Maintenance Manual 2016
Maintenance Manual 2016
MATERIAL LIFT
MAINTENANCE
& PARTS MANUAL
The installation of Matot Dumbwaiters and Material Lifts should only be
performed by qualified, experienced, and trained elevator installers. Working
in the dumbwaiter hoistway and on dumbwaiter equipment can be hazardous.
All Safety Rules associated with installing elevator type equipment must be
followed at all times. Proper protective equipment must be used at all times.
Read this manual carefully. Be thoroughly familiar with all parts and
procedures before attempting to install, maintain, or repair this equipment.
Read this manual carefully. Be thoroughly familiar with all parts and
procedures before attempting any maintenance or repair functions on this
equipment.
MATOT, INC.
Power Gate & Door Adjustment Procedures & Diagrams ……….. 31–34
The car will stop automatically at the landing it is sent or called to by means of limit switches. The
switches may be mechanical, photoelectric, or proximity type switches. The switches or their switching
device, (cams, reflectors, or metal targets) are adjustable and will typically stop the car within ¼” of the
door sill level.
Final Terminal limits are provided to stop the car should a normal stopping switch fail.
Positive mechanical stops are provided at terminal landings on all units that do not have spring buffers.
In the event that the normal limits and the Final Terminal limits fail, the car will strike the solid stops
before any part of the car strikes the overhead or the pit equipment.
When the car arrives at its destination, there is a pre-set delay of 10 seconds (non-interference timer),
during which time the car cannot be called away from the landing. This time delay is used to allow
ample time for a user to open the hoistway doors before the car can be called away.
The doors and gates are manually operated. The doors are equipped with electro-mechanical interlocks
that prevent operation of the unit unless all hoistway doors have been closed. In the event that a
hoistway door or car gate has been left open, the signal buzzer on the car will sound and the in-use light
will illuminate when a Pushbutton is pressed.
Drum dumbwaiters have a slack cable device that shuts the unit down when slack in the hoisting cable is
sensed. The switch has a manual reset that must be pressed to put the unit back in service.
The second method is automatic opening. When the car arrives at the destination floor the gate engages
the door and both the gate and door open together. The gate may then be closed by pressing and holding
the Door Closed button as described previously, or after a set time period, a door closing buzzer will
sound prior to closing, and then the door and gate will close automatically. After closing, the car is then
ready to be sent or called to another floor.
RETIRING CAM:
The retiring cam is actuated when a floor button is pressed. When the Cam retires, the locked contacts of
the Hoistway door Interlock are closed and the car then proceeds to the destination floor. Upon arrival at
the destination floor the cam relaxes and unlocks the hoistway door.
ILLUMINATED PUSHBUTTONS:
The buttons used to call and send the dumbwaiter will illuminate when the button is pressed.
The button will remain illuminated until the car reaches the designated floor.
KEYED STATIONS:
All or some stations on a dumbwaiter unit may be furnished with a key on/off. This allows only
authorized personnel to use the unit.
CYLINDER LOCKS:
These locks may be provided to keep unauthorized users from opening the hoistway doors. The cylinder
locks are BEST brand and are supplied with a construction core. Locks may then be keyed to match
existing key systems.
SUGGESTED MAINTENANCE
This information is to be used only by Qualified Elevator Service Personnel in properly maintaining
dumbwaiter components.
MOTOR:
Standard single speed motors 1hp to 3hp have shielded bearings and will not require lubrication. Special
purpose motors such as Vector or DC types may have grease fittings and will require periodic
lubrication, see Motor supplement sheets for information.
BRAKE:
The amount of usage the dumbwaiter receives will determine how often adjustment will have to be made.
Brake discs or shoes should be replaced when wear adjustments have reached near the maximum.
SPEED REDUCER:
See Speed Reducer service bulletin for lubrication instructions.
CABLE DRUM:
Drum does not require regular maintenance.
TRACTION SHEAVES:
Inspect Drive Sheave every six months for excessive wear. Sheaves must be replaced if the undercut of
the groove no longer exists.
Flange bearings and Pillow block bearings are sealed and require no regular maintenance.
HOISTWAY DOORS:
Chain deflecting sheaves have sealed bearings and require no lubrication. Roller chain should be lightly
lubricated every six months. Interlock keeper should be checked on each maintenance call to verify that
the keeper is securely fastened to door panel and is engaging the interlock properly.
GUIDE RAILS:
Guide rails should be kept clean and free of excess grease or oil. Lightly lubricate the guide rails every
90 days. Only a thin film of lubricant is necessary on actual wear surfaces. We recommend the use of
Nylube No. 150 Paste or any other equivalent rail lube.
The Car for drum overhead units will typically have 1 deflecting sheave mounted to the car top.
This sheave is equipped with a needle bearing and grease fitting. The sheave should be inspected every 6
months and lubricated with a No. 2 cup grease if necessary. Pump grease into the fitting until it squeezes
out around the hub.
Contactors:
With the Car at the bottom floor and the safety circuit complete, doors closed and In-Use Light off.
Push in and hold contactor ES. Verify that the controller will not accept a call. Repeat the test procedure
for UP and DN Contactors for single speed units, Test BR Contactor on units with a VVVF Drive.
Door Interlock:
Verify that the car does not respond to calls with the hoistway door open. Verify that when the car is
outside of the unlocking zone, the hoistway door cannot be opened. Repeat the above test for all floors.
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DIAGRAM 104
* Requires a 600V-rated socket when used on system voltages greater than 300V.
n See Pages 81 & 82 for Sockets & Accessories.
800-238-7474
www.macromatic.com
sales@macromatic.com
1/09
12
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Phase Loss: Hysteresis: 2 - 3%
Unit trips on loss of any Phase A, B or C.
Load (Burden): Less than 3VA
Phase Reversal:
Temperature: -28o to 65oC (-20o to 150o F)
Unit trips if rotation (sequence) of the three phases is anything
other than A-B-C. Mounting:
Uses an 8 pin octal socket. Requires a 600V-rated socket
Undervoltage:
when used on system voltages greater than 300V
Adjustable from 80-95% of nominal voltage. Unit trips when
(Macromatic Product Number 70169-D--see Page 81).
the average of all three lines is less than the adjusted set point
for a period longer than the adjustable time delay drop-out. Indicator LED:
Overvoltage: LED Status Indicator
Fixed at 110% of nominal voltage. Unit trips when the average
of all three lines is greater than the fixed set point for a period Green Steady Normal / Relay ON
longer than the time delay drop-out. Green Flashing Power Up / Restart Delay
Phase Unbalance: Red Steady Unbalance
Adjustable from 2 - 10% unbalance. Unit trips when any one of
the three lines deviates from the average of all three lines by Red Flashing Undervoltage / Overvoltage
more than the adjusted set point. There is also a “Disable” Amber Steady Reversal
setting adjustment that will turn off the Phase Unbalance
Protection if nuisance tripping is a problem. Amber Flashing Loss
Undervoltage / Overvoltage
Output Contacts: Green / Red Alternating
SPDT: 10A @ 240V AC/30V DC, 1/2HP @ 240V AC Trip Pending
*
Red / Amber Alternating Nominal Voltage Set Error
Life:
* Applies to 208-480V units only.
Mechanical: 10,000,000 operations
Full Load: 100,000 operations Reset:
As standard, reset is automatic upon correction of fault.
Response Times:
When a momentary-contact N.C. switch is wired across the
Power Up & Restart After Fault: 1 - 300 seconds adjustable
Manual Reset terminals (6 & 7), the unit switches to manual
Drop-out Due to Fault:
reset mode and remote manual reset is available.
Phase Loss & Reversal 100ms fixed
Phase Unbalance 2 seconds fixed Approvals:
Undervoltage 0.1 - 20 seconds adjustable
Overvoltage Fixed Time Based on Inverse
Time Curve File #E109466
with
appropriate
socket
Low Voltage & EMC Directives File #E109466
EN60947-1, EN60947-5-1
Ü·³»²-·±²-
2.4
(60) All Dimensions in
Inches (Millimeters)
2.9
(74)
1.7 3.0
(43) (77)
1/09 13
Pushbutton Identification & Ordering
History
Over the past 30+ years Matot has used 3 different Suppliers for our standard
nema-1 fixtures. During the 1970's an up through 1995 the supplier was
"Inland" Industries. From 1995 into 2002 the supplier was "Adams" Elevator
Equipment Co. From 2002 to current, the supplier has been "Innovation" Industries.
Identification
View the details below to identify the brand of fixture you have.
Ordering Parts
Due to the durability of the Innovation products, we do not carry a stock of replacement parts.
However, with a credit card and completion of a short registration form, you can order parts
directly from their web site at www.innovationind.com
1"
White marking
Black button
"Inland" 1
1"
White trim
1 1/4"
Black marking
"Adams"
1 1/4"
White button
1 Black trim
Black marking
White button
"Innovation" 1 Black border
Ø1
3/8
"
The DA-1 & DA-2 Elevator Interlock, is intended for use with Single Sliding Vertical Rise Dumbwaiter/Material Lift
hoistway doors. The contacts are wired in series with all the other door switches in the hoistway and the electrical
control circuit to produce an overall electrical safety loop. In addition there is a mechanical latch that locks the
door in the closed position when the cam on the car is not in contact with the roller arm. The locking bar attached
to the back of the door panel opens and closes the lower set of contacts (door closed). The upper set of contacts is
opened and closed by the cam (Stationary or Retiring) on the car, these contacts are only wired in the safety circuit
when a Retiring Cam is used.
These are made for either Right-Hand or Left-Hand mounting interlocks. The hand is determined by standing
inside the lift looking out. The side on which the lock is to be mounted (Left or Right) is the hand to be ordered.
Note Left Hand is shown above.
POWER GATE/DOOR ADJUSTMENT PROCEDURES
In order to achieve proper and consistent operation of the power gate & door system the
following adjustment procedures should be followed. Details are included for reference.
3. Set the Gate speed control at “5” or “6” (located in the Controller)
4. Initiate a Door Open sequence and adjust, if necessary, the “GOL” switch. The switch
should be set so that the gate opens about ½” to 1” further than the hoistway door, i.e. 48”
door opening, 49” gate opening. The door will reach its full open position and then the
gripper plate will slide along the magnet face until the “GOL” limit is triggered. This is
required in order to maintain an accurate and consistent closing of the gate and doors. Note:
on Bi-parting equipment a ½” of movement on the “GOL” switch equals a 1” change in the
gate open dimension. See Fig. PGD003 for switch identification.
5. Initiate a Door Closed sequence and adjust, if necessary, the “GCL” switch so that the gate
and door fully close. The door panels will close first and then the gate will close as the
gripper plate slides along the magnet face until the gate fully closes. When properly adjusted
the doors will consistently close correctly. See Fig. PGD003 for switch identification.
6. If the door gripper fails to fall away from the magnet after the gate is fully closed, check the
reverse voltage supplied to the magnet. The voltage should be between 20 and 24 VDC. If
the voltage is greater than 24 VDC then an adjustment must be made. This voltage can be
adjusted via a potentiometer located in the controller.
FIG. PGD001
HOISTWAY DOOR
1"
8
MAX.
"MLS" PROXIMITY SWITCH SEE NOTES
LED INDICATOR
"SDL"
"SDL"
"GCL"
FIG. PGD003
B A
5 5A
3
6
4
11
1
7
2
8
10
12
B A
8
9
"SDL"
"SDL"
"GCL"
"GOL"
12
10
SYMPTOMS ACTION
GATE STARTS TO OPEN BEFORE FULLY ENGAGING DOOR 1) SEE STEP 2 IN ADJUSTMENT PROCEDURES
GATE & DOOR NOT FULLY OPENING 1) SEE STEP 4 IN ADJUSTMENT PROCEDURES
GATE & DOOR NOT FULLY CLOSING 1) SEE STEP 5 IN ADJUSTMENT PROCEDURES
GRIPPER PLATE DOES NOT FALL AWAY FROM GATE 1) SEE STEP 6 IN ADJUSTMENT PROCEDURES
MAGNET AFTER GATE & DOOR IS CLOSED 2) CALL MATOT FOR ASSISTANCE
SYSTEM TROUBLE SHOOTING GUIDE
This guide is intended to assist only qualified elevator personnel in properly servicing equipment
Dumbwaiter does not Hoistway or car door open Close door, check and/or replace contact switch
move when button
is pushed Main line disconnect switch open Determine reason switch is open, remedy, close switch
"Motor Run" timer tripped Determine reason timed out, remedy, reset timer
Power Gate & Door not adjusted correctly See adjustment procedures
Dumbwaiter does not stop Limit switches out of adjustment Adjust limits
level with door sill
Limit switch cam out of adjustment Adjust cam for proper contact with switches
Dumbwaiter stops at Broken cable device has set Verify cause before resetting the safety
undetermined location
Slack cable switch tripped Verify cause before resetting the switch
Noisy reducer Remove brass pin in vent plug, or grease end bearings,
or check oil level, or check for correct lubricant,
replace if necessary
STANDARD REPLACEMENT PARTS LISTING
REDUCERS
WINSMITH, 935 MDT, 50:1, 145TC INPUT, STANDARD L-R OUTPUT C02800
WINSMITH, 935 MDT, 50:1, 182TC INPUT, STANDARD L-R OUTPUT C02911-04
WINSMITH, 935 MDT, 60:1, 180TC INPUT, STANDARD L-R OUTPUT C03135
WINSMITH, 943 MDT, 60:1, 180TC INPUT, STANDARD L-R OUTPUT C03120
WINSMITH, 943 MDT, 50:1, 180TC INPUT, STANDARD L-R OUTPUT C03130
WINSMITH, 943 MDT, 60:1, 210TC INPUT, STANDARD L-R OUTPUT C03140
WINSMITH, 943 MDT, 50:1, 210TC INPUT, STANDARD L-R OUTPUT C03150
DRUMS / SHEAVES
10" DIA. DRUM, 3/16" GROOVES, RIGHT HAND THREADS, Q1 TAPER, UP TO 28' OF TRAVEL PD1052RP
10" DIA. DRUM, 3/16" GROOVES, LEFT HAND THREADS, Q1 TAPER, UP TO 28' OF TRAVEL PD1052LP
10" DIA. DRUM, 3/16" GROOVES, RIGHT HAND THREADS, Q1 TAPER, >28' TO 50' OF TRAVEL PD1077RP
10" DIA. DRUM, 3/16" GROOVES, LEFT HAND THREADS, Q1 TAPER, >28' TO 50' OF TRAVEL PD1077LP
CONTROLLER
FUSE, 1 AMP D01998
FUSE, 2 AMP D01999
FUSE, 3 AMP D02000
RELAY, 120 VAC, 1 POLE D03930
RELAY, 24 VDC, 1 POLE D03940
RELAY, 120 VAC, 4 POLE D04310
RELAY MOUNTING BASE SD06600
PHASE MONITOR, 208/240-460 VOLT D04600
REVERSING CONTACTOR, TELEMECANIQUE #LC2-D18G7 D06105-03
CONTACTOR, TELEMECANIQUE #LC1-D18, 3 N.O. POWER & 1 N.O. AUX. D06618
PLC, MICRO SMART, 9 IN & 7 OUT, IDEC # FC4A-C16R2 D50000
PLC, MICRO SMART, 14 IN & 10 OUT, IDEC # FC4A-C24R2 D51000
PLC, MICRO SMART SLIM 12-IN, 8-OUT, IDEC #FC41-D20RS1 D51025
PLC EXPANSION CARD 4-IN 4-OUT, IDEC #FC4A-M08BR1 D51050
PLC EXPANSION CARD 8 IN, IDEC #FC4A-N08B1 D51100
PLC EXPANSION CARD 16 IN, IDEC #FC4A-N16B1 D51150
PLC EXPANSION CARD 8 OUT, IDEC #FC4A-R081 D51200
PLC EXPANSION CARD 16 OUT, IDEC #FC4A-R161 D51250
OVERLOAD, TELEMECANIQUE, 1.6-2.5A D02600-03
OVERLOAD, TELEMECANIQUE, 2.5-4.0A D02700-03
OVERLOAD, TELEMECANIQUE, 4.0-6.0A D02750-03
OVERLOAD, TELEMECANIQUE, 5.5-8.0A D02800-03
OVERLOAD, TELEMECANIQUE, 7.0-10.0A D02900-03
OVERLOAD, TELEMECANIQUE, 9.0-13.0A D02950-03
OVERLOAD, TELEMECANIQUE, 12.0-18.0A D03000-03
OVERLOAD, TELEMECANIQUE, 18.0-25.0A D03100-03
STANDARD REPLACEMENT PARTS LISTING
CAR MATOT #
GUIDE SHOE, T-RAIL, 5/8" GROOVE, 2 3/8" LONG, NYLATRON G-S WITH STEEL CASING H01820C
GUIDE SHOE, CHANNEL RAIL, 1/4" GROOVE, 2 3/8" LONG, NYLATRON G-S WITH STEEL CASE H01800C
8" DIA. DEFLECTING SHEAVE, OILITE BUSHING E09620
8" DIA. DEFLECTING SHEAVE, NEEDLE BEARING E09610
NEEDLE BEARING INNER RACE E01200
NEEDLE BEARING OUTER SLEAVE E01100
SWITCH, BROKEN ROPE DETECTION F02200
BUZZER, DOOR OPEN SIGNAL C00300
10 CONDUCTOR TRAVEL CABLE (ORDER QTY IN FEET) D10320
20 CONDUCTOR TRAVEL CABLE (ORDER QTY IN FEET) D10340
30 CONDUCTOR TRAVEL CABLE (ORDER QTY IN FEET) D10341
RETIRING CAM C02000
GATE
CHAIN PULLEY FOR BI-PARTING GATE E09300
CHAIN PULLEY FOR SLIDE-UP GATE E09350
GATE SWITCH, TELEMECANIQUE # XCK-T118 F02400
POWER GATE COMPONENTS (SEE PAGES 47 THRU 49)
HOISTWAY
LIMIT SWITCH, NORMAL FLOOR STOP, FINAL, SLOWDOWN F02250
HOIST CABLE, 3/16"- 7 X 19 GALVANIZED AIRCRAFT E03900
HOIST CABLE, 1/4"- 7 X 19 GALVANIZED AIRCRAFT E04000
SLACK CABLE SWITCH WITH MANUAL RESET F02700
SLACK CABLE ASSEMBLY, DRUM OVERHEAD, RIGHT HAND H08475
SLACK CABLE ASSEMBLY, DRUM OVERHEAD, LEFT HAND H08485
SLACK CABLE ASSEMBLY, DRUM BELOW, RIGHT HAND H08470
SLACK CABLE ASSEMBLY, DRUM BELOW, LEFT HAND H08480