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Brochur Coal Crusher Plant Cap.500tph

This document provides specifications for a 500 ton per hour (TPH) crusher plant layout including: - A dump hopper with 25 ton capacity to feed materials into the system. - A primary feeder belt conveyor 25,000mm long to transport materials to downstream processes. - A transfer belt conveyor 25,300mm long to further transport materials within the system. - A vibrating screen for primary screening with dimensions of 1600x4500mm. - A secondary crusher described as a double roll crusher with a capacity of 500 TPH to crush materials. - Additional conveyors and equipment to further process and stockpile materials output from the crusher.

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Zakaria Dahsyat
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0% found this document useful (0 votes)
338 views11 pages

Brochur Coal Crusher Plant Cap.500tph

This document provides specifications for a 500 ton per hour (TPH) crusher plant layout including: - A dump hopper with 25 ton capacity to feed materials into the system. - A primary feeder belt conveyor 25,000mm long to transport materials to downstream processes. - A transfer belt conveyor 25,300mm long to further transport materials within the system. - A vibrating screen for primary screening with dimensions of 1600x4500mm. - A secondary crusher described as a double roll crusher with a capacity of 500 TPH to crush materials. - Additional conveyors and equipment to further process and stockpile materials output from the crusher.

Uploaded by

Zakaria Dahsyat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PT.

MUSTIKA AGUNG TEKNIK


JL.RAYA PAJAJARAN NO.2 GATOT SUBROTO KM.5
JATIUWUNG KOTA TANGERANG – BANTEN 15137
Phone : 021 – 5919150 Mobile : 08121936684
Email : musatek@cbn.net.id Website : www.musatek.com
LAYOUT CRUSHER PLANT CAP.500TPH
DUMP HOPPER
- Capacity : 25 TON
- Length : 4000mm
- Width : 4000mm
- Height : 3000mm
- Height Total : 5000mm
- Plat Hopper : Plat Kapal Ms t.6 mm
- Frame Hopper : WF 300x150x7x10
- Support Hopper : H BEAM 200x200x7x10
- Bracing Support : WF 150x75x5x7 x 6 M
- Base Plate : Plat Ms t 20 x 300 x 300mm
- Finishing : Jotun paint
FEEDER BELT CONVEYOR - Trough Stand Type : 3 Part Roll-35˚
- Capacity : 500 TPH - Roller : - Carrying Idler Ø 114 x 420mm
- Product Loading : Coal ( 0,8 t/m3 ) - Impact Idler Ø 76 – 114 x 420mm
- Length Conveyor : 25.000mm - Return Idler Ø 114 x 1350mm
- Width Conveyor : 1540 mm - Pulley : - Drive Pulley Ø 350mm x 1350mm c/w Rubber Lagging
- Inclination Conveyor : 16º - Tail Pulley Ø 350mm x 1350mm
- Width Belt : 1200mm - Snub Pulley Ø 280 mm x 1350mm
- Type Belt : “ Continental “ EP.200 x 5Ply x 6.0mm x 3.0mm ( Grade M ) - Cleaner : - Head Primary Cleaner
- Speed Conveyor :2m/s - Head Secondary Cleaner
- Structure Conveyor : - Truss : Honycomb WF.250 x 125 x 6 x 9
- V plough Scraper
- Bracing : L 60 x 60 x 6
- Gusset Plate : Plat Ms t.10mm
- Drive Unit Conveyor : - Electric Motor “Li Ming” 25HP / 380V / 50Hz/ 4Pole
- Leg Support : IWF 150 x 75 x 5 x 7 - Gear Box “ Li Ming “ R 1: 10 c/w Backstop
- Walk way : Expanded Metal - Chain RS 100-1 & Sprocket RS 100-20T
- Hand rail : - L 50 x 50 x 5 - Structure Painting : Jotun paint
- Round bar Ø16mm
- Feed Hopper : Plat SS 400 t. 8mm
- Chute : Plat SS 400 t. 8mm
- Base Plat : Plat SS400 t.16mm
TRANSFER BELT CONVEYOR
- Capacity : 500 TPH - Trough Stand Type : 3 Part Roll-35˚
- Product Loading : Coal ( 0,8 t/m3 ) - Roller : - Carrying Idler Ø 114 x 420mm
- Length Conveyor : 25.300mm - Impact Idler Ø 76 – 114 x 420mm
- Width Conveyor : 1540 mm - Return Idler Ø 114 x 1350mm
- Inclination Conveyor : 13º
- Pulley : - Drive Pulley Ø 350mm x 1350mm c/w Rubber Lagging
- Width Belt : 1200mm
- Type Belt : “ Continental “ EP.200 x 5Ply x 6.0mm x 3.0mm ( Grade M ) - Tail Pulley Ø 350mm x 1350mm
- Speed Conveyor :2m/s - Snub Pulley Ø 280 mm x 1350mm
- Structure Conveyor : - Truss top : UNP 150 x 75 x 7 - Cleaner : - Head Primary Cleaner
- Truss Bottom : L 75 x 75 x 7 - Head Secondary Cleaner
- Vertical & Diagonal Bracing : L 60 x 60 x 6 - V plough Scraper
- Horizontal & Diagonal Bracing : L 60 x 60 x 6 - Drive Unit Conveyor : - Electric Motor “Li Ming” 25HP / 380V / 50Hz/ 4Pole
- Gusset Plate : Plat Ms t.10mm
- Gear Box “ Li Ming “ R 1: 10 c/w Backstop
- Leg Support : IWF 150 x 75 x 5 x 7
- Walk way ( One Side ) : Expanded Metal - Chain RS 100-1 & Sprocket RS 100-20T
- Hand rail : - L 50 x 50 x 5 - Structure Painting : Jotun paint
- Round bar Ø16mm
- Feed Hopper : Plat SS 400 t. 8mm
- Chute : Plat SS 400 t. 8mm
- Base Plat : Plat SS400 t.16mm
VIBRATING SCREEN
- Type : Single Deck
- Dimension : W.1600 x L.4500 MM
- Body Plate : Plate SS400 t.8mm
- Deck plate : Plate SS400 t.8mm
- Chute : Plate SS400 t.6mm
- Deck Sceen : RB.10mm ( Mesh 60 x 60 )
- Bracing : Pipe Sch 40 Ø 5"
- Support : IWF 300 x 150 x 6.5 x 9
- Shaft Drive : S45C Ø 120mm
- Bearing : Ex. Jepang
- Spring : SUP9
- V-Belt : Bando
- Drive Unit : Electric Motor " Liming"
35 Kw / 380V/50Hz/4Pole
06. SECONDARY CRUSHER

SECONDARY CRUSHER
- Type Crusher : Double Roll Crusher
- Capacity : 500 TPH
- Dimension Machine : W.2500 x L.3400 x H.3000 MM
- Dimension Roll : Dia.650 x 1200 MM ( 2 Set )
- Speed Roll : 350 RPM
- Material Size : < 200mm
- Finish Product : 50 ~ 20 mm
- Material Roll :
Drum : Pipe Sch 80 Dia.24” x 1100 mm
Shaft : S45C Dia.125 x 1500mm
Blind Plat : Plat SS400 t.25mm
Jaw : S45C
- Bearing : FAG
- Van Bealt : Bando C135 x 8Line
- Pulley Van Belt : Grooved Pulley Dia.22 & 12
- Drive Motor : Electrical Motor Li Ming 30 Hp / 380V /50Hz/4Pole 2 Set
- Material Support : H Beam 250 x 250
- Chasing : Plat SS400 t.6mm
- Chute : Plat SS400 t.8mm
- Finishing : Syntactic Paint Finish
FEEDER CONVEYOR BOTTOM SCREEN & CRUSHER
- Capacity : 500 TPH
- Product Loading : Coal ( 0,8 t/m3 )
- Length Conveyor : 12.000mm
- Width Conveyor : 1540 mm
- Inclination Conveyor : 5º
- Width Belt : 1200mm
- Type Belt : “ Bando “ EP.200 x 4Ply x 6.0mm x 3.0mm ( Grade S )
- Speed Conveyor :2m/s
- Structure Conveyor : - Truss top : UNP 150 x 75 x 7
- Bracing : L 60 x 60 x 6
- Gusset Plate : Plat Ms t.10mm
- Leg Support : IWF 150 x 75 x 5 x 7
- Feed Hopper : Plat SS 400 t. 6mm
- Chute : Plat SS 400 t. 6mm
- Base Plat : Plat SS400 t.16mm
- Trough Stand Type : 3 Part Roll-35˚
- Roller : - Carrying Idler Ø 114 x 420mm
- Impact Idler Ø 76 – 114 x 420mm
- Return Idler Ø 114 x 1300mm
- Pulley : - Drive Pulley Ø 400 x 1350mm c/w Rubber Lagging
- Tail Pulley Ø 355 x 1350mm
- Snub Pulley Ø 265 mm x 1350mm
- Cleaner : - Head Primary Cleaner
- Head Secondary Cleaner
- V plough Scraper
- Drive Unit Conveyor : Helical Gear Motor “ Li Ming “ 30HP
380V / 50Hz/ 4Pole R 1: 10
- Structure Painting : Jotun paint
STACKER STOCPILE CONVEYOR
- Capacity : 500 TPH
- Product Loading : Coal ( 0,8 t/m3 )
- Length Conveyor : 29.000mm
- Width Conveyor : 1540 mm
- Inclination Conveyor : 15º
- Width Belt : 1200mm
- Type Belt : “ Bando “ EP.200 x 4Ply x 6.0mm x 3.0mm ( Grade S )
- Speed Conveyor :2m/s
- Structure Conveyor : - Truss top : UNP 150 x 75 x 7
- Truss Bottom : L 75 x 75 x 7
- Vertical & Diagonal Bracing : L 60 x 60 x 6
- Horizontal & Diagonal Bracing : L 60 x 60 x 6
- Gusset Plate : Plat Ms t.10mm
- Leg Support : IWF 200 x 100 x 5 x 7
- Support Rortary : H Beam 300 x 300
- Walk way ( Two Side ) : Expanded metal
- Hand rail : - L 50 x 50 x 5
- Round bar Ø16mm
- Feed Hopper : Plat SS 400 t. 6mm
- Chute : Plat SS 400 t. 6mm
- Base Plat : Plat SS400 t.16mm
- Trough Stand Type : 3 Part Roll-35˚
- Roller : - Carrying Idler Ø 114 x 420mm
- Impact Idler Ø 76 – 114 x 420mm
- Return Idler Ø 114 x 1300mm
- Pulley : - Drive Pulley Ø 400 x 1350mm c/w Rubber Lagging
- Tail Pulley Ø 355 x 1350mm
- Snub Pulley Ø 265 mm x 1350mm
- Plummer Block Drive : SNV 130 FAG
- Pillow Block Tail : " FYH " UCT 315
- Pillow Block Snub : " FYH " UCP 212
- Cleaner : - Head Primary Cleaner
- Head Secondary Cleaner
- V plough Scraper
- Wheel Stacker : Tire Dia.12”
- Drive Unit Conveyor : Helical Gear Motor “ Li Ming “ 40HP / 380V / 50Hz/ 4Pole
R 1: 10 c/w Backstop
- Drive Stacker : Helical Gear Motor “ Li Ming “ 5HP / 380V / 50Hz/ 4Pole
R 1: 30
- Structure Painting : Joutun paint
2.7 ELECT RICAL PANEL CONTROL COAL CRUSHER PLANT CAP.500T PH

No Description Material Volum e Units

KABEL
1 Kabel NYY 4 x 10m m 2 Jembo or Eterna 500 m
2 Kabel NYYHY 4 x 10mm2 Jembo or Eterna 140 m
3 Kabel NYYHY 4 x 6mm2 Jembo or Eterna 100 m
4 Kabel NYAF 1 x 10mm2 Jembo or Eterna 100 m
5 Kabel NYAF 1 x 0.75mm2 Jembo or Eterna 500 m
6 Kabel NYAF 1 x 1.5mm2 Jembo or Eterna 100 m
7 Kabel NYM 2 x 2.5m m 2 Jembo or Eterna 400 m
8 MCB 3 Phase Type C120N-125A Scheineider 2 Pcs
9 MCB 3 Phase Type C120N-80A Scheineider 7 Pcs
10 MCB 3 Phase Type C120N-50A Scheineider 2 Pcs
11 NFB 3 Phase 250/630A NSX 630N Scheineider 1 Pcs
12 MCB 1 Phase 2A Scheineider 5 Pcs
13 MCB 1 Phase 20A Scheineider 4 Pcs
14 Magnetic Contactor LC1D65A Coil 220V Scheineider 29 Pcs
15 Timer LADS 2 Scheineider 9 Pcs
16 Kotak Bantu NO/NC LADN II Telemeqanuic 8 Pcs
17 Timer H3 BA 8 COIL 220V Omron 6 Pcs
18 Relay MK 2P-1 COIL 220V Omron 5 Pcs
19 Socket Timer / Relay kaki 8 10 Pcs
20 Thermal Over load Relay LRD 35 Range 30-37 2 Pcs
21 Thermal Over load Relay LRD 22 Range 16-24 7 Pcs
22 Thermal Over load Relay LRD 32 Range 23-32 1 Pcs
23 Limit Switch W LCA 12-2N OMRON 4 Pcs
24 CT RATIO 60/5A TYPE MSQ 30 100A 9 Pcs
25 CT RATIO 30/5A TYPE MSQ 30 50A 1 Pcs
26 CT RATIO 400/5A TYPE MFO 40 CAMSCO 1 Pcs
27 Amper meter 0 - 60A 2 Pcs
28 Amper meter 0 - 50A 8 Pcs
29 Amper meter 0 - 400A 1 Pcs
30 Pilot Lamp Model 252-2-220VAC/6,3V Hanyoung / Hijau Ø26mm 14 Pcs
Hanyoung / Merah Ø26mm 10 Pcs
Hanyoung / Hijau Ø26mm 1 Pcs
31 Selector Switch 2NO/2NC Ø 26mm 3 Pcs
32 Emergency Stop Ø 26mm 1 Pcs
33 Push Button Hijau Ø 26mm 15 Pcs
34 Push Button Merah Ø 26mm 12 Pcs
35 Skun Kabel SC16-8 45 Pcs
36 Skun Kabel SC25-8 24 Pcs
37 Skun Kabel SC 10-6 30 Pcs
38 Skun Kabel Garpu pakai plastik 10 Pack
39 Sambungan kabel LAG 50 Pcs
40 Kabel Ties 15cm 1 Pack
41 Kabel Ties 40cm 3 Pack
42 Isolasi 3m 6 Roll
43 Karet Selongsong Skun 16mm merah 15 Pcs
44 Karet Selongsong Skun 16mm kuning 15 Pcs
45 Karet Selongsong Skun 16mm biru 15 Pcs
46 Karet Selongsong Skun 25mm merah 7 Pcs
47 Karet Selongsong Skun 25mm kuning 7 Pcs
48 Karet Selongsong Skun 25mm biru 7 Pcs
49 Tembaga Strip 40mm x 3mm x 3m 1 Pcs
50 Roll Isolator u' Busbar Ø40mm x 40mm 12 Pcs
51 Terminal Blok TB-1512-12mata 7 Pcs
52 Rel MCB @1meter 6 Pcs
53 Kabel Duct 65mm 6 Pcs
54 Kabel Duct 45mm 5 Pcs
55 Baut & Nut M8x15mm kuning 40 Pcs
56 Baut & Nut M6x15mm kuning 24 Pcs
57 Baut & Nut M5x20mm putih 10 Pcs
58 Baut & Nut M4x20mm putih 16 Pcs
59 Ring Plat putih 8mm 80 Pcs
60 Ring Plat putih 6mm 50 Pcs
61 Ring Plat putih 5mm 20 Pcs
62 Ring Plat putih 4mm 30 Pcs
63 Baut Sekrup + 6 x 3/4" 1 Pack
64 Baby Siren 220V 1 Pcs
65 Panel Box W .130xL.50xH.190 2 Pintu 1 Pcs
66 Panel Box W .60 x L.20xH.80cm 1 Pcs

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