Service Documentation          Market Release 6/93
Braun 4505 universal                                 5501
                        5501
BINC Rev: 7/96   Service Documentation
                    Exploded Drawing
BAG Rev: 6/93                            5501
                         5501 - 2
BINC Rev: 7/96       Service Documentation
                           Spare Parts List
BAG Rev: 1/96                                                              5501
          Pos. No.     Part Description             Part Number
         1             Protective cap               5585060
         2             4000 series shaving foil     order by description
         3             4000 series cutter block     order by description
         4             Sealing plate                5528007
         5             Bearing screw                5528004
         6             Swivel frame                 5528626
         7             Head carrier support         5501627
         8             Head carrier support, cpl.   5501628
         9             Housing bottom               5501622
         10            Drive, cpl.                  5501624
         11            PCB                          5501625
         12            Insulating foil              5501036
         13            Housing cover, cpl.          5501633
         14            Screw                        5235018
         15            Plug pin                     5465082
         16            Long-hair trimmer            5501629
         17            Plug insert                  5501626
         18            Switch plate for LHT         5501019
         19            Slider for LHT               5501016
                       Cleaning brush               5002820
                       Coiled cord                  5323015
                       Case                         5479010
                                5501 - 3
BINC Rev: 4/97                     Service Documentation
                                         Service Information
BAG Rev: 5/95                                                                                       5501
  Description of shaver
  Rechargeable and cord shaver:         12-240 V charging voltage without switchover
                                        100 - 240 V line voltage operation, w/o selector switch.
  Housing:                              Thermoplast
  Shaving head and swivel frame:        Thermoplast
  Double shaving foil:                  Frame construction, "Sixtant"-geometry, Nickel,
                                        Platinum-coated
  Double Cutter block:                  Plastic, 27 cutter blades, 6 mm diameter
  Long hair cutter:                     Integral part of slide (switch). Shaving head and long hair
                                        cutter are working in opposite direction to each other.
  General Information
  Drive:                 1.2 V direct current motor. Power transmission to shaving system by
                         eccentric drive.
  Power supply:          Supply by means of one built-in rechargeable battery or by direct mains
                         supply. A built-in electronic charger controls the supply automatically, inde-
                         pendently of the mains voltage or frequency. A green control lamp serves as
                         a visible sign of charging operation start by impulse-charging at 12 V.
  Charging time:           at 12V                               approx. 20 hours
                           from 100V on                         approx. 1 hour
                           from total discharged condition      approx. 4 hours
                         After maximum charging capacity has been reached, the electronic device
                         switches back to a compensating trickle charge, which maintains capacity.
                         A special charging cable with fuse is available, for use with outlets in car or
                         boats. The most favorable ambient temperatures for shaver functioning is
                         between + 15 °C and + 35 °C. By no means the temperature should be
                         below 0 °C or above + 40 °C when charging the shaver. When 80% of the
                         capacity of the rechargeable battery has been used, a red capacity signal
                         lamp continues to light for 5 sec. after turning off the shaver and operates
                         continuously during the entire shaving cycle.
  Technical data
  1. Amplitude measured at the cutter block:            2.6 - 3 mm
  2. Revolution when run on rechargeable battery:       minimum 6300 RPM without long hair-cutter
  3. Current input when run on line-voltage (220V):     17 mA without long hair-cutter
  4. Operating capacity after shaver has been
     fully charged:                                     approx. 35 shaving minutes
                                             5501 - 4
BINC Rev: 7/96     Service Documentation
                        Service Information
BAG Rev: 9/94                                                                    5501
     Dismantling   Shaving foil (2)       To be removed
                   Cutter block (3)       To be removed.
                   Swivel Head (6)        Unscrew bearing screws (5).
                                          Take out swivel head (4).
                   Housing                Snap out plug pins (15) by means of a needle
                                          or a knife remove screws (14). Place the
                                          device with it's plug socket (backside down-
                                          wards) on the edge of a table and press the
                                          headcarrier supports downwards.
                   Isolating foil (12)    To be removed from PCB (11)
                   PCB (11)               Insert a screwdriver between the head carrier
                                          support and the PCB and snap out the PCB.
                                          Remove the PCB.
                                          Unsolder the motor connections (Attention is
                                          to be paid to the polarity.
                               5501 - 5
BINC Rev: 7/96                Service Documentation
                                    Service Information
BAG Rev: 9/94                                                                                     5501
           Drive unit (10)            By means of a tweezers, first press together the snap-on pin
                                      "C". At the same time press a narrow screwdriver between
                                      the drive (10) and the housing bottom (9) (in front of the
                                      snap-on pin), snapping out by turning the screwdriver.
                                      Repeat procedure with the snap-on pin "D". Hence remove
                                      the drive unit by means of the reciprocal lever effect of the
                                      screwdriver.
           Head carrier supports      Press the housing back (9) on a pad and take off the
           (7 + 8)                    head carrier supports.
           Attention!                 Prior to taking off the head carrier supports (7 + 8) the
                                      drive unit (10) has to be removed!
           Long hair trimmer (14)     To be opened with the slider LHT (14). The slider is
                                      to be snapped off upwards at the angle of the hinge
                                      Return the LHT to it's original position in front of the
                                      housing front part Then remove it from the
                                      indentation, turning it 90° horizontally in front of
                                      the housing. (The slider arm snaps out at the lead slot
                                      of the LHT).
                                          5501 - 6
BINC Rev: 7/96          Service Documentation
                             Service Information
BAG Rev: 9/94                                                                             5501
   Re-assembly   The re-assembly has to be made in reversed order.
                 Attention is to be paid to the following points:
                 Long hair trimmer      Lift the slider by approx. 6 mm out of the
                                        indentation of the housing cover, fixing it by
                                        laying a match underneath. Insert LHT
                                        horizontally in front of the housing cover
                                        (cutting side to the right with the slider lead
                                        slot into the cranked sliding lever head. Then
                                        the LHT is to be turned 90° (the cutting side.
                                        now, faces downwards), to be placed in the
                                        working position and snapped into the hinges.
                                        Remove the match.
                                     5501 - 7
BINC Rev: 7/96                Service Documentation
                                     Service Information
BAG Rev: 9/94                                                                                   5501
           Head carrier supports               To be inserted prior to re-assembling the drive (10).
           (7 & 8)
           Motor connection                    Attention is to be paid to the correct polarity (The red
                                               line is to be connected to the soldering tag marked
                                               with a round symbol).
           PCB (11)                            The spring contacts have to fit correctly in
                                               relation to the plug socket.
           Housing upper part (13)             To be inserted exactly into the bottom (9) in the
                                               eccentric area. The parts are held tightly. With the
                                               other hand, the housing parts are to be pressed
                                               together in the lower area.
           Eccentric stud                      To be lubricated with a small amount of vaseline.
           Swivel frame (6)                    To be inserted with the correct sides in head carrier
                                               supports (7 + 8). The eccentric stud must grip exactly
                                               in the lead slot of the swivel frame. When the
                                               switchplate (19) is in position, head lock and long
                                               hair trimmer, the swivel frame (6) has to be secured
                                               in the mid-position.
                                           5501 - 8