ENGINE GENERAL

SECTION EG
CONTENTS
PRECAUTIONS FOR SAFETY AND PRECAUTIONS ................................................ EG-14
QUALITY .............................................................EG-2 Precautions in Draining Engine Coolant ....... EG-14
Description .....................................................EG-2 Precautions for Disconnecting Fuel Piping ... EG-14
Safe Operation ...............................................EG-2 Precautions for Removing and
Correct Operation ...........................................EG-3 Disassembling .............................................. EG-14
Precautions for Radio Equipment Precautions for Inspection, Correction, and
Installation ......................................................EG-3 Replacement ................................................ EG-14
HOW TO USE THIS MANUAL ............................EG-4 Precautions for Assembly and Installation ... EG-14
Description .....................................................EG-4 Caution for Use of Power Tools ................... EG-15
Definition of Terms .........................................EG-4 Precautions for Liquid Gasket Application .... EG-15
Definition of Units ...........................................EG-4 Parts Requiring Angle Tightening ................. EG-16
Description .....................................................EG-5 PREPARATION ................................................ EG-17
Component Parts Location .............................EG-5 Service Parts ................................................ EG-17
TROUBLE DIAGNOSIS ......................................EG-7 SERVICE DATA ................................................ EG-18
ECM Trouble Diagnosis .................................EG-7 Periodical Inspection .................................... EG-18
ECM Abbreviations List ................................EG-10 Standard, Repair Limit .................................. EG-20
ECM GENERAL SERVICE INFORMATION .....EG-11 Tightening Torque ........................................ EG-21
Connector Terminal Inspection ....................EG-11
Inspection for Electrical System ...................EG-12
Control Unit and Electronic Component .......EG-13
PRECAUTIONS FOR SAFETY AND QUALITY
PRECAUTIONS FOR SAFETY AND QUALITY

Description
• The following precautions must be carefully observed for safe
and appropriate service work.
• Only the qualified and designated personnel must perform
inspections, repairs and adjustments.
• Always keep the workplace clean, and store the tools neatly in
the specified places.

Safe Operation
• Do not run an engine inside the workshop without proper
ventilation (ex. no ventilation ducts).
• Keep the workshop well ventilated and free of any flammable
materials. Special care should be taken when flammable or
poisonous materials such as gasoline are handled.
• Discard waste oil after oil changes or parts treatment in
accordance with local laws and regulations.
• Be careful of burns and injury when working on high-
temperature parts, rotating parts, or sliding portions.
• Ensure that adequate ventilation is provided for discharging any
EGM0043
hazardous emissions when working in a pit or enclosed area.
• Do not work underneath a vehicle supported only by a jack.
Always use safety stands at the prescribed points to support the
vehicle.
• Support it at the prescribed points and lock it in position with
safety devices before lifting the vehicle.
• Be careful that the vehicle body does not become off balance
and fall when removing a heavy component such as the engine.
• Do not smoke during service work.
• Do not wear any rings and necklaces when working. These
objects may cause electric short.
EGM0044

• Before starting repair work that requires no battery power,

always turn OFF the ignition switch, and disconnect the
negative battery cable.
• Do not disconnect battery cable at negative terminal while
engine is running.

EGM0045

• Do not touch any metal portions immediately after the engine is

stopped. Otherwise the heated metals may cause burns. Do not
attempt to remove any cooling system parts such as the radiator
cap while the engine is hot.
• To perform repair work safely and efficiently, always use
appropriate tools wherever required.
• Do not continue filling the fuel if automatic valve of refilling
nozzle is closed when fuel tank is filled. The fuel can overflow
and splash, and it can cause a fire.

EGM0046

EG-2
PRECAUTIONS FOR SAFETY AND QUALITY

Correct Operation
• Make sure that you understand the symptoms before starting
trouble diagnosis.
• Check correct installation status prior to removal or
disassembly. Make sure that they do not interfere with the
function of the parts they are applied to if matching marks are
required.
• Once they are removed, always replace parts indicated as "do
not reuse" with new ones. This includes: oil seals, gaskets,
packings, O-rings, lock washers, cotter pins, and self-locking
nuts.
• Replace inner and outer races of tapered or needle roller
bearings as a set.
• Arrange disassembled parts in order and prevent them from
being mixed-up.
• Clean or flush disassembled parts prior to inspection or
assembly.
• Use Genuine NISSAN parts for replacement.
• Use authorized grease and sealer.
• Release the pressure before disconnecting pressurized piping
or hoses.
• Be sure to check for leakage after repairing fuel, oil, coolant,
exhaust, or vacuum systems.

Precautions for Radio Equipment Installation

Check the following when installing a commercial/ham radio or
mobile phone. If mounting position is not chosen carefully, the unit
may interfere with the electronic control system.
• Separate the antenna as far from the ECM as possible.
• Route an antenna feeder line at least 20 cm (7.87 in) apart from
the control unit harness.
• Adjust an antenna and feeder line to eliminate radio wave
interference.

EG-3
 HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL

Description
This manual explains how to perform "removal, installation,
disassembly, assembly, inspection and adjustment" and "diagnosis".

Definition of Terms
WARNING : Instructions and precautions that may lead to fatal
hazards and/or serious injuries if not observed
properly.
CAUTION : Instructions and precautions that require special
attention and may lead to problems and/or accidents
as well as damages to the vehicle and/or
components.
NOTE : Supplementary information to facilitate the service
work.
Standard : Indicates tolerances for inspection and adjustment.
Repair limit : Indicates maximum or minimum values allowed for
inspection and adjustment.

Definition of Units
The units and numerical values in this Standard are SI units, and
those given in ( ) in this Standard are based on the conventional unit
system and are appended for informative reference.
Example: : 59 - 78 N•m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
SI (Metric system, yard-pound system)

MAIN UNIT CHANGES

Measure SI Conventional unit Conversion factor to SI

Acceleration m/s2 G 9.80665

Torque, moment N•m kg-m 9.80665

Force N kg 9.80665
Pressure kPa kg/cm 2 98.07

kPa mmHg 0.133322

Power efficiency kW PS 0.735499
W kcal/h 1.16279
Volume cm3 cc 1

Spring constant N/mm kg/mm 9.80665

Fuel consumption g/kW•h * g/PS•h 1.3596

* The conventional unit can be used for SI.

EG-4
HOW TO USE THIS MANUAL

Description
CAUTION : At the beginning of each section, the precautions
exclusive to the section are described.
Preparation: At the beginning of each section and during the trouble
diagnosis items, the tools, gauges, and other tools to
be prepared before operation are described. Some
commercial service tools, assumed to be available in
any workshop, are omitted.
Description : To perform correct operations, operational procedures,
notes, tools, and other service information are
described.
CAUTION : Descriptions of visual inspections and cleaning of
removed parts are generally omitted. Please
remember that actual operations require these
processes.

Component Parts Location

The "Component Parts Location" diagram (refer to the figure)
includes information for removal, installation, disassembly, and
assembly (tightening torque, grease points, non-reusable parts) as
well as other information important for repair work.

EGM0097

EG-5
HOW TO USE THIS MANUAL

Component Parts Location (Cont’d)

COMPONENT SYMBOLS

EG-6
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSIS

ECM Trouble Diagnosis

CAUTION:
• The following trouble diagnosis procedures are designed
to identify the trouble causes efficiently. When performing
diagnoses, carefully observe the following instructions.
• Before starting a trouble diagnosis, carefully read and
understand the contents in "Basic Inspection", "Diagnosis
Chart by Symptom" and "Trouble Diagnosis Flowchart".
• After the repair work, always verify that the trouble is
eliminated.
• For the locations of the parts and harness connectors, refer
to "Component Parts Location" in the relevant section.
• To perform a simple inspection, utilize the circuit diagrams.
To inspect the circuit for continuity in details including the
sub-harnesses, identify the relevant connectors and
harness layouts referring to the "Wiring Diagrams".
• Before inspecting a circuit for continuity, always turn the
ignition switch to OFF.
• Before measuring voltage at a connector, always measure
the battery voltage.
• After finishing diagnoses or inspections, always ensure
that all removed harness connectors are reconnected
correctly.

EG-7
TROUBLE DIAGNOSIS

ECM Trouble Diagnosis (Cont’d)

SYMBOLS

EG-8
 TROUBLE DIAGNOSIS

ECM Trouble Diagnosis (Cont’d)

SYMBOLS FOR HARNESS CONNECTOR
FEMALE CONNECTOR
• When a harness connector is viewed from A (terminal side), the
outer frame of the connector symbol is indicated with a single
line. In addition, the direction indicator shows "TS" (Terminal
Side) in description type font.

EGM0050

• When a harness connector is viewed from B (harness side), the

outer frame of the connector symbol is indicated with double
lines. In addition, the direction indicator shows "HS" (Harness
Side) in description type font.
• Terminal assignments of a connector viewed from A and B are
mirror images, indicating just as they are seen.

EGM0051

MALE CONNECTOR
The illustration method is the same as that for a female connector,
the black guide box, however, indicates a male connector (the white
guide box a female connector).

EGM0052

SINGLE UNIT (CONTROL UNIT)

A single control unit is viewed only from A, and the illustration is as
shown in the figure.

EGM0053

EG-9
 TROUBLE DIAGNOSIS

ECM Abbreviations List

Abbreviations Description Abbreviations Description

A/T Automatic transmission LH Left

ALT Alternator LED Light emitting diode
ASSY Assembly LLC Long-life coolant
BAT Battery OHV Overhead valve
C/P Crankshaft pulley OS Oversize
C/U Control unit P/S Power steering
Cyl Cylinder PTO Power take-off
ENG Engine RH Right
EXH Exhaust RR Rear
F/L Fusible link TAS Throttle adjust screw
FR Front Tr Transistor
IGN Ignition US Undersize
INT Intake

EG-10
ECM GENERAL SERVICE INFORMATION
ECM GENERAL SERVICE INFORMATION

Connector Terminal Inspection

CONNECTOR INSPECTION PROCEDURE
In circuit inspection, inappropriate connector probing will cause
connector damages and/or poor connection. The probes provided
with the circuit tester may be too large to probe connector terminals
without damaging them. Always use alligator clips and "T" pins
according to following the procedure.

INSPECTION FROM HARNESS SIDE

For a standard connector without any waterproofing, use "T" pins
from the harness side.
CAUTION:
• For a connector with a rear cover, such as ECM
connectors, remove the rear cover before the inspection.
• For a waterproof connector, do not probe the terminals
from the harness side. Doing so may damage the seal.

EGM0054

INSPECTION FROM TERMINAL SIDE

1. Female terminal
• Female connector terminals have a small notch difference
inside. Insert a "T" pin along the step to inspect.
CAUTION:
Do not insert any objects to a female connector terminal other
than the corresponding male connector terminal.

EGM0055

• In case of a female connector terminal without any notches,

remove the retainer before probing.

EGM0056

EG-11
ECM GENERAL SERVICE INFORMATION

Connector Terminal Inspection (Cont’d)

2. Male terminal
For a male connector terminal, apply a "T" pin to the surface of the
terminal.
CAUTION:
Do not bend terminals.

EGM0057

Inspection for Electrical System

DESCRIPTION
• If the malfunction can be traced directly to the electrical system,
first check for items such as burned-out fuses and fusible links,
broken wires or loose connectors, pulled-out terminals, and
improper connections.
• If a fuse or a fusible link is blown out, determine the possible
cause and restore it. Always replace it with a new fuse or fusible
link of the specified capacity.
• When removing a connector, do not apply excessive force to
the main body by grasping and twisting.
• Do not pull a connector off by tugging on the harness.
• For a lock-type connector, disengage its lock first, then
disconnect the connector by holding the main body of the
connector.

EGM0058

• Before connecting a connector, check terminals for bends or

breakage. Connect it securely.
• For a lock-type connector, press it until its lock is securely
engaged.
• When installing parts, prevent harnesses from being snagged or
overextended.

EGM0059

EG-12
ECM GENERAL SERVICE INFORMATION

Control Unit and Electronic Component

PRECAUTIONS
• Never reverse polarity of battery terminals.
• Install only parts specified for each model.
• Before replacing a control unit, check input and output signals
to/from the control unit, and component functions.
• When disconnecting a connector, do not twist or apply
excessive force.
• For a bolt-type connector, loosen the bolt first, then hold the
main body of the connector to disconnect.
• Before connecting a connector, check terminals for bends or
breakage. Connect it securely. For a bolt-type connector, screw
in the bolt until the colored lug is flush with the surface to be
sure it is securely connected.
• Do not drop, hit, or subject control units to impact.
• Be sure to protect control units from condensation caused by a
sudden shift in temperature, or from raindrops or splashes. If
any water drops adhere to the unit, dry it well prior to
installation.
• Be sure to protect control unit connectors from oil.
• Avoid cleaning control units with benzine.
• Do not open a top or bottom cover on a control unit.

EGM0062

• When using a circuit tester, ensure the appropriate distance

between test probes. A longer distance is recommended,
because if the distance is too short, it may cause contact of the
test probes, resulting in a short circuit. A short circuit allows
battery voltage to be applied directly to the control unit, resulting
in damage to its internal power transistors.
• Use the specified check adapter to check input and output
signals to/from control units.

EGM0063

EG-13
PRECAUTIONS
PRECAUTIONS

Precautions in Draining Engine Coolant

Drain coolant only after the engine has cooled down.

Precautions for Disconnecting Fuel Piping

• Operation should be done in a place free from fire.
• Relieve fuel pressure before operation.
• After disconnecting, plug the pipe to prevent fuel from draining.

Precautions for Removing and

Disassembling
• Use correct tool in the specified position. Always pay attention
to safety.
• Be careful not to lose surface accuracy of mating or sliding
surfaces.
• To prevent foreign material from entering the engine, close
openings with appropriate tape as necessary.
• Arrange disassembled parts in their normal positions in order to
simplify locating the cause of damage or excessive wear and to
ensure correct reassembly.
• Unless otherwise specified, loosen bolts and nuts from outside
to inside in a crisscross pattern.

Precautions for Inspection, Correction, and

Replacement
Thoroughly inspect each part following the inspection procedure,
then correct or replace as necessary. Inspect new parts in the same
way, and replace if necessary.

Precautions for Assembly and Installation

• Always use a torque wrench when tightening bolts and nuts.
• Unless otherwise specified, tighten bolts and nuts from inside to
outside in a crisscross pattern. Tighten them gradually and
evenly in 2 to 3 steps.
• Always replace gasket, packing, oil seals, and O-rings with new
ones.
• Thoroughly wash, clean, and blow-dry each part. Be sure that
engine oil and coolant passages are free of clogs.
• Remove any dirt and lint on sliding and mating surfaces. Before
assembly, apply ample amount of engine oil to sliding surfaces.
• If coolant was drained, bleed air from the system.
• After assembly, start engine and increase the engine speed,
then check coolant, fuel, oil, grease, and exhaust gas for
leakage.

EG-14
 PRECAUTIONS

Caution for Use of Power Tools

Do not use any power tools (e.g. air ratchet, impact wrench) to
tighten the bolts and nuts. Use these tools only for loosening the
bolts and nuts. However, do not use power tools in any event and for
any purposes on the parts subject to heat (catalyst, muffler, and
other exhaust parts) and the tapping screws. These parts may also
be damaged when loosened with a power tool.

Precautions for Liquid Gasket Application

REMOVING PARTS ATTACHED WITH LIQUID GASKET
• Remove mounting nuts and bolts. Using a seal cutter, remove
liquid gasket.
CAUTION:
Be careful not to damage the mating surfaces.

• In positions where a seal cutter is difficult to use, lightly tap with

a plastic hammer, and remove.
CAUTION:
When using a screwdriver, be careful not to scratch the mating
surfaces.

LIQUID GASKET APPLICATION INSTRUCTION

1. Using a scraper, remove any old liquid gasket remaining on the
gasket application surface and its mating surface.
• Remove any old liquid gasket remaining in the gasket
application groove and on the threads of bolts and bolt
holes.
2. Using Isozole, wipe the gasket application surface and its
mating surface to remove any moisture, oil, and foreign
material.
3. Set genuine liquid gasket to tube presser (commercial service
EGM0064 tool).
4. Apply a continuous bead of liquid gasket to the specified
position at the specified diameter.
• Apply liquid gasket in the application groove.
• Apply liquid gasket inside bolt holes. Always refer to the
directions specified in the text when applying liquid gasket
outside the bolt holes.
• Attaching should be done within 5 minutes after gasket
application.
• Immediately wipe off any protruding liquid gasket.
• Do not retighten nuts and bolts after installation.
EGM0065
• After finishing work, wait at least 30 minutes before refilling
engine oil and coolant.
CAUTION:
Follow any directions specified in the text on the following
pages.

EG-15
PRECAUTIONS

Parts Requiring Angle Tightening

• When tightening the following parts, use an angle wrench.
• Cylinder head bolt
• Connecting rod cap nut
• Specified torque described for these parts is not the final
tightening value but the tightening torque used before angle
tightening.
• Before tightening, make sure that there are no foreign materials
on thread and mating surface, and apply engine oil.

EG-16
PREPARATION
PREPARATION

Service Parts
Piston oversize
0.5 mm (0.020 in) OS [0.5 mm (0.020 in) oversize]
1.0 mm (0.039 in) OS [1.0 mm (0.039 in) oversize]
Main bearing undersize

Unit: mm (in)

Size Thickness

STD 2.000 (0.0787)

US 0.25 (0.0098) 2.125 (0.0837)
US 0.50 (0.0197) 2.250 (0.0886)
US 0.75 (0.0295) 2.375 (0.0935)
US 1.00 (0.0394) 2.500 (0.0984)

EG-17
 SERVICE DATA
SERVICE DATA

Periodical Inspection
To maintain the initial performance of the Mitsubishi forklift truck,
make sure to perform appropriate maintenance and service work.

PERFORM INSPECTION
Make sure to perform the periodical inspections at the appropriate
times, according to the month basis or the operating hour basis,
whichever comes first.

Refer to the following notes for values in ( ).

Engine system inspection (except LPG fuel systems)

Months of use 1 2 3 4 5 6 7 8 9 10 11 12 … 18
Applicable
No. Inspection items control Operation
system hours 2 4 6 8 10 12 14 16 18 20 22 24 … 36
(x 100 hours)

1 Intake/exhaust valve clearance Electronic A A A A A … A

Electronic controls controls
2 Engine drive belt tension Electronic I I I I I I I I I I I I … I
controls
3 Engine oil Electronic (1) R R R R R R R R R R R R … R
controls
4 Oil filter Electronic (1) R R R R R … R
controls
5 Engine coolant Electronic R …
controls
6 Air cleaner element Electronic C C C C C R C C C C C R … R
controls
7 Ignition timing Electronic A A A A A A A A A A A A … A
controls
8 Spark plug Electronic I I I I I I I I I I I I … R
controls
9 Distributor Electronic C …
controls
10 PCV valve Electronic (1) I I I I … I
controls
11 PCV hose Electronic I I I I … I
controls

EG-18
 SERVICE DATA

Periodical Inspection (Cont’d)

No. Engine system inspection (LPG models)

1 Gas leakage from piping and Electronic (2) I I I I I I I I I I I I … I

piping joints controls
2 Damage to piping and Electronic I I I I I I I I I I I I … I
piping joints controls
3 Tar in vaporizer Electronic D D D D D D D D D D D D … D
controls
4 Injection nozzle Electronic I I I I I … I
controls
5 LPG filter Electronic C C C R … C
controls

CAUTION:
• (1): If the vehicle is being used in dusty and dirty
environments, the maintenance work should be
performed more frequently.
• (2): After replacing the LPG tank, apply soapsuds to the
piping joints to check for any gas leakage.

Meanings of symbols:
I = Inspection, repair or replace if necessary
R = Replacement
A = Adjustment
C = Cleaning
D = Draining
T = Tightening (Retightening)

EG-19
 SERVICE DATA

Standard, Repair Limit

Fuel in use Gasoline specification Unleaded gasoline/octane rating 91 or more
LPG specification 20 - 100P
Engine weight LPG Approx. 299 (659)
(without water, with oil) [kg (lb)]
Combine Approx. 300 (662)
Firing order 1-5-3-6-2-4
Compression pressure Standard 1,187 (11.87, 12.1, 172)/200
[kPa (bar, kg/cm2, psi)/rpm] Repair limit 892 (8.92, 9.1, 129)/200
Difference limit among cylinders 98 (0.98, 1.0, 14)/200
Distortion limit [mm (in)] Intake manifold 0.2 (0.008)
Exhaust manifold 0.3 (0.012)

Cylinder head 0.2 (0.008)

Cylinder block 0.1 (0.004)
Engine oil amount [L (US qt, Imp qt)] When replacing oil only Approx. 8.3 (8-3/4, 7-1/4)
(SL class) When replacing oil and filter Approx. 8.6 (9-1/8, 7-5/8)
Spark plug Manufacturer/type/gap [mm (in)] NGK/BPR4ES-D or BPR4ES-H/0.8 - 0.9 (0.031 - 0.035)
Resistance on high-tension cable (k) #1: Approx. 2.7 #2: Approx. 2.8 #3: Approx. 4
#4: Approx. 5 #5: Approx. 5.2 #6: Approx. 6.1
Ignition advance device Electronically controlled ignition advance
Onboard idle speed (rpm) 675±50
Onboard idling pace speed (When feedback control is stopped) (rpm) 675
Density of CO at idle speed/Density of HC at idle speed (%/ppm) 0.1 or less/50 or less
Ignition timing (When feedback control is stopped) (BTDC°/rpm) 10±2/675
Valve clearance [mm (in)] INT/EXH Hot 0.35 (0.0138)/0.35 (0.0138)
Thermostat opening valve temperature (Start - Full open) [°C (°F)] 82 - 95 (180 - 203)
Engine drive belt deflection New belt After adjustment Limit
[Measured by pressing Alternator belt/Fan belt [mm (in)] 10 - 12 13 - 15
16 (0.63)
with 98 N (10 kg, 22 lb)] (0.39 - 0.47) (0.51 - 0.59)

EGM0098

EG-20
 SERVICE DATA

Tightening Torque
STANDARD BOLT TIGHTENING TORQUE
<Hexagon head> <No lubrication> Unit: N•m (kg-m, ft-lb)
N•m (kg-m, in-lb)*

Normal size Pitch 4T 7T 9T

d P
Non-flanged bolt Flanged bolt Non-flanged bolt Flanged bolt Non-flanged bolt Flanged bolt

M3 0.5 0.6 0.7 1.1 1.3 1.6 1.9

(0.06, 5)* (0.07, 6)* (0.11, 10)* (0.13, 11)* (0.16, 14)* (0.19, 16)*
M3.5 0.6 1.0 1.2 1.7 2.1 2.5 2.8
(0.10, 9)* (0.12, 10)* (0.17, 15)* (0.21, 18)* (0.25, 22)* (0.29, 25)*
M4 0.7 1.5 1.7 2.5 2.9 3.5 4.2
(0.15, 13)* (0.17, 15)* (0.25, 22)* (0.30, 26)* (0.36, 31)* (0.43, 37)*
M5 0.8 2.9 3.5 5.0 5.9 7.2 8.5
(0.30, 26)* (0.36, 31)* (0.51, 44)* (0.6, 52)* (0.73, 63)* (0.87, 76)*
M6 1.0 5.0 6.0 8.4 10 11.8 14.7
(0.51, 44)* (0.61, 53)* (0.86, 75)* (1.0, 87)* (1.2, 8.7) (1.5, 10.8)
M8 1.25 12.7 14.7 20.6 24.5 29.4 35.3
(1.3, 9.4) (1.5, 10.8) (2.1, 15) (2.5, 18) (3.0, 22) (3.6, 26)
1.0 13.7 15.7 21.6 26.5 31.4 37.3
(1.4, 10) (1.6, 12) (2.2, 16) (2.7, 20) (3.2, 23) (3.8, 27)
M10 1.5 24.5 29.4 41.2 49 58.8 69.6
(2.5, 18) (3.0, 22) (4.2, 30) (5, 36) (6.0, 43) (7.1, 51)
1.25 25.5 30.4 43.1 51 61.8 73.6
(2.6, 19) (3.1, 22) (4.4, 32) (5.2, 38) (6.3, 46) (7.5, 54)
M12 1.75 42.2 51 70.6 84.3 98.1 118
(4.3, 31) (5.2, 38) (7.2, 52) (8.6, 62) (10, 72) (12, 87)
1.25 46.1 55.9 77.5 92.2 108 137
(4.7, 34) (5.7, 41) (7.9, 57) (9.4, 68) (11, 80) (14, 101)
M14 1.5 73.6 87.3 127 147 177 206
(7.5, 54) (8.9, 64) (13, 94) (15, 108) (18, 130) (21, 152)
M16 1.5 108 137 186 226 265 324
(11, 80) (14, 101) (19, 137) (23, 166) (27, 195) (33, 239)
M18 1.5 167 196 275 324 392 471
(17, 123) (20, 145) (28, 203) (33, 239) (40, 289) (48, 34)
M20 1.5 226 275 382 451 549 657
(23, 166) (28, 203) (39, 282) (46, 333) (56, 405) (67, 485)
M22 1.5 304 363 510 608 736 883
(31, 224) (37, 268) (52, 376) (62, 448) (75, 542) (90, 651)

CAUTION:
• Except special parts.
• The bolt applicable to the list has the following number
embossed on the head.
Model Number
4T ... 4 or none
7T ... 7
9T ... 9

CAUTION FOR USE OF POWER TOOLS

Do not use any power tools (e.g. air ratchet, impact wrench) to
tighten the bolts and nuts. Use these tools only for loosening the
bolts and nuts. However, do not use power tools in any event and for
any purposes on the parts subject to heat (catalyst, muffler, and
other exhaust parts) and the tapping screws. These parts may also
be damaged when loosened with a power tool.

EG-21
 SERVICE DATA

Tightening Torque (Cont’d)

MAIN TIGHTENING TORQUE
* : Parts with tightening sequence
1) - : Tighten separately in several turns.
Unit : N•m (kg-m, ft-lb)
N•m (kg-m, in-lb)*

Parts name or location Tightening torque

Adjusting screw Lock nut 16 - 21 (1.6 - 2.1, 12 - 15)

Alternator Adjusting bar side 19 - 25 (1.9 - 2.6, 14 - 18)
Bracket side 14 - 20 (1.4 - 2.0, 10 - 15)
Oil pan drain plug 54 - 59 (5.5 - 6.0, 40 - 43)
Spark plug 20 - 29 (2.0 - 3.0, 15 - 21)
* Intake manifold 15.7 - 18.6 (1.6 - 1.9, 12 - 14)
* Air horn 1st: 9 - 10 (0.9 - 1.1, 6.5 - 7.9)
2nd: 22 - 37 (2.2 - 3.8, 16 - 27)
Exhaust manifold cover 6.4 - 7.5 (0.65 - 0.76, 56 - 66)*
* Exhaust manifold 27 - 31 (2.8 - 3.2, 20 - 23)
Exhaust manifold connector 59 - 78 (6.0 - 8.0, 43 - 58)
* Oil pan [M6] 6.3 - 8.3 (0.64 - 0.85, 56 - 73)*
[M8] 15.7 - 20.6 (1.6 - 2.1, 12 - 15)
Oil strainer 16 - 19 (1.6 - 1.9, 12 - 13)
* Rocker cover 1 - 3 (0.1 - 0.3, 9 - 26)*
Rocker arm bracket 16 - 22 (1.6 - 2.2, 12 - 16)
* Cylinder head bolt 1) 29.4 (3, 22)
2) 61.8 (6.3, 46)
3) 0 (0, 0)
4) 29.4 (3, 22)
5) 69° - 74° (Angle tightening)
Cylinder head auxiliary bolt 7.0 - 10.8 (0.7 - 1.1, 62 - 96)*
Crankshaft pulley 181 - 191 (18.5 - 19.5, 134 - 141)
* Front cover 16 - 21 (1.6 - 2.1, 12 - 15)
Camshaft sprocket 132.3 - 142.1 (13 - 14, 98 - 105)
Chain guide 5.6 - 8.4 (0.57 - 0.86, 50 - 74)*
Distributor 9.3 - 11 (0.95 - 1.1, 82 - 95)*
Camshaft locating plate 5.6 - 8.4 (0.57 - 0.86, 50 - 74)*
* Flywheel 146 - 167 (15 - 17, 108 - 123)
* Main bearing cap 162 - 172 (16.5 - 17.5, 119 - 127)
Connecting rod nut 1) 38 - 40 (3.9 - 4.1, 28 - 30)
2) 40° - 45° (Angle tightening)
Engine coolant drain plug 34 - 44 (3.5 - 4.5, 25 - 32)
Water pump 15.7 - 18.6 (1.6 - 1.9, 12 - 13)
Engine coolant temperature sensor 20 - 29 (2.0 - 3.0, 15 - 21)
PCV valve 20 - 29 (2.0 - 3.0, 14 - 22)
* Fuel tube 1st: 9 - 20 (0.9 - 2.0, 6.5 - 15)
2nd: 21 - 26 (2.1 - 2.7, 15 - 20)
Starter motor 41.2 - 52 (4.2 - 5.3, 31 - 38)
Heated oxygen sensor 1 40 - 60 (4.1 - 6.1, 30 - 44)

EG-22