OPERATION MANUAL

E/P REGULATOR
MODEL NAME

ITV1000, ITV2000, ITV3000 series

Series
《For DeviceNet》
CONTENTS

Contents P1

Safety Instructions P2
Precautions for Handling P3-4

Wiring and LED display P5-6

Mounting and Installation P6

Switch setting P7

Pressure setting P8

System configuration / Applications / Specifications P9-10

Maintenance and inspection P10

SMC Corporation
4-14-1,Sotokanda,Chiyoda-ku,Tokyo 101-0021 JAPAN

Tel:+81 3 52078249 Fax:+81 3 52985362 URL http://www.smcworld.com

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Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment
damage. These instructions indicate the level of potential hazard with the labels of
CAUTION WARNING or DANGER . To ensure safety, be sure to observe ISO 4414 and
other safety practices.
■ Definition
Label Meaning of label

△ WARNING
！ Operator error could result in serious injury or loss of life.

△ CAUTION
！ Operator error could result in injury or equipment damage.

△ WARNING
！

① The compatibility of the product is the responsibility of the person who designs the
equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its
compatibility with specific equipment must be decided by the person who designs the
equipment or decides its specifications based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility
of the person who has determined its compatibility with the product. This person should
also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment
failure when configuring the equipment.
② Only personnel with appropriate training should operate machinery and equipment.
Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling
or repair of pneumatic systems should be performed by trained and experienced operators.
③ Do not service machinery/equipment or attempt to remove the product until safety is
confirmed.
A. Inspection and maintenance of machinery / equipment should only be performed once
measures to prevent falling or runaway of the driver objects have been confirmed.
B. When equipment is to be removed, confirm the safety process as mentioned above. Cut
the supply pressure for this equipment and exhaust all residual compressed air in the
system.
C. Before machinery / equipment is restarted, take measures to prevent shooting-out of
cylinder piston rod, etc.
④ Contact SMC beforehand and take special consideration of safety measures if the product
is to be used in any of the following conditions.
A. Conditions and environments beyond the given specifications, or if product is used
outdoors.
B. Installation on equipment in conjunction with atomic energy, railway, air navigation,
vehicles, medical equipment, food and beverages, recreation equipment, emergency stop
circuits, clutch and brake circuit in press applications, or safety equipment.
C. An application which has the possibility of having negative effects on people, property,
or animals requiring special safety analysis.
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Precautions for Handling

△ CAUTION
！

If the power supply for this product is cut due to a

power failure during controlling, the output of the
secondary side is held temporarily. If the secondary
side output is released to the atmosphere, air will
keep coming out. Handle with care.

If the pressure supply is cut while power is supplied,

the built in solenoid valve will keep operating and
may make a buzzing noise. This may affect the life of
the solenoid valve. Be sure to cut the power supply
to the product when cutting the pressure supply.

The product is adjusted to each specification at the

time of shipment from the factory. Avoid unnecessary
disassembly or removal of parts, as this may cause
failure.

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△ CAUTION
！

Take the following measures against malfunction due

to noise.
１） Install a line filter in the AC power supply
line to remove noise.
２） Separate the signal lines from any intense
electric field such as motor lines and power
transmission lines as far as possible so as not
to be affected by noise.
３） For inductive loads such as solenoid valves
and relays, make sure to take measures against
load surge.
４） Ensure the power supply is cut before removing
the connector, to avoid the impact of
chattering.

The right angle cable connector does not rotate. Do

not rotate it.

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Wiring and LED display

△ CAUTION
！

① Incorrect wiring may lead to breakage.

② Insert/pull out the connector after cutting the power supply.
③ In the communication cable(5 pins)is connected to the connector for the power supply
cable(4 pins) by mistake, the internal substrate can break. Pay attention for connecting
the cable.
④ The right angle cable connector does not rotate. Do not rotate it.
■Pin assign of ITV side connector
Item Pin assig Wire color (Note 1)
4 １．+24[V] Brown
Power supply 3 ２．N.C. −
connector １ ３．GND Blue
2 ４．N.C. −
4 １．DRAIN −
3 ２．V＋ Red
Communication
1 5 ３．V− Black
connector
2 ４．CAN_H White
５．CAN_L Blue

Note1) Wire color when the option cable is used.

■Connection to external equipment

Communication wiring Power supply wiring diagram
1:DRAIN
diagram
○
＋ 1:+24V
2:V＋
Master Power Supply 注2
3:V− 2:N.C.
PLC DC24V
○ 3:GND
4:CAN_H −
注2
4:N.C.
5:CAN_L

Note 2:
The power cable recommends the 2-wire cable P398020-504-3(S type) or P398020-505-3
(L type). Please never wire for neither pin 2 nor pin 4 when you use other 4-wire cables.
An internal substrate might be damaged.

The communications cable recommends the use of our company PCA-1557633.

Select a DC power supply with adequate capacity with low ripple.

Ex. : Class 2 voltage source. UL1310 compliant.
For communication master (PLC), we recommend using a product for Device Net communication
with SELV circuit which is compliant to IEC 60950-1, electrical safety standard.

―5―
 Connector for
Communication
POWER LED
Connector for
Power supply
MOD/NET LED
Switch cover

■ LED indication
Item Turning ON Blinking Turning OFF
POWER Power ON(Green) ― Power OFF
ON line(Green) Communication unestablishment (Green)
MOD/NET Fatal communication Negligible communication error(Red) OFF line
error(Red) (I/O connection time out）

Mounting and Installation

■ Installation
Direct mounting
When the product is mounted directly
onto the panel or device, use screws
suitable for the thread holes below.
(See drawing on the right)

Series Mounting thread Tightening

hole torque
ITV1000 M4×0.7 (Depth 6) 2∼3N･m
ITV2000, M5×0.8 (Through) 5∼6N･m
ITV3000

Bracket mounting
When the bracket is mounted to the product Direct mounting Bracket mounting
for mounting it onto the panel or device,
fix the bracket to the product with the screws provided. (See table above for tightening
torque). The hole of φ7 has become empty in the bracket for a fixed screw.

■ Connector mounting
When mounting the connector with cable to the product, match up the position of the connector
groove (cable side) and key (product side).

Communication connector key Power supply connector key

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 Switch setting
■ Safety Instructions for Setting
Turn off the power supply while setting the switch.
・ If there is foreign matter or water droplets around the switch cover, clean it off before
opening the cover.
・ Refer to the drawing below for the setting at the time of shipment from the factory. Confirm
the condition of switches before use and reset if necessary.
■ Setting procedure
①Loosen the screws of the switch cover.
②Open the cover from the bottom upwards (See drawing)
③Set switch referring to the setting procedure below.
④After setting the switch, tighten the switch cover ９０°
in the reverse order of the above procedure.
(Tightening torque 0.6 to 0.8Nm)

■ Setting of DIP switch

Please execute the settings of the range of MAC ID and the baud rate, with the
dip switch in ten poles.

1
0
1 2 3 4 5 6 7 8 9 10

Setting method
LSB MSB ０：Setting by switch
MAC ID＝０∼６３ １：Setting by software
MAC ID and baud rate is set
Baud rate by way of the network.
００：１２５ ｋｂｐｓ
When the communication error
１０：２５０ ｋｂｐｓ Note
０：Clear output pressure
０１：５００ ｋｂｐｓ
１：Hold output pressure
Note：
1.This switch is selected to hold or clear the output pressure. When the D-Net
line causes a communication error do to disconnection.
2.When switching off the power supply to ITV in the communication, output
pressure is maintained.
The condition that the communication begins from power supply re-investing
time depends on the setting of dip switch No.9.

■ Setting when factory is shipped

OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

1 2 3 4 5 6 7 8 9 10

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Pressure setting and output monitoring
Pressure can be set by sending the input data, in which F.S. consists of 12 bits, to the
E/P regulator through master PLC(target value to word area).

Setting Date 0000h 0FFFh [(a／F.S.)×4095]HEX

Output pressure 0%×F.S.(=0) 100%×F.S. a

EX.) To set pressure at 0.3MPa by ITV2030(for 0.5MPa type)

(0.3MPa/0.5MPa)×4095＝2457（DEC）＝999(HEX)

0.3MPa of pressure is set by sending input data of 999 to the electromagnetic

regulator through the master PLC.

Pressure

100%

75%

50%

25%

0%
0 1023 2047 3071 4095 (DEC)
000 3FF 7FF BFF FFF (HEX) Input data

Communication data

I/O data(Poll command sending and receiving data)

Output Input
Item
(Poll request) (Poll response)
Data size 2Byte(16bit) 2Byte(16bit)

Communication data b15,b14,…b1,b0 b15,b14,…b1,b0

The I/O data occupies two bytes respectively.

The pressure is set (output) or is monitored(input) by the data of b15,…b1,b0.
Subordinate position 12bit b11…b0 corresponds to 100%FS of pressure.
The pressure setting is assumed that data 17FEh of 150%FS is a limit value.
The accuracy guarantee : to 100%FS.

―8―
 System configuration / Applications / Specifications
This product is connected to the field bus (DeviceNet) as a slave.

Master

Power SUP.(DC24V)

DeviceNet

Slave1 Slave2

The pressure
proportional
to the signal
The compress on the second
air is supplied side is
from the first obtained.
side.

< Example of system configuration >

As shown in the structure example above, this product is to control air pressure for pneumatic
equipment. Do not use it for any other application.

Specifications
ITV1010 ITV1030 ITV1050 −

Model ITV2010 ITV2030 ITV2050 ITV2090

ITV3010 ITV3030 ITV3050 −
Set pressure
Minimum supply pressure Set pressure + 0.1MPa
−13.3kPa
Maximum supply pressure 0.2MPa 1.0MPa 1.0MPa −101kPa
Set pressure range 0.005∼0.1MPa 0.005∼0.5MPa 0.005∼0.9MPa −1.3∼−80kPa

Power Voltage DC２４V±１０％

source Current consumption ０．１２A or less
Linearity ±１％F.S. or less
Hysteresis ０．５％F.S. or less
Repeatability ±０．５％F.S. or less
Sensitivity ０．２％F.S. or less

Temperature characteristics ±０．１２％F.S. or less／℃

Operating temperature 0 to 50℃(No dew condensation)

Standards CE marking, UL(CSA)

Enclosure IP65 IP65 equivalent

Model ITV10※0 ITV20※0 ITV30※0

Size (mm×mm×mm) 50×50×109 50×50×131 66×66×152

Weight (No option) 320ｇ 420ｇ 720ｇ

―9―
Communication specification (Common)
Item Specifications Remarks
Field bus DeviceNet Release2.0
EDS file ITV.EDS
Slave type Group 2 Only
Device type 00h(Generic Device)
MAC ID 0 to 63 Due to the dip switch or
the master
Baud rate (Note) 125k/250k/500k/ bps Due to the dip switch or
the master
Consumed connection size 2byte (pooled I/O connection) Target value of pressure
Produced connection size 2byte (pooled I/O connection) Pressure monitor value
Support message Polled I/O
Explicit

Note) Baud rate relates to communication distance.

Maintenance and inspection

■Turn off the power supply, stop the supplied air, exhaust the residual compressed air and
verify the release of air before performing maintenance.

■Foreign matter caught in the inlet of piping or exhaust may interfere with normal operation.
Periodic cleaning is necessary.

■Do not use solvents such as benzene, thinner etc. to clean the product including the switch
cover. Use a soft cloth to remove stains.

・This document describes the general purpose product. Some parts may differ for particular
special products.
・This manual is subject to change without prior notice.

ITV2−OM00080

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