35-T110X

35-T110X/DGT
35-T110X/EL
Bearing plate test apparatus

MANUALE DI ISTRUZIONI
INSTRUCTION MANUAL
Manuale di Istruzioni
Instruction Manual

Index
1. INTRODUCTION 1
1.1 Icons appearing in the manual ............................................................................................. 5
1.2 Manual revision history ....................................................................................................... 6
1.3 Intended use and improper use ............................................................................................ 7
1.4 Safety information ............................................................................................................... 8
1.5 Environmental risks and disposal ...................................................................................... 11

2. DESCRIPTION 12
2.1 General description of the equipment ................................................................................ 12
2.2 Main versions .................................................................................................................... 16
2.2.1 100 and 200 kN versions ................................................................................................ 16
2.2.2 500 kN version ............................................................................................................... 17
2.3 Hydraulic assembly ........................................................................................................... 18
2.4 Identification plate ............................................................................................................. 22
2.5 Technical specifications..................................................................................................... 23
2.6 How to compose a custom configuration kit ..................................................................... 25

3. USE OF THE EQUIPMENT 30

3.1 Shipment ............................................................................................................................ 31
3.2 Assembling the system ...................................................................................................... 32
3.2.1 100 and 200 kN versions ................................................................................................ 32
3.2.2 500 kN version ............................................................................................................... 47
3.2.3 Connection to DATALOG 8 (electronic configuration) ................................................ 48
3.2.3.1 Connection of the pump to DATALOG 8 ...................................................................... 49
3.2.4 Hydraulic connections.................................................................................................... 55
3.3 Use of the digital readout unit code 35-T1100/D .............................................................. 58
3.3.1 Charging the internal battery .......................................................................................... 58
3.3.2 Commands and controls ................................................................................................. 60
3.3.3 Turning the unit ON/OFF and MAIN MENU ................................................................. 61
3.3.4 TEST EXECUTION menu .............................................................................................. 63
3.3.4.1 TEST PARAMETERS screen .......................................................................................... 63
3.3.4.2 START TEST screen ....................................................................................................... 65
3.3.5 OPTIONS menu ............................................................................................................. 66
3.3.5.1 CHANGE LANGUAGE screen ....................................................................................... 66
3.3.5.2 SETTINGS screen ........................................................................................................... 67
3.3.5.3 MEASURE UNIT screen ................................................................................................ 68
3.3.6 CALIBRATION menu ..................................................................................................... 69
3.4 Carry out a test ................................................................................................................... 71
3.4.1 Use of the manual pump ................................................................................................ 71

4. MAINTENANCE 72

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4.1 Preventive maintenance .................................................................................................... 73

This instruction manual is an integral part of the machine and should be read before using the machine and be
safely kept for future reference.
CONTROLS reserves all rights of this manual, no part or whole can be copied without the written permission of
CONTROLS.
The proper use of this machine must be strictly adhered to, any other use must be considered as incorrect.
The manufacturer cannot be held responsible for damage caused by incorrect use of the machine.
The machine must not be tampered with for any reason. In case of tampering, the manufacturer declines any
responsibility of functioning and safety of the machine.

This Manual is published by CONTROLS.

CONTROLS reserves the right to update its manuals without notification in order to correct possible typing
errors, mistakes, updating of information and/or updating of programs and/or accessories.
Such changes will be inserted in the latest edition of the current manual.
This present in English is the original version of the manual. Printed in Italy

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1. INTRODUCTION
NOTE:
The present manual is updated for the product it is sold with in order to grant an adequate
reference in operating and maintaining the equipment.
The manual may not reflect changes to the product not impacting service operations.

The Bearing plate test determines the soil bearing capacity by the application of an
increasing pressure on a foundation formed by a circular plate loaded against a reaction
frame and measuring the associated vertical displacement (settlement).
Results are typically used for calculating the soil stiffness in term of Deformation
Modulus and Subgrade Reaction Modulus.
CONTROLS propose several versions of bearing plate test apparatus depending on
reference Standards (BS, ASTM, CNR), hydraulic cylinder capacities, plate dimensions,
measuring bridges shape and type of reading (analogue, digital or electronic).

Here follows a description of each main component of the equipment:

Hydraulic assembly

3 different capacities are available (100, 200 and 500 kN). All models use a dual flow
hand pump connected to the cylinder with flexible hydraulic hose 3 meters long.
The assembly comprises two spherical seats: the lower transfers the reaction load to the
plate; the upper, mounted at the top end of the loading column, is magnetic for
simplifying the test execution.
Extension rods are included for closing the gap between upper spherical seat and reaction
frame.

Plate and measuring tunnel

The loading plates are made in high strength steel. All plates include practical handles for
easy transportation and can be placed in a pyramid arrangement to ensure rigidity. The
plate range is composed by:
• 160 mm (6”) dia. x 25 mm (1")
• 300 mm (12") dia. x 25 mm (1")
• 456 mm (18") dia. x 25 mm (1")
• 608 mm (24") dia. x 25 mm (1")
• 760 mm (30") dia. x 25 mm (1")

Measuring bridge

Made in aluminium alloy, lightweight, transportable, quick to assembly on site, features 2

external supports and in-built spirit level. The main measuring bar is 2.5 meters long and
can be expanded with extensions up to 5.5 meters total length.

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Load and displacement (settlement) measurement

3 alternatives measuring options are available:

• Analogue configuration: with triple scale manometer dia. 200 mm and 30 mm x 0.01
mm dial gauges. Detail of the triple scale:
o 100 kN: force 0-100 kN (div. 0.5 kN); oil pressure 0-690 Bar (div. 2.5 Bar) and
specific load 0-1.41 MN/m2 (div. 0.01 MN/m2);
o 200 kN: force 0-200 kN (div. 1 kN); oil pressure 0-600 Bar (div. 2.5 Bar) and
specific load 0-2.83 MN/m2 (div. 0.02 MN/m2);
o 500 kN: force 0-500 kN (div. 2.5 kN); oil pressure 0-700 Bar (div. 2.5 Bar) and
specific load 0-7.07 MN/m2 (div. 0.05 MN/m2).

NOTE:
Specific load values refer to a bearing plate with 300 mm dia.

• Digital configuration: with digital readout unit (battery operated), built-in pressure
transducer and digital gauges 25.4 mm x 0.001 mm;
• Electronic configuration with pressure transducer and 50 mm stroke displacement
transducers connected to a DATALOG 8 readout unit, battery operated.

The configuration with a single displacement measurement includes the measuring tunnel
to detect the settlement of the plate perfectly in the centre and coaxially with load.

Packing

All complete testing kits 100 and 200 kN cap. outfits include a wheeled plastic carrying
case housing the following parts:
• hydraulic assembly (pump, cylinder, extension rods);
• plates dia. 160 mm (6”) and 300 mm (12");
• load and displacement devices.

Additional plates dia. 456 mm (18”); 608 mm (24") and 760 mm (30") are packed in a
separate wooden box, also included in the outfit. The hydraulic assembly 500 kN cap. is
instead packed separately.
Measuring bridge 2.5m and extensions may be optionally housed in a wooden carrying
case available as accessory.

Extremely versatility

The complete kits to BS, ASTM or CNR are identified by a single code (see ordering
information). Alternatively, all components are also proposed separately to design a
tailor-made configuration giving the customer maximum flexibility.

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Main features:
• Multiple testing configurations complying with international Standard and fulfilling
any customer’s need;
• 3 capacities: 100, 200 and 500 kN;
• Analogue, digital or electronic readings matching all budgets;
• Analogue version with 200 mm dia. triple scale manometer: force (kN), oil pressure
(Bar) and specific load (MN/m2);
• Digital version with digital read out unit featuring wide graphic display, rechargeable
battery and built-in pressure transducer;
• Electronic version with pressure and displacement transducers connected to high
performing DATALOG 8 logger;
• Dual flow manual hand pump with flexible hydraulic hose 3 meters long;
• Loading jack with 2 spherical seats (the upper is magnetic for simplifying the test
execution);
• Measuring bridge made in aluminium alloy, lightweight, transportable and easy to
assembly;
• Complete hydraulic assembly housed in a hard plastic wheeled carrying case.

Models available are:

Analogue configuration

35-T1100
Plate bearing test apparatus 100 kN cap. to CNR No. 146 method A, analogue version
with 3 scale manometer, single dial gauge and measuring tunnel, measuring bridge 2.5m
long, loading plates dia. 160mm (6") and 300mm (12").

35-T1101
Plate bearing test apparatus 100 kN cap. to CNR No. 146 method B and BS 1377-9,
analogue version with 3 scale manometer, 3 dial gauges, measuring bridge 2.5m long,
loading plates dia. 160mm (6") and 300mm (12").

Digital configuration

35-T1100/DGT
Plate bearing test apparatus 100 kN cap. to CNR No. 146 method A, digital version with
digital readout unit, single digital gauge and measuring tunnel, measuring bridge 2.5m
long, loading plates dia. 160mm (6") and 300mm (12").

35-T1101/DGT
Plate bearing test apparatus 100 kN cap. to CNR No. 146 method B and BS 1377-9,
digital version with digital readout unit, 3 digital gauges, measuring bridge 2.5m long,
loading plates dia. 160mm (6") and 300mm (12").

35-T1102/DGT
Plate bearing test apparatus 200 kN cap. to CNR No. 146 method B and BS 1377-9,
digital version with digital readout unit, 3 digital gauges measuring bridge 2.5m long,
loading plates dia. 160mm (6") and 300mm (12").

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35-T1103/DGT
Plate bearing test apparatus 200 kN cap. to CNR, BS 1377-9, ASTM D1195, D1196
digital version with digital readout unit, 3 digital gauges, measuring bridge 5.5m long,
loading plates dia. 160mm (6"), 300mm (12"), 456mm (18"), 608mm (24") and 760mm
(30").

Electronic configuration

35-T1100/EL
Plate bearing test apparatus 100 kN cap. to CNR No. 146 method A, electronic version
with pressure and single displacement transducers (plus measuring tunnel) connected to
DATALOG 8, measuring bridge 2.5m long, loading plates dia. 160mm (6") and 300mm
(12").

35-T1101/EL
Plate bearing test apparatus 100 kN cap. to CNR No. 146 method B and BS 1377-9,
electronic version with pressure and 3 displacement transducers connected to DATALOG
8, measuring bridge 2.5m long, loading plates dia. 160mm (6") and 300mm (12").

35-T1102/EL
Plate bearing test apparatus 200 kN cap. to CNR No. 146 method B and BS 1377-9,
electronic version with pressure and 3 displacement transducers connected to DATALOG
8, measuring bridge 2.5m long, loading plates dia. 160mm (6") and 300mm (12").

35-T1103/EL
Plate bearing test apparatus 200 kN cap. to CNR, BS 1377-9, ASTM D1195, D1196,
electronic version with pressure and 3 displacement transducers connected to DATALOG
8, measuring bridge 2.5m long, loading plates dia. 160mm (6"), 300mm (12"), 456mm
(18"), 608mm (24") and 760mm (30").

The device must be used in compliance with the procedures described in this manual and
making reference to the relevant Standard. Never use the device for purposes different
from those herewith indicated.

Please read this manual thoroughly before you start using the equipment.

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1.1 Icons appearing in the manual

This icon indicates a NOTE; please read thoroughly the items marked by this picture.

This icon indicates a WARNING message; the items marked by this icon refer to the
safety aspects of the operator and/or of the service engineer.

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1.2 Manual revision history

Revision/Date Change description
Rev. 1 Manual release
20th November 2017
Rev. 2 Update of all chapters
30th August 2018

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1.3 Intended use and improper use

Platen bearing test apparatus must be exclusively used for the determination of the Soil
bearing capacity by the application of an increasing pressure on a foundation formed by a
circular plate loaded against a reaction frame and measuring the associated vertical
displacement (settlement).

The equipment is designed and built to be used by an operator, who must perform the test
in accordance with the instructions provided in this manual and the relative Standard.

The operator is responsible of starting-up the equipment, performing the test sequence,
shutting down the equipment and eventually stopping it in case any emergency conditions
are met.

The operator must be trained on the correct use of the device and the relative safety
aspects of its use.

The device should be used following the procedures described in this manual.

Never use the device for reasons other than those for which it was designed and
manufactured. Any other use of the device is to be considered improper, not foreseen and
hence dangerous.
CONTROLS will not be responsible for improper use of the device.

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1.4 Safety information

WARNING:
Please read this chapter thoroughly.

CONTROLS designs and builds its devices complying with the related safety
requirements; furthermore it supplies all information necessary for correct use and the
warnings related to use of the equipment.

CONTROLS will not to be held responsible for:

• use of the equipment different than the intended use;
• damages to the unit, to the operator, caused both by installation and maintenance
procedures different than those described in this manual supplied with the unit, and
by wrong operations;
• mechanical and/or electrical modifications performed during and after the
installation, different than those described in this manual.

The unit is not designed to be used in an explosive atmosphere.

Installation and any technical intervention must only be performed by qualified

technicians authorized by CONTROLS.

Only authorised personnel can remove the covers and/or have access to the components
under voltage.

During normal use, if the operator detects irregularities or damages, he/she should
immediately inform the authorized technical personnel.

Maintenance and service activities can only be performed by skilled authorized technical
personnel that have been properly trained on the residual risks of the equipment.

It is responsibility of the purchaser to make sure that the operators have been properly
instructed concerning the safety issues and the residual risks related to the equipment.

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Here follows a list of all WARNINGs present in the manual; please see relevant chapters
for full details on each related safety issue.

WARNING:
To avoid direct contact with the oil of the hydraulic circuit, always wear protective gloves
when assembling the hydraulic components.

WARNING:
We recommend the operator to perform the checks listed in the Maintenance
section at the beginning of each working session.
If you encounter anomalies, notify your authorized technicians

WARNING:
Be careful while positioning the upper spherical seat of the hydraulic column under the
reaction load. Utmost care and attention must be taken, depending on the type of reaction
load used. In lack of this, dangerous conditions for the personnel can be encountered. It is
responsibility of the user/operator to take all possible protective measures. CONTROLS
will not be held responsible for possible damages to the equipment and/or injures for the
personnel involved with the testing.

WARNING:
Due to the high pressure inside the hydraulic circuit (up to 700 bars) only tubes approved
by CONTROLS can be used. CONTROLS will not be responsible for damages to the
equipment or personnel injures in case of use of improper material and/or operations not
carried out by authorized technical personnel.

WARNING:
Do not use any other battery charger than the one provided. Also, in case the voltage
output slider on the battery charger is set differently than 12V damages to the
charger/equipment may result. CONTROLS will not to be held responsible for these
events and the warranty will expire.

WARNING:
Access to the CALIBRATION menu is allowed to CONTROLS authorized technical
personnel only. CONTROLS will not be responsible for any damage caused by improper
setting of these parameters and/or unauthorized access to these menus. Warranty will be
void if this menu is used by unauthorised personnel.

WARNING:
Refer to the instructions provided on the pump for its proper and safe use.

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WARNING:
Failing to perform the recommended maintenance actions or maintenance performed by
unauthorized people can void the warranty.
CONTROLS will not be responsible for maintenance and service actions performed by
unauthorized people.

WARNING:
To avoid direct contact with the oil of the hydraulic circuit, always wear protective gloves
while performing the checking.

WARNING:
Refer to qualified service organization authorized by CONTROLS to carry out the
maintenance actions dedicated to CONTROLS authorized technical personnel.
CONTROLS has not to be held responsible for damages to the equipment and/or injuries
to personnel in case the above is not strictly followed.

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1.5 Environmental risks and disposal

INFORMATION TO THE OWNER OF THE EQUIPMENT

The above symbol, when attached to the equipment or to the relevant packaging, indicates
that the product must be disposed of separately from other rubbish at the end of its useful
life.

Therefore, at the end of its useful life, the owner should dispose of the product in a
suitable collection point for electrical and electronic products provided by the local
authorities.

The correct disposal of this product and the subsequent treatment encourages the
manufacture of products using re-cycled materials and limits the environmental impact of
the product caused by improper disposal.

Improper disposal of the product is subject to penalties as foreseen by the local

regulations.

Please refer to the local laws and regulations for proper disposal of the product.

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2. DESCRIPTION
The following chapters describe the instrument and its main parts.

2.1 General description of the equipment

Next pictures describe the main parts of a general equipment:

Fig. 2-1

Ref Description
1 Measuring bridge (datum bar)
2 Manual pump (100 kN, 200 kN and 500 kN versions)
Triple scale manometer for Analogic version or Digital readout unit for Digital
3
version (see figure in next page)
4 Datum bar carrying case
5 Loading jack carrying case
6 DATALOG 8 for electronic version (see figure in next page)

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Fig. 2-2 (Digital readout unit for digital version)

Fig. 2-3 (DATALOG 8 for electronic version)

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11

4
9
5

10

3 6

Fig. 2-4

Ref Description
1 Upper spherical seat magnetic type
2 Extension rods
3 Dial gauge (Analogic or Digital) or Displacement Transducer (See figures in next page)
4 Anti-tilting jig
5 Hydraulic cylinder
6 Measuring tunnel
7 Lower spherical seat (Male+Female attachment)
8 Bearing plate
9 Vertical Arm (See figures in next page)
10 Horizontal Arm (See figures in next page)
11 Spirit level
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9 9

10 10
3 3

Fig. 2-5 (Analogic dial gauge) Fig. 2-6 (Digital dial gauge)

10

Fig. 2-7 (Displacement Transducer for electronic Fig. 2-8 (Position of the magnetic reference
version) disks)

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2.2 Main versions

2.2.1 100 and 200 kN versions

The 100 kN version is available for all 3 configurations. Instead, the 200 kN version is
available only for digital and electronic configurations.

100 and 200 kN versions with measuring tunnel 100 and 200 kN versions without measuring tunnel

Fig. 2-9 Fig. 2-10

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2.2.2 500 kN version

The 500 kN version is available only for digital and electronic configurations.

Fig. 2-11 (500 kN version)

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2.3 Hydraulic assembly

All models use a dual flow hand pump connected to the cylinder with flexible hydraulic
hose 3 meters long.

There are 3 types of manual pump: 100 kN version manual pump, 200 kN version manual
pump and 500 kN version manual pump.

The manual pump for the analogue configuration is equipped with a triple scale
manometer.
The manual pump for the digital configuration is equipped with a digital readout unit
(35-T1100/D).
The manual pump for the electronic configuration is equipped with a transducer
connected to the DATALOG 8.

The assembly comprises two spherical seats: the lower transfers the reaction load to the
plate; the upper, mounted at the top end of the loading column, is magnetic for
simplifying the test execution.

Extension rods are included to close the gap between upper spherical seat and reaction
frame.

The entire hydraulic assembly can be housed in a plastic wheeled carrying case available
as accessory.

See next
figures

Fig. 2-12

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Fig. 2-13

Triple scale manometer dia. 200 mm and 30 mm x 0.01 mm dial gauges. Detail of the
triple scale:
• 100 kN: force 0-100 kN (div. 0.5 kN); oil pressure 0-690 Bar (div. 2.5 Bar) and
specific load 0-1.41 MN/m2 (div. 0.01 MN/m2);
• 200 kN: force 0-200 kN (div. 1 kN); oil pressure 0-600 Bar (div. 2.5 Bar) and specific
load 0-2.83 MN/m2 (div. 0.02 MN/m2);
• 500 kN: force 0-500 kN (div. 2.5 kN); oil pressure 0-700 Bar (div. 2.5 Bar) and
specific load 0-7.07 MN/m2 (div. 0.05 MN/m2).

NOTE:
Specific load in MN/m2 displayed on the manometer in previous figure is referred to
bearing plate dia. 300 mm only.

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The readout unit is fitted with 128 x 80 pixels graphic display with 6-key membrane
keyboard. It mounts a built-in rechargeable battery, LiPo type 800mAh. The pressure
transducer is mounted inside the readout unit.
The unit is fitted with quick hydraulic connector, protected by the black cap when not in
use.

Fig. 2-14

Ref Description
1 PC connection port
2 Battery charger port
3 Quick hydraulic connector
4 Protection cap

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2
3

Fig. 2-15

Ref. Description
1 Display
2 Green LED – Battery status indicator
3 Keyboard with ON/OFF switch

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2.4 Identification plate

Here follows an example of the identification plate affixed to the equipment.

Fig. 2-16

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2.5 Technical specifications

Main characteristics
Product Bearing Plate Test Apparatus
Manufacturer CONTROLS Liscate (MI) Italy
Product code 35-T110X

LOAD
SETTLEMENT MEASUREMENT

REFERENCE
MEASUREMENT
PLATE (dia.)
STANDARD

CAPACITY

BEAM [m]
transducer
[kN]

Electronic

dial gauge

Electronic
Analogue

Analogue
Code 35-
Digital

Digital
gauge
160
CNR mm
N. 146, (6")
T1100 100 30 x 0.01 mm (x1) 2,5
method 300
ANALOGIC

"A" mm
(12")
CNR 160
N. 146, mm
method (6")
T1101 100 30 x 0.01 mm (x3) 2,5
"B" 300
BS mm
1377-9 (12")
160
CNR mm
25,4 x
N. 146, (6")
T1100/DGT 100 0,001 mm 2,5
method 300
(x1)
"A" mm
(12")
CNR 160
N. 146, mm
25,4 x
method (6")
T1101/DGT 100 0,001 mm 2,5
"B" 300
(x3)
BS mm
1377-9 (12")
CNR 160
DIGITAL

N. 146, mm
25,4 x
method (6")
T1102/DGT 200 0,001 mm 2,5
"B" 300
(x3)
BS mm
1377-9 (12")
160
ASTM mm
D1195 (6")
ASTM 300
D1196 mm
25,4 x
BS (12")
T1103/DGT 200 0,001 mm 5,5
1377-9 456mm
(x3)
CNR (18")
N. 92 608mm
CNR (24")
N. 146 760mm
(30")

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LOAD SETTLEMENT

REFERENCE
PLATE (dia.)
STANDARD

CAPACITY
MEASUREMENT MEASUREMENT

BEAM [m]
transducer
Electronic

dial gauge

Electronic
[kN]

Analogue

Analogue
Code 35-

Digital

Digital
gauge
160
CNR N. mm Potentiom
146, (6") type,
T1100/EL 100 2,5
method 300 50 mm travel
"A" mm (x1)
(12")
160
CNR N.
mm Potentiom
146,
(6") type,
T1101/EL method 100 2,5
300 50 mm travel
"B"
mm (x3)
BS 1377-9
(12")
ELECTRONIC *

160
CNR N.
mm Potentiom
146,
(6") type,
T1102/EL method 200 2,5
300 50 mm travel
"B"
mm (x3)
BS 1377-9
(12")
160
mm
ASTM (6")
D1195 300
ASTM mm
Potentiom
D1196 (12")
T1103/EL 200 type, 5,5
BS 1377-9 456mm
50 mm travel
CNR N. 92 (18")
CNR N. 608mm
146 (24")
760mm
(30")

* Load cell and displacement transducer of Electronic version are connected to DATALOG 8 code
P9008/F.

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2.6 How to compose a custom configuration kit

In case it is necessary to compose a testing kit not assembly among the standard ones, it is
possible to create a custom version selecting carefully between the various main parts:

Hydraulic assembly with read out unit - ANALOGUE VERSION

T1100/100A 100 kN
Complete hydraulic assembly with cylinder, pump,
T1100/200A 200 kN
35- extension rods, spherical seats and triple scale manometer
T1100/H5 +
500 kN
T1100/A5 Triple scale manometer

Hydraulic assembly with read out unit - DIGITAL VERSION

T1100/100D 100 kN
Complete hydraulic assembly with cylinder, pump,
35- T1100/200D 200 kN extension rods, spherical seats and digital readout unit
T1100/H5 +
500 kN battery operated
T1100/D

Hydraulic assembly with read out unit - ELECTRONIC VERSION

T1100/H1 100 kN
Complete hydraulic assembly with cylinder, pump,
35- T1100/H2 200 kN
extension rods, spherical seats
T1100/H5 500 kN
P9008/F DATALOG 8, 8 channels datalogger battery operated
P9008/ELT1 Single connection cable
82- P0700 Pressure transducer
P0349/ELT Connection cable for pressure transducer
Calibration procedure for electronic devices along with DATALOG
T1100/CAL
8

Device for displacement measurement

35- T1100/ARM Adjustable support for displacement device
D1257 Dial gauge 30 mm x 0,01 mm
82- D1262/B Digital gauge 25,4 mm x 0,001 mm
P0324 Displacement transducer 50 mm stroke

Loading plates
T1100/P6 160 mm (6”) dia. x 25 mm (1")
T1100/P12 300 mm (12") dia. x 25 mm (1")
35- T1100/P18 456 mm (18”) dia. X 25 mm (1”)
T1100/P24 608 mm (24") dia. x 25 mm (1")
T1100/P30 760 mm (30") dia. x 25 mm (1")

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Reference bar
T1100/B25 Datum bar 2.5m long
35-
T1100/BEX Extension kit to extend the datum bar from 2.5m to 5.5m

Accessories

T1100/AT Anti-tilting jig for hydraulic cylinder

Measuring tunnel (suitable for single displacement gauge only and

T1100/MT
hydraulic kit 100 and 200 kN)

35- T1100/BC Wooden carrying case for reference bar (2.5m and 5.5m long)

Carrying case, trolley type, suitable for plate bearing hydraulic

T1100/HC
assembly 100 kN and 200 kN
Wooden box for loading plates dia. 456 mm (18”); 608 mm (24")
T1100/BOX
and 760 mm (30")

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Example 1

Input information:
• 100 kN capacity
• Electronic version with single displacement transducer
• Bearing plates: dia. 160 and 300 mm
• reference beam 5.5 meter long
• carrying cases included

Hydraulic assembly with read out unit – ELECTRONIC VERSION Q.TY

Complete hydraulic assembly with cylinder, pump, 1
35- T1100/H1 100 kN
extension rods, spherical seats
P9008/F DATALOG 8, 8 channel datalogger battery operated 1
P9008/ELT1 Single connection cable 2
1
82- P0700 Pressure transducer
P0349/ELT Connection cable for pressure transducer 1
Calibration procedure for electronic devices along with DATALOG 2
T1100/CAL
8

Device for displacement measurement Q.TY

35- T1100/ARM Adjustable support for displacement device 1
82- P0324 Displacement transducer 50 mm stroke 1

Loading plates Q.TY

T1100/P6 160 mm (6”) dia. x 25 mm (1") 1
35-
T1100/P12 300 mm (12") dia. x 25 mm (1") 1

Reference bar Q.TY

35- T1100/B25 Datum bar 2.5m long 1

Accessories Q.TY
Measuring tunnel (suitable for single displacement gauge only and 1
T1100/MT
hydraulic kit 100 and 200 kN)
35- T1100/BC Wooden carrying case for reference bar (2.5m and 5.5m long) 1
Carrying case, trolley type, suitable for plate bearing hydraulic 1
T1100/HC
assembly 100 kN and 200 kN

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Example 2

Input information:
• 200 kN capacity
• digital version with 3 displacement devices
• all bearing plates (excluding the 760mm dia.)
• reference beam 5.5 meter long
• carrying cases included

Hydraulic assembly with read out unit - DIGITAL VERSION Q.TY

Complete hydraulic assembly with cylinder, pump, 1
T1100/200D 200 kN extension rods, spherical seats and digital readout unit
battery operated

Device for displacement measurement Q.TY

35- T1100/ARM Adjustable support for displacement device 3
82- D1262/B Digital gauge 25,4 mm x 0,001 mm 3

Loading plates Q.TY

T1100/P6 160 mm (6”) dia. x 25 mm (1") 1
T1100/P12 300 mm (12") dia. x 25 mm (1") 1
35-
T1100/P18 456 mm (18”) dia. X 25 mm (1”) 1
T1100/P24 608 mm (24") dia. x 25 mm (1") 1

Reference bar Q.TY

T1100/B25 Datum bar 2.5m long 1
35-
T1100/BEX Extension kit to extend the datum bar from 2.5m to 5.5m 1

Accessories Q.TY
T1100/BC Wooden carrying case for reference bar (2.5m and 5.5m long) 1
Carrying case, trolley type, suitable for plate bearing hydraulic 1
T1100/HC
35- assembly 100 kN and 200 kN
Wooden box for loading plates dia. 456 mm (18”); 608 mm (24") 1
T1100/BOX
and 760 mm (30")

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Example 3

Input information:
• 500 kN capacity
• Analogue version for load readings + digital version for displacement readings, qty. 4
• Bearing plates: dia. 160 / 300 / 450 mm
• reference beam 5.5 meter long
• carrying cases included

Hydraulic assembly with read out unit - ANALOGUE VERSION Q.TY

Complete hydraulic assembly with cilinder, pump,
T1100/H5 +
500 kN extension rods, spherical seats and digital readout unit 1
T1100/A5
battery operated

Device for displacement measurement Q.TY

35- T1100/ARM Adjustable support for displacement device 4
D1262/B Digital gauge 25,4 mm x 0,001 mm 4

Loading plates Q.TY

T1100/P6 160 mm (6”) dia. x 25 mm (1") 1
35- T1100/P12 300 mm (12") dia. x 25 mm (1") 1
T1100/P18 456 mm (18”) dia. X 25 mm (1”) 1

Reference bar Q.TY

T1100/B25 Datum bar 2.5m long 1
35-
T1100/BEX Extension kit to extend the datum bar from 2.5m to 5.5m 1

Accessories Q.TY
T1100/BC Wooden carrying case for reference bar (2.5m and 5.5m long) 1
35- Wooden box for loading plates dia. 456 mm (18”); 608 mm (24") 1
T1100/BOX
and 760 mm (30")

NOTE:
Carrying case, trolley type model 35-T1100/HC not available for 500 kN cap. hydraulic
assembly.

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3. USE OF THE EQUIPMENT

The instructions indicated in this chapter enable you to assemble the system and carry out
a test.

Reference to the relevant Standard shall be made for further details on the execution of
the test.

WARNING:
To avoid direct contact with the oil of the hydraulic circuit, always wear protective gloves
when assembling the hydraulic components.

WARNING:
We recommend the operator to perform the checks listed in the Maintenance
section at the beginning of each working session.
If you encounter anomalies, notify your authorized technicians

WARNING:
Be careful while positioning the upper spherical seat of the hydraulic column under the
reaction load. Utmost care and attention must be taken, depending on the type of reaction
load used. In lack of this, dangerous conditions for the personnel can be encountered. It is
responsibility of the user/operator to take all possible protective measures. CONTROLS
will not be held responsible for possible damages to the equipment and/or injures for the
personnel involved with the testing.

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3.1 Shipment
The Datum bar and the arms are normally shipped in a long carrying case, the Loading
jack in a little carrying case and the loading plates in a wooden box:
Model Gross weight Dimensions
Packaging + Datum bar Datum bar carrying case (wxdxh)
35-T1100/BC and arms carrying case 1660 x 330 x 190 mm (packaging
44 Kg Approx. dimensions: 1660 x 500 x 470 mm)

Packaging + Loading Loading jack carrying case (wxdxh)

35-T1100/HC jack carrying case 75 Kg 768 x 490 x 480 mm (packaging
Approx. dimensions: 830 x 830 x 650 mm)

Wooden box for Loading plates dia.

Packaging + Loading
35-T1100/BOX 456 mm (18”); 608 mm (24") and 760
plates
mm (30")

Fig. 3-1

Fig. 3-2

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3.2 Assembling the system

Next chapters describe the mounting order for the main versions of this system.

3.2.1 100 and 200 kN versions

The following procedures explain the assembling of the equipment. Refer to next
drawings for all parts:
1. Place the bearing plate [B] in the measuring point position on the terrain. Fit the
female attachment [A] in the center of the bearing plate [B]. It is possible to add other
bearing plates [B1, B2, B3...] under the first plate (accessories not included);

B1

B2

B3

Fig. 3-3

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2. Connect the 2 elements [C] of the datum bar by matching the two flaring in the
connecting pins. It is possible to compose a 2.5m bar or a 5.5m bar.

C D
D

Fig. 3-4

3. Mount the 2 threaded knobs [D]. Tighten just once they’re all mounted;

4. If a 5.5m datum bar is used, it is necessary to mount the vertical reaction bar to the
support of the vertical arm (anti-flexure function);

Vertical reaction bar

Fig. 3-5

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5. Connect the 2 supporting feet [F], at the ends of the datum bar on both sides. Use the
relative knobs [E] to tighten these feet;

Fig. 3-6

Fig. 3-7

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6. Fit the support of the vertical arm [G] in the center of the datum bar (or in any position
of the bar for more dial gauges. It is recommended to distribute them homogeneously),
by tightening the knob. Fit the vertical arm in this support. After, fit the horizontal arm
[P] in the green support and tighten the pin. This arm is used to maintain firmly in its
position the dial gauge. The support [R] at the end of the horizontal arm is used only
for the transducer of the Electronic Configuration. One or more magnetic reference
disks [S] can be mounted: in the center of measuring tunnel for one disk and in any
position of the plates for more disks (it is recommended to distribute them
homogeneously);

Support of
the vertical
arm

Fig. 3-8

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Fig. 3-9

Fig. 3-10

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Fig. 3-11

Fig. 3-12

Fig. 3-13

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Fig. 3-14

Fig. 3-15

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More arms can be mounted, in the same manner as described before. So, it is possible to
install more dial gauges. See next pictures:

Fig. 3-16

Fig. 3-17

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7. Once mounted the previous components, put the datum bar in working position;

8. Now, fit the hydraulic cylinder (female attachment) [M] in the center of male
attachment [U];

Fig. 3-18

9. If one dial gauge is used, fit the hydraulic cylinder [M] with male attachment [U] to
the measuring tunnel [H] and after fit the measuring tunnel [H] with male attachment
[I] in the center of female attachment [A] on the first bearing plate;

Fig. 3-19

10. If there are more dial gauges in use, fit directly the hydraulic cylinder [M] with male
attachment [U] (without measuring tunnel) in the center of female attachment [A];

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11. Fit the anti-tilting jig [L] in the 3 holes of the first bearing plate [B] and tighten the
relevant 3 knobs;

Fig. 3-20

12. Stack up the extension rods [N] (1, 2 or none) over the hydraulic cylinder [M],
depending on the test to be performed and on the type of reaction load;

Fig. 3-21

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13. Fit the upper spherical seat [O] on the last extension rod [N] or directly on the
hydraulic cylinder [M] (depending on the test to be performed and on the reaction
load). This upper spherical seat will be fitted magnetically under the reaction load,
during the test;

Fig. 3-22

14. Fit the horizontal arm [P] with dial gauge [Q] in the center of measuring tunnel [H]
(or in any position of the plates for more disks. It is recommended to distribute them
homogeneously), to connect the hydraulic column with the datum bar;

Fig. 3-23

15. The stem tip of the dial gauge [Q] must touch the magnetic reference disk [S] (zero
position). These magnetic disks [S] must be in the correct positions in the measuring
tunnel (or in any position of the plates for more disks. It is recommended to distribute
them homogeneously), just under the stem of the dial gauge;
16. Use the spirit level [T] on the datum bar to level it. Use the knobs on the 2 supporting
feet, to regulate the high of the datum bar;
17. Refer to the relative Standard to prepare the test area, carry out the test and for results
interpretation;
18. Next drawings show the system fully assembled.

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F
C

I
T

A
P
G

B
C

F
E

Fig. 3-24

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P H

Q
R
S
I

Fig. 3-25

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Fig. 3-26 (100 and 200 kN versions with measuring tunnel)

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Fig. 3-27 (100 and 200 kN versions without measuring tunnel)

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3.2.2 500 kN version

Refer to next drawing for mounting of all parts, in the same manner as described before.

Fig. 3-28 (500 kN version for digital and electronic configurations)

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3.2.3 Connection to DATALOG 8 (electronic configuration)

In general, make reference to the datalogger manual for details on its set up and use.
The sockets for electrical connection are on the front panel of the datalogger, these are for
the strain gauge load cell on the hydraulic column, displacement transducer on the contact
arm, USB and LAN ports and power cord receptacle fitted with line filter, fuses and
mains switch.
For the Plate bearing apparatus, load cell and displacement transducer are properly
labeled to indicate the relevant connection ports on the datalogger channels.

2
6

5
3
4
Fig. 3-29

Ref Description
1 Touchscreen display
2 Power socket with fuse and on/off switch
3 USB socket for connecting USB memory stick
4 LAN socket for connection to PC (optional)
5 Mini-DIN sockets for connecting transducers
6 Charge battery status display
7 Touch screen stylus

NOTE:
When the equipment is installed for the first time, it is recommended to leave the device
ON for at least 8 hours so as to fully charge the internal battery. In case it gets discharged,
the clock on the display will be zeroed.

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3.2.3.1 Connection of the pump to DATALOG 8

Connect the pump to DATALOG 8, using the relevant cable. It must be connected in both
sides: pump and DATALOG 8.
Tight the adaptor to the pump and then connect the cable. Now, insert the connector of
the DATALOG 8 side, into the correct Mini-DIN socket.

All the instructions are described in the following figures:

Fig. 3-30

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Fig. 3-31

Fig. 3-32

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Fig. 3-33

Fig. 3-34

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Fig. 3-35

Fig. 3-36

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Fig. 3-37

Fig. 3-38

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Fig. 3-39

Fig. 3-40

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3.2.4 Hydraulic connections

Connect the flexible hose from the pump to the cylinder into the hydraulic jack (quick-
connector type). All types of manual pump can be connected to the 3 main readout units.

WARNING:
Due to the high pressure inside the hydraulic circuit (up to 700 bars) only tubes approved
by CONTROLS can be used. CONTROLS will not be responsible for damages to the
equipment or personnel injures in case of use of improper material and/or operations not
carried out by authorized technical personnel.

Fig. 3-41 (100 kN version with manometer)

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Fig. 3-42 (200 kN version with digital readout unit)

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Fig. 3-43 (500 kN version)

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3.3 Use of the digital readout unit code 35-T1100/D

3.3.1 Charging the internal battery

The internal battery must be recharged using the battery charger provided with the
equipment.
Before connecting the battery charger to the readout unit, make sure its output voltage
slider is set to 12V.

Fig. 3-44

WARNING:
Do not use any other battery charger than the one provided. Also, in case the voltage
output slider on the battery charger is set differently than 12V damages to the
charger/equipment may result. CONTROLS will not to be held responsible for these
events and the warranty will expire.

Plug-in the connector of the charger in battery charger port located on the side panel of
the readout unit.

Plug the charger into an electrical outlet having the characteristics as described in chapter
2.5 (Technical specifications).

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The charger is constituted by a transformer with suitable jack connected on the cable
provided.

Normally the charge takes approx. 2 to 4 hours depending on the temperature of the
ambient and the status of the battery.
Charge the battery when the ambient temperature is between 10 ° C and 40 ° C.

The instrument is powered by a LiPo battery, 7.4V 800 mAh. With the battery fully
charged and in good efficiency, the instrument can be used for approximately 14 hours
before recharge.

Status of the battery is shown on the bottom of the display via a dedicated symbol.

Fig. 3-45

In addition, the green LED on the front panel and the internal buzzer of the instrument
indicate the status of the charge as follow:
• With the battery charger connected to the instrument and plugged to the electrical
outlet the LED will blink once every 4 seconds;
• With battery fully charged, the LED will be constantly light;
• With battery charged at 50% or lower, the LED will blink once a second;
• With battery charged between 15 to 20% the internal buzzer will beep 5 times every
2 minutes;
• With battery charged less than 15% the buzzer will beep 10 times a minute.

Also, the backlight of the display will always be OFF (with the texts on the display still
hardly visible) when the battery is near to be fully discharged.

NOTE:
The batteries have a small leakage current, therefore we recommend to recharge them
periodically (e.g. once a month), even if the instrument remains unused.
Never allow the batteries to run completely empty.

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3.3.2 Commands and controls

This chapter describes the commands and controls of the equipment.

Use the following buttons to operate the

readout unit:

To select the previous item in the

menu

To select the next item in the menu

To activate the selected item and

access to the submenus

To confirm any changes

To return to the previous menu and

to stop a test execution

To turn the instrument ON/OFF

Fig. 3-46

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3.3.3 Turning the unit ON/OFF and MAIN MENU

The instrument can either be operated with its internal battery or connected to its charger.
In this last case, the charging of the battery will take longer than with the instrument
turned OFF. For full details on the charging of the battery, refer to chapter 3.3.1.

WARNING:
Do not use any other battery charger than the one provided. Also, in case the voltage
output slider on the battery charger is set differently than 12V damages to the
charger/equipment may result. CONTROLS will not to be held responsible for these
events and the warranty will expire.

Turn ON the instrument by holding the button on the main panel for one
second. The display shows a screen with CONTROLS logo then the firmware version of
the digital readout unit:

Fig. 3-47
The MAIN MENU will be displayed at this point, with the relevant options described in
the next chapters.

Fig. 3-48

Press buttons and to select the desired option and to

confirm.

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To turn the unit OFF, hold the same button for 3 seconds, the following
message appears:

Fig. 3-49

then confirm with .

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3.3.4 TEST EXECUTION menu

Once the TEST EXECUTION menu is entered the following screen is shown on the
display.

Fig. 3-50

Press buttons and to select the desired option and to

confirm.

3.3.4.1 TEST PARAMETERS screen

Before performing a test, here it is possible to set the followings data:

Fig. 3-51
Set here the test load in KN, according to the type of test performed. It is
JACK
possible also to choose Custom option.
Measurement unit of the test. For example: MPa, N/mm2, MN/m2,
STR. UNIT
daN/cm2.
PLATE Plate diameter in mm, according to the type of test performed.

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For setting the TEST PARAMETERS, access the TEST EXECUTION menu then the
TEST PARAMETERS screen.

Fig. 3-52

1. Set the JACK that will be associated to the test. Increase or decrease the number

using the buttons and then press to confirm and move

to the next line.

2. Select the desire measurement unit in the STR. UNIT, by using the buttons

and (choose between: MPa, N/mm2, MN/m2, daN/cm2). Press

to confirm and move to the line below.

3. Set PLATE diameter by using buttons and . Then to

confirm and move to the line below.

Once set, press button to return to the TEST EXECUTION menu.

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3.3.4.2 START TEST screen

This is the main testing screen where all the test data are displayed:

1 3

6 5

Fig. 3-53

Ref Description
1 Duration of the test in seconds
2 Oil pressure in Bar
3 Actual load in kN
4 Specific load in MPa
5 Battery status

6
Press button to zero the readings

Press button to return to the TEST EXECUTION menu.

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3.3.5 OPTIONS menu

It allows you to select the following general settings:

Fig. 3-54

Press buttons and to select the desired option and to

confirm.

3.3.5.1 CHANGE LANGUAGE screen

Here it is possible to select the desired language among the ones available:

Fig. 3-55

Press buttons and to select the desired option and to

confirm. The language used on the display will change immediately and the system will
return to the OPTIONS menu.

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3.3.5.2 SETTINGS screen

The following items can be set.

Fig. 3-56

BACKLIGHT: set the time (in minutes) after which the backlight of the display turns off.

On BACKLIGHT option use the button to move to the next digit to change,

then press to confirm settings. Once done, press to return to the

OPTIONS menu.

NOTE:
The backlight of the display will constantly be OFF when the charge of the battery
reaches the minimum level. This regardless the setting of the BACKLIGHT option.

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3.3.5.3 MEASURE UNIT screen

Select this item to change the measurement unit of the test.

Fig. 3-57

On STR. UNIT option, select the desire measurement unit by using the buttons

and (choose between: MPa, N/mm2, MN/m2, daN/cm2). Once done, press

to return to the OPTIONS menu.

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3.3.6 CALIBRATION menu

This menu allows visualizing the readings of the load (e.g. to check the calibration of the
instrument) and setting into the readout unit the calibration table referred to the pressure
transducer in use. The calibration table is protected by a password and can only be
accessed unless specific authorization has been obtained by CONTROLS technical
personnel.

Fig. 3-58

WARNING:
Access to the CALIBRATION menu is allowed to CONTROLS authorized technical
personnel only. CONTROLS will not be responsible for any damage caused by improper
setting of these parameters and/or unauthorized access to these menus. Warranty will be
void if this menu is used by unauthorised personnel.

Use buttons and to select the VIEW PRESSURE option and press

the button to confirm: the following screen will appear.

Fig. 3-59

Figures displayed are: OIL PRESSURE in Bar, OIL PRESSURE in engineering unit and
a bargraph that shows the absolute value referred to the fullscale of the channel (in %).

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Use buttons and to select the CALIB. PRESSURE option and press

the button to confirm This option is password protected and reserved to

authorized CONTROLS technical personnel.

The following screen will appear.

Fig. 3-60

It is possible to Save Calibration table,

Fig. 3-61

or to Delete Calibration table.

Fig. 3-62

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3.4 Carry out a test

For the execution of the test, elaboration and presentation of the test results, the operator
shall make full reference to the relative Standard.

3.4.1 Use of the manual pump

The manual pump allows applying load to the jack. The pump is fitted with a valve that
allows opening and closing the hydraulic circuit.

Valve

Fig. 3-63

To initiate the test on the sample, turn the valve CLOCKWISE (to close it) and operate
the pump lever in order to increase the oil pressure to the jack.
At the end of the test, turn the valve COUNTER-CLOCKWISE (to open it) to discharge
the pressure and allow the piston to return to its home (lower) position.

WARNING:
Refer to the instructions provided on the pump for its proper and safe use.

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4. MAINTENANCE
This unit must be used correctly, and maintenance and inspections must be performed at
regular intervals. Such precautions will guarantee the safe and efficient functioning of the
equipment.

Periodic maintenance consists of inspections made directly by the test operator and/or by
the authorized service personnel.

Maintenance to the equipment is responsibility of the purchaser and must be performed as

stated by this chapter.

Failing to perform the recommended maintenance actions or maintenance performed by

unauthorized people can void the warranty.

WARNING:
Failing to perform the recommended maintenance actions or maintenance performed by
unauthorized people can void the warranty.
CONTROLS will not be responsible for maintenance and service actions performed by
unauthorized people.

WARNING:
Due to the high pressure inside the hydraulic circuit (up to 700 bars) only tubes approved
by CONTROLS can be used. CONTROLS will not be responsible for damages to the
equipment or personnel injures in case of use of improper material and/or operations not
carried out by authorized technical personnel.

WARNING:
To avoid direct contact with the oil of the hydraulic circuit, always wear protective gloves
while performing the checking.

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4.1 Preventive maintenance

The following maintenance actions shall be carried out at the time indicated in the table.

Action Who When

Check to ensure that there are no external damages to
the equipment, which could jeopardize the safety of
Before every working
use, in particular to the hydraulic components under Operator
session.
pressure. In case, report it to the maintenance
personnel.
Check that the transducers and the dial gauges Before every working
Operator
function correctly. session.
Upon completion of each test check that each single
component of the apparatus is cleaned and replaced in
After every working
the appropriate housing. Care should be taken to Operator
session.
ensure that the mobile parts of the jack are oiled and
greased.
Check that all label and rating plates are intact and
Operator Monthly
properly attached.
Check the calibration of the transducers/instrument CONTROLS Once a year or more
and if necessary produce a new calibration certificate authorized frequently depending on
(refer to the manual of the Datalogger). technical the quality system in
personnel place
The oil in the pump should be replaced at least once
Maintenance
every year. The equipment is supplied with oil type Once a year
personnel
OSO 32.

NOTE:
We recommend not to mix oils with different characteristics. In case of replacement of
the oil, first empty the pump completely from the existing oil, then fill the pump with one
of the following type of oil:
• AGIP ATF DEXRON
• IP DEXRON FLUID
• SHELL ATF DEXRON II
• VANGUARD ATF FLUID DEX II

WARNING:
Refer to qualified service organization authorized by CONTROLS to carry out the
maintenance actions dedicated to CONTROLS authorized technical personnel.
CONTROLS has not to be held responsible for damages to the equipment and/or injuries
to personnel in case the above is not strictly followed.

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Note:

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