Operator's manual

HA26 RTJ PRO SW HA80 RTJ O - HA80 RTJ PRO

HA26 RTJ O - HA26 RTJ O SW HA26 RTJ PRO -

Operator's manual
HA26 RTJ O - HA26 RTJ O SW
HA26 RTJ PRO - HA26 RTJ PRO SW
HA80 RTJ O - HA80 RTJ PRO

4000572600 E07.17 USA / GB

HA26 RTJ O - HA26 RTJ O SW HA26 RTJ PRO - HA26 RTJ PRO SW HA80 RTJ O - HA80 RTJ PRO

2 4000572600 E07.17 USA / GB

 Operator's manual

CONTENTS

A
FOREWORD
1 - User responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 - Owner's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 - Employer's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Trainer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 - Operator's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 - Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.1 - 10
Misuse Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 - 11
Falling Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3 - 12
Overturning / Tip-over Hazards . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.4 - 15
Electrocution Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.5 - 16
Explosion / Fire Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.6 - 16
Crushing / Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.7 - 18
Uncontrolled movement Hazards . . . . . . . . . . . . . . . . . . . . . . . .
3 - Safety inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 - Incident notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1 - Product information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1.1 - Change of Ownership Notification . . . . . . . . . . . . . . . . . . . . . . . 20
5.1.2 - Owner information update form . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2 - Product specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

B
FAMILIARIZATION
1 - General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.1 - Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.2 - Decal content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CONTENTS

1.3 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.4 - Level of severity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.5 - Symbols legend and definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2 - Models description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3 - Primary machine components. . . . . . . . . . . . . . . . . . . . . 28
3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2 - Ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.2.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.2.2 - HAULOTTE Activ'Screen 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.3 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.3.2 - Display Panel (LED'S 101 - 117) . . . . . . . . . . . . . . . . . . . . . . . . 55
3.4 - DPF (Diesel Particle Filter) (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.4.1 - 61
Automatic regeneration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 - 61
Manual regeneration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 - 61
To inhibit regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4 - 61
To stop manual regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 - Performance Specifications. . . . . . . . . . . . . . . . . . . . . . . 62
4.1 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.2 - Working area / Range of motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5 - Decals and markings locations . . . . . . . . . . . . . . . . . . . . 68

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C
PRE-OPERATION INSPECTION
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
2 - Working area assessment . . . . . . . . . . . . . . . . . . . . . . . . 80
3 - Inspection and Functional test . . . . . . . . . . . . . . . . . . . . 81
3.1 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4 - Safety functional checks . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.1 - E-Stop button check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.2 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.3 - Fault detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.3.1 - Indicators/LED's test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.3.2 - Buzzers test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.4 - Automatic engine cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.5 - Overload sensing system (if fitted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.6 - Oscillating axles (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.7 - Slope warning device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.8 - Travel speed limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
4.9 - Load selection system (if fitted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
4.10 - Stop Emission System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.11 - Activ' Lighting System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

D
OPERATION INSTRUCTIONS
1 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
1.1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
1.2 - Major description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
1.3 - Operation from the ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . 92
1.4 - Operation from the platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . 94
2 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
2.1 - To start and stop the machine - Diesel engine . . . . . . . . . . . . . . . . . . . . 95
2.2 - To start and stop the machine - Petrol / gas (Propane) Engine . . . . . 95
2.3 - Boom and arm controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
2.4 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3 - Platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.1.1 - To start the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.1.1.1 - If engine manually stopped . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.1.1.2 - If engine is stopped by Stop Emission System . . . . . . . . . . . . . 98
3.1.2 - To stop the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.2 - Drive and steer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
3.3 - Boom and arm controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3.4 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.4.1 - Dual load selector (if fitted). . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
4 - Emergency procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 103
4.1 - In case of power loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
4.2 - To rescue operator in platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4.3 - No power available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

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5 - Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.1 - Putting in transport position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.2 - Machine layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
5.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
5.4 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
5.4.1 - Disengaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
5.4.2 - Re-engaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
5.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
5.6 - Lifting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
6 - Cold Weather Recommendations . . . . . . . . . . . . . . . . . 112
6.1 - Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
6.2 - Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
6.3 - Preheating operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

E
GENERAL SPECIFICATIONS
1 -
Machine dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2 -
Major component masses . . . . . . . . . . . . . . . . . . . . . . . 118
3 -
Acoustics and vibrations . . . . . . . . . . . . . . . . . . . . . . . . 119
4 -
Wheel/Tire assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.1 - Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.2 - Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
5 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.1 - On-board generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.1.1 - Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.1.2 - Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.2 - Glazier's kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.2.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.2.2 - Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.2.3 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.2.4 - Pre-operation inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
5.2.5 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
5.2.6 - Assembly / Dis-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
CONTENTS

5.2.7 - Specific decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

5.3 - Welder's kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.3.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.3.2 - Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.3.3 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.3.4 - Pre-operation inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.3.5 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.3.6 - Assembly - Dis-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
5.3.7 - Specific decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
5.4 - Plumber's kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
5.4.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
5.4.2 - Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
5.4.3 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
5.4.4 - Pre-operation inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
5.4.5 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
5.4.6 - Assembly - Dis-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
5.4.7 - Specific decals, optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
5.5 - Activ' Shield Bar - SECONDARY GUARDING SYSTEM
(If fitted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
5.5.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
5.5.2 - Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
5.5.3 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
5.5.4 - Pre-operation inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.5.5 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
5.5.6 - Specific decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

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 Operator's manual

5.6 - Swing gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

5.6.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
5.6.2 - Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
5.6.3 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
5.6.4 - Pre-operation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
5.7 - Sand tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.7.1 - Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.7.2 - Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.7.3 - Specific decal(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

F
MAINTENANCE
1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
2 - Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 148
3 - Inspection program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
3.1 - General program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
3.2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
3.3 - Periodic inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
3.4 - Reinforced inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
3.5 - Major inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
4 - Repairs and adjustments . . . . . . . . . . . . . . . . . . . . . . . . 152

G
OTHER INFORMATION
1 - Warranty disclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
1.1 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
1.2 - Manufacturer's warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
1.2.1 - 153
Warranty acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 - 153
Warranty period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 - 153
Procedure conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 - 154
Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 - Subsidiary contact information. . . . . . . . . . . . . . . . . . . 156

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A - Foreword

Foreword
You have just purchased a HAULOTTE® product and we would like to thank you for your business.
A
The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people
with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifi-
cations to the aerial work platform must be approved by HAULOTTE®.
This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform
in the designated Manual Holder, at all times. B
Safe operation of this product can only be assured if you follow the operating instructions contained in this manual. To
ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized personnel
operate and maintain the aerial work platform.
We would particularly like to draw your attention to 2 essential points :
• Comply with safety instructions.
• Use the equipment within the specified/published performance limits.
C
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be con-
fused with the technical specifications. Only the specifications in this manual should be used to study the suitability of
the equipment for the intended use.
This operator's manual is specific to the HAULOTTE® products listed on the cover page of this manual.
Original language and version :
D
Manuals in English and French are the original instructions. Manuals in other languages are translations
of the original instructions.
The operator's manual does not replace the basic training required for equipment operators. HAULOTTE® has compiled
this manual to assist in safe and efficient operation of the products covered in the manual.
The manual must be available to all operators and must be kept in a legible condition. Additional copies can be ordered
from HAULOTTE Services®.
E
Stay Safe and keep working with HAULOTTE® !

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A - Foreword

1 - User responsibility
1.1 - OWNER'S RESPONSIBILITY

The owner (or hirer) has the obligation :

• To inform operators of the instructions contained in the Operator's Manual.

• For applying the local regulations regarding operation of the machine.

• To replace all manuals or decals that are either missing or not legible. Additional copies can be
ordered from HAULOTTE Services®.

• To establish a preventive maintenance program in accordance with the manufacturer's

recommendations, taking into account the environment and severity of use of the machine.

• To perform periodic inspections in accordance with HAULOTTE® recommendations and local

regulations.

All malfunctions and problems identified during the inspection shall be corrected before the
aerial work platform is returned to service.
1.2 - EMPLOYER'S RESPONSIBILITY

The employer has the obligation :

• To authorize the operator to use the machine.

• To inform and familiarize the operator with the local regulations.

Forbid anyone from operating the machine if :
• Under the influence of drugs, alcohol, etc.

• Subject to fits, loss of motor skills, dizziness, etc.

1.3 - TRAINER'S RESPONSIBILITY

The trainer must be qualified to provide training to operators in accordance with applicable
local regulations. The training must be given in an obstacle-free area until the trainee is
considered competent as defined by the training program undertaken.

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A - Foreword

1.4 - OPERATOR'S RESPONSIBILITY A

The operator has the obligation to :
• Read and understand the contents of this manual and familiarize himself with the decals affixed on
the machine.

• To inspect the machine before use according to HAULOTTE®'s recommendations.. B

• To inform the owner (or hirer) if the manual or any decals are missing or are not legible.

• To inform of any malfunctioning of the machine.

The operator shall ensure that frequent inspections were conducted by the owners and the
operator may only operate the machine for the purpose intended by the manufacturer.
Only authorized and qualified operators may operate HAULOTTE® machines.
C
All operators must become familiar with and fully understand the emergency controls and be
able to operate the machine in an emergency.
The operator has the obligation to stop using the machine in the event of malfunction or safety
problems on the machine or in the work area and report the problem immediately to his/her
supervisor. D

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A - Foreword

2 - Safety
2.1 - SAFETY INSTRUCTIONS

2.1.1 - Misuse Hazards

• Do not use the machine for any other purpose than to

position people, their tools and material to the overhead/
elevated temporary work places.
• Do not use the machine as a crane, material lift or elevator.
Only use the machine as it was intended.

• Do not attach overhanging loads when raising or lowering the platform.

• Do not tie the boom or platform to an adjacent fixed or mobile structure.

• Do not use/operate the machine when alone. A survey person or immediate Supervisor must be
present on the ground in case of emergency.

• Do not use a faulty or poorly maintained machine. Remove defective/damaged machine from service.

• Do not climb onto the compartment covers of the machine.

• Do not replace items critical to machine stability with items of different weight or specification.

• Do not replace factory-installed tires with tires of different specifications or ply rating.

• Do not alter or disable machine components that in any way affect safety and stability.

• Do not disable the safety devices.

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A - Foreword

2.1.2 - Falling Hazards A

To enter or exit from the platform :
• The machine must be completely stowed.
• Face the machine to access the entry opening to the platform.
• Keep 3 points of contact (both hands and a foot) on the steps and the
B
guardrail.

Before commencing operation : C

• Ensure that guard rails are correctly installed and secured.
• Ensure that gate or sliding bar is in it’s proper closed position.
• Remove oil or grease from the steps, floor, handrail and the guardrails.
• Clear the platform floor free of debris. D
When in the platform :
• Occupants must wear a fall arrest harness with lanyard and energy
absorber, in accordance with applicable governmental regulations.
Attach the lanyard to the designated fall arrest anchor provided in the
platform.
E

307P216290 b
• The correct use of the harness requires the lanyard to be connected to x1
an anchorage point designated by the decals. Refer to this decal located
on the platform.
• Hold on securely to the guardrails.

• Always keep your feet firmly on the floor of the platform. F

• Do not sit, stand, or climb on the platform guard rails.
• Work only within the platform guardrails area and do not lean over
guardrails to perform work.
• Do not exit the platform until it is in the completely stowed position.
• Do not use the guardrail as a means of access to climb in or out of the
G
platform.

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A - Foreword

2.1.3 - Overturning / Tip-over Hazards

Before positioning and operating the machine :

• Ensure that the surface is capable of supporting the machine weight
including the rated capacity. Check the load bearing capacity of the
supporting ground.
• Remain vigilant of driving direction reversal at the platform. Check the
driving direction with the help of the red or green arrow on the chassis
relative to the red and green arrows on the platform control box.
• Do not exceed the maximum rated capacity that includes the weight of
both material and allowed number of occupants. Do not exceed the
allowable number of occupants.
• Place the loads uniformly distributed on the platform floor.
• Do not increase the working height (using extensions, ladder, etc.).
• Do not place ladders or scaffolds in the platform or against any part of
this machine.
• Do not use the machine in winds exceeding the permissible limit.
• Do not increase the surface area of the platform exposed to wind. This
includes adding panels, mesh, banners. Be aware when working with
materials with a large surface area. This will add to the wind load on the
machine.
• Do not raise the platform or drive with platform elevated on an incline
exceeding the rated slope for the machine.
• Do not rotate the turret while on a slope greater than 20% (11°).
• Do not drive the machine on slopes or grades exceeding the specified
limits.
• Do not replace components critical to stability with components of
different weight or specification.
• Do not use the machine with material or objects hanging from the
guardrail or the boom.
• Do not pull or push towards any object outside of the platform. Do not
exceed the maximum allowable side force stated in the performance
specifications.
• Do not use the machine to support any external structure.
• Do not use the machine to tow other machines or to drag materials.

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A - Foreword

Using a machine on a slope : A

Do not exceed the slope limit for each operation. Section B 4.1Technical specifications.

Slope :
• Drive in transport position on an upward or downward
slope.
B
Sideslope :
• Driving in stowed position across a slope.

Rated slope :
• Operating with platform elevated.
C

• If the tilt alarm sounds with the platform uphill : Retract the boom, lower the arm and then lower the
D
boom.

• If the tilt alarm sounds with the platform facing downhill : Lower the boom, lower the arm and then
retract the boom.

• While driving, always place the boom above the rear axle, in the direction of movement. E
• While driving on a slope:
• Always orientate the machine in the direction of the slope.

• Always place the boom in fully retracted and in stowed position.

• Do not rotate the turret while on a slope greater than 20% (11°).

• Do not travel down slopes in high speed.

F
• Do not drive fast in narrow or cluttered areas. Keep speed under control while making turns or sharp bends.
WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the
specifications. To identify the local wind speed, use the Beaufort scale below, use a wind
gauge or an anemometer.
G

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A - Foreword

N.B.-:-The Beaufort scale of wind force is accepted internationally and is used when communicating
weather conditions. A wind speed range at 10 m (32 ft 9 in) above flat, clear land is associated with
each degree.

Beaufort scale
Meteorological
Force Observed effects m/s km/h mph
description
0 Calm Smoke rises vertically. 0 - 0,2 0-1 0 - 0,62
1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1-5 0,62 - 3,11
Wind felt on the face. Leaves rustle. Weather
2 Light breeze 1,6 - 3,3 6 - 11 3,72 - 6,84
vanes turn.
Leaves and small twigs in constant motion.
3 Slight breeze 3,4 - 5,4 12 - 19 7,46 - 11,8
Flags move slightly.
Raised dust and loose papers. Small
4 Nice breeze 5,5 - 7,9 20 - 28 12,43 - 17,4
branches are moved.
Small trees in leaf to sway. Crested wavelets
5 Nice breeze 8,0 - 10,7 29 - 38 18,02 - 23,6
form on inland waterways.
Large branches in motion. Power lines and
6 Cool wind chimneys 'sing'. Umbrellas used with 10,8 - 13,8 39 - 49 24,23 - 30,45
difficulty.
Whole trees in motion. Inconvenience felt
7 Near gale 13,9 - 17,1 50 - 61 31 - 37,9
when walking against wind.
Some branches break. Generally we cannot
8 Squall 17,2 - 20,7 62 - 74 38,53 - 45,98
walk against the wind.
The wind causes slight damage to buildings.
9 Strong squall 20,8 - 24,4 75 - 88 46,60 - 54,68
Tiles and chimney stacks are blown off.

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A - Foreword

2.1.4 - Electrocution Hazards A

The machine is not electrically insulated and does not provide protection from contact or
proximity to electrically charged conductors.
Always position the lift at a safe distance from electrically charged conductors to ensure that
no part of the machine is within an unsafe area.
Respect the local rules and the minimum safety distance from power lines. B
Minimum safe approach distances
Electric voltage Minimum safety distance
Mètre Feet
0 - 300 V
300 V - 50 kV 3
Avoid contact
10
C
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14

N.B.-:-Use this table except where local regulations indicate otherwise.

45
D
• Do not operate the machine when close to live power lines,
consider the movement of the machine and the sway of the
electric power lines particularly in windy conditions.
• Do not operate the machine during lightning,
E
thunderstorms, snow/ice or any weather condition that
could compromise operator safety.
• Do not use the machine as a ground for welding.
• Do not weld on the machine without first disconnecting the
battery terminals. F
• Always disconnect ground cable first.
• The machine must not be used while charging the batteries.
• When using the AC power supply, ensure it is protected
with a circuit breaker and residual current device.
Keep away from the machine if it contacts energized
G
power lines. Personnel on the ground or in the platform
must not touch or operate the machine until energized
power lines are shut off.

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A - Foreword

2.1.5 - Explosion / Fire Hazards

Always wear protective clothing and eye wear when working

with batteries and power sources/systems.
N.B.-:-Acid is neutralized with sodium bicarbonate and water.

• Do not start the engine if you smell or detect liquid propane gas
(LPG), gasoline, diesel fuel or other explosive substances.
• Do not work on or operate a machine in an explosive or flammable
atmosphere / environment.
• Do not touch hot components.
• Do not bridge the battery terminals with metallic objects.
• Do not service the battery in proximity of spark, open flame, lit
cigarettes.
• Do not fill up the fuel tank, when the engine is running and/or near
a flame.

2.1.6 - Crushing / Collision Hazards

When in the platform :

• Check the work area for overhead clearance, for any obstacles
besides and below the platform when raising/lowering the
platform and or before driving.
• During movement, keep all the parts of the body inside the
platform. Hold onto the guardrails on the opposite side to any
surrounding structures. Take care to avoid trapping hands whilst
holding the guardrails.
• To position machine close to a building/structure, it is
recommended using the upper boom and or arms movement
control functions to position, rather than driving machine closer to
structure.

• Always cordon off the area around the base of the machine to keep personnel and other equipment
away from the machine while in use.

• Warn personnel not to work, stand, or walk under a raised boom/platform.

• Do not drive in reverse direction (opposite the field of vision).

• Be aware of the boom position and tail swing when rotating the turret (turntable).

• Always ensure that the chassis is never driven any closer than 1 m (3 ft 3 in) to holes, bumps, slopes,
obstructions, debris and ground coverings that may hide holes and other dangers.

• Keep non-operating personnel at least 5 m (16 ft 5 in) away from the machine when driving and
slewing.

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A - Foreword

• Be aware of driving direction. A

• When turret is slewed/rotated 180°, the platform is now facing the rear of the machine.

• Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green
arrows on the platform control box.

• Also note that when changing the driving direction (Forward <> Reverse) the joysticks or switches must return
to the neutral position before reversing the drive direction and for movement to occur. B
• When driving, position the platform so as to provide the best possible visibility and to avoid any blind
spots.

• Hold on securely to the guardrails.

• Occupants must wear a fall arrest harness with lanyard and energy absorber, in accordance with
applicable governmental regulations. Attach the lanyard to the designated fall arrest anchor provided
C
in the platform.

• Avoid contact with fixed or mobile obstacles (other machines).

• Other machines (crane, aerial work platform, etc.) operating in the work area increase the risk of
crushing or collision. Restrict the operation of machines moving within the aerial work platform work
area.
D
• Take into consideration the stopping distance, reduced visibility and blind spots of the machine.

• Limit travel speed to suit the ground surface condition, slope (incline), and people in the vicinity.

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A - Foreword

2.1.7 - Uncontrolled movement Hazards

Do not use a damaged or malfunctioning machine.

Be aware of uncontrolled movement and always respect the following :
• Maintain clearance from high voltage lines.

• Maintain clearance from generators, radar, electromagnetic fields.

• Never expose the batteries or electrical components to water (high pressure washer, rain).

• Never tow the machine over extended distances.

• In case of a machine breakdown, it is possible to tow short distance to load it onto a trailer.

• Never leave the hydraulic cylinders fully extended before switching off the machine, or when
stationary for an extended period of time.

• Retract the boom and lower the arms to the stowed position.

• Rotate the turntable so that the boom is between the non-steering wheels.

• Select a safe parking location, on a firm level surface, clear of obstruction and traffic.

• Ensure all compartments are closed and secured.

• Chock the wheels.

• Operator must remove the foot from the footswitch when any movement has ceased.

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A - Foreword

3 - Safety inquiries A
Inquiries relating to design criteria/specifications of a product, standards compliance, or overall
machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department.

Each inquiry or request should include all relevant information; including contact name, telephone
number, mailing address, email address, plus the machine model and serial number. B
The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a
written response.

4 - Incident notification
C
Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/
accident leading to personal injury or death, or when there is a major property damage.

HAULOTTE Group - EUROPE Product

Safety Department
HAULOTTE Group - Australia, India and
Asia Product Safety Department
HAULOTTE Group - North & South
America Product Safety Department
D
Address : La Péronnière - BP 9 - 42152 Address : No.26 Changi North Way - Address : 3409 Chandler Creek Rd. -
L'Horme - France Singapore 498812 - Singapore Virginia Beach, VA 23453 - United States

Tel : +33 (0)4 77 29 24 24 Tel : +65 6546 0123 Tel : +1 757 689 2146

Email : ProductSafety@haulotte.com Email : ProductSafety@haulotte.com Email : ProductSafety@haulotte.com

E

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A - Foreword

5 - Compliance
5.1 - PRODUCT INFORMATION

Without the written permission from Haulotte, modifying a HAULOTTE® product is a Safety
concern. Any modification may violate Haulotte design parameters, government regulations
and industry standards.
If you desire a modification to the product, submit a request in writing to HAULOTTE®.
With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE®
products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken
immediately. Once the bulletin has been addressed, make sure that the completed form is
submitted to HAULOTTE®.
Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to
the issued bulletin(s) or with questions on the policy itself.

5.1.1 - Change of Ownership Notification

It is important and necessary to keep HAULOTTE Services® updated with current ownership
of the machine. This way, HAULOTTE® will be able to provide the necessary support for the
product. If you have sold or transferred this machine(s); it is your responsibility to
notify HAULOTTE Services®. It is not required to include Lessees/Renters of Leased/Rented
machines on this form.
Use the HAULOTTE® Product Status Notification form to report scrapped, stolen, missing or
recovered machine(s).

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A - Foreword

5.1.2 - Owner information update form A

Owner information update form

Complete this form and mail or fax it to : B

HAULOTTE® subsidiary Name : Address 1 :

Fax : Address 2 :

e.mail address : Address 3 : C

Product information :

Model : Machine serial number :

Owner / Servicing information : D

Do not include leased or rented units in this form

Current product owner 1 : Current product owner 2 :

Name : Name :
E
Company : Company :

Address 1 : Address 1 :

Address 2 : Address 2 :
F
Country : Country :

Phone : Phone :

Date of ownership : Date of ownership : G

Signature : Signature :

Date : Date :

Company stamp is mandatory : Company stamp is mandatory : H

Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's
nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service.

Reason for removal :

I

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A - Foreword

5.2 - PRODUCT SPECIFICATIONS

HAULOTTE® cannot be held liable for any changes to the technical characteristics/
specifications contained in this manual. HAULOTTE® has a continuous improvement policy
in place for its product range. Given this policy, the Company reserves the right to modify
products technical characteristics / specifications without notice.
Certain options can modify the machine's operating characteristics and its' associated safety.
If your machine was originally delivered with options fitted, replacing a safety component
associated with a particular option does not require any particular precaution other than those
associated with the installation itself (static test).
Otherwise, it is essential to follow the manufacturer's recommendations as stated below :
• Installation by authorised HAULOTTE® personnel only.

• Update the manufacturer's identification plate.

• Have stability tests carried out by a certified agency/competent person.

• Ensure decals are updated.

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B - Familiarization

Familiarization A
1 - General safety
1.1 - INTENDED USE

To ensure the safe use of an Aerial Work Platform, support personnel must always be
available on the ground. If necessary, support personnel will be required to operate the B
emergency functions of the machine and in rescuing the operator.
Do not operate the product in the following situations :
• On soft, unstable or cluttered ground.

• With wind blowing faster than the permissible limit.

• Check the allowable wind speed specified in the performace specifications tabulation.
C
• Consult the Beaufort scale.

• Close to power lines. Keep a safe distance.

• Outside of the temperature range -20°C / + 50°C (-4°F / +122°F).

• In an explosive atmosphere / environment.

D
• During storms.

• In the presence of strong electromagnetic fields.

N.B.-:-Use the machine under "normal" climatic conditions. If you need to use the machine in climatic
conditions likely to cause deterioration (extreme : humidity, temperatures, salinity, corrosiveness,
E
atmospheric pressure), contact HAULOTTE Services®. Reduce intervals between servicing.

N.B.-:-While the machine is not in use, care must be taken to bring the machine to the fully stowed
position. Ensure that the machine is locked in a secure location, and the control key is removed to
prevent unauthorised use of the machine.

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B - Familiarization

1.2 - DECAL CONTENT

Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms.
Decals provide the following information :
• The level of severity.

• The specific hazard.

• A method to avoid, suppress or reduce the hazard.

• Descriptive text (where required).

Familiarize yourself with the decals and the hazard severity levels.
CE and AS standards

2
1 DANGER

ANSI and CSA standards

1
DANGER 2
CRUSH HAZARD
Do not stand or walk behind or in front
of the machine while in use.
3 Stay clear from the path of boom 4
rotation and platform lowering.
Failure to comply will result in death
or in serious injury

Marking Description

1 Hazard symbol
2 Level of severity
3 Avoidance symbol pictorial
4 Avoidance text

Decals must be kept in good legible condition.

Familiarize yourself with the decals and their respective color codes.
Additional decals can be ordered from HAULOTTE Services®.

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B - Familiarization

1.3 - SYMBOLS AND COLORS A

Symbols and colors are used to alert the operator of safety precautions and/or to highlight
important safety information.
The following safety symbols are used throughout this manual to indicate specific hazards and
the hazard severity level when operating or maintaining the Aerial Work Platform.
B
Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage C

Prohibited action

Reminder to use good practice or follow pre-operation checks

Cross-reference to another part of the manual

D
Cross-reference to another manual

Cross-reference to repair (contact HAULOTTE Services®)

N.B. : Additional technical information

E
1.4 - LEVEL OF SEVERITY

Color Title Description F

Danger : Indicates a hazardous situation which if not avoided, WILL
result in death or serious injury.

Warning : Indicates a hazardous situation which if not avoided,

COULD result in death or serious injury.

Caution : Failure to comply could result in minor or moderate injury.

G
Notice : Indicates recommended practices if not followed, may result
in a malfunction or damage the machine or its components.

Procedure : Indicates a maintenance operation. H

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B - Familiarization

1.5 - SYMBOLS LEGEND AND DEFINITIONS

Symbols are used throughout this manual to depict hazards, avoidance measures and indicate
when information is required.
Refer to the following table to familiarize yourself with these symbols.

Symbol Description Symbol Description Symbol Description

High pressure fluid ejection

Foot crushing hazard
hazard

Body crushing hazard Hand crushing hazard Entanglement hazard

Health/safety hazards related Health-damaging effects from

to chemicals hot work environment
Injury from Electric arcs -
Burns and scalds from
Electrical contact or lightning Energy supply disconnecting
contact with flames, explosion
strike devices - Batteries fire,
or radiation from heat sources
emissions, etc
Relate and coordinate
Tip over due to excessive
directional arrows on the
Risk of operator(s) falling loading / wind load and
chassis with those on the
excessive ground slope
control box

Do not put your hand in this

Do not put foot in this area
area
Keep away from product
Never expose batteries and working area
electrical component to high Ensure entry drop rail is down
pressure washer
Maintain safe clearance from
high voltage electrically
Flames prohibited charged conductors as Overload
described in manual - Do not
use in thunderstorms
Use appropriate lanyard
Refer to operator manual Safety belt x1
attached to dedicated anchor
point.
Use safety prop before
Wheel pressure Enable switch attempting any maintenance
work

Tow point Tie down point Lift point

Keep away from hot surfaces Wear protective equipment

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B - Familiarization

2 - Models description A
Regulation Models

HA80 RTJ O
ANSI and CSA standards
HA80 RTJ PRO B
HA26 RTJ O
HA26 RTJ O SW
CE and AS standards
HA26 RTJ PRO
HA26 RTJ PRO SW C

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B - Familiarization

3 - Primary machine components

3.1 - LAYOUT

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A
Marking Description Marking Description

C1 Chassis C23 Arm lifting cylinder

C2 Steering wheel C27 Ground control box

C3
Rear drive wheel (and steer wheel if
4WS)
C28 Tilt sensor B
C4 Jib C29 Platform rotation cylinder
C6 Platform C33 Counterweight
C7 Platform control box C35 Document holder
C8 Input jib compensation cylinder C36 Top arm C
C9 Upper boom C38 Bottom arm
C10 Slew ring C42 'Enable Switch' foot pedal
C11 Turntable assembly C72 Output jib compensation cylinder
C13 Arm/Boom link piece C113 Beacon light D
C14 Hydraulic drive motor and reducer C140 Propane bottles
Right side compartment (hydraulic
C15 C150 Jib lifting cylinder
oil tank and fuel tank)

C17
Left side compartment (engine,
pump and starter battery)
C163 Hand (grab) rail E
C20 Tie-down (and/or lifting) points C165 Front steering and oscillating axle
C22 Boom lift cylinder

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3.2 - GROUND CONTROL BOX

3.2.1 - Layout

General view

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B - Familiarization

Controls and indicators A

Marking Name Description Function

By pressing on : Machine in use position

1 Putting in transport position selector

By pressing on : Machine in transport position B

SA620U
By pressing on : Jib raising
2 Jib raising / lowering switch(1)
SA620D
By pressing on : Jib lowering
C
SA530O
By pressing on : Boom extending
3 Boom telescoping switch
SA530I
By pressing on : Boom retracting

SA520U
By pressing on : Boom raising
D
4 Boom raising / lowering switch
SA520D
By pressing on : Boom lowering

5
SA420U
Arm raising / lowering switch
By pressing on : Arm raising E
SA420D
By pressing on : Arm lowering

By pressing on :
6 SB800
'Enable Switch' selector / Back-up unit
selector
• Validation of controls when engine started
• automatic switching of emergency electropump if the engine is
stopped
F
SA250L
By pressing on : Counter clockwise (CCW) rotation
7 Turntable rotation switch
SA250R
By pressing on : Clockwise (CW) rotation G
SA750L
By pressing on : Clockwise (CW) rotation
8 Platform rotation switch
SA750R

9 SB801 E-stop button

By pressing on : Counter clockwise (CCW) rotation
Pulled out : Ground control box energized
H
Pushed in (activated) : De-energizes control system
10 HL905 Indicator, ground control box selected LED lights up - ground control box icon

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B - Familiarization

Marking Name Description Function

11 SA801 "Overriding system" control By pressing on : This should be used ONLY when normal
operation from the ground box is unavailable - use in emergency
ONLY

12 SB807 Horn button

By pressing on : Horn activation
Indicator of the platform control box
13 HL906 LED lights up - platform control box icon
selection

14 SA903 Beacon light on/off

By pressing on : Beacon light ON / OFF

Alarm icon :
• When machine is turned on, both ( 15 ) and ( 19 ) will light up
Is blinking if overriding is active :
15 HL909 Overload indicator • If there is a fault, an error code will be displayed on the Activ'
Screen
• Or Hydraulic oil temperature icon is active on the Activ' Screen
• Or Engine pressure icon is active on the Activ' Screen
• Or Engine stop icon is active on the Activ' Screen
• Or Overload machine status is active on the Activ' Screen
16 SA303 Engine start-up selector By pressing on : Engine start / stop

17 SA300 Propane Gas supply(2) By pressing on : Propane Gas supply selection

18 SA305 Petrol/Gasoline or diesel supply(3) By pressing on : Fuel supply selection

Alarm icon :
Engine warning indicator / Engine pre- • When machine is turned on, icon ( 19 ) and ( 15 ) will be lit
19 HL908 Is blinking if overriding is active :
heating
• Engine warning icon will be displayed on the Activ' Screen
• Or Tilt machine status will be displayed on the Activ' Screen
• Or Engine is pre-heating

20 SA600F DPF regeneration inhibited(4) By pressing on : Refusal of the request for regeneration

21 SA600D DPF regeneration required(5) By pressing on : Regeneration start-up

: De-energizes control system

22 SA900 Control box activation key selector

: Platform control box energized

: Ground control box energized

23 Activ'Screen 2
(1.) For machines fitted with
(2.) For machines fitted with
(3.) For machines fitted with
(4.) For machines fitted with
(5.) For machines fitted with

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B - Familiarization

3.2.2 - HAULOTTE Activ'Screen 2 A

Upon starting and during operation of the machine, the LCD screen "Activ'Screen" located on
the ground control box displays in real time the machine operating status.
HAULOTTE Activ'Screen 2

Icon Description Function Icon Description Function

B
HAULOTTE Activ'Screen 2

E
Navigation buttons - Above Activ'Screen display

Permits scrolling up
F
Allows return to the home
Home Button Up Navigation through the screen (if
screen at any time
present)

Permits navigation to
Permits allows scrolling
down through the screen
G
Left navigation screens to the left (if Down Navigation
and onto the following
present)
screen (if present)

Right Navigation
Permits navigation to
screens to the right of the Cancel Button
Used to refuse or cancel a
selection within the menu
H
current screen (if present )

Back button
Returns the user to the
previous screen
Validation Button
Used to confirm selection
within the menus I

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On initial start-up of the machine or after 3 day of inactivity, the following screens are
displayed in order.
Controls and indicators

Icon Description Function Icon Description Function

Machine power up (Start-up screen)

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Controls and indicators A

Icon Description Function Icon Description Function

Access code not yet entered

Access code entered is correct (Level 1, 2 or

B
3 depending on autorisation of technician)

Access code
(Will be visible - C
depending on the
machine)
Access code entered is incorrect

The machine can be personalized with a user identification code.

Personalization is only possible with NIV 1 : 1250 access.
Machine properties display : Soft version, machine serial number,
E
adjustment parameters.
Possible change of parameters : Language, fault display format,
brightness setting, time, and some options availables.

Access code NIV 1

Operator PIN code not yet entered
F
(Will be visible - Operator PIN code entered is correct
depending on the
machine)

G
Operator PIN code entered is incorrect

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B - Familiarization

Controls and indicators

Icon Description Function Icon Description Function

The machine can be personalized with a user identification code.

Personalization is only possible with NIV 2 access.
Contact HAULOTTE Services®.

Operator PIN code not yet entered

Operator PIN code entered is correct

Operator PIN code
(Will be visible -
depending on the
machine)

Operator PIN code entered is incorrect

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Controls and indicators A

Icon Description Function Icon Description Function

E-Stop at platform control box has been pushed in

Platform control box
(de-energized). The machine will switch off after
E-stop button
several seconds. In an emergency, use this mode.

Emergency mode is activated when :

B
• The E-Stop at platform control box is pushed in
(de-energized).
• The machine is in overload state.
• Ground control box is selected/energized.
• The emergency overriding button is activated.

Emergency mode is deactivated when :

C
• The E-Stop at platform control box is pulled out
(energized).
Emergency mode
• The machine is NOT in overload state.
• Ground control box is NOT selected/energized.

The Emergency mode is out of service/non-

functional
D
Emergency mode has been used and activation of
its function saved in the memory of the machine.
A HAULOTTE® certified technician is required to
reset the Emergency Mode system.
E

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B - Familiarization

Controls and indicators

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)

Machine model zone Machine Model • Machine model display

• The timer flashes if the engine is

Hourmeter switched on and the hourmeter
increases.

The Maintenance Tool icon and the

number of hours remaining until the
next maintenance are displayed for 5
Hour meter/next maintenance seconds when the machine is started
zone up.
Maintenance Maintenance Tool icon blinks; if
use maintenance is due.

The maintenance tool icon turns RED

when the next scheduled
maintenance must be carried out in
under 25 hours.

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Controls and indicators A

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)
B

E
• Icon is ON if there is no charge output
detected from the alternator
Battery State
• Icon is flashing if a failure code for the
alternator is detected (code F09.10)

Icon is ON when the temperature in the

F
hydraulic reservoir has exceeded the
Hydraulic oil
maximum required temperature. Stop
temperature
using the machine and allow the oil to cool
down.

Icon is ON if engine oil pressure is lower

G
than required limit while engine is running.
Warning icons zone Engine oil pressure
The Engine must be switched OFF
immediately to avoid damaging the motor.

• The engine oil level is under the H

Engine oil level acceptable limit for correct engine
operation. Top up the oil level.

• Icon is ON if an engine failure is detected

Stop motor
(coolant, pressure, alternator etc)
• Or if the Engine shuts down after 3
I
seconds of running.
• Or after 1 second when engine fails to
start.

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B - Familiarization

Controls and indicators

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)

• Icon is ON if Engine warning is

detected. Or one of the engine
Engine warning
maintenance schedules has been
exceeded.

• Engine decontamination system fault.

Engine
In this case, you must
decontamination
contact HAULOTTE Services® as soon
fault (If fitted)
as possible.

• Permanently lighted if the particle filter

DPF regeneration
Warning icons zone requires regeneration with a high
required (If fitted)
clogging level

DPF regeneration • Light stays on if regeneration is

inhibited (If fitted) inhibited

Regeneration DPF
• Light stays on during regeneration
in progress (If fitted)

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B - Familiarization

Controls and indicators A

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)
B
• Diesel
Power mode used • GPL / LPG
• Electrical C

D
Functional information zone
Bargraph
E

Digital Gauge - Fuel

reserve indicator
The indicator changes from
GREEN to RED when the
fuel level is low and indicator
F
(ON/OFF)
is activated

The fuel level indicator

Analog Gauge - switches from GREEN to
Fuel level gauge RED when the fuel level is
low
G

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B - Familiarization

Controls and indicators

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)

Displays the machine battery voltage.

Charge Battery The indicator switches to RED if the
voltage is low.

Engine Speed
Engine speed display
(rpm)

Displays Engine coolant temperature.

Temperature
The indicator switches from GREEN to
motor
RED when the engine overheats

Additional functions

Functional information zone

• The icon illuminates when the flashing

Beacon
light is switched on

• The icon illuminates when the work light

Working light
is switched on

• The icon is illuminated when the Activ'

Activ' Lighting
Lighting System is switched on in auto or
System
manual mode

Stop Emission • The icon illuminates if the system is

System active on the machine

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B - Familiarization

Controls and indicators A

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)
B

Pictogram and
title
• Displays the pictogram and machine
status F

G
Machine ready, displayed when no
Ready failures and no other machine state
icons is active

Machine status zone Alarm icon is flashing slowly If there is

either an active or detected machine
H
failure, or if the machine is in an
overload or tilt is active. When the
Alarm
Alarm symbol is displayed, there will
also be a symbol displayed to show
either the type of machine state, or
machine failure that corresponds. I

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B - Familiarization

Controls and indicators

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)

Layout

Platform control Selector switch is in platform control

selected box position

Ground control Selector switch is in ground control

selected box position

The machine is elevated , and is on

a slope greater than the permitted
slope. Depending on the machine
Tilt
configuration, machine raise and
extend functions may be slowed or
prevented.

The platform is overloaded. Remove

the excessive load to or below the
rated capacity, to restore functions.
Overload
In case of an emergency, to rescue
the operator in platform, use the
Overriding system.

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B - Familiarization

Controls and indicators A

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)
B

Layout
C

Engine’s automatic preheat system

D
is active. The time to pre-heat will
Pre-heating vary according to engine and
ambient temperature. Wait before
starting the machine

E
Illuminates if the range limit is
Radius limitation
active or faulty

Machine is charging
The machine is charging by the
F
engine

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B - Familiarization

Controls and indicators

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)

The fuel level is on reserve level. Refill the

fuel tank to the marked level. Attention:
Low fuel level
Lack of fuel may damage the motor/engine
and will not be covered under warranty.

Stop Emission Illuminates when the function cuts the

System engine

Activ' Lighting The function is off. To switch it on, go to the

System 'Settings' menu

• Permanently lighted if the particle filter

DPF regeneration
requires regeneration with a high clogging
required
level

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B - Familiarization

Controls and indicators A

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)
B

Layout F

G
The HaulotteDiag console is
Diagnostic in progress
connected to the machine

H
Screen software Screen software update essential
obsolete Contact HAULOTTE Services®

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B - Familiarization

Controls and indicators

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)

CAN network fault between the screen

F12.01 bus CAN fault
and the rest of the machine

Activ' Shield Bar The secondary safety system is switched

disable off

The secondary safety system is triggered.

An operator may be trapped on the
platform :
• In this situation, supervisor(s) at ground
level must turn the control box key
selector ( 22 ) to the ground control

Activ' Shield Bar

triggered box position to take control.
• The platform box controls are now de-
energized.
• Check that the E-Stop button ( 9 ) at
ground is not pressed in.
• To safely activate movements from the
ground control box, the enable
control ( 6 ) must be pressed and
held.

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Controls and indicators A

Icon Description Function Icon Description Function

Home screen (dashboard)

(Will be visible - depending on the machine)
B

• Displays the reference and

E
Machine software
version of the software installed on
version and code
the machine

General information zone

Machine date and • Displays the date and time of the
F
time machine ECU

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B - Familiarization

Controls and indicators

Icon Description Function Icon Description Function

Machine fault
(Will be visible - depending on the machine)

Machine fault icons

Failure code F01.xx Fault - Variator Failure code F09.xx Fault - IC Engine

Failure code F02.xx Fault - power contactor Failure code F10.xx Fault - Functions

Failure code F03.xx Fault - command relay Failure code F11.xx Fault - machine safety

Fault - electronic control

Failure code F04.xx Fault - electro-valve Failure code F12.xx
unit ECU

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B - Familiarization

Controls and indicators A

Icon Description Function Icon Description Function

Machine fault
(Will be visible - depending on the machine)
B

E
Machine fault icons

Failure code F05.xx Fault - joystick Failure code F13.xx Fault - Switches F

Failure code F06.xx

Fault - weight
management system
Failure code F14.xx Fault - Driving pump G

Failure code F07.xx

Fault - limit switch or
Failure code F15.xx
Fault - data
communication system
H
sensor
CAN

I
Failure code F08.xx Fault - electrical circuit Failure code F16.xx Fault - Electric motor

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B - Familiarization

3.3 - PLATFORM CONTROL BOX

3.3.1 - Layout

General view

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B - Familiarization

Controls and indicators A

Marking Name Description Function
Move forward : Forward drive
Drive joystick
Move backwards : Reverse drive
Press right side of button : Steer right - According to
33 SM902
Steering rocker switch
selected mode ( 201 )
Press left side of button : Steer left - According to selected
mode ( 201 )
B
Toggle left and hold(Activated) : Maximum drive torque (on
35 SA100 Differential lock selector difficult or sloping ground)
Release (deactivated) : Standard torque
Move to the right : Counter clockwise (CCW) rotation
38

40
SA751

SA751
Platform rotation switch

Platform leveling switch

Move to the left : Clockwise (CW) rotation
Move upwards : Raise platform
C
Move downwards : Lower platform
Toggle and hold : Back-up unit activated
41 SA800 Auxiliary power switch
Release : Back-up unit deactivated
Push the horn selector to the right to sound the horn
43 SA907 Horn button
The horn stops when the selector switch is released
Push switch to the right for LPG (liquid propane gas
supply)
D
44 SA304 Fuel selector(1)
Push switch to the left for gasoline (petrol) or diesel fuel
supply

High-speed drive
45 SA110 Drive speed selector
Low-speed drive
E
Pulled out : Platform control box energized
46 SB802 E-stop button Pressed in : De-energizes control system (Engine
stopped)
Move to the right : Counter clockwise (CCW) rotation

49 SM900
Turntable rotation joystick

Boom lift joystick

Move to the left : Clockwise (CW) rotation
Move forward : Raise boom F
Move backwards : Lower boom
Move forward : Arm raises
50 SM901 Arm lift joystick
Move backwards : Arm lowers

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Marking Name Description Function

Move upwards : Boom retracts
54 SA531 Boom telescoping switch
Move downwards : Boom extends
Move to the left : Generator deactivated
79 SA906 Generator selector(2)
Move to the right : Generator activated
82(3) Move to the left : 250 kg (550 lbs) load selected
250 kg (550 lbs) or 350 kg (770
SA802
lbs) load selector Move to the right : 350 kg (770 lbs) load selected

Toggle upwards and hold : Jib raising

129 SA621 Jib lifting/lowering switch(4) Toggle downwards and hold : Jib lowering
Release : No movement
All 4 wheels steer
201 SA101 Steering mode selector(5) Front 2 wheels steer
Crab mode
Start or stop the engine (depending on the machine's
230 SA303 Engine start-up / stop selector
operating status) by moving the toggle switch upwards
ON / OFF
259 SA910 Activ' Lighting System selector
Automatic lighting

(1.) For machines fitted with

(2.) For machines fitted with
(3.) If machine equipped with dual load
(4.) For machines fitted with
(5.) For machines fitted with

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3.3.2 - Display Panel (LED'S 101 - 117) A

Platform control box display

C
Marking Name Symbol Function

LED 101 HL900 Power ON

D
LED 102 HL300 Combustion engine pre-heating

LED 103 HL307 Low fuel level

LED 104 HL305 Engine warning E

LED 105 HL304 Engine shutdown

LED 106 HL301 DPF regeneration required (If equipped)

F
LED 107 HL302 Regeneration DPF in progress (If equipped)

LED 108 HL303 DPF regeneration inhibited (If equipped)

G
LED 109(1) HL805 Load selection 250 kg (550 lbs)

LED 110 HL807 Foot pedal switch

H
LED 111 HL801 Fault

LED 112 HL800 Tilt I

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Marking Name Symbol Function

LED 113 HL804 Radius limit

LED 114 HL802 Overload

LED 115 Turret at 180°

LED 116 HL720 Platform compensation

LED 117(2) HL806 Load selection 350 kg (770 lbs)

(1.) If machine equipped with dual load

(2.) If machine equipped with dual load

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A
Symbol Description

Machine switched on :
• Rapid flashing : Machine is ON, but platform control panel is not active but the ground control panel
is ON
• Illuminated : Machine is turned on and platform control panel is active
B
Foot pedal switch :
• Illuminated when foot pedal activated

Faults :
• Rapid flashing : If a fault is active (current fault) C
Overload (If machine equipped with weighing system) :
• Rapid flashing : Faulty weighing / overload system
• Illuminated in case of overload

Tilt sensor (if fitted) : D

• Permanently on in case of tilting, machine folded or unfolded

Radius limitation :
• Rapid flashing : Reach limitation system fault
• Slow flashing : The machine is in the 250 kg (550 lbs) low load zone, the low load is validated and
350 kg (770 lbs) heavy load is selected by the selector ( 82 )
• Permanently lighted : Limit of work zone with movement cut-off or machine in 250 kg (550 lbs) low
E
load zone and load not validated

• 250 kg (550 lbs) load selected : LED LED 109 will be lit on display panel.
• 350 kg (770 lbs) load selected : LED LED117 will be permanently lit on display panel when the
platform is positioned within the restricted working envelope. When the platform arrives in the upper
limit of the restricted working envelope, the LED LED 117 will lit and the LED LED 109 will blink,
with the possibility to switch to 250 kg (550 lbs) load selected if there is less than 250 kg (550 lbs) F
load in the basket. (1)

(1.) If machine equipped with dual load

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Symbol Description

Platform compensation +/- 10° :

• Illuminated if the angle of the platform reaches +/- 10° in relation to the horizontal and movement
control

Low fuel level

Combustion engine pre-heating :

• Illuminated while engine is pre-heating
• Off if engine started and if post-heating

Engine warning :
• Lighted in case of minor engine fault (e;g. water in the diesel, clogged air filter, etc.)
• Lighted or flashing in case of fault managed by the engine ECU

Engine shutdown :
• Lighted in case of major engine fault (e.g. engine overheating, oil pressure, alternator fault, etc.)
• Lighted in case of faults managed by the engine ECU

DPF regeneration required :

• Permanently lighted if the particle filter requires regeneration with a high clogging level(1)

DPF regeneration in progress, high temperature in the exhaust system ( HEST )(2)

DPF regeneration inhibited(3)

(1.) If engine quipped with Particulate Filter Regeneration

(2.) If engine quipped with Particulate Filter Regeneration
(3.) If engine quipped with Particulate Filter Regeneration

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B - Familiarization

3.4 - DPF (DIESEL PARTICLE FILTER) (IF EQUIPPED) A

• The DPF (Diesel Particle Filter) system is designed to remove diesel particulate matter or soot from
the exhaust gas of a diesel engine.

• The filter regeneration removes the accumulation of soot from the filter before filter clogs. This is done
automatically by increasing the temperature in the filter itself in order to burn the soot.
B
Ground
control
box
C
Platform Machine
DPF state
control LED 106 LED 108 LED 107 LED 111 LED 104 LED 105 behaviour
box

Soot
loading
level
D
• Sounding alarm.
• Only low speed.
DPF is out of repair Level 5 Blinking Blinking On On
• Movements are
slowed down.

• Regeneration
needed.
E
• Automatic
regeneration not
available.
• Sounding alarm.
• Parked
Level 4 Blinking Blinking On On • Idle speed set to
regeneration not
available.
• Regeneration to
1500 rpm.
F
be done by Kubota
dealer.
• Engine derating.

• Regeneration
needed.
• Automatic
G
regeneration • Sounding alarm.
disabled. Level 3 Blinking Blinking On Off • Idle speed set to
• Parked 1500 rpm.
regeneration
available.
• Engine derating. H

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Ground
control
box

Platform
DPF state LED LED LED LED LED LED Machine behaviour
control
106 108 107 111 104 105
box

Soot
loading
level

• Regeneration needed.
• Automatic
• Sounding alarm.
regeneration available.
Level 2 Blinking Blinking Off Off • Idle speed set to
• Parked regeneration
1500 rpm.
available.
• No engine derating.

• Regeneration needed.
• Automatic
regeneration available.
Level 1 Off Off Off Off
• Parked regeneration
not available.
• No engine derating.

• Regeneration not
needed.
• Automatic
Level 0 Off Off Off Off
regeneration available.
• Parked regeneration
not available.

DPF regeneration is Inhibition is reset at

On
inhibited machine power off

DPF regeneration is
active (parked or On
automatic)

DPF parked
Blinking
regeneration is initiated

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4 different ways of regeneration are possible. A

3.4.1 - Automatic regeneration

The automatic regeneration occurs during normal machine usage without any interruption.
When automatic regeneration is on-going : :
1. icon lights up on ground control box. B
2. DPF disable icon HL302 / LED107 on the platform control box display lights up.

3.4.2 - Manual regeneration

The machine cannot be used during the manual regeneration cycle. C

1. Park the machine in a safe stowed position outside location and away from other
equipment.
2. Check that the fuel level icon on the ground control box doesn't light-up.

3. Put the engine hood in closed position. D

4. Press the regeneration button on the ground control box and hold for 5 seconds.

5. When regeneration is initiated, the regeneration icon on the ground control box
starts blinking.
6.
7.
Engine speed increases to 2300 rpm.
The regeneration cycle will take approximately 15 min.
E
8. When regeneration is complete, all engine lights on the
ground control box are turned off. Engine speed is automatically decreased to idle speed
(1500 rpm).

3.4.3 - To inhibit regeneration

F
To inhibit regeneration (indoors or in explosive atmosphere), press button on ground
control box and hold for 5 seconds. The regeneration is inhibited until cancellation. To activate
regeneration, press the button
inhibited,
again during 5 seconds. When the regeneration is
at ground control box and at platform control box display light up. G
3.4.4 - To stop manual regeneration

Use this function only in case of emergency.

Regeneration process can be stopped by : H
• Press the inhibition button and hold for 5 seconds.

Or
• Press the launching regeneration button and hold for 5 seconds.

Or
I
• Initiate any function movement.

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4 - Performance Specifications
4.1 - TECHNICAL CHARACTERISTICS

Use the table to select the right Haulotte machine for the job.

Machine HA26 RTJ O - HA80 RTJ O HA26 RTJ PRO - HA80 RTJ PRO
Characteristics - Dimensions SI Imp. SI Imp.
Maximum working height 26,40 m 86 ft 7 in 26,40 m 86 ft 7 in
Maximum platform height 24,40 m 80 ft 24,40 m 80 ft
Maximum horizontal reach 250 kg - 550 lbs 17,50 m 57 ft 4 in 17,50 m 57 ft 4 in
Maximum horizontal reach 350 kg - 770 lbs 15,90 m 52 ft 1 in 15,90 m 52 ft 1 in
Maximum outreach above the ground 250 kg - 550 lbs 17 m 55 ft 9 in 17 m 55 ft 9 in
Maximum outreach above the ground 350 kg - 770 lbs 15,40 m 50 ft 6 in 15,40 m 50 ft 6 in
Maximum platform height before driving speed restriction 6m 19 ft 8 in 6m 19 ft 8 in
Maximum boom articulation point height 9,30 m 30 ft 6 in 9,30 m 30 ft 6 in
Maximum load capacity 250 kg 550 lbs 250 kg 550 lbs
Maximum load capacity - Dual load 350 kg 770 lbs 350 kg 770 lbs
Jib working range 133° (+68°/ -65°)
Basket rotation angle 180° (+/ -90°)
Boom rotation angle 75° (+71°/-4°)
Turntable rotation 360° Continuous
Maximum number of occupants allowed 2
Maximum wind speed allowed 45 km/h 28 mph 45 km/h 28 mph
Gradeability 45%
Sideslope 25%
Maximum rated slope allowed - CE - AS 4°
Maximum rated slope allowed - ANSI - CSA 0°
Maximum slope in high speed downhill 15%
Manual force - CE - AS 400 N - 90 lbf
Manual force - ANSI - CSA 667 N - 150 lbf
Maximum load on wheel 7 910 daN 17 439 lbs 7 910 daN 17 439 lbs
Outside turning radius 6,55 m 21 ft 6 in 4,35 m 14 ft 3 in
Inside turning radius 4,30 m 14 ft 1 in 2m 6 ft 6 in
Maximum ground pressure of wheel on paved ground(1) 15,6 daN/cm² 31 952 lb/ft² 15,6 daN/cm² 31 952 lb/ft²
Total weight 15 500 kg 34,171 lbs 15 500 kg 34,171 lbs
Total weight-With sand tires 15 800 kg 34,833 lbs
Drive speed :
5,0 km/h 3.11 mph 5,0 km/h 3.11 mph
High
1,2 km/h 0.75 mph 1,2 km/h 0.75 mph
Low
Maximum freewheel speed during towed operation 5,0 km/h 3.11 mph 5,0 km/h 3.11 mph
Engine - Tier III
Engine type Kubota V2403 - M - E3 - 36,5 kW - 48,9 hp
Engine power 36,5 kW - 48,9 hp
Power consumption 29,4 kW - 39,4 hp
CO emission 1 g/kWh - 0,74 g/hph
HC + NO emission 6,44 g/kWh - 4,8 g/hph
Particles emission 0,43 g/kWh - 0,32 g/hph
Av fuel consumption 4.5 l/h - 1.19 gal/h
Fuel type Diesel Fuel Only
Engine - Tier IV
Engine type Kubota V2403 - CR - TI - E4B - 48,6 kW - 65,2 hp
Engine power 48,6 kW - 65,2 hp
CO emission 0,6 g/kWh - 0,44 g/hph
HC + NO emission 3,7 g/kWh - 2,75 g/hph

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Machine HA26 RTJ O - HA80 RTJ O HA26 RTJ PRO - HA80 RTJ PRO A
Particles emission 0,2 g/kWh - 0,14 g/hph
Av fuel consumption 5 l/h - 1.32 gal/h
Fuel type Diesel Fuel Only
Engine - Tier IV DPF
Engine type
Engine power
CO emission
Kubota V2403 CR - 37,4 kW - 50,2 hp
37,4 kW - 50,2 hp
0,07 g/kWh - 0,05 g/hph
B
HC + NO emission 2,73 g/kWh - 2,03 g/hph
Particles emission 0,02 g/kWh - 0,01 g/hph
Av fuel consumption 4 l/h - 1,05 gal/h
Fuel type Diesel Fuel Only

Diesel engine
Engine - Dual Fuel (Petrol / Propane Gas)
Kubota WG 2503 - GL - E03 - 45,5 kW - 61 hp
C
CO emission 1,9 g/kWh - 1,41 g/hph
HC + NO emission 0,2 g/kWh - 0,14 g/hph
Fuel type Petrol/Propane Gas (liquified)
Specifications - Performance
Operating temperature
Storage temperature
Energy storage
- 15° C/ + 35° C ( - 59° F / + 95° F)
- 30° C / + 45° C (-22° F / + 113° F) D
Type of battery 12 V 100 Ah 800A
Battery amperage 830 A
Battery voltage 12 V
Battery capacity 100 Ah
Hydraulic tank capacity
Fuel tank capacity
140 L
80 L
37 gal US
21 gal US
140 L
80 L
37 gal US
21 gal US
E
(1.) The pressure values are given for standard machines without Option

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Machine HA26 RTJ O SW HA26 RTJ PRO SW

Characteristics - Dimensions SI Imp. SI Imp.
Maximum working height 26,40 m 86 ft 7 in 26,40 m 86 ft 7 in
Maximum platform height 24,40 m 80 ft 24,40 m 80 ft
Maximum horizontal reach 250 kg - 550 lbs 17,50 m 57 ft 4 in 17,50 m 57 ft 4 in
Maximum horizontal reach 350 kg - 770 lbs 15,90 m 52 ft 1 in 15,90 m 52 ft 1 in
Maximum outreach above the ground 250 kg - 550 lbs 17 m 55 ft 9 in 17 m 55 ft 9 in
Maximum outreach above the ground 350 kg - 770 lbs 15,40 m 50 ft 6 in 15,40 m 50 ft 6 in
Maximum platform height before driving speed restriction 6m 19 ft 8 in 6m 19 ft 8 in
Maximum boom articulation point height 9,30 m 30 ft 6 in 9,30 m 30 ft 6 in
Maximum load capacity 250 kg 550 lbs 250 kg 550 lbs
Maximum load capacity - Dual load 350 kg 770 lbs 350 kg 770 lbs
Jib working range 133° (+68°/ -65°)
Basket rotation angle 180° (+/ -90°)
Boom rotation angle 75° (+71°/-4°)
Turntable rotation 360° Continuous
Maximum number of occupants allowed 2
Maximum wind speed allowed 60 km/h 37 mph 60 km/h 37 mph
Gradeability 45%
Sideslope 25%
Maximum rated slope allowed - CE - AS 2.5°
Maximum slope in high speed downhill 15%
Manual force - CE - AS 400 N - 90 lbf
Maximum load on wheel 7 910 daN 17 439 lbs 7 910 daN 17 439 lbs
Outside turning radius 6,55 m 21 ft 6 in 4,35 m 14 ft 3 in
Inside turning radius 4,30 m 14 ft 1 in 2m 6 ft 6 in
Maximum ground pressure of wheel on paved ground(1) 15,6 daN/cm² 31 952 lb/ft² 15,6 daN/cm² 31 952 lb/ft²
Total weight 15 700 kg 34,612 lbs 15 800 kg 34,833 lbs
Drive speed :
5,0 km/h 3.11 mph 5,0 km/h 3.11 mph
High
1,2 km/h 0.75 mph 1,2 km/h 0.75 mph
Low
Maximum freewheel speed during towed operation 5,0 km/h 3.11 mph 5,0 km/h 3.11 mph
Engine - Tier III
Engine type Kubota V2403 - M - E3 - 36,5 kW - 48,9 hp
Engine power 36,5 kW - 48,9 hp
Power consumption 29,4 kW - 39,4 hp
CO emission 1 g/kWh - 0,74 g/hph
HC + NO emission 6,44 g/kWh - 4,8 g/hph
Particles emission 0,43 g/kWh - 0,32 g/hph
Av fuel consumption 4.5 l/h - 1.19 gal/h
Fuel type Diesel Fuel Only
Engine - Tier IV
Engine type Kubota V2403 - CR - TI - E4B - 48,6 kW - 65,2 hp
Engine power 48,6 kW - 65,2 hp
CO emission 0,6 g/kWh - 0,44 g/hph
HC + NO emission 3,7 g/kWh - 2,75 g/hph
Particles emission 0,2 g/kWh - 0,14 g/hph
Av fuel consumption 5 l/h - 1.32 gal/h
Fuel type Diesel Fuel Only
Engine - Tier IV DPF
Engine type Kubota V2403 CR - 37,4 kW - 50,2 hp
Engine power 37,4 kW - 50,2 hp
CO emission 0,07 g/kWh - 0,05 g/hph
HC + NO emission 2,73 g/kWh - 2,03 g/hph

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Machine HA26 RTJ O SW HA26 RTJ PRO SW A

Particles emission 0,02 g/kWh - 0,01 g/hph
Av fuel consumption 4 l/h - 1,05 gal/h
Fuel type Diesel Fuel Only
Engine - Dual Fuel (Petrol / Propane Gas)
Diesel engine
CO emission
HC + NO emission
Kubota WG 2503 - GL - E03 - 45,5 kW - 61 hp
1,9 g/kWh - 1,41 g/hph
0,2 g/kWh - 0,14 g/hph
B
Fuel type Petrol/Propane Gas (liquified)
Specifications - Performance
Operating temperature - 15° C/ + 35° C ( - 59° F / + 95° F)
Storage temperature - 30° C / + 45° C (-22° F / + 113° F)

Type of battery
Energy storage
12 V 100 Ah 800A
C
Battery amperage 830 A
Battery voltage 12 V
Battery capacity 100 Ah
Hydraulic tank capacity 140 L 37 gal US 140 L 37 gal US
Fuel tank capacity
(1.) The pressure values are given for standard machines without Option
80 L 21 gal US 80 L 21 gal US
D

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4.2 - WORKING AREA / RANGE OF MOTION

HA26 RTJ O - HA26 RTJ O SW - HA26 RTJ PRO - HA26 RTJ PRO SW - HA80 RTJ O - HA80 RTJ PRO
ft in

0 6ft 6in 13ft 1in 19ft 8in 26ft 2in 32ft 9in 39ft 4in 45ft 11in 52ft 5in 59ft 6in
28 91ft 10in

26 85ft 3in

24 78ft 8in

22 72ft 2in

20 65ft 7in

18 59ft 6in

16 52ft 5in

14 45ft 11in

12 39ft 4in

10 32ft 9in

8 26ft 2in

6 19ft 8in

4 13ft 1in

2 6ft 6in

0 0
0 2 4 6 8 10 12 14 16 18

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A
Notes
B

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5 - Decals and markings locations

CE and AS standards

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CE and AS standards
HA26 RTJ O HA26 RTJ PRO
A
Marking Color Description Quantity
HA26 RTJ O SW HA26 RTJ PRO SW
1 Red Height of the floor and load 2 4000558640
2 Blue Maximum Pressure per Tire - Floor Loading 4 4000558630
3 Other Commercial name 1 4000558170 4000558180
3 Other Commercial name-White
500 x 100 Decal HAULOTTE®Bright
1 4000558200 4000558210 B
4 Other 1 307P217080
machine
500 x 100 Decal HAULOTTE®Dark
4 Other 1 307P224740
machine
500 x 100 Decal HAULOTTE®Red
4 Other 1 307P220360

5 Other
machine
820 x 130 Decal HAULOTTE®Bright
machine
2 307P217230
C
820 x 130 Decal HAULOTTE®Dark
5 Other 2 3078224930
machine
820 x 130 Decal HAULOTTE®Red
5 Other 2 3078224920
machine
6
8
Other
Other
Identification plates
Noise emission level104 Db
1
1
307P218070
For CE only : 3078148700
D
Control of movements - GREEN directional CE : 1
9 Other 3078143930
arrow AS : 3
Control of movements - RED directional CE : 1
10 Other 3078143940
arrow AS : 3
Lanyard attachment points - Harness
11

12
Other

Other
attachment compulsory
Material risk - Yellow and black adhesive
9

1
307P216290

2421808660
E
tape
13 Other Hydraulic oil 1 307P221080
14 Red Risk of crushing - Spindle 1 4000027080
15 Other Crown greasing 1 4000025160
16
17
Other
Red
Max and min oil level
Risk of crushing - Do not park
Hand crushing hazard - Risk of crushed
1
3
307P221060
4000024800 F
18 Orange 2 4000024890
hands
19 Other Read the operation manual 2 4000025140
In german ( CE standard) : 307P222730
In english ( CE and AS standards) : 307P222740
In croatian ( CE standard) : 4000360810
In danish ( CE standard) : 307P222760
G
In spanish ( CE standard) : 307P222770
In estonian ( CE standard) : 4000360870
In finish ( CE standard) : 307P222780
In french ( CE standard) : 3078149030
In dutch ( CE standard) : 307P222790

20 Red Operation instructions 1

In hungarian ( CE standard) : 4000360890
In italian ( CE standard) : 307P222800
H
In japanese ( CE standard) : 4000359830
In latvian ( CE standard) : 4000359840
In lithuanian ( CE standard) : 4000359850
In norwegian ( CE standard) : 4000359900
In polish ( CE standard) : 4000359860
In portuguese ( CE standard) : 307P222810
In romanian ( CE standard) : 4000359870
I
In slovakian ( CE standard) : 4000359880
In slovenian ( CE standard) : 4000359890
In swedish ( CE standard) : 307P222820

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HA26 RTJ O HA26 RTJ PRO

Marking Color Description Quantity
HA26 RTJ O SW HA26 RTJ PRO SW
22 Orange Risk of crushing - Do not place foot 4 4000027090
23 Red Risk of crushing - Driving direction 1 4000024690
For CE only : 4000025070
24 Red Danger of electrocution 2
For AS only : 4000227500
25 Red Risk of crushing - Closing drop rail 1 4000025080
Danger of electrocution - Ground for CE : 1
26 Red 4000027100
welding AS : 2
27 Other Tilt verification 1 4000027110
28 Other Do not interchange 1 3078145180
CE : 4
32 Blue Towing anchorage point 4000027310
AS : 6
33 Blue Lifting anchorage point 4 4000027330
34 Red Electrocution Hazard - Water projection 1 For CE only : 4000025130
36 Red Risk of crushing - Emergency lowering 1 For AS only : 4000027460
37 Red Risks of explosion 1 4000027370
38 Orange Hand crushing hazard - Heat burns 1 4000027450
40 Orange Hand crushing hazard - Snapping up 1 4000027430
49 Blue Battery + 1 4000071960
50 Blue Battery - 1 4000071970
68 Other Transport height 1 4000564190
200 Other Made in Europe 1 For CE only : 4000137690
201 Red Wearing of a safety harness is essential 2 AS standard only : 4000275670

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A
Notes
B

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B - Familiarization

EAC standard

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EAC standard
HA26 RTJ O HA26 RTJ PRO
A
Marking Color Description Quantity
HA26 RTJ O SW HA26 RTJ PRO SW
1 Red Height of the floor and load 2 4000558660
2 Blue Maximum Pressure per Tire - Floor Loading 4 4000558630
3 Other Commercial name 1 4000558170 4000558180
3 Other Commercial name-White 1 4000558200 4000558210
For Russia : 4000278870
B
6 Other Identification plates 1
For Ukraine : 307P227830
8 Other Noise emission level104 Db 1 3078148700
Control of movements - GREEN directional
9 Other 3 3078143930
arrow
10
11
Other
Other
Control of movements - RED directional arrow
Lanyard attachment points - Harness
attachment compulsory
3
9
3078143940
307P226710
C
12 Other Material risk - Yellow and black adhesive tape 1 2421808660
13 Other Hydraulic oil 1 307P221080
14 Red Risk of crushing - Spindle 1 307P227810
15 Other Crown greasing 1 307P227020
16
18
Other
Orange
Max and min oil level
Hand crushing hazard - Risk of crushed hands
1
2
307P221060
307P227660
D
For Russia : 307P227190
19 Other Read the operation manual 2
For Ukraine : 307P227840
For Russia : 4000359920
20 Red Operation instructions - Horizontal 1
For Ukraine : 4000359910
22
23
24
Orange
Red
Red
Risk of crushing - Do not place foot
Risk of crushing - Driving direction
Danger of electrocution
2
1
2
307P227010
307P227040
307P226960
E
25 Red Risk of crushing - Closing drop rail 1 307P226950
26 Red Danger of electrocution - Ground for welding 2 307P226970
For Russia : 307P227060
27 Other Tilt verification 1
For Ukraine : 307P227870
28
32
Other
Blue
Do not interchange
Towing anchorage point
1
4
3078145180
4000135970 F
33 Blue Lifting anchorage point 4 4000135960
34 Red Electrocution Hazard - Water projection 1 307P226780
36 Red Risk of crushing - Emergency lowering 1 4000014290
38 Orange Hand crushing hazard - Heat burns 1 4000200810
40
49
50
Orange
Blue
Blue
Hand crushing hazard - Snapping up
Battery +
Battery -
1
1
1
307P226940
4000071960
4000071970
G
68 Other Transport height 1 4000564190
204 Other Lubrication point 9 307P219370
205 Other Caution disconnect 1 307P226690
206 Other Flames prohibited 1 307P226750
207
209
Other
Other
Smoking forbidden
Battery danger
1
1
307P226760
307P226790
H
210 Other Fire Hazard 1 307P226800
211 Other Electrical danger 2 307P226810
213 Other Corrosion hazard 1 307P226830
214 Other Danger unstable side H41 1 307P226930
215 Other Battery maintenance 1
For Russia : 307P227180
For Ukraine : 307P227860 I
RTJ O : 5
216 Other Tamper-proof 307P227450
RTJ PRO : 7
217 Other Caution glasses 1 307P227460

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HA26 RTJ O HA26 RTJ PRO

Marking Color Description Quantity
HA26 RTJ O SW HA26 RTJ PRO SW
219 Other Caution helmet compulsory 1 307P227470
220 Other hand protection compulsory 1 307P227490
221 Other Obligatory routing 1 307P227510
222 Other Danger unstable side H87 1 307P227680
223 Other Electric socket12 V 1 307P227700
225 Other Cold weather oil 1 307P223700
226 Other Tilt verification - Large size 1 4000011690
229 Other Do not travel down slopes in high speed 1 4000275680
230 Other No admittance 2 307P227560
237 Yellow Risk of crushing 3 307P227670

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A
Notes
B

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ANSI and CSA standards

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Marking Color
ANSI and CSA standards
Description Quantity HA80 RTJ O HA80 RTJ PRO
A
In english : 4000558670
1 Red Height of the floor and load 3 In french : 4000558680
In spanish : 4000558690
2 Blue Maximum Pressure per Tire - Floor Loading 4 4000558630
3
3
Other
Other
Commercial name
Commercial name-White
1
1
4000558360
4000558390
4000558370
4000558400
B
4 Other 500 x 100 Decal HAULOTTE®Bright machine 1 307P217080
4 Other 500 x 100 Decal HAULOTTE®Dark machine 1 307P224740
4 Other 500 x 100 Decal HAULOTTE®Red machine 1 307P220360
5 Other 820 x 130 Decal HAULOTTE®Bright machine 1 307P217230
5
5
Other
Other
820 x 130 Decal HAULOTTE®Dark machine
820 x 130 Decal HAULOTTE®Red machine
1
1
3078224930
3078224920 C
6 Other Identification plates 1 307P218170
9 Other Control of movements - GREEN directional arrow 3 3078143930
10 Other Control of movements - RED directional arrow 3 3078143940
Lanyard attachment points - Harness attachment
11 Other 9 307P216290
12
13
Other
Other
compulsory
Material risk - Yellow and black adhesive tape
Hydraulic oil
1
1
2421808660
307P221080
D
In english : 4000024830
14 Red Risk of crushing - Spindle 1 In french : 4000068080
In spanish : 4000086510
15 Other Crown greasing 1 4000025160
16

17
Other

Red
Max and min oil level

Risk of crushing - Do not park

1

3
307P221060
In english : 4000024640
In french : 4000067680
E
In spanish : 4000086460
In english : 4000024770
18 Orange Hand crushing hazard - Risk of crushed hands 2 In french : 4000067110
In spanish : 4000086490

20 Red Operation instructions-Horizontal 1

In english : 4000027580
In french : 4000083200
In spanish : 4000086650
F
In english : 4000027570
20bis Red Operation instructions-Vertical 1 In french : 4000068880
In spanish : 4000086640
In english : 4000024840
22 Orange Risk of crushing - Do not place foot 2 In french : 4000068180
In spanish : 4000086610
G
In english : 4000024860
27 Other Tilt verification 1 In french : 4000068090
In spanish : 4000086520
28 Other Do not interchange 1 3078145180
32
33
Blue
Blue
Towing anchorage point
Lifting anchorage point
4
4
4000027310
4000027330
In english : 4000024810
H
34 Red Electrocution Hazard - Water projection 1 In french : 4000068160
In spanish : 4000086590
In english : 4000025010
37 Red Explosion hazard 1 In french : 4000068130

38 Orange Hand crushing hazard - Heat burns 1

In spanish : 4000086560
In english : 4000025040
In french : 4000068110
I
In spanish : 4000086540
39 Blue Engine oil - CJ-4 1 4000019700

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B - Familiarization

Marking Color Description Quantity HA80 RTJ O HA80 RTJ PRO

In english : 4000025020
40 Orange Hand crushing hazard - Snapping up 1 In french : 4000068100
In spanish : 4000086530
49 Blue Battery + 1 4000071960
50 Blue Battery - 1 4000071970
68 Other Transport height 1 4000564190
202 Other Diesel Fuel Only 2 4000201430

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C - Pre-operation inspection

Pre-operation inspection A
1 - Recommendations
The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine
is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety
and in compliance with this Operator's Manual. All managers who are responsible for persons
operating the machine must be familiar with the local regulations currently applicable in the country of
B
use and ensure that they are adhered to.
Before using the machine, read the previous chapters in this manual. Ensure that you have understood
the following points :
• Safety precautions.
• Operator's responsibilities.
C
• Conditions and the operating principles of the machine.

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C - Pre-operation inspection

2 - Working area assessment

To ensure safety during operation, the following should be considered :
• Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area.
• Check the work area for localized features, e.g. manholes, service ducts, potholes, etc.
• Check ground covers (temporary and permanent) are strong enough to withstand the applied
pressure.
• Check ground covers are secured and monitor them. Take similar action for permanent covers.
• Check the load bearing capacity (distributed load and point loading, e.g. outriggers) when working
inside a building, or on a structure.
• Check the load bearing capacity (distributed load and point loading, e.g. outriggers) of the supporting
ground.
• Provide supervision to ensure safe systems of work are appropriate and being used.
• Check for overhead crushing and contact hazards.
• Check weather conditions have not altered ground conditions (e.g. heavy or prolonged rain).
• Establish limits for safe operation (e.g. maximum wind speed). Remember conditions can change
internally (e.g. if roller doors are opened).
• Comply with permit to work systems where sites have them (e.g. chemical plants).
• Provide a rescue plan for all risks, including falls and crush hazards. Ensure personnel understand
and are appropriately trained in the rescuing procedures. Site based personnel trained in operation
of functions and in the emergency lowering systems from the ground control box should be present.
Ensure that access to the ground controls is available.
• Assess other alternative work methods or equipment before operating near a steep slope. If the
machine must be placed near an edge or steep slope, ensure barriers are available to support the
weight of the machine. Take into consideration the machine's stopping distance. If this is not
possible, evaluate and establish the placement of machine and sequence of operations so that the
aerial work platform can operate in a safe manner (e.g. machine is in line with the edge rather than
towards the edge).

Extra care must be taken if aerial work platforms are used to manoeuvre up through several levels of
steelwork. There is a risk of the operator being trapped should the basket strike the steelwork.

This risk increases with the number of steelwork levels and if material is piled up on lower level reducing
the spacing between levels.

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C - Pre-operation inspection

3 - Inspection and Functional test A

3.1 - DAILY INSPECTION

Each day before the beginning of a new work session and with each change of operator, the machine
must be subjected to a visual inspection and a complete functional test.

• Never use a defective or a malfunctioning aerial work platform.

B
• If any item on the check list is marked "No" during the inspection; machine must be tagged and placed
out of service.
• Do not operate the machine until all identified items are corrected and it has been declared safe for
operation.
C
In case of loose fasteners, refer to torque table value in maintenance book.
In case of leaks, replace the damaged part before use.

In case of structural part deformation, cracks, broken weld, paint chips, replace the part before use.
Sample of broken welds D

E
Inspection Forms are provided to assist your inspection process.

We recommend these forms to be completed daily and stored to assist with your maintenance
schedule.

Each action is depicted in the daily inspection sheet using the following symbols. F
Visual inspection without
Lubrication-Grease Functional adjustments
disassembly

Drain Test and validate Tighten

G
Check levels Systematic replacement

Visual inspection with small

disassembly or movement
needed to reach the part.
Proof tests : Need HAULOTTE Services® authorization. For countries
where machines are not subject to controlled periodic maintenance.
H
Replacement is necessary.

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C - Pre-operation inspection

Daily inspection

Visual inspection without disassembly Check level

To check by test

Not
Yes No Corrected
applicable

Manuals and displays. Clean or replace if necessary.

Presence, cleanliness and legibility of the manufacturer's plate

Presence, cleanliness and legibility of operator's and

maintenance manuals

Presence and cleanliness of load chart of the machine

Control box (Ground and Platform)

Presence and cleanliness of the control box

No visible damage

All decals at the control boxes are clean and legible

Operation of start / stop device

Operation of E-stop button device

Operation of enable switch

Operation of horn from platform control box

Operation of movement from platform control box

Test warning alarm lights and buzzer

Overriding indicators turn off after 1 sec

No abnormal noise and jerky movements from platform control

box

Joysticks and movement switches return to neutral

Work Platform. Floor, guardrails, access and extensions

Absence of cracks, broken parts, damaged paint

No deterioration and visible damage

Harness anchor points are not cracked or damaged, with the

decal attached and legible

No screws missing / loose parts

Entry bar/gate closes automatically and is not prevented from

closing.

Folding guard-rail (if fitted) is fixed securely in position

Lift assembly (jib, boom, mast, arm, turret)

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C - Pre-operation inspection

Absence of cracks, broken parts, damaged paint A

No deterioration and visible damage

No screws missing / loose parts

No foreign body in joints or slides

Presence of securely fitted maintenance devices (safety stand)

B
All compartments covers open and lock properly

Frame, axle, steering system, stabilizers arms ...

Absence of cracks, broken parts, damaged paint

No deterioration and visible damage C

No screws missing / loose parts

No foreign body in joints or slides

Condition of tires/tyres (wear, cutting, damage ...)

Wheel reducer is undamaged and operates smoothly D

All compartments covers open and lock properly

Rotation system : orientation turret, basket and jib

Absence of cracks, broken parts, damaged paint

No deterioration and visible damage

E
No screws missing / loose parts

No foreign body in joints or slides

Exterior gear wheel greasing

Pin, pin stop, bearing ...

F
Presence of the turret pin and its locking device

No bent, cracked or broken pins, pin stops, bushes or bearings

Pulleys, chains and wire rope

No cracked or broken chains, links and fittings

G
Pulleys and clamps are not worn, rusted or damaged

Cylinder and hydraulic component : pumps, filters, manifold

No leaks on the pump, tank or fittings

No deformation, visible damage, broken weld or leaks on

H
hydraulic cylinder

No screws missing / loose parts

Presence and operation of hydraulic filter (no clogged)

Check hydraulic oil level is above the minimum level (Machine

folded)
I
Energy storage and motorisation: tanks, batteries and engine

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C - Pre-operation inspection

Engine oil level (add in stowed position)

Fuel level (add in stowed position)

No screws missing / loose parts

Presence and good condition of hydraulic hose

Presence and good condition of engine components

Presence and good condition of the batteries: terminations and

clamps, electrolyte level ...

Electric cables

No torn or split wire sheaths

No evidence of chemical damage or corrosion on all cables

No oxidation or corrosion on terminals

Sensors and safety device

Activation of Activ'Shield Bar

Stabilizers operate correctly and lock securely in position

Slope limiting device operates properly

Axle locking device operate properly

Pothole safety device operate properly (if equipped)

Test of load sensing system (visual warning at control box)

Serial number :

Hours of operation : Model :

HAULOTTE Services® contract reference :

Intervention record number :

Date : Signature :

Name :

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C - Pre-operation inspection

4 - Safety functional checks A

To protect the user and the machine, safety systems prevent the movement of the machine beyond its
operating limits. These safety systems when activated immobilize the machine and prevent further
movement.

The operator must be familiar with this technology and understand that is not a malfunction but an
indication that the machine has reached an operation limit.
B
Aerial Work platforms are equipped with two control boxes which allow operators to safely use the
machine. An auxiliary device (overriding system) is available on ground control box when primary
power source fails. Each control box is equipped with an E-Stop button, which cuts all movements
when pushed in.

The following checks describe the operation of the machine and the specific controls required.
C
For the location and description of these controls : refer to section B 3.2 and D 2 Ground control
box and B 3.3 and D 3 Platform control box.
4.1 - E-STOP BUTTON CHECK D
Ground control box E-stop button
Step Action
1 Pull both E-Stop buttons ( 9 ) at ground box and ( 46 ) at platform box.

2
Set the key switch ( 22 ) at ground box to the position
E
3 The indicator ( 10 ) lights up on ground display panel
4 Start the engine by pressing the engine start-up selector ( 16 ) .
5 Push the E-stop button ( 9 ).
6 Check that the engine stops running.
7 Check no movements are functional. F
Platform control box E-stop button
Step Action
1 Pull out the E-Stop button ( 9 ) at ground box.

2
Set the key switch ( 22 ) at ground box to the position
G
3 The indicator ( 13 ) lights up on ground display panel
4 Pull out the E-Stop button ( 46 ) at platform box.
5 Start the engine from platform using Start/Stop switch ( 230 ).
6 Push in E-Stop button ( 46 ) at platform.
7
8
Check that the engine stops running.
Check no movements are functional.
H

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C - Pre-operation inspection

4.2 - ACTIVATION OF CONTROLS

The enable switch must be active to allow all movements.

The "Enable Switch" system depends on the machine configuration and will consist of one of
the following :
• Joystick trigger at platform box (if fitted).

• Foot pedal switch in the basket.

• Enable switch button at ground box.

4.3 - FAULT DETECTOR

The machine is equipped with an on-board fault detection system, which indicates the type of
fault to the operator.
The fault is identified by a default code.
The default code is displayed at the ground control box.
According to the type of fault, the machine MAY switch into DOWNONLY mode and certain
movements are prevented to maintain Operator's safety.
Do not use the machine until the fault has been corrected.

4.3.1 - Indicators/LED's test

From the ground control box

Step Action
1 Pull both the E-Stop buttons ( 46 ) at platform box and ( 9 ) at ground box.

2
Set the key switch ( 22 ) at ground box to the position
3 Check that the indicators ( 10, 13, 15, 19 ) and ACTIV'SCREEN (23) are lit.
4 Check that the LED's on the display are all turned off after 1 sec.

From the platform control box

Step Action
1 Pull E-Stop button ( 9 ) at ground box.

2
Set the key switch ( 22 ) at ground box to the position
3 Check that the indicators ( 10, 13, 15, 19 ) and ACTIV'SCREEN (23) are lit.
4 First push in the E-Stop button ( 46 ) at platform box, then pull out.
5 Check that the LED's ( 101 - 117 ) light up on the platform display panel.
6 Check that the LED's ( 101 - 117 ) on the display are all turned off after 1 sec.

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C - Pre-operation inspection

4.3.2 - Buzzers test A

From the ground control box
Step Action
1 Pull both E-Stop buttons ( 9 ) at ground box and ( 46 ) at platform box.

2
Set the key switch ( 22 ) at ground box to the position
B
3 Buzzers at ground and platform will beep.

4.4 - AUTOMATIC ENGINE CUT-OUT

The engine automatically cuts out in the following conditions : C

• The alternator is not functioning.

• Engine temperature is too high.

• Oil pressure is too low.

• E-Stop(s) are pushed in. D

• The machine is switched off.

• The machine has been inactive for 90 s.

4.5 - OVERLOAD SENSING SYSTEM (IF FITTED)

If the platform load exceeds the maximum allowed load, no movement is possible from the 2
E
control boxes.
At ground and platform control boxes a buzzer sounds and an indicator light warns the
operator.
To return the machine to normal operation remove weight from the platform until the load is
below the maximum allowed load.
Daily check that the LED's illuminate when the machine is switched on :
F
• Verify that the Overload system is active : Refer to Indicator ( 15 ) at ground and LED ( 114 ) at
platform.

• Verify that the buzzers are functioning : Refer to Buzzers test

A periodic inspection of this device must be performed according to the recommendation in
G
Maintenance Schedule.

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C - Pre-operation inspection

4.6 - OSCILLATING AXLES (IF EQUIPPED)

To improve the driving capability on rough terrain, the front axle is equipped with an oscillating
mechanism. When the extending structure is retracted and is in the stowed position,
oscillating mechanism is unlocked to adapt itself to the features of ground operation. When
the extending structure is out of the stowed position, a safety device locks the oscillating
mechanism to reduce overturning hazard.
A visual inspection must be performed to ensure the absence of leaks from the oscillating
cylinder and associated plumbing connections including the hydraulic hoses.
A periodic inspection of this device must be conducted according to the recommendation in
the maintenance schedule.
4.7 - SLOPE WARNING DEVICE

The slope warning device alerts the operator that the machine is positioned on a slope
exceeding the rated slope. Movement may be restricted. A buzzer sounds at both control
positions.
N.B.-:-The slope sensor is only active when the platform is not in the stowed position.

When machine is on a slope greater than the rated slope, with extending structure out of the
stowed position :
• DRIVE function is disabled (For CE, AS and CSA only).

• All the lifting movements are cut. Only the lowering / retracting movements are authorized.
In this case, fully lower the platform and reposition the machine on level ground before raising
the platform again.
To restore DRIVE function when machine is on slope with the platform uphill, perform the
following steps before repositioning on level ground :

Step Action
1 Retract the boom.
2 Lower the arm.
3 Lower the telescoping boom.

To check the tilt sensor at ground level, perform the following steps :

Step Action
Open the right hand compartment cover (Component location diagrams) and locate the tilt
1 sensor ( C28 ). Tilt sensor is located on the base plate of turret on the right hand side of the ground
control box.
2 Pull out both E-Stop buttons ( 9 ) at ground box and ( 46 ) at platform box.

3
Set the key switch ( 22 ) at ground box to the position
4 Start the engine by pressing the engine start-up selector ( 16 ) .
5 Manually tilt the sensor ( C28 ) and hold.
6 Check that the audible beep sounds.

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C - Pre-operation inspection

4.8 - TRAVEL SPEED LIMITATION A

Drive Speed Selector switch ( 45 ) at the platform control provides a 2 speed selection (high
or low).
All driving speeds are authorised when extending structure of the machine is in stowed
position (transport configuration). Drive speed is proportional to the movement of the drive
joystick ( 33 ). Adjust position of Jib to enhance field of vision during driving.
When the machine is elevated, drive speed is automatically reduced, regardless of the drive
B
speed chosen.
Daily check that the speed is limited to less than 1 km/h (0.6 mph) when :
• The boom is raised by more than 10° above horizontal.

• The boom is telescoped/extended more than 400 mm (16 in.). C

• The arm is raised by more than 2 m (6 ft 7 in) above horizontal.

4.9 - LOAD SELECTION SYSTEM (IF FITTED)

The machine is equipped with a selector load capacity (250 kg / 550 lbs or 350 kg / 770 lbs).
In case that the capacity 350 kg (770 lbs) is selected, the work area is automatically limited. D
Refer to Section B 4.2 - Working area / Range of motion.
Daily check :
• From the ground control box :
• Switch on the machine.

• Pull out the E-Stop buttons at the ground and platform boxes.
E
• Start the engine.

• Fully stow the machine on flat ground with the boom fully retracted.

• Check that the load selector ( 82 ) on the platform control box is on 350 kg (770 lbs).

• The LED ( 117 ) at platform display panel lights up.

F
• From the platform control box :
• Turn the load selector ( 82 ) on 350 kg (770 lbs).

• Extend the telescoping boom.

• Boom extension stops automatically when the LED ( 113 ) lights up.
G
• Raise the boom until the indicator/LED ( 117 ) light turns off.

• Fully extend the telescoping boom.

• Lower the boom. Lowering stops automatically, indicator/LED ( 117 ) lights.

• Retract the telescoping boom. H

• Lower the boom.

• The indicator/LED ( 117 ) goes out.

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C - Pre-operation inspection

4.10 - STOP EMISSION SYSTEM

The machine is equipped with the innovative Stop Emission System that automatically stops
the engine after 90 s of inactivity. Engine can be restarted by pressing the 'enable switch' foot
pedal ( C42 ).
If the machine is equipped with arctic option, Stop Emission System is deactivated. The Stop Emission
System can be reactivated at any time by a HAULOTTE Services® technician.

4.11 - ACTIV' LIGHTING SYSTEM

Located on the chassis counterweight and boom, plus in the platform, the Activ' Lighting
System illuminates controls and the area around the machine. Users can thus safely carry out
their movements.

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D - Operation instructions

Operation instructions A
1 - Operation
1.1 - INTRODUCTION

Only trained and authorized personnel shall be permitted to operate this aerial work platform.
Prior to operation :
B
• Read, understand and obey all instructions and safety precautions in this manual and attached to the
aerial work platform.

• Read, understand and obey all Federal, State and local codes and regulations.

• Become familiar with the proper use of all controls and emergency systems. C
1.2 - MAJOR DESCRIPTION

All the machines are equipped with :

• Platform control box.

• Ground control box (Auxiliary power and overriding system).

D
• Stop Emission System.

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D - Operation instructions

1.3 - OPERATION FROM THE GROUND CONTROL BOX

• Turning ON / OFF is performed with engine start-up selector ( 16 ) after the control box activation key
selector ( 22 ) is turned to the ground control box position.

• Activation of a desired control box is achieved by turning the Control box activation key selector ( 22 )

to the desired position .

• The ground control box is energized and is active ONLY when :

• The E-stop buttons on both ground and platform control boxes are not pressed in (Deactivated).

• To switch ON the machine, turn the Control box activation key selector ( 22 ) at the ground control box on

ground control box position .

• An E-Stop button at each control box stops all movements when pressed in; including shutting off an
engine (if equipped).

N.B.-:-DO NOT turn off the power supply of the machine using the E-stop button(Use ONLY in case of
emergency). Turn off the power supply of the machine using the Control box activation key selector 22

to position.

• An "Enable switch" ( 6 ) is present that should be activated and maintained to authorize one or more
movements. If enable switch ( 6 ) is kept engaged without selecting a function movement for more
than 8 seconds ; enable switch is automatically de-activated.

• The release of control box enable switch while performing a movement stops all the movements. The
function movement is progressively slowed down. If the enable switch is re-pressed, the function
movement does not restart. A function movement can only be selected when the corresponding
function switch is in neutral position.

• All controls operating a movement, return automatically to neutral when released.

• At power up, all controls must be in their neutral position (not activated).

• 'Enable Switch' selector / Back-up unit selector (6) :

• With engine running, the selector ( 6 ) functions as an "enable switch" only.

• With engine stopped, the selector ( 6 ) functions as the "enable switch" and activates the back-up unit
(emergency pump).

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D - Operation instructions

• Overriding system : The ground control box is designed for maintenance and emergency rescue
operations only. Refer to Section D 4.2To rescue operator in platform.
A
• The status of the controls is tested automatically when the machine is switched on.

• Pressing engine start-up selector ( 16 ) starts or stops the engine.

• A buzzer beeps in the following conditions : B

• When power is switched on.

• When platform is overloaded (if fitted).

• When machine is on a slope greater than the rated slope.

• Hydraulic oil overheating.

• Movements option.
C
• Indicators ( 10 ), ( 13 ), ( 15 ) and ( 19 ) are checked when the machine is powered on.
For petrol / gas machines :

• For desired type of fuel; activate button ( 18 ) for petrol or ( 17 ) for propane gas. D

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D - Operation instructions

1.4 - OPERATION FROM THE PLATFORM CONTROL BOX

• The platform control box is energized only when :

• The E-stop buttons on both ground and platform control boxes are not pressed in.

• To switch ON the machine, turn the Control box activation key selector ( 22 ) at the ground control box to

platform control box position .

• Overriding system not activated.

• A faulty joystick is not taken into account to control a movement. If this fault disappears, the
movement is authorised again.

• An E-Stop button at each control box stops all movements when pressed in; including shutting off an
engine (if equipped).

N.B.-:-DO NOT turn off the power supply of the machine using the E-stop button(Use ONLY in case of
emergency). Turn off the power supply of the machine using the Control box activation key

selector ( 22 ) to position.

• An 'Enable switch' foot pedal ( C42 ) is present that should be activated and maintained to authorize
one or more movements. If foot pedal switch is kept engaged without selecting a function movement
for more than 8 s; foot pedal switch is automatically de-acticvated.

N.B.-:-It is recommended that operator removes the foot from the 'Enable switch' foot pedal whenever
a movement has ceased.

• The release of 'Enable switch' foot pedal while performing a movement stops that function movement
and all other movements are inactive. The stop of movements is progressive. If the "Enable switch" is
pressed again quickly within 0,5 s the movement restarts. If the "Enable switch" is not pressed again
quickly enough within + 0,5 s the movement will not restart. It could restart only when the selected
function switch/joystick is released to neutral position.

• All switches and joystick operating a movement, return automatically to neutral when released.

• At power up, all switches and joysticks must be in their neutral position.

• Pressing the 'Enable switch' foot pedal ( C42 ) restarts the machine when its engine has been stopped
by the Stop Emission System after 90 s of inactivity.

• For petrol / gas machines : The fuel selection (petrol or liquid propane gas) is done by turning the
switch ( 44 ) to the desired position.

• The status of the switches is tested automatically when the machine is switched on and checked at
every starting. A switch will be activated only after it has been detected in neutral position.

• A buzzer beeps in the following conditions :

• When power is switched on.

• When platform is overloaded (if fitted).

• When machine is on a slope greater than the rated slope.

• Emergency pump. ( Section D 4.1 In case of engine power failure)

• Indicators - All indicators (LEDs 101 - 117) are checked when the machine is powered on

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D - Operation instructions

2 - Ground control box A

2.1 - TO START AND STOP THE MACHINE - DIESEL ENGINE

• Check that the E-stop buttons ( 9 ) at ground control box and ( 46 ) at platform control box are not
pressed in.
B
• Turn the control box selector ( 22 ) on position to energize the ground control box.

• Press the starter selector ( 16 ) to start the engine.

• Let the engine heat up.

To shut-down the machine from the ground control box :
C
• Press the starter selector ( 16 ) to stop the engine.

• Turn the activation selector key switch ( 22 ) to off position .

• Power supply is now switched off.

D
N.B.-:-This operation turns off the power supply to machine and it is required to prevent battery
discharge.

2.2 - TO START AND STOP THE MACHINE - PETROL / GAS (PROPANE) ENGINE

• Open the gas bottle valve ( C140 )

E
• At the ground control box, check that the E-stop button ( 9 ) is not pressed in.

• Turn the control box selector ( 22 ) on position to energize the ground control box.

• Press the propane gas control ( 17 ) for liquid gasoline supply.

F
• Press the starter selector ( 16 ) to start the engine.

• Let the engine heat up.

To shut-down the machine from the ground control box :
• Press the starter selector ( 16 ) to stop the engine.
G
• Turn the activation selector key switch ( 22 ) to off position .

• Power supply is now switched off.

• Close the gas bottle valve ( C140 ).

H
N.B.-:-This operation turns off the power supply to machine and it is required to prevent battery
discharge.

If the gas bottle is empty, the engine stops. Press switch ( 18 ) for gasoline supply. Restart the engine. I

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D - Operation instructions

2.3 - BOOM AND ARM CONTROLS

Platform leveling is available, regardless of the work height. Even at low movement speeds,
use the controls with caution.
N.B.-:-Releasing the Enable Switch (footpedal ) will stop all movements.

Ground box controls (emergency station)

Control Action

Press the boom raising control ( 4 ) to raise the boom.

Raising / lowering of boom

Press the boom lowering control ( 4 ) to lower the boom.

Press the arm raising control ( 5 ) upwards to raise the arm

Raising / lowering of arm

Press the arm lowering control ( 5 ) downwards to lower the
arm

Press the boom telescoping control ( 3 ) to extend the boom.

Boom telescope extend/retract

Press the boom retracting control ( 3 ) to retract the boom.

Press the jib raising control ( 2 ) to raise the jib.

Jib raising / lowering (If

applicable)
Press the jib lowering control ( 2 ) to lower the jib.

Press the turntable rotation control ( 7 ) for a clockwise

rotation .

Turntable rotation
Press the turntable rotation control ( 7 ) for an anti-clockwise

rotation .

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D - Operation instructions

Control Action A
Press the platform rotation control ( 8 ) for a clockwise

rotation .
Platform rotation
Press the platform rotation control ( 8 ) for an anti-clockwise

rotation .
B
2.4 - ADDITIONAL CONTROLS

For the machines equipped with beacon light :

• Press the beacon light selector switch ( 14 ) to turn ON the beacon light. C
• Press the beacon light selector switch ( 14 ) to turn OFF the beacon light.

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D - Operation instructions

3 - Platform control box

3.1 - TO START AND STOP THE MACHINE

3.1.1 - To start the machine

At the ground control box :

• Check that the E-stop button ( 9 ) is not pressed in.

• Turn the control box activation key selector ( 22 ) to platform position to energize platform
control box.
At the platform control box :
• Check that the E-stop button ( 46 ) is not pressed in.

• The power on LED ( 101 ) at the platform display lights up.

3.1.1.1 - If engine manually stopped

• Push the starter selector switch ( 230 ) upwards. During pre-heating, the indicator ( 102 ) lights up on
the display panel of the platform control box. Pre-heating begins and the engine starts.

• Allow the engine to heat up and initialize.

3.1.1.2 - If engine is stopped by Stop Emission System

• The Stop Emission System automatically stops the engine after 90 s of inactivity.

• Release (if still pressed) and press the 'Enable switch' foot pedal ( C42 ) to restart the engine.

3.1.2 - To stop the engine

• Push engine start switch ( 230 ) upwards again and engine will stop running.

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D - Operation instructions

3.2 - DRIVE AND STEER CONTROL A

To activate drive and steer functions, press the 'Enable switch' foot pedal and simultaneously
operate the joystick ( 33 ) for the desired function.
Before driving, locate the green / red orientation arrows on the chassis and platform controls.
Move the drive control joystick ( 33 ) in the direction matching the directional arrows.
N.B.-:-On uneven terrain, lower the boom to improve the drive performance.
B
Control Action
Press thumb/rocker switch on joystick ( 33 ) to the right to steer right.
C
Steering
Press thumb/rocker switch on joystick ( 33 ) to the left to steer left.

Move joystick ( 33 ) forwards for the machine to travel in the forward direction. D
Driving
Pull joystick ( 33 ) backwards for the machine to travel in the reverse direction.

E
Position the drive speed selector switch ( 45 ) on for high-speed driving.
Drive speed
Position the driving speed selector ( 45 ) on for low-speed driving (short
distance, final approach, unloading from lorries/trucks).
F

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D - Operation instructions

3.3 - BOOM AND ARM CONTROLS

Activate the desired control and the 'Enable switch' foot pedal simultaneously to perform that
selected function.
'Enable Switch' foot pedal

Control Action
Push the boom telescoping switch ( 54 ) upwards to retract the boom.

Boom telescope
extend/retract Push the boom telescoping switch ( 54 ) downwards to extend the boom.

Move the boom/turntable joystick ( 49 ) forward to raise the boom.

Boom raising /
lowering Move the boom/turntable joystick ( 49 ) backwards to lower the boom.

Push the arm joystick ( 50 ) forwards to raise the arm.

Arm raising /
lowering Push the arm joystick ( 50 ) backwards to lower the arm.

Push the jib switch ( 129 ) upwards to raise the jib.

Jib raising /
lowering Push the jib switch ( 129 ) downwards to lower the jib.

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D - Operation instructions

Control Action A
Move the boom/turntable joystick ( 49 ) to the left for a clockwise (CW) rotation.

Turntable rotation Move the boom/turntable joystick ( 49 ) to the right for a counter clockwise (CCW)
rotation.
B
Move the platform rotation switch ( 38 ) to the right for a counter clockwise (CCW)
rotation.

Platform rotation
Move the platform rotation switch ( 38 ) to the left for a clockwise (CW) rotation.
C
Move the platform leveling switch ( 40 ) upwards to raise the platform.

Platform leveling
Move the platform leveling switch ( 40 ) downwards to lower the platform.
D

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D - Operation instructions

3.4 - ADDITIONAL CONTROLS

• Horn : Push the horn switch ( 43 ) upwards to sound the horn. The horn stops when the switch is
released.

3.4.1 - Dual load selector (if fitted)

N.B.-:-The load selection ( 82 ) must be done only in static position. Load selection can be done only
from the platform control box.

• When the machine is switched on (whatever control box is selected) the machine recognizes the load
per the selector ( 82 ) position on the platform control box.

• When 350 kg (770 lbs) load is selected, boom movement is automatically cut off when it reaches the
limit of the 350 kg (770 lbs) working area.

• When the platform reaches the upper limit of the restricted area, LED 117 will light up and LED 109
will blink. If basket load is less than 250 kg (550 lbs), load selection can be switched to 250 kg (550
lbs) load. The load sensor guarantees that the load selected is in accordance with the load in the
basket. If the 350 kg (770 lbs) load is selected, then the restricted area will be automatically applied.
If the 250 kg (550 lbs) load is selected and the basket load is less than 250 kg (550 lbs), then the
unrestricted area will be applied.

N.B.-:-If the platform load is between 250 kg (550 lbs) and 350 kg (770 lbs), then the platform cannot
be positioned in the restricted area.

Operator must ensure that the platform load is below 250 kg (550 lbs)

• With 250 kg (550 lbs) selected, check LED (109) is illuminated on the platform display panel.

• The working area is now unrestricted and all movements are authorized.

To safely utilize the working area/range of motion,

follow the below steps and as shown in the illustrations :
1. If boom lowering is cut-off, then retract the boom to re- 1
cover the lowering movement.
2. If boom extension is cut-off, then raise the boom to re-
cover the extension movement. 2

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D - Operation instructions

4 - Emergency procedure A
4.1 - IN CASE OF POWER LOSS

In case of loss of the main power source, the secondary (back-up) power unit, powered by the
starting battery, allows movements to be controlled from both the ground and platform control
boxes. B
As the electric pump has limited power, it is advisable to reach the ground in the most direct
manner possible.
The use of the electric pump is exclusively reserved for lowering the boom in emergency
situations only. It is recommended to first retract the boom before lowering the boom.
Performing other operations can lead to the deterioration of the electric pump.

N.B.-:-Test the operation of emergency system atleast once a month. Refer to the Maintenance manual.
C
Depending on the control box in use, push and hold the back-up/auxiliary power switch ( 6 ) at
ground box or switch ( 41 ) at platform box. Retract the boom and lower it by using
switches ( 3 ) and ( 4 ) at ground box or switch ( 54 ) and joystick ( 49 ) at platform box.
In an emergency, if the operator has to exit the platform while it is elevated, the transfer of the
operator must respect the following recommendations. :
D
• Exit onto a sturdy and safe structure.

• Allowance must be made for the possibility of boom deflection when egressing from the platform.

• The occupant(s) must ensure that 2 lanyards are used for security/safety. One must be attached to
the designated anchorage point on platform the occupant(s) is in and the other attached to the
structure intended to get on.
E
• Do not leave platform without taking into account the allowance for possibility of boom deflection when
exiting platform.

• Occupant(s) must exit the current platform through the normal access.

N.B.-:-Do not detach the lanyard from the current platform if the transfer to the new structure poses any
F
danger or until the transfer is safely completed. Do Not attempt to climb down the boom. Instead wait
for assistance for a safe exit.

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D - Operation instructions

4.2 - TO RESCUE OPERATOR IN PLATFORM

In a situation where an operator located in the platform needs to be rescued (for example in
case of illness, injury or trapped against a structure making the control box inaccessible), the
rescue personel at ground level needs to obtain rapid and direct access to operating functions.
HAULOTTE® provides a ground control emergency system that should be used to safely bring
the operator into such a position that appropriate medical attention could be provided.
The system allows occupant(s) to be lowered to the ground level, even if an E-Stop is engaged or if an
overload is detected.
In this situation, supervisor(s) at ground level must turn the control box key selector ( 22 ) to the ground

control box position to take control.

To safely activate movements from the ground control box, the enable control ( 6 ) must be
pressed and held
Procedure :

• Turn the ground control box key control ( 22 ) to the ground control box position.

• The platform box controls are now de-energized.

• Check that the E-Stop button ( 9 ) at ground is not pressed in.

• To lower the platform, hold down the enable switch ( 6 ) and simultaneously activate the desired
control function.

N.B.-:-If the platform E-stop button ( 46 ) or a safety device does not allow normal movement from the
ground control box, the overriding system is operated as follows.

Operation of the "overriding system" switch must be an exception and not a normal emergency operation.

Procedure :

• Press and hold the "overriding" system control ( 11 ) .

• Press simultaneously the telescoping boom control ( 3 ) to retract the boom .

• Press the boom raising control ( 4 ) to raise or lower the boom.

• Press the arm raising control ( 5 ) to raise or lower the arm.

N.B.-:-Once rescue operations are complete, write an incident report. Overriding system must be reset
by a HAULOTTE Services® technician.

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D - Operation instructions

4.3 - NO POWER AVAILABLE A

In case of loss of the main power and the secondary power unit not functioning, do not attempt
to activate any function movement using hydraulic manifold unless trained and authorized
by HAULOTTE Services®. All safety functions are no longer active and several hazards may
occur. Improper use of the equipment will result in death or serious injuries.
If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services®
immediately.
B

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D - Operation instructions

5 - Transportation
5.1 - PUTTING IN TRANSPORT POSITION

During loading, ensure that :

• The loading ramp can support the machine weight.

• The loading ramp is correctly attached to transport vehicle.

• The loading ramp has sufficient grip surface.

• The transport vehicle must be parked on a level surface and must be secured to prevent rolling away
while machine is being loaded or unloaded.

To climb the slope, select low driving speed.

If the slope is too steep, use a winch in addition to the low speed drive.
Do not place yourself below or too close to the machine during loading.
A wrong move can lead to machine tipping over and may cause serious injuries and material
damage.
The machine must be completely in the stowed configuration :
• Check the platform is completely empty.

• Lower the boom and drive onto the truck bed.

• Ensure that the jib is raised as necessary to give ground clearance when driving the machine onto the
loading ramp.

• Secure the machine to the tie down points provided (Section D-Machine layout).

• Lock the turntable with the rotation stop pin located under the turntable before transporting (Section
D-Machine layout).

• The platform/basket must be chocked and the boom strapped to prevent bouncing up and down, thus
preventing possible material damage during transporting.

• Do not use excessive downward force when securing boom section.

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D - Operation instructions

5.2 - MACHINE LAYOUT A

Turret rotation enabled

C
Turret rotation disabled
D

F
Machine stowing

N.B.-:-Secure turntable with the turntable locking pin before traveling long distances or hauling machine
H
on a truck.

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D - Operation instructions

5.3 - UNLOADING

Before unloading, check that the machine is in good condition.

• Remove the turntable rotation locking pin (Section D-Machine layout).

• Remove the tie downs.

• Select low drive speed at the platform control box.

• Start the machine from platform control box.

Warning : Upon starting a machine that has been secured and transported, the safety system may detect
a false overload preventing all movement from the platform control box.

To reinstate the system, lift the jib a few centimetres (inches) using the ground control box.

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D - Operation instructions

5.4 - TOWING A
In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport
vehicle :
• Ensure that no one is in the platform during towing.
• Ensure boom is in the stowed position and the turntable is locked, prior to towing.
• The platform must be empty.
B
To tow a broken-down machine, disconnect the wheel drive hubs.
Perform this operation on flat ground with wheels chocked.
In the towing configuration, the machine braking system is inactive. Use of a drawbar is
recommended : C
• Do not exceed the maximum freewheel speed (Refer to Section B 4 Technical specifications).

• Do not exceed a grade of 20%.

5.4.1 - Disengaging the drive hubs

D
• Use an 11 spanner to undo and remove the 2 screws from
the plate.

G
• Remove the plate, turn it over and fix it in place using the
2 screws you removed previously.

N.B.-:-The plate boss will push the spring in. The drive hubs
H
are now disengaged.

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D - Operation instructions

When drive hubs are disengaged, the machine is in free wheel mode and the brake system no longer
functions.

5.4.2 - Re-engaging the drive hubs

• To return machine to normal operation and braking, reverse the steps performed in disengaging the
drive hubs.

Carry out a few driving movements. The drive hubs are now re-engaged.

Machine is now in the normal driving mode.

5.5 - STORAGE

Machine must be parked in a protected/designated area with the boom in a stowed

configuration, however the boom can be raised but must not be extended. Make sure there is
no load in the platform.
It is recommended that the machine is not stored or immobilized unfolded.
Ensure all access panels, doors and side compartment covers are shut and secured.
Turn the control box activation key selector ( 22 ) at the ground control box to the extreme

left to shut OFF the power.

Ensure that the turntable rotation locking pin is shifted to the disabled position (Refer to
Section D 5.2 - Machine layout).
Remove the ignition key to prevent unauthorized operation of the machine.

Storing of the machine with an obstacle under the boom structure is forbidden.

To avoid any risk of corrosion on rods of cylinders during a storage period of for more than 1 month :
• In a normal atmospheric environment : perform a complete cycle for the cylinders every 2 months while
they are in storage.
• In harsh environments (high levels of salinity in the atmosphere: close to the sea, industrial environment
with chloride emissions and/or humidity >70%), we recommend applying the following protection
process :
• Wash and rinse the entire machine with plenty of clean water.
• Dry all the cylinder rods using an air gun.
• Apply a solvent-based oil leaving an oily film after evaporation of the solvent directly to
all rods left exposed when the machine is in storage position.
• Re-apply the product every month.

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D - Operation instructions

5.6 - LIFTING OPERATION A

During loading / unloading operation with an overhead crane, it is important to respect the
following :
• Put the machine in stowed position, boom and arm fully retracted and lowered.

• Platform must be empty. B

• Rotate the turret and the jib to the configuration in the photos below.

• Verify that lifting accessories are in good operating condition and match the technical specifications.
Lifting devices must be attached only to the designated lifting eyes.

• Each of the slings used for lifting the machine must be adjusted to keep the machine level and to
minimize the risk of damage to the machine. C
• Anchorage point for lifting are identified / labeled by the following symbol .

• ONLY trained and authorized personnel should attempt to lift the machine.
D
Never lift the machine with slings attached to counterweight.

Lifting configuration with slings

Number of shackles Number of slings Length

Maximum load per
sling and shackle
I
A 4 4 5 m (16 ft 5 in) 5000 daN (11240 lbf)

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D - Operation instructions

6 - Cold Weather Recommendations

In cold weather conditions, allow engine to run for at least 5 min to warm up ; before operating any
function thereby preventing any damage to the hydraulic system.

In extreme cold conditions, machines should be equipped with optional cold start kits.

Attempting to start engine when temperature is in the negative range, may require the use of a booster
battery.

If engine fails to start, do not crank for an extended time. Allow starter to "cool off" for a few minutes
before attempting again. If engine fails after several attempts, refer to the engine maintenance manual.

N.B.-:-Initial starting should always be performed from the ground control box.

6.1 - ENGINE OIL

The correct SAE viscosity grade of oil is determined by the minimum ambient temperature during cold
engine start-up, and the maximum ambient temperature during engine operation.
Generally, use the highest viscosity oil that is available to meet the requirement for the temperature at
start-up.

Engine oil viscosity

EMA LGR-1 / API CH-4 Viscosity
Ambient temperature
grade
Minimum Maximum
SAE 0W20 -40°C (-40°F) 10°C (50°F)
SAE 0W30 -40°C (-40°F) 30°C (86°F)
SAE 0W40 -40°C (-40°F) 40°C (104°F)
SAE 5W30 -30°C (-22°F) 30°C (86°F)
SAE 5W40 -30°C (-22°F) 40°C (104°F)
SAE 10W30 -20°C (-4°F) 40°C (104°F)
SAE 15W40 -10°C (14°F) 50°C (122°F)

N.B.-:-For additional engine recommendation, refer to the engine manual provided with the machine.

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D - Operation instructions

6.2 - HYDRAULIC OIL A

External environmental conditions can reduce performance of the machine if the hydraulic oil
temperature does not reach its optimum range.

It is recommended to use the hydraulic oil according to weather condition. Refer to the table below.
B
Environmental conditions SAE Viscosity grade
Ambient temperature between - 15°C (5°F) and + 40°C (+ 104°F) HV 46
Ambient temperature between - 35°C (- 31°F) and + 35°C (+ 95°F) HV 32
Ambient temperature between 0°C (+ 32°F) and + 45°C (+ 113°F) HV 68

N.B.-:-It is recommended to replace low temperature oil as the ambient temperature reaches + 15°C
C
(59°F). It is not advisable to mix oils of different brands or types.

6.3 - PREHEATING OPERATION

When power is switched on, the LED ( 102 ) at platform control display panel flashes, indicating that
the engine is in automatic pre-heating mode. Upon the extinction of this light (just in seconds) at
platform, starting of the machine is possible.
D

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D - Operation instructions

Notes

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E - General Specifications

General Specifications A
Notes
B

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E - General Specifications

1 - Machine dimensions
stowed position : Access position.

Transport position : Configuration that takes the minimum floor space necessary for storage and / or
delivery of the machine.

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E - General Specifications

A
HA26 RTJ O - HA26 RTJ O SW HA26 RTJ PRO - HA26 RTJ PRO SW
Machine
HA80 RTJ O HA80 RTJ PRO
Marking Specifications - Dimensions SI Imp. SI Imp.
A Overall length of machine 11,80 m 38 ft 8 in 11,80 m 38 ft 8 in
B
B
C
Overall width of machine
Overall width of machine-With sand tires
Overall height of machine
2,48 m
2,6 m
2,97 m
8 ft 2 in
8 ft 6 in
9 ft 8 in
2,48 m

2,97 m
8 ft 2 in

9 ft 8 in
B
D Wheel base 2,80 m 9 ft 2 in 2,80 m 9 ft 2 in
E Ground clearance 48 cm 1 ft 7 in 48 cm 1 ft 7 in
FXG Platform dimensions - Standard 2,44 x 0,915 m 8 ft x 3 ft 2,44 x 0,915 m 8 ft x 3 ft
FXG Platform dimensions - Option 1,8 x 0,8 m 5 ft 11 in x 2 ft 7 in 1,8 x 0,8 m 5 ft 11 in x 2 ft 7 in
H
J
Storage length
Storage height
9,36 m
2,98 m
30 ft 8 in
9 ft 9 in
9,36 m
2,98 m
30 ft 8 in
9 ft 9 in
C

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E - General Specifications

2 - Major component masses

N.B.-:-Masses measured with empty tanks.

Component HA26 RTJ O - HA80 RTJ O HA26 RTJ PRO - HA80 RTJ PRO

Mass of each wheel 278 kg +/- 6 kg (613 lb +/- 13 lb)

Frame assembly mass 4 850 kg - 10,692 lbs
Turret assembly mass 1 600 kg - 3,527 lbs
Counterweight mass - Turret 5 100 kg - 11,243 lbs
Engine compartment mass 430 kg - 947 lbs
Battery mass 20 kg - 44 lbs
Boom assembly mass 1 600 kg - 3,527 lbs
Arm assembly mass 1 500 kg - 3,306 lbs
Jib assembly mass 150 kg - 331 lbs
Platform assembly mass 250 kg - 551 lbs
Machine mass 15 500 kg - 34,171 lbs
Machine mass-With sand tires 15 800 kg - 34,833 lbs

Component HA26 RTJ O SW HA26 RTJ PRO SW

Mass of each wheel 278 kg +/- 6 kg (613 lb +/- 13 lb)

Frame assembly mass 5 050 kg - 11,133 lbs 5 150 kg - 11,353 lbs
Turret assembly mass 1 600 kg - 3,527 lbs
Counterweight mass - Turret 5 100 kg - 11,243 lbs
Engine compartment mass 430 kg - 947 lbs
Battery mass 20 kg - 44 lbs
Boom assembly mass 1 600 kg - 3,527 lbs
Arm assembly mass 1 500 kg - 3,306 lbs
Jib assembly mass 150 kg - 331 lbs
Platform assembly mass 250 kg - 551 lbs
Machine mass 15 700 kg - 34,612 lbs 15 800 kg - 34,833 lbs

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E - General Specifications

3 - Acoustics and vibrations A

The acoustics and vibrations specifications are based upon the following conditions :
• The airborne noise emissions at workstation are determined per European Directive 2006/42/CE.
• The guaranteed sound power level LWA (displayed on the product) is determined per European
Directive 2000/14/CE. B
• The vibrations transmitted by the machinery to the hand/arm system and to the whole body are
determined per European Directive 2006/42/CE.

Sound pressure level at workstation

Specifications
80 dBA
C
Guaranteed sound power level 104 dBA
Vibration transmitted by this MEWP to the hand-arm does not
Vibrations hand/arm
exceed 2,5 m/s²(98,4 in/s²)
Vibration transmitted by this MEWP to the whole body does not
Vibrations whole body
exceed 0,5 m/s²(19,6 in/s²)
D

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E - General Specifications

4 - Wheel/Tire assembly
4.1 - TECHNICAL SPECIFICATIONS

Standard wheel HA26 RTJ O Standard wheel HA26 RTJ PRO

Component
HA26 RTJ O SW - HA80 RTJ O HA26 RTJ PRO SW - HA80 RTJ PRO

Reference number Solideal 1025 x 365

Type Solid Tire (Curred - on)
Wheel mass 278 kg +/- 6 kg (613 lbs+/- 13 lbs)
Size 1025/365 mm (3 ft 4 in / 1 ft 2 in)
Torque 450 Nm (332 ft lbs)

4.2 - INSPECTION AND MAINTENANCE

The tire and rim are bonded together, both must be replaced if either is damaged.

Wheels replacement must be made in the following

cases :
• Deformation or cracks on the rim.
• De-bonding between the interface of the steel and the
rubber.
• Uniform wear to the wearing line :
• 1025 x 365 wheel : Ø 962 / 38 in

• Non-linear wearing of the tread profile (> 10%)

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E - General Specifications

• Linear wear of the thread profile (> 25 %) A

C

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E - General Specifications

Standard wheel HA26 RTJ O - HA26 RTJ O SW - HA26 RTJ PRO

HA26 RTJ PRO SW - HA80 RTJ O - HA80 RTJ PRO
New tire C = 168 mm/ 7 in
Defective tire(Linear wear of the tread profile > 25 %) C = 126 mm / 5 in

• 1 wheel stud is completely torn.

• 2 successive wheel studs are partially torn.
• 2 aperture holes are cut.

Tires and rims are critical components for the stability of the machine. For safety reasons :
• Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to
the spare parts catalog.
• Do not replace factory-installed tires with tires of different specifications or ply rating.
• Never replace a solid (rigid) tire with a foam-filled or a pneumatic (air-filled) tire.
Procedure of replacement :
• Loosen the wheel nuts on the wheel to be removed.

• Raise the machine using a jack or a hoist.

• Remove the wheel nuts.

• Remove the wheel.

• Install the new wheel.

• Lower the machine to the ground.

• Tighten the wheel nuts to the recommended torque (450 N.m - 331 lbs.ft). Refer to maintenance and
repair manuals.

N.B.-:-If a wheel has been replaced, observing the axle track pattern check for correct installation.

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E - General Specifications

5 - Options A
5.1 - ON-BOARD GENERATOR

5.1.1 - Principle

The on-board generator supplies voltage ( 220 V or 110 V depending; on the option) in the
basket to connect a power tool.
B
Check that the maximum power of the tool doesn't exceed that of the generator.

Do not expose the on-board generator to direct contact with a water beam or a high pressure cleaner. C
5.1.2 - Procedure

Put into service :

1. Start the machine. Heat the engine for 15 mn
before any operation.
D
2. From the platform control box, move the
generator selector switch ( ( 79 )) to the right
to activate the generator
3. Connect the tool to the socket on the platform.
4. You can change the tool at any time.

N.B.-:-When using the on-board generator, no function

E
movements are available.

Power off :
5. Disconnect the tool from the socket.
6. Move the generator selector switch ( ( 79 )) to
the left to switch off the generator. F
7. Machine movements are once again
available.

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E - General Specifications

5.2 - GLAZIER'S KIT

5.2.1 - Description

This attachment is an assembly designed to transport panels. The assembly comprises of a

tray that extends along the length of the floor. The panel(s) should be placed in the tray and
secured to the guard rail with a strap (not supplied).
N.B.-:-This tray can be used ONLY with a side entry platform.

5.2.2 - Characteristics

Component Characteristics
Maximum capacity 115 kg (220 lbs)
Weight of attachment 10 kg (22 lbs)
Maximum load surface 3 m² (32 sq.ft)
Maximum allowable height of the panel 1,20 m (3 ft 11 in)
CE / AS : 12,5 ms - 45 km/h - 28 mph
Maximum allowed wind
ANSI / CSA: 7 ms - 25 km/h - 15 mph

5.2.3 - Safety precautions

• Please read and assimilate the instructions before using the attachment.
• This attachment is designed for transporting panels. Do not use this attachment for transporting other
types of load.
• Do not suspend loads.
• Do not overload the attachment and ensure that the equipment is correctly attached by means of a strap
(not supplied).
• Do not exceed the maximum allowable platform capacity. The combined weight of the attachment, the
panel(s) , the occupants, the tools and any other equipment must not exceed the maximum allowable
platform capacity.
• Do not load panels whose surface area exceeds the maximum authorized surface area. Exposing an
additional surface area to the wind reduces machine stability. Do not install any other attachments that
increase the surface area exposed to the wind.
• Check that the position of the panel is not reducing visibility during maneuvers in the work environment.
Do not transport panels whose height exceeds the authorized limit.
• When maneuvering, ensure that a safe distance is maintained between the panel and the obstacles in the
work environment.
• Do not use the machine if the wind speed exceeds the allowable limit with the attachment.

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E - General Specifications

5.2.4 - Pre-operation inspection A

• Check that the tray has no cracks or other damage.
• Check that the cradles are correctly installed and secured to the platform.
• Check that the information decal is present on the cradle and is legible.
• Check that the strap is not twisted or torn. B
5.2.5 - Operation

• Load the panel onto the tray on platform.

• Secure the panel tray on the guardrail by means of a strap (not supplied) with the correct strength and
dimensions. C
Strapping example(s) - Large panel

E
Strapping example(s) - Small panel

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E - General Specifications

5.2.6 - Assembly / Dis-assembly

Tray

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E - General Specifications

A
Marking Description

1 Tray (Panel carrier)

2 Platform
3
4
Screws and nuts
Collars COLSON
B
5 Plastic protection

• Fix the tray ( 1 ) to the platform ( 2 ) using screws and bolts ( 3 )

• Install plastic protection ( 5 ) on the handrail and attach it using collars ( 4 ) C

N.B.-:-Torque Requirements : 22 N.m (16 lbs.ft)

• Pre-operation test : Place a load of 176 kg (388 lbs) on the carrier and carry out an inspection.
Pre-operation inspection (Above ).
D

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E - General Specifications

5.2.7 - Specific decals

Location of the decals

Marking Description Quantity Part number

1 Risk of overturning 1 40000131830

CE / AS : 4000131630
2 Equipment characteristics 1
ANSI / CSA: 4000131730

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E - General Specifications

5.3 - WELDER'S KIT A

5.3.1 - Description

This carrier is designed for installing a welder (model type Miller CS280) on the carrier
installed on the platform. The welder unit must be correctly attached to the carrier using the
supplied flanges.
B
5.3.2 - Characteristics

Component Characteristics
Weight of the carrier
Maximum weight of the welding station (Carrier + welder)
10 kg (22 lbs)
30 kg (67 lbs) C
5.3.3 - Safety precautions

• Please read and assimilate the instructions before using the attachment.
• Do not use this attachment for installing any other type of welder unit. This attachment is specifically
designed for the welder model type Miller CS280
D
• Do not overload the carrier. Ensure that the carrier is secured to the platform and welder is retained with
the fastening plate.
• Do not exceed the maximum allowable platform capacity. The combined weight of the attachment, the
welding station, the occupants, the tools and any other equipment must not exceed the maximum
allowable platform capacity.
• The carrier should always be positioned so that it is within the platform.
E
5.3.4 - Pre-operation inspection

• Check that the carrier has no cracks or other damage.

• Check that the carrier is correctly installed and secured to the platform. F
• Check that the information decal is present on the carrier and is legible.

5.3.5 - Operation

• Load the welding station onto the carrier.

• Securely attach the welding station to the carrier using the flanges supplied.
G

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E - General Specifications

5.3.6 - Assembly - Dis-assembly

Marking Description

1 Carrier
2 Fastening plate
3 Flange
4 Screws
5 Nuts
6 Rubber block
7 Nuts

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E - General Specifications

• Place the carrier ( 1 ) flange over the top of the horizontal guardrail tube. A
• Using the 2 flanges ( 3 ), 4 screws ( 4 ) and 4 locknuts ( 5 ), secure the carrier to the intermediate
horizontal guardrail tube.

• Tighten the hardware to the recommended torque.

N.B.-:-Torque Requirements : 22 N.m (16 lbs.ft) B

• Place the welder on the carrier ( 1 ).

• Secure the welder to the carrier using 4 rubber blocks ( 6 ), 4 nuts ( 7 ), 6 nuts ( 5 ) and fastening
plate ( 2 ).

• Install the fastening plate ( 2 ) over the welder and secure it to the carrier with 2 screws ( 4 ) and 2
nuts ( 5 ).
C

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E - General Specifications

5.3.7 - Specific decals

Location of the decals

Marking Description Quantity Part number

1 Risk of overturning 1 4000131830

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E - General Specifications

5.4 - PLUMBER'S KIT A

5.4.1 - Description

This attachment is an assembly designed to transport pipes and tubes. The assembly
comprises of 2 cradles securely attached to the platform. The load (material) should be
placed in both the cradles and secured with a strap (not supplied).
B
5.4.2 - Characteristics

Component Characteristics
Weight of the carrier
Weight of the equipment on the carrier
8 kg (18 lbs)
80 kg (176 lbs) C
Maximum load surface 0,8 m² (Ø 0,32 m x 2,5 m) / 8.6 sq.ft (Ø 1 ft x 8.6 ft)
Maximum wind speed allowed 12,5 m/s - 45 km/h - 28 mph

5.4.3 - Safety precautions

• Please read and assimilate the instructions before using the attachment. D
• This attachment is designed for transporting pipes and tubes. Do not use this attachment for
transporting other types of load. .
• Do not suspend loads.
• Do not overload the attachment and ensure that the equipment is correctly attached by means of a strap
(not supplied).
• Do not exceed the maximum allowable platform capacity. The combined weight of the attachment, load,
E
the occupants, the tools and any other equipment must not exceed the maximum allowable platform
capacity.
• Do not load tubes whose surface area exceeds the maximum authorized surface area. Exposing an
additional surface area to the wind reduces machine stability. Do not install any other attachments that
increase the surface area exposed to the wind.
• Do not use the machine if the wind speed exceeds the authorized limit of the attachment.
F
• The cradles should always be positioned such that they are within the platform. Position the bottom end
of the cradles such that they are resting on the platform floor.
• When maneuvring, ensure you maintain a safe distance between the load and the obstacles in the work
environment. G

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E - General Specifications

5.4.4 - Pre-operation inspection

• Check that the cradles have no cracks or other damage.

• Check that the cradles are correctly installed and secured to the platform.
• Check that the information decal is present on the cradle and is legible.
• Check that the strap is not twisted or torn.
• Check that the position of the load and attachment is not obstructing access to the platform or the
controls.
• Check that the position of the attachment and the load is not reducing visibility during maneuvers in the
work environment.

5.4.5 - Operation

• Position the load to rest on the 2 cradles.

• Center the load on the cradles.

• Securely attach the load to each cradle with strap of adequate strength and dimensions.
Strapping example(s)

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E - General Specifications

5.4.6 - Assembly - Dis-assembly A

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E - General Specifications

Marking Description

1 Cradle
2 Fastening screw U bolt
3 Flange
4 Nuts

• Locate the cradles such that the load will be parallel to the length of the platform.

• Install two cradles ( 1 ) to the guardrails using 4 supplied flanges ( 3 ).

• Tighten up the flange using 2 supplied screw U bolts ( 2 ) and 4 nuts ( 4 ), wherever a cradle and
the horizontal guardrail tubes intersect.

N.B.-:-Torque Requirements : 22 N.m (16 lbs.ft)

• Ensure that the bottom of cradle is resting on the platform floor.

• Ensure that the distance between the 2 cradles support and center the load.

• Pre-operation test : Place and secure the load of 120 kg (265 lbs) on the cradles. Ensure that the
cradles can support the load and that there is no visual structural damage.

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E - General Specifications

5.4.7 - Specific decals, optional A

Location of the decals

H
Marking Description Quantity Part number

In english 4000131600
1 Risk of overturning 1 In french 4000131610

2 Equipment characteristics 1
In spanish 4000131620
4000131650
I

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E - General Specifications

5.5 - ACTIV' SHIELD BAR - SECONDARY GUARDING SYSTEM (IF FITTED)

5.5.1 - Description

General Specification Activ' Shield Bar :

• The Activ' Shield Bar is a device designed to reduce the risk of entrapment against the control panel
when the platform is in confined spaces.
• This device is complementary to the existing operator protection including the enable switch system
(Trigger of joystick, 'Enable switch' foot pedal and 'Enable switch' on ground control box).
• The Activ' Shield Bar is active when the platform is elevated (boom or arm) and creep speed is
automatically engaged. It is not enabled when stationary or in the transport position, when drive, turret
rotation and jib raise are possible.
• The green indicator light of the Activ' Shield Bar is illuminated indicating the device is active :
• Light flashing : Machine stationary in Activ' Shield Bar zone (The platform is elevated and the Activ'
Shield Bar will be active during movements).
• Light on : Activ' Shield Bar is active.
This system does not relieve the operator from the responsibilities of learning and practicing the
principles of safe use and operation of the machine as provided by the manufacturer's instructions,
employer's safety rules and worksite regulations

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E - General Specifications

5.5.2 - Characteristics A

D
Marking Description

1 Activation bar
2
3
Green indicator light
Sensor
E
4 Blue flashing light

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E - General Specifications

5.5.3 - Safety precautions

It is mandatory to ensure that the Activ' Shield Bar is functional at each start-up of the machine

Do not use the Activ' Shield Bar as a handhold. This could result in an inadvertent triggering of the Activ'
Shield Bar.

• Check the work area for overhead clearances, obstructions

or other possible hazards.

• When driving, position the platform so as to provide the

best visibility possible and avoid any blind spots.

• Always ensure that the chassis is never driven any closer

than 1 m (3 ft3 in) from holes, bumps, tilts, obstructions,
debris and ground coverings that may hide dangers.
• During operation, keep all the parts of the body inside the
platform.
• To position the machine close to obstacles, it is
recommended to use boom movements (arm, boom, etc.)
instead of the drive movements.
• Do not drive fast in narrow or cluttered areas. Keep speed
under control while making turns or sharp bends.

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E - General Specifications

5.5.4 - Pre-operation inspection A

• If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out
and placed out of service.
• DO NOT operate the machine until all identified items are corrected and it has been declared safe for
operation.
B
Description Yes No
Perform all specified machine functional tests
• All machine functional tests result positive

Start the machine from platform control box C

Switch off (pushed in) all E-Stop buttons
• Check absence of warning signal
• Check that the light indicator is not activated when the machine is in
stowed position
To ensure Activ' Shield Bar device is functioning correctly,
perform the following :
D
When stowed :
• Check that the green indicator light is not illuminated
When boom or arm is raised above 15° :
• Check that the green indicator light is blinking-With platform stationary.
• Check that the green indicator light is illuminated-With platform in motion.
Simultaneously make a movement and push forward the activation bar to
E
trigger the system :
• Check that all movements stop.
• Check that the horn and the blue flashing light are activated.

N.B.-:-Press the 'Enable switch' foot pedal to reset the system

F

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E - General Specifications

5.5.5 - Operation

If the Activ' Shield Bar is pushed forward, all movements are stopped. The horn sounds and
the warning blue light flashes. Only movements to move away from the entrapment are
authorised.
To re-set the Activ' Shield Bar, release the activation bar, the 'Enable switch' foot pedal and
controls. Then, re-press the 'Enable switch' foot pedal.
Care must be taken during all operations to prevent collision and entrapment against
structures.

5.5.6 - Specific decals

Location of the decals

Marking Description Quantity Part number

1 Do not lean on the bar 1 4000206690

2 Activ' Shield Bar active 1 4000596720
3 Activ' Shield Bar operating 1 4000609540

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E - General Specifications

5.6 - SWING GATE A

5.6.1 - Description

"SWING GATE" consists of a laterally mounted pivoting ½ gate with closing latch, which
enables a better access to platform. Spring loaded hinges and a latching mechanism allows
the gate to swing inwards only.
Swing gate
B

G
5.6.2 - Characteristics

Width of the gate : 500 mm / 19.68 in H

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E - General Specifications

5.6.3 - Safety precautions

• The gate is part of the guardrail system and must be securely fastened after entering the platform.
• Pay attention to the toe board when entering or exiting the platform.

5.6.4 - Pre-operation instructions

• Inspect that the latching mechanism is securely fastened.

• Check the hinges and latch operate correctly and are not deformed.

• Ensure that the gate returns automatically to the closed and fastened position after entering or exiting
the platform.

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E - General Specifications

5.7 - SAND TIRES A

5.7.1 - Technical specifications

Component Standard wheel

Reference number
Type-Foam-filled or pneumatic (air-filled)
41x18LL-22.5
Foam-filled
B
Wheel mass 320 kg +31/-0 kg (705 lb +68/-0 lb)
Size 1046/ 457 mm (3ft 5in / 1ft 6in)
Torque (Wheel nuts / lugs) 450 Nm (331 ft lbs)

5.7.2 - Inspection and maintenance C

Replace the wheels and the tires if any of the following
conditions exist :
• Presence of cracks, damage, deformation or other faults on
the hub
• Damage to the tire :
D
• Cut or hole > 3 cm (2 in) in the rubber side wall.
• Blister or pronounced lump on the external and lateral wall.
• Damaged wheel stud.
• Damage or wear on the side wall to the extent that the E
reinforcing wire is visible.
• Consistent wear of the ground contact surface greater than
25%

Tires and rims are critical components for the stability of the machine :
H
• Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to
the spare parts catalog.
• Do not replace factory-installed tires with tires of different specifications or ply rating.
• Never replace foam filled tire with a pneumatic (air filled) tire.
I

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E - General Specifications

Procedure of replacement :
• Loosen the wheel nuts on the wheel to be removed.

• Raise the machine using a jack or a hoist.

• Remove the wheel nuts.

• Remove the wheel.

• Install the new wheel.

• Lower the machine to the ground.

• Tighten the wheel nuts to the recommended torque.

5.7.3 - Specific decal(s)

If you use this option, the following decals must replace the standard decals of the machine.
Refer to Decals and markings locations :

Marking Description Quantity Part number

Maximum Pressure per Tire - Floor

2 4 4000671880
Loading

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F - Maintenance

Maintenance A
1 - General
As an owner and/or operator of Haulotte equipment, your Safety is of utmost importance
to HAULOTTE® , which is why HAULOTTE® places such a high priority on product safety.

INSPECTIONS are not only required by HAULOTTE®, but may also be required by industry standards
B
and/or governmental regulations.
To ensure that your equipment continues to perform to the factory set performance levels, it is
important that you regularly maintain your equipment and avoid making any modifications that are not
approved by HAULOTTE®. Regular and timely inspections will reduce equipment down time as well
as prevent possible injury. C
N.B.-:-DO NOT OPERATE unless you are familiar and trained in the principles of safe machine
operation.

Overview :
• Walk-around inspections take only a few minutes at the beginning and end of each shift – one of the
best ways to prevent mechanical problems and safety hazards.
D
What to Do :
• Use your senses: sight, smell, hearing and touch.

Frequency :
• Check your machine periodically during your entire workday.
E
• Make sure to do your inspection the same way every time.
• Complete one of these inspections at the start and end of each shift.
N.B.-:-If damage or unauthorized modifications are discovered, the machine must be removed from
service until repairs are made by a qualified service technician. F
It is the owner's responsibility to ensure the required maintenance as recommended by Haulotte is
completed prior to the operation of the machine.

If regular maintenance is not carried out, this may :

• Void the warranty.
• Cause machine malfunction.
G
• Reduce machine reliability and shorten its service life.
• Jeopardize operator safety.

HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or
adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine
HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work
H
completed.

The inspection and maintenance table, identifies the role and the responsibilities of each party in
periodical machine maintenance. Section C 4Inspection and Functional test.
I

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F - Maintenance

2 - Maintenance Schedule
This section provides the necessary information needed to place the machine in safe operation. For
maximum service life and safe operation, ensure that all the necessary inspections and maintenance
have been completed. There are a number of factors which can affect the design life including but not
limited to, severity of operating conditions/routine maintenance which should be carried out in
accordance with this manual.
Severity of operating conditions may require a reduction in time between maintenance periods.
Machines that have been out of service for more than 3 months must undergo a periodic inspection
before the machine is put back into service.

Maintenance must be carried out by a competent company or person familiar with mechanical
procedures.

Maintenance operations performed must be recorded in a register / log book of the machine.

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F - Maintenance

3 - Inspection program A
3.1 - GENERAL PROGRAM

The machine must be inspected on a regular basis at intervals of no less than once 1 per year.
The purpose of the inspection is to detect any defect which could lead to an accident during
routine use of the machine. Local standards and regulations may require more frequent
inspections.
B
HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to
extend its service life.
Inspections must be carried out by a competent company or person.
The inspection results must be recorded in the safety register or machine log book controlled
and overseen by the company manager. This register or machine log book and the list of C
competent repair persons must be made available to the government work inspector
and HAULOTTE Services®.

When Responsible Stakeholder What

Competent technician or
qualified
D
Before sale Owner (or renter) Periodic inspection
technician HAULOTTE
Services®
Competent technician or
qualified
Before rent Owner (or renter)
technician HAULOTTE
Services® Daily inspection
E
Before use or every
User User
change of user
Competent technician or
Annually ( 1 year) Owner (or renter)
qualified
technician HAULOTTE
Periodic inspection F
Services®
Qualified
5 years Owner (or renter) technician HAULOTTE Reinforced inspection
Services®
Qualified G
10 years Owner (or renter) technician HAULOTTE Major inspection
Services®

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F - Maintenance

3.2 - DAILY INSPECTION

The Daily inspection includes a visual inspection, operational checks and testing of the safety
systems. This must be conducted by the operator before using the machine.
This inspection is the responsibility of the user. Refer to Section C 3.1Daily inspection.
3.3 - PERIODIC INSPECTION

The Periodic inspection is a thorough evaluation of the operation and safety features of the
machine.
It must be conducted before the sale / resale of the machine and/or at least once 1every year.
Local regulations may have specific requirements on frequency, and content of inspections.
The severity of operating conditions may require frequent inspections.
This inspection is the responsibility of the owner, and inspections must be carried out by a
competent company or person.
This inspection is in addition to the daily inspection.
This inspection should also be conducted after :
• Extensive dismantling and reassembly of major components.

• Repairs involving the machine's essential components.

• Any accident causing stress to the machine.

3.4 - REINFORCED INSPECTION

The Reinforced inspection is a thorough evaluation of the machine's structural components, to

ensure proper functionality of the machine.
This evaluation must occur at a frequency of 5000 hours or every 5 years.
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE
Services® technician or by a competent company or person.
This inspection includes :
• Daily inspection

• Periodic inspection

N.B.-:-Refer to the Maintenance manual for details.

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F - Maintenance

3.5 - MAJOR INSPECTION A

The Major inspection is a thorough evaluation of the machine's integrity and proper
functioning; after a standard/normal working life of 10 years.
This evaluation must take place after 10 years of operation and then repeated every 5 years
thereafter.
The severity of operating conditions may require frequent inspections. B
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE
Services® technician.
This inspection includes :
• Daily inspection

• Periodic inspection
C
• Reinforced inspection

N.B.-:-Refer to the Maintenance manual for details.

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F - Maintenance

4 - Repairs and adjustments

Extensive repairs, interventions or adjustments on the safety systems or components must be
performed by a HAULOTTE Services® technician. Use original spare parts and components only.
N.B.-:-HAULOTTE Services® technicians are trained professionals to perform extensive repairs,
interventions and adjustments on the safety systems or components of HAULOTTE® machines. The
technician carries genuine HAULOTTE® spare parts and tools as required, and also provides fully
documented reports on all work completed.

HAULOTTE Services® will not take responsibility for any outcomes resulting from inferior services or
repairs performed by other unauthorised personnel.

HAULOTTE® reminds that NO modifications SHALL be carried out without the written permission
of HAULOTTE®.

Any unauthorised repairs/modifications will void HAULOTTE® warranty.

With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it
is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the
bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.
N.B.-:-When disposing or scrapping this machine, please consider appropriate methods of recycling.
Any items that require specific disposal are listed with instructions in the maintenance manual.

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G - Other information

Other information A
1 - Warranty disclosure
1.1 - AFTER SALES SERVICE

Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's
service life to ensure the optimum use of your HAULOTTE product :
B
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.

• When ordering any consumables or spare parts, please use this manual and the HAULOTTE®
Essential catalogue to receive your genuine HAULOTTE® spare parts, your only guarantee of parts
interchangeability and correct machine operation. C
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage.

1.2 - MANUFACTURER'S WARRANTY

1.2.1 - Warranty acceptance D

On reception of his machine, the owner or rental company must check the machine's condition
and fill out the machine reception slip provided.

1.2.2 - Warranty period

The present warranty is valid for a period of 12 months or up to a maximum of 1000 operating
E
hours for lifting and handling equipment and 2000 operating hours for public works machinery,
starting from delivery and terminating when the first limit is reached.
Spare parts are covered by a 6 month warranty.

1.2.3 - Procedure conditions

F
To benefit from the warranty, the owner or rental company must inform the
nearest HAULOTTE® subsidiary or the subsidiary that delivered the machine (the only dealer
authorised to carry out an intervention under the manufacturer's warranty agreement) of the
defect in writing as quickly as possible.
The subsidiary will decide whether to repair or replace the part that proves to be faulty.
The owner or rental company must present the duly completed maintenance book supplied
G
with the machine as proof that the maintenance operations recommended by the manufacturer
have been carried out.
The owner or rental company must ensure that the defect covered by the HAULOTTE®
warranty is reported to and acknowledged by the HAULOTTE® subsidiary as rapidly as
possible or must report the defect in writing.
Work carried out under the HAULOTTE® warranty will be performed by the subsidiary which
H
delivered the machine, wherever possible.

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G - Other information

1.2.4 - Conditions of warranty

HAULOTTE® guarantees its products against defects, faults or manufacturing defects when
the owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In the event of operation or use which does not comply with the instructions or
recommendations in the maintenance book, warranty claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter whenever
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts that are not HAULOTTE® originals.

• If elements or products other than those recommended by the manufacturer are used.

• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.

• After an unreasonably long delay before reporting a manufacturing problem.

• If the owner or rental company continues to use the machine despite problems.

• If damage is caused by modifications that do not comply with HAULOTTE® specifications.

• If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used.

• If the machine is incorrectly repaired or used by the customer.

• In case of an accident caused by a third party.

If no particular agreement has been made, any claims made after the previously established
warranty period has expired will be refused.

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G - Other information

The present warranty does not cover damage that may result directly or indirectly from any A
flaws or defects covered by the latter :
• Consumables : No claims will be accepted for objects or parts replaced in the context of normal
machine usage.

• Settings : Adjustments of all sorts may become necessary at any time. Therefore adjustments are
considered a part of normal machine usage conditions and are not covered by the warranty. B
• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and
hydraulic liquid delivered is clean. HAULOTTE® will not accept any claims concerning cleaning of the
fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.

• Wearing parts (pads, bearings, tires/tyres, connections, etc.) : These parts are, by definition, subject
to deterioration during the period of operation. Wearing parts will therefore not be covered by the
warranty agreement.
C

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G - Other information

2 - Subsidiary contact information

HAULOTTE FRANCE
PARC DES LUMIERES HAULOTTE INDIA
HAULOTTE ITALIA
601 RUE NICEPHORE NIEPCE Unit No. 1205, 12th foor,Bhumiraj Costarica,
VIA LOMBARDIA 15
69800 SAINT-PRIEST Plot No. 1&2, Sector 18,
20098 SAN GIULIANO MILANESE
TECHNICAL Department: Palm Beach Road,
(MI)
+33 (0)820 200 089 Sanpada, Navi Mumbai- 400 705
TEL: +39 02 98 97 01
SPARE PARTS : +33 (0)820 205 344 Maharashtra, INDIA
FAX: +39 02 9897 01 25
FAX : +33 (0)4 72 88 01 43 Tel. : +91 22 66739531 to 35
E-mail : haulotteitalia@haulotte.com
E-mail : haulottefrance@haulotte.com E-mail : sray@haulotte.com
www.haulotte.it
www.haulotte.fr www.haulotte.in

HAULOTTE HUBARBEITSBÜHNEN GmbH HAULOTTE VOSTOK HAULOTTE DO BRASIL

Ehrenkirchener Strasse 2 61A, RYABINOVAYA STREET AV. Tucunaré, 790
D-79427 ESCHBACH Bldg. 3 CEP: 06460-020 – TAMBORE
TEL : +49 (0) 7634 50 67 - 0 121471 MOSCOW BARUERI – SAO PAULO – BRASIL
FAX : +49 (0) 7634 50 67 - 119 RUSSIA TEL : +55 11 4196 4300
E.mail : haulotte@de.haulotte.com TEL/FAX : +7 495 221 53 02 / 03 FAX : +55 11 4196 4316
www.haulotte.de E.mail : info@haulottevostok.ru E.mail : haulotte@haulotte.com.br
www.haulotte-international.com www.haulotte.com.br

HAULOTTE IBERICA HAULOTTE MÉXICO, Sa de Cv

C/ARGENTINA N° 13 - P.I. LA GARENA HAULOTTE POLSKA Sp. Z.o.o. Calle 9 Este, Lote 18, Civac, Jiutepec,
28806 ALCALA DE HENARES UL. GRANICZNA 22 Morelos
MADRID 05-090
- RASZYN - JANKI CP 62500 Cuernavaca
TEL : +34 902 886 455 TEL : +48 22 720 08 80 México
TEL SAT : +34 902 886 444 FAX : +48 22 720 35 06 TEL : +52 77 7321 7923
FAX : +34 911 341 844 E-mail : FAX : +52 77 7516 8234
E.mail : iberica@haulotte.com haulottepolska@haulotte.com E-mail : haulotte.mexico@haulotte.com
www.haulotte.es www.haulotte.pl www.haulotte-international.com

HAULOTTE MIDDLE EAST FZE

HAULOTTE PORTUGAL HAULOTTE SINGAPORE Pte Ltd. PO BOX 293881
ESTRADA NACIONAL NUM. 10 No.26 CHANGI NORTH WAY, Dubaï Airport Free Zone
KM. 140 - LETRA K SINGAPORE 498812 DUBAÏ
2695 - 066 BOBADELA LRS Parts and service Hotline: United Arab Emirates
TEL : + 351 21 995 98 10 +65 6546 6150 TEL : +971 (0)4 299 77 35
FAX : + 351 21 995 98 19 FAX : +65 6536 3969 FAX : +971 (0) 4 299 60 28
E.mail : haulotteportugal@haulotte.com E-mail: haulotteasia@haulotte.com E-mail : haulottemiddle-
www.haulotte.es www.haulotte.sg east@haulotte.com
www.haulotte-international.com
HAULOTTE TRADING (SHANGHAI)
Co. Ltd. HAULOTTE ARGENTINA
HAULOTTE SCANDINAVIA AB #7 WORKSHOP Ruta Panamericana Km. 34,300
Taljegårdsgatan 12 No 191 HUA JIN ROAD (Ramal A Escobar)
431 53 Mölndal MIN HANG DISTRICT 1615 Gran Bourg
SWEDEN SHANGHAI 201108 CHINA (Provincia de Buenos Aires)
TEL : +46 31 744 32 90
Argentina
FAX : +46 31 744 32 99 TEL : +86 21 6442 6610 TEL.: +54 33 27 445991
E-mail : info@se.haulotte.com FAX : +86 21 6442 6619 FAX. +54 33 27 452191
spares@se.haulotte.com E-mail : E-mail : haulotteargentina@haulotte.com
www.haulotte.se haulotteshanghai@haulotte.com www.haulotte-international.com
www.haulotte.cn
HAULOTTE GROUP / BILJAX HAULOTTE NORTH AMERICA
HAULOTTE UK Ltd 125 TAYLOR PARKWAY 3409 Chandler Creek Rd.
STAFFORD PARK 6 ARCHBOLD, OH 43502 – USA VIRGINIA BEACH, VA 23453 – USA
TELFORD - SHROPSHIRE TF3 3AT TEL : +1 419 445 8915 TEL : +1 757 689 2146
TEL : +44 (0)1952 292753 FAX :+1 419 445 0367 FAX :+1 757 689 2175
FAX : + 44 (0)1952 292758 Toll free : +1 800 537 0540 Toll free : +1 800 537 0540
E.mail : salesuk@haulotte.com E.mail : sales@us.haulotte.com E.mail : sales@us.haulotte.com
www.haulotte.co.uk www.haulotte-usa.com www.haulotte-usa.com

HAULOTTE NETHERLANDS BV HAULOTTE AUSTRALIA PTY Ltd HAULOTTE CHILE

Koopvaardijweg 26 46 GREENS ROAD El Arroyo 840
4906 CV OOSTERHOUT - Nederland DANDENONG – VIC – 3175 Lampa (9380000)
TEL : +31 (0) 162 670 707 TEL : 1 300 207 683 Santiago (RM)
FAX : +31 (0) 162 670 710 FAX : +61 (0)3 9792 1011 TEL : + 562 2 3727630
E.mail :info@haulotte.nl E.mail : sales@haulotte.com.au E.mail : haulotte-chile@haulotte.com
l h l www.haulotte-chile.com

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G - Other information

For the engine powered machines destined to the US market (Standards ANSI and CSA) A

CALIFORNIA B
Proposition 65 Warning

Diesel engine exhaust and some of its constituents C

are known to the state of California to cause cancer,
birth defects, and other reproductive harm

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G - Other information

Notes

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