), Qnty: _______ □ T type vertical elbow (under N phase), Qnty: _______
□ Terminal, quantity: _______ □ Flanged end, quantity: _______
□ Reducer, quantity: _______ □ Expansion length, quantity: _______
Plug □ Rotary handle operation □ Manual operation
Rated current ___A, quantity: ___ ___A, quantity: ___ ___A, quantity: ___ ___A, quantity: ___ ___A, quantity: ___ ___A, quantity: ___
___A, quantity: ___ ___A, quantity: ___ ___A, quantity: ___ ___A, quantity: ___ ___A, quantity: ___ ___A, quantity: ___
Short-circuit current ___A
Installation Hanger □ Horizontal, quantity: ________ □ Vertical, quantity: ________
Delivery date
Mode of shipping
Packaging
requirement
Address of
destination
Contact Person Info.
Contact
Special requirement

table.30-1
30 WavePro LT Aluminium Busway

—
Numbering System
Lengths and fittings

WT B FD EL 1 00 A 40

40: IP40
42: IP42
54: IP54
65: IP65

Conductor
A: Aluminium

03: 250A
04: 400A
05: 500A
06: 630A
08: 800A
10: 1000A
12: 1250A
13: 1350A
16: 1600A
20: 2000A
25: 2500A
32: 3150A
38: 3800A
40: 4000A

Service:
1: 3L+50%Housing PE
2: 3L+N+50%Housing PE
4: 3L+N+50%Internal PE
6: 3L+2N+50%Housing PE
7: 3L+2N+50%Internal PE

CSLN: Straight Length

CFEN: Flanged End
EL: Elbow
ZL: Offset
TE: Tee
CL: Cross
TREN: Reducer
ELNN: Expansion unit
TPLN: Transposition Length
JONT: Joint
OTLT: Outlet
CTCN: Terminal Cover

FD: Feeder & Fittings

Pn: Plug-in Busway (with outlet)

Busway

WavePro LT

EL: Elbow
LEIN: Edgewise (N inboard)
LEON: Edgewise (N outboard)
LFNN: Flatwise
ZL: Offset
ZENN: Edgewise
ZFUN: Flatwise (N phase Up)
ZFDN: Flatwise (N phase Down)
TE: Tee
TEIN: Edgewise Tee (N inboard)
TEON: Edgewise Tee (N outboard)
TFNN: Flatwise Tee
CL: Cross
CFNN: Flatwise Cross
CENN: Edgewise Cross

Samples:
1. IP54, 4000A Elbow, 3L+100%N+50% Housing PE, Aluminium Conductor: WTBFDEL340A54
 WavePro LT Aluminium Busway 31

—
Numbering System
Busway plugs & Accessories

Busway plugs Accessories

WT P R 3P 10 40 XT S WT A SPHR 08

-: w/o Shunt Trip S: with Shunt 00: End Tap Box

Trip 03: 250A
04: 400A
Breaker 05: 500A
06: 630A
40: IP40 08: 800A
42: IP42 10: 1000A
54: IP54 12: 1250A
13: 1350A
02: 25A 16: 1600A
03: 32A 20: 2000A
04: 40A 25: 2500A
05: 50A 32: 3150A
06: 63A 38: 3800A
08: 80A 40: 4000A
10: 100A
13: 125A ETB: End Tap Box
16: 160A SPHR: Spring Hanger
20: 200A HE: Edgewise Hanger
25: 250A HF: Flatwise Hanger
32: 315A HX: Fixed Hanger
40: 400A HPP: Press Plate - Flatwise
VPP: Press Plate - Edgewise
3P: 3 Poles Breaker with Neutral FLC: Flex Connection
Line CNB: Connecting Bar
4P: 4 poles breaker with 4 trips JSH: Joint Cover
WF: Wall Flange
M: Manual Mechanism R: Rotary OTH: Others
Mechanism
Accessory
Plugs
WavePro LT
WavePro LT

Information provided is subjected to change without notice. Please verify all details with Industrial Solutions.
—
ABB Ltd.
Distribution Solutions
Electrification
P.O. Box 8131
CH-8050 Zurich, Switzerland

abb.com/contact

1SXH3432005_EN Rev A 06-2020

SH-HG