GOVERNMENT OF KARNATAKA Form No:

Department of Collegiate and Technical Education Revision:

(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Department of Mechanical (General)

Mechanics of Machines (MOM)
Laboratory Manual

Student Name: ………………………………………….

Register Number: ………………………………………….

Course Code: 20ME31P

Semester: 3rd Semester

Prepared By,
Mr. Hasansab Jamadar
HOD
Department of Mechanical Engineering
MSPT, Vijayapura.

Program Mechanical Engineering Semester 5

Course Code 20ME31P Type of Course L:T:P (3: 1: 4)
Specialization Automation and Robotics Credits 06
CIE Marks 60 SEE Marks 40

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 1

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Table of Experiments
Expt. Page Marks Student Staff
Experiment Title Date
No. No. Awarded Sign. Sign.

1 Tensile Test on Mild Steel Specimen

2 Compression Test on Wooden Block
3 Shear Test
4
5
6
7
8
9
10
11
12
Average of Continuous Portfolio Evaluation

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 2

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

PART-II
Experiment – 01
Stress Analysis of Bars of Constant Cross Section Area
AIM: To perform displacement and stress analysis for the given bar using Ansys simulation and analytical
expressions.

Problem Description: A steel rod subjected to tension is modeled by one 1D bar element, as shown in figure.
Determine the nodal displacements and the axial stress in each Element and reaction forces. E-2.1x 105 N/mm2
and Poisson's Ratio = 0.3.

ANSYS Procedure:
Step 1: Ansys Utility Menu
File - Change Job name
File - Change Title

Step 2: Ansys Main Menu – Preferences - Select –STRUCTURAL - ok

Step 3: Preprocessor
Element type - Add/Edit/Delete - Add – Link - 3D finit stn 180 – ok - close.
Real constants – Add – ok - Real constant set no -1- c/s area – 1963.49 - ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2.1e5 – PRXY – 0.3 -
ok - close.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 3

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS - 300, 0, 0 - ok
(second node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 - ok (elements are Created through
nodes).

Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 - Apply - DOFs to be constrained -
All DOF - ok.
Define loads – Apply – Structural - Force/Moment - on Nodes - pick node 2 – Apply - direction of For/Mom –
FX - Force/Moment value -1500 (+ve. value) - ok.
Solve - Current LS - ok (Solution is done is displayed) - close.

Step 5: General Post Processor

Element table - Define table – Add – Results - By data Sequence num - LS - LS1 - ok.
Plot Results - Deformed Shape - def+undeformed - ok.
Plot Results - Contour plot - Line Element Results - Elem table item at node 1- LS1 - Elem table item at node J
- LSI - ok (Line Stress diagram will be displayed).
List Results - Elem table Data - items to be listed - LS1 - ok. (Stress will be displayed with the element
numbers)
List Results - Reaction Solution items to be listed - All items – ok (reaction forces will be displayed with the
node numbers)
List Results - Nodal Solution - DOF solution - Displacement Vector Sum - ok. (Nodal solution will be
displayed with the node numbers)
List Results - Nodal loads - items to be listed - All items - ok (Nodal loads will be displayed with the node
numbers).

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Plot Ctrls – Animate - Deformed results - DOF solution - Displacement Vector sum - ok.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 4

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 5

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Comparison between theoretical and ANSYS Values

ANSYS Theoretical
Particulars
Node 1 Node 2 Node 1 Node 2
Deformation
Stress In Element 1 = In Element 1 =
Reaction

Results:
The analysis of the bar was carried out using the ANSYS simulation and the software results were compared
with theoretical or analytical results.

Verification/Validation:
Verify the Ansys results by increasing number of nodes and elements to match the theoretical or analytical
results.

Conclusions: ANSYS simulation and the software results are near to theoretical or analytical results.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 6

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Experiment – 02
Stress Analysis of Bars of Constant Cross Section Area
AIM: To perform displacement and stress analysis for the given bar using Ansys simulation and analytical
expressions.

Problem Description: A steel rod subjected to tension is modeled by one 1D bar element, as shown in figure.
Determine the nodal displacements and the axial stress in each Element and reaction forces. E - 2.1x 105
N/mm2 and Poisson's Ratio = 0.3.

ANSYS Procedure:
Step 1: Ansys Utility Menu
File - Change Job name
File - Change Title

Step 2: Ansys Main Menu – Preferences - Select –STRUCTURAL - ok

Step 3: Preprocessor
Element type - Add/Edit/Delete - Add – Link - 3D finit stn 180 – ok - close.
Real constants – Add – ok - Real constant set no -1- c/s area – 2827.43 - ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2.1e5 – PRXY – 0.3 -
ok - close.
Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS - 450, 0, 0 - ok
(second node is Created).

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 7

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 - ok (elements are Created through
nodes).

Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 - Apply - DOFs to be constrained -
All DOF - ok.
Define loads – Apply – Structural - Force/Moment - on Nodes - pick node 2 – Apply - direction of For/Mom –
FX - Force/Moment value -2500 (+ve. value) - ok.
Solve - Current LS - ok (Solution is done is displayed) - close.

Step 5: General Post Processor

Element table - Define table – Add – Results - By data Sequence num - LS - LS1 - ok.
Plot Results - Deformed Shape - def+undeformed - ok.
Plot Results - Contour plot - Line Element Results - Elem table item at node 1- LS1 - Elem table item at node J
- LSI - ok (Line Stress diagram will be displayed).
List Results - Elem table Data - items to be listed - LS1 - ok. (Stress will be displayed with the element
numbers)
List Results - Reaction Solution items to be listed - All items – ok (reaction forces will be displayed with the
node numbers)
List Results - Nodal Solution - DOF solution - Displacement Vector Sum - ok. (Nodal solution will be
displayed with the node numbers)
List Results - Nodal loads - items to be listed - All items - ok (Nodal loads will be displayed with the node
numbers).

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Plot Ctrls – Animate - Deformed results - DOF solution - Displacement Vector sum - ok.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 8

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Comparison between theoretical and ANSYS Values

ANSYS Theoretical
Particulars
Node 1 Node 2 Node 1 Node 2
Deformation
Stress In Element 1 = In Element 1 =
Reaction

Results:
The analysis of the bar was carried out using the ANSYS simulation and the software results were compared
with theoretical or analytical results.

Verification/Validation:
Verify the Ansys results by increasing number of nodes and elements to match the theoretical or analytical
results.

Conclusions: ANSYS simulation and the software results are near to theoretical or analytical results.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 9

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Experiment – 03
Stress Analysis of Bars of Constant Cross Section Area
AIM: To perform displacement and stress analysis for the given bar using Ansys simulation and analytical
expressions.
Problem Description: A steel rod subjected to compression is modeled by two but elements, as shown in
figure. Determine the nodal displacements and the axial stress in each Element E = 207 GPA. A = 500 mm2.

ANSYS Procedure:
Step 1: Ansys Utility Menu
File - Change Job name
File - Change Title

Step 2: Ansys Main Menu – Preferences - Select –STRUCTURAL - ok

Step 3: Preprocessor
Element type - Add/Edit/Delete - Add – Link - 3D finit stn 180 – ok - close.
Real constants – Add – ok - Real constant set no -1- c/s area – 500 - ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 207e3 – ok - close.
Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS - 500, 0, 0 - ok
(second node is Created) - x, y, z location in CS - 1000, 0, 0 - ok (third node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3 - ok (elements
are Created through nodes).

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 10

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 - Apply - DOFs to be constrained -
All DOF - ok.
Define loads – Apply – Structural - Force/Moment - on Nodes - pick node 2 – Apply - direction of For/Mom –
FX - Force/Moment value - 12000 (-ve. value) - ok.
Solve - Current LS - ok (Solution is done is displayed) - close.

Step 5: General Post Processor

Element table - Define table – Add – Results - By data Sequence num - LS - LS1 - ok.
Plot Results - Deformed Shape - def+undeformed - ok.
Plot Results - Contour plot - Line Element Results - Elem table item at node I- LS1 - Elem table item at node J
- LSI - ok (Line Stress diagram will be displayed).
List Results - Elem table Data - items to be listed - LS1 - ok. (Stress will be displayed with the element
numbers)
List Results - Reaction Solution items to be listed - All items – ok (reaction forces will be displayed with the
node numbers)
List Results - Nodal Solution - DOF solution - Displacement Vector Sum - ok. (Nodal solution will be
displayed with the node numbers)
List Results - Nodal loads - items to be listed - All items - ok (Nodal loads will be displayed with the node
numbers).

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Plot Ctrls – Animate - Deformed results - DOF solution - Displacement Vector sum - ok.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 11

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Comparison between theoretical and ANSYS Values

ANSYS Theoretical
Particulars
Node 1 Node 2 Node 3 Node 1 Node 2 Node 3
Deformation
Stress In Element 1 = In Element 1 =
In Element 2 = In Element 2 =
Reaction

Results: The analysis of the bar was carried out using the ANSYS simulation and the software results were
compared with theoretical or analytical results.
Verification/Validation: Verify the Ansys results by increasing number of nodes and elements to match the
theoretical or analytical results.
Conclusions: ANSYS simulation and the software results are near to theoretical or analytical results.
Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 12
 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Experiment – 04
Stress Analysis of Bars Varying In Cross Section
AIM: To perform displacement and stress analysis for the given bar using Ansys simulation and analytical
expressions.

Problem Description: A load of P = 60 x 103 N is applied as shown. Determine the following, a) Nodal
Displacement, by Stress in each member, c) Reaction Forces,
Given Data: E = 20 x10 N/mm2 and Poisson's Ratio = 0.3.

ANSYS Procedure:
Step 1: Ansys Utility Menu
File - Change Job name
File - Change Title

Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok

Step 3: Preprocessor
Element type - Add/Edit/Delete - Add – Link - 3D finit stn 180 – ok - close.
Real constants – Add – ok - Real constant set no -1- c/s area – 250 - ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 20e3 – ok - close.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 13

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS - 150, 0, 0 - ok
(second node is Created) - x, y, z location in CS - 300, 0, 0 - ok (third node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3 - ok (elements
are Created through nodes).

Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 - Apply - DOFs to be constrained -
All DOF - ok.
Define loads - Apply - Structural - Displacement - on Nodes - pick node 3 - Apply - DOFs to be constrained –
UX - Value – Displacement Value - ok.
Define loads – Apply – Structural - Force/Moment - on Nodes - pick node 2 – Apply - direction of For/Mom –
FX - Force/Moment value - 60000 (+ve. value) - ok.
Solve - Current LS - ok (Solution is done is displayed) - close.

Step 5: General Post Processor

Element table - Define table – Add – Results - By data Sequence num - LS - LS1 - ok.
Plot Results - Deformed Shape - def+undeformed - ok.
Plot Results - Contour plot - Line Element Results - Elem table item at node I- LS1 - Elem table item at node J
- LSI - ok (Line Stress diagram will be displayed).
List Results - Elem table Data - items to be listed - LS1 - ok. (Stress will be displayed with the element
numbers)
List Results - Reaction Solution items to be listed - All items – ok (reaction forces will be displayed with the
node numbers)
List Results - Nodal Solution - DOF solution - Displacement Vector Sum - ok. (Nodal solution will be
displayed with the node numbers)
List Results - Nodal loads - items to be listed - All items - ok (Nodal loads will be displayed with the node
numbers).

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Plot Ctrls – Animate - Deformed results - DOF solution - Displacement Vector sum - ok.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 14

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 15

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Comparison between theoretical and ANSYS Values

ANSYS Theoretical
Particulars
Node 1 Node 2 Node 3 Node 1 Node 2 Node 3
Deformation
Stress In Element 1 = In Element 1 =
In Element 2 = In Element 2 =
Reaction

Results: The analysis of the bar was carried out using the ANSYS simulation and the software results were
compared with theoretical or analytical results.

Verification/Validation: Verify the Ansys results by increasing number of nodes and elements to match the
theoretical or analytical results.

Conclusions: ANSYS simulation and the software results are near to theoretical or analytical results.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 16

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Experiment – 05
Stress Analysis of Bars of Tapered Cross Section Area
AIM: To perform displacement and stress analysis for the given bar using Ansys simulation and analytical
expressions.

Problem Description: For the tapered bar shown in figure determine the displacement, stress and reaction in
the bar.
Given : A1 = 1000 mm2 and A2 = 500 mm2,
E = 2X105 N/mm2.

The tapered bar is modified into 2 elements as shown in below with modified area of cross section
(1000+500) / 2 = 750mm2.

Area of modified two elements :

A1 = (1000+750) / 2 = 875mm2
A2 = (750+500) / 2 = 625mm2

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 17

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

ANSYS Procedure:
Step 1: Ansys Utility Menu
File - Change Job name
File - Change Title

Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok

Step 3: Preprocessor
Element type - Add/Edit/Delete - Add – Link - 3D finit stn 180 – ok - close.
Real constants – Add – ok - Real constant set no -1- c/s area – 875 – ok – Real constant
set no -2 –c/s area 625- ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2e5 – ok - close.
Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS – 187.5, 0, 0 –
Apply (second node is Created) - x, y, z location in CS - 375, 0, 0 - ok (third node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3 (elements are
Created through nodes).

Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 - Apply - DOFs to be constrained -
All DOF - ok.
Define loads - Apply - Structural – Force / Moment on Nodes- Pick node 2 – Apply direction of For/Mom – FX
– Force / Moment value – 1000 (+ve value) – ok.
Solve - Current LS - ok (Solution is done is displayed) - close.

Step 5: General Post Processor

Element table - Define table – Add – Results - By data Sequence num - LS - LS1 - ok.
Plot Results - Deformed Shape - def+undeformed - ok.
Plot Results - Contour plot - Line Element Results - Elem table item at node I- LS1 - Elem table item at node J
- LSI - ok (Line Stress diagram will be displayed).
List Results - Reaction Solution items to be listed - All items – ok (reaction forces will be displayed with the
node numbers)
Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 18
 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

List Results - Nodal Solution - DOF solution - Displacement Vector Sum - ok. (Nodal solution will be
displayed with the node numbers)
List Results - Nodal loads - items to be listed - All items - ok (Nodal loads will be displayed with the node
numbers).

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 19

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Comparison between theoretical and ANSYS Values

ANSYS Theoretical
Particulars
Node 1 Node 2 Node 3 Node 1 Node 2 Node 3
Deformation
Stress In Element 1 = In Element 1 =
In Element 2 = In Element 2 =
Reaction

Results: The analysis of the bar was carried out using the ANSYS simulation and the software results were
compared with theoretical or analytical results.

Verification/Validation: Verify the Ansys results by increasing number of nodes and elements to match the
theoretical or analytical results.

Conclusions: ANSYS simulation and the software results are near to theoretical or analytical results.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 20

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Experiment – 06
Stress Analysis of Stepped Bars
AIM: To perform displacement and stress analysis for the given stepped bar using Ansys simulation and
analytical expressions.

Problem Description: Consider the stepped bar shown in figure below. Determine the nodal displacement,
stress in each element, reaction forces.

ANSYS Procedure:
Step 1: Ansys Utility Menu
File - Change Job name
File - Change Title

Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok

Step 3: Preprocessor
Element type - Add/Edit/Delete - Add – Link - 3D finit stn 180 – ok - close.
Real constants – Add – ok - Real constant set no -1- c/s area – 900 – Add – ok – Real constant
set no -2 –c/s area 600 - ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2e5 – ok - close.
Material – New Model – Define Material ID – 2 – Ok - Structural – Linear – Elastic – Isotropic – EX – 0.7e5 –
ok - close.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 21

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS – 600, 0, 0 –
Apply (second node is Created) - x, y, z location in CS - 1100, 0, 0 - ok (third node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3 (elements are
Created through nodes).

Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 - Apply - DOFs to be constrained -
All DOF - ok.
Define loads - Apply - Structural – Force / Moment on Nodes- Pick node 3 – Apply direction of For/Mom – FX
– Force / Moment value – 500 (+ve value) – ok.
Solve - Current LS - ok (Solution is done is displayed) - close.

Step 5: General Post Processor

Element table - Define table – Add – Results - By data Sequence num - LS - LS1 - ok.
Plot Results - Deformed Shape - def+undeformed - ok.
Plot Results - Contour plot - Line Element Results - Elem table item at node I- LS1 - Elem table item at node J
- LSI - ok (Line Stress diagram will be displayed).
List Results - Reaction Solution items to be listed - All items – ok (reaction forces will be displayed with the
node numbers)
List Results - Nodal Solution - DOF solution - Displacement Vector Sum - ok. (Nodal solution will be
displayed with the node numbers)
List Results - Nodal loads - items to be listed - All items - ok (Nodal loads will be displayed with the node
numbers).

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 22

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 23

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Comparison between theoretical and ANSYS Values

ANSYS Theoretical
Particulars
Node 1 Node 2 Node 3 Node 1 Node 2 Node 3
Deformation
Stress In Element 1 = In Element 1 =
In Element 2 = In Element 2 =
Reaction

Results: The analysis of the bar was carried out using the ANSYS simulation and the software results were
compared with theoretical or analytical results.

Verification/Validation: Verify the Ansys results by increasing number of nodes and elements to match the
theoretical or analytical results.

Conclusions: ANSYS simulation and the software results are near to theoretical or analytical results.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 24

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Experiment – 07
Stress Analysis of Stepped Bars
AIM: To perform displacement and stress analysis for the given stepped bar using Ansys simulation and
analytical expressions.
Problem Description: Find the nodal displacement, Stress in the element and reaction forces for the following
problem. Given data: E = 2 X 105, Poisson’s Ratio = 0.3, A1 = 40mm2 and A2 = 20mm2.

ANSYS Procedure:
Step 1: Ansys Utility Menu
File - Change Job name
File - Change Title

Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok

Step 3: Preprocessor
Element type - Add/Edit/Delete - Add – Link - 3D finit stn 180 – ok - close.
Real constants – Add – ok - Real constant set no -1- c/s area – 40 – Add – ok – Real constant
set no -2 –c/s area 20 - ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2e5 – ok - close.
Material – New Model – Define Material ID – 2 – Ok - Structural – Linear – Elastic – Isotropic – EX – 0.7e5 –
ok - PRXY – 0.3 – close.
Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS – 20, 0, 0 –
Apply (second node is Created) - x, y, z location in CS - 60, 0, 0 - ok (third node is Created).
Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 25
 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3 (elements are
created through nodes).

Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 - Apply - DOFs to be constrained -
All DOF - ok.
Define loads - Apply - Structural – Force / Moment on Nodes- Pick node 3 – Apply direction of for/Mom – on
nodes – pick node 3 – apply - FX – Force / Moment value – 1000 (-ve value) – ok.
Solve - Current LS - ok (Solution is done is displayed) - close.

Step 5: General Post Processor

Element table - Define table – Add – Results - By data Sequence num - LS - LS1 - ok.
Plot Results - Deformed Shape - def+undeformed - ok.
Plot Results - Contour plot - Line Element Results - Elem table item at node I- LS1 - Elem table item at node J
- LSI - ok (Line Stress diagram will be displayed).
List Results - Reaction Solution items to be listed - All items – ok (reaction forces will be displayed with the
node numbers)
List Results - Nodal Solution - DOF solution - Displacement Vector Sum - ok. (Nodal solution will be
displayed with the node numbers)
List Results - Nodal loads - items to be listed - All items - ok (Nodal loads will be displayed with the node
numbers).

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 26

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Comparison between theoretical and ANSYS Values

ANSYS Theoretical
Particulars
Node 1 Node 2 Node 3 Node 1 Node 2 Node 3
Deformation
Stress In Element 1 = In Element 1 =
In Element 2 = In Element 2 =
Reaction

Results: The analysis of the bar was carried out using the ANSYS simulation and the software results were
compared with theoretical or analytical results.

Verification/Validation: Verify the Ansys results by increasing number of nodes and elements to match the
theoretical or analytical results.

Conclusions: ANSYS simulation and the software results are near to theoretical or analytical results.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 27

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Experiment – 08
Stress Analysis of Stepped Bars
AIM: To perform displacement and stress analysis for the given stepped bar using Ansys simulation and
analytical expressions.
Problem Description: Find nodal displacement, stress in each element & reaction forces for the following
problem. Given data, El = 70 x 103 N/mm2, A1 = 2400mm2, E2 = 200 x 103 N/mm2 A2 = 600mm2 and Poison's
ratio=0.3

ANSYS Procedure:
Step 1: Ansys Utility Menu
File - Change Job name
File - Change Title

Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok

Step 3: Preprocessor
Element type - Add/Edit/Delete - Add – Link - 3D finit stn 180 – ok - close.
Real constants – Add – ok - Real constant set no -1- c/s area – 2400 – Add – ok – Real constant
set no -2 –c/s area 600 - ok.
Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2e5 – PRXY – 0.3 –
ok - close.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 28

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Material – New Model – Define Material ID – 2 – Ok - Structural – Linear – Elastic – Isotropic – EX – 0.7e5 –
ok - PRXY – 0.3 – close.
Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS – 300, 0, 0 –
Apply (second node is Created) - x, y, z location in CS - 700, 0, 0 - ok (third node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3 (elements are
created through nodes).

Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 & 3 - Apply - DOFs to be
constrained - All DOF - ok.
Define loads - Apply - Structural – Force / Moment on Nodes- Pick node 2 – Apply direction of for/Mom – FX
– Force / Moment value – 200000 (+ve value) – ok.
Solve - Current LS - ok (Solution is done is displayed) - close.

Step 5: General Post Processor

Element table - Define table – Add – Results - By data Sequence num - LS - LS1 - ok.
Plot Results - Deformed Shape - def+undeformed - ok.
Plot Results - Contour plot - Line Element Results - Elem table item at node I- LS1 - Elem table item at node J
- LSI - ok (Line Stress diagram will be displayed).
List Results - Reaction Solution items to be listed - All items – ok (reaction forces will be displayed with the
node numbers)
List Results - Nodal Solution - DOF solution - Displacement Vector Sum - ok. (Nodal solution will be
displayed with the node numbers)
List Results - Nodal loads - items to be listed - All items - ok (Nodal loads will be displayed with the node
numbers).

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 29

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Comparison between theoretical and ANSYS Values

ANSYS Theoretical
Particulars
Node 1 Node 2 Node 3 Node 1 Node 2 Node 3
Deformation
Stress In Element 1 = In Element 1 =
In Element 2 = In Element 2 =
Reaction

Results: The analysis of the bar was carried out using the ANSYS simulation and the software results were
compared with theoretical or analytical results.

Verification/Validation: Verify the Ansys results by increasing number of nodes and elements to match the
theoretical or analytical results.

Conclusions: ANSYS simulation and the software results are near to theoretical or analytical results.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 30

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Experiment – 09
Stress Analysis of Stepped Bars
AIM: To perform displacement and stress analysis for the given stepped bar using Ansys simulation and
analytical expressions.
Problem Description: Consider the bur loaded as shown below. Determine the following 1) Nodal
displacement, 2) Stress in the element, 3) reaction forces
Given Data: P = 300 KN, E = 200 x 109 N/mm2, Poisson's ratio = 0.3, A1 = 250mm2 & A2 = 400mm2.

ANSYS Procedure:
Step 1: Ansys Utility Menu
File - Change Job name
File - Change Title

Step 2: Ansys Main Menu – Preferences - Select – STRUCTURAL - ok

Step 3: Preprocessor
Element type - Add/Edit/Delete - Add – Link - 3D finit stn 180 – ok - close.
Real constants – Add – ok - Real constant set no -1- c/s area – 250 – Add – ok – Real constant
set no -2 –c/s area 400 - ok.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 31

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Material Properties - Material Models – Structural – Linear – Elastic – Isotropic – EX - 2e5 – PRXY – 0.3 –
ok - close.
Modeling – Create - Nodes - In Active CS - Apply (first node is Created) - x, y, z location in CS – 150, 0, 0 –
Apply (second node is Created) - x, y, z location in CS - 300, 0, 0 - Apply (third node is Created) - x, y, z
location in CS – 600, 0, 0 – Apply (fourth node is Created).
Modeling - Create - Elements - Auto numbered - Thru Nodes - pick 1 & 2 – Apply – Pick 2 & 3- Apply – Pick
3 & 4 (elements are created through nodes).

Step 4: Solution
Define loads - Apply - Structural - Displacement - on Nodes - pick node 1 & 4 - Apply - DOFs to be
constrained - All DOF - ok.
Define loads - Apply - Structural – Force / Moment on Nodes- Pick node 2 – Apply direction of for/Mom – FX
– Force / Moment value – 300e3 (+ve value) – ok.
Solve - Current LS - ok (Solution is done is displayed) - close.

Step 5: General Post Processor

Element table - Define table – Add – Results - By data Sequence num - LS - LS1 - ok.
Plot Results - Deformed Shape - def+undeformed - ok.
Plot Results - Contour plot - Line Element Results - Elem table item at node I- LS1 - Elem table item at node J
- LSI - ok (Line Stress diagram will be displayed).
List Results - Reaction Solution items to be listed - All items – ok (reaction forces will be displayed with the
node numbers)
List Results - Nodal Solution - DOF solution - Displacement Vector Sum - ok. (Nodal solution will be
displayed with the node numbers)
List Results - Nodal loads - items to be listed - All items - ok (Nodal loads will be displayed with the node
numbers).

Step 6: Plot Ctrls - Animate - Deformed shape - def+undeformed - ok

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 32

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Comparison between theoretical and ANSYS Values

ANSYS Theoretical
Particulars
Node 1 Node 2 Node 3 Node 4 Node 1 Node 2 Node 3 Node 4
Deformation
In Element 1 = In Element 1 =
Stress In Element 2 = In Element 2 =
In Element 3 = In Element 3 =
Reaction

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 33

 GOVERNMENT OF KARNATAKA Form No:
Department of Collegiate and Technical Education Revision:
(329) MALIK SANDAL POLYTECHNIC, BIJAPUR
E-Mail: -329mspt@gmail.com. Phone: 08352355110 Date:

Results: The analysis of the bar was carried out using the ANSYS simulation and the software results were
compared with theoretical or analytical results.

Verification/Validation: Verify the Ansys results by increasing number of nodes and elements to match the
theoretical or analytical results.

Conclusions: ANSYS simulation and the software results are near to theoretical or analytical results.

Hasansab Jamadar, HOD, Mechanical Engineering, MSPT Page 34