1

Rotonivo ® Level limit switch

Series RN 3000 / 6000
Technical information / Instruction manual
Table of contents
2
Page

Safety notes/ Technical support 2

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3
Introduction 3

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Function 4
4
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Technical data 6

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Approvals 14 5
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Options 15

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Mounting 16
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Electrical installation 20

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Signal and alarm output 25

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Setting/ Sensitivity 28 8
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Maintenance 29

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9
Notes for use in Hazardous Locations 30

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Disposal 32
10

Subject to technical change We assume no liability for typing errors.

All dimensions in mm (inches). Different variations than specified are possible.
Please contact our technical consultants.
11

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RN 3000 / 6000 c gi010121 page 1
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Safety notes / Technical support
2
Notes
• Installation, maintenance and commissioning may be accomplished only by qualified technical personnel.
• The product must be used only in the manner outlined in this instruction manual.

3
Special attention must be paid to warnings and notes as follows:

WARNING
4
Relates to a caution symbol on the product: A failure to observe the necessary
precautions can result in death, serious injury and/ or considerable material damage.

WARNING

5 Relates to a caution symbol on the product: Risk of electric shock

WARNING

6 A failure to observe the necessary precautions can result in death, serious injury
and/ or considerable material damage.

This symbol is used, when there is no corresponding caution symbol on the product.

A failure to observe the necessary precautions can result in considerable material

7 CAUTION damage.

Safety symbols
8
In manual and on Description
product
CAUTION: refer to accompanying documents (manual) for details.

9 Earth (ground) Terminal

Protective Conductor Terminal

10
Technical support
Please contact your local supplier (for address see www.uwt.de). Otherwise you can contact:

11 UWT GmbH Tel.: 0049 (0)831 57123-0

Westendstr. 5 Fax: 0049 (0)831 76879
D-87488 Betzigau info@uwtgroup.com
www.uwtgroup.com

12
page 2 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Introduction

Applications 2

The ROTONIVO is an electromechanical Level limit switch and The ROTONIVO is normally screwed into the lateral container
is used for level monitoring of bulk goods. wall so that it is in level with the filling height to be registered and
monitored.
The units can be delivered with a wide range of Ex-approvals 3
for use in Hazardous Areas. The device can also be mounted from the top of the container. In
this case an extension piece is used to mount the probe level with
They can be equipped for process over- and lowpressure and the height to be registered.
also for very high or low process temperatures.
The length of the probe can be up to 4 m (158") with an extension
Selected applications: tube or up to 10 m (394“) with an extension rope.
4
• building materials industry The use of a sliding sleeve for the version RN 3002/ RN 6002 is
lime, styrofoam, moulding sand, etc. recommended so that the switch point can be changed easily
• food industry during operation of the device.
milk powder, flour, salt, etc.
• plastics industry
plastics granules etc.
•
•
timber industry
chemical industry
5
• mechanical engineering

6
RN 3001
RN 3002-rope
RN 3002 RN 6001
RN 6002-rope
RN 6002 with pendulum shaft

optional
sliding RN 3001 7
sleeve RN 6001

RN 3004
RN 6004
10
RN 3003
RN 6003

11

12
RN 3000 / 6000 c gi010121 page 3
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Function

2 A measuring vane is driven by a synchronous motor. The Fail safe alarm

bearing of the motor inside the housing allows it to swing. The With the option fail safe alarm it is possible to recognize a fault of
motor is fixed to a switching lug. the unit in time and to initiate an alarm relay. The following faults
are observed:
If the vane is uncovered, a spring pulls the motor and switching
lug to the left position (figure 1). • Motor
• Gear
3 When material covers the vane and thus stops the rotation, the • Electronic for motor power supply
motor and switching lug swings to the right position (figure 2). • Supply voltage failure
The signal output indicates "covered" and the motor is stopped. • Defect of the connecting wires

When the vane becomes uncovered due to falling material, Functional safety SIL2 (IEC 61508)
the spring pulls the motor and switching lug back to the left With option Functional safety the unit observes the motor, gear
position (figure 1). The motor is started and the signal output and electronic. The result of this diagnostics is present on the
4 indicates "uncovered". signal output, which states the full/ empty condition.

Switchable signal output (Fail safe high/ low)

With version "Universal voltage", "PNP" and optional "AC" a
Switch for Switching Switch for
switchable signal output FSH/ FSL is integrated.
signal output lug motor stop
Signal output delay:
5 The version "Universal voltage" and "PNP" has an integrated
adjustable delay for the signal output.

6 Figure 1

7
Figure 2

Selection guide
8 RN 3001 RN 3001 RN 3002 RN 3002-rope RN 3003 RN 3004
RN 6001 RN 6001 RN 6002 RN 6002-rope RN 6003 RN 6004
pendulum shaft

Full detector x x* x x x x

10 Demand detector x x* x x
Empty detector x x* x x
Vertical mounting x x x x* x
Oblique from the top x x** x
Horizontal mounting x x x
11 Oblique from the bottom x x

* consider max. permitted mech. traction force

** only with option "bearing at tube end"

12
page 4 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Function

Shaft sealing and metal material

2

Application Material of Radial rotary shaft sealing (1) Metal Bearing

NBR (Nitrile FPM PTFE Aluminium Stainless steel (2)
Stainless steel
Butadiene Rubber 1.4301/ SS 304
Animal feed press x x x 3
Synthetic granules, powders x x
Salt x x x
Dust filter (temp. up to 392°F) x x
Dust filter (temp. up to 302°F) x x
Bitumen x x 4
Cement x x
Wood chip dryer x x
Pressure conveying vessel, 8 bar x x
Sugar x x
Flour x x 5
Carbon black x x

Shaft sealings are available as well food grade conform and metal detectable (see options pos.17 and 29y). According to selected
(1)

process temperature and process pressure they are delivered consisting of the following materials:
NBR max. 80°C and max. 0.8 bar
FPM max. 150°C and max. 0.8 bar 6
PTFE max. 250°C and max. 0.8 bar
PTFE max. 80°C/ 150°C/ 250°C and max. 5 bar/ 10 bar
(2)
In particular cases 1.4404 (SS316L) is recommended

7
Electronic
RN 3000
Output signal
Power supply FSH/ Adjustable Fail safe
SPDT (1) DPDT PNP
FSL (2) delay alarm 8
AC version 24 V or 48 V or 115 V or 230 V AC • - - - - -
DC version 24 V DC • - - - - -
DC version 24 V DC PNP - - • • • -
Universal
24 V DC/ 22 .. 230 V AC • - - • • option
voltage
RN 6000
9
Output signal
Power supply FSH/ Adjustable Fail safe
SPST SPDT (1) DPDT PNP
FSL (2) delay alarm
AC version 24 V or 48 V or 115 V or 230 V AC - • - - - - -
DC version 24 V DC - • - - - - -
10
Universal
24 V DC/ 22 .. 230 V AC - - • (3) - • • option
voltage
Universal
24 V DC/ 22 .. 230 V AC • • (4) - - • • -
voltage SIL2

(1)
Microswitch, with Universal voltage Relais 11
(2)
Switchable signal output (Fail safe high/ low)
(3)
For Ex approval "Increased safety" (pos.2 C,R,S,4) not in combination with option Fail safe alarm
(4)
Additional output, not SIL conform

12
RN 3000 / 6000 c gi010121 page 5
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
2 Dimensions
Housing versions

Series RN 3000 Series RN 6000

Standard Standard
3

5
Series RN 6000
de explosionproof with increased Series RN 6000
safety terminal box d flameproof/ explosionproof

8 Extensions

RN ..001 Process
temperature
A

150°C (302°F) 200mm (7.87”)

9 250°C (482°F) 200mm (7.87”)

350°C (662°F) 300mm (11.8”)

Flush welding

600°C (1112°F) 400mm (15.7”)

1.100°C (2012°F) 700mm (27.6”)

socket

10

11 Thread/ flange Temperature Triclamp EHEDG

extended shaft ED class I

With measuring vanes "boot shaped" and "hinged vane" the length "L" can be increased by 10mm (0.39"). Details see selection code pos.10.

12
page 6 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data

RN ..002 2
Process
temperature
A

150°C (302°F) 200 mm (7.87”)

250°C (482°F) 200 mm (7.87”)

Without sealing 350°C (662°F) 300 mm (11.8”)

and bearing at 600°C (1,112°F) 400 mm (15.7”) 3

Flush welding
tube end (see also
1.100°C (2,012°F) 700 mm (27.6”)
option pos.32)

socket
4

Thread/ Flange Temperature EHEDG

extended shaft Triclamp ED class I

With measuring vanes "boot shaped" and "hinged vane" the length "L" can be increased by 10mm (0.39"). Details see selection code pos.10. 6
RN ..002 rope

Type standard (pos.1 C) Type reinforced (pos.1 H)

(max. 4 kN load) (max. 28 kN load)

10

Temperature
extended shaft
350/ 600°C
Temperature
(662/ 1,112°F)
11
extended shaft
150/ 250°C
Thread/ Flange Thread/ Flange (302/ 482°F)

With measuring vanes "boot shaped" and "hinged vane" the length "L" can be increased by 10mm (0.39"). Details see selection code pos.10.

12
RN 3000 / 6000 c gi010121 page 7
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
2 RN ..003 Process
temperature
B

80°C (176°F) 10 mm
0.8 bar (11.6 psi) (0.39”)

80°C (176°F) 75 mm
5/ 10 bar (73/ 145 psi) (2.95”)

3
150/ 250°C
(302/ 482°F) 210 mm
0.8/ 5/10 bar (8.27”)
(11.6/ 73/ 145 psi)

Material C
steel ø55 mm (ø2.17”)

4 aluminium ø60 mm (ø2.36”)

Vane D
50 mm x .. mm
139 mm (5.47”)
(1.97” x ..”)

Temperature 98 mm x .. mm
5
187 mm (7.36”)
(3.86” x ..”)
extended shaft

RN ..004
Process
A
6 temperature

150°C (302°F) 200 mm (7.87”)

250°C (482°F) 200 mm (7.87”)

350°C (662°F) 300 mm (11.8”)

600°C (1,112°F) 400 mm (15.7”)

Flush welding
7

socket

Thread/ Flange Temperature extended Triclamp EHEDG

shaft ED class I
9 With measuring vanes "boot shaped" and "hinged vane" the length "L" can be increased by 10mm (0.39"). Details see selection code pos.10.

RN 3005

10

Process
connection

11

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page 8 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data

Measuring vanes code B,C,E,F,G,I

2
code P
rectangular vane notched 40 x 80

code type a b
B rectangular 50 mm (1.97'') 98 mm (3.86'')
C rectangular 50 mm (1.97'') 150 mm (5.90')
E
F
rectangular
rectangular
50 mm (1.97'')
98 mm (3.86'')
250 mm (9.84'')
98 mm (3.86'')
3
G rectangular 98 mm (3.86'') 150 mm (5.90'')
I rectangular 98 mm (3.86'') 250 mm (9.84')

code K b=37 mm (1.46")

code A
boot shaped vane 40 x 98
hinged vane 98 x 200 double for 1½“/ 1¼“ 4
sided
b=28 mm (1.1")
for 1"/ M32 x 1.5

to lead in 1½“ socket

(length of socket
max. 40 mm (1.57”))
5

code D
code S
hinged vane 98 x 100
b=37 mm (1.46")
für 1½“/ 1¼“
6
boot shaped vane 35x106 single sided
b=28 mm (1.1")
for 1"/ M32 x 1.5

to lead in 1¼ “ socket
(length of socket
max. 40 mm (1.57”)) 7

code R
boot shaped vane 28 x 98 8
to lead in 1“ or
M32 x 1.5 socket
(max. 40 mm (1.57”))
Insertion of the hinged vane spring
through a long socket
9

code M
10
code J
boot shaped vane rubber vane 98 x 250
to lead in M30
26 x 77
socket (max. 40
mm (1.57”))

11

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RN 3000 / 6000 c gi010121 page 9
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
2
Electrical data

Connection terminals see page 23/ 24

Cable entry M20 x 1.5 screwed cable gland
NPT 1/2“ conduit connection
3 NPT 3/4” conduit connection (only RN 6000)

Clamping range (diameter) of the factory provided cable glands:

M20 x 1.5: 6 .. 12 mm (0.24 .. 0.47")
Protection class I
III (Version 24 V DC PNP)
4 Overvoltage category II
Pollution degree 2 (inside housing)

Power supply see page 23/ 24

Installed load see page 23/ 24

Signal and alarm output see page 23/ 24

5
Isolation Power to signal and alarm output: 2,225 Vrms
Signal output to signal output (DPDT): 2,225 Vrms
Indicating light By built-in LED (apart from AC version)

Heating of housing Implemented in versions Universal voltage and PNP. With temperatures below 0°C the motor
dissipates power as well when it is stopped.
6
Mechanical data
Housing Aluminium housing, powdercoated, RAL 5010 gentian blue
RN3000: optional plastic PA6 GF, RAL 5010 gentian blue
Seal between housing and lid: NBR
7 Seal between housing and process connection: NBR
Nameplate: poyester film
Degree of protection RN 3000: IP66*
RN 6000: IP66*
Types with process connection and extension in stainless steel:
IP66*, NEMA Type 4X (not for: RN 600x with process temperature ≥150°C (302°F),
8 RN 6002 with sliding sleeve, RN 6003)
* IEC/EN/NBR 60529. For version with plug the type of protection can be lower (see option plug/
page 15).
Material process connection Thread: 1.4301 (304)/ 1.4305 (303) or 1.4404 (316L) or aluminium
(options available) Triclamp: 1.4301 (304)/ 1.4305 (303) or 1.4404 (316L)
Flange rectangle: 1.4301 (304) or aluminium
Flange DN/ ANSI: 1.4541 (321) or 1.4404 (316L), DN32 also made of aluminium
9 Material extension RN x001: 1.4301 (304)/ 1.4305 (303) or 1.4404 (316L)
(options available) RN x002 pipe: 1.4301 (304)/ 1.4305 (303) or 1.4404 (316L) or aluminium
RN x002 rope: 1.4305 (303)/ 1.4401 (316)
RN x003: 1.4301 (304) or aluminium
RN x004: 1.4301 (304)/ 1.4305 (303) or 1.4404 (316L) or aluminium
RN 3005: 1.4305 (303) or 1.4404 (316L)

10 Material vane shaft 1.4301 (304)/ 1.4305 (303) or 1.4404 (316L)

Material measuring vane incl. boot-shaped and rectangular vane: 1.4301 (304) or 1.4404 (316L)
socket (options available) hinged vane 1.4301 (304)/ 1.4305 (303)/ 1.4310 (301) or 1.4404 (316L)
rubber vane 1.4301 (304)/ rubber SBR
Tolerance length "L" ±10 mm (±0.39")
Sealing Radial rotary shaft sealing
11 Material: NBR (Nitrile Butadiene Rubber)
FPM
PTFE
Graphite based (version 350°C (662°F) and 600°C (1,112°F)

See also selection guide on page 5.

12
page 10 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data

Bearing Ball bearing, dust-tight

2
Friction clutch Protects the gear unit against impacts of the measuring vane
Speed of measuring vane 1 rotation or 5 rotations per minute
Sound level max. 50 dBA
Overall weight (ca.)
3
RN 3000 Version Extension
80°C 150/ 250/ 350/ 600°C 1,100°C
(176°F) (302/ 482/ 662/ 1,112°F) (2,012°F)
Aluminium * Stainl. steel * Aluminium Stainl. steel *
RN 3001 1.2 kg 1.5 kg +1.2 kg +2.8 kg - -
(2.6 lbs) (3.3 lbs) (+2.6 lbs) (+6.2 lbs) 4
RN 3002 1.3 kg 1.6 kg +1.2 kg +2.8 kg +1.3 kg/m +2.7 kg/m
(2.9 lbs) (3.5 lbs) (+2.6 lbs) (+6.2 lbs) (+2.9 lbs per 39.3“) (+5.9 lbs per 39.3“)

RN 3002- 2.1 kg 2.4 kg +1.2 kg - +0.25 kg/m

rope (4.6 lbs) (5.3 lbs (+2.6 lbs) (+0.6 lbs per 39.3“)
5
3.7 kg** 6.1 kg** +1.2 kg +0.4 kg/ 100mm +0.6 kg/ 100 mm
RN 3003 (8.1 lbs) (13.4 lbs) (+2.6 lbs) (+0.9 lbs per 3.93”) (+1.3 lbs per 3.93”)

1.3 kg 1.6 kg +1.2 kg +0.15 kg/ 100 mm +0.3 kg/ 100 mm

RN 3004 (2.9 lbs) (3.5 lbs) (+2.6 lbs) (+0.3 lbs per 3.93”) (+0.7 lbs per 3.93”)

RN 3005
1.3 kg
(2.9 lbs)
1.6 kg
(3.5 lbs)
6

* Process connection
** Version with flange 150x150x12mm (5.9x5.9x0.47”), L=250mm (9.84”)
All weights are without flanges (except RN 3003) and smallest measuring vane.
7
RN 6000 Version Extension
80°C 150/ 250/ 350/ 600°C 1,100°C
(176°F) (302/ 482/ 662/ 1,112°F) (2,012°F)
Aluminium * Stainl. steel * Aluminium Stainl. steel *
RN 6001 1.5 kg 1.8 kg +12 kg +2.8 kg - - 8
(3.3 lbs) (4.0 lbs) (+2.6 lbs) (+6.2 lbs)

RN 6002 1.6 kg 1.9 kg +1.2 kg +2.8 kg +1.3 kg/m +2.7 kg/m

(3.5 lbs) (4.2 lbs) (+2.6 lbs) (+6.2 lbs) (+2.9 lbs per 39.3“) (+5.9 lbs per 39.3“)

RN 6002- 2.4kg 2.7 kg +1.2 kg - +0.25 kg/m

rope (5.3 lbs) (5.9 lbs) (+2.6 lbs) (+0.6 lbs per 39.3“) 9
4.0 kg** 6.4 kg** +1.2 kg +0.4 kg/ 100 mm +0.6 kg/ 100 mm
RN 6003 (8.8 lbs) (14.1 lbs) (+2.6 lbs) (+0.9 lbs per 3.93”) (+1.3 lbs per 3.93”)

1.6 kg 1.9 kg +1.2 kg +0.15 kg/ 100 mm +0.3 kg/ 100 mm

RN 6004 (3.5 lbs) (4.2 lbs) (+2.6 lbs) (+0.3 lbs per 3.93”) (+0.7 lbs per 3.93”)
10
All mentioned weights are with Standard-housing.
By use of de-housing: +1.4 kg (+3.1 lbs)
d-housing: +1.0 kg (+2.2 lbs)

* Process connection
** Version with flange 150 x 150 x 12 mm (5.9 x 5.9 x 0.47”), L=250 mm (9.84”)
11
All weights are without flanges (except RN 6003) and smallest measuring vane.

12
RN 3000 / 6000 c gi010121 page 11
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data
2
Operating conditions
RN 3000:
Ambient temp. (housing)/
process temperature

-40°C (-40°F) ambient and process temperature for version with heating of housing (pos.26)
5 -40°C (-40°F) ambient temperature not for version with plastic housing in Ex Version
+350/ 600°C (+662/ 1,112°F) process temperature not for version RN 3003, not for Ex-approvals
+1,100°C (2,012°F) process temperature for version RN 3001, RN 3002, not for Ex-approvals
For versions with Ex-approvals: see remarks on page 31.

RN 6000:
Ambient temp. (housing)/
6 process temperature

-40°C (-40°F) ambient and process temperature for version with heating of housing (pos.26)
+350/ 600°C (+662/ 1,112°F) process temperature not for version RN6003, not for Ex-approvals
+1,100°C (2,012°F) process temperature for version RN 6001, RN 6002, not for Ex-approvals
For versions with Ex-approvals: see remarks on page 31.
9
Ventilation Ventilation is not required

Min. powder density/ see section “Sensitivity” on page 28

sensitivity
Output signal delay Version AC, DC Universal voltage
10 Sensor free -> covered* ca. 1.3 sec ca. 1.5 sec + 0 .. 20 sec adjustable
Sensor covered -> free ca. 0.2 sec ca. 0.2 sec + 0 .. 60 sec adjustable

*after blocking of the masuring vane

Features of bulk material Hardly any limitations.

11

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page 12 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Technical Data

Max. permitted RN 3001/ 6001: RN 3002/ 6002

2
mechanical torque RN 3004/ 6004:
max. 50 Nm*
Steel: max. 500 Nm*
Alu: max. 180 Nm*
max. 50 Nm* 3

Steel: max. 600 Nm*

RN 3003/ 6003: Alu: max. 250 Nm*

* at 40°C
5
For version with reinforced rib on request

Protective measures in case of high load: mounting of an protective canopy above the probe
(horizontal installation) or fixing of the extension tube.

Max. tractive force RN 3001/ 6001 pendulum shaft:

RN 3002/ 6002-rope:
400 N (only applicabel as full detector)
4 kN (type standard) 28 kN (type reinforced)
6

Max. process pressure -0.9 .. +0.8 bar (-13.1 .. 11.6 psi) or -0.9 .. +5 bar (-13.1 .. 73 psi) or -0.9 .. +10 bar (-13.1 .. 145 psi)
-0.1 .. +0.1 bar (-1.5 .. 1.5 psi) for 600°C (1,112°F) and 1,100°C (2,012°F) version

For pressure over 0.8 bar (11.6 psi) the PTFE sealing is used.
For versions with Ex-approvals: see remarks on page 30. 7
Vibration 1.5 (m/s2) 2 / Hz according to EN 60068-2-64

Relative Humidity 0 - 100%, suitable for outdoor use

Altitude RN 3000: max. 3.000 m (9,843 ft) 8

RN 6000: max. 3.000 m (9,843 ft)
max. 2.000 m (6,562 ft) with FM, CSA

Expected product Following parameters have a negative influence on the expected product lifetime:
lifetime High ambient- and process temperature, corrosive environment, high vibration, high flow rate of
abrassive bulk material passing the sensor element, high amount of measurement cycles..
9
Transport and storage
Transport Observe the instructions as stated on the transport packing, otherwise the products may get
damaged.

Transport temperature: -40 .. +80°C (-40 .. +176°F) 10

Transport humidity: 20 .. 85%

Transport incoming inspections must be caried out to check for possible transport damage.

Storage Products must be stored at a dry and clean place.

They must be protected from influence of corrosive enviroment, vibration and exposure to direct
sunlight. 11
Storage temperature: -40 .. +80°C (-40 .. +176°F)
Storage humidity: 20 .. 85%

12
RN 3000 / 6000 c gi010121 page 13
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Approvals
2

RN 6000
RN 3000
General Purpose * • • CE EN 61010-1 (IEC/CB)
(Ordinary Locations) • • UKCA
• FM
3 • CSA
• • TR-CU
Hazardous Locations * • • ATEX Dust explosion ATEX II 1/2 D Ex ta/tb IIIC T! Da/Db
• ATEX Gas explosion flameproof ATEX II 2G Ex db IIC T! Gb
• flameproof/ increased safety ATEX II 2G Ex db eb IIC T! Gb

4 • • UKEX
• UKEX
Dust explosion
Gas explosion flameproof
UKEX II 1/2 D Ex ta/tb IIIC T! Da/Db
UKEX II 2G Ex db IIC T! Gb
• flameproof/ increased safety UKEX II 2G Ex db eb IIC T! Gb

• • IEC-Ex Dust explosion IEC-Ex ta/tb IIIC T! Da/Db

• IEC-Ex Gas explosion flameproof IEC-Ex db IIC T! Gb
• flameproof/ increased safety IEC-Ex db eb IIC T! Gb

5 • FM Dust explosion Cl. II, III Div. 1 Gr. E,F,G

• FM Gas explosion flameproof XP Cl. I Div. 1 Gr. B-D
Cl. I Zone 1 AEx d IIC
• FM Gas explosion flameproof/ increased safety Cl. I Zone 1 AEx de IIC

• CSA Dust explosion Cl. II, III Div. 1 Gr. E,F,G

Ex DIP A20/21
6 • CSA Gas explosion flameproof XP Cl. I Div. 1 Gr. B-D
Cl. I Zone 1 Ex d IIC
• CSA Gas explosion flameproof/ increased safety Cl. I Zone 1 Ex de IIC

• • TR-CU Dust explosion Ex ta/tb IIIC T90°C…T250°C Da/Db X

• TR-CU Gas explosion flameproof 1Ex d IIC T5…T2 Gb X
• flameproof/ increased safety 1Ex d e IIC T5…T2 Gb X
7 • • INMETRO Dust explosion Ex tb IIIC T250°C…T90°C Da/Db IP6X
• INMETRO Gas explosion flameproof Ex db IIC T5…T2 Gb IP66
• flameproof/ increased safety Ex db eb IIC T5…T2 Gb IP66

• • KC Dust explosion Ex t IIIC T!

• KC Gas explosion flameproof Ex d IIC T!

8 • • CCC Dust explosion Ex d IIC T!

• CCC Gas explosion flameproof Ex tD A21 IP6X T!

Detailed allocation of types and electronic modules to approvals: see selection list.
Functional safety • SIL 2 (IEC 61508)
The Safety Manual RN6000 must be considered when using the units in safety systems.
9 EMC • • EN 61326 - A1
Hygiene* • • EHEDG ED class I
Food grade material* • • According to directive 1935/2004/EC and Statutory Instruments S.I. 2019/704
RoHS conform • • According to directive 2011/65/EU and Statutory Instruments S.I. 2012/3032
Pressure Equipment • • As the equipment does not have pressure-bearing housings of its own, it is not subject to the PED:
10 Directive (PED)
(2014/68/EU)
- as “pressure accessory” (see 2014/68/EU Art. 2 (5) and PED Guidelines A-08, A-40)
- as “safety accessory” (see 2014/68/EU Art. 2 (4) and PED Guidelines A-20, A-25)

* Depending on selected version

11

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page 14 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Options

Weather protection If the measuring device is used outdoors, the use of the
2
cover weather protection cover is recommended. It protects the
device from all atmospheric influences such as:
• rain water
• condensation water
• excessively high temperatures due to insolation
• excessively low temperatures in winter
3
Material: PE, weather and temperature stable

Not available for housing version d and de.

For use in Hazardous Locations: only permitted for zone 2 and
22 or Division 2.

Sliding sleeve RN 3002/ 6002 Process connection and material as chosen 4

Version with selection code pos.30:
Only for applications without process pressure.
Max. 250°C (482°F). Not available for Ex-approvals.

Version with selection code pos.31: For applications with

process pressure, max. 10bar (145psi), 250°C (482°F).
Sealing material to the extension tube: FPM.
5

Mounting set Screws and washers for fixing the unit on a flange.

Flat gasket On the face sealing of the process connection thread.

Incl. sealing face for version with G 11/2" thread.
6
Max. 250°C (482°F)

LED To see the indicating light on the electronic module from 7

(Glass window in lid) outside. LED

Not available for housing version d and de.

Glass window

8
Control lamp Bright indicating light (LED) seen from outside.

Not available for use in Hazardous Locations.

9
Plug Used instead of cable gland.
Not available for use in Hazardous Locations and FM/ CSA general purpose.
Connection of the plug wires to the internal terminals of the unit must be done on site or according to
customer demands.

Valve connector (incl. mating plug) 10

4-pole (incl. PE), max. 230 V, enclosure plastic, IP65

Plug M12 (without mating plug)

4-pole, max. 25 V or 5 -pole , max. 60 V
Enclosure brass, IP66

Plug Han 4A (incl. mating plug) 11

5-pole (incl. PE), max. 230 V, enclosure zinc, IP65

12
RN 3000 / 6000 c gi010121 page 15
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Options / Mounting
2 EHEDG approval EHEDG (ED class I) conform design (material and
construction in contact with the process).

Approved with flush welding socket

Material: aluminium or 1.4301 (304) or 1.4404 (316L)
(details see: mounting instructions EHEDG version, page
17).
3

Food grade material Food grade material in contact with the process food (sealing and grease FDA conform). The option
4 does not automatically implement a food conform design (food conform gaps, surface and radiuses).

Mounting

5 General Safety Instructions

Process pressure Improper installation may result in loss of process pressure.

Chemical resistance Materials of construction are choosen based on their chemical compatibility (or inertness) for
against the medium general purposes. For exposure to specific environments, check with chemical compatibility
charts before installing.
6
Mechanical load The torque at the fastening spot must not exceed the specified ratings. See page 12 for details.

Mounting location Keep away from incoming material and from silo walls.
The installation has to be carried out, that the sensor elements cannot hit the wall of the silo. The
flow of the medium and fixtures in the container must be considered. This is especially important
7 for extension length of more than 3000 mm (118“)

Sliding sleeve Tighten both straining screws accordingly

to obtain resistance against process overpressure:

Process overpressure max. 0.8 bar (11.6psi)*: 5 Nm

Process overpressure max. 5/10 bar (73/145psi)*: 12 Nm
8 * see marking on typeplate

Flange mounting A plastic seal must be used to tighten the flange.

9 EHEDG-approval/ The materials are available for the use under normal and predictable applications (according to
Food grade material directive 1935/2004 Art.3). Other conditions can influence the safety.

Additional Safety Instructions for Hazardous Locations

10
Installation regulations For devices to be used in Hazardous Locations the respective valid installation regulations must
be observed.

Sparks The installation has to be done in a way, that mechanical friction or impact does not cause
sparks between the aluminium enclosure and steel.
11

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page 16 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Mounting

Mounting instructions 2

Rotatable housing
The housing can be rotated against the Threaded connection
threaded connection after mounting.

RN 6000: For the d- and de- housing:

3
Fixing screw must be unfastened
to enable rotation. Fix the screw
again, when the housing has the
right position.
Fixing screw
Housing
4
Direction of the cable glands When the unit is mounted from the side, ensure, that the cable glands face downwards and are
closed
to avoid water penetration into the housing.

Sealing Seal the process connection thread with PTFE sealing tape against process pressure.
Alternative use of a flat gasket is possible (option pos. 15)
5
Precaution for later • Use PTFE sealing tape to avoid seizing of aluminium process connection thread with the socket
dismounting/ Service
• Grease the screws of the lid if corrosive atmosphere is present (e.g. close to sea)

EHEDG (ED class I) Metal-metal sealing:

Approval • The support must be without any gap. No PTFE sealing tape (or similar) is allowed to be
in between.
• Fixing torque 100 Nm
6
The quality of the welding with the container wall must be according to the respective regulations
(e.g. gaps, transitions, surface finish).

Length of extension L

Flush welding
socket 7

metal-metal welding with

sealing container wall
9
Dimension of flush welding socket (for optional on site manufacturing):

Surfaces in contact with Section A Section B

process Ra ≤0.8 µm

10

Dimensions in mm
11
* suggested values
(in brackets values to be
adhered bindingly)

12
RN 3000 / 6000 c gi010121 page 17
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Mounting
2 RN 3001
RN 6001
A Full detector vertical and oblique from the top
max. „L“=600 mm (23.62”)

B With pendulum shaft or rope extension: Full detector

vertical from the top. Observe max. pulling force.
3
C Full detector horizontal
max. „L“=300 mm (11.8”)

D Demand or empty detector horizontal

max. „L“=150 mm (5.9”)
Protective angle recommended depending on load.
4
E Empty detector oblique from the bottom
max. „L“=150 mm (5.9”)
Protective angle recommended depending on load.

Horizontal mounting: Boot shaped vane recommended (min.

mech. load, because the vane aligns to the movement of the
5 material).

RN 3002
RN 6002 A Full detector vertical from the top
max. „L“=3,000 mm (118“)

Remark:
6 Deviation up to max. 10° from vertical installation with option
„Bearing at tube end“ possible.

B Full detector vertical from the top

max. „L“=4,000 mm (158“)

7 Support from side recommended.

RN 3002-Rope
RN 6002-Rope A Full detector vertical
9 B Demand detector vertical

C Empty detector vertical

max. „L“=10,000 mm (394“)

Observe max. tractive force.
10

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page 18 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Mounting

RN 3003
2
RN 6003 A Full detector horizontal

B Demand detector horizontal

C Empty detector horizontal

Protective angle recommended depending on load. 3

5
RN 3004
RN 6004 A Full detector vertical and oblique from the top

B Full detector horizontal

C Demand or empty detector horizontal

Protective angle recommended depending on load.
6
D Empty detector oblique from the bottom
Protective angle recommended depending on load.

Horizontal mounting: Boot shaped vane recommended

(min. mech. load, for the vane aligns to the movement of the
material). 7

10

11

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RN 3000 / 6000 c gi010121 page 19
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Electrical installation
2 General Safety Instructions

Handling In the case of improper handling or handling malpractice, the electric safety of the device cannot be
guaranteed.

Installation regulations The local regulations must be observed.

3 With use of 24 V supply voltage, an approved power supply with reinforced insulation to mains is
required.

Fuse Use a fuse as stated in the connection diagrams (see pages 23 and 24).

RCCB protection In the case of a fault, the supply voltage must be automatically switched off by a RCCB protection
switch to protect against indirect contact with dangerous voltages.
4
Power supply switch A voltage disconnection switch must be provided near the device.

Wiring diagram The electrical connections are made in accordance with the wiring diagram.

Supply voltage Compare the supply voltage applied with the specifications given on the electronic module and name
plate before switching the device on.
5 Cable gland The screwed cable gland and closing element must have following specifications:
Ingress protection IP66, temperature range from -40°C to +70°C, certified depending on the country
where the unit is installed, pull relief. Make sure that the screwed cable gland safely seals the cable
and that it is tight (danger of water intrusion). Cable glands that are not used have to be sealed with a
blanking element.
The diameter of the field wiring cable has to match to the clamping range of the used cable gland.

6 Conduit system In case of using a conduit system (with NPT thread) instead of a cable gland the regulations of the
country, where the unit is installed, must be observed. The conduit must have a tapered thread either
NPT 1/2“ or NPT 3/4” in accordance with the unit and ANSI B 1.20.1. Not used inlets must be closed
tight with a metal blanking element.

Field wiring cables • The diameter has to match to the clamping range of the used cable gland.
• The cross section has to match with the clamping range of the connection terminals and consider
7 the max. current.
• All field wirings must have insulation suitable for at least 250 V AC.
• The temperature rating must be at least 90°C (194°F).
• If higher immunity interferences as specified in the stated EMC standards are present (see chapter
approval), a shielded cable is required, otherwise an unshielded instrumentation cable is
satisfactory.

8 Guiding the cables in the Cut the field wiring cables to appropriate length to fit properly into the terminal box.
terminal box
Microswitch protection Provide protection for microswitch contacts to protect the device against inductive load surges.

Protection against static The housing of the unit must be grounded to avoid static charging of the unit. This is particularly
charging important for applications with pneumatic conveying and non-metallic containers.

Additional Safety Instructions for Hazardous Locations

10 External equipotential RN 3000 RN 6000

bonding terminal

Connect to equipotential
bonding of the plant
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page 20 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Electrical installation

Field wiring A strain relief must be provided for the field wiring cables, when the device is installed with the factory
2
provided cable glands.

Field wiring terminals for Fixing torque : 0.5 - 0.6 Nm

“de” housing Remove wire isolation: 9 mm

Conductor cross section

1 conductor 2 conductors with same cross section 3
- solid: 0.2 to 2.5 mm² - solid: 0.2 to 0.75 mm²
- flexible: 0.2 to 2.5 mm² - flexible: 0.2 to 0.75 mm²
- flexible, with ferrule with or without - flexible, with ferrule without
plastic sleeve: 0.25 to 1.5 mm² plastic sleeve: 0.25 to 0.34 mm²
- AWG 24 to 14

Cable glands Installation according to the regulations of the country, where the product is installed. 4
(Dust and Gas Hazardous
Locations) Not used entries have to be closed with blanking elements certified for this purpose.

Where available the factory provided parts must be used.

A strain relief must be provided for the field wiring cables, when the device is installed with the factory
provided cable glands. 5
The diameter of the field wiring cable must match to the clamping range of the cable clamp.

If other than the factory provided parts are used, following must be ensured:
The parts must have an approval adequate to the approval of the level sensor (certificate and type of
protection).
The approved temperature range must be from the min. ambient temperature of the level sensor to the
max. ambient temperature of the level sensor increased by 10 Kelvin. 6
The parts must be mounted according to the instructions of the supplier.

Conduit system General requirements:

(Dust and Gas Hazardous In addition the regulations of the country must be observed. The used flameproof seals and blanking
Locations) elements must have an adequate type approval and a temperature range of at least –40°C (-40°F)
to +80°C (176°F). In addition they shall be suitable for the conditions and correctly installed. Where
available the provided original parts of the manufacturer must be used. 7
Installation of a flameproof/ explosion proof enclosure with a conduit system:
In a conduit system single electric conductors are installed in a certified pipe system. This pipe system
is in a flameproof/ explosion proof construction as well. The flameproof/ explosion proof enclosure
and the pipe system needs to be sealed from each other by a certified flameproof seal of a type “d”
or explosion proof of a type “XP”.This seals shall be installed directly in or at the conduit entries of
the flameproof/ explosion proof enclosure. Not used entries have to be closed with blanking elements 8
certified for this purpose (flameproof type “d” or explosion proof type “XP”).

Additional requirements for FM and CSA:

Conduit entries of a flameproof enclosure “d” shall have installed the flameproof seal within 18 inches
from the enclosure wall. Not used entries have to be closed with adequate blanking elements of a
certified flameproof type AEx Cl.1 Div.1 A.

Commissioning Commissioning only with closed lid.

9
Opening the lid Units with Dust Explosion approval:
Before opening the lid take care, that no dust deposits or whirlings are present.
Do not remove the lid (cover) while circuits are alive.

RN 6000:
10
Units with flameproof GasExplosion approval (d-housing):
To prevent ignition of hazardous atmospheres, do not remove the lid (cover) while circuits are alive.

11

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RN 3000 / 6000 c gi010121 page 21
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Electrical installation
2 Connection

RN 3000: Standard housing

Connecting
4 terminals

6 RN 6000: Standard and d-housing de-housing

Connection is done directly Connection is done on the terminals

on the PCB inside the increased safety area.

7
Motor is
internally
connected to
the housing
(grounded)

8 Protective
conductor
Connecting
Connection terminal
terminals
terminals

9 Protective
conductor
terminal

10

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page 22 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Electrical installation Series RN 3000

Version: Power supply:

2
- AC
- DC • AC version:
- Universal voltage 24 V or 48V or 115 V or 230 V 50/ 60 Hz max. 4 VA
All voltages ±10% (1) max. 1.5 mm²
Supply voltage as selected. (AWG16)
External fuse: max. 10 A, fast or slow, HBC, 250 V
3
• DC version:
24 V DC ±15% (1) max. 2.5 W
External fuse: not required

• Universal voltage:
24 V DC ±15% (1) max. 4 W
22 .. 230V 50/ 60 Hz ±10% (1) max. 10 VA 4
External fuse: not required

(1)
including ±10% of EN 61010

Alarm Signal
Signal and alarm output: L N PE*
output (2) output
+ - 5
Micro switch or relay, SPDT contact Power supply
max. 250 V AC, 2 A, 500 VA (cosj = 1)
max. 250 V DC, 2A, 60 W With option Fail safe
(2)

External fuse: max. 10 A, fast or slow, HBC, 250 V alarm (rotation control)
Contact open when de-energised

6
Version: Power supply:
- PNP
24 V DC ±15% (1)
(1)
including ±10% of EN 61010
Input current: max. 0.6 A
max. 1.5 mm²
Signal output: (AWG16) 7
Load max. 0.4 A
Output voltage equal to input voltage, drop <2.5 V
Open collector
Protected against short circuit and overload

8
+ - Load PE*
Power
supply

10

11
* Protection against static charge:
The PE terminal of the unit must be grounded to avoid static charging of the unit.
This is particularly important for applications with pneumatic conveying.

12
RN 3000 / 6000 c gi010121 page 23
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Electrical installation Series RN 6000
2 Version: Power supply:
- AC
max. 4 mm²
- DC • AC version:
(AWG12)
24 V or 48 V or 115 V or 230V 50/ 60 Hz max. 4 VA
All voltages ±10% (1)
Supply voltage as selected.
3 External fuse: max. 10 A, fast or slow, HBC, 250 V

• DC version:
24 V DC ±15% (1) max. 2.5 W
External fuse: not required

(1)
including ±10% of EN 61010

4 Signal output: Signal L N PE

output + -
Micro switch, SPDT contact Power supply
max. 250 V AC, 5 A, non inductive
max. 30 V DC, 4 A, non inductive
External fuse: max. 10 A, fast or slow, HBC, 250 V
5
max. 4 mm²
(AWG12)
Version: Power supply:
- Universal voltage
(without SIL 2) 24 V DC ±15% (1) max. 4 W
6 22 .. 230 V 50/ 60 Hz ±10% (1) max. 10 VA

(1)
including ±10% of EN 61010

Signal and alarm output:

Relay DPDT contact
7 max. 250 V AC, 5 A, non inductive;
max. 30 V DC, 4 A, non inductive
External fuse: max. 10 A, fast or slow, HBC, 250 V
Signal output DPDT Alarm L N PE
output (2) + -
Power supply
(2)
With option Fail safe alarm (rotation control)
8 Contact open when de-energised

max. 4 mm²
Version: Power supply: (AWG12)
- Universal voltage
SIL 2 24 V DC ±15% (1) max. 4 W
9 22 .. 230 V 50/ 60 Hz ±10% (1) max. 10 VA

(1)
including ±10% of EN 61010

Signal output:
Relay SPST/ SPDT
10 max. 250 V AC, 5 A, non inductive;
max. 30 V DC, 4 A, non inductive
External fuse: max. 10 A, fast or slow, HBC, 250 V
additional Signal output L N PE
Signal output SPST + -
SPDT SIL conform Power supply
not SIL conform
11
* Protection against static charge:
The PE terminal of the unit must be grounded to avoid static charging of the unit.
This is particularly important for applications with pneumatic conveying.

12
page 24 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Signal and alarm output

Overview Overview of signal and alarm output for the different electronic versions: see page 5 2

Signal output: Version • RN 3000: AC, DC

Switching logic • RN 6000: AC, DC

RN 3000 RN 6000 3
DC DC

green

red red

Version • RN 3000: Universal voltage, PNP

• RN 6000: Universal voltage (without SIL 2)

6
FSH: Use this setting when sensor is used as a full detector.
Power failure or line break is regarded as „full“ signal (protection against overfilling).

FSL: Use this setting when sensor is used as an empty detector.

Power failure or line break is regarded as „empty“ signal (protection against running dry).

8
LED

yellow green
9

LED

10

green yellow Factory setting: FSL

11
Power
failure

12
RN 3000 / 6000 c gi010121 page 25
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Signal and alarm output
2
Version • RN 6000: Universal voltage SIL 2

FSH: Use this setting when sensor is used as a full detector.

Power failure or line break is regarded as „full“ signal (protection against overfilling).

3 FSL: Use this setting when sensor is used as an empty detector.

Power failure or line break is regarded as „empty“ signal (protection against running dry).

5 yellow green

LED

6
Factory setting: FSL
green yellow

Power
7 failure

10

11

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page 26 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Signal and alarm output

Signal output: 2
Sensor covered -> free
Delay Factory setting = 3 sec

Sensor free -> covered

Factory setting = 1 sec
4

Switching and timing behaviour:

Alarm output If the sensor is not covered, the rotating paddle shaft will send pulses at 20 sec
(Fail safe alarm, intervals. In case of fault, the pulses are missed. After 30 sec the alarm relay will open.
Rotation control)
5
RN 3000 yellow or green
(see page before) red
Universal voltage

LED

6
No fault Fault

7
RN 6000
Universal voltage yellow or green
(without SIL 2) (see page before) red

8
LED

No fault Fault

Connection example: RN3000 RN6000

Full detector with maximum safety:

The output signal opens in case of:
• full signal or 10
• failure of supply voltage or
• defect of the connection wires or
• defective unit
Signal output

11

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RN 3000 / 6000 c gi010121 page 27
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Settings: Sensitivity
2
Adjustment of The spring is adjustable in 3 positions. It should be changed only if necessary.
the spring „Fine“: for light material
„Medium“: suitable for nearly every material (factory setting)
„Coarse“: for very sticky material

The spring can be changed via a small plier.

3
RN 3000 RN 6000

4
Spring

5
fine
medium coarse

6
Sensitivity The table shows approximate values for the minimum densities, at which a normal function should be possible.

*Minimum density in g/l = kg/m³ (lb/ft³) (without guarantee)

Vane completely covered with bulk Bulk material is 100 mm (3.93“)
7 Vane
material above covered vane
Spring adjustment Spring adjustment
medium medium
fine fine
(factory setting) (factory setting)
Boot shaped vane 40 x 98 200 (12) 300 (18) 100 (6) 150 (9)

8 Boot shaped vane 35 x 106 200 (12) 300 (18) 100 (6) 150 (9)
Boot shaped vane 28 x 98 300 (18) 500 (30) 150 (9) 200 (12)
Boot shaped 26 x 77 350 (21) 560 (33) 200 (12) 250 (15)

Vane 50 x 98 300 (18) 500 (30) 150 (9) 250 (15)

Vane 50 x 150 80 (4,8) 120 (7.2) 40 (2.4) 60 (3.6)

9 Vane 50 x 250 30 (1.8) 50 (3) 15 (0,9) 25 (1.5)

Vane 98 x 98 100 (6) 150 (9) 50 (3) 75 (4.5)

Vane 98 x 150 30 (1.8) 50 (3) 15 (0,9) 25 (15)

Vane 98 x 250 20 (1.2) 30 (1.8) 15 (0,9) 15 (0.9)

10 Hinged vane 98 x 200 b=37 double sided 70 (4.2) 100 (6) 35 (2.16) 50 (3)
Hinged vane 98 x 200 b=28 double sided 100 (6) 150 (9) 50 (3) 75 (4.5)
Hinged vane 98 x 100 b=37 single sided 200 (12) 300 (18) 100 (6) 150 (9)
Hinged vane 98 x 100 b=28 single sided 300 (18) 500 (30) 150 (9) 250 (15)

The above mentioned data is a guideline and is for loose, non compacted material.
11 During the filling the bulk density can change (e. g. for fluidised material).
*For versions with option 26 (heating of housing) the above mentioned data must be multiplied by 1.5 (due to high friction on the shaft
seal with low temperatures, a stronger spring is used).

12
page 28 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Maintenance

Opening the lid (cover) Before opening the lid for maintenance reasons observe following items:
2
• Do not remove the lid while circuits are live.
• No dust deposits or whirlings are present.
• No rain can enter into the housing.

Frequent check of the To ensure durable safety in hazardous locations and with electrical safety, following items must be
unit checked frequently depending on the application:
• Mechanical damage or corrsion of any components (housing side and sensor side) and of the field 3
wiring cables.
• Thight sealing of the process connection, cable glands and enclosure lid..
• Properly connected external PE cable (if present).

Cleaning If cleaning is required by the application, following must be observed:

• Cleaning agent must comply with the materials of the unit (chemical resistance). Mainly the shaft
sealing, lid sealing, cable gland and the surface of the unit must be considered. 4
The cleaning process must be done in a way, that:
• The cleaning agent cannot enter into the unit through the shaft sealing, lid sealing or cable gland.
• No mechanical damage of the shaft sealing, lid sealing, cable gland or other parts can happen.

Units with EHEDG certification, which are used in the respective EHEDG applications, must be cleaned
dry only (ED class I). Furthermore the respective regulations must be observed. 5
Units with explosion certification (not valid if units have as well EHEDG certification):
A possible accumulation of dust on the unit does not increase the maximum surface temperature and
must therefore not be removed for purposes of maintaining the surface temperature in hazardous
locations.

Function test A frequent function test may be required depending on the application. 6
Observe all relevant safety precautions related with a safe work depending on the application (e.g.
hazardous locations, hazardous bulk material, electrical safety, process pressure).

This test does not proof if the sensor is sensitive enough to measure the material of the application.

Function test is done by stopping the rotating paddle with appropriate means and monitor if a correct
change of the signal output from uncovered to covered happens.
7
Production date The production date can be traced by the serial number on the typeplate. Please contact the
manufacturer or your local distrubutor.

Spare parts All available spare parts are stated in the selection list.

10

11

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RN 3000 / 6000 c gi010121 page 29
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Notes for use in Hazardous Locations
2 Zone classification
Useable in zone Category Equipement Protection
Level (EPL)
Dust applications 20, 21, 22 1D Da
21, 22 2D Db
3 Gas applications
22
0, 1, 2
3D*
1G
Dc
Ga
*) in case of conductive dust
additional requirements for
1, 2 2G Gb the installation are necessary.
2 3G Gc

4 General Notes

Marking Devices with Ex approval are marked on name plate.

Process pressure Devices with Ex Approval are approved for atmospheric pressure.
A detailed explanation is given below for ATEX and applies analogously for other Ex approvals:
5 The scope of the ATEX directive is generally limited to atmospheric pressure, see ATEX directive
2014_34_EU Chapter 1 Art.2 (4).
Atmospheric pressure is defined as absolute pressure 0.8bar to 1.1bar, see ATEX guideline §50 and IEC
60079-0 chapter 1 Scope.
The technical background is that an explosive atmosphere which is compressed (overpressure) or
released (underpressure) can exhibit different explosion behaviour than under atmospheric conditions.
The standards for the types of protection against explosion (IEC 60079 series), on which a type
6 approval according to the ATEX directive is based, are designed for atmospheric conditions and do not
automatically cover deviating pressure conditions.
Thus, an ATEX type approval issued in accordance with this directive only covers atmospheric
pressure.
This applies to all manufacturers.
A deviating operating pressure can be assessed and approved by an expert for the respective
application.
7 Regardless of this, the design of the level indicators is suitable for a vessel overpressure /
underpressure in accordance with the specified technical data.

Process and ambient The permitted temperature ranges are marked on the name plate.
temperature The max. permitted ambient and process temperatures (including temperature derating) stated in this
manual must be observed.

8
ATEX / UKEX: Year of manufacturing
Marking on the name plate is done according to IEC 60062 as follows:
Year of manufacturing 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029
9 Marking code K L M N P R S T U V W X

Specific condition of use

10 Electrostatic charge The apparatus shall be installed in way that danger caused by electrostatic charges is avoided.

Flameproof joints The flameproof joints are not intended to be repaired.

11

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page 30 gi010121 RN 3000 / 6000 c
 1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Notes for use in Hazardous Locations

Permitted zones for mounting in partition wall 2

RN 3000 RN 6000 RN 6000 RN 6000

Standard Standard de-housing d-housing
housing housing

3
Version with Version
d- and de-housing with
(flameproof/ Standard
increased safety) housing

EPL
Gb Db Db
4
Category 2G 2D 2D
Zone 1 21 21

EPL
Gb Da Da 5
Category
2G 1D 1D
RN 3001
Zone 1 20 20 RN 6001

RN 3003
6
RN 6003

RN 3002
RN 3004
RN 6002
RN 6004
7
RN 3002-rope
RN 6002-rope

Max. Surface Temperature and Temperature Code

8
The temperature marking on the name plate refers to the instruction manual.
In the following tables the relevant temperature ratings are shown.

The maximum surface temperature (resp. temperature class) is the warmest temperature of the unit which could occur during
malfunction (according to Ex-definition).
9
Enclosure directly mounted to the process connection
Temperature Temperature
Max. ambient Max. Max. surface Max. surface
class class
process temperature temperature
temperature * temperature (EPL Db) (EPL Da)
(Division (Zone
system) system)
50°C 90°C (194°F) T200 90°C (194°F) T5 T5
30°C (86°F)
(122°F) 120°C (248°F) (1) T200 120°C (248°F) (1) T4A (1) T4 (1) 10
Ambient side
60°C 100°C (212°F) T200 100°C (212°F) T5
40°C (104°F) T4
(140°F) 120°C (248°F) (1) T200 120°C (248°F) (1) T4A (1)
70°C 110°C (230°F) T200 110°C (230°F) Process side
50°C (122°F) T4A T4
(158°F) 120°C (248°F) (1) T200 120°C (248°F) (1)
RN 3000:
60°C (140°F) 80°C
11
120°C (248°F) T200 120°C (248°F) T4A T4
RN 6000: (176°F)
50°C (122°F)
* Ambient temperature derating see page 12

12
RN 3000 / 6000 c gi010121 page 31
1
Rotonivo ® Level limit switch
Series RN 3000 / 6000
Technical information / Instruction manual
Notes for use in Hazardous Locations / Disposal
2 Enclosure mounted offset to the process connection

Max. surface Max. surface Temperature Temperature

Max. ambient Max. process class class
temperature temperature
temperature temperature (Division (Zone
(EPL Db) (EPL Da)
system) system)
90°C (194°F) 120°C (248°F) T200 120°C (248°F) T4A T4
3 100°C (212°F) 120°C (248°F) T200 120°C (248°F) T4A T4
110°C (230°F) 120°C (248°F) T200 120°C (248°F) T4A T4
120°C (248°F) 120°C (248°F) T200 120°C (248°F) T4A T4
130°C (266°F) 130°C (266°F) T200 130°C (266°F) T4 T4
140°C (284°F) 140°C (284°F) T200 140°C (284°F) T3C T3
4 150°C (302°F) 150°C (302°F) T200 150°C (302°F) T3C T3
RN 3000: 160°C (320°F) 160°C (320°F) T200 160°C (320°F) T3C T3 Ambient side
60°C (140°F) T3
170°C (338°F) 170°C (338°F) T200 170°C (338°F) T3A
RN 6000: Process side
50°C (122°F) 180°C (356°F) 180°C (356°F) T200 180°C (356°F) T3A T3
190°C (374°F) 190°C (374°F) T200 190°C (374°F) T3 T3
5 200°C (392°F) 200°C (392°F) T200 200°C (392°F) T3 T2
210°C (410°F) 210°C (410°F) T200 210°C (410°F) T2D T2
220°C (428°F) 220°C (428°F) T200 220°C (428°F) T2C T2
230°C (446°F) 230°C (446°F) T200 230°C (446°F) T2C T2
240°C (464°F) 240°C (464°F) T200 240°C (464°F) T2B T2

6 250°C (482°F) 250°C (482°F) T200 250°C (482°F) T2B T2

(1)
With use of electronic "Universal voltage"

7 Disposal
The product consists of materials which can be recycled, details of the used materials see chapter "Technical data - mechanical
data". Recycling must be done by a specialised recycling company.

10

11

12
page 32 gi010121 RN 3000 / 6000 c