7580654-Lg Rc288 VCR DVD Recorder Service Manual

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SERVICE MANUAL
VCR+DVD RECORDER SERVICE MANUAL

MODEL : RC288
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MODEL : RC288
P/NO : AFN32896722
MAY,2007
CONTENTS
SECTION SECTION SECTION SECTION SECTION SECTION 1.........SUMMARY 2.........CABINET & MAIN CHASSIS 3.........ELECTRICAL 4.........MECHANISM OF VCR PART(D-37) 5.........RS-02A LOADER PART 6.........REPLACEMENT PARTS LIST
1-1
SECTION 1 SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR VCR+DVD RECORDER PRODUCTS ...................................................................................................1-3 SERVICING PRECAUTIONS ....................................................................................................................1-4
General Servicing Precautions Insulation Checking Prodedure Electrostatically Sensitive Devices
THE STEPS FOR CHANGE THE OPTION CODE ............................................................................1-5 UP-DATING PROGRAM .............................................................................................................................1-6 SPECIFICATIONS ........................................................................................................................................1-8
1-2
PRODUCT SAFETY SERVICING GUIDELINES FOR VCR+DVD RECORDER PRODUCTS

IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs. Special components are also used to prevent x-radiation, shock and fire hazard. These components are indicated by the letter x included in their component designators and are required to maintain safe performance. No deviations are allowed without prior approval by LG Corporation. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set is not delayed until the new service literature is printed.
CAUTION : Do not attempt to modify this product in any way. Never perform
customized installations without manufacturers approval. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines.
TIPS ON PROPER INSTALLATION 1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow. 2. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where steam leakage is a factor, etc. 3. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation. 4. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-approved mounting instructions. A product mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized installations. 5. Caution customers against mounting a product on a sloping shelf or in a tilted position, unless the receiver is properly secured. 6. A product on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small casters across thresholds or deep pile carpets. 7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to home and family.
GRAPHIC SYMBOLS
The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature. The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the service personnel to the presence of noninsulated dangerous voltage that may be of sufficient magnitude to constitute a risk of electric shock. The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the following fuse replacement caution notice: CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE.
SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock. After the original service problem has been corrected, make a check of the following:
FIRE AND SHOCK HAZARD

1. Be sure that all components are positioned to avoid a possibility of adjacent component shorts. This is especially important on items trans-ported to and from the repair shop. 2. Verify that all protective devices such as insulators, barriers, covers, shields, strain reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated. 3. Soldering must be inspected to discover possible cold solder joints, solder splashes, or sharp solder points. Be certain to remove all loose foreign particles. 4. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC cord), and replace if necessary. 5. No lead or component should touch a high current device or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided. 6. After reassembly of the set, always perform an AC leakage test on all exposed metallic parts of the cabinet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a known good earth ground water pipe, conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately.
1-3
SERVICING PRECAUTIONS
CAUTION: Before servicing the VCR+DVD RECORDER covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publications, always follow the safety precautions. Remember Safety First : General Servicing Precautions 1. Always unplug the VCR+DVD RECORDER AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or any other assembly. (2) Disconnecting or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an electrolytic capacitor. Caution : A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not spray chemicals on or near this VCR+DVD RECORDER or any of its assemblies. 3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4. Do not defeat any plug/socket B+ voltage interlocks with whitch instruments covered by this service manual might be equipped. 5. Do not apply AC power to this VCR+DVD RECORDER and / or any of its electrical assemblies unless all solidstate device heat sinks are correctly installed. 6. Always connect the test instrument ground lead to an appropriate ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedure Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter (500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note 1 : Accessible Conductive Parts include Metal panels, Input terminals, Earphone jacks,etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate an electrical charge sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil,or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
1-4
THE STEPS FOR CHANGE THE OPTION CODE

* Note : This procedure must be done when IC1300(On digital Board) or Digital Boardassy Push Switch POWER ON/OFF at remocon or timer keyborad
Select DVD MODE at the set use remocon or timer keyborad
DETECT NEW EEPROM (OPTION EDIT SCREEN) NAME HEX MODEL : RC288 OPT 1 00 OPT 2 00 OPT 3 00 OPT 4 00 OPT 5 00 OPT 6 00 OPT 7 00 OPT 8 00 Press Enter key to Save and Exit
Push REC+ PLAY at timer keyboard
Use remocon and push ENTER
Use Direction Key at remocon (LEFT/RIGHT) for select the position of option
Use Direction Key at remocon (UP/DOWN) for change the option
After finish edit code of option push ENTER at remocon
For finishing and intialized the option code push REC + EJECT at remocon
1-5
UP-DATING PROGRAM
BURNING DISC
For up-dating the DVD program using the disc, it must burning the disc which include the DVD software. For recorder combi set which using the disc downloader program are DVD Program and Loader Program. In 2nd generation for recorder combi can download the DVD program and Loader program one by one, or all together. Number 1
Number 2
* There is two way to format disc DVD Program 1. DVD and LOADER program format in one disc 2. Only DVD program format in one disc
If you format like number 1 youll see capture like (figure 1) And you have three choice: 1. Main. Its mean if you chose this itll up-dating only DVD prgram. 2. Loader.Its mean if you chose this itll up-dating only Loader program. 3. ALL. Its mean if you chose this itll up-dating DVD and Loader program.
[FIGURE 1]
If you format like number 2 youll not see capture like figure 1 that give you choices, you have no choice only update DVD program
1-6
DVD UPGRADE INSTRUCTION FORMAT NO 1

1. Press POWER KEY to turn on. 2. After booting, insert the upgrade disc, and you will see massage like [FIGURE 1] 3. Press PLAY key (front or remote) 3 times and you will see as [FIGURE 2] with remote Chose one of them then Press enter 4. For update both of them [MAIN & LOADER] we chose ALL and first you will see [FIGURE 3] DVD update Check the Current Version and New CD Write Version and press PLAY key. 5. The DVD update will be on progress.And when finish update MAIN Version its automatically continue to Update Loader Version and You will see [FIGURE 4] Check the Current Version and New CD Write Version and Press PLAY key once more 6. The LOADER update will be on progress. And tray will open. 7. Remove the disc and wait until finish 8. The tray will be close and open automatically after completing UNDER UPDATE 100% 9. Turn off the unit 10.Turn on again the unit is operation with new software
[FIGURE 1]
[FIGURE 2]
[FIGURE 3]
[FIGURE 4]
FORMAT NO 2
1. 2. 3. 4. Press POWER KEY to turn on. After booting, insert the upgrade disc, and you will see massage like [FIGURE 1] Press PLAY key (front or remote) 3 times The DVD update will be on progress. Check the Current Version and New CD Write Version and Press PALY key once more 5. The tray will be open automatically after completing UNDER UPDATE 100% 6. Remove the disc and Turn off the unit 7. Turn on again the unit is operation with new software
[FIGURE 1]
[FIGURE 2]
1-7
SPECIFICATIONS
GENERAL Power requirements Power consumption Dimensions (approx.) Net weight (approx.) Operating temperature Operating humidity Television system Recording format SYSTEM Laser Video head system Signal system RECORDING Recording format Recordable discs Recordable time Semiconductor laser, wavelength 650nm Double azimuth 4 heads, helical scanning PAL DVD VideoRecording, DVD-VIDEO DVD-ReWritable, DVD-Recordable, DVD+ReWritable, DVD+Recordable, DVD+Recordable (Double Layer), DVD-Random Access Memory DVD (4.7GB) : Approx. 1 hour (XP mode), 2 hours (SP mode), 4 hours (LP mode), 6 hours (EP mode), 11 hours (MLP mode) DVD+R DL (8.5GB) : Approx. 2 hours (XP mode), 3 hours 40 minutes (SP mode), 7 hours 10 minutes (LP mode), 9 hours (EP mode), 11 hours (MLP mode) 27MHz MPEG 2 48kHz Dolby Digital DVD (PCM 48 kHz) : 8 Hz to 22 kHz, CD : 8 Hz to 20 kHz DVD (PCM 96 kHz) : 8 Hz to 44 kHz More than 100dB (AUDIO OUT connector) Less than 0.008% (AUDIO OUT connector) More than 95dB (AUDIO OUT connector) Aerial input, 75 ohms 1.0Vp-p 75ohms, sync negative, RCA jack x 1 / SCART x 2 -6.0dBm more than 47kohms, RCA jack (L, R) x 1 / SCART x 2 4 pin (IEEE 1394 standard) 4 pin (USB 1.1 standard) 1.0Vp-p 75ohms, sync negative, SCART x 2 (Y) 1.0V (p-p), 75, negative sync, Mini DIN 4-pin x 1 (C) 0.3V (p-p) 75 (Y) 1.0V (p-p), 75, negative sync, RCA jack x 1 (Pb)/(Pr) 0.7V (p-p), 75, RCA jack x 2 19 pin (HDMI standard, Type A) 0.5V (p-p), 75, RCA jack x 1 3V (p-p), 75, Optical connector x 1 2.0Vrms (1KHz, 0dB), 600, RCA jack (L, R) x 1 / SCART AC 200-240V, 50/60Hz 24W 430 X 78.5 X 260mm (w x h x d) 4.6 kg 5C to 35C 5% to 90% PAL SECAM colour system PAL
Video recording format Sampling frequency Compression format Audio recording format Sampling frequency Compression format PLAYBACK Frequency response Signal-to-noise ratio Harmonic distortion Dynamic range INPUTS ANTENNA IN VIDEO IN AUDIO IN DV IN USB IN OUTPUTS VIDEO OUT S-VIDEO OUT COMPONENT VIDEO OUT HDMI video/audio Audio output (digital Audio output (optical Audio output (analog output audio) audio) audio)
1-8
SECTION 2 CABINET & MAIN CHASSIS

CONTENTS
EXPLODED VIEWS .....................................................................................................................................2-2

1. 2. 3. 4. CABINET AND MAIN FRAME SECTION ..................................................................................................2-2 DECK MECHANISM SECTION (RS-02A(DR-10A))..................................................................................2-3 DECK MECHANISM SECTION (D37(N))..................................................................................................2-4 PACKING ACCESSORY SECTION...........................................................................................................2-7
2-1
462/463
473 275
OPTIONAL PART
A43
OPTIONAL PART
B
A50
250
A41
RC 27 /28 S
462/463 470 CABLE5 463 463 CABLE7 284
A
285
KARAOKE OPTIONAL PART
RC 29 S
286 283
A50
C
457 457
279
KARAOKE OPTIONAL ONLY

280
C
A47
SMPS
463
A60
A
1. CABINET AND MAIN FRAME SECTION
EXPLODED VIEWS
2-2
255 320 260 465 472
A00
DVD
469
A52
469
HDMI OPTION
A46
CABLE8 272
A44
261
323
B
VCR
465
452
261
330 300
469
274 261
2. DECK MECHANISM SECTION (RS-02A(DR-10A))

1431 1001 1003 1002 A60
A001 1030
A002
1437 1025
1038
1026
1041 1017 1433 1013 1016 1020 1015 1012 1014 1011 1432 1432
1432 1036
DR-10 : IN, SH ONLY

A005 1019 1043 1045
DR-10 : PT ONLY
1019 1018 A 005 1043 1045
1044 1042
Main C.B.A
1018
1046
1047 1439
OPTIONAL PART
2-3
3. DECK MECHANISM SECTION (D37(N))

3-1. Front loading mechanism section
A22
054A
A21
107
A23
100
106
102
105
112
113
114
A24
103
110
2-4
116
115
032
109
054
A01 026 006 007 015 004 014 027 013 003 409 022 016 009 029
008
3-2. Moving mechanism section (1)
OPTIONAL PART
A03
011
2-5
012 017 032 024 406
031
079
405
028
021
031
051
A11
052
068 069 067 066 070 064 065
A12
517 061 056
3-3. Moving mechanism section (2)
023
518 058 052A 077
2-6
410
055
080
078
032
060 076
4. PACKING ACCESSORY SECTION
OPTIONAL PARTS
810 CABLE ASS'Y RF
806
CABLE(COAXIAL)
811 812
PLUG ASS'Y 1WAY PLUG ASS'Y 2WAY
808 BATTERY
900 REMOCON
821 SCART CABLE

801 INSTRUCTION ASSEMBLY
804 BAG 803 PACKING 803 PACKING
802 BOX CARTON
2-7
SECTION 3 ELECTRICAL
CONTENTS
OVERALL WIRING DIAGRAM ...................3-2 CIRCUIT VOLTAGE CHART...................3-58 PRINTED CIRCUIT DIAGRAMS ..............3-62
1. VCR P.C.BOARD......................................3-62 2. SMPS P.C.BOARD ...................................3-66 3. KARAOKE P.C.BOARD (KARAOKE MODEL ONLY) ......................3-66 4. KEY P.C.BOARD .......................................3-68
VCR PART
ELECTRICAL ADJUSTMENT PROCEDURES..................3-3
1. SERVO ADJUSTMENT ..............................3-3
VCR ELECTRICAL TROUBLESHOOTING GUIDE ....................3-4

1. POWER (SMPS) CIRCUIT.........................3-4 2. SYSTEM/KEY CIRCUIT .............................3-8 3. SERVO CIRCUIT........................................3-9 4. Y/C CIRCUIT ............................................3-11 5. HI-FI CIRCUIT ..........................................3-15 6. TUNER/IF CIRCUIT..................................3-18
VDR PART
VDR ELECTRICAL TROUBLESHOOTING GUIDE ..................3-70
1. NO COMPONENT VIDEO SIGNAL WHEN PLAYING DISC.............................3-70 2. NO COMPOSITE/S-VIDEO SIGNAL WHEN PLAYING DISC.............................3-71 3. NO TV, EXTERNAL INPUT VIDEO SIGNAL.....................................................3-72 4. WHEN PLAYING DISC, NO AUDIO OUTPUT (IN VCR BOARD) .....................3-73 5. NO OPTICAL/DIGITAL OUTPUT .............3-74 6. NO BOOTING (DISPLAY HELLOW ON THE WINDOW) ..................................3-75
WAVEFORMS .................................................3-20
1. AUDIO BLOCK (WHEN 1KHz SIGNWAVE IS OUTPUT)......3-20 2. SERIAL INTERFACE BLOCK (BETWEEN MAIN & I/O)...........................3-22 3. TUNER BLOCK ........................................3-23 4. HDMI BLOCK ...........................................3-24
BLOCK DIAGRAMS .....................................3-26

1. POWER (SMPS) BLOCK DIAGRAM .......3-26 2. TUNER BLOCK DIAGRAM ......................3-28 3. VPS BLOCK DIAGRAM ...........................3-29 4. Y/C BLOCK DIAGRAM.............................3-30 5. HI-FI BLOCK DIAGRAM...........................3-32 6. SYSTEM BLOCK DIAGRAM....................3-34 7. SCART & SWITCH BLOCK DIAGRAM....3-36
WAVEFORMS .................................................3-76
1. SYSTEM BLOCK......................................3-76 2. VIDEO BLOCK (COLOR BAR INPUT).....3-78
BLOCK DIAGRAMS .....................................3-80

1. VDR SET TOTAL BLOCK DIAGRAM.......3-80 2. VDR MAIN H/W BLOCK DIAGRAM.........3-82 3. POWER BLOCK DIAGRAM .....................3-84 4. AUDIO IN/OUT BLOCK DIAGRAM ..........3-86 5. VIDEO IN/OUT BLOCK DIAGRAM ..........3-88 6. DV1394, USB BLOCK DIAGRAM ............3-90
CIRCUIT DIAGRAMS ..................................3-38

1. POWER (SMPS) CIRCUIT DIAGRAM .....3-38 2. TUNER CIRCUIT DIAGRAM ....................3-40 3. A/V CIRCUIT DIAGRAM...........................3-42 4. HI-FI CIRCUIT DIAGRAM ........................3-44 5. SYSTEM CIRCUIT DIAGRAM..................3-46 6. SCART CIRCUIT DIAGRAM (SCART MODEL ONLY)...........................3-48 7. HDMI CIRCUIT DIAGRAM (HDMI MODEL ONLY) .............................3-50 8. KARAOKE CIRCUIT DIAGRAM (KARAOKE MODEL ONLY) .....................3-52 9. VIDEO/AUDIO CODEC, MSP CIRCUIT DIAGRAM ........................3-54 10. KEY CIRCUIT DIAGRAM (7, 8 & 9 TOOL) ........................................3-56
CIRCUIT DIAGRAMS ..................................3-92

1. MPEG (DMN8604) CIRCUIT DIAGRAM .................................3-92 2. DDR, FLASH & RESET CIRCUIT DIAGRAM..................................3-94 3. POWER, LOADER, B TO B CIRCUIT DIAGRAM ....................3-96
CIRCUIT VOLTAGE CHART...................3-98 PRINTED CIRCUIT DIAGRAMS ............3-100

1. VDR P.C.BOARD....................................3-100 3-1
OVERALL WIRING DIAGRAM
3-2
VCR PART
ELECTRICAL ADJUSTMENT PROCEDURES
1. SERVO ADJUSTMENT
1) PG Adjustment Test Equipment a) OSCILLOSCOPE Adjustment And Specification MODE PLAY MEASUREMENT POINT V.Out H/SW(TP) ADJUSTMENT POINT R/C TRK JIG KEY SPECIFICATION 6.5 0.5H
b) NTSC MODEL : NTSC SP TEST TAPE
Adjustment Procedure
a) Insert the SP Test Tape and play. b) Connect the CH1 of the oscilloscope to the H/SW and CH2 to the VCR VIDEO TP for the VCR. c) Trigger the mixed Combo Video Signal of CH2 to the CH1 H/SW, and then check the distance (time difference), which is from the selected A(B) Head point of the H/SW signal to the starting point of the vertical synchronized signal, to 6.5H 0.5H (416s, 1H=64s).
PG Adjustment Method
a-1) Playback the SP standard tape b-2) Wait for 3seconds with F/P REC key and PLAY key presseed at the same time. < Digitron[ - - ] > c-3) Repeat the above step(No.b-2), then it finishes the PG adjusting automatically. < Digitron[ PG ] > d-4) Stop the playback, then it goes out of PG adjusting mode after mony the PG data.
CONNECTION
WAVEFORM
3-3
VCR ELECTRICAL TROUBLESHOOTING GUIDE

1. POWER (SMPS) CIRCUIT
No .5.3VA YES Is the F101 normal? YES Is the BD101 normal? YES Is the R101 normal? YES Is Vcc (13V - 27V) supplied to IC101 Pin2? NO Is the D102 normal? NO YES Check or Replace the D102 NO Replace the R101 NO Replace the BD101 NO Replace the F101 (Use the same Fuse)
IS the D123 normal? YES Is there about 2.5V at the IC103 Pin1? YES Is the IC102 normal? YES Is the D122 normal? YES Is the D126 normal? YES Is the D127 normal? YES Is the D128 normal? YES Is the D124 normal? YES Power Line of Main PCB is short
NO
Replace the D123
NO
Replace the IC103
NO
Replace the IC102
NO
Replace the D122
NO
Replace the D126
NO
Replace the D127
NO
Replace the D128
NO
Replace the D124
3-4

VCR MAIN
No 5.0V
Is the Vcc(5.3V) supplied to Q801 collector? YES Is the Q801 Base H? YES Check or Replace the Q801
NO
Check or Replace the D123
NO
Check the 33V Line or ZD815
No REG 12V
Is the Vcc(13V) supplied to Q802 collector? YES Is the Q802 Base H? YES Check or Replace the Q802
NO
NO
Check the 33V Line or ZD816
No 33V
Is the Vcc(34V) supplied to Q803 Emittor? YES Is the Q804 Base L? YES Check or Replace the Q804
NO
NO
Check the PWR CTL H signal from -com
3-5
No Cap Vcc or 13.5VA YES Is the D122 normal? YES Power Line of Main PCB is short NO Replace the D122
No 3.3V YES Is the Vcc(3.8V) supplied to IC153 pin1? YES Is the IC153 pin4 H? YES Check or Replace the IC153 NO Check the PWR CTL H signal from -com NO Check or Replace the D127
No 12VL YES Is the Vcc(13.5V) supplied to IC155 pin 1? YES Is the IC155 pin4 H? YES Check or Replace the IC155 NO Check the DVD CTL H signal from -com NO Check or Replace the D124
3-6
No 2.5V YES Is the Vcc(13.5V) supplied to D156 anode? YES Is the IC154 pin4 H? YES Check or Replace the IC154 NO Check the DVD CTL H signal from -com NO Check or Replace the D156
No 5VL YES Is the Vcc(5.5V) supplied to IC156 pin1? YES Is the IC156 pin4 H? YES Check or Replace the IC156 NO Check the DVD CTL H signal from -com NO Check or Replace the D128
3-7

2. SYSTEM/KEY CIRCUIT
2-1. AUTO STOP
Auto Stop YES Does the H/SW waveform appear at IC501 Pin23? YES Do the T-UP Reel Pulses appear at IC501 Pin3? YES Replace IC501. NO Do T/UP Reel Pulses appear at the Q501 Base terminal? YES Replace the T/UP Reel Sensor (RS501). NO Does 5.0V appear at the RS501? YES NO NO Check the Drum Motor signal.
Check the Power Circuit.
Note : Auto stop can occur because Grease or Oil has dried up
2-2. The unstable loading of a Cassette tape

The unstable loading of a Cassette tape YES Is 12V applied to PMC01 Pin8? YES Does the H signal appear at IC501 Pin32 during inserting of the CST? YES Does the L signal appear at IC501 Pin19 during inserting the CST? YES Check the Deck Mechanism. NO
Check the power.
NO
Is 5.0V applied to the R535 ? YES Check the CST SW and the peripheral circuitry.
NO
Refer to SMPS 5.3VA troubleshooting.
NO
Check IC501 Pins86, 87, 88, 89.
3-8

3. SERVO CIRCUIT
3-1. Unstable Video in PB MODE
Does the Noise level of the screen change periodically? YES Do the CTL pulses appear at IC501 Pin76? YES Does the CFG waveform appear at IC501 Pin67? YES On tracking do the CTL pulses move? YES Does the Video Envelope waveform appear at IC501 Pin82? YES Replace IC501. Refer to (2) No 12VA of Power section Do the Drum PWM Pulses appear at the IC501 Pin34? NO YES Arent the foil patterns and the Components between IC501 Pin34 and PMC01 Pin12 shorted? NO Do the DFG Pulses appear at IC501 Pin65? YES Do the Drum PWM Pulses appear at IC501 Pin34? YES NO Replace IC501. NO Arent the foil patterns and the Components between IC501 Pin65 and PMC01 Pin11 shorted? NO Refer to When the Y signal doesnt appear on the screen in PB Mode. NO Replace IC501. NO Is adjusting the height of the CTL Head accurate? NO Readjust the height of the CTL Head.
3-2. When the Drum Motor doesnt run.

When the Drum Motor doesnt run, YES Does 12V appear at PMC01 Pin8? YES Does 2.8V appear at PMC01 Pin12? YES Check the connector (PMC01) and the Drum Motor Assy.
NO
Do the DFG Pulses appear at PMC01 Pin11?
NO
YES Replace the Cap M.
Are the connecting patterns and the Components between IC501 Pin34 and PMC01 Pin12 shorted?
3-9

3-3. When the Capstan Motor doesnt run,
When the Capstan Motor doesnt run,
Does 12.5VA appear at PMC01? YES Does 2.8V appear at PMC01? YES Check the PMC01 and the Capstan Motor Assy. YES Arent the foil patterns and Components between IC501 Pin33 and PMC01 Pin9 short? YES Does the CFG signal come into IC501 Pin67? YES Does the Capstan PWM signal appear at IC501 Pin33? YES Arent the foil patterns and Components between IC501 Pin33 and PMC01 Pin9 shorted?
NO
Refer to SMPS(CAPSTAN/13.5VA) Trouble Shooting.
NO
Does the PWM signal appear at IC501 Pin108? NO Does the CFG signal appear at PMC01 Pin1? NO NO Check the Capstan Motor Assy.
NO
Arent the foil patterns and component between IC501 Pin67 and PMC01 Pin1 shorted?
Replace IC501.
3-4. Keys do not working

Keys do not working YES Is 5V applied to IC501 Pin36? YES Does CLOCK LED change when a function button is pressed? NO Replace the defective switches. NO Refer to SMPS 5.3VA Trouble Shooting.
3-10

4. Y/C CIRCUIT
4-1. No Video in EE Mode,
No Video in EE Mode YES Does the Video signal appear at IC301 Pin15? YES Is REG 5.0V applied to IC301 Pins4, 22, 47, 50, 52, 60, 84, 92? YES Does the Video signal appear at IC301 Pin29? YES Does the Video signal appear at IC401 Pin29? YES Does the Video signal appear at the PVM01 Pin6? YES Does the Video signal appear at the IC901 Pin39? YES Check the Cable or SCART JACK NO IC901 Pins30(5V), 14(REG12V) Pins31, 32 (I2C BUS) NO Check the DVD Board Video path. NO NO Is I2C BUS signal applied to IC301 Pins73, 74? YES Check the Video Buffer Q310. NO Check the System Circuit. (Refer to SYSTEM I2C BUS CHECK Trouble Shooting) NO Check the 5.0V, 5.3VA Line. (Power Circuit) NO
Check the IC901 Pin41.
Check C327. (AGC) YES
Replace IC301.
3-11

4-2. When the Y(Luminance) signal doesnt appear on the screen in PB Mode,
When the Y(Luminance) signal doesnt appear on the screen in PB Mode, YES Is 5.0V 5.3VA applied to IC301 Pins22, 47, 50, 52, 60, 84? YES Is I2C BUS signal applied to the IC301 Pins73, 74? YES Does the normal RF signal appear at IC301 Pin76? NO Is the V.H.S/W signal applied to IC301 Pin80? YES YES Is the V.H.S/W H about 3.4V at the IC301 Pin80? YES Does the Y(Luminance) RF signal appear at IC301 pin79? Clean the Drum. NO Check the IC301. NO Check the System Circuit. (IC501 Pin23) NO Refer to SYSTEM I2C BUS CHECK Trouble Shooting. NO Check the line of the 5.0V 5.3V Line. (Power Circuit)
NO
Check the V.H.S/W level. (Check R342)
3-12

4-3. When the C(Color) signal doesnt appear on the screen in PB Mode,
When the C(Color) signal doesnt appear on the screen in PB Mode, YES Is 5.0V 5.3VA applied to the IC301 Pins24, 42, 55, 72, 81. YES Does the waveform RF signal appear at IC301 pin76? YES Does the Color signal appear at IC301 Pin25? NO Does the X301 (4.43MHz) osxillate? YES Does the Color signal appear at IC301 Pin48? NO NO NO Check the line of the 5.0V 5.3VA Line. (Power Circuit)
Replace the IC301.
Replace the X301.
NO
Check the Color Pass.
YES
YES
Replace the IC301.
Replace the IC301.
3-13

4-4. When the Video signal doesnt appear on the screen in REC Mode,
When the Video signal doesnt appear on the screen in REC Mode, YES Is the EE signal normal? YES Is 5.0V 5.3VA applied to the IC301 Pins22, 41, 47, 50, 52, 60, 84? YES Does PB Mode operate nomally? YES Does the RF signal appear at the IC301 Pin76? NO Is the REC H signal (about 4V) applied to the Q307? YES Check REC Luminace pass & Color pass. YES Does the REC RF signal appear at the IC301 Pins88, 89, 94, 95? YES Check the Drum & Drum Connector NO Replace the IC301. NO Check the System of REC H.(the IC501 Pin27) NO NO
Check EE Mode.
NO
Check the line of the 5.0V 5.3VA line. (Power Circuit)
Check PB Mode.
NO
Check the circuit of the IC301 Pin85, 86.
YES
3-14

5. Hi-Fi CIRCUIT
5-1. No Sound(EE Mode)
No Sound.
YES Check the TU Audio of IC801 Pins2, 3. NO Check the IC401 Pins106, 107.
Check the DVD Audio of IC801 Pins4, 5.
NO
Check the IC402 Pins14, 15.
Check the AV1 Audio of IC801 Pins6, 7.
NO
Check the Scart1 Jack. (JK905 Scart1 Audio in Pin2, 6).
Check the AV2 Audio of IC801 Pins8, 9.
NO
Check the Scart2 Jack. (JK905 Scart2 Audio in Pin2, 6).
Check the AV3 Audio of IC801 Pins10, 11. YES
NO
Check the front Jack.
Check the Vcc of IC801 Pins34, 40, IC901 Pins14, 30. YES Check the IIC Clock and DATA at IC801 Pins42, 43. YES Check the Audio of IC801 Pins16, 17. YES Check the IC401 Pins120, 121. YES Check the Digital Audio path between IC401 and DVD Board.
NO
Check the Power 5.0V, 12V.
NO
Check the IC501 Pins17, 18.
NO
Replace IC801.
NO
Check the Pcb Pattern between IC801 Pin16, 17 and IC401 Pins120, 121.
3-15

5-2. Hi-Fi Playback
PB mode YES No Sound. YES Check the Vcc of IC801 (Pins34, 40) YES Check the Hi-Fi Selection switch. (IC801 Pin41) and the Tape quality. YES Is the RF Envelope at IC801 Pin44 over 2Vp-p? YES Check IC801 Pin42(Data), Pin43 (Clock) YES Do Audio Signals appear at IC801 Pin16(L-CH), 17(R-CH)? YES Do Audio Signals appear at IC901 Pins37, 38. NO Check the 2C 402 Pins14, 15. YES YES Check the IC901 Pins11, 12. NO Check the DVD Board Audio path NO Check the parts of -COM (IC501 Pins17, 18) NO NO Check Power 5.0V, 12V.
NO
Check IC501 Pin26 (A.H/SW)
NO
Check the Connection at P3D01 Pins7, 9.
Do Audio Signals appear at JK901, JK905?
NO
Check the Jack (JK901,JK905)
3-16

5-3. Hi-Fi REC.
Hi-Fi REC. YES It cant be recorded Hi-Fi Audio signal. YES Check Vcc of IC801. (Pins34. 40) YES Check IC801 Pin42(Data), Pin43(CLOCK). YES Do Audio signals appear at IC801 Pins16, 17? YES Do FM Audio signals appear at IC801 Pin36? YES Check the Contact Point of Drum Connector if good then Replace the Drum. NO NO Check Audio input signal of IC801 Pins2, 3(TU.A.), 4, 5(DVD.A.), 6, 7(AV1.A), 10, 11(AV3.A). NO Check ports of -COM. (IC501 pins 17, 18) NO Check Power 5V, 12V.
Replace IC801.
3-17

6. TUNER/IF CIRCUIT
6-1. No Picture on the TV screen
No Picture on the TV screen YES Does the Video signal appear at TU701 Pin16. NO Is 33V applied to TU701 Pin14? YES Is +5V applied to TU701 Pin4? YES YES Does the Clock signal appear at TU701 Pin9? YES Does the data signal appear at TU701 Pin10? YES Check the Connection at P3D01 Pins7, 9. Does the video signal appear at IC901 Pin7. YES Does the Video signal at the IC901 Pin42. YES Does the Video signal at the IC301 Pin15. YES Does the Video signal at the IC802 Pin 29. YES Does the video signal at the IC401 Pin29. YES Does the Video signal at the IC901 Pin15. YES Does the Video signal at the IC901 Pin39. YES Check the Pattern between IC901 Pin39 with JK905 Pin19 NO Replace the IC901. NO Replace the IC802. NO Replace the IC301. NO Check the Pattern between IC901 Pin42 and IC301 Pin15. NO Replace the IC901. NO Check the Pattern between TU701 Pin19 and IC901 Pin7. NO Check the llC Clock Signal of -COM Pin18. NO Check 5V line. NO Check 33V line.
Check the llC Data Signal of -COM Pin17.
NO
Check the DVD Board Video Path.(Check the PMV01, PMV02)
3-18

6-2. No Sound
No Sound YES Check the Vcc(D1.8V) of IC401 Pins3, 18, 48, 69... YES Check the Vcc(D3.3V) of 2C401 Pins5, 59, 67... YES Check the Tuner SiF signal at IC404 Pin33. YES Check the oscillator of IC404 Pins53, 54. YES Check the I2C at IC401 Pins 44, 45 YES Check the Audio of IC401 Pins106, 107. YES Check the Audio of IC801 Pins16, 17. YES Check the Audio of IC401 Pins120, 121. YES Check the No Sound(EE_mode) NO Check the DVD Board Audio Path. NO Check the IIC Clock and Data at IC801 Pins42, 43. NO Replace IC401 NO I2C(SCL, SDA) at PVM01 Pins4, 6. NO Replace X401 NO Check the Tuner SIF of TU701 Pin15. NO Check D3.3V Line. NO Check D1.8V Line.
3-19
WAVEFORMS
1. AUDIO BLOCK (WHEN 1KHz SIGNWAVE IS OUTPUT)
1 2 3 4
1 2
AOUT_FSYNC
AOUT_SCLK
3 4
AOUT_D0
3-20
AOUT_MCLK
SPDIF_OUT
6 7 7 6
A-OUT_R & A-OUT_L
3-21
IC1101
2. SERIAL INTERFACE BLOCK (BETWEEN MAIN & I/O)

4
2 3 1
SIO_SPI_CLK
SIO_SPI_MOSI
SIO_SPI_MISO
3-22
SIO_SPI_CS0 / CS1
3. TUNER BLOCK
1
SIF
3-23
IC401
4. HDMI BLOCK
1
576i/576p mode : 54MHz VOUT_CLK
720p/1080i mode : 54MHz VOUT_CLK
3-24
IC1601
MEMO
3-25
BLOCK DIAGRAMS
1. POWER (SMPS) BLOCK DIAGRAM
3-26
3-27
2. TUNER BLOCK DIAGRAM
3. VPS BLOCK DIAGRAM
VPS BLOCK
3-28
3-29
4. Y/C BLOCK DIAGRAM
3-30
3-31
5. HI-FI BLOCK DIAGRAM
3-32
3-33
6. SYSTEM BLOCK DIAGRAM
3-34
3-35
7. SCART & SWITCH BLOCK DIAGRAM
3-36
3-37
IMPORTANT SAFETY
NOTE : SCHEMATIC FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED. 1. Shaded( ) parts are critical for safety. Replace only with specified part number. 2. Voltages are DC-measured with a digital voltmeter during Play mode.
CIRCUIT DIAGRAMS
1. POWER (SMPS) CIRCUIT DIAGRAM
No Power BD101, R101 is Defective
WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL COMPONENTS ARE SHADED ON THE
5.3VA No Power D123 is Defective
13VA No Power D122 is Defective
33V No Power D126 is Defective S/W Error IC101, IC104 is Defective No Power D102 is Defective
3.3V No Power IC153 is Defective
3.8VA No Power D127 is Defective
2.5V No Power IC154, D156 are Defective No Power F101 is Defective 13VA No Power D124 is Defective 5.5VA No Power D128 is Defective
12V No Power IC155 is Defective
Switching Error IC102, IC103 are Defective
5V No Power IC156 is Defective PCB : EAX31383101
3-38
3-39
2. TUNER CIRCUIT DIAGRAM
3-40
3-41
3. A/V CIRCUIT DIAGRAM

WAVEFORMS
IC301 Oscilloscope Waveform
1
14 13
IC301 Pins 8, 9 PB mode 500mvp-p
11
10
IC301 Pins 15, 17, 19, 21 Video in 1Vp-p
12
IC301 Pin 31 PB/REC mode 4.0Vp-p
IC301 Pin 98 REC mode 1.1Vp-p
5
IC301 Pin 94 REC mode 2.0Vp-p IC301 Pin 29 PB mode 2.02Vp-p
6 3
IC301 Pin 57 PB mode 400mVp-p
10
IC301 Pin 73 PB/REC mode 5Vp-p
IC301 Pin 74 PB/REC mode 5Vp-p
11
12
13
14
IC301 Pin 77 REC mode 340mVp-p
IC301 Pin 80 PB mode 3.6Vp-p
3-42
3-43
4. HI-FI CIRCUIT DIAGRAM
3-44
3-45
5. SYSTEM CIRCUIT DIAGRAM
WAVEFORMS
IC501 Waveform Photographs
5 7
1 2
V.HSW (IC501 Pin 23) 1V/10mS REC/PB MODE
DV.SYNC (IC501 PIN 24) 1V/100uS QUE/REV MODE
CTL(+) (IC501 Pin 74) 1V/10mS
CTL(-) (IC501 Pin 75) 1V/10mS
DFG/DFG (IC501 PIN 65) 1V/10mS REC/PB MODE
CFG (IC501 Pin 67) 1V/10mS
V.IN (IC501 Pin 49) 500mV/20uS
3-46
3-47
6. SCART CIRCUIT DIAGRAM (SCART MODEL ONLY)
3-48
3-49
7. HDMI CIRCUIT DIAGRAM (HDMI MODEL ONLY)
3-50
3-51
8. KARAOKE CIRCUIT DIAGRAM (KARAOKE MODEL ONLY)
3-52
3-53
9. VIDEO/AUDIO CODEC, MSP CIRCUIT DIAGRAM
3-54
3-55
10. KEY CIRCUIT DIAGRAM (7, 8 & 9 TOOL)
3-56
3-57
CIRCUIT VOLTAGE CHART

MODE EE PLAY PIN NO. IC301 (HA118725)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 20m 20m 20m 1.95V 1.94V 2.6V 2.8V 2.5V 2.04V 1.8V 2V 1.6V 0V 1.26V 3.04V 0V 2.38V 1.88V 3.02V 0V 2.38V 4.88V 2.64V 0V 2.08V 3.08V 0V 150m 3.88V 2.08V 4.74V 2.08V 2.42V 1.58V 3.3V 2.5V 3.1V 2.6V 1.4V 2.3V 1.08V 1.82V 2.04V 0V 2.88V 2V 4.82V 120mV 3.48V 4.78V 2.08V 100m 100m 100m 4.88V 1.88V 3.12V 2.74V 1.7V 1.3V 1.88V 1.8V 0.72V 0V 1.3V 3.36V 4.78V 2.32V 2.84V 2.94V 0V 2.34V 4.82V 2.24V 0V 2.14V 2.66V 0V 140m 3.18V 2.74V 4.72m 2.12V 2.26V 1.54V 3.36V 2.32V 3.18V 2.28V 1.42V 2.16V 1.58V 1.84V 2.28V 0V 3.04V 2.98V 4.78V 2.4V 1.94V 4.74V 1.98V
TR
PLAY
4.7V 2.8V 0V 1.48V 0V 2.18V 2.14V 4.62V 4.62V 0V 2.08V 2.32V 1.64V 2.28V 1.68V 0V 1.14V 2.38V 0.82V 2.18V 2.42V 4.98V 4.98V 2.54V 2.18V 2.64V 4.72 0V 2.68V 20m 0V 2.72V 4.74V 2.42V 2.08V 2.08V 0V 2.08V 2.08V 2.08V 4.89V 260m 2.4V 1.86V 1.86V 0V 2.46V 20m 2.42V 0V 4.82V
MODE PIN NO.

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2
EE
4.8V 2.6V 0V 1.3V 0V 2.08V 1.78V 4.6V 4.62V 3.82V 2.2V 2.32V 1.62V 1.62V 2.3V 0V 1.12V 2.3V 0.82V 2.2V 100m 4.96V 4.96V 2.56V 2.34V 2.68V 0V 0V 2.16V 4.06V 0V 120m 2.76V 2.114V 2.04V 2.04V 0V 2.14V 2.14V 2.14V 4.88V 300m 2.48V 2.48V 2.06V 0V 2.30V 0V 2.48V 0V 4.52V
MODE PIN NO.

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
EE
4.84V 4.64V 4.56V 80m 0V 4.98V 4.98V 4.8V 4.82V 4.72V 4.92V 5.02V 0V 4.98V 5.04V 4.98V 2.46V 3.36V 0V 0V 4.96V 120m 4.94V 4.92V 20m 5.02V 4.98V 4.84V 5V 0V 4.98V 0V 5.02V 3.16V 5.7V 0V 520m 4.84V 4.83V 4.86V 0V 5.02V 0V 3.94V 2.88V 0V 0.98V 1.84V 0.98V 3.28V 2.38V 2.52V
PLAY
4.84V 4.58V 4.56V 60m 0V 4.98V 5.3V 4.8V 4.82V 4.82V 4.92V 5.02V 0V 4.98V 5.04V 9.98V 2.46V 3.36V 0V 0V 4.96V 140m 4.94V 4.92V 20m 5.02 4.98V 4.84V 5V 0V 4.94V 5V 0V 4.94V Da/Clk(5.5) 5.7V 0V 520m Da/Clk(5.62) 4.86V 0V 5V 0V 3.94V 2.88V 0V 2.94V 1.94V 4.78V 3.28V 2.38V 2.54V
MODE PIN NO.

55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 1 2 3 4 5
EE
1.88V 0V 0V 120m 4.92V 4.92V 0V 4.82V 3.98V 0V 2.36V 0V 4.68V 0V 2.48V 2.48V 0V 2.48V 4.92V 0V 2.52V 2.42V 80m 0V 4.02V 4.96V 2.8V 1V 120m 0V 0V 4.98V 4.98V 5V 0V 4.88V 0V 0V 5.04V 4.88V 4.98V 0V 0V 4.98V 20m 0V 3.28V 3.28V 3.32V 3.28V 3.28V
PLAY
1.88V 0V 0V 120m 4.92V 4.92V 0V 4.82V 3.98V 0V 2.63V 0V 9.68V 0V 2.48V 2.48V 0V 4.98V 4.92V 0V 2.42V 2.48V 80m 0V 4.96V 4.96V 280m 2.62V 3.24V 1.96V 0V 4.9V 4.98V 5V 0V 4.88V 0V 0V 5.04V 0V 4.98V 0V 0V 4.98V 4.98V 0V 3.24V 3.28V 3.26V 3.92V 3.92V
MODE PIN NO.

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
EE
3.28V 3.28V 3.28V 3.28V 3.28V 3.28V 0V 3.78V 0V 0V 5.82V 5.82V 0V 6.28V 6.28V 4.46V 3.28V 3.62V 3.74V 3.74V 0.1V 0V 3.7V 3.66V 0.7V 3.72V 3.74V 3.62V 13.4V 3.62V 13.4V 580m. 0V 0V 4.7V 0V 5V 5V 20m
PLAY
3.26 3.74V 3.24V 3.24V 3.24V 3.26V 0V 4.52V 0V 640m 6.64V 6.68V 620m 6.66V 6.72V 4.42V 4.02V 3.68V 4.12V 3.76V 640m 0V 3.68V 3.64V 680m 3.72V 4.08V 3.68V 13.32V 520m 520V 520V 0V 20m 4.76V 1.68V 5.04V 4.96 3.38
LOCA. NO.
SPEC
E .000V .010V 4.490V .000V 2.150V 2.100V 5.170V 0.19 5.03 0.01 0.01 5.05 0.00 2.14 2.12 .000V .000V 5.120 11.61 34.00 0.01 .000V .000V 5.250V 5.250V 2.450V .000V .000V .000V .230V .000V .000V .000V .000V .000V .000V 2.880V 1.460V
POWER ON C .030V .030V 5.160V .020V .000V .000V 5.120V 0.19 0.18 0.01 0.00 5.00 5.05 0.01 0.00 .010V .010V 5.230 13.60 33.90 0.01 .040V .040V 5.230V 5.230V .000V .010V .010V .010V 5.040V .010V .010V .010V .010V 4.480V 4.940V .000V .000V
B 4.880V 4.870V 5.170V .680V 1.490V 1.500V 4.450V 0.01 5.03 0.70 0.71 0.05 0.05 1.49 1.50 .010V .010V 5.900 12.26 33.30 0.66 4.240V 4.250V 4.520V 4.520V 1.780V .700V .700V .070V .020V .690V .690V .070V .070V .000V .000V 2.220V .780V
E .010V .010V 4.460V 0.010V 3.040 3.030 5.140V 0.18 5.03 0.01 0.00 5.05 0.00 3.05 3.05 .000V .000V 5.110 11.62 34.10 0.01 .000V .000V 5.240V 5.240V 2.450V .000V .000V .000V 1.000V .000V .000V .000V .000V .000V .000V 2.880V 1.450V
PB C 5.030V 5.030V 5.130V 0.020V 0.010V 0.010V 5.050V 0.18 0.08 0.01 0.00 5.01 5.05 0.01 0.00 .010V .010V 5.230 13.58 33.90 0.01 4.750V 4.750V -.370V -.340V 1.780V -.050V -.020V .010V 5.050V .000V .000V .010V .010V 4.480V 4.940V .000V .000V
B 4.830V 4.830V 5.140V 0.680V 2.380 2.380 4.400V 0.01 5.03 0.71 0.72 0.04 0.04 2.38 2.38 .010V .010V 5.880 12.28 33.40 0.66 .010V .000V 4.740V 4.730V 1.620V -.660V -.470V .070V .020V -.270V -.360V .070V .070V .000V .000V 2.220V .780V
REMARKS
PART : SYSTEM
Q501 Q502 Q503 Q504 Q509 Q510 Q508 Q301 Q302 Q305 Q306 Q307 Q303 Q310 Q201 Q403 Q404 Q801 Q802 Q803 Q804 Q904 Q906 Q901 Q907 Q908 Q902 Q903 Q909 Q910 Q911 Q912 Q913 Q914 Q7S1 Q7S2 Q7V1 Q7W1 KRC103M KRC103M KTA1273 KTC3875S A1504 A1504 KTA1273 2SC5344 STB1277 KTC3875S KTC3875S KRA103S DTC124EK KTA1504 KTA1504 KRC103S KRC103S STD1862LY STD1862LY KTA1268 KTC3198 KRC103S KRC103S KTA1504 KTA1504 KTA1504 KTC3875S KTC3875S KTC3875S KTC3875S KTC3875S KTC3875S KTC3875S KTC3875S KTC3875S KRC103S KTA1504 KTA1504
PART : AVCP
PART : AV DECODER
PART : HI-FI/F.JACK/AMP
PART : JACK
PART : TUNER & VPS
IC801 (TDA9505H)
IC501 (MM01D10F)
3-58
3-59
CAPACITOR
LOCA. NO. SPEC POWER ON PB VOLTAGE(+) VOLTAGE(-) VOLTAGE(+) VOLTAGE(-) REMARKS LOCA. NO. C454 C468 C470 C474 C492 C493 C806 C807 C808 C809 C812 C814 C815 C816 C817 C818 C820 C822 C825 C834 C835 C848 C850 C853 C855 C858 C859 C863 C864 C865 C866 C867 C868 C875 C876 C878 C901 C902 C904 C905 C907 C908 C919 C928 C929 C930 C938 C940 C946 C959 SPEC 47u/6.3V 47u/6.3V 10u/16V 47u/6.3V 47u/6.3V 10u/16V 10uF/16V 0.47uF/50V 10uF/16V 10uF/16V 10uF/16V 47uF/16V 10uF/16V 10uF/16V 10uF/16V 47uF/16V 10uF/16V 47uF/16V 47uF/16V 10uF/16V 10uF/16V 47uF/16V 22uF/16V 22uF/16V 22uF/16V 22uF/16V 22uF/16V 220uF/6.3V 10uF/50V 4.7uF/50V 4.7uF/50V 22uF/16V 22uF/16V 220uF/6.3V 470uF/6.3V 10uF/16V 47u/16V 47u/16V 10u/16V 10u/16V 10u/16V 10u/16V 1u/50V 10u/16V 10u/16V 10u/16V 10u/16V 10u/16V 22u/16V 470u/6.3V POWER ON PB VOLTAGE(+) VOLTAGE(-) VOLTAGE(+) VOLTAGE(-) REMARKS 3.25 3.25 1.62 3.24 5.06 2.53 .030V .090V 6.070V 6.070V 3.860V 3.880V .770V 3.870V .770V 3.880V 3.870V 11.680V 5.000V 6.900V 6.900V 11.780V 5.250V 5.250V 5.250V 5.250V 5.250V 5.110V 11.790V 5.850V 12.400V 2.560V 2.560V 5.220V 1.310V 1.800V 5.030V 11.770V 1.390V 1.060V 6.890V 6.890V 2.280V 1.450V 6.890V 6.890V 1.360V 1.450V 2.410V 2.460V 0.00 0.00 0.00 0.00 0.00 0.00 .000V .000V .010V .010V .000V .000V .000V .000V .000V .000V .000V .000V .000V 6.070V 6.080V .000V .000V 2.560V 2.560V .000V .000V .000V .000V .000V .000V 2.270V 2.400V .000V .000V .000V 3.25 3.24 1.62 3.24 5.06 2.52 .030V .680V 6.070V 6.070V 3.820V 3.870V .770V 3.870V .760V 3.880V 3.900V 11.630V 4.970V 6.800V 6.800V 11.720V 5.220V 5.220V 5.220V 5.230V 5.220V 5.100V 11.730V 5.850V 12.360V 2.550V 2.550V 5.220V 1.310V 1.800V 4.950V 11.720V 1.300V 1.040V 6.810V 6.810V 2.280V 1.520V 6.810V 6.810V 1.520V 1.520V 2.380V 2.420V 0.00 0.00 0.00 0.00 0.00 0.00 .000V .010V .010V .000V .000V .000V .000V .000V .000V .000V .000V .000V .000V 6.060V 6.070V .000V .000V 2.550V 2.550V .000V .000V .000V .000V .000V .000V 2.610V 2.370V .000V .000V .000V .010V .000V .000V .000V 1.010V 1.010V 2.090V .520V .010V .010V .520V .520V .000V .010V LOCA. NO. C961 C962 C963 C964 C965 C966 C967 C968 C969 C970 C984 C703 C710 C7A1 C7S1 C7S2 C7V1 C7V3 C7V6 C7V7 C7W1 C654 C672 C681 C682 C691 C693 SPEC 470u/6.3V 470u/6.3V 470u/6.3V 470u/6.3V 10u/16V 10u/16V 470u/6.3V 10u/16V 10u/16V 470u/6.3V 10u/16V 470u/10V 4.7u/50V 47u/16V 220u/6.3V 10u/16V 47u/6.3V 1u/50V 4.7u/50V 1u/50V 10u/16V 220uF/6.3V 220uF/6.3V 47uF/6.3V 47uF/6.3V 47uF/6.3V 47uF/6.3V POWER ON PB VOLTAGE(+) VOLTAGE(-) VOLTAGE(+) VOLTAGE(-) REMARKS 2.470V 1.640V 1.900V 2.440V 6.300V 6.330V 3.520V 6.330V 6.330V 1.900V 1.760V 4.900V 32.800V 5.130V 4.880V 4.880V 5.010V 3.280V 2.640V 5.010V 2.400V 3.25 3.25 5.01 1.79 3.31 5.22 1.830V .010V .980V 1.650V 1.300V 1.280V 1.910V .000V .000V .050V .010V .000V .100V .000V .010V .000V .000V 1.460V .000V .000V .780V 2.430V 1.970V 1.730V 2.430V 6.230V 6.250V 2.060V .624V 6.240V 2.060V 1.770V 4.890V 32.400V 5.090V 4.870V 4.870V 5.010V 3.270V 2.630V 4.990V 2.390V 3.25 3.25 5.01 1.79 3.31 5.22 .010V .010V .880V 1.620V .220V .790V .440V .370V .380V .010V .000V .000V .010V .000V 1.330V .000V .000V 1.450V .000V .000V .780V 0.01V 0.01V 0.01V 0.01V 0.01V 0.01V
PART : SYSTEM
C502 C507 C515 C521 C524 C533 C542 C544 C546 C547 C554 C555 C556 C301 C303 C305 C308 C309 C310 C314 C317 C319 C327 C328 C329 C331 C337 C339 C340 C343 C350 C353 C355 C358 C359 C361 C364 C366 C203 C204 C207 C210 C213 C215 C401 C402 C406 C435 C443 47uF/50V 47uF/25V 4.7uF/50V 47uF/6.3V 470uF/6.3V 1000uF/6.3V 47uF/6.3V 1uF/16V 33uF/16V 10uF/16V 22uF/16V 22uF/16V 100uF/16V 47u/6.3V 0.33u/50V 4.7u/50V 4.7u/50V 22u/16V 22u/16V 47u/16V 10u/16V 10u/16V 2.2u/50V 47u/6.3V 1.0u/50V 1.0u/50V 0.1u/50V 3.3u/50V 10u/16V 47u/6.3V 47u/6.3V 3.3u/50V 2.2u/50V 1.0u/50V 4.7u/50V 1.0u/50V 0.33u/50V 47u/6.3V 1.0u/50V 1.0u/50V 0.47u/50V 0.47u/50V 2.2u/50V 47u/16V 47u/6.3V 47u/6.3V 47u/6.3V 47u/6.3V 47u/6.3V 13.990V 13.990V 4.280V 5.180V 5.170V 5.060V 5.160V 2.120V 2.140V 5.050V 2.590V 2.620V 2.620V 5.04 0.38 2.51 2.32 2.53 2.59 0.35 2.05 2.84 2.03 5.04 2.81 2.81 2.51 1.52 3.53 4.99 5.00 2.99 2.97 1.03 2.74 2.81 4.71 4.94 3.55 0.41 1.84 1.89 1.99 4.82 3.22 1.80 3.24 1.80 1.78 -.010V -.010V .000V .000V .000V .010V .000V 2.050V 1.200V .000V .000V 2.620V .010V 13.600V 13.600V .110V 5.140V 5.120V 4.750V 5.120V 2.990V 3.040V 5.030V 2.560V 2.560V 2.560V 5.03 0.37 2.49 2.57 2.53 2.59 0.30 2.04 2.84 1.91 5.03 2.81 2.81 2.33 1.46 3.17 4.98 5.00 3.10 3.10 0.95 2.74 2.81 4.77 4.93 3.55 3.74 1.82 2.48 1.96 4.78 3.22 1.80 3.24 1.80 1.78 .010V .000V .000V .000V .000V .010V .000V 2.560V 1.950V .000V .000V 2.550V .000V 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.38 1.90 0.00 2.13 0.00 0.00 0.00 0.00 0.00 0.00 0.52 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
PART : HI-FI/F.JACK/AMP
<-1u/50V
PART : TUNER & VPS
PART : AVCP
0.00 0.00 0.00 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.40 2.24 0.00 2.13 0.00 0.00 0.00 0.00 0.00 0.00 0.43 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
PART : HDMI
0.01V 0.01V 0.01V 0.01V 0.01V 0.01V
CE
REC LOCA. NO. <- 220u C103 C109 C123 C133 C122 C124 C126 C127 C128 C132 C134 C137 C152 C154 C155 C156 100u/450 33u/35 2200u/16 1000u/10 1000u/25 1000u/25 47u/50 2200u/16 2200u/16 470u/25 470u/25 1000u/10 100u/16 100u/16 100u/16 100u/16 320.00 17.70 5.30 5.27 14.10 13.10 32.70 3.83 5.38 14.10 13.10 3.81 3.29 2.52 11.90 5.02 SPEC P/OFF VOLTAGE(+) VOLTAGE(-) VOLTAGE(+) VOLTAGE(-) REMARKS
PART : POWER
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 324.00 15.60 5.31 5.31 16.50 14.10 36.60 5.38 6.78 16.50 14.10 5.39 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
PART : JACK
.010V .000V .000V .000V 1.340V .780V 2.360V .430V .010V .010V .350V .430V .000V 1.800V
->4.7u ->4.7u
(-)>(+)
PART : AV DECODER
C958
3-60
3-61
PRINTED CIRCUIT DIAGRAMS

1. VCR P.C.BOARD
(TOP VIEW)
3-62
3-63
VCR P.C.BOARD
(BOTTOM VIEW)
3-64
3-65
2. SMPS P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
3. KARAOKE P.C.BOARD (KARAOKE MODEL ONLY)

3-66
3-67
4. KEY P.C.BOARD (7 TOOL)

(8, 9 TOOL)
3-68
3-69
VDR PART
VDR ELECTRICAL TROUBLESHOOTING GUIDE
1. NO COMPONENT VIDEO SIGNAL WHEN PLAYING DISC
Component : No Y Signal YES Component : No Pb Signal YES Component : No Pr Signal YES Check the YES Comp-mute H signal. (Q909, Q913, Q914) NO NO NO NO Replace Q909, Q913, Q914
R905
YES
R904
YES
R903
IC901 - Pin19 Check input NO
YES
IC901 Pin21 Check input NO
YES
IC901 Pin22 Check input NO
YES
IC901 Pins24, 25, 26. signal check. YES Check Connection of the Connector (PVM01)
Check the PVM01 Pin10
YES
YES
YES
YES
Check the PVM01 Pin9. L1313 Check Signal in DVD Board NO
YES
Repalce PMV01, PVM01
Check IC1101 Power and Other Circuits
3-70

2. NO COMPOSITE/S-VIDEO SIGNAL WHEN PLAYING DISC
COMPOSITE : No Signal YES S-VIDEO : No Y Signal YES S-VIDEO : No C Signal YES
R911
YES
L913
YES
LP12
NO
NO
NO
IC901 Pins36, 39 No Signal YES
YES
IC901 Pin15 Check input
YES
YES
YES
NO
NO
NO
IC901 Replace
C938
C940
C939
NO
NO
NO
Check Connection of the PMV01, PVM01
YES
L1306 : Check Signal
L1304, L1305 : Check Signal
IC901 Pins29(C), 27(Y). Signal Check
NO
NO
NO
IC901 Replace
3-71

3. NO TV, EXTERNAL INPUT VIDEO SIGNAL
No : TV signal YES TU701 Pins1-19 Check signal And circuit YES Check Sihnal 2C901 Pin7(Input), Pin42(Output) YES No : AV1 signal YES IC901 Pin1 YES IC901 Pin42 Check output YES NO No : AV2 signal YES IC901 Pin4 YES NO AV3 YES IC301 Pin17
IC301 Pin15 (Input) YES
IC301 Pin29 Check (Output) YES Q310 Collector Sgnal, Power 12V YES Check Signal of the IC401 Pin29 NO IC401 Pin51 : HIGH/ RST_VDEC YES Check the I2C Signal(SDA/ SCL) of the 2C401 Pins44, 45 YES YES Check IC401 Pin72 (VI_CLK) YES Check IC401 Pins57, 58,... (VI_D0~VI_D7) YES <When playing DISC, no COMPONENT, COMPOSIT/S-VIDEO Signal> Check NO Check X401 Clock Oscillated. NO Replace X1501 X-TAL NO
NO
Check IC1101 (Power and other Circuits)
NO
Check IC401 Power and other Circuits.
3-72

4. WHEN PLAYING DISC, NO AUDIO OUTPUT (IN VCR BOARD)
When playing disc, no audio output (In vcr board)
IC402 Pins14, 15 (Audio_ out R/L) : Is there a Signal? YES
NO
Check IC402 Pins2~4 (SPI) : Pins5~8(I2S) : Pin10(reset) : Pin7, 8(I2C): YES
NO
Check Q403, Q404, Q901~904 Q906, Q907, Q911, Q912
NO
IC402 Pins1, 16(Z_mute H): IC501 Pin58(A_mute H): IC501 Pin56 (D_mute H):
Check IC402 Pin11 (Vcc) YES
YES
Replace IC402
IC901 Pins37, 38 : Is there a Signal? YES L905, L906 : Is there a Signal? YES Check Cable connection & TV Audio mute
NO
Check IC901 Pins11, 12 Check IC901 Power and Other Circuit.
Check IC1101 Pins131, 132, 135, 136 Pin131 --> R1111(AO_DO) : Pin132 --> R1112(AO_MCLK) : Pin135 --> R1113(AO_SCLK) : Pin136 --> R1114 (AO_FSYNC): YES Check (PMV01, PVM01) Pins8, 9, 10, 11
NO
IC1101 DEFECT
NO
Replace PMV01, PVM01
3-73

5. NO OPTICAL/DIGITAL OUTPUT
No Optical/Digital Output
R1110 :
NO
Check IC1101 Power and Other Circuit
NO
IC1101 DEFECT
YES
Check PMV01 Pin19 (IEE958)
Check R923 : YES
NO
Check PCB Pattern between PVM01 Pin19 and R923
Check Vcc(T5.0V) of the JK902 YES
Check L920 :
Check JK902 & JK901 Cable Connection
3-74

6. NO BOOTING (DISPLAY HELLOW ON THE WINDOW)
No Booting (Display HELLOW on the Window) YES Check Powers on DVD Board L1104 --> +1.25V L1110 --> +3.3V L1116 --> +2.5V L1119 --> +5V YES
NO
Check SMPSs Circuit and Connection (Connectors)
RECHECK
Check IC1101 Pins39, 40, 42, 43 Pin39 --> SPI_CSO_A : Pin40 NO --> SPI_CLK_A : Pin42 --> SPI_ MISO_A : YES Check IC1201 Pin45, 46 Is SDRAM_CLK about 160MHz? YES Check IC1101 Pins152, 155 (I2C(SCL/SDA) Signal) IC1101 Pins158~161, 163(SPI_B_Part) YES Check Loder(RS-02) (Try to Change the Other Loader)
Check X-tal X1101 : 24.576MHz YES Check IC1101 Pin50 : ES_RST H? YES Check IC1201 Pin45, 46 YES SDRAM_CLK : About 160MHz --> YES About 80MHz --> No NO
NO
Replace X-tal
NO
Check IC1400 Pin8 Is there H? NO Check IC1400 Pins9, 10. Is there H? NO Check PVM01 Pin27 Is there H?
YES
Check PCBs Pattern between IC1400 Pin8 and IC1101 Pin50
YES
YES
Check YES IC1400 Pin14 : +3.3V NO Check Power Circuit : +3.3V
Replace IC1101 Check SPI_A_Part Signal IF Pin39 Signal OK and Pin40 Signal Ok and Pin42 Signal NG. YES
NO
Replace IC1400
YES
NO
Check IC501 Pin9 Is there H? (In VCR Board) NO
Check PCBs YES Pattern between IC501 Pin9 and PVM01 Pin27
Replace IC1101
Replace IC1301
Check IC501s Circuit (In VCR Board)
Change LOADER
3-75
WAVEFORMS
1. SYSTEM BLOCK
1 1
Frequency=24.576MHz
Main Clock
2 2
Frequency=160MHz
Pins45, 46
DDR RAM Clock
3-76
DDR Bank Address
4 5 6 5 4
DDR RAS & CAS
Pin21 Pin22
Pin23
3
Pins26, 27
DDR Write Enable
3-77
Pin152
Pin155
IC1101
12C_SDA
12C_SCL
3-78
2. VIDEO BLOCK (COLOR BAR INPUT)
1 1
CVBS_OUT
Y_OUT
5 3
6
C_OUT
G/Y_OUT
R/PR_OUT
3-79
B/PR_OUT
BLOCK DIAGRAMS
1. VDR SET TOTAL BLOCK DIAGRAM
3-80
3-81
2. VDR MAIN H/W BLOCK DIAGRAM
3-82
3-83
3. POWER BLOCK DIAGRAM
3-84
3-85
4. AUDIO IN/OUT BLOCK DIAGRAM
3-86
3-87
5. VIDEO IN/OUT BLOCK DIAGRAM
3-88
3-89
6. DV1394, USB BLOCK DIAGRAM
3-90
3-91
CIRCUIT DIAGRAMS
1. MPEG (DMN8604) CIRCUIT DIAGRAM
3-92
3-93
2. DDR, FLASH & RESET CIRCUIT DIAGRAM
3-94
3-95
3. POWER, LOADER, B TO B CIRCUIT DIAGRAM
3-96
3-97

Pin
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 5 2 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
Description
ATAPI_DATA[5] ATAPI_DATA[10] ATAPI_DATA[4] VDD_IO GND ATAPI_DATA[11] ATAPI_DATA[3] VDD_CORE ATAPI_DATA[12] ATAPI_DATA[2] VDD_IO GND ATAPI_DATA[13] ATAPI_DATA[1] GND ATAPI_DATA[14] ATAPI_DATA[0] ATAPI_DATA[15] VDD_IO GND ATAPI_DIORn VDD_CORE ATAPI_DIOWn ATAPI_DMAACKn ATAPI_INTRQ ATAPI_IORDY ATAPI_DMARQ ATAPI_DA[1] VDD_IO GND ATAPI_DA[0] ATAPI_DA[2] ATAPI_CSn[0] VDD_CORE ATAPI_CSn[1] SPI_CSAn[1] VDD_IO GND SPI_CSAn[0] SPI_CLK_A GND MISO_A MOSI_A IRRX GPIO_0 VDD_CORE VDD_IO GND GPIO_1 RSTn SDRAM_A[3] VDD_DRAM SDRAM_A[2] SDRAM_A[1] GND SDRAM_A[0] GND VDD_CORE SDRAM_A[10] VDD_DRAM SDRAM_BA[1] SDRAM_BA[0] GND SDRAM_RASn SDRAM_CASn VDD_DRAM SDRAM_WEN GND VDD_CORE SDRAM_DQ[0] VDD_DRAM SDRAM_DQ[1] GND SDRAM_DQ[2] SDRAM_DQ[3] VDD_DRAM SDRAM_DQS[0] GND SDRAM_DQM[0] SDRAM_DQ[4] VDD_DRAM SDRAM_DQ[5] GND SDRAM_DQ[6]
Type Voltage (play) Voltage (rec)
Pin
85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170
Description
SDRAM_DQ[7] VDD_CORE VDD_DRAM SDRAM_CLK SDRAM_CLKn GND SDRAM_DQ[8] VDD_DRAM SDRAM_DQ[9] GND SDRAM_DQ[10] SDRAM_DQ[11] VDD_DRAM SDRAM_DQS[1] GND SDRAM_DQM[1] SDRAM_DQ[12] VDD_CORE SDRAM_DQ[13] GND SDRAM_DQ[14] SDRAM_DQ[15] VDD_DRAM GND VDD_CORE SDRAM_CKE SDRAM_A[12] GND SDRAM_A[11] SDRAM_A[9] VDD_DRAM SDRAM_A[8] GND SDRAM_A[7] GND VDD_CORE SDRAM_A[6] VDD_DRAM SDRAM_A[5] SDRAM_A[4] GND SDRAM_VREF AOUT_IEC958 AOUT_D[3] AOUT_D[2] AOUT_D[1] AOUT_D[0] AOUT_MCLKI VDD_IO GND AOUT_SCLK AOUT_FSYNC A2_FSYNC A2_SCLK VDD_CORE A2IN_D AIN_MCLKI VDD_IO GND AIN_D[0] AIN_SCLK AIN_FSYNC IRTX1 UART1_RX UART1_TX UART2_RX UART2_TX SDA GND VDD_CORE SCL VDD_IO GND SPI_CSBn[4] SPI_CSBn[5] SPI_CLK_B MOSI_B VDD_CORE MISO_B VO_CLK VO_D[0] VO_D[1] VO_D[2] VDD_IO GND VO_D[3]

I/O VDD VDD Out Out GND I/O VDD I/O GND I/O I/O VDD I/O GND Out I/O VDD I/O GND I/O I/O VDD GND VDD Out Out GND Out Out VDD Out GND Out GND VDD Out VDD Out Out GND In Out I/O I/O I/O I/O In VDD GND Out Out I/O I/O VDD In I/O VDD GND In I/O I/O I/O I/O I/O I/O I/O I/O GND VDD I/O VDD GND I/O I/O I/O Out VDD In I/O I/O I/O I/O VDD GND I/O 2.4Vpp 1.25Vdc 2.5Vdc 2.4Vpp 2.4Vpp 0Vdc 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 1.25Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 0Vdc 1.25Vdc 2.4Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 0Vdc 1.25Vdc 2.4Vpp 2.5Vdc 2.4Vpp 2.4Vpp 0Vdc 1.25Vdc 3Vpp 0Vdc 0Vdc 0Vdc 3.3Vpp 3.1Vpp 3.3Vdc 0Vdc 3.6Vpp 3.3Vpp 3.3Vdc 0Vdc 1.25Vdc 0Vdc 3.1Vpp 3.3Vdc 0Vdc 3.3Vpp 3.6Vpp 3.3Vpp 3.3Vdc 3.3Vdc 3.3Vdc 3.3Vdc 3.3Vdc 3.3Vpp 0Vdc 1.25Vdc 3.3Vpp 3.3Vdc 0Vdc 3.3Vpp 3.3Vdc 3.3Vpp 3.3Vpp 1.25Vdc 5Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vdc 0Vdc 3.3Vpp 2.4Vpp 1.25Vdc 2.5Vdc 2.4Vpp 2.4Vpp 0Vdc 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 1.25Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 0Vdc 1.25Vdc 2.4Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 0Vdc 1.25Vdc 2.4Vpp 2.5Vdc 2.4Vpp 2.4Vpp 0Vdc 1.25Vdc 3Vpp 0Vdc 0Vdc 0Vdc 3.3Vpp 3.1Vpp 3.3Vdc 0Vdc 3.6Vpp 3.3Vpp 3.3Vdc 0Vdc 1.25Vdc 0Vdc 3.1Vpp 3.3Vdc 0Vdc 3.3Vpp 3.6Vpp 3.3Vpp 3.3Vdc 3.3Vdc 3.3Vdc 3.3Vdc 3.3Vdc 3.3Vpp 0Vdc 1.25Vdc 3.3Vpp 3.3Vdc 0Vdc 3.3Vpp 3.3Vdc 3.3Vpp 3.3Vpp 1.25Vdc 5Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vdc 0Vdc 3.3Vpp
Pin
Description

I/O I/O I/O I/O In In In In In GND VDD VDD GND In In In In In In In Out In GND I/O I/O VDD Out VDD Out VDD Out VDD Out GND Out GND Out VDD Out GND VDD VDD GND VDD GND GND VDD GND VDD VDD In In GND GND VDD I/O I/O VDD GND I/O I/O I/O GND VDD VDD VDD I/O I/O GND GND I/O I/O VDD In Out VDD Out GND VDD VDD GND I/O I/O I/O I/O 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 0Vdc 1.25Vdc 3.3Vdc 0Vdc 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vdc 3.3Vdc 3.3Vdc 0Vdc 0Vdc 0Vdc 0Vdc 0Vdc 0Vdc 1Vpp 3.3Vdc 0.5Vpp 3.3Vdc 0.5Vpp 3.3Vdc 1Vpp 0Vdc 0.7Vpp 0Vdc 1Vpp 3.3Vdc 1.2Vdc 0Vdc 1.25Vdc 1.25Vdc 0Vdc 1.25Vdc 0Vdc 0Vdc 1.25Vdc 0Vdc 1.25Vdc 3.3Vpp 3.8Vpp 1.3Vpp 0Vdc 0Vdc 1.25Vdc 0Vdc 0Vdc 3.3Vdc 0Vdc 3Vdc 3Vdc 3Vdc 0Vdc 1.25Vdc 1.25Vdc 3.3Vdc 0Vdc 0Vdc 0Vdc 0Vdc 0Vdc 0Vdc 3.3Vdc 0Vdc 0Vdc 5Vdc 3.3Vdc 0Vdc 1.25Vdc 3.3Vdc 0Vdc 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 0Vdc 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 0Vdc 1.25Vdc 3.3Vdc 0Vdc 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vdc 3.3Vdc 3.3Vdc 0Vdc 0Vdc 0Vdc 0Vdc 0Vdc 0Vdc 1Vpp 3.3Vdc 0.5Vpp 3.3Vdc 0.5Vpp 3.3Vdc 1Vpp 0Vdc 0.7Vpp 0Vdc 1Vpp 3.3Vdc 1.2Vdc 0Vdc 1.25Vdc 1.25Vdc 0Vdc 1.25Vdc 0Vdc 0Vdc 1.25Vdc 0Vdc 1.25Vdc 3.3Vpp 3.8Vpp 1.3Vpp 0Vdc 0Vdc 1.25Vdc 0Vdc 0Vdc 3.3Vdc 0Vdc 3Vdc 3Vdc 3Vdc 0Vdc 1.25Vdc 1.25Vdc 3.3Vdc 0Vdc 0Vdc 0Vdc 0Vdc 0Vdc 0Vdc 3.3Vdc 0Vdc 0Vdc 5Vdc 3.3Vdc 0Vdc 1.25Vdc 3.3Vdc 0Vdc 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 0Vdc
PIN IC1101
I/O I/O I/O VDD GND I/O I/O VDD I/O I/O VDD GND I/O I/O GND I/O I/O I/O VDD GND Out VDD Out I/O In In In I/O VDD GND I/O I/O I/O VDD I/O I/O VDD GND I/O I/O GND In Out I/O I/O VDD VDD GND I/O In Out VDD Out Out GND Out GND VDD Out VDD Out Out GND Out Out VDD Out GND VDD I/O VDD I/O GND I/O I/O VDD I/O GND Out I/O VDD I/O GND I/O 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vdc 0Vdc 3.3Vpp 3.3Vpp 1.25Vdc 3.3Vpp 3.3Vpp 3.3Vdc 0Vdc 3.3Vpp 3.3Vpp 0Vdc 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vdc 0Vdc 3.3Vpp 1.25Vdc 3.3Vdc 3.3Vpp 0Vdc 4.8Vdc 3.3Vpp 0Vdc 3.3Vdc 0Vdc 0Vdc 0Vdc 3.3Vdc 1.25Vdc 3.3Vdc 3.3Vdc 3.3Vdc 0Vdc 3.3Vdc 0Vdc 0Vdc 0Vdc 0Vdc 1.25Vdc 68mVdc 1.25Vdc 3.3Vdc 0Vdc 0Vdc 3.3Vdc 2.4Vpp 2.5Vdc 2.4Vpp 2.4Vpp 0Vdc 2.4Vpp 0Vdc 1.25Vdc 2.4Vpp 2.5Vdc 2.4Vpp 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 1.25Vdc 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vdc 3.3Vpp 3.3Vpp 1.25Vdc 3.3Vpp 3.3Vpp 3.3Vdc 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vpp 3.3Vdc 3.3Vpp 1.25Vdc 3.3Vpp 3.3Vpp 0Vdc 4.8Vdc 3.3Vpp 0Vdc 3.3Vdc 0Vdc 0Vdc 0Vdc 3.3Vdc 1.25Vdc 3.3Vdc 3.3Vdc 3.3Vdc 0Vdc 3.3Vdc 0Vdc 0Vdc 0Vdc 0Vdc 1.25Vdc 68mVdc 1.25Vdc 3.3Vdc 0Vdc 0Vdc 3.3Vdc 2.4Vpp 2.5Vdc 2.4Vpp 2.4Vpp 0Vdc 2.4Vpp 0Vdc 1.25Vdc 2.4Vpp 2.5Vdc 2.4Vpp 2.4Vpp 0Vdc 2.4pp 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 1.25Vdc 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp 2.4Vpp 2.5Vdc 2.4Vpp 0Vdc 2.4Vpp
171 VO_D[4] 172 VO_D[5] 173 VO_D[6] 174 VO_D[7] 175 VI_D[2] 176 VI_D[3] 177 VI_D[4] 178 VI_D[5] 179 VI_D[6] 180 GND 181 VDD_CORE 182 VDD_IO 183 GND 184 VI_D[7] 185 VI_D[8] 186 VI_D[9] 187 VI_CLK[0] 188 TCK 189 TMS 190 TDI 191 TDO 192 TRSTn 193 AGND_BATT 194 RTCCLKI 195 RTCCLKX 196 AVDD_BATT 197 Y/GREEN 198 AVDD_DACD 199 Pb/BLUE 200 AVDD_DAC 201 Pr/RED 202 AVDD_DAC 203 CVBS 204 AGND_DAC 205 C 206 AGND_DAC 207 Y 208 AVDD_VREF 209 RREF 210 AGND_VREF 211 VDD_CORE 212 AVDD_APLLOUT 213 AGND_APLLOUT 214 AVDD_VIDPLL 215 AGND_VIDPLL 216 AGND_SYSPLL 217 AVDD_SYSPLL 218 AGND_APLLIN 219 AVDD_APLLIN 220 AVDD_OSC 221 CLKX 222 CLKI 223 AGND_OSC 224 AGND_PLL 225 AVDD_PLL 226 1394_TPBN0 227 1394_TPB0 228 AVDD33_XCVR 229 AGND_XCVR 230 1394_TPAN0 231 1394_TPA0 232 1394_TPBIAS0 233 AGND1394_XCVR 234 AVDD1394_XCVR 235 VDD_CORE 236 AVDD_USB0 237 USB_DPLUS0 238 USB_DMINUS0 239 AGND_USB0 240 AGND_USB1 241 USB_DMINUS1 242 USB_DPLUS1 243 AVDD_USB1 244 USB_OC_0 245 USB_PO_0 246 BIAS_5V 247 ATAPI_RESET 248 GND 249 VDD_CORE 250 VDD_IO 251 GND 252 ATAPI_DATA[7] 253 ATAPI_DATA[8] 254 ATAPI_DATA[6] 255 ATAPI_DATA[9] 256 N/C
PART : DVD
POWER ON LOCA. NO. SPEC VOLTAGE(+) VOLTAGE(-) PB VOLTAGE(+) VOLTAGE(-) REMARKS
Tantal Cap
C1122 C1135 C1152 C1201 C1208 C1217 C1168 C1169 C1174 C1170 C1172 C1211 C1216 C1804 10uF/16V 20% 3216 22uF/10V 20% 3216 22uF/10V 20% 3216 10uF/16V 20% 3216 10uF/16V 20% 3216 220uF/6.3V 20% 220uF/6.3V 20% 220uF/6.3V 20% 330uF/6.3V 20% 220uF/6.3V 20% 220uF/6.3V 20% 220uF/6.3V 20% 220uF/6.3V 20% 100uF/16V 20% 3.240V 1.270V 2.470V 2.470V 2.470V 1.230V 1.270V 1.260V 1.260V 1.260V 3.240V 2.470V 1.230V 5.010V .000V .000V .000V .000V .000V .000V .000V .000V .000V 3.240V 1.270V 2.460V 2.460V 2.460V 1.220V 1.260V 1.260V 1.260V 1.260V 3.240V 2.460V 1.220V 5.000V .000V .000V .000V .000V .000V .000V .000V .000V .000V .000V .000V .000V .000V .000V
AL Cap
.000V .000V .000V .000V .000V
3-98
3-99

1. VDR P.C.BOARD
(TOP VIEW)
3-100
3-101
VDR P.C.BOARD
(BOTTOM VIEW)
3-102
3-103
SECTION 4 MECHANISM OF VCR PART(D-37)

CONTENTS
DECK MECHANISM PARTS LOCATIONS
Top View......................................................4-1 Bottom View ...............................................4-1
DECK MECHANISM ADJUSTMENT

Fixtures and tools for service ................4-12 1. Mechanism Assembly Mode Check ........4-13 2. Previous Preparation for Deck Adjustment .....................................4-14 3. Torque Measuring ...................................4-14 4. Guide Roller Height Adjustment..............4-15 4-1. Prior Adjustment...............................4-15 4-2. Fine Adjustment ...............................4-15 5. Audio/Control (A/C) Head Adjustment......4-16 5-1. Prior Adjustment...............................4-16 5-2. Tape Path Check between Pinch Roller and Take-up Guide ................4-17 5-3. Fine Adjustment (Azimuth Adjustment).......................4-17 6. X-distance Adjustment ............................4-17 7. Adjustment after Drum Assembly (Video Heads) .........................................4-18 8. Tachometer Adjustment of Deck Assembly........................................4-18 8-1. Check of Audio, RF Normalization Time (Locking Time) in Play after CUE or REV.....................................4-18 8-2. Check of Tape Curl and Jam Status .......................................4-18
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

01.Disassembly of Drum assembly ................4-2 02.Disassembly of Plate top disassembly..... 4-4 03.Holder Assembly CST ...............................4-4 04.Disassembly of Gear Assembly Rack F/L....................................................4-4 05.Opener Door .............................................4-4 06.Arm Assembly F/L .....................................4-4 07.Lever Assembly S/W .................................4-4 08.Motor Assembly L/D ..................................4-5 09.Gear Wheel ...............................................4-5 10.Arm Assembly Cleaner..............................4-5 11. Head F/E ...................................................4-5 12.Base Assembly A/C Head .........................4-5 13.Brake Assembly T .....................................4-6 14.Arm Assembly Tension..............................4-6 15.Reel S / Reel T..........................................4-6 16.Base Assembly P4 ....................................4-7 17.Opener Lid ................................................4-7 18.Arm Assembly Pinch .................................4-7 19.Arm T/up ...................................................4-7 20.Supporter, Capstan ...................................4-8 21.Belt Capstan/Motor Capstan .....................4-8 22.Lever F/R ..................................................4-8 23.Clutch Assembly D37 ................................4-8 24.Gear Drive/Gear Cam ...............................4-9 25.Gear Sector...............................................4-9 26.Brake Assembly Capstan ..........................4-9 27.Plate Slider................................................4-9 28.Lever Tension ............................................4-9 29.Lever Spring..............................................4-9 30. Lever Brake..............................................4-9 31.Gear Assembly P2/Gear Assembly P3 ...4-10 32.Base Assembly P2/Base Assembly P3 ...4-10 33.Base Loading ..........................................4-10 34.Base Tension ...........................................4-11 35.Arm Assembly Idler Jog ..........................4-11
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION

1. 2. 3. 4. 5. Checking Points before Repair ...............4-19 Essential Check and Repair....................4-20 Regular Check and Repair......................4-20 Tools for Check and Repair.....................4-20 Maintenance Process..............................4-20 5-1. Removal of Foreign Materials..........4-20 5-2. Grease Application...........................4-21
TROUBLESHOOTING GUIDE
1. Deck Mechanism.....................................4-23 2. Front Loading Mechanism.......................4-26
EXPLODED VIEWS
1. Front Loading Mechanism Section...........4-28 2. Moving Mechanism Section(1) .................4-29 3. Moving Mechanism Section(2) .................4-30
DECK MECHANISM PARTS LOCATIONS

Top View
Procedure
Starting No.
Part
Fixing Type
Ref. Posi Draw- tion ings
2 2,3 2,3,4 2,3,4,5

2 4 3 6 5 10 8 12 11 1 33 14 15 18 16 17 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
2,3 2,3 2,3,13,14
17 17 17,18
13 7 35 15
21, 22
Bottom View
20 32 31 31 32 21 24 23 27 22 30 26 29 25 34 28
21 24
21 21,22,23, 24,2526 21,22,23, 24,2526,27 21,22,23, 24,2526,27 21,22,23, 24,2526,27 25 2, 3, 14, 25, 31 25, 31 2,3,14
3 screws 2 hooks 6 chasses 1 hook Chassis Hole Chassis Hole Chassis Hole, 1 hook Motor Assembly L/D 1 screw Gear Wheel 2 hooks Arm Assembly Cleaner Chassis Embossing Head F/E Chassis Embossing Base Assembly A/C Head 1 screw Brake Assembly T 1 hook Arm Assembly Tension 1 hook Reel S / Reel T Shaft Base Assembly P4 Chassis Embossing Opener Lid Chassis Embossing Arm Assembly Pinch Shaft Arm T/up 1 hook Supporter, capstan Chassis Hole Belt Capstan/Motor Capstan 3 screws Lever F/R Locking Tab Clutch Assembly D37 Washer Gear Drive/Gear Cam Washer/Hook Gear Sector Hook Brake Assembly Capstan Chassis Hole Plate Slider Chassis Guide 1 Hook 1 Hook 1 Hook Bass 6 Chasses 3 Hooks Chassis Embossing Locking Tab
Drum Assembly Plate Top Holder Assembly CST Gear Assembly Rack F/L Opener Door Arm Assembly F/L Lever Assembly S/W
A-1 A-2 A-2 A-2 A-2 A-2 A-2 A-3 A-3 A-3 A-3 A-3 A-4 A-4 A-4 A-5 A-5 A-5 A-5 A-6 A-6 A-6 A-6 A-7 A-7 A-7 A-7 A7 A-7 A-7 A-8 A-8 A-8 A-9 A-9
T T T T T T T T T T T T T T T T T T T B B B B B B B B B B B B B B T T
28 Lever Tension 29 Lever Spring 30 Lever Brake 31 Gear Assembly P2/ Gear Assembly P3 32 Base Assembly P2 /Base Assembly P3 33 Base Loading 34 Base Tension 35 Arm Assembly Idler Jog
T:Top, B:Bottom
NOTE : When reassembling, perform the procedure in the reverse order.

(1) When reassembling, confirm Mechanism and Mode Switch Alignment Position (2) When disassembling, the Parts in the "Starting No." column should be removed first."
4-1
Drum Assembly
Flat Cable
(S1) (S1) (S1) Cap, FPC H2
H1
Holder FPC
Fig. A-1 1. Disassembly of Drum Assembly (Figure A-1)

1) Separate the flat cable from the Drum FPC and the Capstan Motor. 2) Release 3 screws (S1) on the bottom side of the chassis, and separate the drum assembly. 3) Release the hooks (H1, H2) and separate both the holder FPC and the Cap FPC (disassemble if necessary).
Holder FPC
Cautions in assembly of FPC
Cap FPC
Drum FPC
Assembly shape seen in the reverse direction
4-2
Plate Top
(Fig. A-2-1)
(B')
(C)
(B)
Holder Assembly CST
(Fig. A-2-2)
(E) Arm Assembly F/L
(Fig. A-2-5)
Lever Assembly S/W
(Fig. A-2-6)
(H4)
(E)
Opener Door
(Fig. A-2-4)
(H3)
Gear Assembly Rack F/L
(A)
(Fig. A-2-3)
(B)
Fig. A-2
4-3

2. Disassembly of Plate Top (Fig. A-2-1)
1) Separate the right part while leaning back the (B) part of the plate top toward the arrow direction. 2) Separate the left part while leaning back the (B) part of the plate top toward the arrow direction. (Tool used: Tool such as (-) driver, auger, etc with pointed or flat end)
4. Disassembly of Gear Assembly Rack F/L (Fig. A-2-3)

1) Separate the hook (H3) while leaning ahead the hook (3) after moving the gear assembly rack F/L toward the arrow (A) direction. 2) Separate the gear assembly rack F/L toward the arrow (B) direction.
CAUTIONS
Assemble while pressing the (C), (C) part after corresponding them as in drawing.
CAUTIONS
For the assembly, correspond the gear part of gear assembly rack F/L to the gear drive.
Gear Rack F/L
(C') (C) (B') (B)
Gear Drive
5. Opener Door (Fig. A-2-4) 3. Holder Assembly CST (Fig. A-2-2)

1) Firstly separate the left part from the groove on the (D) part of chassis while moving the holder assembly CST toward the arrow direction.
Holder Assembly CST (D) Chassis
1) Separate the opener door ahead from the guide hole of chassis while turning it clockwise.
6. Arm Assembly F/L (Fig. A-2-5)

1) Firstly separate the left part of the arm assembly F/L from the groove of chassis while pushing the arm assembly F/L toward the arrow direction. 2) Separate the right part from the groove of chassis.).
7. Lever Assembly S/W (Fig. A-2-6)

1) Separate the lever assembly S/W while pushing it toward the arrow direction after removing the hook (4) on the left side of chassis.
Chassis
2) Separate the right part from each groove of chassis
CAUTIONS
(H4)
Assemble by inserting the left part after firstly inserting the (E) part of the holder assembly CST into the groove on the (E) part of chassis.
4-4
Arm Assembly Cleaner
(Fig. A-3-3)
(A) (H5) Gear Wheel
(Fig. A-3-2)
Base Assembly A/C Head
(Fig. A-3-5)
(A)
(S5)
Motor Assembly L/D
(Fig. A-3-1)
Head F/E
(C1)
(Fig. A-3-4)
(S4)
Fig. A-3 8. Motor Assembly L/D (Fig. A-3-1)

1) Take the connector (C1) connected to the Capstan motor PCB out. 2) Remove a screw (S4) of the chassis (S4) and step backward, and disassemble it while holding it up.
10. Arm Assembly Cleaner (Fig. A-3-3)

1) Separate the (A) part of Fig. A-3-1 from the embossing of chassis, and hold it up while turning it anti-clockwise.
11. Head F/E (Fig. A-3-4)

1) Separate the (A) part of the head F/E from the embossing of chassis, and hold it up while turning it anti-clockwise.
9. Gear Wheel (Fig. A-3-2)

1) Release the hook (H5) of the gear wheel and disassemble it upward.
12. Base Assembly A/C Head (Fig. A-3-5)

1) Release a screw (S5) and disassemble while holding it up.
4-5
Arm Assembly Tension
(Fig. A-4-2)
(H7)
Reel T
(Fig. A-4-3)
Reel S Spring Tension
(Fig. A-4-3)
Spring Tension Brake Assembly T
(Fig. A-4-1)
(H8)
(H6)
Fig. A-4 13. Brake Assembly T (Fig. A-4-1)

1) Release the spring tension from the lever spring hook (H6). 2) Disassemble the brake assembly T while holding it upward.
15. Reel S/Reel T (Fig. A-4-3)

1) Disassemble the reel S/ reel T while holding it up (comparison between Reel S and Reel T)
14. Arm Assembly Tension (Fig. A-4-2)

1) Release the spring tension the hook (H7) from the arm assembly tension. 2) After releasing the hook (H8) of the base tension, separate it while holding it up.
Reel S
Reel T
CAUTIONS
Spring used for both brake assembly T and arm assembly tension is used (2EA used).
4-6

Opener Lid
(Fig. A-5-2)
(B) Arm Assembly Pinch
(Fig. A-5-3)
(C)
Base Assembly P4
(C)
(Fig. A-5-1)
(H9)
(A)
Arm T/up
(Fig. A-5-4)
Chassis
Fig. A-5 16. Base Assembly P4 (Fig. A-5-1)

1) Release the (A) part of the base assembly P4 from the embossing of chassis. 2) Hold the base assembly P4 up while turning it anti-clockwise.
18. Arm Assembly Pinch (Fig. A-5-3)

1) Hold the arm assembly pinch up.
19. Arm T/up (Fig. A-5-4)

1) Turn the arm T/up to release the anchor jaw (H9) part of chassis and then hold it upward.
17. Opener Lid (Fig. A-5-2)

1) Release the (B) part of the opener lid from the embossing of chassis. 2) Disassemble the opener lid upward while turning it anticlockwise.
CAUTIONS
For the assembly, check the (C) part of the arm assembly pinch is assembled as in drawing. - REVERSE THE MECHANISM.
4-7
Suppoter Capstan
(Fig. A-6-1)
Belt Capstan
(Fig. A-6-2)
Motor Capstan
(Fig. A-6-3)
Washer(W1)
Clutch Assembly D37 (L1)
(Fig. A-6-5)
(L1)
Lever F/R
(Fig. A-6-4)
Chassis
(S6)
Fig. A-6 20. Supporter, Capstan (Fig. A-6-1)

1) Turn the supporter and Capstan by 90 deg. clockwise with a driver for disassembly.
22. Lever F/R (Fig. A-6-4)

1) Release the locking tab (L1) and then disassemble it upward.
21. Belt Capstan (Fig. A-6-2) / Motor Capstan (Fig. A-6-3)

1) Separate the belt Capstan. 2) Undo 3 screws (S6) on the bottom side of chassis and disassemble it upward.
23. Clutch Assembly D37 (Fig. A-6-5)

1) Remove the washer (W1) and then disassemble it upward.
4-8
(H10)
(H11) Gear Cam Gear Sector
(Fig. A-7-2)
(W2) Washer (W2)
(Fig. A-7-3)
Brake Assembly Capstan Gear Cam Hole(B) Gear Drive Gear Drive Hole(A) (L2)
(Fig. A-7-4)
Plate Slider
(Fig. A-7-1)
(Fig. A-7-5)
Lever Tension
(Fig. A-7-6)
Lever Brack
(Fig. A-7-8)
(B)
Lever spring
(Fig. A-7-7)
Base Loading
Gear Cam Hole(C)
(A)
Chassis
Fig. A-7 24. Gear Drive (Fig. A-7-1)/ Gear Cam (Fig. A-7-2)
1) Remove the washer (W2) and then disassemble the gear drive. 2) Release the hook (H10) of the gear cam and then disassemble it upward. 1) Release the locking tab (L2) on the bottom side of the plate slider and then disassemble it upward.
27. Plate Slider (Fig. A-7-5)

1) Disassemble the plate slider while holding it up.
28. Lever Tension (Fig. A-7-6)

1) Release the lever tension from the guide (A) of chassis while turning it anti-clockwise. 2) Disassemble the lever tension while holding it up.
CAUTIONS
For the assembly, adjust both the gear driver hole (A) and the gear cam hole (B) straightly and then correspond the gear cam hole (C) to the chassis hole.
29. Lever Spring (Fig. A-7-7)

1) Release the (B) part of the lever spring from the guide (A) of chassis while turning it anti-clockwise. 2) Disassemble the lever tension while holding it up.
25. Gear Sector (Fig. A-7-3)

1) Release the hook (H11) of the gear sector and then hold the gear sector upward.
30. Lever Brake (Fig. A-7-8)

1) Disassemble the lever brake while holding it up.
26. Brake Assembly Capstan (Fig. A-7-4)

4-9
DECK MECHANISM DISASSEMBLY

Gear assembly P2 Hole Gear assembly P3 Hole
Gear Assembly P3
(Fig. A-8-2)
Gear Assembly P2
(Fig. A-8-1)
(H12) Lever Tension Boss Plate slider Hole(B) (H14) Base Loading (H13)
(Fig. A-8-5)
(B) (A)
Chassis
Base Assembly P3
(Fig. A-8-4)
Base Assembly P2
(Fig. A-8-3)
Fig. A-8 31. Gear Assembly P2 (Fig. A-8-1)/ Gear Assembly P3 (Fig. A-8-2)
1) Hold the gear assembly P2 upward. 2) Hold the gear assembly P3 upward.
32. Base Assembly P2 (Fig. A-8-3)/ Base Assembly P3 (Fig. A-8-4)

1) Disassemble the base assembly P2 downward while moving it toward the arrow (A) direction along with the guide hole of chassis. 2) Disassemble the base assembly P2 downward while moving it toward the arrow (B) direction along with the guide hole of chassis.
CAUTIONS
For the assembly, check the holes of both the gear assembly P2 and the P3 are adjusted straightly, and then correspond the gear section groove (A) to the plate slider hole (B).
33. Base Loading (Fig. A-8-5)

1) Release 3 hooks (H12, 13, 14) of the base loading, and then disassemble them upward. - Reverse the mechanism.
4-10
Base Tension
(Fig. A-9-1)
(A)
Arm Assembly Idler Jog
(Fig. A-9-2)
(B)
(C)
(D)
Chassis
Fig. A-9 34. Base Tension (Fig. A-9-1)

1) Release the (A) part of the base tension from the embossing of chassis. 2) Hold the base tension upward while turning it anti-clockwise.
35. Arm assembly Idler Jog (Fig. A-9-2)

1) Push both (B), (C) parts in Fig. A-9-2 toward the arrow direction. 2) Disassemble the arm assembly idler upward.
CAUTIONS
Take care to ensure that the (D) part in the drawing is not hung to chassis in disassembly.
4-11

Fixtures and Tools for Service
1. Cassette Torque Meter SRK-VHT-303(Not SVC part) Part No:D00-D006 2. Alignment tape Part No NTSC:DTN-0001 PAL:DTN-0002 3. Torque gauge 600g.Cm ATG Part No:D00-D002
SR K
-V
HT
-S
300
250 200 150
0 50
VID CAS EO S TOR ETTE Q MET UE VHT ER -303
SR
K
K - V H T 0T SR 50 100 150
200
300
250
4. Torque gauge adaptor Part No:D09-R001
5. Post height adjusting driver Part No:DTL-0005
6. + Type driver (5)
4-12

1. Mechanism Assembly Mode Check
Purpose of adjustment : To make tools normally operate by positioning tools accurately.
Fixtures and tools used Blank Tape (empty tape) VCR (VCP) status Eject Mode (with cassette withdrawn) Checking Position Mechanism and Mode Switch
1) Turn the VCR on and take the tape out by pressing the eject button. 2) Separate both top cover and plate top, and check both the hole (A) of gear cam and the hole (A) of chassis correspond (Fig. C-2). 3) If it is done as in the paragraph 2): Turn the gear cam as in No.2) after mantling the motor assembly L/D.
4) Undo the screw fixing the deck and the main frame, and separate the deck assembly. Check both the hole (A) of gear cam and the hole (A) of chassis correspond (Fig. C-1). 5) Check the mode S/W on the main P.C. board locates at a proper position as in (B) of the Fig. (C-1). 6) Connect the deck to the main P.C. board and perform all types of test.
CHECK DIAGRAM
Mode S/W
Gear Cam
(C)
(B)
Gear Drive
BOTTOM VIEW Fig. C-1
Correspondence of the gear cam hole (O) and the gear drive hole (O)
Motor Assembly L/D
Gear Cam (A') (A) Chassis Hole Gear Cam Hole
TOP VIEW Fig. C-2 4-13

2. Previous Preparation for Deck Adjustment
(Preparation to load the VCR (VCP) with cassette tape not inserted) 1) Take the power cord from the consent. 2) Separate the top cover and the plate assembly top. 3) Insert the power cord into again. 4) Turn the VCR (VCP) on and load the cassette while pushing the lever stopper of the holder assembly CST backward. In this case, clog both holes on the housing rail part of chassis to prevent detection of the end sensor. If doing so, proceeding to the stop mode is done. In this status, input signals of all modes can be received. However, operation of the Rewind and the Review is impossible since the take-up reel remains at stop status and so cannot detect the reel pulse (however, possible for several seconds).
3. Torque Measuring
Purpose of Measuring : To measure and check the reel torque on the take-up part and the supply part that performs basic operation of the VCR (VCP) for smoothly forwarding the tape. Measure and check followings when the tape is not smoothly wound or the tape velocity is abnormally proceeded:
Fixtures and tools used Torque Gauge (600 g.cm ATG) Torque Gauge Adaptor Cassette Torque Meter SRK-VHT-303 VCR (VCP) status Play (FF) or Review (REW) Mode Measuring method Try to operate the VCR (VCP) per mode with the tape not inserted (See 2. Prior Preparation for Deck Adjustment). Measure after adhering and fixing the torque gauge adaptor to the torque gauge (Fig. C-3-1) Read scale of the supply or take-up part of the cassette torque meter (Fig. C-3-2). Reel Measured Take-Up Reel Supply Reel Take-Up Reel Supply Reel Measuring Value More than 400gcm More than 400gcm 40~100gcm 120~210gcm
Item Rewind Torque Review Torque NOTE
Mode Rewind Review
Instruments Torque Gauge Torque Gauge VHT-303 VHT-303
Fast forward Torque Fast Forward Play Take-Up Torque Play
Adhere the torque gauge adaptor to the torque gauge for measuring the value.
Torque Gauge (600g.cm ATG)
Cassette Torque Meter (SRK-VHT-303)
Torque Gauge
-V
HT
-S
300
250 200 150
SR K
Torque Gauge Adaptor Reel Table
0 50
VID CAS EO S TOR ETTE Q MET UE VHT ER -303
SR
K
K - V H T 0T SR 50 100 150
200
300
250
Fig. C-3-1
Fig. C-3-2 4-14

4. Guide Roller Height Adjustment
Purpose of adjustment : To ensure that the bottom surface of the tape can travel along with the tape lead line of the lower drum by constantly and adjusting and maintaining the height of the tape.
4-1. Prior Adjustment Fixtures and tools used Post Height Adjusting Driver Adjustment Procedure
1) Travel the tape and check the bottom surface of the tape travels along with the guide line of the lower drum. 2) If the tape travels toward the lower part of guide line on the lower drum, turn the guide roller height adjusting screw to the left 3) If it travels to the upper part, turn it to the right. 4) Adjust the height of the guide roller to ensure that the tape is guided on the guide line of the lower drum at the inlet/outlet of the drum. (Fig. C-4-1)
VCR (VCP) status Play or Review Mode
Adjustment position The guide roller height adjusting screw on the supply guide roller and the take-up guide roller ADJUSTMENT DIAGRAM
GUIDE ROLLER HEIGHT ADJUSTMENT SCREW
Fig. C-4-1
4-2. Fine Adjustment Fixtures and tools used Oscilloscope Standard test tape Post height adjusting driver Measuring tools and connection position VCR (VCP) status Adjustment position Guide roller height adjusting screw
CH-1: PB RF Envelope Play the standard test tape. CH-2: NTSC : SW 30Hz PAL : SW 25Hz Waveform Head switching output P2 POST ADJUSTMENT point RF Envelope output point
1) Play the standard test tape after connecting the probe of oscilloscope to the RF envelope output point and the head switching output point. 2) Tracking control (playback) : Locate it at the center (Set the RF output to the maximum value via the tracking control when such adjustment is completed after the drum assembly is replaced.) 3) Height adjusting screw: Flatten the RF waveform. (Fig. C-4-2) 4) Move the tracking control (playback) to the right/left. (Fig. C-4-3) 5) Check the start and the end of the RF output reduction width are constant.
P3 POST ADJUSTMENT
Fig. C-4-2
Flatten the waveform by lightly turning the guide roller height adjustment screw.
When the tracking control locates at the center.
When turning the tracking control to both sides.
Fig. C-4-2 Connection Diagram

OSCILLOSCOPE
CAUTIONS
There must exist no crumpling and folding of the tape due to excess adjustment or insufficient adjustment.
RF ENVELOPE OUTPUT POINT

CH-1 CH-2
HEAD RF SWITCHING OUTPUT POINT
4-15

5. Audio/Control (A/C) Head Adjustment
Purpose of adjustment : To ensure that audio and control signals can be recorded and played according to the contract tract by constantly maintaining distance between tape and head, and tape tension between the P3 post and the P4 post.
5-1. Prior Adjustment (performed only when no audio output appears in play of the standard test tape) Fixtures and tools used Blank Tape (Empty Tape) Driver (+) Type 5 VCR (VCP) status Play the blank tape (empty tape). Adjustment position Tilt adjusting screw (C) Height adjusting screw (B) Azimuth adjusting screw (A)
3) Where the tape bottom is not equal to Fig. C-5-3, Adjust the height by using the height adjusting screw (B) and then readjust it by using the tilt adjusting screw (C).
Adjustment Procedure/Adjustment Diagrams

1) Basically use the A/C head assembly adjusted as in SPEC. 2) Check there is crumpling and folding of the tape around the A/C head. If it is, Turn and adjust the tilt adjusting screw to ensure that the tape corresponds to the bottom guide of the P4, and recheck the tape path after proceeding play for 4-5 seconds.
CAUTIONS
Always check the height of the A/C head since most ideal height of A/C head can be obtained when the bottom part of the tape is away 0.2 ~ 0.25mm from the bottom part of the A/C head.
A/C Head P4
8.3
Tape
Tape 0.2~0.25mm
A/C Head Base Fig. C-5-1

X-Value Adjustment Hole
Fig. C-5-3
Fixed Screw Azimuth Adjustment Screw(A)
Tilt Adjustment Screw(C) Height Adjustment Screw(B)
A/C Head Assembly Fig. C-5-2 4-16

5-2. Tape Path Check between Pinch Roller and Take up Guide (Check in the Rev Mode)
1) Check the tape pass status between the pinch roller and the take-up guide.(Check there is crumpling of the tape pass and folding of the take-up guide.) 1) (1) When holding of the take-up guide bottom occurs Turn the tilt adjusting screw (C) clockwise and travel it stably to ensure there is no crumbling or folding of the tape. 1) (2) When holding of the take-up guide top occurs Turn the tilt adjusting screw (C) anti-clockwise and travel it stably to ensure there is no crumbling or folding of the tape. 1) 2) Check there is folding of the tape at the bottom or top of the take-up guide in cutting-off the REV mode
CAUTIONS
If the RF waveform is changed after adjusting the A/C head, perform fine adjustment to ensure the RF waveform is flattened.
5-3. Fine Adjustment (Azimuth Adjustment) Fixtures and tools used Oscilloscope Standard test tape (only for SP) Driver (+) Type 4 Adjustment Procedure
1) Connect the probe of Oscilloscope to the audio output jack. 2) Ensure that Audio 1KHz, 7KHz output is flattened at the maximization point by adjusting the Azimuth adjusting screw (A).
Connection position Audio Output Jack
VCR (VCP) status Play the standard test Tape, 1KHz, 7KHz.
Adjustment position Azimuth Adjusting Screw (A) Height Adjusting Screw (B)
7KHz
1KHz
A: Maximum
B: Minimum
Fig. C-5-4
6. X-distance Adjustment
Purpose of adjustment : To maintain compatibility with other VCR (VCP).
Fixtures and tools used Oscilloscope Standard test tape (only for SP) Driver (+) Type 4 Connection position VCR (VCP) status Adjustment position
CH-1: PB RF Envelope Play the standard test CH-2: NTSC ; SW 30Hz tape. PAL:SW 25Hz Head switching output point RF Envelope output point Connection Diagram
X-distance Adjusting Hole Fixing Screw
Azimuth Adjustment Screw(A)
Left
Grove of Base A/C
Right
Adjustment Procedure
1) After releasing the auto tracking, lightly turn the fixing screw. Turn the (+) type driver ( 3 ~ 4) on the X-distance adjusting hole to the right or left. Adjust the RF envelope level to the maximum point and then fix the fixing screws. 2) For the 31mm head, adjust it with the SP tape recorded in the width of 31mm since the head travels on the tape track only for SP with the width of 58mm.
Tilt Adjusting Screw (C) Height Adjusting Screw (B)
Fig. C-6
OSCILLOSCOPE
CH-1
CH-2
4-17

7. Adjustment after Drum Assembly (Video Heads)
Purpose of adjustment : To adjust and stabilize the height change, X-distance change, etc depending on the guide roller after assembling the drum.
Fixtures and tools used Oscilloscope Standard test tape (only for SP) Post Height Adjusting Driver Driver (+) Type 5 Connection position VCR (VCP) status Adjustment position Fine adjustment of guide roller Switching Point Tracking Preset X-distance
CH-1: PB RF Envelope Play the blank tape. CH-2: NTSC : SW 30Hz Play the standard test PAL:SW 25Hz tape. Head switching output point RF Envelope output point Connection Diagram
Checking/Adjustment Procedure
1) Play the blank tape (empty tape) and check whether the guide roller crumbles or wrinkles the tape and adjust it if necessary. 2) Check that the RF envelope output waveform is flat, and adjust the height of the guide roller while playing the standard test tape. 3) Adjust the switching point. 4) Check the RF envelope output is the maximum when the tracking control locates at the center. If not maximum, set up to ensure that RF envelope output becomes the maximum by turning the (+) type driver ( 3 ~ 4) on the base A/C groove.
OSCILLOSCOPE

CH-1 CH-2
Waveform
V1/V MAX = 0.7 V1/V MAX = 0.8 V1 RF ENVELOPE OUTPUT
V1
V2
8. Check of Traveling Device after Deck Assembly

8-1. Audio, RF Normalization Time (Locking Time) Check in Play after CUE or REV Fixtures and tools used Oscilloscope 6H 3KHz Color Bar Standard Test tape Stop Watch Checking Procedure
1) Check that locking time of the RF and Audio waveform is fallen within the measuring standard in conversion of the play mode from the CUE or the REV mode. 2) Readjust the paragraph 5 and 6 if it deviates from the standard.
Measuring standard
Connection position
VCR (VCP) status Play the 6H 3KHz Color Bar Standard Test tape.
RF Locking Time: Within CH-1: PB RF Envelope CH-2: Audio output 5 seconds RF Envelope output Audio Locking Time : point Within 10 seconds Audio output jack
8-2. Check of Tape Curl and Jam Status Fixtures and tools used T-160 Tape T-120 Tape Checking Procedure
1) Check there is no abnormality of every traveling post status. 2) There must be no abnormal operation of the counter in
Fixtures and tools used There must be no jam or curl at the first, middle and end position of tape.
Fixtures and tools used Travel the tape at the position of its first and end.
occurrence of folding of the bottom tape. There must be not abnormality of audio signal in damage of the top tape. 3) If there is abnormality, readjust the adjustment paragraph 4 and 5.
4-18

1. Checking Points prior to Repair
Following abnormal phenomena may be repaired by removal of foreign materials and oil supply. Check oiling is required at the checking set or cleaning status is complete. Determine that necessity of checking and repair the set exists after checking the using period of the set together with the user. In this case, followings must be checked:
Phenomena
Checking Points and Cause Pollution of Full-Erase Head
Replacement o
F/E Head
Color beat
S/N, Color Faded
Pollution of Video Head Pollution of Video Head or Tape Transport System Pollution of Audio/Control Head
o
Video Head
Horizontal, Vertical Jitte
o
A/C Head
Fig. C-9-1 TOP VIEW
Poor Sound, Low Sound
No tape wound or tape wound loosely. Pollution of Pinch Roller or FF or REW impossible, Belt Capstan Belt or slow turning Tape loosely wound in REV or Unloading Deterioration of Clutch Assembly D37 Torque Pollution of Drum and Traveling Device
Pinch Roller
Belt Capston
o Fig. C-9-3
Clutch Assembly A37
CAUTIONS
If operation of the position with (O) mark is abnormal even after removing cause, replace it with substitute product since it shows damage or wearing.
Fig. C-9-2 BOTTOM VIEW
* No. (1) ~ (12) shows sequence that the tape moves from the supply reel to the take-up reel.)
(3) F/E Head (6) Base Assembly P3 (7) A/C Head (8) P4 Post (5) Drum Assembly (Video Head) (4) Base Assembly P2 (2) Tension Post (1) Supply Reel (9) Capstan Shaft (12) Take-up Reel (10) Pinch Roller (11) Take-up Guide Post
Fig. C-9-3 Tape Transport System 4-19

2. Essential Check and Repair
Recording density of the video is far higher than the audio. Therefore video parts are very precise so as to allow only error of 1/1000mm or so in order to maintain compatibility with other videos. If one of these parts is polluted or old, same phenomena will appear as they are damaged. To maintain clear screen, regular check, replacement of old and damaged parts and oil supply, etc are essential.
4. Tools for Check and Repair

(1) Grease: Floil G-3114 (KANTO) or equivalent grease (Green) (2) Grease: Kanto G-754, PL-433 (Yellow) (3) Alcohol (Isopropyl Alcohol) (4) Cleaning Patch (cloth)
5. Maintenance Process
5-1) Removal of Foreign Material
(1) Removal of foreign material from video head (Fig. C-9-4) Firstly try to use a cleaning tape. (1) Use a cleaning patch if foreign materials are not removed with the cleaning tape due to severe dirty of the head. Soak the cleaning patch in alcohol and put it to the head tip. Smoothly turn the drum (turning cylinder) to the right or left (In this case, the cleaning patch must not be moved vertically). (1) After completely drying the head, test the traveling status of the tape. (1) If alcohol (Isopropyl Alcohol) remains at the video head, the tape may be damaged when this solution touches with the head surface. Never use a cloth bar (commercial sale) (2) Wipe the tape transport system and the drive system with the cleaning patch soaked in alcohol (Isopropyl Alcohol) when removing foreign materials from them. 1) The part touched with the traveling tape is called as tape transport system. The drive system consists of parts to travel the tape. (2) 2) Care must be exercised so that unreasonable force to change the pattern will be applied to the tape transport system during removal of foreign materials.
3. Regular Check and Repair

Check and repair schedule is not constant since they vary depending on method that the consumer uses video and environment where the video is installed at. However, for the video used by common household, good screen will be maintained if regular check and repair per 1,000 hour is performed. The following chart shows relationship between using time and checking time:
Table 1 Time Requiring Checking Average hours used per day One hour About 1 year About 18 months About 3 years
Two hours
Three hours
Drum (Turning Cylinder)
Cleaning Patch (Cloth)
Head Tip Smoothly turn the drum (turning cylinder) touching the soft surface to the head tip surface.
Soak alcohol (Isopropyl Alcohol).
Fig. C-9-4 4-20

5-2) Grease Applications
(1) Grease Application Method Apply grease by using a cloth swab or brush. Care must be exercised so that excess quantity should not be used. If the excessive quantity is applied, wipe it with the gauze soaked in alcohol (Isopropyl Alcohol). (2) Regular Grease Application Apply grease to the designated application position every 500 hour.
(1) Inner Side Surface and Top Surface of Loading Path (2) Stable Adhesion Part of Base P2, P3 Coil (3) Gear Cam Shaft (4) Gear Drive Shaft (5) Clutch Shaft Groove (6) Guide Part on the Plate Slider Side Wall (Left) (7) Guide Part on the Plate Slider Side Wall (Right) (1) (2) (3) (4) (5) (6) (7): KG684G (Green)
NOTE: POSITION OF GREASE APPLICATION

(1) Inner Side Surface and Top Surface of Loading Path (2) Stable Adhesion Part of Base P2, P3 (3) Arm Pinch Shaft
2
(4) Gear Wheel Shaft (5) Reel S. T. Shaft (1) (2) (3) (4): KG-684G (Green) (5): PL-433 (Yellow)
4 1 3 3
4 6
Chassis (Bottom)
5
Chassis (TOP)
Gear Part
Cam Part (PL-433.Yellow)
Gear Part (PL-433.Yellow)
Gear Sector
Cam Part Side Application (KG-684G.Green) Gear
Cam
Cam Part (KG-684G , GREEN)
Cam Part (KG-684G , GREEN)
Boss Part Side Wall (PL-433.Yellow)
Gear Rack F/L

Gear Part Side Application (PL-433.Yellow)
Base Loading
Gear Drive
Lever Tension Driving Cam Part Lever, Brake Driving Cam Part Gear Sector Driving Part
Inner Surface of Guide Rail (KG-684G.Green)

Lever F/R Driving Part Side Wall Guide Part Side Wall Guide Part Lever, Spring Driving Part
Chassis (L)
Chassis (R)
Plate Slider
4-21

Lever, F/R, Base, Tension GEAR AY, P2 & P3
PL-433 LEVER, F/R BASE, TENSION
Clutch Contact Part (PL-433, Yellow) Tension Arm Party Hinge Part (PL-433, Yellow)
4-22
MECHANISM TROUBLESHOOTING GUIDE

1.Deck Mechanism
A.
Auto REW doesn't work.
YES
Is the supply to the END sensor END sensor "H"? H: more than 3.5V L: less than 0.7V~1V
YES
NO
Is the Vcc. voltage of End sensor 5V?
NO
Check the syscon power.
YES
Replace End sensor.
Is the voltage across IR LED between 0.8~1.5V?
NO
Replace LED.
YES
Check syscon circuit.
B.
No F/R modes.
YES
Is the present mode, F/R Mode?
NO
Is the mode SW assembled correctly (refer to Pages 4-14.)
YES NO
Does the Capstan Motor rotate? Is the normal voltage supplied to the Capstan Motor Vcc1, Vcc2.?
YES
Does the T/Up, Supply Reel rotate?
YES
Is terminal voltage (Vctl) of Capstan Motor supply side more than 4V?
NO
Check Servo, Power Circuits.
YES
YES
Replace the Capstan Motor.
4-23

C.
AUTO STOP. (PLAY/CUE/REV)
Check aligment positions (page 4-14) Check Pinch spring. In Play/Cue/Rev is the pinch roller in contact with the capstan shaft.
NO
Is the output of DFG, DPG OK? Replace Drum Motor.
NO YES NO
Check Servo, Syscon.
YES
Are there T/up and supply reel pulses.
YES
Check the Syscon, -COM. Replace Reel Sensor.
D.
No cassette loading.
Insert the cassette.
YES
Does the lever Assembly S/W work normally.
NO
Check CST Holder Assembly.
YES
Is there variation for CST IN S/W Output? (In Tape with REC Tab Lc "H" L) (In Tape without REC Tab L" H" L" H)
NO
Does the CST IN S/W work normally?
NO
Replace CST IN S/W.
YES YES NO
Check Syscon Circuit. Check Syscon Circuit.
4-24

E.
In PB mode Tape Presence not sensed.
Is the Pinch Roller attached to the Capstan Motor Shaft?
NO
Check Alignment positions (page 4-14)
YES NO
Does the T/Up Reel turn? Is the Belt ok?
NO
Replace the Belt.
YES
Does the Capstan Motor turn?
YES
Check the clutch and the Idler Assembly.
YES
Does the Drum Motor turn?
NO
Is the Voltage supplied to the Capstan Motor Vcc1,Vcc2 each?
YES
Are there DPG, DFG Pulses?
YES
Is the terminal voltage of Capstan Motor supplied more than 4V?
NO
Check Servo, Power.
YES
Are the T/Up Supply Reel Sensors ok?
YES
Replace the Capstan Motor.
YES NO
Check Servo, Syscon. Is the Vcc voltage of the Drum Motor normal?
NO
Check Syscon, Circuit.
YES
Is the terminal voltage of the Drum Motor more than 2.3V?
NO
Check Syscon, Circuit.
YES
Replace the Drum Motor.
4-25

2. Front Loading Mechanism
A.
Cassette cannot be inserted.
Does the Lever Assembly Switch work?
NO
Is the Lever Assembly Switch Spring damaged or omitted?
NO NO
Replace or add the Lever Assembly Switch Spring.
YES YES
Is the Vcc of Main P.C.Board 5V? Does the CST IN Switch work normally?
Replace CST IN Switch.
YES
YES
NO
Check power circuit.
Is the voltage between cassette switch and GND on Main P.C.Board 5V??
YES
NO
Is there a short circuit between cassette switch and GND on main P.C.Board?
Check Mode switch location and syscon circuit.
YES
NO
Replace CST IN Switch.
Remove the short circuit part or Replace the main P.C.Board.
B.
Cassette will not eject.
Does the L/D motor rotate in reverse?
NO
Check L/D Motor or Drive IC.
YES
Does the Lever Assembly Switch work?
NO
Replace lever Assembly Switch.
YES NO
Does the F/L Arm Assembly work normally? Replace F/L Arm Assembly .
YES NO
Does the Door Opener work? Replace the Door Opener.
4-26

C.
Cassette will not load.
Does the CST insert?
YES
Does the CST insert?
YES
NO
Does the F/L Gear Rack work?
Replace the Lid Opener.
YES
NO
Does the Door Opener work?
Replace the F/L Rear Rack.
YES
NO
Does the F/L Arm Assembly work?
Is the Door opener assembled correctly?
YES
NO
Does the L/D Motor work?
Replace the F/L Arm Assembly.
YES
NO
Does the Cassette Holder Assembly move the F/L Arm Assembly?
Check the power of L/D Motor.
YES
NO
Is the Cassette Holder Assembly assembled correctly?
Replace the Front Loading Mechanism Assembly.
4-27
100
103 105
106 107 102
A21
110 112 113 114 A23
1. Front Loading Mechanism Section
116
A24
115
032
EXPLODED VIEWS
A22 109
054A
054
4-28
OPTIONAL PART
A01
008
026 006
A03
007 015
004 014 013 003 409 016 022 011 009
027
029
2. Moving Mechanism Section (1)
012 031 017
EXPLODED VIEWS
079
405
028
021
031
032 024 406
4-29
051
A11
052
A12
068
069 067 066 065
517
064
070
061 056
023
518 055 058 080 052A
077
3. Moving Mechanism Section (2)
078
032
EXPLODED VIEWS
060
076
410
4-30
SECTION 5 RS-02A LOADER PART

CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE .....................................................................................5-2 THE DIFFERENCE OF DVD-R/RW, DVD+R/RW DISCS AND DVD-ROM ..................................5-15
1. 2. 3. 4. RECORDING LAYER ............................................................................................................................5-15 DISC SPECIFICATION ..........................................................................................................................5-16 DISC MATERIALS .................................................................................................................................5-16 ORGANIZATION OF THE INNER DRIVE AREA, OUTER DRIVE AREA, LEAD-IN ZONE AND LEAD-OUT ZONE..................................................................................................................................5-20
HOW TO USE TEST TOOL .....................................................................................................................5-24

1. ALPC MEASUREMENT SYSTEM .........................................................................................................5-24 2. ALPC PROGRAM ..................................................................................................................................5-24 3. EXECUTE ALPC PROGRAM ................................................................................................................5-25 4. OPTICAL POWER SETTING ................................................................................................................5-27 5. CONFIRM OPTICAL POWER SETTING PARAMETER .......................................................................5-28 6. ATTACHMENT. OPTICAL POWER MEASUREMENT ..........................................................................5-29
INTERNAL STRUCTURE OF THE PICK-UP ....................................................................................5-30

1. BLOCK DIAGRAM OF THE PICK-UP (LPC-812R)...............................................................................5-30 2. PICK UP PIN ASSIGNMENT.................................................................................................................5-31 3. SIGNAL DETECTION OF THE P/U.......................................................................................................5-32
DESCRIPTION OF CIRCUIT...................................................................................................................5-33
1. ALPC (AUTOMATIC LASER POWER CONTROL) CIRCUIT ...............................................................5-33 2. FOCUS/TRACKING/SLED SERVO CIRCUIT .......................................................................................5-34 3. SPINDLE SERVO CIRCUIT ..................................................................................................................5-36
MAJOR IC INTERNAL BLOCK DIAGRAM .......................................................................................5-37

LIC121 (AN22113A) : FEP(RF) ANALOG SIGNAL PROCESSOR. ..........................................................5-37
CIRCUIT DIAGRAM ...................................................................................................................................5-41 CIRCUIT VOLTAGE CHART ...................................................................................................................5-43 PRINTED CIRCUIT DIAGRAM...............................................................................................................5-45
1. MAIN P.C.BOARD (TOP VIEW).............................................................................................................5-45 2. MAIN P.C.BOARD (BOTTOM VIEW) ....................................................................................................5-47
5-1
ELECTRICAL TROUBLESHOOTING GUIDE

Reset or power check.
Check it after connecting the power cable only on interface cable for NO Reset or Power ON.
Are the pin1 of LPB272+5V, pin4 of LPB272+12V respectively after the power cable connecting?
YES
NO
Check the power (5V/12V) short. Repair the SMPS Block
Does the pin #8 (Reset) of LIC302 change 0V to 3.3V at the power supply initial input mode?
YES
NO
Check the LIC302 Check the LIC201, LIC121.
Are the LX201 oscillating?

YES
NO
Check the LX201 (16.9MHz). Check the LIC201.
<Power> Is the collector of LQ402 3.3V?

YES
NO
Check the LIC301 pin27 and LQ402.
<Reference> 1. 65V (VREF) : Check pin113 of LIC121 2. 2V (HDVREF) : Check pin78 of LIC121
YES
NO
Check the LIC121.
OK
5-2
System check.
Load tray without inserting disc.

YES
Does Tray operate normally?

YES
NO
Go to Tray operating is abnormal
Does Pick-up move to inside or outside?

YES
NO
Go to Sled operating is abnormal
Does Pickup lens move up/down?

YES
NO
Go to Focus Actuator operating is abnormal
Does Laser turn on?

YES
NO
Go to Laser operating is abnormal
After eject tray, Insert CD-ROM Disc and check rotation.

YES
Does Disc rotate continuously and the drive recognize the disc?
YES
NO
Go to Recognition fail Case1 (CD-ROM Disc)
After eject the tray, Insert DVD Disc and check rotation.
YES
YES
NO
Go to Recognition fail Case2 (DVD Disc)
After eject the tray, Insert DVD+R/RW Disc and check rotation.
YES
YES OK
NO
Go to Recognition fail Case3 (Blank DVD+R/RW)
5-3
Tray operating is abnormal.
Tray open doesnt work.

YES
Is there Tray control signal input? (LIC301 pin22)

YES
NO
Check the connction of LIC201 pin 66. Replace the LIC201. Check the communication line between LIC201.
Is there Tray drive voltage output? (LIC301 pin14, 15)
NO
When LPF303 is open, Is there Tray drive signal output?
NO
Replace the LIC301.
YES YES
Check the connctor (LPF303) FFC cable.
5-4
Sled operating is abnormal.
Is there Sled control signal output? (LIC201 pin68, 69)

YES
NO
Replace the LIC201.
Is there Sled drive voltage input? (LIC301 pin4, 30)

YES
NO
Check the LR316, LR317.
Is there Sled drive voltage output? (LIC301 pin1, 2, 32, 33)
NO
Is CTL1 signal H? (LIC301 pin28)
NO
Check the connection of LIC121 pin31.
YES YES
YES
Replace the LIC301.
Replace the LIC121.
Is there Tray control signal input? (LPM302 pin1, 2, 3, 4)

YES
NO
Replace the Sled Motor.
Check the Connection LPM302 with sled motor.
5-5
Spindle operating is abnormal.
Is there Spindle control DSP output? (LIC201 pin70)

YES
NO
Replace the LIC201
Is there Spindle drive voltage output? (LIC302 pin19, 21, 24)
NO
Replace the LIC302
YES
Is there Spindle drive voltage output? (LPM301 pin11, 12, 13)

YES
NO
Check the signal pattern between LIC302 and LPM301
Is there spindle motors hall signal sensor output? (LPM301 pin4, 5, 6, 7, 8, 9)

YES
NO
Replace the Spindle Motor
Is there spindle FG signal? (LIC302 pin4)

YES
NO
Replace the LIC302
Check the LIC302 application componets
5-6
Focus servo is unstable
Is FE signal output normal in focusing Up/Down? (LIC121 pin25*)
NO
Check Pickup Read Power is 1.3~1.7mW?
NO
Replace the Pick up.
YES YES
Replace the LIC121.
Is FDRV signal output normal in focusing Up/Down? (LIC201 pin 62)

YES
NO
Replace the LIC201.
Go to Focus actuator operating is abnormal
* LIC121 pin25 is MOUT2(FEP Monitor2). After disc recognition action, Monitor port is off. So, please check FE signal during disc recognition.
Focus actuator operating is abnormal.
Is there focus search control signal input? (LIC301 pin23)

YES
NO
Check the connection of LIC201 pin62. Check the communication line between LIC121 and LIC201. Replace the LIC201.
Is there focus search drive voltage output? (LIC301 pin18, 19)
NO
Is CTL1 signal H? (LIC301 pin28)
NO
Check the connection of LIC121 pin31. Replace the LIC121.
YES
YES
Check the connection LPM101 pin40, 41.
Replace the LIC301.
Replace the pick-up.
5-7
Track servo is unstable
Is TE signal output normal in focusing ON and tracking OFF? (LIC121 pin 24*)
NO
Is PICK UP (E, F, G, H) output normal? (LPM101 pin8, 5, 9, 4)

YES
NO
Check the PICK UP FFC. Replace the PICK UP.
YES
Replace the LIC121.
Is there TDRV signal output in tracking ON? (LIC201 pin66)

YES
NO
Replace the LIC201.
Check the Drive IC (LIC301) and P/U referring to Focus actuator operating is abnormal.
* LIC121 pin24 is MOUT1(FEP Monitor1). After disc recognition action, Monitor port is off. So, please check TE signal during disc recognition.
5-8
Recognition fail case 1 : CD-ROM fail
Check pick-up Read power was 1.3 ~1.7mW?
NO
Go to LD CHECK.
YES
Does focus servo operate normally?
NO
Go to Focus servo is unstable.
YES
Check pick-up RF signal LIC121(pin81) RFOUT was 2~2.5V?

YES
NO
Check the pick-up FFC and LPM101. Replace the pick-up.
Check EQOUTP waveform (LIC121 pin74) was 1.75~2.3V?

YES
NO
Replace LIC121.
Check after replacing LIC201. It is OK?
NO
Go to Tracking servo is unstable.
YES
OK
5-9
Recognition fail case 2 : DVD Disc
Check pick-up read power was 1.1~1.3mW.
NO
Go to LD CHECK.
YES
Check pick-up RF signal LIC121(pin81) RFOUT was 2~2.5V?

YES
NO
Replace the Pickup.
Is there RF signal at LIC121 pin95(RFP) and pin96 (RFN)?

YES
NO
Replace the LIC121.
Check again after the replace LIC121 It is OK?
NO
Replace the LIC201.
YES
OK
Recognition fail case 3 : Blank DVD+R/RW
Is there WBL (LIC121 pin63) Signal?

YES
NO
Is there WBL (LIC201 pin39) Signal?

YES
NO
Replace LIC201.
Replace LIC121.
Check the connection between LIC121 and LIC201.
5-10
In case of writing fail.
Normal case
Check the media DVD R/RW?
NO
Check disc label.
YES
Does the disc have any dust, scratch, fingerprint ...?
YES
Remove the dust, fingerprint and if the disc has long width scratch, change it.
Finalized disc?
NO
Eject disc.
YES
If DVD If DVD
R disc,use new DVD R disc. RW disc,erase the disc.
Go to Writing part check.
5-11
Writing Part Check
Load tray with DVD
R/RW disc.
Press the REC key.
Does writing finish without any error?

YES
NO
Is the written file read normally?
NO
Eject tray.
Go to LD CHECK.
YES
Is the re-written file read normally?

YES YES
Check and replace LIC201, LIC121, LIC101.
OK
5-12
LD CHECK (Laser operating is abnormal)
Perform 6. Optical power setting parameter check from How to use Test tool.
Is ALPC parameters valid?
YES
Execute C.Laser power setup of How to use test tool
NO
Perform 5. Optical Power Setting
OFF level
OK
N.G
Check reference voltage.
W1SET level & FPD

OK
N.G
W2SET level & FPD

OK
N.G
W3SET level & FPD

OK
N.G
OK
5-13
CD/DVD?
DVD
CD
Select Mode : CD, Test and perform Test from 4. LD Test of How to use Test tool
Select Mode : DVD, Test and perform Test from 4. LD Test of How to use Test tool
Check the input of CD/DVD. (pin10 of LPM 101)
Check the input of CD/DVD. (pin10 of LPM101)
Check the input of W1SET. (pin12 of LPM101)
Check the input of FPD. (pin126 of LIC121)
END
5-14
Check the input of recording pulse. (pin19, 20, 21, 22, 23, 24 of LPM101)
Check the input of recording pulse. (pin19, 20, 21, 22, 23, 24 of LPM101)
END
END
5-15
THE DIFFERENCE OF DVD-R/RW, DVD+R/RW DISCS AND DVD-ROM

1. RECORDING LAYER
DVD-ROM (Read Only Disc)
4 0.7
3T
0.4 um
um
DVD+R/RW Disc
5-16
2. DISC SPECIFICATION
3. DISC MATERIALS
1) DVD-ROM
5-17
2) Recording format using organic dye material (DVD-R / DVD+R)

The format that records data through the creation of recorded marks by changing the organic dye material with a laser beam.
Disc structure
Recording principles
[ Recording ] Recording is done by changing the organic dye layer and the substrate with a laser When a strong laser is applied to a disc, the temperature of the organic dye material goes up, the dye is decomposed and the substrate changes at the same time. At this time, a durable bit is created as is the case with a CDROM. [ Playback ] Signals are read with the differences of the reflection of a laser from pits.
5-18
3) Recording format using phase-change recording material (DVD-RW / DVD+RW)

Data is recorded by changing the recording layer from the amorphous status to the crystalline status, and played back by reading the difference of the reflection coefficient. Amorphous : Non-crystalline.
Disc structure
Recording principles
[ Recording ] When a high-power laser is applied to the recording material, it melts and then becomes amorphous with a low reflection coefficient when it quickly cools off. When a mid-power laser is applied to heat gradually the recording material and then gradually cools it off, it becomes crystal with a high reflection coefficient. [ Playback ] A low-power laser is used for playback. The amount of reflected light depends on the status (amorphous or crystalline) of the recording material. This is detected by an optical sensor.
5-19
To make recordings, it is necessary to modulate the write pulse, which is called Write Strategy. There can be many types in Write Strategy. Typically Write Strategy for DVD R has NMP(Non Multi-Pulse) type and MP(Multi-Pulse) type. In NMP type each single mark is created by subsequent separated short pulses. In MP type each single mark is created by one continuous pulse. Write Strategy for DVD RW has Type 1 and Type2. In Type 1 the mark with nT width is created by one top pulse and (n-2) multi-pulses. Thus mark 3T is made by one top pulse and one multi-pulse. In Type 2 the mark with nT width is created by one top pulse and (n-3) multi-pulses. Thus mark 3T is made by one top pulse only. RL-02A uses MP type Write Strategy for DVD R and Type 1 for DVD RW as shown below.
5-20
4. ORGANIZATION OF THE INNER DRIVE AREA, OUTER DRIVE AREA, LEAD-IN ZONE AND LEAD-OUT ZONE
1) Layout of DVD-ROM disc
2) Layout of DVD+R disc
5-21
3) Layout of DVD+RW disc
5-22
4) Layout of DVD-R/RW disc
5-23
HOW TO USE TEST TOOL

1. ALPC MEASUREMENT SYSTEM
We need basically several measurement instrument to adjust Optical Power of CD and DVD Disc
ESSENTIAL INSTRUMENT
1) Optical Power meter & Sensor (ADVANTEST, TQ8230/Q82014A) 2) Personal Computer 3) Adjustment Program (Dragon or ALPC) --> being recommended ALPC Program in case of SVC
OPTIONAL INSTRUMENT
1) USB-ATAPI Interface (if you dont have Notebook which has ATAPI Interface or use PC USB Port) 2) Connector-ATAPI Interface Board
Connector-ATAPI Interface Board
2. ALPC PROGRAM
Use the ALPC program in Dragon tool for Optical power setting. It is consist of total 4 files. Dragon_JW3P.exe dragon.cfg blue.dat WNASPI32.DLL Four files must exist in same Directory.
5-24
3. EXECUTE ALPC PROGRAM

1) Execute Dragon_JW3P.exe file.
2) Enter the password. It is qaz. When you enter the password, turn off the Caps lock in your keyboard.
3) Set up the target device. Press ATAPI button on the main dialog of Dragon tool. And find the target device which is GDA-4164L.
5-25
4) If the target device setting is completed, execute the Setup Laser Power(Manual) in the Alpc/Opc menu.
5-26
4. OPTICAL POWER SETTING

<Test for checking DVD LD and CD LD> When you change the Travers assy(including pick-up) or loader PCB, you must do the laser power setting to match pick-up and loader PCB.
1) DVD LD power setting

Select the DVD in the Select Laser Diode Press (Read power on, Strong read light)
Measure optical read Power. Write read power value. In case of ,
you are able to measure the power through same procedure. (caution) Dont watch light directly. When you finish optical power measurement, press Press button(LD Off). button.(save to ERPROM)
2) CD LD Power Setting
Select the CD in the Select Laser Diode Press .
Measure optical read Power. Write Read Power value. Press button(save to ERPROM)
*** In case of CD power setting of RS-02A, loader dont need to set up write power. Although NMP, MP,Erase and HC power is N.G when you press setup, please ignore the N.G message. Because of RS-02A only support reading function about CD-R/RW. * Look at reference sheet to test Optical Power. ** Power value is ---- unit. Value is read power X 100.
5-27
5. CONFIRM OPTICAL POWER SETTING PARAMETER

LD Test result is ok, but Loader performance is bad. 1. Check ALPC parameter value 1) Press 2) Press
++
1)
button to open Results Display dialog. button.
ALPC Para
- We can see optical power setting value. - Write optical Power Setting value to paper. - Adjust power setting again. - Compare original parameter to new parameter. - if parameter value is different highly, original value is wrong or optical power may change. - But pick-up LD test is all ok, just adjust optical power setting again.
2)
Normal range of ALPC parameter
Optical power value which has been saved in the EEPROM
5-28
6. ATTACHMENT. OPTICAL POWER MEASUREMENT

Optical Power measurement is to adjust LD power from Pick-up To measure optical power, LD status is on. Other light affects to optical power. Avoid other light to measure exact power Generally headlight power is about 50W, Sun power is about 100mW. Optical Power measurement method 1. Fit optical Power Meter (wavelength) value to DVD.(generally 660nm) 2. DVD LD On. 3. Approach power sensor to Pick-up Lens about 3mm vertically. Fix Lens and Sensor mark position. 4. Read Monitor value. (move sensor read just a little and read max value.) (caution) unit is mW. 5. Write monitoring value x 100. Only an integer. 6. Fit opticcal Power Meter (wavelength) value to CD.(generally 780nm) 7. CD LD On. 8. 3 ~ 5 recheck.
5-29
INTERNAL STRUCTURE OF THE PICK-UP

1. BLOCK DIAGRAM OF THE PICK-UP (LPC-812R)
5-30
2. PICK UP PIN ASSIGNMENT

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Pin Name VC(PDIC) VCC(PDIC) GND(PDIC) EF4 EF1 A B EF2 EF3 C D SW1(PDIC) RF+ RFSW2(FPD) VCC(FPD) GND(TEMP) VREF(FPD) FPD-OUT TEMP GND(FPD) W1DISN W1DIS W2DISN W2DIS W3DISN W3DIS OSCEN GND(LDD) GND(LDD) VCC(LDD) W3SET W2SET W1SET RSET OUTSEL ENABLE VCC(LDD) GND(LDD) F+ FTilt+ TiltT+ TSignal Description Reference voltage input for PDIC) Power supply for PDIC (+5V) Ground connection for PDIC, FPD, TEMP, LDD Signal PDIC output EF4 Signal PDIC output EF1 Signal PDIC output A Signal PDIC output B Signal PDIC output EF2 Signal PDIC output EF3 Signal PDIC output C Signal PDIC output D PDIC output gain Select (L/M/H) Signal PDIC RF positive differential output Signal PDIC RF negative differential output FPD output gain Select (High : CD, Low:DVD) Power supply for FPD Ground connection for PDIC, FPD, TEMP APC amplifier reference voltage output APC amplifier output Output voltage for controlling temperature Ground connection for PDIC, FPD, TEMP LVDS control for output current (Low Enable) LVDS control for output current (High Enable) LVDS control for output current (Low Enable) LVDS control for output current (High Enable) LVDS control for output current (Low Enable) LVDS control for output current (High Enable) TTL control for Oscillator Enable (High Enable) Ground connection for LDD Ground connection for LDD Power supply for LDD Input voltage for current amplifier Input voltage for current amplifier Input voltage for current amplifier Input voltage for current amplifier High:selects DVD LD, Low:CD LD Disables output current regardless of OUTEN (ENABLE Low : No lout) Power supply for LDD Ground connection for LDD Focusing Actuator drive signal+ Focusing Actuator drive signalTilting Actuator drive signal+ Tilting Actuator drive signalTracking Actuator drive signal+ Tracking Actuator drive signal5-31
3. SIGNAL DETECTION OF THE P/U
1) Focus Error Signal ==> (A+C)-(B+D)

This signal is generated in RF IC (LIC121 : AN22113A) and controls the pick-ups up and down to focus on Disc.
2) Tracking Error Signal (DPP Method) ==> {(A+D)-(B+C)}- k x {(EF1+EF4)-(EF2+EF3)}

This signal is generated in RF IC (LIC121 : AN22113A) and controls the pick-ups left and right shift to find to track on Disc.
3) RF Signal ==> (A+B+C+D)

This signal is converted to DATA signal in DSP IC (LIC201 : MN103SA6G).
5-32
DESCRIPTION OF CIRCUIT
1. ALPC (AUTOMATIC LASER POWER CONTROL) CIRCUIT
1-1. BLOCK DIAGRAM
1-2. ALPC (AUTOMATIC LASER POWER CONTROL) CIRCUIT OPERATION

THE ALPC BLOCK DETECTS THE LASER OUTPUT POWER OF THE FRONT MONITOR. THE POWER SIGNAL DETECTED WITH THE PD FOR FRONT MONITOR DETECTION IS INPUT THE VOLTAGE FROM THE VPD PIN (123PIN) OR THE FPDM PIN (127PIN), THE REFERENCE SIGNAL OF THE INPUT SIGNAL IS INPUT FROM THE VREFPD PIN (124PIN). THE ALPC BLOCK GENERATES THE SINGALS FROM THE INPUT LASER POWER SIGNALS IN THE FOLLOWING DETECTION SYSTEMS. THIS BLOCK HAS FOUR DETECTION PATHS : ALL AVERAGE VALUE PATH, MULTI PULSE AVERAGE/PEAK VALUE DETECTION PATH, ERASE/BOTTOM VALUE DETECTION PATH, SPACE/PLAYBACK POWER VALUE DETECTION PATH.
5-33
2. FOCUS/TRACKING/SLED SERVO CIRCUIT

2-1. FOCUS, TRACKING & SLED SERVO PROCESS
5-34
2-1. FOCUS, TRACKING & SLED SERVO PROCESS
5-35
3. SPINDLE SERVO CIRCUIT

3-1. SPINDLE SERVO PROCESS
5-36
MAJOR IC INTERNAL BLOCK DIAGRAM

LIC121 (AN22113A) : FEP(RF) ANALOG SIGNAL PROCESSOR
PIN ASSIGNMENT
5-37
BLOCK DIAGRAM
5-38
BLOCK DIAGRAM
5-39
MEMO
5-40
CIRCUIT DIAGRAM
5-41
5-42

MODE PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 STATE
LIC101
3.29 0.00 3.28 0.00 4.99 0.00 0.00 4.98 0.00 4.99 0.00 0.00 0.00 4.99 0.00 1.09 3.28 0.00 4.99 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4.97 0.00 3.29 0.36 0.00 0.00 0.00 1.69 1.64 1.66 2.67 2.60 0.00 0.00 1.65 0.00 0.25 1.58 1.82 2.20 3.29 1.65 1.56 0.00 2.50 1.42
LIC121
MODE PIN NO. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
STATE 1.57 1.33 1.10 1.33 0.00 0.00 3.30 0.00 0.00 0.00 0.00 0.00 0.00 3.20 3.29 0.00 0.00 0.00 0.00 1.61 3.29 3.30 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4.96 1.23 1.65 1.62 1.65 0.61 3.29 0.00 0.00 0.00 2.95 3.29 1.21 1.34 1.16 1.34 1.35 0.50 0.70 0.00 2.03 2.03 2.14 0.30
MODE PIN NO. 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 1 2
STATE 2.19 2.19 2.16 4.98 2.18 2.96 2.14 2.79 2.21 2.49 2.85 2.20 2.16 2.19 2.19 2.19 1.68 1.67 2.37 2.37 2.19 2.19 1.62 1.49 1.44 0.00 1.65 1.65 1.65 1.65 1.65 1.65 0.00 0.00 4.96 0.00 1.65 1.65 4.96 1.65 1.65 0.00 0.00 1.65 1.66 0.00 0.00 2.51 0.81 2.50 0.00 2.50 1.65 1.19
LIC201
MODE PIN NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
STATE 1.64 1.18 1.65 1.19 0.14 0.00 3.30 1.65 1.65 0.00 1.50 2.19 3.30 0.27 0.27 0.23 0.00 0.25 0.00 1.43 1.57 0.00 2.01 3.29 3.28 2.24 1.73 1.29 2.02 2.03 3.28 0.85 0.00 3.28 0.00 0.00 2.95 0.00 0.00 0.00 0.00 0.00 0.00 3.29 3.29 0.00 0.00 0.00 0.00 0.70 0.00 0.00 3.29 0.56 0.00
MODE PIN NO. 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112
STATE 1.17 0.00 3.27 1.65 1.65 1.06 0.00 0.20 1.65 0.00 1.69 1.52 1.65 5.00 1.23 1.63 1.60 1.50 0.61 3.28 0.00 3.26 2.80 2.14 2.67 0.00 1.17 3.27 2.82 2.20 2.40 2.70 2.20 2.70 2.20 2.20 2.20 0.00 3.28 2.20 2.18 2.18 2.17 0.00 3.27 2.15 0.00 3.27 0.00 4.96 0.00 4.96 0.00 1.66 0.00
MODE PIN NO. 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167
STATE 0.00 4.96 3.28 3.25 0.00 PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE 0.00 1.17 3.29 3.29 3.29 3.29 3.29 2.68 3.28 0.00 0.00 0.00 PULSE PULSE PULSE PULSE 0.00 3.29 PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE
MODE PIN NO. 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 1 2 3 4 5
STATE PULSE PULSE PULSE PULSE PULSE PULSE PULSE 0.00 3.29 PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE 1.17 PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE 3.28 0.00 3.26 3.26 0.00 0.00 0.00 OSC OSC 3.28 0.00 0.00 0.00 3.28 3.29 PULSE PULSE 0.00 PULSE
MODE PIN NO. 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 1 2 3 4 5 6 7 8 9
STATE PULSE 3.29 PULSE PULSE 0.00 PULSE PULSE 3.29 PULSE PULSE PULSE PULSE 0.00 PULSE PULSE PULSE PULSE PULSE PULSE 3.28 0.00 PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE 3.29 PULSE PULSE 0.00 PULSE PULSE 3.29 PULSE PULSE 0.00 PULSE PULSE 0.00 PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE
MODE PIN NO. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
STATE
PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE 0.00 PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE PULSE 0.00 PULSE -0.22 -0.22 12.40 1.61 1.00 0.00 0.00 1.64 1.30 1.24 12.40 1.64 1.63 6.38 6.38
MODE PIN NO. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
STATE 2.51 2.51 2.37 2.70 2.49 2.58 1.63 1.60 5.00 5.00 1.25 3.66 3.22 3.22 1.75 12.39 0.11 1.38 0.00 5.00 0.00 0.00 PULSE 4.29 3.22 3.00 3.26 1.27 1.76 1.64 0.88 2.97 2.97 2.94 2.94 2.94 2.94 0.98 0.00 0.98 0.00 0.00 0.98 12.40 12.40 12.40 12.40
LIC302
LIC301
LIC262
LIC261
5-43
5-44

1. MAIN P.C.BOARD (TOP VIEW)
5-45
5-46
2. MAIN P.C.BOARD (BOTTOM VIEW)
5-47
5-48

7580654-Lg Rc288 VCR DVD Recorder Service Manual

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VCR+DVD RECORDER SERVICE MANUAL

PRODUCT SAFETY SERVICING GUIDELINES FOR VCR+DVD RECORDER PRODUCTS

FIRE AND SHOCK HAZARD

THE STEPS FOR CHANGE THE OPTION CODE

Select DVD MODE at the set use remocon or timer keyborad

Push REC+ PLAY at timer keyboard

Use remocon and push ENTER

Use Direction Key at remocon (UP/DOWN) for change the option

After finish edit code of option push ENTER at remocon

DVD UPGRADE INSTRUCTION FORMAT NO 1

SECTION 2 CABINET & MAIN CHASSIS

EXPLODED VIEWS .....................................................................................................................................2-2

KARAOKE OPTIONAL PART

KARAOKE OPTIONAL ONLY

1. CABINET AND MAIN FRAME SECTION

2. DECK MECHANISM SECTION (RS-02A(DR-10A))

DR-10 : IN, SH ONLY

3. DECK MECHANISM SECTION (D37(N))

3-2. Moving mechanism section (1)

517 061 056

3-3. Moving mechanism section (2)

518 058 052A 077

4. PACKING ACCESSORY SECTION

810 CABLE ASS'Y RF

PLUG ASS'Y 1WAY PLUG ASS'Y 2WAY

821 SCART CABLE

804 BAG 803 PACKING 803 PACKING

802 BOX CARTON

VCR ELECTRICAL TROUBLESHOOTING GUIDE ....................3-4

BLOCK DIAGRAMS .....................................3-26

BLOCK DIAGRAMS .....................................3-80

CIRCUIT DIAGRAMS ..................................3-38

CIRCUIT DIAGRAMS ..................................3-92

CIRCUIT VOLTAGE CHART...................3-98 PRINTED CIRCUIT DIAGRAMS ............3-100

OVERALL WIRING DIAGRAM

b) NTSC MODEL : NTSC SP TEST TAPE

VCR ELECTRICAL TROUBLESHOOTING GUIDE

Replace the D123

Replace the IC103

Replace the IC102

Replace the D122

Replace the D126

Replace the D127

Replace the D128

Replace the D124

VCR ELECTRICAL TROUBLESHOOTING GUIDE

Check or Replace the D123

Check the 33V Line or ZD815

Check or Replace the D122

Check the 33V Line or ZD816

Check or Replace the D126

Check the PWR CTL H signal from -com

VCR ELECTRICAL TROUBLESHOOTING GUIDE

VCR ELECTRICAL TROUBLESHOOTING GUIDE

VCR ELECTRICAL TROUBLESHOOTING GUIDE

Check the Power Circuit.

2-2. The unstable loading of a Cassette tape

Check the power.