CMTOFT

Compact Module Two Orifice Float Trap

Description
The Forbes Marshall Compact Module Two Orifice
Float Trap, CMTOFT, has SG iron cover and base with
stainless steel internals and integral automatic air
venting facility .
The CMTOFT is provided with two orifices operated by
single float. For normal running condensate load single
orifice opens and with increase in condensate load
opens the second orifice. This modulating mechanism
makes this trap to cope up efficiently the condensate
load at startup, normal running and peak load
conditions. CMTOFT is provided with other inbuilt
features - upstream and downstream isolation valves,
bypass valve, non-return valve, automatic air venting,
steam lock release and strainer. Trap monitoring sensor
port is provided to monitor the trap with Forbes Marshall
steam trap monitoring system.
CMTOFT is supplied with horizontal flanged connections
and can be maintained without disturbing the pipework.

Sizes and Pipe Connections

Dn15 and DN20 Flanged CLASS 300.
Dn15 and DN20 Flanged Pn10, PN16
Certification
This product is available with manufacturers typical
test report.
Note: All certification / inspection requirements must be
stated at the time of order placement.
Available Options
Optional steam lock release (SLR) feature is provided in
addition to the standard air vent. For further information
please consult Forbes Marshall. Body design conditions for PN10 Flanged Ends
Maximum allowable pressure 10 bar g at 38ºC
Limiting Conditions for : CLASS 300 Flanged End
Maximum operating pressure 10 bar g at 184ºC
PMA - Maximum allowable pressure 17 bar g @ 220°C Maximum operating temperature 220ºC at 5.6 bar g
TMA - Maximum allowable temperature 220°C Maximum Hydraulic pressure 15 bar g
Minimum allowable temperature -10°C Maximum differential pressure PMX 4.5bar g/ 10bar g
PMO - Maximum operating pressure 15 bar g
TMO - Maximum operating temperature 220°C Body design conditions for PN16 Flanged Ends
Minimum operating temperature 0°C Maximum allowable pressure 16 bar g at 38ºC
Maximum CMTOFT 4.5 bar g Maximum operating pressure 16 bar g at 204ºC
PMX differential CMTOFT 10 bar g Maximum operating temperature 220ºC at 9.1 bar g
pressure CMTOFT 15 bar g Maximum Hydraulic pressure 24 bar g
Maximum cold hydraulic test pressure 30 bar g
Maximum differential pressure PMX 4.5 bar g/ 10 bar g/ 15 bar g

Energy Conservation | Environment | Process Efficiency

 FIG - 3

Materials

No. Part Material Standard

1 Base SG iron ENJS 1025
2 Cover bolts Carbon steel chromium plated ASTM A193 B8
3 Cover gasket Reinforced exfoliated graphite -
4 Cover SG iron ENJS 1025
5 Seat Stainless steel CA40 ASTM A743
6 Seat gasket Reinforced exfoliated graphite -
7 Seat screws Stainless steel SS304 ASTM A276
8 Float and lever assembly Stainless steel SS304 ASTM A240
9 Secondary lever assembly Stainless steel SS304 ASTM A240
10 Pivot pin Stainless steel SS304 ASTM A276
11 Air vent assembly Stainless steel Ss304 -
12 NRV assembly Stainless steel type 431 ASTM A276
13 Valve assembly Stainless steel -
14 Valve sealing ring Graphite -
15 Valve Stem-piston Stainless steel type 316 ASTM A276
16 Valve plain washer Stainless steel SS304 ASTM A240
17 Bonnet Stainless steel SS420 ASTM A276
18 Lock Nut M22x1.5 Stainless steel SS420 ASTM A276
19 Hex Knob SG iron IS1865-400/15
20 M6 washer Stainless steel SS304 ASTM A240
21 Cleeve lock nut Stainless steel Ss304 -
22 SLR Stem Stainless steel Ss316 ASTM A276
23 Strainer cap Stainless steel type ANC2 BS 3146 PART2
24 Strainer Screen Stainless steel SS304 ASTM A240
25 Spacer Stainless steel SS410 ASTM A276
26 3/8" BSP plug Stainless steel SS304 -
27 SLR glands Graphite -
28 SLR gland nut Stainless steel type 304 ASTM A276
Dimensions and Weights (approx.) in mm and kg Capacity Chart

Size A B C D E F G W(kg) 1000

800
Dn15 205 218.5 83 122 210 18 150 10 .5
-4
O FT
Dn20 205 221.5 83 122 210 18 150 10.7 600 MT
0C
/2
500 15
DN
0
400 -1
FT
TO
M
0C

D is c h a rg e ( kg /h r)
300
/2 5
15 -1
DN FT
TO
M
200 0C
/2
15
F DN

100

70

50
C D 0.1 0.2 0.3 0.5 0.8 1 2 3 4 5 8 10 15
E Differential Pressure (bar g)

FIG - 4
Capacities shown are based on condensate at saturation
temperature. When discharging sub-cooled condensate
the air vent provides extra capacities. Under start-up
conditions when the condensate is cold the internal
thermostatic air vent will be open and provides additional
capacity to the main valve. On 4.5 bar g units this will
provide a minimum of 25% increased capacity above the
hot condensate figures shown. On 10 and 15 bar g units
this will be minimum increase of 40% on the published
capacity.
B

How to Order
Example: DN15 Compact Module Two Orifice Float
Trap, Flanged ASA300 CMTOFT-4.5 bar g differential
Operating range pressure with steam lock release

220
200 Recommended Tightening Torques
Temperature °C

150 Or
Steam
Item Nm
100 saturation
curve mm
50
2 M10 x 25L 47 - 50
0
7 M4 x 12L 6-7
0 5 10 15 17
Pressure bar g 22 & 21 M6 2-3

11 17 A/F M12 50 - 55

Safety Information, Installation and Maintenance 26 24 A/F 3/8" BSP 50 - 55

For full details see the user manual supplied with the 18 30 A/F 100 - 110
product.
23 25 A/F M28 120 - 125

Installation Note
Disposal
The CMTOFT must be installed with the direction of flow
as indicated on the body, and with the float arm in a This product is recyclable. No ecological hazard is
horizontal plain so that it rises and falls vertically. The anticipated with the disposal of this product provided due
arrow on the nameplate must point downwards care is taken.
Spare parts How to Order Spares
The spare parts available are shown in the figure below. Always order spares by using the description given in
the column headed 'Available spares' and state the
size, type of trap and pressure range.
Available spares Example : 1 no. Main valve assembly for DN15
Compact Module Two Orifice Float Trap CMTOFT-4.5 .
Main valve assembly with float 3,5,6,7,8,9,10
Air vent assembly 11
Cover and seat gasket (packet of 5) 3,6
Valve maintenance kit 14,15,16, 20, 21, 31
Valve sealing rings (packet of 15) 14
Valve stem piston (packet of 5) 15
Strainer screen 2

22

FIG-5

Opp 106th Milestone B-85, Phase II, Chakan Indl Area A-34/35, MIDC H Block
Bombay Poona Road Sawardari, Chakan, Tal. Khed Pimpri, Pune - 411 018. INDIA.
Kasarwadi, Pune - 411 034. INDIA Dist. Pune - 410 501. INDIA Tel : 91(0)20-27442020, 39851199
Forbes Marshall Tel : 91(0)20-27145595, 39858555 Tel : 91(0)2135-393400 Fax : 91(0)20-27442040
Krohne Marshall Fax : 91(0)20-27147413 CIN No.: U28996PN1985PTC037806
Forbes Marshall Arca Email : seg@forbesmarshall.com, ccmidc@forbesmarshall.com www.forbesmarshall.com
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Forbes Solar or its subsidiaries (“FM Group”) is prohibited.

Forbes Vyncke Information, designs or specifications in this document are subject to change without notice. Responsibility for suitability, selection, installation, use,
operation or maintenance of the product(s) rests solely with the purchaser and/or user. The contents of this document are presented for informational
Forbes Marshall Steam Systems purposes only. FM Group disclaims liabilities or losses that may be incurred as a consequence of the use of this information.

DOC# FMSS/0317/TIS-CMTOFT/R1