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Thiết kế máy tuốt lúa chạy điện

DESIGN, ANALYSIS AND DEVELOPMENT OF GROUNDNUT. HARVESTER A dissertation. Submitted in partial fulfilment of the requirements for the award of the degree

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77 views80 pages

Thiết kế máy tuốt lúa chạy điện

DESIGN, ANALYSIS AND DEVELOPMENT OF GROUNDNUT. HARVESTER A dissertation. Submitted in partial fulfilment of the requirements for the award of the degree

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Quang Huy
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LOINOI DAU Nude ta dang trong thai ki cong nghigp hod - hign dai hoa dat née, Mot trong nhiing chii trong cia Ding ta hign nay la céng nghiép hod néng nghi dua méy mée thiét bi vao phuc vu nong nghigp, nhiim ning cao nang suit va gid ne site lao dng cho nguéi néng dan, ‘Trude tinh hinh dé Khoa Co khi trudng Dai hoc Thuy san, cy thé la b6 man Ché tgo may 43 dua ra mot s6 dé wi you edu thiét ké mot s6 may eOng tée phye ‘vu nong nghigp. Day eng i eo hoi tt cho sinh vién ché tao may sip tt nghigp téng hop lai tit ca kign thire 4 hoc truéng Dai hoc va lam quen véi céng viée ciia m@t ki su ché tgo may trong linh vye thiét ké ché tag may céng tac. Toi durge BO mon Ché tgo may ~ Khoa Co khi - Truong Dai hge Thuy sin giao pho thye hign DE tai tt nghigp “Thiét ké may tudt lia chay dign phuc vu néng din khu vye mign niti Khénh Hoa ”. Dé tai gdm eae ndi dung sau: 1, Tim hiéu vé thye trang san xudt néng nghiép 6 néng thén Khanh Hoa va yeu clu cor gigi hod déi vi khau dp lita 2. Nehién cita chon phuong dn. 3. Thiét ké K7 thuat may tudt Ia, 4, Lap quy trinh ché tgo chi tiét dign inh, 5. Huéng dan Kip rap va sir dung. 6, Sab hogch todn gid than, 7, Két ludn va dé suat, ‘Trong thai gian thye hign 48 tai, 161 48 c8 ging hoe hei, tim higu tai Tig tham khao, khio sit thuc té va sir giip d& cia thay gido hudng din, dén nay dé {i da duge hodn thanh, Nhung do nang lye va sy hiéu biét con han ché, nén ndi dung cia dé ti khong thé trénh Khoi thiéu sot. Toi rit mong duge su gop ¥ va chi bao chén thanh ciia thay cé gido va cde ban sinh vin dé cho dé tai cang hoan thign hon, LOLCAM ON ‘Toi xin chan thanh em on BO mén ché tao may, Khoa Ca khi, Tring Dai hoc Nha Trang 4a giao phé cho t6i 43 tii mang tinh thy tin cao nay. Cuéi cig, t6i xin chan thanh cam on thiy gio PGS.TS Nguyén Van Ba abo nhigu thoi pian quy gid ct thiy dé tan tinh gidp do va hung dn wi thie hign thanh cdng dé tai nay. Nha Trang, thing 10 nim 2007 Sinh vin thye hign Bui Naoe Ha CHUONG 1 TIM HIEU VE THUC TRANG SAN XUAT NONG NGHIEP ING THON KHANH HOA VA YEU CAU CO GIO HOA DOI VOI KHAU DAP LUA 1.1:Téng quan vé thye trang sin xudt nong nghigp & Khinh Hoa 1.1.1. Diie diém vé canh tic © Mign Trung néi chung va Khanh Hoa néi rigng ehé d6 canh tée edn tuong d6i lac hdu.Chii yéu 1a tha céng va dung cy thé so.Hign nay ky thuat néng hoc dang phat trién nén da lai tao nhiéu gidng lia tét cho nang sudt cao.Vi vay cn phai co giéi hoa dé dap tmg nhu cu sin xuii. 1.1.2. Die iu Thai gian thu hoach ta G vung Duyén Hai Mién Trung néi chung vA im vé khi Khanh Hoa néi rigng 6 hai vy chinh H8 Thu va Déng_Xuan. Vu hé thu tir thing 6 ti thang 8 1a nhing thang e6 long mua nhigu trong nam, rudng thudng gp mude.d9 am trung binh cao, do dé 46 am than cay vi hat cao, nén vige thu hoach trén dng rudng gap nhigu khé khan va kh6 khan trong vige co gid hoa ‘Vu dong xuin thu hoach vao thang 12 dén thang 2, Itong mua giam ding, ké, hau nhur thoi tiét hanh khé hodn toan, rudng khd, 46 dm than cay va hat thép. Thai tiét kie nay thuén tign cho vige thu hoach nhit la vige co giéi hod. 1.1.3.D§e diém dja hinh va ding rugng ‘DGi véi dng bing trung du 6 Mién Trung noi ¢6 trinh 46 tham eanh chura nén nhimg cénh dng chi yéu day li cao, dbng rudng chua duge cai tao nhié rudng bac thang, nhiéu ber ving ber thira, dign tieh thirarudng la tong di nho, Vi vay rit kid cho vige hoat dong va nang cao higu suit eta mdy.Khé khan thir hai 6 day 1a dia ban ndng thon nén giao thong chura thuan tién, durdng sé edn hep, vige di chuyén may tir thita nay sang thi khéc va tir céinh ding nay sang eénh ddng khée gap nhigu khé khan, Hon ntia trinh {46 tham canh cdn han ché, lia gieo thang chiém dai b6 phén, dO bing phing timg 16 thita kém eang anh hudng khong nho dén hoat dong ciia may. 1.1.4. Die diém vé cay tring Hign nay, ky thudt ndng hoc edng phat trién, cée giéng lta mdi duge lai tgo ngay cing nhidu, cdc gidng hia phé bién trong sin xudt phin lén la ede giéng lia ngiin ngay, mat dd gieo cdy kha day, nding sudt hia cling ting lén dang ké, Cac ging lita nay o6 than cay thap va cimg, chiéu cao ty nhién dui 65 em, chiéu dai cay dudi Im, dudng kinh ey to hon cée giéng lia cd, trong thdi vu thu hogch cay it bi dd, thudn loi cho vige tién hanh cer gigi hod. 1.2. Yéu clu néng hge dbi véi vige co gidi hoa néng nghigp Ciing nhwr ed gidi hod eae khau san xudt khée, co giéi hod thu hogch cting 6 mhiing yéu edu va phurong php riéng, mdi phuong phép Iai c6 mot yéu céu cu thé, Nam duge ede yeu va van dung ding phuong phép trong ting hon cénh cu thé khéng nhiing cin cho vige nghién cita thiét ké ma ca trong sir dung, trén ca si dé nang coa d9 bén va higu qua cita miy. Thu hoach la khdu cudi cing cia qué trinh san xudt trén dong rudng, sd ugg va chat Iugng cia sin phim quyét dink béi mét loat ede nhan ing hop. nhung anh hudng true tiép van 14 ban than khiu thu hoach . Chiing ta c6 thé quy ty Iai thanh may yéu cu chung nhu sau: 1.2.1. May thu hoach phai thich img véi diéu kign lia ¢6 ning suit cao. Do ky thu: canh tic, ky thuat chon t0 giéng va phan bon ngiy cing phat tridn, vige nr tieu chi dong, vige phong tri siu bénh c6 higu qua nén nang suat Ia ngay eding cao. Vi vay, may thu hogch phai ¢6 kha nang thich img voi dieu kign nang suat cao. Khi tai trong trén don vi thoi gian ting lén, céc bé phan cit sit, dap, phan ly phai dii kha nang vugt tai dé dim bio cho méy hoat dng binh thug, khong gay ach tic, can tr qué trinh thu hoach. 1.22. Phai dim bio chat lugng lam vige tt, tng hao hyt khéng qui 3%, 4 hu hong hat khong qué 2% awa néng dan tring kia khéng nhimg mong dge mia ma cdn mong boi thu, Vi vay, may thu hogch phai dim bao chat ngng lim vige t6t, phai cét git, ap sach, phin ly sach, tring hign tong roi vai, Nhin chung tng hao hut khéng qué 3%, dé nift va béc v6 trdu nhé hon 2%, sin phdm thu hoach phai cé 46 sach 1.23. Phai ché ¥ gidi quyét nhang yéu edu khie nhau vé sir dung ngudn phy phim cia che dja phuong. Mye dich ciia trong hia la thu thée (san pham chinh). Song d4i v6i cic san phém phy nhu rom ra, théc lép cting cé gid tr) kinh té nhit dinh. Tap quan canh tae cia mot s6 viing la khong thu rom dé 6 rudng dt hoa cay dap ra lam phan, ‘Nhung nhiéu dia phuong lai dung rom ra dé lop nha, dun nau thay than cui, lim thire an cho tréu bd, bén thimg, tham bao tai Trong diéu kign chura giai quyét duge nguyén ligu cho cde cong vige & trén thi trudge khi quyét dinh phyong én thu hoach hoge nghién cira thiét ké may thu hoach phai quan tim xem xét t6i nhimg yéu ciu khéc nhau cia cée dia phyong vé vige sir dung ngudn sin phim phy, c6 nhur vay khi ting dung may vao san xudt mdi dé dang duge néng dan chap nhén. 1.2.4. Két ku gon nhg, sir dyng van chuyén linh hoat, dé dang. 6 ving dang bing trung du, déng rudng nhd, dung sé hep nhiéu ba ving, bo thira. Vi vay, may thu hoach nén c6 két céu gon nhe, thao téc, van chuyén linh hoat nhe nhang va phi hgp véi yéu cdu thu hoach khi d6 am trén déng rudng va cay lita cao. 1.2.5, Nang suat va higu qua ciia may cao. Tap quén canh tac 6 ving trung du dae bigt la Khanh Hod mdi nam gico tring 2-3 vy. ‘Thu hoach la khau két thie gud trinh trae nhumg lai la khw mo dau cia giai doan sau. Do chi s6 vang quay cao, tinh chat thei vu khén treong, yéu cau phai nhanh chéng giai phéng dong rudngchuan bj bude vao vy sau nén iméy thu hogch phii 6 ning sult cao nhim nang cao higu qué kinh 1 eta qué trinh san xuat. 1.2.6. Tg0 ding mg th it cong nghigp hai hoa dep mit. Nang suit va chit hngng lm vigccia may 1a quan trong nhung ngoai hinh ciia may efing cin duge chit ¥, ¢6 ging tao ding my thudt céng nghigp, lam cho cde bd phan c6 két cdu hai hoa hop ly. 1.2.7. Chi tiéu quan trong duge xét khi d§p hia. — BO s6t hat trén bong (Ilia cdn dinh trén bong); dd s6t khong quai 1% — DO hat theo rom, tite li cdc hat lia da durge tach ra khdi gié nhurng lai theo rom bay ra ngoai, khong thu nhan duge, d hat theo rom khong durge qua 0,5%, — Theo cam tinh cia minh, ba con chip nhan hay khéng chip nhan 46 sot va «49 hat theo rom khi quan sit tr cia ra cia may dap. — BO vi hat khi dap hia duge xem nhu hat vo ma ching ta nhin thay duge, hat gao duge bée khoi vedi la hat gao nguyén, khéng bi gay cling bi coi la vo hat. Trong thyc 1 ngudi ta yéu cu hat vé cing it cing tt. Dic bigt Ia Iyc lim be v6 triu nho hon lye lam gay hat, do dé ba con thuémg quan tim dén do bée Vo trau (ra gao). — BO sach ea hén hop & phin ra ela may dp duge dinh gi bai ty Ie cua nhitng tap chat cdn Iain vao khéi hat sau khi da qua sing. CHUONG 2 CHQN PHUONG AN THIET KE Do diéu kign sinh trudng cia céy lia made, véi dign tich thira rudng nhi vige thu hoach rat khé khan. Cac gia dinh néng din déu phai can cit vao di kign cia gia dinh minh dé tim cach thu hoachva dé d8 ding nghién cia mot hé théng may tudt va thu hogch Kia nurte, ching ta phai xem xét cde phuong phép thu hogch tua nude hign nay. 2.1, Phuong phap thu hoach m@t giai dogn: Phuong phép thu hoach mat giai doan li phuong phap hign dai, tién tién Thuong ngudi ta sit dung may git dap lién hgp. May gat d§p lién hop trén duimg di ciia né sé thue hign trén cing m6t hic ede eOng vige. ~ Git hia gom ngay vao ban cit, dura truc tigp vao ban dap. ~ Dap hia va lim sach sorb@ hn hop hat — Hn hop hat duzoc chita vio thing chira trén may. — Rom dita ra duge rai thanh hang trén dudng. 4 Uudiém va nhuge diém cia phuong phip nay I © Uudiém: + Rut ngin durge théi gian thu hoach. + Lam gidim mat mat hat o khau gom ti khau ap. + Khdng bj de dog boi trdi mua gitta khau cat va khau dap. + Ning suat rit cao (5000-6000)m"/h Tuy c6 nhiéu wu diém nhur vay nhung né Iai c6 nhimg nhuroc diém khéng, thich hyp cho eay lia muGe & Vigt Nam: + Khéi lugng may rdt ning (trén 10 tin). + May e6 cu trie phite tap, cdng kénh, + Bai hai iia phai chin déu. + May chi lam vige duge 6 nhimg ding rudng khd, eiimg, dign tich thira rudng phai lon. 2.2, Phuong phap thu hogch hai giai dogn — Giai doan thir nhat ; Gat tay hoae ding may gat dé gat Ia, bé Iai timg bo vaxép thanh ting déng, ~ Giai doan hai: Sit dung may vo hia dé téch va lim sach hat ngay tai radng. 4 Uudiém va nhuge diém cia phuong phép. + Uudié + Nang cao san Iuong thu hoach. + Nang suét khé cao tir ( 1500- 2000)m?/h + BO dung hat:( 1-2)%. + $6 ngudi phue vu may mdi ngudi dime mot may. © Nhuge diém: + Tén that do mat mat hat & khau gom. + Tée dé thu hoach van con cham so véi phyong phap mot giai doan. + Thai gian thu hoach kéo dai Lam hat chin dung nhigu + Cn nhiéu nan cng cho khiu gom vi khau v6. + Lila phai efit sit bong dé d8 ding cho qui trinh va, + Khéng tin dung duge t6i da san phim phy 1a rom. + May vo chi lam vige duge & nhig déng rung khd, cig va ed dign tich Wn, 2.3. Phuong php thu hogeh nhigu giai dogn. ~ Giai dogn this nhdt: Gat tay hoae ding may gat d8 git lia, bé Ii timg bé ‘nho rOi xép Iai thanh timg dong, — Giai doan thie hai: Van chuyén khéi hia v8 nba, sir dyng may tudt hose may vo dé tach va lam sach hat. 4 Ui diém va nhuge diém eila phuong phip. * Uudiém: + Tén dung nguén nhan lye déi dio 6 néng thon + Chi phi cho vu mia tha. + Céng eu phue vy cho wy thu hogch don gidn, dé sir dung, + Tan dung t6i da duge sin phim phy a rom. + Phit hop véi ca rudng kh6 va ly tut, fam vige ngay khi ed tréi mura va ban dem. + Khéng phai tn thai gian vn chuyén may. © Nhuge diém: +Tén thdt do mét mét het (hat dung) @ khéu eft, khéu gom va khéu vén chuyén len t6i 2% hoge hon 2% + Téc d@ thu hoach cham, thai giam kéo dai, hat chin dung nhiéu + Ning xudt lao déng thdp. + Sin lugng thu hogch khang cao. + Thi vy cing thiing, ddi hoi nhigu nhan tye. 2.4, Lya chon phuong an thiét ké, Nhu chiing ta da biét ddi voi Khu vye néng thon mién ndi Khanh Hoa noi 6 trinh 46 thém canh chua cao, dénh rung chya duge cai thién nhidu, nén nnhimg cénh déng 6 day cha yéu ld rudng bée thang, nhiéu bd ving ba thita, dign tich thira rugng la twong di nho. Kho khan thir hai & day 18 do la dia bin mign ni nén giao thong chua thudn tign, durdng x4 g6 gé, chat heo gay khé khan cho vige di chuyén may. © cde ving néng thon Viét Nam noi chung va ndng thon khu vue min nii Khanh Hoa ign nay thing sit dyng phan Ién la may vo va may tuét chay 120° G.12) go” 210-70 253 57 =148° > 120° Thoa man diéu kign, 3.3.4, xéic dinh 36 dai can thiét: Tee aca ia =N: Cong suit binh din, Np = I (kw). Seniete zm.D, _314.2850.70 60 60 10,44 (m/s) =10,44.10"(mms). - F: Tidt dign dai (6, trang 47,bangl7} , F= 47 (mm?) = [op]o: ting suat cho phép ciia dai thang (6, trang 41, bang21] c6 gid tris [oy] 1.45 (Nimm. - Cu: Hé s6 anh hudng cia gée 6m [6, trang46, bang 22], C,= 0.95. - Cy: HG 56 anh hung cia van téc (6, trangé6, bang 23], C,= 1.04. - Cy Hé sé anh huéng cia tai trong [6, trang46, bang 24), C= 0.6. oe 1000.1 10,44.10°.145.47.0.95.1,04.0,6 Chons6 dai li: Z=1 3.38. Xie dinh kich thude binh dai: 0,0023 ‘Sau khi chon dai va bénh dai theo tiéu. chudn ta ¢6 ede thong sé sau: Tit dign Kinh thutée ranh, ‘Duong kinh tinh toan ai [ale] t is) & [2| 30° [36° 38” | 40” o | 25] 10 | 12 | 8 5,5 | 2 | 60-70 | 82-160 | 112-160 | 180 “Banh dai nhé Dj, vai a )=30" — Buémg kinh ngoai bénh dai ho Dyy Day = Dy 2hy =7042.2,5 = 75 (mm) (3.13) ~ Budmg kinh trong banh hd Dy: Dy = Dy) 2e= 75 ~ 2.10 =55 (mm) G14) 7 rong bainh dai nho By By=(Z-1)t2.5=(1-1).1242.8-16 (mm) (3.15) *) Banh dai lon, ; v6i a 2-36" — Budng kinh ngoai bnh dai lon Dao Daa Dot 2hy=320+2.2,5=325 (mm) 6.16) — Duong kinh trong binh dai lonDo Dam Dyx-2e= 325-2.10-305 (mm) = Chigu rng binh dai tén Bs: By 2-1)t + 2.8=(1-1).12+2.816 (mm) G.17) 3.3.6. Xie dinh lye tie dung len truc: Lye tae dung Ién truc durge xac dinhtheo céng thie [6, trang 47]. RB. PZSin& (3.18) Trong dé : a (NX @,- teng suit eia dai thong: Gy,= 1.2 | F = Thiét dign dai: F=47 (mm?) Z-S6 dai = @, - Géc 6m binh dai: =145,2" ‘a0 (3.19) ta ditge: Ry=3. 1,2. 47. 1. Sin( = )= 16208) Lye Ry duge coi nhu gan ding ¢6 phuong nim trén duéng ndi tim 2 banh dai, chigu tir banh iy hung dén bénh kia. 3.4. Thiét ké b@ phn truyén dong banh rang try: 3.4.1. Chon vat ligu ché tao: thép C55. Ban rang nho: thép C55, phOi dap 7, = 660,Nimm? 4 =330,.Nimm? HB=230, Binh rang ln: thép C45, phoi dap o, = 850,N/mm? © =400,.Nimm? HB=230, 3.42. Xée inh sing sult cho phéy cia ban ring kin: Ns=60u.n.t, (6:trang 58; cng thite(S-3)]. ‘Voiu: la s6 ln an khép cua banh rang trong mét vng quay, u t: tng sb gid lam vige cia bénh rang, t= 1800 (gid) nj:s6 vong quay trong mt phit cua banh ring thir hai, n = 452 (vong/ph). 60 x 1x 452 x1800 = 48816000 > No nén cho K = I 6 chu kj lam vige cia banh ring nb: N iy Ny=3x48816,10°=146448.10" ‘Vi Niva Nz déu lon hon chu ky co 86 ciia duéng cong méi tiép xtc va 07 {ovo =2.6 HB (6; bang 30) nén khi tinh ting suat cho phép cia banh rang nho va banh rang én ta liyK'x = K's dudmg cong méi uén No= 1 Ung swat tigp xite cho phép cia banh rang nho: .6 HB =2,6 HB : mg sudt mai tiép xtc cho phép, (6; trang62; bang 30). [om Oulvo-Ky'=Loich Ung suat tigp xtic cho phép ctia banh rang lon; [o.2] =[0nlvo-Ky =[6u]yo=2,6 HB=2,6.230= 598 Nimm* 2, Ung suat uén cho phép: Trong a6: — 6: gidi han méi uén trong chu ki déi xting, xée dinh theo edng thite: 01 05 Gidi han mdi cia thép C55: 6,)= 0.45.6, = 145x660 = 297 (Nimm’), 45.055 0,45x850 = 382,5(Nimm’). GiGi han mdi ca thép C45: 6. = nchésé dy trie n= 1,5 — Ke: hé sé tap trung img sudt o chan rang, Ke= 8. = KY hg sd chu kj ting sudt win tsc= [voi bic dung cong msi uén.m=6 V6i: No - 86 chu ky ting sudt mdi udn, Np = 5.10° Na sb chu kj ting sudt rong duong, Nu=N © Ky=1,doNu>No [ou Jvo: ting sudttigp wiic khi banh ring lim vige lau di, theo bang 30 [6, 10”. trang 62] ta c6 gid tri sau:{oy.}yo= 2,6 x 230 = 598 (N/mm’) va N, — Ky: hé s6 chu ky ting suat tigp xe: Ky Vy Voi: - No : tng sudt chu ky co s6 cita dung cong moi tiép xiie.No = 10” Ung suat uén cho phép ita banh rang nho. = 178 (Nimm’) ing suit uén cho phép cdia bénh rng Ion, 1.6382.5.1 2 [ok =227, (Nimm*) 15.18 3. Ung suat tigp xtic qué tai cho phép: — Ung suat tiép xtc qua tai cho phép banh rang nho: [oq] * 2,5.[0n]vo =2,5.598 = 1495 (Nimm’), — Ung sudt uén qué tai cho phép banh ring nho: [ay }* 0.8.62, = 0,8.330 = 264(N/mm*) ~ Ung suat tiép xiic qua tai cho phép banh rang lén: [org = 2,5-[0p]n0 =2,5.598 = 1495 (Nim). — Ung sudt uén qué tai cho phép banh ring lon. ),8.400 = 320(N/mm*) 3.4.3. Chon so b@ hg so tai trong Ky, Chon Ky = 13 [ougd 0.8.05 hg s6 chigu rong Wat Gia trj hé sO chiéu rongy, = b/m duge tra trong bang 40 [6, trang 71] ¢6 : Yq = bin = 0,15. ‘A: Khoang cach truc ctia hai banh rang. b bé ring bank ring 3.4.4. Tinh khoiing cach tryc A. Az@+). Ve. T AzGth. { 1,05.10° ) 13.087 comm 3598) 452.013 \ Chon A=150 mm. 3.4.5. Tinh vgn tée vong va chon cp chinh xac et yo 2TLAn 6.105(0+1) mis. 2.3,14.150.452 6.10.41) 2.77.mis. Theo [6; trang 63; bang 31], trong img véi V <5 m/s, ta chon ché to banh ring ¢ cap chinh xd 9. 3.4.6. Xie dinh chinh xée hg s6 tai trong K. H@ s6 ti trong K duge xée dinh theo e&ng tht: K=Ku.Ka, [5; trang 63; cong thure (5-15)], KH: hi 6 hi bp traydn chi ti tin, Ke 4S: hg s6 ti trong d6ng theo (6; bang 33). K=Ix1,45-145. Vi K khae nhiéu so voi Ky, nén phai chon lai khoang cach true A: 3.4.7. Xac djnh médun, s6 rang va chiéu rong banh rang, Médun: m=(0,01 +0,02).A=(0,01 +0,02).155=(1,55+3,1). Léym=3 2.4 mid S6 rang banh nho: Z,= + Fang. (6; trang 65; céng thite(3-16)]. 34D S6 ring banh lon: Zy=i.Z; = 3.26=78 , ring. - Wa =155.0,1 5=23,2mm, Chiu rng banh rang: b= Chiéu rong banh rang nhé: b=155.0,15=23,2 mm. Lay b=28mm. Chidu rong banh ring lon: b,=25 mm. 3.4.8. Kiém nghiém sire bén udn cia ring, HG sd dang rang ciia banh rang nho: y; 1H s6 dang rang cia banh rang In: yo=0.517:[6; trang 67; bang 36). -0,46:(65 trang 67; bang 36] Kiém nghiém ing sudt uén tai chan ring banh nho: py = AION Nmm?[6; trang 66; cing thite (5-20)] Ym mb 19,1.10°,1,45.0,87 = PANO LAS O87 17.68 Nimm* 0,46.3°26452.28 o4< [ey] Kim nghigm img suit uén tai chin ring banh lem 191. 10° KN . Nimm[6; trang 66; cdng thite (5-20)], 19,1.10° 145.087 4.4.9. Kiém nghigm ‘Dé bd truyén cé kha ning chju qua tai trong thi gian ngdin cin kiém tra bo truyén qua ti theo diéu kign sau: Set = ine afky $[ Sead Pug = Oak S [Fug] Trong 46: 6 : ting suit tigp xie duge xéc dinh theo cing thite sau: 05.10" fi +1) AN on a Yb, 452 (viph) b : bé rng rang, b =28(mm) oy = OSE |OAAV 145 087 187 vin’ 1553, V 28452 k= Mau, M=54=> 6g = 187 (5a = 434 < [fou ] Sire bén udn cia ring: = IALIOKN _ 191.10'145.087 17 65 ainm?) vim zn 086,9.26452.28 => Gag = 17,68.5,4 = 95 (Nimm’) <[ oy J. 3.4.10.Cae thong s6 hinh hoc chii yéu cia b§ truyén, Médun: m=3 ‘86 ring banh nhé: Z,=26 (ring), 6 ring bin lém: Z,=78 (ring) Goe an khop «,=20", ‘Bumg kinh vong chia ‘Duong kinh wong chia ciia bénh ring nhé =m.Z,=3.26=78 mm, ‘Dudng kinh vong chia cia banh rang lon dym.Zs°3.78"234 mm. Khoiing céch true: A=155 mm. a ‘Dusmg kinh vong dinh rang bénh nho: Dady+2.m= 78+ 2. rng banh ring :b=28mm, 4mm. ‘Dudng kinh vong dinh rang banh Ion: De=dy+2.m= 234+ 2.3=240mm, ‘Duong kinh vong chan rang banh nho: Dy=d)-2.m= 78-2.3-72mm, ‘Dudng kinh vong chan rang bénh én: Dy=d2-2.m= 234-2.3=228mm. 3.4.11. Tinh lye tie dung: Lye tée dung trong b@ truyén bénh ring tm thing duge xic dinh theo 2 thanh phi 2M, fee Lye vong, Py Luc huang tam: Py 3.5. Thiét ké true va then: 35.1. 45.2. ‘Cie thong sé a biét: Céng suat trén trye dng co: (Cong suat trén true I: Cong sudt trén trye mang dao: Momen xoiin trén truc dng co: Mémen xoin trén truc I ‘Mémen xoin trén trye II mang gudng Kich these bank dai Bé rong banh dai: Budng kinh bénh dai nho: ‘Bumg kinh banh dai lon: Lue tie dung lén true: Guéng née Duang kinh guang tuét: Lue tée dung len cée ring kh w6t: ‘Tinh so b@ trye: [N Chon ducing kinh sob true theo cding tite [p]=1,5+2,5.[6; trang92] an, +n, ng: hg s6 an ton chi xét riéng img sudt phép. Feo Vo Gu BS, o-: gi6i han moi udn va xolin 0,45c7, = 0,45.580= 261, /mm? : bign d6 img suat phap sinh ra trong tiét dign truc. Vi trie quay nén ting suit phép thay dé theo chu ky d8i img: “4 rn, sh@ s6 an toan chi xét riéng img suat Q0,62.1.1.1+0,62 (daN) $6 vong quay cia 6 chinh la sé vong quay cla truc dao n=6000 (vong/phat) ‘Thai gian phye wi: Chon h=1800 (gid) Thé cic gid tr trén vaota xe dinh duge: C=0,62 (240.1800)"*=49 ‘Theo dic tinh ki thudt va kich thude 6 bi I day [6, trang 113, bang 71] ing véi dudng kinh trye d=45mm. Ta chon 6 bi d& | day cé ki higu 205 c6 cdc thong sé sau: Ale Qe 1220daN Le Bel6mm ay d)=55,5mm_ be de a o Duong kinh bi = 7,94mm. 3.6.3. Kiém tra kha niing chju lye dge trye eiia 6: Vi trén trye cdn c6 Iye doc true nén ta phai kiém tra kha nang chiu lye doc truc cia 6. © bi do | day 06 kha nang chiu durgc Iye doc true bing 70% kha nang lyre huging tim khong ding ti + Xéic dinh lye huéng tim khong ding dén cua 6 bi dé. Tai trong cho phép cita 6 la Q=1220 (daN). Theo tinh to’in 6 phan trén th ue hudng tim tée dung dén 6 bi dé 1a Q=15,28 (daN). Vay kha nang khéng ding ti eta 6 1: Q.= QQ = 1220 ~ 0,62 = 1219,38(daN) Nén 6 lain chon vin dim bio digu 3.6.4. Chon vige boi trom cho 6: lam vige Ta thay 8 bi 46 d3t bén ngoai, du kign che chin rét khé khn, nén chon viée béi tron cho 6 la khong thich hop. Mac khac tryc lam viée voi i trong nho va van tdc lam vie khéng cao, nén chon vige bai tron cho 6 Ia béi tron bing ma vi ché 46 bai trom theo inh ki li phii hop nt 3.7. Thiét ké chi tiét may cho b@ phan tuét: Bo phan tuét bao gdm: — Gudng tubt — Mat bich cia guéng mét = Rang tudt =e = Tam ke dé eép ligu 3.7.1. Gudng tudt: Vat ligu ehii yéu la ton o6 €6 diy e= 24mm. Ta ding phuong phap han 48 gia cong gudng tudt 3.7.2. Mat bich cia guéng tuét: — Hai du guang tuét c6 hai mat bich, G phan nay ta di thigt ké hai mat bich 06. = Chon vat ligu: Gang xém GX15-32 — Tinh cho kich thude eo ban cho 2 mat bich dé ve ban ve ché tao 2 mat bich: + Ta da tinh chon dung kinh mat bich cia guéng tot: Dax=590mm + Bé day cua mat bich (B) Do trén mat tru ciia mat bich ta phai khoan 4 16 dé lép voi guéng tudt, Nén bé diy ciia mit bich phai c6 kich thurée du lén. Ta chon:B=20mm Dya trén kich thude co ban trén ta c6 ban vé ché tao cho mat bich thir nhat: O mit bich nay ta bé tri 4 18 buléng nim cach déu nhau, qa “Be 3.7.3. Cae riing ciia gudng tudt, Céc rang durge uén tir thép C45 e6 d=8mm. Ding phurong phap han dé hin vio guéng tust, 3.74. Tim ké dé cp ligu: ‘Tim ké 48 ofp Na bing thép céng cy C45. Khi lip thm ké ta lép song song 80 véi mat phiing nim ngang. Tim ké cp Ilha duoc xiét chat 06 dinh vao khung may bing buléng, khe ho gita guing tuét va tim ké thai khoang 0,5-Imm. Khe ho c6 thé diéu chinh duge, do trén khung may ¢6 mdt ranh dai nén tim ké cdip ligu 06 thé dich chuyén trén khung duge khi théo long buldng bit tim ké cdip ligu. 3.8. Khung may va cae chi tiét bao phi: 4 Khung may duge ché tao tir thép chit V 06 ede thong sé sau: ‘Vat ligu: Thép CTS =e chi 50 (mm) it 0 (mm) rong: BE diye Dig tich ten mat eft ngang: F=500 (mm?) 2 Cac thanh thép chit V lién két véi nhau thinh khung méy bing phuong phap hin hd quang. — Ngoai ra ta cdn diing cae tim t6n day 2,00(mm) dé ché tao khung may. % Cac nip day, cdc tim che, thing vo boc bén ngoai cua mayduge ché tao. bing ton day 0,8 (mm), phuong php ché tgo Ia han g6 CHUONG 4 LAP QUI TRINH CONG NGHE GIA CONG CHI TIET 4.1. Lap qui trinh cOng nghé gia céng binh ring: 4.1.4. Xée djnh dgng sin xud Mue dich eta phin nay ld xc dinh hink thie 16 ehite sin xudt ( sin xudt don chiée, sin xuat hang loat, hang loat vita, hang khoi ), Dé tir dé cai thién tinh céng nghé cia chi tiét, chon phurong an ché tgo phdi, chon thiét bj céng nghé hop 1y cho vige gia cdng chi ti ‘MGi dang san xudt déu c6 nhing dic diém riéng. Can ctr vao yéu cu dat raciia vige thiét ké may tudt Itia chay dién cha yéu phye vu cho néng thén mién nidi Khanh Hoa, Nén vige ché tao 6 day la Jogi hinh sin xuat don chiéc. Do dé vige lip quy trinh cOng nghé cho céc chi tiét cing theo loai hinh sén xudt don chiée. 4.1.2. Phan tich chi tiét gia cong: Banh rang ding trong may tudt Ia c6 cong dung 1 truyén chuyén dong trung gian gitta dng co va b6 phan tuét Diy la cip banh ring nim 6 66 phan eta cor edu truyén dng, 06 s6 vong quay trung binh kim vige trong digu kign phic tap, chiu anh huéng cia nhiéu yeu t6 nhw dui, nude, thor tiét... ‘Vi vay bainh rang phai du 6 cimg ving va c6 46 chéng man cao. 4.1.3. Chon dang phéi va phuong phap ché tao phoi ‘Vat ligu phoi : Banh rang yéu cau phai chon vat ligu chiu duoc sy mai mon va d6 bén cao nén ta six dung thép C55 thuong hod. Banh ring day cha yéu la san xudt dom chiée nén ta c6 thé chon phéi dip hoge phdi dic. G day dé phit hyp véi diéu kign sin xudt tai xing ta sit dung phdi dap, phoi duge dap trén may bia dap dimg. Phuong php nay e6 ura diém la ti€t kigm durge vat lig. tage 4.1.4. Chon tién trinh gia cong cac bé mat cia phdi. 4 Thidtké quy tinh edng nghe. Bang 4.1: STT | Ténnguyén cong | BE mat gia | BE mat dinh vi | May cong nghé cong, 1 +Tign mat dau(1), a +Tign thé @75(2). 2) 3),(4) T616 +Tign bin tinh (2) 2 +Tign mat dau (3). GB) +Tign tho (4).(3) @ ©). 6) (),2) a +Tign ban tinh © ().6).6), + Tign tinh (5),(6). 3 +Khoan cc 1B O10(7). | (7) @).4) Ki2s 4 +Phay riing (7). a @).6) 6HIZ 4.2. Quy trinh céng nghé ché tyo céc nguyén cong cong nghé. 4.2.1, Nguvén eOng 1: ign mat dau va tign mat tru ngoaiO75. Trinh t nguyén cong: = Bude 1:+Tign mat diu (1) — Buge 2:+Tign thé bé mat (2) +Tin ban tinh bé mat (2) b.So dé ga dit: Hinh 4.2: Mav, d3 gi, dung cu cit vi dung cu kiém tra: — May cong nghé: May tign T616, thong s6 ky thuat: May T616 la may tign hang trung, ¢6 46 chinh xe cp 2 ++ Dung kinh Kin mht eta phoi 2320 mm. + Khoding each giita 2 mii tam :750 mm + Sé cdp vong quay ciia truc chinh :Z =12 + Cong suit dong co :4,5 Kw +86 2 quay ciia truc chinh (ving/phiit): -a7- 44 66 —91 — 120 - 173 ~ 350 ~ 503 ~ 723-958-1380 — 1980 + Lurgng chay dao doe (mm/phiit) 0,06 - 0,07 -0,09 - 0,1 ~0,12~ 0,13 ~0,15—0,18 ~ 0,19 0,21 ~0,24 = 0,24 ~ 0,24 ~ 0,3 ~ 0,33 ~ 0,36 ~ 0,37 ~ 0,42 ~ 0,46 ~ 0,47 ~ 0,53 ~ 0,56 ~ 0,71 ~ 0,74 ~ 0,83 ~ 0.93 ~ 1,07 ~ 1,13 — 1,3 = 1,49 1,61 1,86 2,24-2,6- 3.24, +Lurong chay dao ngang (mm/phiit): 0,04 ~ 0,05 ~ 0,07 ~ 0,09 — 0,1 ~ 0,11 0,13 ~ 0,14 ~ 0,15 ~ 0,17 — 0,19 -0.2 0,22 0,24 - 0,26 0,27 0,3 - 0.31 035 - 0,390.41 — 0,44 — 0,48 - 0,52 ~ 0,54 — 0,61 ~ 0,68 — 0,78 ~ 0,82 — 0,95 ~ 1,09 — 1,22 1,36 1,63 -1,9- 2,47. Mam cap 3 chéu ‘Hin 4,3; Man cap 3 chau ty dinh tam, Dung ew cai + Dao tign mat dau: ‘Chon dao tign dau cong © gin manh thép gid Bing 4.2: H 16 Bi/L[mfalr 10 | 100] 4 | 10 } 0,5 Hinh 4.4: Dao tign dau + Dao ign mat ngoai. ‘Chon dao vai ¢6 gin manh hgp kim cimg, theo [4, trang 297, bang 4.6] ving 4.3. h . c a T R 16 10 100 4a 10 05 Hinh 4.5: Dao vai o6 gin manh hop kim, = Chuan cdng nghé va phuong phip gé dat duge kep chat trén mam ep ba chau ty din tim vao bé mat tru ngoai ~ Dung eu kiém tra: Thuse c§p 500x0,05mm = Dung dich tron ngudi: Emunxi 4.2.2. Nguvén cng 2: Tign a. Trinh tu nguyén cong: = Bude 1: Tign mat dau (3) — Bude 2: Tign tho va ban tinh bé mat (4) — Bude 3: Tign tho, ban tinh va tinh cde bé mat (5)va (6) b, So dé ga aut: 49- aatials Hinh 4.6; c. May, dé ga, dung cu cit va dung cu kiém tra: ~ Chon may cong nghé: May Tign T616, c6 thong s6 ki thudt tuong ty nguyén cOngl — D6 ga: Chi tiét duoc kep chat bing mam cap ba chau ty dinh tam = Dung cu edt: Dao tign mat ngoai Chon dao vai c6 gin manh hgp kim cimg, theo [4, trang 297, bang 4.6) Bang 4 h b v n T R 16 10 100 4 10 05 hinh 4.7: Dao vai c6 gin manh hgp kim =50- = Dung cu edt: Dao tign 18 Bang 4.5: bh b L P 1 16 2 170 80 6 2 | Cf ay) 1 eases] inh 4.8: Dao tign 16 = Dung cu kiém tra: thude cap 500x0,05mm, calip. = Dung dich tron ngudi: Emunxi 4.2.3, Nguvén eéng 3: Khoan Ib a. Trinh tu nguyen cong: + Bude 1: Vach du + Bude 2: Ga dat + Bude 3: Khoan Khoan lan lrgt ba 16 O10 b, So dé ga dat: -51- Hinh 4.9: ¢, May, dé gd, dung cu efit va dung eu kiém tra: ~ Méy cing ngh¢: My khoan dimg K125 06 de tinh ky thuat, + Duong kink lon nhdt khoan dtege: 285 (mm). + Khodng edch te dieing truc tém chinh ti tru: 250 (mn). + Khodng cach tru lén nhadt tie mit truc chinh ti bin may: 700 (mm). + Kich thusée lam vige cia ban may: 375%500 (mm): + Dé cin true chinh > Mode N°-3 + Dich chuyén lm nbd cita true chinh: 175 (mm). + Sé dp the do true chink: 9. + Pham vi toc dé truc chink: 97-1360 (vingiphiit). 0.1-0,81 (mmivong). + Lye tién dao : 900 (KG). + Momen xoin : 2500 (KG.em). + Cong sudt ding co chinh : 2,8 (KW). + Khai legmg may: 925 (he) -52- + Kich these etia may = Dai : 2300 (mm). = Rong: 825 (mm). = Cao = 1980 (nm). — Dung cu cat: Mii Khoan rudt ga. Hinh 4.10 + Nguyén cOng khoan 18 duge thue hign véi dung cu ding dé vach déu. Dung ey nay durge ché tao ngay tei phan xuéng, + Tam ctia cdc 1 cin khoan duge vach dau bing dung cu vach déu méi to ra, Nguoi ta ep sit dyng cy vach du vao chi tiét va déng dau. — Hinh vé cia dung cu: Hinh 4.11; Dung oy vach du 53+ = Dung eu kiém tra: Thurée cap 500x005 = Dung dich tron ngudé: Emunxi. 4.24 Nguvén cOng 4: Phay Hin ring a, Trinh tu nguyén eng: Phay lan ring b, So dé ga dat: Hinh 4.12 ¢. Mav, dé gd, dung cu efit va dung eu kiém tra: ~ Méy cing nghé: May phay dimg 6H12, ¢6 thong sé ki thudt nh saw + BE mat kim vige eta ban (mm’): 320x1250. + Céng suit cua déng co: 7KW + Higu sudt may: 0,75 + S6 vong quay truc chinh (vong/phiit):5 — 7 - 30 — 37 - 60-75 - 95 ~ 118 150 ~ 190-235 ~ 300375 — 475 ~ 600753 - 950 ~ 1180 ~ 1500. + Bude tién ciia ban may (mm/phiit): 30 — 37.4 ~ 54,5 — 60 ~75—95 — 118 ~ 150 190 ~ 235 ~ 300~ 375 — 475 — 600 ~ 750 - 960 ~ 1500. ~ Dé gd: + Mam cap 3 chéu ty dinh tim 54 + Mii tam xoay. — Dung cu edt: Dao phay ngén: + Dudng kinh dao: d=! 4 (rang) = Dung cu kiém tra: Thuse c&p 500x0,05mm, + Sé ring: Dung dich tron nguéé: Emunx. 43. Xie djnh lrgng dur vi kich thuse trung gian, 43.1. Xe dinh lurgng du cho 2 mit du: Chi tiét_ cd téng chigu dai 8 75mm. . Lugng du mot phia cho Iugng mat dau truc la 2= a= 0,5(mm) Vay chiéu dai cua phoi duroe xéc dink Ly = L $2a=75 + 2.0,5= 76mm) Kich thude ghi trén ban v8: L = 76 (mm) 4.3.2. Xac dinh lrgng du va kich thuée trung gian 032 bing phuong phap phan tich: Phoi La phoi dap bing may bita = Tién trinh gia cong: + Tign tho + Tign ban tinh + Tign tinh Cap chinh xae sau gia cong la cp chinh xée 9 Phdi dap bing may bia cé R, + T, = 200 +250 = 450 R,o=150sm, Ty=250 4m. Theo bang 1.6 [4, trang 18] +Tign tho cdp chinh xée H12, R,= 50 ym + Tign ban tinh cp chinh xée HII, R, = 30m +Tign tinh ep chinh xc HO ,R,= 10 ym = Sai sé khdng gian ting ong khi gia cng 5 O32 55+ Apo tp nt pw + Sai s6 cong vénh: p gy =Agx IF 0,7 x 75 =52,5 yum + Sai sé léch khuén py, = 0.6mm sai 6 vi tt pe O.25K5 9 “0,25 x 1,5 =0,375mm = 375 em e+ ph = 52,5" + 600° +375" =503 ym pun poe ~ Sau buge tign tho sai Ich khong gian tng edng li ,06x503=30,18 jm P= 0,06 xp oy = Sau bude tign ban tinh sai lgch khOng gian cdn Iai Ki 92 0,05% p = 0,05%503=25,15 4m — Sau bude tign tinh sai Igch khong gian con Igi a ,04 X p 9p =0,04x503=20,12 gem. par — Lurgng dur trung gian bé nhat cho bude cng neh + Luong dir cho bude tign thé: 2yin= 2 Re*Tot p )=2450+503)=1906 mm. + Lugng du cho burée tign ban tinh: 2Lyui= ( R*Tot ps =2(100+30,18)=260,36 mm + Luong dur cho bude tign tinh: WLroa= (Re To* p s -2(60425,15)=170,3 mm — Kich thude trung gian tinh ton + Kich thude 1 lén nhateta chi tiét: Zyaxs=32,046 mm + Kich thude trade khi tign tinh, Dhox2=Drnxs-2Zmins=32,046-0,1703=31,875 mm + Kich thu6e trade khi tign ban tinh, Dagxt Dune 2Zpie=31,875-0,26036=3 1,614 mm + Kich thuée trude khi tign tho Dayaso=Deasi* 2Zinint=31,614-1,906=29,708 — Dung sai kich thude trung gian = 56- + Dung sai kich thurée phdi:6, =710 ym (10) + Dung sai kich thude tign thd:5,=300 4m [10] 90 wm [10] + Dung sai kich thurde tign tinh:6, ~46 zm [10] + Dung sai kich thude tign ban tinh: 6, Kich thude gidi han bé nhat 4 Daiei=Drnio~ 5 9=29,708-0,71=28,998 mm ~ 5 :=31,614-0,30-31,314 mm 5 2=31,875-0,19=31,685 mm ~ 5 5=32,046-0,046=32 mm + Dantas + Daio=Drn + Daias=Dr Luong dir trung gian bé nhat va lon nhat: + Tign tho: 2Znaxi=Dasnt~ Daieo=31,314-28,998=2,3 16 mm. 2rrai“Daaxi~ Daso™31,614-29,708=1,906 mm ++ Tign bin tinh: Dio Dyyny731,685-31,314-0,371 mm Dau Dyas! =31,875-31,6140,261 mm Dans Dyig2=32-31,685=0,3 15 mm nan2=32,046-31 8754 171 mm Lurgng dur téng eng bé nat va lén nhit: WL 7 on 1,90640,261+0,171-2,338 mm LZ oui (316+0,371+0,315=3,002 mm. Zw ‘Thir lai két qua: 2aax- 22 So Bae (=3,002-2,338=0,664 mm. 71-0,046=0,664 mm Boar De = Vay két qué tinh [a ding, Bang ting két ede gid tri tra bang va tinh todn: =57- Trinh tu cde |Cée yéu td tgo|Lugng) Kich Dung) Kich thiée — Lugng dw bude cong | thanh trong | dw | thude sai |gidihan (mm) — gidi han nighé gia tinh | tinh (mm) (mm) cong mat tra toin | toin foe ie eas Dain | Dros |2Znin| 2Zmox 1 Phot = [29,708 | 0,71 [28,998]29,708| - | - 2.Tign tho | 50 50 [300] 1906 | 31,614 0,30 |31,314[31,614 1,906|2,316 3.Tign ban | 30 30/190) 261 | 31,875 0,19 |31,685)31,875 0.261] 0,371 tinh '4. Tig tinh | 10 10 [46] 171 | 32,046 0.046) 32 [32,046 0,171]0,315 43.3. Xie dink lrgng dur trung gian va kich thie 04040,13 bing phuong phap tra bang. Lurgng dur gia céng mot phia cho kich thude O40 lt Z=1,9 mm [4 ,trang 30, bing 2-3] Dung sai kich thudée 40,3 mm [4,trang 32, bing 2-4] BO nhdm Ry Sum Kich thude cia phOi: Dy=40+2Z)=40+2x1,943,8 mm Kich thud lin nha eta phi: Dyu.=43,840,3-44,1 mm Qué trinh cong nghé gdm cde bude: ++ Tign tho cap chinh xe 13, 5 0,39 [4.trang 64, bang 2-8] + Tign tinh cp chinh xée 10, 6.041 [4,trang 63, bang 2-8] Luong dur trung gian: + Tign tinh: 222-1 mm (4,trang 265, bing 3-120] + Tig thd: 2Z=2Zpq-2Z9=4,1-1=3,1 mm Trong d6 2Zopax=2Zn+Esp=3,840,3=4,1 mm Kich thuée dung sai: + Dudng kinh phdi :Dyyx=44,1 mm, + Dung kinh saw khi tign tho: Dost =Dray-2Z)=44,1-3,1=41 mm = Ta cé bang t6m tit + Dudng kinh sau Drax = 58- hi tign tinh: nxt 2Z=41-1=40 mm Bude céng | Cap chinh xéc | Dung sai (mm)| Luong dirtra Kich thurde nghé 04040,15, bang 2 phia __trung gian 1. Phot 4 0,62 38 F803 2. Tign tho 1B 0,39 28 4120.3 3. Tign tinh 10 1 1 4040.13 434. Xée djnh Irgng dur trong gian va kich thuve khi khoan 15 10mm, Ta khoan Ib véi dying h D=10mm, ta khoan mot lin dat kich thuée, ‘Téng lugng dur cho nguyén cong khoan chinh la dudng kinh 15 22s-D=10 > Zs (mm) mm) 4.3.5. Xée dinh lwgng dw trung gian va kich thurde khi phay ring, Largng dir gia cng mot pt Zy=2,6 mm [4,trang 30, bang 2-3] Dung sai kich thude (‘"*.15) DG nham R,=2,5 wm Kich thuée ea phi: Dy=75+2Z)=75+2x2, Kich thuéc Ion nhat ciia phdi: Daas? Qia trinh cng nghé gdm eée bude: ~Phay thé ep chinh xée 10, 5 ,-0,185 [4.trang 64, bang 2-8] + Phay tinh cép chinh xée 7, 6 =0,04 [4,trang 63, bang 2-8] Lugng dur trunh gian: + Phay tinh: 22 cho kich thude rang la: 5 mm [4,trang 84, bang 3-148] + Phay thd: 2Z,-2Zppoy-2Z"6,7-0,5-6,2 mm Trong 46 2Zomx=2Z0+Eg=5,2+1,5=6,7 mm ~ Kich thuée dung sai + During kinh phoi: Dyas + During kinh sau khi phay thé: DpextDaux-2Z1-81,7-6, 59+ 1,7 mm + Duramg kinh sau phay tinh: Duxz™Dyasi-2Z2=75.5-0,5975 mm Bude cong [Cip chinh| Dung sai | Luong dw tra bang | Kich thude trang nghé phay | xée (mm) 2.2; (mm) agian ban vé ghi rang 1. Phi 4 67 81,7403 2. Phay tho 10 0,186 6.2 75,5203 3. Phay tinh 7 0,04 05 7540,13 4.4, Xac dinh ché 46 cit va théi gian gia cong eo bin, N6i dung ctia vige xée dinh ché d6 edt: — Xéc dinh chiéu sau cit — Xéc dinh toc d6 cat — Xie dinh s6 ving quay cita true chinh — Xéc dinh thai gian gia cing 44.1, Xie dinh ché do cit va thai gian gia cOng co ban bing phuong phap tinh toan: 44.1.1. Nac dinh toc dp — Xe dinh chigu sdu eft Khi tign tinh lugng dur gia céng 16n nat la Zac ~ Chon Iugng chay dao: BE dat dd bong R-2,5 it khi (mm) (um) ign tinh 15 O32. ).315 (mm) Chon $=0,2 (mm/vg), ban kinh dinh dao 0,8 (mm) [4,trang 13, bang 5-14) — Xée dinh toc d6 oft o Te x1" x8." xK, €.=292: hg s6 digu chinh[4.trang 14, bang 5-17] 15; 0,25 m=0,2 [Atrang 14, bang 5-17] Vivén téc eft S: lugng chay dao vong T: tudi ben cia dao kh sir dung 1 dao T=60 phut ts chigu siu edt Ky: hé s6 higu chinh van tbe, K,- or KevKuy Trong do: Kay: hé s6 diéu chinh phu thude vao tinh chit eo ly eta vat ligu 190 HB 1,25 [4,trang 7, bang 5-2] Koy: hé s6 phy thude vio tinh trang bé mat phéi K,.=0.8 4,trang 8, bang 5-5] Kah sé phy thuge vio vat ligu cia dyng ey cét Kq II trang 8, bang 5-6] .94x0,8x0,1°0,624 ‘Thay ci thing sé trén vio ta c6 tbe d5 cat =0,94 [7,trang 6, bang 5-1] 0,624 =130 (mi wr “in (alt Téc 46 quay cita truc chinh: n= 10007 _ 1000-130 _ 1994, phy aD 432 6 vong quay trén may: K,=1,03x1,08x1,25x1x0,93=1,29 ‘Thay cdc thong s6 trén vao céng thite ta c6: P.=10x92x0,315'x0,2"7x138X1,29-115 (g)-0,115(KG) = Cong sudt cit: N= *V__9.259 KW) 601020 — Thdi gian gia cdng eo ban Dx t= t(mm) | Smmivgy Vi) | n(ve/) | Ta(phat) N (kw) 0315 02 130 1380 0.27 0,259 4.4.1.2. Xée dinh ché d6 clit khi tign mat dau. — Dé dat dé bong Ry 5 (um) = Lugng chay dao:Chon S=0,2 (mm/vg), bin kinh dinh dao 0,8 (mm) (7.trang 1 bang 5-14] = Chigu siu ct : HZpn=0.5 (mm) = Xie dinh toc d6 cit ~~ x K,=— 22 ____ 604 =123 (mv) 607? 0.5" «02 — Téed6 quay cita truc chink: 1000.7 _ 100.123 aD 2.95 => Chon sé ving quay truc chinh: n=503 (vg/f) = 412g! ph) ‘Van téc efit thu té y= TADxn _314%95%503 _ 159 (ypiphy — Tinh lye eft P, P= 10.C,.°8.V°K, =10x92x0,5'x0,2""*x150"x1,29=177,5 (g)=1,775(KG) ~ Cong sub ct: PzxV 601020 = 0,435 (kW) — Thai gian gia edng co ban: Ii iene t(mm) | Stmmivg) | Vim/) | nivel) | Tatphit) | N (kw) 05 03 150 503 047 0,435 4.4.2. Xie dinh ché d9 cit va thai gian gia cong bing phuong phap tra bing: 4.4.2.1. Ché d6 cit — Chiéu siu cat (1 — Lugng chay dao ngang ky -6- Sy: lugng dn dao duge tra bang 2.62 [3, trang 162] 6 gid tri S\=0,6 (mmivng) ik: H@ 56 higu chinh lwong an dao 6 gid tri k> = 8,+0,6.1+0,6 (mmivong) — Van t6e eat: =Viky Trong dé: ‘Vp: Van tde tra bang 2.65 [4, trang 193] c6 gid tri Vi=110 (mmph) 1-K2.K3.KiKs : La hé s6 higu chinh toc d6 edt K,: Hé sé higu chin phuj thude va tudi bén dao tigp T156 theo bang 2.73 [4, trang 195] fa K,=1,5s Kz: Hé 86 higu chinh phy thuge vao gidi han ben cua thép, tra bang 2.68 [4, trang 194] la Ky=0,95 con cdc hé s6 higu chinh K3,K4,Ks lay theo digu =60phit, cho dao kign chudin 66 gid tri 1a 1. = K=1,55.0,95.1.1.1=1,4725 Nén: V=110,1,4725=162(m/ph) 86 vong quay trye chinh: nx¥_1000.162 ; 7 FeD 3447s ~S87Wone/Ph) Chon 7 S11, Theo thong sb may = n,=710 (vong/phiit) ‘Van tbe eft durge tinh Iai nD _314xT10%75 aD 1000 =167 (m/ph) —_ Kiém tra ché dé cat theo céng suat; + Cong subt cit dupe tinh theo cng the Ne= Pe (RW) si20“™) Trong 6: Pe-Pakyrky hve eft pay he eft duge tra trong bing 2,76 [4, trang 196] ¢6 Ikyi.kpo: Hé 86 dieu chinh lye edt tra trong bang 2.77 va 2.78 [4, trang 196] 6 gi tri kyy=0,75,, kp 0.9 = p, =200.0,75.09 =135(N) 135x167 6120 Vay W, 3.66409) + Kiém tra kha nang céng suit cha may: Theo didu kign: Ns N,..7 Nyon: Cong suit eta déng co truyén cho true chinh tra trong bang 5.4 tai ligu (4, trang 451] 06 gid tri Ny. =4,5 6 (kw) Ny (kw) Vay ché d6 cat phit hgp véi kha nang cia may. “i — Xéc dinh thoi gian gia cngcoban: fy =—~(s) D_1s 272 #1: $6 lin chuyén dao .5(mm) 1n=710 (vg/ph) s6 vong quay truc chinh 06 (mmivg) lugng an dao 315x1 >, « T1x04 = 0,09 (phit) 4.4.2.2. Xie h ché d6 cit cho nguyén cdng tign thé mit try ngoai O95. Ta chon bé mat try ngoai nao cé lugng du tign thé 1én nhat, tinh ché 46 cdt cho bé mat dé, sau dé dp dung ché d6 cit nay cho tit ca cde bé mat tru ngoai con Iai — Chidu siu eft: = co) (Largng dur tign tho cia mat tru ngoai O95) ae dai edt: ALet ry -65- LeeChigu dai gia cdg cia chi tiét: L=12 (mm) Ye: Chigu dai vao edit, tra bang 2.60 [4, trang 191] ¢6 y-=2 (mm) Yoy: Chiéu dai vao ra ctia dao, tra bang 2.61 [4, trang 191] 66 y,y=1 Lo 12424 5 (mm) ~ Bude tién dao dge tra bing 2.68 [4, trang 192] ¢6 gi tr: $4=0,6 (mm/va) =2 SS» k=0,6x0,75°0.45 (mm/vg) (K: H@ sé didu chinh) Chon tai bure tién dao doc theo mas Chon $40.46 = Van thc edit: V=Vy.k ke ks S¢SSouy Trong dé: ‘Vo: tra bang 2.65 [4, trang 193] :Vy 30 (en/ph) k,: Hé s6 higu chinh phy thuge vao tudi bén ciia dao tin theo bing 2.73 [3, trang 195] li k,=0.75 ,: H@ s6 higu chinh phu thude vo gidi han bén ciia thép theo bing 2.68 [3, trang 194] fi ks=0,95 ky: Hé s6 higu chinh lay theo diéu kign chun, k=1 3 V=130x0,75x0,95x1=93 (m/ph) = 6 véng quay trye chinh: n= ae =261(vong/phiit) ‘Chon lai t6c 46 quay truc chinh theo may: N p. =120.0,75.0,9 =81(V) Dov _ 81x83 Cong suat cat: W, 6120 6120 09K) < Ny, ‘Vay ché d6 cit trén li pha hgp véi cdng sudt cua may. 44.2.3, Xée dinh ché dQ eit cho nguyén cong tign ban tinh bé mit try ngoai 095, Ciing tuong tyr nhw nguyén cng tign thé bé mat try ngoai, ta chon bé mat try ngoai nao e6 Iugng dur tign ban tinh lon nhat, Ta tinh ché 46 edt cho bé mat try ngoai nay sau dé ap dung cho tdt ca ede b& mat try ngodi khic. ‘Ta chon bé mat c6 tru 425k7dé tinh ché A cit — Chiéu sau eat: + = 0,6(mm) — Bude tién dao doc: SeSy-k(mmv/vg) + Sy: Bude tién dao tra bang 2,62 tai ligu [4, trang 192] 6 gia tri S, + K: H@ s6 higu chinh, K=0,75 = S=0,6.0,7: OAS(mm/vg) Chon Iai bute tién dge theo may: S.

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