Abby Project
Abby Project
1.1 INTRODUCTION
Cereals are considered to be of lower nutritive value due to their low protein content
and limitation in certain amino acid such as Lysine and Theonine. Like most cereals
based food, Fura is a good source of carbohydrate but low in protein and fat. This
Soy bean (Glycine max) a grain legume, is one of the richest and cheapest sources of
plants protein that can be used to improve the diet of millions of people especially the
poor and low income earners in developing countries because it produces the greatest
Fura is one of the several indigenous food product made from cereal in west Africa
particularly Nigeria, Ghana, and Burkina Faso. It is a traditional thick dough ball
Depending on the community, it is consumed with nono (local yoghurt produced from
cow milk) or mashed in water before consumption in the form of porridge. The
consumption and acceptability of fura has suffered some draw back because the
method of processing has remained a home based or artisanal activity that is carried
inconsistent product quality, poor hygiene, very short shelf life and unacceptable
composition, ingredients, additives and shelf life. Fura has a limited storage life with
                                              1
range of 3-4 days at refrigeration storage (5”C), 1-2 days at room temperature (25”C)
The inclusion of soybean in producing fura will improve both protein content and
quality. Interest in soybean foods has increased with consumer awareness of its health
benefits, especially with soybean related ingredients being utilized as one of the major
sources of high protein fortification. (United Soybean Board, 2006; Yeu et al., 2009).
They also reported that in addition to the cholesterol lowering effect of soybean
protein, it has anticarcinogenic effects, and it deters obesity, diabetes, digestive tract
Fura is made into porridge by crumbling the fura balls into “Nono” (local yoghurt
produced from cow milk) this food combination is called “Fura da Nono” or mashed
in water before consumption in the form of porridge. Sugar or honey maybe added to
Fura is mainly produced from moist cereal flour blended with spices, compressed into
balls and boiled for 30 minutes. While still hot, the cook dough is worked in the
mortal with the pestle (with addition of hot water) until a smooth, slightly elastic,
cohesive lump (Fura) is formed. The fura dough is roll into ball by hand and dusted
                                         2
1.2     AIM AND OBJECTIVES
1.2.1 Aim
1.2.2 Objectives
                                              3
                                       CHAPTER TWO
Millets are one of the oldest foods known to humans & possibly the first cereal grain
to be used for domestic purposes. It is a cereal crop plant belonging to the grass family
Graminae. The term millet refers to several types of small seeded annual grasses that
belong to the species under five genera namely, Panicum, Setaria, Echinocloa,
Pennisetum and Paspalum in the tribe Paniceae and one genus Eleusine, in the tribe
Chlorideae. The origin of millet is diverse with varieties coming from both Asia and
Africa. Millets have been main staples of the people of semi-arid tropics of Asia and
Africa for centuries where other crops do not grow well. They have been cultivated
There are around 6,000 varieties of millet grown throughout the world. Millets are
millet grains into value added foods. (Chandrasekara and Shahidi, 2010).
Millet is one of the oldest crops known to mankind. Both the ancestor and the location
of domestication of millet are unknown. It was believed that millet was cultivated
during the Neolithic period (8000-2000 B.C.) in China where farmers plant the proso
millet during the Second Chinese Dynasty. Nowadays, millet still plays an important
                                                4
role in the diet of northwest China. Millets used to be cultivated in western Europe but
with the extensive growth of potatoes, millet production increasing decreased and
According to the Food and Agriculture Organization of the United Nations, millet
following corn, wheat, barley and sorghum. The production of millet had increased
from 27.6 million tons in 2000 to 31.6 million tons in 2010. It is widely cultivated in
the Russia, Ukraine, Kazakhstan, U.S., Argentina, Australia, Eastern Europe and
southern India. The major exporters of proso millet are U.S., Argentina and Australia.
Millets have long been used as traditional staple foods by a large proportion of the
world’s poor as in Asia and Africa. Currently, it was consumed in northern China,
India, Africa and southern Russia. About 80% of the global millet production is
steamed goods and beverage. Because of lack of gluten, millet flour is normally used
to make flat bread. Proso millet is used as a basic ingredient to make distilled
                                          5
TABLE 1: THE ORIGIN OF MILLET
The origin of millets their scientific name and common names are as follows.
Pennisetum glaucum Pear millet, cumbu, spiked millet, Tropical west Africa
Siberian millet.
Panicum Miliaceum Proso millet, common millet, Central and Eastern asia
Ragi, Telegum
                                         6
2.1.3   USES OF MILLET
Millets are also used to prepare alcoholic and non-alcoholic beverages. Millets are
traditionally important grains used in brewing millet beer in some cultures, for
instance by the Tao people of Orchid Island and the Amis or Atayal of Taiwan. It is
also the base ingredient for the distilled liquor rakshi in Nepal and the indigenous
alcoholic drink of the Sherpa, Tamang, Rai and Limbu people, tongba, in eastern
Nepal.
Millets are major food sources in arid and semiarid regions of the world, and feature in
the traditional cuisine of many others. Millet porridge is a traditional food in Russian,
In addition to being used for seed, millet is also used as a grazing forage crop. Instead
of letting the plant reach maturity it can be grazed by stock and is commonly used for
Top twenty millet producing countries include India, Nigeria, Niger, China, Burkina
Faso, Russian Federation, Mali, Sudan, Uganda, Senegal, Chad, Ethiopia, Nepal,
Tanzania, USA, Pakistan, Myanmar, Ghana, Ukraine and Angola (Food and
by South and East Asia (about 60%), Eurasia and Central Asia (14%), Africa (16%)
and rest of the World (10%). India is the largest producer of millet grains, producing
        about 33-37% of a total of 28 million tonnes of the World produce. Minor millets are
                                                7
        grown over 7 million hectares of land in India, producing 5 million tons of grains. The
richness of millet varieties in the dry lands of southern India is similar to the diversity
The world production of millets is around 37.0 million tonnes where in finger millet
contributed by India during 1993-1994 was 2.9 million tonnes (Agricultural Situation
in India, 1993). Finger millet alone accounts for 2.6 million hectares, producing 3
million tons and providing staple food for people in Karnataka, Tamil Nadu, Andhra
Pradesh, Orissa, Maharashtra and Bihar (Phanikumar, 2010). Finger millet constitutes
about 81% of the minor millets produced in India and the rest by kodo millet, foxtail
millet and little millet. (Pradhan et al., 2010). In recent years, millets have been
recognized as important substitutes for major cereal crops to hope up with the world
foods storage and to meet the demands of increasing population of both developing
and developed countries. Millet grains which account for about one sixth of the total
food grain production hold an important place in the food grain economy of India
The millet now referred as Nutri-cereal instead of coarse grain contains higher
proportion of complex carbohydrates, resistant starch and slow rising sugar. They are
high in fibre with soluble fibre content from 3.4 to 6.5 percent. Low in fat from 1.1 to
5.0 percent. Rich in B vitamins especially niacin, pyridoxine and folic acid. Millets
        offer good amount of calcium, iron, potassium, magnesium and zinc. The nutrient
                                                 8
content of millet is better than rice or wheat. Millets contain about 8.0 percent protein
and 4.0 percent fat. They are rich source of vitamins and minerals. Millets are
The dietary carbohydrates content of millets is also relatively high. Prolamines and
glutelins form the major portion of their proteins. The fats from millet contain a higher
portion of unsaturated fatty acids and supply essential fatty acids. Although a
the nutrients presents in the endosperm is higher than the seed coat nutrients. Anti
nutritional factors such as phytate and polyphenols are also present in millets but they
are mostly confined to the seed coat and the milled millets are generally free from the
from millet is slow. Millet protein contains amino acids in balanced proportions and is
rich in methionine, cysteine and lysine. These are especially beneficial to vegetarians
who depend on plant food for their protein nourishment. Important vitamins namely
thiamine, riboflavin and niacin are present in high quantities. Millets, a rich source of
dietary fibre provide a wide range of nutrients and phytochemicals including dietary
fibre, vitamin E, magnesium and folate that optimize health (Thilagavathy et al.,
2010).
                                          9
Finger millet is rich in protein, iron, calcium, phosphorus, fibre and vitamin content.
The calcium content is higher than all cereals and iodine content is said to be highest
among all the food grains. Ragi has best quality protein along with the presence of
essential amino acids, Vitamin-A, Vitamin-B and phosphorus (Gopalan et al., 2004).
Ragi is a good source of diet for growing children, expecting women’s, old age people
which makes it easily and slowly digestible. Hence it helps to control blood glucose
levels in diabetic patients very efficiently. The bulkiness of the fibres and the slower
digestion rate makes us feel fuller on, fewer calories and therefore may help to prevent
us from eating excess calories. (Kang et al., 2008 and Lakshmi and Sumathi, 2002).
Millets such as bajra, thenai, varagu and white oats are rich sources of fibre and
complex carbohydrates. These grain flours in combination with wheat flour made into
                                       10
        Table 2.1.5.1 Nutritional Value of Millet (per 100g)
Diabetes Mellitus is the most common metabolic disorder affecting human with health
complications. Change in life style, poor dietary habits and stress lead to dietary
complications. Millets being rich in complex carbohydrate, low fat, richness of fibre
and the characteristic slow release of sugar are a good option to include in diabetic
diet. Thus millets are hypocholestremic and hypoglycaemic effect on humans. Millets
Mentioned below are the best health benefits of Millet. You can add millet in your diet
Consumption of millet in large amounts helps decrease triglyceride levels in the body.
It thins the blood to prevent blood platelet clumping, thereby reducing the risk of
Millets contain tryptophan, an amino acid that lowers appetite and helps in managing
weight. It digests at a slower rate and keeps the stomach full for a longer period of
time. Millets are high in fibre and satiate hunger quickly, preventing from overeating.
People who want to lose weight should incorporate millets in at least one of their main
meals. Different types of millet are available for weight loss such as foxtail millet,
Kodo millet, finger millet, and pearl millet. You can make different types of food
                                                 12
       Foxtail Millet contains both fibers and phytonutrients, the combination of which is
millet, is converted into mammalian lignan in the intestine that protects from breast
cancer. In fact, the consumption of millet can lower the risk of developing breast
cancer by 50%.
Magnesium present in millet which relaxes the muscles that line the inside of the
arterial wall, which helps to reduce blood pressure. Millet also reduces the severity
Celiac is a disease that damages the small intestine and interferes with the absorption
of nutrients from food. People who suffer from this disease cannot tolerate gluten.
They can start including millet in their diet since it is completely gluten-free.
The low glycemic index in millet slows down the digestion process and keeps the
blood sugar level at a constant ratio. Millets increase insulin sensitivity for people
suffering from diabetes and also helps to control the sugar levels for non-diabetics
The high amount of antioxidants present in millets fights free radicals present in the
Millets are high protein grains and contain lysine, an amino acid which slows down
Tryptophan in millet raises the serotonin level in the body which helps in
reducing stress. A cup of millet porridge every night can help to get sound and
peaceful sleep.
Because of its high level of magnesium, millet is a great food for women who suffer
Pregnant and lactating women are advised to consume Ragi in high amounts to
increase the production of breast milk in their body. This enables the mother to feed
Millet is rich in amino acids called L-lysine and L-proline. Millet help to create
collagen in the body, a substance which gives structure to the skin’s tissue. Thus,
eating millet fortifies the collagen level to improve skin’s elasticity and makes it less
prone to wrinkles.
                                                14
2.1.8   Side-Effects & Allergies of Millet
Millets are safe when consumed in a moderate amount. It has been consumed as staple
substance that interferes with the production of thyroid hormones and inhibits iodine
uptake and utilization by the thyroid gland. Deficiency of iodine is a significant health
problem which leads to the development of enlarged thyroid gland, known as goitre.
Goitre causes dry skin, anxiety, depression and slow thinking. In the Sudan region of
Africa where millet is consumed as the primary source of energy, the occurrence of
goitre was much greater than anywhere else in the world. Hence, people with thyroid
Soya beans (Glycine max) is one of the oldest cultivated crops to have originated
from North Eastern China, from where it spread to neighboring countries (Korea,
japan, Southern, Asia) and finally around the world. It was originally known as “Sliu”
but now generally called “totou” (the great bean) soya beans is mainly cultivated for
its seed used commercially as human a stock feed and is now presently the world
leading grain legumes. The western world has appreciated the significance and
                                               15
2.2.1   Varieties of Soya Beans
The genus name Glycine was originally introduced by Cor (Sirtori, 2007) in his first
edition of general planetarium. The world Glycine is derived from the greekglyks
(sweet) and lively refers to the sweetness of the peer-shaped (Apios in greek) edible
tubers produced by the native north African twining or climbing herbaccous legumes,
Glycine apius, now known Apios Americana.. The cultivated soya beans. First
appeared in species planetarium by lannaeus, under the name phasecolous max I. The
combination Glycine Max (L) as proposed by (Ashaye et al, 2003), has become the
valid name for useful plant. The genus Glycine willed is divided into two sub genera,
glycine and soya. The subgenus soya (Monench) F.J Heam, includes the cultivate soya
bean, Glycine max (L); and the wild soya bean, Glycine soja sieb and zucc. Both
species are annuals Glycine soja is wild ancestor at Glycine max and grows wild in
Soya bean can be processed to give soya milk a valuable protein supplement in infant
feeding, soya curds and cheese. It is also used to produce soya sauce used extensively
in cooking and as a sauce. Soya beans are also used for making candies and ice cream
and soya beans flour to produce bread and biscuit. Soya bean oil is used for edible
purposes particularly as a cooking and slant oil and for manufacture of margarine. The
        oil can also be used industrially in the processing of paints, soaps, cloth, and printing
                                               16
        ink. The wheat and the soya bean proteins are used in the manufacture of synthetic
Soya bean is ready to harvest when the majority of the leaves have fallen. Allowing
soya bean to attain full maturity before harvest can cause seed loss. In place where
labour is plentiful, plants are pulled by hand threshed with sticks and then winnowed.
Mechanical harvesters such as air jets, lifter, and combine harvester can be adjusted
Cleaned dry beans of moisture content of about 1% are easily moved in bulk and store.
The seeds are either dried by cold air (preferably) or by hot air. When hot air does not
exceed 40oc is necessary the dried beans are stored in storage bin, silos or bagged in
                                               17
2.2.4    Nutritional Value of Soya Beans
Protein 26.6-50.3%
Fat 13.5-24.2%
Carbohydrate 14.0-33.9%
Moisture 5.0-9.4%
Fibre 2.6-6.3%
Ash 3.3-6.4%
beans can be divided into several groups based on their chemical and physical
selection of plant genotypes with low levels of such factors, or through post-harvest
                                                18
                                    CHAPTER THREE
3.1 Materials
The pearl millet (Pennisetum glaucum) and soybean used in this study was obtained in
3.2 Method
The method described by Iheronkoye and Ngoddy (1985) was used/ 100g of millet
which was free from dirts and other foreign materials such as stone, sticks was
weighed. The millet was soaked in a clean water for two days during which the water
was changed at intervals of 6 hours to prevent fermentation of the millet. The soaked
grain was washed and drained. It was dried and grinded into flour and sieved using a
fine sieve.
                                             19
                              Millet
Sorting
Weighing
Dehauling
Washing
Steeping
Rewashing
Draining
Drying
Cooling
Grinding
Sieving
Flour
The soybeans flour was prepared according to the method of Iwe (2003). 100g of
soybeans which was free from dirts and other foreign materials such as stones, sticks
                                              20
       e.t.c. was weighed. The soybeans was washed and boiled for 20 minutes, it was
dehulled and rewashed, the soybeans was drained. It was dried and grind.
Soya beans
Sorting
Weighing
Washing
Dehulling
Rewashing Draining
Drying
Grinding
Milling
Sieving
                                               21
3.2.3   Preparation of Fura Flour Blends
The fura flour blends were prepared according to Jideani et al., 2002. The flour blends
were pounded each using wooden pestle and mortar. The flours was mixed with small
quantity of water and was then shaped into balls. The shaped balls were then placed in
a boiling water to cook for 30 minutes. The cooked balls were removed and then
pounded with mortar and pestle to a smooth slightly cohesive dough. The smooth
Key:
                                               22
3.4     FUNCTIONAL PROPERTIES ON THE FLOUR
The bulk densities of flour samples and ground extrudates were determined according
placed in 100ml measuring cylinders were firmly tapped 30 times on a bench top to
settle the sample volume. Measurements were then made in triplicate for each sample.
10 g of pulverized extrudates and flour samples was taken in 100ml cylinder already
filled with 500ml of water and the increase in volume was recorded as the volume of
Fura. The Fura sample was soaked for 30 minutes in water in glass beaker
immediately after cooking was carried out. The water was drained out and cold water
was added in order to cool it. Fura sample was sieved by filter papers and increase in
10 g of pulverized extrudates and flour samples was measure and weighed and it was
placed in a 100ml graduated cylinder, it was tapped gently and estimated 100ml of
water was added and stirred very well. It was then allowed for 30 minutes. The
The fortified millet balls with soybeans “Fura” was compared to 100% millet balls
        “Fura” and assessed by a ten (10) member semi-trained taste panelist which were
                                              23
selected randomly from the Department of Food Technology, Federal Polytechnic,
Kaura-Namoda. The products were assessed base on taste, colour, texture, aroma and
overall acceptability; using the hedonic scale from 9 (like extremely) to 1 (Dislike
extremely). The coded samples of the same quantity were served in plastic dish of the
same colour and size to the panelists. Potable water was provided for rinsing of mouth
between assessments. The scores were statistically analyzed using analysis of variance
                                      24
                               CHAPTER FOUR
4.1 RESULT
acceptability
                                      25
4.1.2   RESULT OF FUNCTIONAL PROPERTIES
Millet 1.54 5 12
4.2 Discussion
The Sensory evaluation analysis carried out in the production of Fura samples showed
Result for taste of the produced Fura showed that sample A and B has a better taste
than samples C and B. result for colour show that there is significant difference
Result for flavor of sample A,B,C shows that there is significant difference in the
flavor of the four (4) samples. However, the result showed that sample A and B have
Result for the overall acceptability showed that samples A and B were more
acceptable.
                                             26
                                     CHAPTER FIVE
5.1 CONCLUSION
It can be concluded that Fura produced from Millet and soy beans is more nutritious
compared to the traditional Fura make from only millet. The addition of grain legumes
to Fura enhanced its nutrient density which means that extruded Fura supplemented
with grain legumes can be recommended for areas prone to protein energy
malnutrition and those living in war torn and famine ravaged areas of West Africa. All
extruded Fura had good puff ratio and were acceptable even after 12 weeks storage at
room temperature.
5.2 RECOMMENDATION
New product familiar to the consumer are likely received positive response when in
competition with very popular products, hence it is good practice in order to prepare
introduction of any new product into market especially where a popular and more
Further work should be done in order to have a better packaging material for the
product so as to increase the shelf life of the product in the school laboratory.
                                              27
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                                            28
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                                            29
                          APPENDIX I
   SENSORY EVALUATION QUESTIONNAIRE USING NINE POINT HEDONIC
SCALE
                                              30
                                     APPENDIX II
TASTE
Judges         A               B                   C         D        Total
1              9               7                   6         5        27
2              9               8                   7         4        28
3              8               8                   5         5        26
4              7               6                   6         1        20
5              7               7                   7         7        28
6              9               6                   4         4        23
7              6               6                   4         1        17
8              5               8                   5         5        23
9              9               9                   8         6        32
10             7               6                   5         3        21
               76              71                  57        41       244
     Correction factor = 1500.625
     SS sample =                = 762+712+572+412
                                         10
                                    = 5776+5041+3249+1681- 1500.625
                                                        10
                                    = 15747-1500.625
                                         10
                                    = 1574.7 – 1500.625 = 74.075
                                              31
              = 779+784+676+400+784+529+289+ 529+1024+441- 1500.625
                                        4
              = 6185- 1500.625
                    4
= 1546.25-1500.625 = 45.625
                                                  32
      Mean square
      M.S sample = S.S Judge                       263.625   = 29.29
                          D.F sample                 9
                                       33
AROMA
Judges          A               B                       C             D    Total
1               9               8                       7             5    29
2               8               7                       6             4    25
3               9               9                       8             5    31
4               8               8                       5             5    26
5               6               6                       6             6    24
6               7               5                       4             3    19
7               7               7                       3             1    18
8               9               6                       5             2    22
9               9               8                       6             4    27
10              9               8                       7             5    29
                81              72                      57            40   250
Correction factor =
                                                   34
               = 841+625+961+576+361+324+484+729+841- 1500.625
                                        4
               = 6418- 1562.5
                   4
               = 160.45-1562.5          = 42
= 1726-1562.5 = 163.5
                                                  35
      Mean square
      M.S sample = S.S Sample              42     = 32.3
                         D.F sample         9
      Mean square
      M.S sample = S.S Judge               42     = 4.67
                   D.F sample               9
                                      36
TEXTURE
Judges          A                B                       C               D    Total
1               9                8                       6               3    26
2               8                6                       4               1    19
3               7                7                       5               4    23
4               9                8                       7               5    29
5               9                8                       5               1    23
6               7                5                       6               5    23
7               8                8                       6               4    26
8               6                6                       4               2    18
9               8                7                       7               6    28
10              7                6                       6               3    22
                78               69                      56              34   237
                                                    37
       = 676+361+529+841+529+529+676+324+784+484- 1404.23
                                        4
       = 5733- 1404.23
           4
       = 1433.25-1404.23       = 29.02
S.S Total = sum of square total – C.F
       = 190+117+139+219+171+135+180+ 92+198+130- 1404.23
                               4
       = 1571-1404.23          = 166.77
S.S error = s.s total – (ss judges + sample)
       = 166.77– (29 .02+109.47)
       = 166.77– 138.49        = 28.28
Degree of freedom
D.F Sample = 4-1 = 3
D.F Judges = 10-1 = 9
D.F Total = 40-1 = 39
D.F error = Total – (judges + sample)
           = 39- (9+3)
           = 39- 12        = 27
       Mean square
       M.S sample = S.S Sample                 109.47       = 36.49
                    D.F sample                  3
       Mean square
       M.S sample = S.S Judge                  29.02        = 3.22
                     D.F sample                  9
       M.S Total = S.S Total                   166.77 = 4.28
                    D.F total                    39
                                         38
F. Calculated = M.S Sample        36.49 = 34.851
                D.F Error         1.047
                             39
COLOUR
Judges          A               B                      C             D     Total
1               9               8                      8             5     30
2               8               7                      6             6     27
3               7               7                      6             6     26
4               8               6                      6             6     26
5               9               8                      8             1     26
6               7               6                      5             2     20
7               7               6                      5             3     21
8               8               8                      7             4     27
9               8               7                      6             4     25
10              9               9                      8             5     31
                80              72                     65            42    259
         Correction factor =
         SS sample =
                                802+722+652+42- 1677.03
                                             10
                                      = 6400+5184+4225+12641156- 1677.03
                                                            10
                                     = 17573-1677.03
                                        10
                               = 1757.03 – 1677.03               = 80.27
3. S.S judges = Sum of square judges – C.F
                       Number of samples
                = 302+272+262+262+ 262+202+212+ 272+252+312 – 1677.03
                                                            4
                = 900+729+676+676+400+441+676+324+784+484- 1677.03
                                              4
                                                  40
           = 6813- 1677.03
              4
           = 1703.25-1677.03        = 26.22
   S.S Total = sum of square total – C.F
                                              41
               M.S Total = S.S Total                           135.97 = 3.49
                              D.F total                          39
         M.S Error = S.S Error                           29.48        = 1.09
                      D.F Error                           27
                                               42
3. S.S judges = Sum of square judges – C.F
                   Number of samples
             = 1918-1742.4
             = 175.6
      S.S error = s.s total – (ss judges + sample)
             = 175.6– (28 .6+88.6)
             = 175.6– 117.2           = 54.4
      Degree of freedom
      D.F Sample = 4-1 = 3
      D.F Judges = 10-1 = 9
      D.F Total = 40-1 = 39
      D.F error = Total – (judges + sample)
                 = 39- (9+3)
                 = 39- 12      = 27
             Mean square
             M.S sample = S.S Sample                 88.6   = 29.53
                             D.F sample               3
                                               43
      Mean square
      M.S sample = S.S Judge            28.6   = 3.17
                      D.F sample          9
44