; Welding Inspection: +Multi-Choice Questions 28. Please is unn filet weld has an actual throat thickness of 8mm and a leg leng! “What isthe excess convexity (excess weld metal) ? A B wo D 2mm 1.8mm 3.1mm 14mm The fasion boundary of a weld is defined as... ar ‘the boundary between the weld metal and B c D the boundary between individual weld runs the depth of root penetration the boundary between the HAZ and parent a Welding Inspector detects a ype of imperfection not allowed | A Bo c D request further NDE reject the weld prepare a concession request nly reject the weld ifhe considers it to bet ES ENO070 allows the use of a magnifying glass for visual inspect A Be Xioxs © xStwxi0 D not greater than x20 ‘Tae majority of welder qualification tests are carried out using ant {tis quicker, end cheaper. if back-zouging is ifthe welding process is not TIG, back purg all welder qualification ests are done on sen ‘requires more skill and increases the welds Which ofthe following is a non-planar imperfection ? 1 weld contreline crack aHAZ crack crater erack. linear porosity test is used to measure the toughness ofthe wel Paper 1 Rev.6) vial be A aplication Standard he must always... ful bout /scommends thatthe magnification is... scke I joint. This is because tree aired ism Urequired liars er pipe (qua fication range tal HAZ. and parent matcrial ?Welding Inspection: Multi-Choice Questions Paper 1 (Rev.6) Please ret unn :ked 8. “he European Standard for NDE of Fusion Welds by Visual Exar sion is A ENZSE BENS c EN2e7 De" EN970 9. When items are being fabricated for very high integrity applicatio welcing inspectors should make checks a belore, during and after welding, before welding only Cees D during welding and after welding only 10, \ncomplete root penetration can be caused by ... A an excessive roat fice Ban excessive root gap C the current seiting being too low De both A and C 11. \ncomplete root fusion in a single-vee butt weld can be result fror Tineat misalignment the root gap being too large root faces being too small D — allofthe ebove 12. When visually inspecting the face ofa finished weld it should be; sec for... A excess weld metal height 5 teeblend / profile CC interrun blend / profile DX allafthe above 13. A burn-through may cceur if... A thecurrent is t00 low B the root face is too lerge the root gap is too large D —_allofte above 14. Code of Practice can be defined as ‘A astandard for workmanship quality only BL rules and guidelines for manufacturing ap: ular aroduct C—_aspecification forthe finished product Dany National Standard 15, solid inclusion ina weld may be AY entrapped slag. 5B —_catrapped gas eek of inter-run fusion DB allofthe above ‘TW North, Middlesbrough 2n. 2 “4 16 D prevent moisture pick-up in the root bead ‘The chemical composition of weld metal deposited by a C-Mn ste A. the core wire composition BX the transfer of alloying additions from the | © the transfer of iron powder from the fux ex dilution from the base material Silicon is added lo steel, and also the covering of MMA electrode A de-oxidation B improved strength C improved toughness Detter resistance to solidification cracking When a fusible insert is used for TIG welding it can be beneficial 47) italiane pore, it gives controlled root penetration C\ ievgia te mcd ws back pinging D allot tie sbove According to AWS 2.4, a wold symbol forthe ‘other’ sid is show A above the dashed line B below the dashed fine CU above the solid line DB below the solid line ‘What type of covering do low hydrogen electrodes have ? A exhulesic Bm Cc , wid DH basic ‘A hydrogen contelled MMA electrode can always be recognised AN EN colle lewer or AWS code number stan, B thickness ofthe electrode covering C Trade Name D colour of the fx covering TW? North, Middlesbrough 2 IM. eleetrode is controlled mainly by cov ning ing or th: purpose of giving. the on vie covering‘Welding Inspection: | Multi-Choice Questions Please return this paper unn 23. A.qualified Welding Procedure Specification i¢ used to ‘A give instruction to the welder B_ give information to the welding inspector C __ give confidence that finished welds witl hav De alllofthe above 24. Amare strike (stray arc) on a steel component is usually regarded A itmay cause contamination by copper Bit may cause hard spots C _. itmay give cracking D—~ of hath B&C 25. ina transverse tensile tes; « brittle fracture would be indicated wi A thee large reduction in cross-sectional B~ the finctue surface is fat but has & rough = C fracture ocears inthe centre ofthe weld D ——acture oceuts in the HAZ 25, “he ‘compulsory’ part of the coding system used for electrodes clz A the covering type & postionsl capability B__the covering type & strength the minimum strength, the toughness tet te D the covering type & toughness 27. What does the number 14] refer to on this drawing symbol ? A thonumber ofthe WPS Be the welding process 3 C thenumber of the NDE procedure D——_theacceptance standard 28. “he electrode polarity that is usually used for TIG welding of soe AW DC negative BDC positive c | ae Dany polarity can be used 29. typical temperature range for baking low hydrogen electrodes A 150% 200°C B 200m 250°C © 300%» 350°C D 450% 500°C 30. if welding travel speed is doubled, bu the current and voltage ren A be reduced by 50% B be inereased by a factor of wo © be boutthe same D be reduced by approxinutely 25% TWI North, Middlesbrough 4 Paper 2 (Rev ie i ae specified properties ‘ur acceptable imperfection because. ‘ate position of facture e Jed 9 EN 499 must include sat ree covering type the same, the heat input will.Welding Inspection: Multi-Choice Training Qu iors Paper3 (w.7) 7. Which of the following AWS AS] electrodes has acellulosic con 5 A Bono BB OE7I6 Cc E718 D E6013 8. Whatie the advantage of « welding process that uses a flux have &« arec with a non-fluxed welding processes? ‘A. the flux can help to remove hydrogen BL~ the fhax can help to remove oxygen and ligh ide Ims © the flux always gives better penetration D the flux always gives a very smooth weld pe > 9. A carbon manganese stel is being welded by MMA and the electn run-sut-engths that are being used are :nuch shorter than the minimum specified by the WPS, This deviat may cause A hycropea cracking B , solidification racking C/ the HAZ toughness to be lower than specifie the HAZ hardness to be higher than specifi: 10. Which welding position generally gives the highest heat input ? wf op ere? B PE Ove &€ © > OB 1. ‘The spray transfer mode of GMAW @is characterised by «0. AX” giving deep penetration B being suitable for positional welding C giving excessive spatter D —_allofthe above 12. Waich type of SAW flux requires carefil control of storage, issue a sancling to avoid moisture pick-up ? A ont 3 eadomentd chs Dam ah shoots ou 13. A coarse-grained HAZ in a C-Mia steel weld joint that has been cau: by Pgh heat input welding, may give AY lootene ducity low toughness at low temperatures Chigh toughness at low temperatures D high hardness 14. Which gas is the most suitable shielding gas for GMAW of 304L ax 161 stainless steels ? A 100% Argon B 70% Argon-+ 30% He C Argon 20% Hydrogen D~ Argon+ 1% 0: ‘TWINorth, Middlesbrough 3‘Welding Inspection: Multi-Choice Training Qu 23, To edace the risk of failure in-service due to repented ey tres Awe low heat input welding B __uscasieel with alow CEY Censure there are no features that give stress D_allofthe above 24. Which type of SAW flux is most susceptible to breaking down int A ted B neutral C alloyed Di agglomerated 25. ES ENISO S817 (Level B) specifies the limit for Excess Weld Mt foumula: ft $ Imm * 0.10 but max Smm) where b = weld width. ‘hich Excess Wold Metal height is acceptable to this formula ? A bat0 BR b=20 co be3s D bas 26. According to the European standard, the Welding Procedure that is Provedare Qualification test piece is called a... a7 pwes BOWS C WPQR D —WPAR 27. Tre wansfer of material identity, by means of hard stamping, may A mistakes can easily coour B itcanbeasafety hazard C7 itmay damage or degrade the material, D—alloftheabove 28. Which of the following would be considered to be high Heat Input A 350J/mm B58 simm ©, 533mm D4 $0kcl/mm 29, ‘nittation ofa TIG are by using a High Frequency (HF) spark may 1 A, itcauses tungsten inclusions BX itcan damage electronic equipment Cit isanelectecal safety hazard D__itoften causes stopstart porosity 30, Considcring all upes of stainless steels, which ofthe following stat A © they are all non-magnetic B they all require 100% Ar for GMAW © they all have very high thermal conductivity Dv“ only certain graxies can be used for service at TW Nonth, Middlesbrough 4 tions Paper 3 ev.) (Gat: gue failure), iis essential to. cent ation se p ticles during use 7 Jheje at (h) on a but weld according to a ‘par-d to give guidance for making a Weld integrity items because. dling ? be 2 lowed for some applications because sts 5 true? y lo vtemperatuiesWidding Inspection: | Multi-Choice Questions Please return this paper unm 9. Acrack nmning slog the cetreine ofa SAW wd bed is os A fiwaadamp 3 epretaatempesire wast ow the are voltage was too high D+ Sealants heriacoieast ond @ IC. The use of low carbon austenitic stainless steels (¢g.. 3161) and minimise the risk of. A> HAZ cracking Bro manieeee C weld metal racking D distortion 1), The HAZ hardness of a C-Ma steel will tend to increase when ‘A_/- nstinput is ineroosed B the CEV is increased C—_joint thickness is decreased D —allofthe above 12, EN 288 is. specification for.. wot A welder approvalaualifcation ¢ B__- welding equipment calibration CC welding procedure approval/qualifcation D consumables for MMA electrodes 13. What determines the penetating power of Gamma rays ? time B-~ ype of isotope © source-to-film distance D source sirenarh 14 The reason why « WPS may specify « preheat of 100°C for a 7: A todrive out any moisture from the steel BLY to increase the resistance of HAZ to hyds CC to;prevent the formation of chromium ca D to remove any residual suesses 15, In friction welding, the metal atthe interface when the joining « A lige state B > interceteal state CH plastic sate Das site “6. Appenetramster is used to measure A thesize of iscomimuity ina wed join B. thedensityofs maingraphic fim ©, the degree of film contrast DY the quality ofthe radiographic technique North, Middlesbrough z) se Paper 4 (ev. 7) kee, ‘ely o have been caused because ‘ils d sinless steels (¢.g..347) will sth ok C-Mn steel butt joint will be... ner icking 1s described as being intheWelding Inspection: Multi-Choice Question Please ret er unt 24. Repair welding of in-service plant and equipment may be more fabrication beeaUse so. ‘A themsterial may be contamingted B_sccneto repair ave nay be dificult Coston! weling maybe needed ie of any of the above 28. For gamma radiography ofa sieel weld at 40mm thick, the rece S Tamente Yecerbium 169 0 tnsian 92 D Cobar 0 26. The sensitivity ofa radiograph is assessed A__-> by using a densitometer bby using an image quality indicator (1Q) from the EVA used D from stand-off used “UP, Atypical temperature used for normalising C-Min steels is A ore B Tovar Cc, 10 DY — s00re :28, Carbon equivalent values (CEV) are used to devermine the how /”nydragen cracking 3B lamelareaing © liieminn eecking D eld decay 26, When two different types of material are welded together, the j 4 composite joint ‘transition joint a dissimilar metal joint cither B or C one 430, Excessive distortion during the welding of but joints in plate ¢ ‘A using balanced welding 5) eee oeene aes: restraining the joint by means of ‘bridge D7 all ofthe above Paper 4 (Rev. 7) tked joul than making repairs during initial ‘end isotope is. voi the risk of. mabe referred to a8 ve nimised by. Js! crletrong:backs!10. u 2, 1B. 14 Is. Welding Inspection: Multi-Choice Ques as Paper $ (Rev. 8) Its scrsetimes specified that final NDT must not be carried until atleast tous after welding has finished. Whet is the ream for this delay ? |A. willow time for the welding records to be reviewed B._ tallow timo for thorough visual ingpeston C._ 5 sllow time for stress relaxation to occur Dee cesar aye crac tt nv detected ‘The penetrating power of an X-Ray set i controlled by AY opplied across the X-ray tube BL the activity of the source in curies C. the 10M value D. the number after the isotope type, eg. Iridium: 192 ‘Which: iype of electrode should not be baked ? A. lewshydrogen B. natal Deane Whiclsf the following is a charsotristic of fused SAW fluxes 7 A. they are soft and easily break down to form fine powder B. the flux granales absorb moisture CC. hey give good toughness at very low temperatures {be flux granules do not absorb moistare High residual stresses in a welded steel component may... A. reduce resistance to brittle fracture B, a‘Tect shape/dimensional tolerances ducing any pos-weld machining os hgh thei nerf tnt lt ‘il ofthe above ‘The mein reason for carving out Welding Procedure Qualification Tost AWS how thatthe mechanicel properties of the weldment satisfy thes) fied requirements BB. to lemonatrate tothe client thatthe fabricator hae good control of th =ilig opertions Cte onsae that the NDT requirements specified can be achieved D. tallow the welder to practice the WPS to be used for preduction wag ‘The min reason Why semi-automatic MAG welding, using dip transfer {itio’s, may not be allowed for high integrity applications is because A. it tands to produce 8 fot of spatter B. it docs not give weld metal with good toughness GAit trnds to give lack of sidewall fasion 1D. there are always wie feeding problems which mean there willbe a! sicp-sart regions To calcalate welding Heat Input itis necessary to know .. |A. thy current and voltage used Ble current, voltage and travel speed C. the current and weld length D. the current, voltage and wire fed sped2s, 26. 2. 28, 29, 30, Welding Inspection: | Multi-Choice Ques Which of the following statements i tre? ‘Bc -w isthe polaiy wed for TIG welding most materials B. Dc +ve is the polarity used for TIG welding most materials c. ‘+ve is usually used for TIG welding of aluminium . AC THO welding nelly petted fr wold of ofan ee “To ensure that inter-pass temperature isnot exceeded the temperature sho A, cocaine lee aay oma ihm distance of 75m fo te weld - on bo ses of the Ms coe to te weld ws racial atthe porn where te welder wil D. a oso the jim a praca athe pion where the weld i ‘Awelée-can reduce the risk of rater eracks in TIG welds by ‘A. rapid withdrawal ofthe filler wire at the end ofthe run B. rapid extinction ofthe ar atthe end of the ran CAiving a current ‘slope-out” device D. using a current slope-in® device Ifa see! weld is said to show ‘hot shortness’ it means that ‘A-/itis shor of ductility at igh temperatures and tends to give sliifica B. the ransverse tensile test showed low ductility C. iteeanot be used at high temperatures 1D. itcoatacts when heated t high temperanires {fa weicing inspector is instructed to inspect and sentence a finished weld standard to use, he should ‘A. scone that the secepiance standard isnot important and use his expe B,_ist llimperissimn tt re pect ence tte wes wil {fai out, from the relevant person, what the acceptance standard 10 us 1D. accest the weld if there are:no serious imperfections such as lack-of f ‘Which of the following AWS electrode classifications is equivalent to EN AL £x00 Exc'3 ©. Excié D. Exci8 as Paper 5 (Rev. 5) ecrecked t (his next run hie ast run she sas not boca told which acceptance ‘cet decide acceptability for supose ard ortcke