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NETZSCH MasterMill EN

The NETZSCH MasterMill is a submersible basket mill for ultra-fine grinding of products in mobile and stationary mixing hoppers. It allows for separate control of the grinding tools and mixing devices, providing flexibility. Grinding beads circulate through the grinding zone between a rotating agitator and grinding basket to grind the product into an ultra-fine powder. The machine guarantees effective grinding and quick cleaning due to its simple design.
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0% found this document useful (0 votes)
147 views8 pages

NETZSCH MasterMill EN

The NETZSCH MasterMill is a submersible basket mill for ultra-fine grinding of products in mobile and stationary mixing hoppers. It allows for separate control of the grinding tools and mixing devices, providing flexibility. Grinding beads circulate through the grinding zone between a rotating agitator and grinding basket to grind the product into an ultra-fine powder. The machine guarantees effective grinding and quick cleaning due to its simple design.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Submersible Basket Mill MasterMill

The very Highest Degree of Efficiency

a Business Field of
CHEMICAL INDUSTRY NETZSCH Grinding & Dispersing
Submersible Basket Mill
MasterMill

The NETZSCH MasterMill is a batch- of the product depending on its the grinding beads. The grinding
type basket mill for ultra-fine flow behavior but without chan- basket cover is in coolable execu-
grinding in mobile and stationary ging the grinding parameters. tion. A gap screen is fitted on the
mixing hoppers. This unique system Due to the special construction of circumference of the milling basket.
comprises separate drives for the this machine, the total necessary The feed product is fed into the
grinding tools within the grinding driving power is lower compared to grinding zone via the opening of
basket, for both mixing-devices similar machines. the milling basket at the upper end.
and devices for conveying of the Here it is processed and discharged
product being ground in the grin- The agitator, which is driven by a from the grinding zone via the gap
ding chamber. With this assembly, grinding shaft, rotates within the screen on the circumference of the
the MasterMill can be used with grinding basket. The grinding zone grinding basket.
various shapes of hopper. Both which comprises the gap between
drives are controlled separately the rotating agitator and the grin- This simple configuration guaran-
via a frequency converter and are ding basket, is filled with grinding tees an effective grinding of the
infinitely variable. The distinctive beads. The agitator consists of a product and makes the subsequent
feature of this machine is the possi- cylindrical body equipped with cleaning of the mill quicker and
bility of optimizing the circulation impellers. Their rotation activates more thorough.

Special features Your advantages is our focus

∙∙ Ergonomic design
∙ High flexibility of batch size as well as of

∙ ∙
Use of various hopper geometries possible shape- and size of hopper
Covers for various hopper diameters with flap for Higher product throughput capacity through

∙ ∙∙
checking and addition of components the grinding basket
Hopper grips with traction switch for safe fixing of Narrow particle size distribution

∙∙ ∙∙
the milling hopper Low specific energy requirement
Machine suitable for ATEX Zone 1 Constant temperature profile, no hot spots

∙∙
Hydraulic lifting of the machine upper part Wide range of product viscosities can be
Motor with noise- and ventilator protection processed


Operating panel for EX-zone, intrinsically safe
Characterization of the quality via the dispersing
time or energy input

2
3
Executions
Technical Data

Standard features

∙ The grinding basket execution ensures the optimal feeding of the product and prevents unwanted discharge


of the grinding beads
The separately adjustable drives of the mixer and the agitator provide an outstanding flexibility for mixing-


and dispersing processes
The mixing agitators ensure an even product circulation and enable customers to process products with a


large range of viscosities
The operating speeds for the mixing tools and for the agitators can be adjusted either manually or via an


automatic control system
For an optimum and efficient control of the product temperature the processing tank and the grinding


basket cover are in double-walled and temperature-controlled execution
Cleaning and product change are possible within a short time

Available options

∙∙ Vacuum features
Further material features

Grinding basket and agitators MasterMill MasterMill 3

4
D

C
B
A

Technical data MasterMill 3 MasterMill 9 MasterMill 18 MasterMill 30 MasterMill 50 MasterMill 90

A [mm] 1 150 1 660 1 760 2 560 3 030 3 610


B [mm] - 1 800 max. 2 500 max. 2 800 max. 3 250 max. 4 200 max.
C [mm] 1 200 1 000 max. 1 800 max. 1 800 max. 2 000 max. 2 500 max.
D [mm] 840 1 650 1 900 2 210 3 150 3 800
E [mm] (stroke) - 795 850 970 1 500 1 800
Weight [kg] 350 1 130 1 810 2 040 2 270 5 220
Batch size [l] 6 - 10 50 - 200 200 - 400 300 - 1 500 1 500 - 2 000 2 000 - 5 600
Drive power
2.2 7.5 15 22 37 55
(Mill) [kW]
Drive power
0.75 1.5 4 7.5 15 37
(Stirrer) [kW]
Mill speed [min-1] 1 100 - 3 000 600 - 1 650 420 - 1 260 220 - 660 200 - 500 200 - 400

Mixer speed [min-1] 180 - 2 600 180 - 1 800 180 - 1 400 80 - 800 75 - 750 50 - 500

Basket volume [l] 0.5 4 8 26 41 67

Screen size [mm] 0.3 / 0.4 / 0.6 / 0.8

5
Control and Monitoring
NETZSCH BASE

∙ Power measurement and -indication of the agitator- and the mixer


drives
Malfunction lamp set for indication of excess- and/or too low limit


values
kWh counter for recording energy input (kWh), pre-selection value
for switching off process and display switching-over to current power

∙∙
input (kW)
Reset key for kWh-counter for reset to zero
Infinitely variable speeds for agitator and mixer via frequency


converter with digital speed display and spring-return button
Raise/Lower

NETZSCH TEXT

∙ Indication of operating parameters:


Product temperature, power input of the agitator, kWh-counter
Specification of set- and limit values:


MAX product pressure, MAX product temperature
Pre-selection values for automatic operation:

∙∙
Machine is started-up to these values
Indication of operating- and malfunction messages


MAX energy input of agitator
Operating time

NETZSCH GRAPH

∙∙ Display of trend charts of the most important operating data


Process data base (set- and limit values for max. 98 sets of product


data)
Automatic operation with the incorporation of all process parameters


from the data bank
For display of process values:
speed, agitator drive, peripheral speed of the agitator, power input of
the agitator drive, speed agitator drive, peripheral speed of agitator,
power input of agitator drive, product temperature, energy input of


agitator, tank pressure (only for vacuum execution)
For specification of set-values:


Agitator speed, mixer speed
For specification of limit-values, operating- and malfunction messages:
MAX product temperature, MAX energy input of agitator, Operating
time

6
Applications
Applications

∙∙ Industrial paints

∙∙
Construction paints
Automobile paints

∙∙
Coil coating
Screen printing inks

∙∙
Latex suspensions
Pigments
Pigment pastes

7
The NETZSCH Group is an owner-managed, international technology
company with headquarters in Germany. The Business Units Analyzing &
Testing, Grinding & Dispersing and Pumps & Systems represent customized
solutions at the highest level. More than 3,800 employees in 36 countries and
a worldwide sales and service network ensure customer proximity and
competent service.

Our performance standards are high. We promise our customers Proven


Excellence – exceptional performance in everything we do, proven time and
again since 1873.

Business Unit Grinding & Dispersing – The World’s Leading Grinding Technology
NETZSCH-Feinmahltechnik | Germany NETZSCH Machinery and Instruments | China
NETZSCH Trockenmahltechnik | Germany NETZSCH India Grinding & Dispersing | India
NETZSCH Vakumix | Germany NETZSCH Tula | Russia
NETZSCH Lohnmahltechnik | Germany NETZSCH Makine Sanayi ve Ticaret | Turkey
NETZSCH Mastermix | Great Britain NETZSCH Korea | Korea
NETZSCH FRÈRES | France NETZSCH Premier Technologies | USA

G&D · MasterMill · EN · 05/21 · Technical specifications are subject to change.


NETZSCH España | Spain NETZSCH Equipamentos de Moagem | Brazil
ECUTEC | Spain

NETZSCH-Feinmahltechnik GmbH
Sedanstraße 70
95100 Selb
Germany
Tel.: +49 9287 797 0
Fax: +49 9287 797 149
info.nft@netzsch.com

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