Provit 5000
Provit 5000
5000
PROVIT
Perfection in Automation
PROVIT 5000
User’s Manual
Provit 5000
USER'S MANUAL
We reserve the right to change the contents of this manual without warning. The information
contained herein is believed to be accurate as of the date of publication, however, Bernecker +
Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regards
to the products or the documentation contained within this book. Bernecker + Rainer Industrie-
Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential damages in
connection with or arising from the furnishing, performance or use of these products. The
software names, hardware names and trademarks used in this document are registered by the
respective companies.
Chapter 2: Controllers
Chapter 6: Software
General Information
Chapter 1
1. Manual History
General Information
Chapter 1
2.1 Legend
European dimension standards are valid for all dimension diagrams (e.g.
display dimensions, etc.).
3. Chapter Overview
Chapter Contents
Chapter 1: General Information Overview of Provit industrial PCs, terminology and order/delivery information
Chapter 2: Controllers Descriptions of the different controllers and their components and of all other IPC components.
Chapter 3: Display Units Technical data, dimensions and installation guidelines for Provit 5000 display units.
Chapter 4: Display Kits Description and data for all display kits (displays for self installation).
Chapter 5: Keypad Modules Explanation of Panelware keypad modules and description of all modules
Chapter 6: Software Description of BIOS, BIOS Upgrade, Provit 5000 Utilities and the allocation of system resources
(interrupts, I/O addresses, etc.).
Chapter 7: Accessories Overview of all accessories and devices available from B&R
Chapter 8: Technical Appendix Technical information for Touch Screen, etc.
4. Terminology
Abbreviation Explanation
BIOS Basic Input and Output System
VGA Video Graphics Array
MTC Maintenance Controller
FPC Flat Panel Controller
FPD Flat Panel Display
CRT Cathode Ray Tube (Monitor)
FDD Floppy Disk Drive
Table 3: Terminology
Abbreviation Explanation
HDD Hard Disk Drive
IPC Industrial PC
PnP Plug & Play
Provit PROcess VIsualization Terminal
Table 3: Terminology
Provit Industrial PCs offer the distinct advantage of a modular design for your computer
controlled industrial workplace. You can select from a large range of controllers, displays and
options which guarantees flexibility for your industrial PC. This includes modular and flexible
installation options and fieldbus interfaces constructed for use in industrial environments.
Open Architecture
B&R Provit industrial PCs offer you all the advantages of open architecture including
performance. This guarantees that your individual requirements are met.
Operating Systems
100% compatibility with the IBM AT standard makes it possible to run various operating systems.
Types
IPCs from the IPC5000 and IPC5600 series represent the high performance end of the Provit
IPC line and are divided into the following components:
• System Unit
General Information
• Bus Unit
Chapter 1
• Processor
• Mass Memory
• Main Memory
Note: For various reasons, diagrams in this manual may have slight differences from their actual
appearance. Unless otherwise stated, these differences refer exclusively to design and not to
their functionality.
6. Contents of Delivery
All devices and accessories (processors, RAM, software, documentation etc. ) must be ordered
separately from B&R. This means for example, that a user manual is not delivered with the IPC
unless it is ordered separately. This measure is taken to prevent bulk purchasers from
automatically receiving a large amount of unwanted manuals. In this way, extra financial and
logistical expenses can be avoided. A full listing of all IPC products available from B&R can be
found in Chapter 7: Accessories.
7. Model Numbers
General Information
Chapter 1
Model Number Description Remark
5C5001.01 System unit with an Intel 82430HX chipset, VGA, MTC, 2 SIMM slots
Provit 5000 Controller System Unit without processor. Intel 82430HX chipset, 512 kB PB
cache, 2 PS/2 SIMM slots, 1 MB video memory, Award Elite BIOS, 2 serial interfaces and 1
parallel interface. Connections for FPD, monitor, PS/2 AT keyboard, PS/2 mouse, USB,
Panelware keypad modules and external FDD.
5C5001.03 System unit with an Intel 82430HX chipset, VGA, MTC, 2 SIMM slots
Provit 5000 Controller System Unit without processor. Intel 82430HX chipset, 512 kB PB
cache, 2 PS/2 SIMM slots, 2 MB video memory, Award Elite BIOS, 2 serial interfaces and 1
parallel interface. Connections for the FPD, monitor, PS/2 AT keyboard, PS/2 mouse, USB,
Panelware keypad modules and external FDD.
5C5001.11 System unit with an Intel 82440BX chipset, VGA, MTC, 3 DIMM slots
Provit 5000 Controller System Unit for Intel Celeron and Pentium III processors, 2 MB video
memory, Intel 82440 BX chipset, 3 DIMM slots, 2 serial interfaces, 1 parallel interface.
Connections for FPD, monitor, PS/2 AT keyboard, PS/2 mouse, USB, external FDD and
Ethernet 10/100 (Twisted Pair), without processor.
5C5001.12 System unit with an Intel 82440BX chipset, VGA, MTC, 3 DIMM slots
Provit 5000 Controller System Unit, for Intel Celeron and Pentium III processors, 4 MB video
memory, Intel 82440 BX chipset, 3 DIMM slots, 2 serial interfaces, 1 parallel interface.
Connections for the FPD, monitor, PS/2 AT keyboard, PS/2 mouse, USB, external FDD and
Ethernet 10/100 (twisted pair), without processor
5C5001.21 System unit with an Intel 82440BX chipset, VGA, MTC, 3 DIMM slots
Provit 5000 Controller System Unit, for Intel Celeron and Pentium III processors, 2 MB video
memory, Intel 82440 BX chipset, 3 DIMM slots, 2 serial interfaces, 1 parallel interface. In preparation
Connections for FPD, monitor, PS/2 AT keyboard, PS/2 mouse, USB, remote IDE drive and
Ethernet 10/100 (Twisted Pair), without processor
5C5601.01 System unit with an Intel 82430HX chipset, VGA, MTC, 2 SIMM slots
Provit 5600 controller system unit, for Intel Pentium processors, 2 MB video memory, Intel
82430HX chipset, 512 kB PB cache, 2 PS/2 SIMM slots, Award Elite BIOS, 2 serial interfaces
and 1 parallel interface. Connections for FPD, monitor, PS/2 AT keyboard, PS/2 mouse, USB,
Panelware keypad and external FDD.
5C5601.11 System unit with an Intel 82440BX chipset, VGA, MTC, 3 DIMM slots
Provit 5600 Controller System Unit, for Intel Celeron and Pentium III processors, 2 MB video
memory, Intel 82440 BX chipset, 3 DIMM slots, 2 serial interfaces, 1 parallel interface.
Connections for FPD, monitor, PS/2 AT keyboard, PS/2 mouse, USB, external FDD and
Ethernet 10/100 (twisted pair), without processor
5C5601.12 System unit with an Intel 82440BX chipset, VGA, MTC, 3 DIMM slots
Provit 5600 Controller System Unit for Intel Celeron and Pentium III processors, 4 MB video
memory, Intel 82440 BX chipset, 3 DIMM slots, 2 serial interfaces, 1 parallel interface.
Connections for FPD, monitor, PS/2 AT keyboard, PS/2 mouse, USB, external FDD and
Ethernet 10/100 (twisted pair), without processor
7.3 Processors
General Information
Chapter 1
Model Number Description Remark
5A5001.01 Hard Disk 420 MB 1)
Cancelled
Hard Disk 420 MB 2.5" (63.5 mm) removable hard disk with a storage capacity of 420 MB and
since 01/1997
rubber suspension.
5A5001.02 Hard Disk 1.44 GB 1)
Cancelled
Hard Disk 1.44 GB 2.5" (63.5 mm) removable hard disk with a storage capacity of 1.44 GB
since 02/1999
and rubber suspension.
5A5001.03 Hard Disk 2.1 GB 1)
Cancelled
Hard Disk 2.1 GB 2.5" (63.5 mm) removable hard disk with a storage capacity of 2.1 GB and
since 02/2000
rubber suspension.
5A5001.04 Hard Disk 4.3 GB 1)
Cancelled
Hard Disk 4.3 GB 2.5" (63.5 mm) removable hard disk with a storage capacity of 4.3 GB and
since 02/2000
rubber suspension.
5A5001.05 Hard Disk 6 GB 1)
Cancelled
Hard Disk 6 GB 2.5" (63.5 mm) removable hard disk with a storage capacity of 6 GB and
since 11/2000
rubber suspension.
5A5001.08 Hard Disk 6 GB 1)
Hard Disk 6 GB 2.5" (63.5 mm) removable hard disk with a storage capacity of 6 GB and fixed
mounting.
9A0009.01 PC Card Flash 6 MB ATA/True IDE
Cancelled
PC card ATA Flash 6 MB Type II PCMCIA card with 6 MB Flash PROM and true IDE/ATA
since 05/1999
mode
9A0009.02 PC Card Flash 40 MB ATA/True IDE
Cancelled
PC card ATA Flash 40 MB Type II PCMCIA card with 40 MB Flash PROM and true IDE/ATA
since 04/2000
mode
9A0009.03 PC Card Flash 20 MB ATA/True IDE
Cancelled
PC card ATA Flash 20 MB Type II PCMCIA card with 20 MB Flash PROM and true IDE/ATA
since 04/2000
mode
9A0009.04 PC Card Flash 110 MB ATA/True IDE
Cancelled
PC card ATA Flash 110 MB Type II PCMCIA card with 110 MB Flash PROM and true IDE/
since 04/2000
ATA mode
9A0009.05 PC Card Flash 60 MB ATA/True IDE
Cancelled
PC card ATA Flash 60 MB Type II PCMCIA card with 60 MB Flash PROM and true IDE/ATA
since 04/2000
mode
9A0009.06 PC Card Flash 220 MB ATA/True IDE FMC
Cancelled
PC card ATA Flash 220 MB Type II PCMCIA card with 220 MB Flash PROM and true IDE/
since 11/2000
ATA mode
9A0009.07 PC Card Flash 220 MB ATA/True IDE
Cancelled
PC card ATA Flash 220 MB Type II PCMCIA card with 220 MB Flash PROM and true IDE/
since 11/2000
ATA mode
9A0009.08 PC Card Flash 48 MB ATA/True IDE
Cancelled
PC card ATA Flash 48 MB Type II PCMCIA card with 48 MB Flash PROM and true IDE/ATA
since 04/2000
mode
9A0009.09 PC Card Flash 440 MB ATA/True IDE
PC card ATA Flash 440 MB Type II PCMCIA card with 440 MB Flash PROM and true IDE/
ATA mode
9A0015.01 Compact Flash 20 MB ATA/True IDE Cancelled
Compact Flash card with 20 MB Flash PROM. Supports the true IDE/ATA mode. since 05/2000
General Information
Chapter 1
Model Number Description Remark
5A5000.01 Interface board, 2 x COM, CAN, PC card slot
ISA 16 bit interface board, with 2 serial interfaces, Dallas Hardware Security Key, CAN bus
interface, 1 PC Card slot (Type I, II and III), 256 kB SRAM (battery packed).
5A5000.02 Interface board, 2x COM, CAN, PC card slot, Ethernet connection (BNC)
ISA 16 bit interface board, with 2 serial interfaces, Dallas Hardware Security Key, CAN bus 1 PC Cancelled
Card slot (Type I, II and III), 256 kB SRAM (battery packed), Ethernet connection (BNC, NE2000 since 03/2000
compatible).
5A5000.05 Interface board, 2x COM, CAN, PC card slot, Ethernet connection (twisted pair)
ISA 16 bit interface board, with 2 serial interfaces, Dallas Hardware Security Key, CAN bus
interface, 1 PC Card slot (Type I, II and III), 256 kB SRAM (battery packed), Ethernet connection
(twisted pair).
5A5000.06 Interface board, 2x COM, CAN, PC card slot, Ethernet connection (BNC)
ISA 16 bit interface board, with 2 serial interfaces, Dallas Hardware Security Key, CAN bus
interface, 1 PC Card slot (Type I, II and III), 256 kB SRAM (battery packed), Ethernet connection
(BNC).
5A1105.00-090 ARCNET PC130E ISA Card Cancelled
8 Bit ISA card for operating an Arcnet network. BNC connector. Needs a half size slot. since 04/1999
5A1107.00-090 ARCNET PCX20-CXB Customer specific
5A1109.00-090 ARCNET PCX-CXB ISA Card
0TP360.04 ARCNET AN-520BT ISA card
General Information
5D5600.01 Display unit 10.4" VGA display (color TFT) with keys
Chapter 1
Provit 5600 display unit with VGA color TFT, 10.4" diagonal, 20 softkeys, 26 function keys and 26
system keys, DIN AT keyboard socket and status LEDs. Outline dimensions 19" x 7 HE (WxH).
5D5600.02 Display unit 10.4" VGA display (color TFT) with keys and touch pad
Provit 5600 display unit with VGA color TFT display, 10.4" diagonal, resistive touch pad, 20
softkeys, 26 function keys and 26 system keys, DIN AT keyboard socket and status LEDs. Comes
complete with accessories (cable). Outline dimensions 19" x 7 HE (WxH).
5D5600.03 Display unit 10.4" VGA display (color TFT) with keys and touch screen.
Provit 5600 display unit with VGA color TFT display, 10.4" diagonal, resistive touch screen, 20
softkeys, 26 function keys and 26 system keys, DIN AT keyboard socket and status LEDs. Outline
dimensions 19" x 7 HE (WxH).
5D5601.01 Display unit 12.1" VGA display (color TFT) with keys.
Provit 5600 display unit with VGA color TFT, 12.1" diagonal, 20 softkeys, 26 function keys and 26
system keys, DIN AT keyboard socket and status LEDs. Outline dimensions 19" x 7 HE (WxH).
5D5601.02 Display unit 12.1" VGA display (color TFT) with keys and touch pad.
Provit 5600 display unit with VGA color TFT display, 12.1" diagonal, resistive touch pad, 20
softkeys, 26 function keys and 26 system keys, DIN AT keyboard socket and status LEDs. Comes
complete with accessories (cable). Outline dimensions 19" x 7 HE (WxH).
5D5601.03 Display unit 12.1" VGA display (color TFT) with keys and touch screen
Provit 5600 display unit with VGA color TFT display, 12.1" diagonal, resistive touch screen, 20
softkeys, 26 function keys and 26 system keys, DIN AT keyboard socket and status LEDs. Outline
dimensions 19" x 7 HE (WxH).
5D9200.01 Display unit 20.1" display (color TFT) with Touch Screen
Provit display unit with color TFT display, 1280 x 1024 pixel resolution, 20.1" (510 mm) diagonal
and integrated touch screen (resistive). The display unit is equipped with a standard RGB
Cancelled
connector and can be operated on each PC with a VGA connector. Additionally, this display unit
since 03/2000
supports the emulation of VGA, SVGA and XGA resolution. Protection IP65 (from front). Comes
complete with accessories (cable, driver software and manual). Outline dimensions 566 x 466 mm
(WxH).
7.9 Accessories
General Information
5A5008.01 Slot Cover
Chapter 1
Slot cover for system units 5C5000.01/02
5A5008.02 Slot Cover
Slot cover for system units 5C5000.11/12
5A5009.01 Provit 5000 Controller CD-ROM
For bus units 5C5000.2x and 5C5000.3x
5A5600.01 Controller FDD
Controller FDD, for system units 5C5601.xx
5A5600.02 Controller FDD / CD-ROM
Controller FDD and CD-ROM, for system units 5C5601.xx
5A5600.03 Panel FDD
Panel FDD, for Provit 5600 display units.
5A5600.04 Controller LS120 CD-ROM
Controller LS 120 and CD-ROM drive, for system units 5C5601.xx
5A5600.05 Controller FDD DVD-ROM
In preparation
Controller FDD and DVD-ROM drive, for system units 5C5601.xx
5A5600.06 Controller ZIP250 CD-ROM
On request
Controller ZIP250 and CD-ROM drive for system units 5C5601.xx
5A5600.07 Controller FDD CD-RW In preparation
5A5601.01 IPC5000 Cables
IPC5000 cables for connecting display, touch screen and Panel FDD to the IPC 5000 (when
installing the IPC5000 on display units 5D560x.xx)
5A5601.02 IPC5600 Cables
IPC5600 cables for connecting display and touch screen to an IPC5600 (when installing IPC5600/
5600C on display units 5D5212.02 und 5D5213.01)
5A5608.02 Slot Cover
Slot cover for system units 5C5600.11/12
5A9000.01 Provit Fitting Template
Fitting template for all standard display units of the Provit 2000 and Provit 5000 product line.
5E9600.01-010 AT keyboard 19" IP65 German
AT keyboard for front mount installation in the 19" format (482.6 mm). German keyboard layout.
5E9600.01-020 AT keyboard 19" IP65 English (US)
AT keyboard for front mount installation in the 19" format (482.6 mm). US keyboard layout.
9A0001.03 AC power cable with plug IPC 5000/5000C/5600/5600C 2 m
Power cable with a suitable plug for the IPC 5000 (can be bolted together) and standard German
wall socket at the other end. Length 2m.
9A0002.02 PS/2 Adapter AT female to the PS/2 male
PS/2 keyboard adapter, adapter for connecting an AT keyboard with DIN connector to an IPC2000/
IPC5000 PS/2 socket
9A0003.01 Dallas Keyring Adapter
Dallas Key Ring adapter for operating the Dallas dongle on a parallel PC interface
9A0005.01 Centronics Cable (1.8 m)
Centronics cable 1.8 m, cable for connecting a printer or external floppy disk drive to an IPC.
9A0007.01 Provit IPC Keypad Module Cable 90 cm
Keypad module cable 90 cm for connecting PANELWARE keypad modules to a Provit IPC
7.10 Software
General Information
5S5000.01-090 Provit 5000 Utilities
Cancelled
Chapter 1
Includes libraries, DLL´s, for operating systems MS DOS®, MS Windows® 3.x , Windows 95,
since 11/2000
Windows NT for usage of the maintenance functions.
5S5000.02-090 Provit 5000 Upgrade Disk
Cancelled
Provit 5000 Upgrade Disk contains the latest versions of BIOS (Elite BIOS, VGA BIOS, MTC BIOS)
since 11/2000
for the IPC 5000.
5S5000.03-090 Provit 5000 Graphics
Cancelled
Includes the current versions of graphics drivers for operating systems like MS-DOS® (VESA), MS-
since 11/2000
Windows ® 3.x, Windows 95, Windows NT and OS/2.
5S5000.04-090 Provit 5000 Upgrade Service Disk Cancelled
Provit 5000 Upgrade Service Disk since 11/2000
5S5001.01-090 Provit Mkey Utilities Cancelled
For configuring modular keypads to Provit IPCs, manual included. since 11/2000
5S5001.02-090 Provit Mkey Utilities Development Kit
Cancelled
Implementation instructions for operating the modular keypad to an IPC. Example programs and
since 11/2000
description included.
5S0002.01-020 Phoenix PC Card Manager
Provit PC Card Utilities software for operating PC card compatible cards, including card and socket
services for PCMCIA cards.
5S0003.02-020 Elo Touch Screen Utilities
Cancelled
Elo Touch Screen Utilities driver for display units 5D2210.xx, 5D520x.xx, 5D521x.xx,5D560x.03.
since 11/2000
For MS-DOS, Windows 3.x, Windows 95, Windows NT and OS/2
5S0003.04-020 Interlink Touch Pad Utilities Cancelled
Interlink Touch Pad Utilities for display units 5D560x.02 since 11/2000
5S0010.01-020 Intel EtherExpress Utilities
Cancelled
Driver for the Ethernet interface of the ISA card 5A5000.05 and 5A5000.06, for MS-DOS
since 11/2000
Windows 3.x, Windows 95, Windows NT and OS/2
9S0000.01-010 OEM MS-DOS 6.22 German (Disk)
OEM MS-DOS, German, diskettes, including manual
Only available with a new IPC.
9S0000.01-020 OEM MS-DOS 6.22 English (Disk)
OEM MS-DOS, English, diskettes, including manual
Only available with a new IPC.
9S0000.02-010 OEM MS-Win95 German (CD)
OEM MS-Windows 95, CD, German, including manual
Only available with a new IPC.
9S0000.02-020 OEM MS-Win95 English (CD)
OEM MS-Windows 95, CD, English, manual included.
Only available with a new IPC.
9S0000.03-010 OEM MS-DOS 6.22 / MS Win3.11 German (Disk)
OEM MS-DOS and MS-Windows 3.11, German, manuals and diskettes included.
Only available with a new IPC.
9S0000.03-020 OEM MS-DOS 6.22 / MS-Win3.11 English (Disk)
OEM MS-DOS and MS-Windows 3.11, English, manuals and diskettes included.
Only available with a new IPC.
9S0000.04-010 OEM MS-WinNT4.0 WS German (CD)
OEM MS-Windows NT4.0 WS, CD, German, manual included
Only available with a new IPC.
7.11 Documentation
Chapter 2 • Controllers
1. Technical Data
IPCs should never be used in very dusty environments, as the fans can get blocked
up (bus unit and processor), therefore no longer guaranteeing sufficient cooling.
Controllers
Chapter 2
1.1 Controllers
1) Values for the respective hard disks are included in the "Hard Disks" section.
2) Conforms to the IP20 standard with inserted interface boards 5A5000.02, 5A500.05 or 5A5000.06 and a PCMCIA card plugged into
the slot provided on the interface board.
3) Only applies to remote operation i.e. a display not mounted on the controller - remote mounting. For more details, see the "Mounting
Instructions" section in the "Display Units" chapter.
4) The maximum operating temperature of the IPC is 45°C, when using 5C5002.13 processors (Celeron 433) with the system unit
5C5001.1x
5) When using the processors 5C5002.14 (Celeron 566) with the system unit 5C5001.1x , the maximum operating temperature is revision
number ≤ D0 45°C.
1) A 3 pin cable with grounding contact plug is required for operation (order no. 9A0001.03)
2) The maximum operating temperature of the IPC is 45°C, when using the processor 5C5002.13 (Celeron 433) with the system unit
5C5001.1x.
3) When using the processors 5C5002.14 (Celeron 566) with the system unit 5C5001.1x , the maximum operating temperature is with
revision ≤ D0 45°C.
4) A plug (with terminal blocks) for connecting to the supply is contained in the delivery. The cable must be provided by customers.
5) All PCI slots have an operating voltage of 5V and a clock frequency of 33MHz.
6) Standard 16 bit ISA interface, with specific mechanical requirements.
1) A 3 pin cable with grounding contact plug is required for operation (order no. 9A0001.03)
2) The maximum operating temperature of the IPC is 45°C, when using the processor 5C5002.13 (Celeron 433) with the system unit
5C5001.1x.
3) When using the processors 5C5002.14 (Celeron 566) with the system unit 5C5001.1x , the maximum operating temperature is with
revision ≤ D0 45°C.
4) A plug (with terminal blocks) for connecting to the supply is contained in the delivery. The cable must be provided by customers.
5) All PCI slots have an operating voltage of 5V and a clock frequency of 33MHz.
6) Standard 16 bit ISA interface, with specific mechanical requirements.
Controllers
Chapter 2
Slots3)
Total 4 5 6
B&R ISA 16 Bit 4) - - -
Half Size ISA 16 Bit 1 1 1
Half Size ISA 16 Bit/PCI 32 Bit - - -
Half Size PCI 32 Bit - - -
Full Size ISA 16 Bit - 1 2
Full Size ISA 16 Bit / PCI 32 Bit 3 1 3
Full Size PCI 32 Bit - 2 -
Supply Voltage 115 / 230 VAC 24 VDC 115 / 230 VAC 24 VDC 115 / 230 VAC 24 VDC
50 - 60 Hz 50 - 60 Hz 50 - 60 Hz
Fan Type / Design Ball bearings, analog control
Number of Fans
∅ 80 mm 1 1 -
∅ 92 mm - - 1
1) A 3 pin cable with grounding contact plug is required for operation (order no. 9A0001.03)
2) A plug (with terminal blocks) for connecting to the supply is contained in the delivery. The cable must be provided by customers.
3) All PCI slots have an operating voltage of 5V and a clock frequency of 33MHz
4) Standard 16 bit ISA interface, with specific mechanical requirements.
Table 19: Technical data for IPC5000 and IPC5600 system units
Table 19: Technical data for IPC5000 and IPC5600 system units
1) The quartz used with the IPC has an accuracy of 10 ppm. This means after influences such as operating temperature and wiring of the
quartz have been taken into account, the inaccuracy is typically 2 seconds per day.
2) When using SIMM modules with an operating voltage of 3.3 V and 5 V respectively.
3) For IPCs with a revision number ≤34.03, only the 256 KB L2 cache is available.
4) Only for system units with revision ≤34.03; otherwise not available
5) The VGA controller C&T65548 with 1 MB graphic memory is used for system unit 5C5001.01 with a revision number ≤21.01.
Table 20: Technical data for IPC5000C and IPC5600C system units
Controllers
Chapter 2
VGA Controller
Chips & Technologies 69000 69030 69000 69000 69030
Graphic Memory 2 MB 4 MB 2 MB 2 MB 4 MB
Interfaces FPD (Panellink) + CRT (15 pin VGA DSUB connector)
Remote IDE Interface No Yes No
Ethernet Controller (on board) Intel 82559 10/100 Mbit/s
Connection RJ45 Twisted Pair (10BaseT/100BaseT)
Compatibility Not NE2000 compatible
Cabling S/STP (category 5)
E-IDE slots 1 2
Table 20: Technical data for IPC5000C and IPC5600C system units
1) The quartz used with the IPC has an accuracy of 20 ppm. This means after influences such as operating temperature and wiring of the
quartz have been taken into account, the inaccuracy is typically 5 seconds per day.
1.4 Processors
1) An AMD K6-266 processor can only be operated in system units with a revision number greater than or equal to 44.04.
1) When using the processor 5C5002.13 (Celeron 433) together with system unit 5C5001.1x , the maximum operating temperature of the
IPC is 45°C.
2) When using the processor 5C5002.14 (Celeron 566) together with system unit 5C5001.1x , the maximum operating temperature is at
revision ≤ D0 45°C.
Controllers
Chapter 2
Standards
Shock 150 G, 2 ms 150 G, 2 ms
Vibration 0.5 G, 5 to 500 Hz 1.0 G, 5 to 400 Hz
1) More detailed information about 6 GB hard disks can be found in Chapter 8 "Technical Appendix".
1) A special adapter is required to operate the silicon disks (see section "Silicon Disks").
2) Full Metal Card, i.e. the housing of the PC Card is completely made of metal.
Table 25: Technical data for IPC5000 and IPC5600 main memory
Table 26: Technical data for IPC5000C and IPC5600C main memory
2. Dimensions
Controllers
Chapter 2
Figure 1: IPC5000 and IPC5000C dimensions (2 slot design)
Controllers
Chapter 2
Figure 3: IPC5000 and IPC5000C dimensions (5 slot design)
Controllers
Chapter 2
Figure 5: IPC5600 and IPC5600C dimensions (5 slot design)
3. Mounting Instructions
• As standard, the controller is mounted on the back of the display unit (standard
mounting). The option of remote operation is also available (remote mounting), where a
display can be operated by the controller, up to a maximum distance of 10 m.
• Screws are contained in the delivery for both standard and remote mounting.
• All connectors must be pointing downwards when mounting the IPC5000/ IPC5000C.
• The IPC5600/IPC5600C is mounted horizontally, i.e. all connectors must point to the right
(when viewed from behind).
• In order to guarantee sufficient air circulation, allow a distance
Controllers
Chapter 2
of at least 10 cm between the fans and all other objects.
• IPC5000/IPC5000C and IPC5600/IPC5600C controllers can be mounted at an angle
of max. ±45°:
4. Operating Temperature
The maximum operating temperatures specified for the IPC5000, IPC5600, IPC5000C and
IPC5600C are given in the following tables.
4.2 IPC5000C
IPC5000C Intel Celeron Intel Celeron Intel Celeron Intel Pentium III Intel Pentium III
300 / 366 MHz 433 MHz 566 MHz 600 MHz 850 MHz
Without HDD 0 - 50 °C 0 - 45 °C 1) 0 - 45 °C 2) 0 - 50 °C 0 - 40 °C
0 - 55 °C 3)
With HDD 5 - 47 °C 5 - 45 °C 5 - 47 °C 5 - 47 °C 5 - 40 °C
With 24 hr HDD 5 - 40 °C 5 - 40 °C 5 - 40 °C 5 - 40 °C 5 - 40 °C
Operation
4.3 IPC5600C
IPC5600C Intel Celeron Intel Celeron Intel Celeron Intel Pentium III Intel Pentium III
300 / 366 MHz 433 MHz 566 MHz 600 MHz 850 MHz
Without HDD 0 - 55 °C 0 - 50 °C 1) 0 - 50 °C 2) 0 - 55 °C 0 - 50 °C
0 - 55 °C 3)
With HDD 5 - 47 °C 5 - 47 °C 5 - 47 °C 5 - 47 °C 5 - 47 °C
With 24 hr HDD 5 - 40 °C 5 - 40 °C 5 - 40 °C 5 - 40 °C 5 - 40 °C
operation
5. Components Overview
Controllers
Chapter 2
Figure 8: IPC5000 components (bus unit with 2 slots)
Controllers
Chapter 2
Figure 11: IPC5600 components (bus unit with 6 slots)
Controllers
Chapter 2
Figure 15: IPC5600C components (bus unit with 6 slots)
It is possible to use different drives (floppy disk, CD-ROM, DVD ROM) with a 5C5601.* system
unit. These drives can be installed in various ways in the system unit, subject to the specific
mounting guidelines for each individual drive (see the following pages).See "Installation
Guidelines" on page 73.
6.1 5A5600.01
The figure shows the 5A5600.01 controller in a level type of installation with a 5D560x.0x display
unit.
5A5600.01
Disk Drive 3.5" drive 1.44 MB
Color Black
Driver Not required
5A5600.01
Operating
Temperature 4 - 51.7 °C
Relative Humidity 20 - 80%, (non-condensing)
Storage
Temperature -22 to +60 °C
Relative Humidity 5 - 90 %, (non-condensing)
Vibration
Operating Max. 1.5 G at 10 - 100 Hz, 1 octave/min
Max. 1 G at 100 -200 Hz, 1 octave/min
Max. 0.5 G at 200 -600 Hz, 1 octave/min
Storage No information available
Controllers
Chapter 2
Shock
Operating Read/write max. 5 G for 11 ms (half sine wave)
(Written) max. 10 G for 11 ms (half sine wave)
Storage No information available
6.2 5A5600.02
The figure shows the 5A5600.02 controller in a level type of installation with a 5D560x.0x display
unit.
5A5600.02
Disk Drive 3.5" drive 1.44 MB data carrier
CD-ROM drive 24x
Color Black
Driver Found on the Provit Drivers & Utilities CD-ROM 5S0000.01-090 or can be downloaded directly from
B&R's homepage (www.br-automation.com)
Operating
Temperature 5 - 51.7 °C
Relative Humidity 20 - 80%, (non-condensing)
Storage
Temperature -22 to +60 °C
Relative Humidity 5 - 90 %, (non-condensing)
Vibration
Operating Max. 0.3 G at 5 - 500 Hz, 1 octave/min
CD-ROM Storage Max. 2 G at 5 - 500 Hz, 1 octave/min
Shock
Operating Max. 5 G for 11 ms (half sine wave)
CD-ROM Storage Max. 60 G for 11 ms (half sine wave)
6.3 5A5600.03
This type of controller can be mounted on the back of display units 5D5600.0x and 5D5601.0x
with the installation slot provided on the display unit.
Controllers
Chapter 2
Figure 20: Figure 5A5600.03
The connection is made using a standard Centronics cable via a 25 pin DSUB socket. B&R offers
a separate 50 cm long connection cable (order no. 5A5601.01) for mounting the FDD (as shown
in Figure 22). A longer 1.8 m cable is also available (model no: 9A9005.01).
5A5600.03
Disk Drive 3.5" drive 1.44 MB data carrier
Color Black
Driver Not required
Operating
Temperature 4 - 51.7 °C
Relative Humidity 20 - 80%, (non-condensing)
Storage
Controllers
Chapter 2
Temperature -22 to +60 °C
Relative Humidity 5 - 90 %, (non-condensing)
Vibration
Operating Max. 1.5 G at 10 - 100 Hz, 1 octave/min
Max. 1 G at 100 - 200 Hz, 1 octave/min
Max. 0.5 G at 200 - 600 Hz, 1 octave/min
Storage No information available
Shock
Operating Read/write max. 5 G for 11 ms (half sine wave)
(written) max. 10 G for 11 ms (half sine wave)
Storage No information available
6.4 5A5600.04
The figure shows the 5A5600.04 controller in a level type of installation with a 5D560x.0x display
unit.
5A5600.04
LS -120 3.5" drive 1.44 MB / 120 MB disks
CD-ROM drive 24x
Color Beige
Driver Found on the Provit Drivers & Utilities CD-ROM 5S0000.01-090 or can be downloaded directly from
B&R's homepage (www.br-automation.com)
Operating
Temperature 5 - 45 °C
Relative Humidity 20 - 80%, (non-condensing)
Storage
Temperature -20 to +60 °C
Relative Humidity 8 - 90 %, (non-condensing)
Vibration
Operating Max. 0.25 G at 10 -500 Hz, 1 octave/min
Storage Max. 2 G at 10 -500 Hz, 1 octave/min
Shock
Operating 5 G for 11 ms (half sine wave)
Storage 60 G for 11 ms (half sine wave)
6.5 5A5600.05
Controllers
Chapter 2
Figure 26: 5A5600.05 level with a display unit 5D560x.0x
The figure shows the 5A5600.05 controller in a level type of installation with a 5D560x.0x display
unit.
5A5600.05
Floppy Drive 3.5" drive 1.44 MB data carrier
DVD Drive 8x DVD read, 24x CD read
5A5600.05
Color Black
Driver Found on the Provit Drivers & Utilities CD-ROM 5S0000.01-090 or can be downloaded directly from
B&R's homepage (www.br-automation.com).
Operating
Temperature 5 - 51.7 °C
Relative Humidity 20 - 80%, (non-condensing)
Storage
Temperature -22 to +60 °C
Relative Humidity 5 - 90 %, (non-condensing)
Vibration
Operating Max. 0.2 G at 5 - 500 Hz, 1 octave/min
DVD Drive Storage Max. 2 G at 5 - 500 Hz, 1 octave/min
Shock
Operating Max. 5 G for 11 ms (half sine wave)
DVD Drive Storage Max. 60 G for 11 ms (half sine wave)
6.6 5A5600.07
The figure shows the 5A5600.07 controller in a level type of installation with a 5D560x.0x display
unit.
Controllers
Chapter 2
Figure 29: Mounting guidelines for the 5A5600.07 controller
5A5600.07
Disk Drive 3.5" drive 1.44 MB data carrier
CD-RW drive See technical data for the CD - RW drive ( Table 39 on page 68 )
Color Black
Driver Found on the Provit Drivers & Utilities CD-ROM 5S0000.01-090 or can be downloaded directly from
B&R's homepage (www.br-automation.com)
Operating
Temperature 5 - 45 °C
Relative Humidity 20 - 80%, (non-condensing)
Storage
Temperature -22 to +60 °C
Relative Humidity 5 -90 %, (non-condensing)
Vibration
Operating Max. 0.2 G at 5 - 500 Hz, 1 octave/min
CD RW Drive Storage Max. 2 G at 5 - 500 Hz, 1 octave/min
Shock
Operating Max. 5 G for 11 ms (half sine wave)
CD RW Drive Storage Max. 60 G for 11 ms (half sine wave)
The following statements refer to B&R's product range at the time this manual went to
print. Naturally it is also possible to use further drives in other combinations resulting
from changes to the product range or modification of hardware components.
Information regarding this can be received directly from B&R.
Since the IPC5600/5600C driver can also be operated remotely by the controller (e.g. in the
display unit), the following configuration options arise:
Combinations Location
Floppy Disk Drive 5A5600.01 In the IPC5600/5600C
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
Controllers
Chapter 2
FDD / CD-ROM Unit 5A5600.02 In the IPC5600/5600C
LS120 / CD-ROM Unit 5A5600.04 In the IPC5600/5600C
FDD / DVD Unit 5A5600.05 In the IPC5600/5600C
ZIP 250 / CD-ROM Unit 5A5600.06 In the IPC5600/5600C
FDD / CD-RW Unit 5A5600.07 In the IPC5600/5600C
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
FDD / CD-ROM Unit 5A5600.02 In the IPC5600/5600C
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
LS120 / CD-ROM Unit 5A5600.04 In the IPC5600/5600C
Floppy Disk Drive 5A5600.01 In the IPC5600/5600C
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
FDD / DVD Unit 5A5600.05 In the IPC5600/5600C
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
ZIP 250 / CD-ROM Unit 5A5600.06 In the IPC5600/5600C
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
FDD / CD-RW Unit 5A5600.07 In the IPC5600/5600C
Connection to the controller is made via the external floppy disk drive interface for those versions
whose floppy disk drives are operated remotely by the controller (e.g. in the display unit).
The maximum distance allowed between controller and display is 1.8 m with FDD
remote operation (e.g. as a Panel FDD)
Combinations Location
Floppy Disk Drive 5A5600.01 In the IPC5600
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
FDD / CD-ROM Unit 5A5600.02 FDD and CD-ROM in the IPC5600
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
FDD / CD-ROM Unit 5A5600.02 In the IPC5600
Floppy Disk Drive 5A5600.01 In the IPC5600
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
FDD / DVD Unit 5A5600.05 In the IPC5600/5600C
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
ZIP 250 / CD-ROM Unit 5A5600.06 In the IPC5600/5600C
Floppy Disk Drive 5A5600.03 External (e.g. in a display unit)
FDD / CD-RW Unit 5A5600.07 In the IPC5600/5600C
When using FDD's, please note that the drive on the external FDD is designated as
drive A - as only drive A is bootable.
However if only one floppy disk drive is available (installed in the IPC), then it is not possible to
boot from this one, because it is operating as drive B. Therefore a second, physically non-
existent drive must be registered in BIOS (see section "Standard CMOS Setup") so that "Swap
Floppy Drive" (see "BIOS Features Setup"), can be used to designate the internal drive as drive
A, allowing it to be used for booting.
As shown in the above table, it is possible to operate two floppy disk drives simultaneously with
the IPC5600/IPC5600C:
Combinations Location
LS120 / CD-ROM unit 5A5600.04 LS120 and CD-ROM in the IPC5600
Floppy disk drive 5A5600.03 External (e.g. in a display unit)
LS120 / CD-ROM unit 5A5600.04 In the IPC5600
Note: In the IPC5600/IPC5600C, BIOS enables the LS120 drives (which are actually IDE
Controllers
devices e.g. CD-ROM drives) to operate like a floppy disk drive (drive letter A or B). However, it
Chapter 2
is only possible to use standard diskettes (360 KB, 720 KB, 1.44 MB) with the LS120 drive. The
option to work with special 120 MB diskettes is not a built-in feature of BIOS and must be
supported by the operating system.
If a LS120 drive is operated without a second floppy disk drive (in BIOS "Floppy A = None" and
"Floppy B = None"), see section "Standard CMOS Setup", then it can be accessed as the A drive
and therefore can also be booted.
If another additional floppy disk drive is being used (parallel to the LS120 drive) to the external
floppy disk drive interface, then the floppy disk drive is operated as drive A and the LS120 drive
is operated as drive B. In this case, the expression "LS/Zip" (found in BIOS under the menu item
"BIOS Features Setup") must be first in the "Boot Sequence" parameter so that the LS120 drive
can be used for booting .
Table 43: BIOS settings for booting an IPC5600/5600C with different peripheral devices
There are three options available for installing drives, with the IPC5600/IPC5600C (local
operation requires the display and controller to be connected):
• Drives accessible from the back of the controller, level with the back
Controllers
Chapter 2
Figure 30: Drives accessible from the back of the controller
When installing an LS120 / CD-ROM unit 5A5600.04 and ZIP 250 / CD-ROM unit
5A5600.06, it is not possible to install this level with the back of a 4 slot Provit 5600
bus unit (5C5600.01 and 5C5600.02) and 5 slot bus unit (5C5600.03 and 5C5600.04).
It is only possible to install level with the back when using a 6 slot Provit 5600 bus unit
(5C5600.11 and 5C5600.12).
• Drives accessible from the front, level with the front of the controller
Figure 31: Drives accessible from the front of the IPC, level with the front of the controller
When installing an LS120 / CD-ROM unit 5A5600.04 and ZIP 250 / CD-ROM unit
5A5600.06, it is not possible to install this level with the back of a 4 slot Provit 5600
bus unit (5C5600.01 and 5C5600.02) and 5 slot bus unit (5C5600.03 and 5C5600.04).
It is only possible to install level with the back when using a 6 slot Provit 5600 bus unit
(5C5600.11 and 5C5600.12).
• Drives accessible from the front, level with the front of the display (with standard
installation)
Controllers
Chapter 2
Figure 32: Drives accessible from the front of the IPC, level with the front of the display unit
Drives are installed before delivery according to the customer's wishes. However if it should be
necessary to make modifications, an easy step by step instruction follows:
Remove the marked screws. The bus unit is now only connected to the system unit by the
connector and the safety pins (white) marked.
Controllers
Chapter 2
Figure 34: Removing the screws
The bus unit (in the background) is not required for the remainder of the process.
Controllers
Chapter 2
Figure 36: Detaching the drive
The drive can be detached from the mounting frame by removing the marked screws.
Depending on whether the drive with your IPC is accessible from the front or the back, you must
now remove or install a cover plate on the "opposite side", so that the unnecessary opening of
the housing is now closed. The drive can then be reinstalled on the mounting frame in the desired
alignment.
If the drives are accessible from the front of the IPC, they can be installed either level with the
front of the controller or level with the front of a mounted display.
Controllers
Chapter 2
Table 44: System unit with socket 7 (ZIF)
The system unit is integrated into the lower housing with the mainboard and all peripheral
interfaces:
Figure 40: System units 5C5001.01 / 5C5001.03 (left) and 5C5601.01 (right)
Table 45: Technical data for system units with socket 7 (ZIF)
Table 45: Technical data for system units (cont.)with socket 7 (ZIF)
1) The quartz used with the IPC has an accuracy of 10 ppm. This means after influences such as operating temperature and wiring of the
quartz have been taken into account, the inaccuracy is typically 2 seconds per day.
2) When using SIMM modules with an operating voltage of 3.3 V and 5 V respectively.
3) Only the 256 KB L2 cache is available for IPCs with a revision number ≤34.03.
4) Only for system units with revision ≤34.03; otherwise not available
5) The VGA controller C&T65548 with 1 MB graphic memory is used for system unit 5C5001.01 with a revision number ≤21.01.
7.3 Mainboard
Controllers
Chapter 2
Figure 41: Mainboard of system units 5C5001.01, 5C5001.03 and 5C5601.01
All of the IPC's basic functions are implemented on the mainboard. Basically, these are:
• Processor socket
• Chipset
• 2nd level cache
• DRAM socket
• Plug for the bus unit (power supply, ISA, PCI und IDE buses)
• Super I/O controller (COM1, COM2, LPT1, external FDD interface, PS/2 mouse,
keyboard controller, USB interfaces, system clock)
• VGA controller (with CRT and FPD connection)
• Status LEDs
• Battery
• Reset button
• Recovery mode jumper
• MTC maintenance controller (Panelware module operation, keyboard operation,
Panellink FPD interface, temperature monitoring with fan control)
Components listed out here are described in detail in the following sections.
Processors can only be ordered from B&R together with a corresponding system unit
and vice versa. All system units supplied by B&R are therefore equipped with a
processor. All installation and setting work takes place at B&R. If processors are used
which have not been supplied by B&R, the warranty claim is then void.
Jumper settings for system units 5C5002.02, 5C5001.03 and 5C5601.01 can be made in the
following places on the mainboard:
The pins marked with * on the IPC5000 jumpers below (jumper 1) are only available
with system units with a revision number starting from 44.04. They are only relevant
when using an AMD K6 266 processor.
The correct jumper settings for the processor used are made by B&R. If the jumper
settings are changed, the warranty claim is then void.
Controllers
Chapter 2
Figure 43: Setting the processor clock frequency (jumper 1):
* With the IPC5000, only in system units with revision numbers starting from 44.04, otherwise not available.
The defined clock frequency is not permitted to exceed the actual frequency specified
for the processor.
* With the IPC5000, only for system units with revision numbers starting from 44.04, otherwise 2.5 V.
It is possible to alter the operating voltage of SIMM modules using a jumper, for the
following system units:
Settings:
Controllers
Chapter 2
There are two PC compatible serial interfaces with a 16 byte FIFO on the mainboard. They are
UART16550 and Plug & Play compatible.
To change these settings, see the "BIOS Settings" section in Chapter 6 "Software".
The parallel interface LPT1 is a 25 pin DSUB socket. It supports EPP and ECP operating modes
(Plug & Play compatible) as well as the standard SPP mode.
To change these settings, see the "BIOS settings" section in Chapter 6 "Software".
Note: Provit IPC parallel interfaces are equipped with a protective circuit in order to conform with
requirements for operating in industrial environments. This can possibly lead to limitations in
regard to the maximum transfer rate.
An external floppy disk drive can be connected to the 25 pin DSUB socket.
Controllers
Chapter 2
3 Track 0 16 Direction
4 Write Protect 17 Step
5 Read Data 18 GND 25 pin DSUB socket
Table 54: Pin assignment interface for external floppy disk drive
Setting LPT1
Interrupt 6
I/O Address 3F0h - 3F7h
Table 55: Standard settings for the external floppy disk drive interface
All Provit 5000 system units (for IPC5000 only with a revision number starting from 34.03) have
a USB (Universal Serial Bus) host controller with USB ports:
A PS/2 socket is used to connect an external AT keyboard. The external AT keyboard works
parallel with connected Panelware keypad modules. The keyboard interface is operated by the
MTC.
Controllers
Chapter 2
care with regard to EMC, location of cables etc. Therefore, it should be only used for
service.
Make sure the connections for the PS/2 keyboard and PS/2 mouse are not swapped.
On the mainboard, an interface for connecting a standard PS/2 mouse is provided. This can be
activated in BIOS in the BIOS Features Setup menu (see the "BIOS Features Setup" section).
Make sure the connections for the PS/2 keyboard and PS/2 mouse are not swapped.
No device is allowed to be connected that uses the PS/2 keyboard supply as a power
source.
1) The VGA controller C&T65548 with 1 MB graphic memory is used for a 5C5001.01 system unit with a revision number ≤21.01.
The VGA controller is integrated onto the mainboard and offers high graphic performance
through the connection with the PCI bus.
A Provit 5000 flat display can be connected on this Panellink interface (see Chapter 3 "Display
Units").
Data (e.g. the operating hours of the display) is also transmitted simultaneously via the Panellink
cable.
FPD Interface
Panellink
Pin Assignment
1 GND
2 TXC+ / RS485A 9 pin DSUB socket
3 TX0+ / VCC
Controllers
Chapter 2
4 TX1+ / +12V
5 TX2+ / GND
6 TXC- / RS485B
7 TX0- / VCC
8 TX1- / +12V
9 TX2- / GND
CRT Connection:
Pin Assignment Pin Assignment
1 R 9 +5V
2 G 10 GND
15 pin DSUB socket
3 B 11 n.c.
4 n.c. 12 DDC Data
5 GND 13 HSYNC
6 GND 14 VSYNC
7 GND 15 DDC CLK
8 GND
The built-in graphic controller allows a flat display and an external monitor to be operated
simultaneously. Settings in this regard can either be changed in BIOS under the menu item
"Additional Peripherals" or with software, using a graphic driver (online help for the driver).
Simultaneous operation of a monitor is not possible with SXGA TFT displays and LCD
displays.
Note: The corresponding C&T graphic driver for Windows 3.11/95/98/NT is available from B&R.
Display units developed for Provit 2000 series IPCs cannot be used together with a
Provit 5000 series IPC.
It is possible to operate an external graphic card in a PCI slot on the mainboard. If such a card
has been inserted, it is automatically recognized during the start-up procedure and the onboard
VGA controller automatically switches itself off. It is not possible to manually switch the VGA
controller on and off.
The following table applies to all graphic controllers and display units. It should be noted that with
high resolutions (XGA, SXGA), the number of colors is very limited.
7.14 Fuse
There is a fuse provided on the mainboard for the supply voltage to the PS/2 keyboard, PS/2
mouse and external floppy disk drive. It is accessible after opening the housing:
Controllers
Chapter 2
Figure 47: Fuse for IPC5000 (left) and IPC5600 (right)
Fuse
Nominal Voltage 250V
Nominal Current 1A
Type Time lag
The IPCs 5000 and 5600 are equipped with four LEDs which are visible on the outside of the
controller:
LED Function
Power Supply voltage on the power supply is OK
User Can be programmed by the user (see the section "MTC Function Libraries")
HDD Signalized activity of the memory medium in the IDE slot.
Temp Indicates over-temperature (see the "Temperature Monitoring with Fan Regulation" section)
There are four status LEDs built into the front of the Provit display unit 5D560x.0x. They have
the same functions as those in the controller.
7.16 Battery
The lithium battery (3 V, 950 mAh) keeps the CMOS memory and real-time clock running when
the supply voltage for the IPC has been switched off. The buffer duration of the battery is at least
4 years (at 50 °C, 8.5 mA current requirements of the supplied components and a self discharge
of 40%).
The battery status can be monitored by the maintenance controller using software.
The reset button is accessible through a small hole near the external floppy disk drive interface.
In order to avoid accidental activation, a reset can only be triggered with a pointed object.
Controllers
Chapter 2
Figure 50: Reset Button
The Recovery Jumper / User Jumper is easily accessible after opening the housing:
Figure 51: Recovery Jumper / User Jumper IPC5000 (above) and IPC5600 (below)
Recovery mode is available to the user when the IPC can no longer be booted; due to either an
error in BIOS or a damaged BIOS (e.g. power failure during the BIOS upgrade).
This BIOS mode can be activated by making the following jumper settings:
Connection Function
1-2 Standard Mode
2-3 Recovery Mode
If the IPC has been switched to recovery mode, a special BIOS in the CMOS memory boot block
is then used. This BIOS is permanently written by the manufacturer (Award) to the CMOS
memory (cannot be modified) and initializes only those system components which are absolutely
necessary for the execution of the upgrade.
When starting up in recovery mode, the operating system must be started from a bootable
diskette, because no mass memory devices are initialized by BIOS.
After the IPC has been started in recovery mode, another fully functioning BIOS must be written
using BIOS Upgrade Utilities (see the "BIOS Upgrade" section ). After a successful upgrade, the
IPC must be switched off and the recovery jumper returned to the standard setting. BIOS then
boots again properly.
The user jumper is not required for setting system functions. It can be utilized by the user and
evaluated using Provit 5000 Utilities (see section "Provit 5000 Utilities").
Connection Function
1-2 Off (high)
2-3 On (low)
The MTC is a standalone processor system, which provides additional functions that are not
available with a "normal" PC. The MTC communicates with the PC via the ISA bus (using a
couple register). The address can be stored under the menu item "Additional Peripherals" (see
the "Additional Peripherals" section).
Controllers
Figure 52: Maintenance Controller (MTC) block diagram Chapter 2
The MTC is responsible for the following tasks and components:
• AT PS/2 keyboard
• Panelware keypad modules
• Operating data coverage (controller and display unit)
• Temperature monitoring with fan regulation
• Qualitative evaluation of the condition of the battery (good/bad)
As shown in the block diagram, the keyboard is not operated directly by the keyboard controller
in the I/O controller, but rather by the MTC. It is therefore possible to plug an AT keyboard in and
out while the IPC is switched on (Hot Plug). Furthermore, the AT keyboard can be operated
parallel to connected Panelware keypad modules or to a keyboard on a display unit (also see
the "Using Panelware Modules" section).
Communication with connected Panelware keypad modules is handled completely by the MTC.
Panelware keypad modules work parallel to a connected AT keyboard or function keys on the
display unit (keys on the display should be treated like Panelware modules, also see the section
"Using Panelware Modules").
Daisy chaining makes it possible to operate up to 8 Panelware modules in series. The following
limitations apply to the current requirements for Panelware modules:
Keys LEDs
Maximum number in the entire system
128 128 (max. 48 lit simultaneously)
(controller unit and display unit)
Make sure that inputs and outputs are properly connected to Panelware modules
(labeled on the module) because connecting them incorrectly could damage
Panelware modules.
If a Provit 5600 series display unit is used, it is not possible to connect external keypad
modules because the corresponding number of keys has already been integrated into
these displays.
Configuration of the keys and evaluation of key strokes is made using Mkey utilities and the Mkey
driver (see the "Provit Mkey Utilities User Manual").
Controllers
Chapter 2
7.19.3 Operating Data Coverage
It is possible to read certain controller and display unit statistical operating data using the MTC:
• Power-on cycles
• Operating hours
• Over-temperature hours
• Fan cooler hours; (optional with display unit both fans with
controller units)
This data is stored in the controller and display in an EPROM memory. The data is stored
independently from each other and therefore can be read separately.
The operating hours are only updated every full hour, i.e. if for example after 55 minutes a power
failure occurs, the counter values are not raised to one hour. The transfer of operating data from
the display to the MTC is made using the FPD interface (Panellink), as shown in the
"Maintenance Controller Block Diagram".
Operating data is read either in BIOS under the menu item "Additional Peripherals" or using
software, Provit 5000 Utilities (see the section "Provit 5000 Utilities").
The MTC constantly monitors the temperature using temperature sensors in the following areas:
• CPU socket
• I/O area
• Display unit
1) The temperature LED on the controller and on the display (if available) is lit and an alarm bit is set in the MTC, which can be reacted
to using software.
2) Temperature alarms depend on the display unit used
The CMOS battery can be evaluated (good or bad) using the MTC. Information is displayed
either in BIOS under the menu item "Additional Peripherals" or using software, Provit 5000
Utilities (see the section "Provit 5000 Utilities").
Controllers
Chapter 2
Table 70: System units with socket 370
The system unit is integrated into the lower housing with the mainboard and all peripheral
interfaces:
System units 5C5001.11 and 5C5001.12 System units 5C5601.11 and 5C5001.12
Table 71: Technical data for system units with socket 370
Interfaces
COM1 RS232, 16 Byte FIFO
COM2 RS232, 16 Byte FIFO
LPT1 SPP, EPP and ECP modes
USB 2 USB ports
Keyboard Enhanced AT PS/2
Mouse PS/2
Ext. Floppy Drive Yes No Yes
VGA Controller
Chips & Technologies 69000 69030 69000 69000 69030
Graphic Memory 2 MB 4 MB 2 MB 2 MB 4 MB
Interfaces FPD (Panellink) + CRT (15 pin VGA DSUB connector)
Remote IDE Interface No Yes No
Ethernet Controller (on board) Intel 82559 10/100 Mbit/s
Connection RJ45 Twisted Pair (10BaseT/100BaseT)
Compatibility Not NE2000 compatible
Cabling S/STP (category 5)
E-IDE slots 1 2
Table 71: Technical data for system units with socket 370 (cont.)
8.3 Mainboard
All of the IPC's basic functions are implemented on the mainboard. Basically, these are:
• Processor socket
• Chipset
• DRAM socket
• Plug for the bus unit (ISA, PCI and IDE bus + power supply)
• Super I/O controller (COM1, COM2, LPT1, external FDD interface, PS/2 mouse,
keyboard controller, USB interfaces, system clock)
• VGA controller (with CRT and FPD connection)
• Status LEDs
• Battery
• Reset button
• Recovery mode switch
• MTC Maintenance Controller (keyboard operation, Panellink FPD interface,
temperature monitoring with fan regulation)
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Chapter 2
• Ethernet controller
• Hardware security key
All components listed above are described in detail in the following sections.
Processors can only be ordered from B&R together with a corresponding system unit
and vice versa. All system units supplied by B&R are therefore equipped with a
processor. All installation and setting work takes place at B&R. If processors are used
which have not been supplied by B&R, the warranty claim is then void.
No jumper settings are required (or possible) for system units with socket 370
(5C5001.11, 5C5001.12, 5C5001.21, 5C5601.11 and 5C5601.12). The multiplier for
the processor clock (bus clock 66 MHz or 100 MHz for Pentium III/600 or 850) and the
core voltage for the processor are permanently set.
For more detailed information about the main memory see the "Main Memory" section.
There are two PC compatible serial interfaces with a 16 byte FIFO on the mainboard. They are
UART16550 and Plug & Play compatible.
The parallel interface LPT1 is a 25 pin DSUB socket. It supports EPP and ECP operating modes
(Plug & Play compatible) and the standard SPP mode.
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3 Data 1 16 Printer Init
4 Data 2 17 Printer Select Input
5 Data 3 18 GND 25 pin DSUB socket
6 Data 4 19 GND
7 Data 5 20 GND
8 Data 6 21 GND
9 Data 7 22 GND
10 Acknowledge 23 GND
11 Busy 24 GND
12 Paper End 25 GND
13 Printer Select Status
Note: Provit IPC parallel interfaces are equipped with a protective circuit in order to conform
with requirements for operating in industrial environments. This can possibly lead to
limitations in regard to the maximum transfer rate.
An external floppy disk drive can be connected to the 25 pin DSUB socket (see Chapter 7
"Accessories").
Table 78: Pin assignment interface for external floppy disk drive
Setting LPT1
Interrupt 6
I/O Address 3F0h - 3F7h
All Provit 5000 system units are equipped with a USB Host controller with two USB ports:
Controllers
Chapter 2
Figure 57: USB Ports
A PS/2 socket is used to connect an external AT enhanced keyboard. The external AT keyboard
works parallel to connected Panelware keyboards. The keyboard interface is operated by the
MTC (see the section "AT PS/2 Keyboard"). An external PS/2 AT keyboard is available from B&R
(see Chapter 7 "Accessories").
Make sure the connections for the PS/2 keyboard and PS/2 mouse are not swapped.
An interface for the connecting a standard PS/2 mouse is provided on the mainboard. This can
be activated in BIOS in the "BIOS Features Setup" menu (see the section "BIOS Features
Setup").
Make sure the connections for the PS/2 keyboard and PS/2 mouse are not swapped.
No devices are allowed to be connected that use the PS/2 mouse supply as a power
source.
Controllers
Chapter 2
8.13 VGA Controller
The VGA controller is integrated into the mainboard and offers high graphic performance through
the connection with the AGP bus. Outputs are available for two display devices:
A Provit 5000 flat display can be connected to this Panellink interface (see Chapter 3 "Display
Units").
Data (e.g. the operating hours of the display) is also transmitted simultaneously via the Panellink
cable. For more details see the section "Operating Data Coverage"
FPD Interface
Panellink
Pin Assignment
1 GND
2 TXC+ / RS485A 9 pin DSUB socket
3 TX0+ / VCC
4 TX1+ / +12V
5 TX2+ / GND
6 TXC- / RS485B
7 TX0- / VCC
8 TX1- / +12V
9 TX2- / GND
CRT interface
Pin Assignment Pin Assignment
1 R 9 +5V
2 G 10 GND
15 pin DSUB socket
3 B 11 n.c.
4 n.c. 12 DDC Data
5 GND 13 HSYNC
6 GND 14 VSYNC
7 GND 15 DDC CLK
8 GND
The built-in graphic controller allows a flat display and an external monitor to be operated
simultaneously. Settings in this regard can either be changed in BIOS under the menu item
"Additional Peripherals" or by software using a graphic driver (online help for the driver).
Simultaneous operation of a monitor is not possible with SXGA TFT displays and LCD
displays.
Note: The corresponding C&T graphic driver for Windows 3.11/95/98/NT is available from
B&R.
Display units developed for Provit 2000 series IPCs cannot be used together with a
Provit 5000 series IPC.
It is possible to operate an external graphic card in a PCI slot on the mainboard. If such a card
is inserted, it is automatically recognized during the start-up procedure and the onboard VGA
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Chapter 2
controller automatically switches itself off. It is not possible to manually switch the VGA controller
on and off.
The following table applies to all graphic controllers and display units. It should be noted that with
high resolutions (XGA, SXGA) the number of colors is very limited.
Table 87: Relationship between resolution, graphic memory and color depth
8.14 Fuse
A fuse is provided on the mainboard for the supply voltage to the keyboard, mouse and the
external floppy disk drive. It is accessible after opening the housing:
A Dallas Hardware Security key can be found on the mainboard, which is required for software
protection ("Dongle"). The slot is found near the fuse and can be addressed as LPT2.
The IPC 5000C and 5600C are equipped with four LEDs, visible on the outside of the controller:
Controllers
Chapter 2
Figure 60: Status LEDs IPC5000C and IPC5600C
LED Function
Power Supply voltage to the power supply is OK
User Can be programmed by the user
HDD Signalized activity of the memory medium in the IDE slot.
Temp Indicates over-temperature (see the section "Temperature Monitoring with Fan Regulation"
Table 89: Status LEDs functions for the IPC5000C and IPC5600C
There are four status LEDs built into the front of the Provit display unit 5D560x.0x. They have
the same functions as those in the controller.
8.17 Battery
The lithium battery (3 V, 950 mAh) keeps the CMOS memory and real-time clock running when
the supply voltage for the IPC has been switched off. The buffer duration of the battery is at least
4 years (at 50°C, 8.5 mA current requirements of the supplied components and a self discharge
of 40%) The battery voltage can be monitored by the maintenance controller using software (see
the section "Maintenance Controller MTC").
The reset button is accessible through a small hole near the external floppy disk drive interface.
In order to avoid accidental activation, a reset can only be triggered with a pointed object.
Table 90: Function DIP switch for the IPC5000C and IPC5600C
The Boot Block write protect is turned on or off using the DIP switch 1. The Boot Block is a 16
KB large memory area in BIOS, which normally is not write protected. In some cases (e.g.
upgrading the boot block for recovery mode), it is necessary to rewrite the Boot Block. This is
possible after turning switch 1 on using BIOS Upgrade Utilities (see the section "BIOS
Upgrade").
Be very careful when changing the Boot Block. The system is no longer operational
with damaged boot blocks and BIOS hardware must then be exchanged.
Controllers
Chapter 2
8.19.2 User Switch
The user jumper is not required for setting system functions. It can be utilized by the user and
evaluated using Provit 5000 Utilities (see the section "Provit 5000 Utilities").
The MTC is a standalone processor system, which provides additional functions that are not
available with a "normal" PC. The MTC communicates with the PC via an ISA bus (using a
couple register; FIFO and Direct Access Mode additional with the IPC5000C and IPC5600C ).
The address can be stored under the menu item "Additional Peripherals".
• AT keyboard (PS/2)
• Panelware keypad modules
• Operating data coverage (controller and display unit)
• Temperature monitoring with fan regulation
• Qualitative evaluation of the condition of the battery (good/bad)
As shown in the block diagram, the keyboard is not directly operated by the keyboard controller
in the I/O controller, but rather by the MTC. It is therefore possible to plug an AT keyboard in and
out while the IPC is switched on (Hot Plug). Furthermore, the AT keyboard can be operated
parallel to connected keypad modules or to a keyboard on a display unit (see the next section).
Communication with inserted Panelware keypad modules is handled completely by the MTC.
Panelware keypad modules work parallel to an AT keyboard connected to the controller or to a
keyboard on the Provit 5000 series display unit.
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Chapter 2
Figure 65: Connection of Panelware keypad modules
There is no connection available on the controller for Panelware modules with system
units 5C5001.11, 5C5001.12, 5C5601.11 and 5C5601.12 . Keyboard modules can be
exclusively inserted to the Provit 5000 series display for these units.
Daisy chaining makes it possible to operate up to 8 Panelware modules in series. The following
limitations apply to current requirements for Panelware modules:
Keys LEDs
Maximum Amount in Entire System 128 128
(Display Unit) (Max. 32 lit
simultaneously)
Make sure that inputs and outputs are connected properly to Panelware modules
(labeled on the module) because connecting them incorrectly could damage the
Panelware modules.
If a Provit 5600 series display unit is used, it is not possible to connect external keypad
modules because the corresponding number of keys has already been integrated into
these displays.
Configuration of the keys and evaluation of key strokes is made using Mkey utilities and the Mkey
driver (see the "Provit Mkey Utilities User Manual").
It is possible to read certain controller and display unit statistical operating data using the MTC:
• Power-on cycles
• Operating hours
• Over-temperature hours
• Fan cooler hours; (optional with display unit both fans with
controller units)
This data is stored in the controller and display in an EPROM memory. The data is stored
independently from each other and therefore can be read separately.
The operating hours are only updated every full hour, i.e. if for example after 55 minutes a power
failure occurs, the counter values are not raised to one hour. The transfer of the operation data
from the display to the MTC is made with the FPD interface (Panellink).
Operating data is read either in BIOS in the menu point "Additional Peripherals" or using software
(Provit 5000 Utilities).
The MTC constantly monitors the temperature using temperature sensors in the following areas:
• CPU internal
• CPU socket
• I/O area
• Display unit
Fan RPM is constantly monitored and regulated separately by the MTC. The RPM depends on
the temperature measured.
Controllers
Chapter 2
Internal Processor
Celeron 4332) 0° 127° 85° 83° 60° 76° ✓ 0AAH 2
Temperature
Celeron 5662) 87° 85° 62° 78°
Pentium III 6002) 80° 78° 55° 61°
Pentium III 8502) 78° 76° 53° 69°
Default Values 80° 78° 55° 71°
Celeron 3002) 80° 78° 55° 71°
Celeron 3662) 80° 78° 55° 71°
Processor Socket
Celeron 4332) 0° 127° 80° 78° 55° 71° ✓ 050H 1
Temperature
Celeron 5662) 85° 83° 59° 75°
Pentium III 6002) 78° 76° 52° 68°
Pentium III 8502) 76° 74° 50° 66°
I/O Slot Temperature 0° 127° 68° 66° 40° 56° ✓ 050H 1
0 RPM 6100 ~70% ~71% ✓ 0AEH 2
Processor Fan (nominal 5400 RPM)
RPM
3)
Display Temperatures 0° 127° ✓ 051H 1
RS485 Isolation Interrupted 033H 1
The following figure indicates the different alarm signals. If 2 different alarms are triggered
simultaneously, then the higher priority alarm is emitted first.
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1) Both operating modes are possible, as switching takes place automatically.
LED On Off
Green 100 Mbit/s 10 Mbit/s
Orange Link Activity (blinking)
Special drivers are necessary for operating the Ethernet controller. They are found on the Provit
Drivers & Utilities CD ROM (model number 5S0000.01-090) or can be downloaded from B&R's
homepage (www.br-automation.com).
9. Bus Unit
The bus unit contains the power supply (24 VDC, 100-240 VAC or 115/230 VAC), the system
bus (ISA or PCI), IDE slots and one or two fans.
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Chapter 2
5C5000.21 and 5C5000.22 5C5000.31 and 5C5000.32
Figure 70: Bus unit IPC5000 and IPC5000C for add-on for CD ROM drive
Controller IPC5000/5000C
Bus Unit 5C5000.01 5C5000.02 5C5000.11 5C5000.12 5C5000.21 5C5000.22 5C5000.31 5C5000.32
Slots1)
Total 2 4 2 5
B&R ISA 16 Bit 2) 1 1 - 1
Half Size ISA 16 Bit - - - 1
Half S. ISA 16 Bit / PCI 32 Bit 1 3 1 1
Half Size PCI 32 Bit - - 1 2
Full Size ISA 16 Bit - - - -
Full S. ISA 16 Bit / PCI 32 Bit - - - -
Full Size PCI 32 Bit - - - -
Supply Voltage 3) 100 - 240 24 VDC 100 - 240 24 VDC 100 - 240 24 VDC 100 - 240 24 VDC
Nominal VAC VAC VAC VAC
1) All PCI slots have an operating voltage of 5V and a clock frequency of 33MHz.
2) Standard 16 bit ISA interface; operation of standard ISA boards is not possible due to mechanical requirements.
3) AC power supply: A 3 pin cable with grounding contact plug is required for operation (model no. 9A0001.03). 24 VDC power supply: a
plug (with terminal blocks) for connecting to the supply, is contained in the delivery. The cable must be provided by customers.
Controller IPC5600/5600C
Bus Unit 5C5600.01 5C5600.02 5C5600.03 5C5600.04 5C5600.11 5C5600.12
Slots1)
Total 4 5 6
B&R ISA 16 Bit 2) - - -
Half Size ISA 16 Bit 1 1 1
Half S. ISA 16 Bit / PCI 32 Bit - - -
Half Size PCI 32 Bit - - -
Full Size ISA 16 Bit - 1 2
Full S. ISA 16 Bit / PCI 32 Bit 3 1 3
Full Size PCI 32 Bit - 2 -
Nominal Supply Voltage 115 / 230 VAC 24 VDC 115 / 230 VAC 24 VDC 115 / 230 VAC 24 VDC
Supply Voltage Tolerance 85 - 132 VAC 18 - 30 VDC 85 - 132 VAC 18 - 30 VDC 85 - 132 VAC 18 - 30 VDC
170 - 264 VAC 170 - 264 VAC 170 - 264 VAC
Supply Voltage Frequency 50 - 60 Hz - 50 - 60 Hz - 50 - 60 Hz -
Fan Type / Design Ball bearings, analog control
Controller IPC5600/5600C
Number of Fans
∅ 80 mm 1 1 -
∅ 92 mm - - 1
1) All PCI slots have an operating voltage of 5V and a clock frequency of 33MHz.
2) Standard 16 bit ISA interface; operation of standard ISA cards is not possible due to mechanical requirements.
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A maximum of 3 ISA cards can be used simultaneously because of specifications for
the Intel 440BX chipset.
Provit 5000: All standard width 16 bit ISA and 32 bit PCI cards, in the half size format, can be
installed. It is not possible to use the cards in the full size format.
Provit 5600: All standard 16 bit ISA and 32 bit PCI cards in the half size and also the full size
format can be installed.
The following displayed measurements refer to maximum measurements for insert cards, which
can be used in Provit Industrial PCs (as described above). These measurements have no
connection with existing standards or specifications for ISA and PCI cards.
Standard ISA 16 bit half size card Standard PCI 32 bit half size card
B&R ISA cards are not standard width 16 bit ISA cards. Therefore they can only be
used in B&R IPCs from the Provit 5000 and Provit 5600 series. An example of such a
card is the B&R interface board. Because of mechanical requirements it is also not
possible to operate a standard half size ISA card in the B&R ISA slot.
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Chapter 2
Standard ISA 16 bit full size card Standard PCI 32 bit full size card
Fasteners for full size cards are contained in the delivery of Provit 5600 bus units (model no:
5C56xx.xx). The fasteners consist of a guide rail and a mounting screw. They are connected by
attaching screws to openings in the housing, above and below the card, thus providing increased
stability to the card.
If components are positioned on the edge of the full size card, it is possible that the card does
not fit in the guide rail correctly. In this case, the guide rail must be sawed off where required.
There is a slot available in the Provit 5000 controller to connect mass memory media using an
IDE interface. Two IDE devices can be installed in the Provit 5600 controller.
A PCI plug is used to connect (mechanically or electrically) the hard drive to the IPC.
However, the mass memory media does not possess a PCI interface and cannot
operate on the PCI bus (see also the section "Mass Memory").
The power supply is installed in the housing cover as a part of the bus unit. It has been designed
so that it is shielded from the other part of the bus circuit board and the system unit.
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3 pin connection (AC) 5 pin connection (DC)
All bus units are available either with a 240 VAC or 24 VDC power supply:
Note: 24 V power supplies have safeguards which mean if the plug is wired incorrectly,
a diode prevents possible damage.
A 3 pin (AC power supply) or 5 pin (DC power supply) DSUB plug is used for the supply voltage
(with stress relief and screws for fastening to the controller):
Criteria Data
Standards UL, CSA
Cable Cross Section 0.14 – 1.5 mm 2
AWG 28 - 16
To calculate the power consumption of Provit IPCs, tables are created with recommended values
for power consumption for the individual components. The current requirements of the individual
components are arranged according to the necessary supply voltages, showing the respective
current requirements for each supply voltage (+5 V, -5 V, +12 V and -12 V).
The values specified are typical values and show a certain tolerance. This depends on
configuration details and cannot be determined exactly.
Controllers
Chapter 2
Current Requirements for Supply Voltage
Components
+5 V -5 V +12 V -12 V
Mainboard with 8 MB DRAM (SIMM) 2A - 0.1 A 0.1 A
Mainboard with 64 MB DRAM (SIMM) 2.2 A - 0.1 A 0.1 A
Intel Pentium 100 MHz
At 24 VDC supply 2A - - -
At 240 VAC supply - - Up to 0.9 A -
Intel Pentium 166 MHz
At 24 VDC supply 2.8 A - - -
At 240 VAC supply - - 1.2 A -
Intel Pentium 200 MHz
With 24 VDC supply 3.1 A - - -
With 240 VAC supply - - 1.3 A -
Interface Board 0.5 A - 0.1 A -
Hard Disk 0.5 A - - -
Disk Drive 0.1 A - - -
1)
PC Card - - -
Cards in the ISA or PCI Slot Max. 2 A1) Max. 0.3 A1) Max. 1 A 1) Max. 0.4 A1)
Panelware Keypad Modules - - 0.2 A -
Display Units 5D5500 series 0.5 A - 0.9 A -
Display Units 5D5200 Series 10.4" TFT 0.5 A - 0.5 A -
Display Units 5D5200 Series 13.8" TFT 0.7 A - 0.9 A -
Display Units 5D5200 Series 15" TFT 0.8 A - 0.9 A -
2)
Display Unit 18.1" TFT 2.6 W IPC side
24 VDC Supply
Max. Current Requirements (total) 10 A 0.3 A 4A 1A
To calculate the IPC's current requirements and power consumption, select all installed
components from this table and list them e.g. as shown below (a power supply with a 24 VDC
supply voltage is required):
With this structure, you have four current values (one for each voltage supply), which are
multiplied with the associated voltages to determine the power consumption (P = U * I).
You then add the power ratings for the respective supply voltages, which results in the total
power consumption for the IPC.
Please note, that maximum values for current requirements and power consumption, listed in the
"Current Requirements of the Components" table must not be exceeded!
Current requirements are arranged according to the bus units used for Provit IPCs with system
units for socket 370 CPUs.
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Chapter 2
the values for power consumption are found in the following table:
Current Requirements
IPCs Configuration
1)
For 5 V For 12 V1)
Celeron 300, 64 MB DRAM 4.2 A 0.2 A
Celeron 300, 640 MB DRAM 5.2 A 0.2 A
Celeron 366, 64 MB DRAM 4.8 A 0.2 A
Celeron 366, 640 MB DRAM 5.8 A 0.2 A
Celeron 433, 64 MB DRAM 5.4 A 0.2 A
Celeron 433, 640 MB DRAM 5.4 A 0.2 A
Celeron 566, 64 MB DRAM 4.2 A 0.2 A
Celeron 566, 640 MB DRAM 5.2 A 0.2 A
Pentium III 600, 64 MB DRAM 2) 4.8 A 0.2 A
Pentium III 600, 640 MB DRAM 2) 5.8 A 0.2 A
Pentium III 850, 64 MB DRAM 5.4 A 0.2 A
Pentium III 850, 640 MB DRAM 5.4 A 0.2 A
Current Requirements
IPCs Configuration
for 5 V for 12 V
Celeron 300, 64 MB DRAM 3A 0.7 A
Celeron 300, 640 MB DRAM 3A 1.0 A
Celeron 366, 64 MB DRAM 3.5 A 0.7 A
Celeron 366, 640 MB DRAM 3.5 A 1.0 A
Celeron 433, 64 MB DRAM 4.2 A 0.7 A
Celeron 433, 640 MB DRAM 4.2 A 1.0 A
Celeron 566, 64 MB DRAM 3A 0.7 A
Celeron 566, 640 MB DRAM 3A 1.0 A
The values given are typical values and have a certain tolerance. This depends on
configuration details and cannot be determined exactly.
The values given are measured on IPCs with only an external floppy disk drive
connected as a peripheral device (no hard disk, no cards etc.).
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Chapter 2
5C5000.31 100 -240 VAC 100 W 20 ms for 80 W load
5C5000.32 24 VDC 60 W 1.5 ms for + 5 V and 1 ms for + 12 V with 150 W load
5C5600.01 115 / 230 VAC 100 W 20 ms for 100 W load
5C5600.02 24 VDC 60 W 1.5 ms for + 5 V and 1 ms for + 12 V with 150 W load
5C5600.03 115 / 230 VAC 100 W 20 ms for 100 W load
5C5600.04 24 VDC 60 W 1.5 ms for + 5 V and 1 ms for + 12 V with 150 W load
5C5600.11 115 / 230 VAC 100 W 20 ms for 100 W load
5C5600.12 24 VDC 60 W 1.5 ms for + 5 V and 1 ms for + 12 V with 150 W load
Table 104: Power failure bypass function for Provit bus units
It is possible to connect the bus unit with functional ground, which supports the device's function
and noise suppression. The connection is made with a cable on a part of the housing which is
grounded (e.g. switching cabinet, etc.). A suitable cable with a plug must be supplied by the
customer.
Figure 78: Functional ground connection for IPC5000 and IPC5000C (4 slot design)
Figure 79: Functional ground connection IPC5600/IPC5600C (4 slot and 6 slot design)
The possibility exists to connect functional ground for the following bus units (with the following
revision numbers):
10. Processors
See sections "Processor Socket for System Units with socket 7 (ZIF) " or "Processor Socket for
System Units with Socket 370".
Controllers
Chapter 2
A silicon disk (PC card, Compact flash) is required in environments with vibration and
shock.
Hard disk drives are normally not designed for use in industrial environments. If
excessive vibrations or shock occur during use, B&R is not liable for damage to a
properly functioning hard disk. The limits specified by the respective manufacturers
are displayed in the following tables.
1) More detailed information about 6 GB hard disks can be found in Chapter 8 "Technical Appendix".
2) Operating temperature of the controller
1) Full Metal Card, i.e. the housing of the PC Card is completely made of metal.
Mass memory media are inserted in the bus unit in a hard disk / silicon disk slot (enhanced IDE
interface), which is accessible after opening the housing (see also section "Hard Disk / Silicon
Disk Slots").
Mass memory media are installed on a special insert card. A PCI plug is used for
connecting (mechanically and electrically) the hard drive to the IPC. Please note
however, that mass memory media does not possess a PCI interface nor can it
operate on the PCI bus.
There are two different mass memory media to choose from with the IPC5000 and IPC5600
series:
• Hard Disks
• Silicon Disks
In contrast to conventional hard disks, silicon disks have no mechanical parts. Storage takes
place in a FlashPROM on a pure semi conductor basis. This means they are free from nearly all
mechanical influences such as shock or vibration.
Selecting which mass memory to use depends on the different viewpoints and properties of the
respective media.
Hard disks, for example, can only be used limitedly in environments with heavy vibrations or
mechanical shock (see table below). Another characteristic is that hard disks have limited
operating times, real 24 hour continuous operation is only possible under certain conditions.
Silicon disks however are almost immune to all mechanical and environmental influences.
Nevertheless, the number of write/erase cycles is limited and the price is higher than
conventional hard drives.
A silicon disk (PC card, Compact flash) is required in environments with vibration and
shock. Hard disk drives are normally not designed for use in industrial environments.
If there is excessive vibration or shock present during the applications, B&R shall not
be liable for damage to a properly functioning hard disk. The specified limit values can
be read from the corresponding tables.
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Chapter 2
2) 5 - 47 °C
Operating Temperature 5 - 47 °C
5 - 40 °C at 24 h operation
Standards
Shock 150 G, 2 ms 150 G, 2 ms
Vibration 0.5 G, 5 to 500 Hz 1.0 G, 5 to 400 Hz
1) More detailed information about 6 GB hard disks can be found in Chapter 8 "Technical Appendix".
2) Operating temperature of the controller
See the section "Assignment of Resources" for I/O addresses and interrupt settings.
The top side of the hard drives should never be touched. Magnet heads can be
damaged by even light pressure because the housing plate is very thin.
Figure 80: Hard disk mounted directly on the adapter card (Model 5A5001.03)
Figure 81: Hard disk mounted on adapter card with rubber suspension (5A5001.05)
Silicon disks (memory media on a pure semi conductor basis) are available from B&R in two
variations:
• PC cards
• Compact Flash cards
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Chapter 2
9A0009.02 40 MB 9A0015.03 10 MB
9A0009.03 20 MB 9A0015.01 20 MB
9A0009.04 110 MB 9A0015.06 32 MB
9A0009.05 60 MB 9A0015.04 48 MB
9A0009.06 1) 220 MB 9A0015.02 64 MB
9A0009.07 220 MB 9A0015.05 128 MB
9A0009.08 48 MB 9A0015.08 196 MB
9A0009.09 440 MB 9A0015.09 320 MB
1) Full Metal Card, i.e. the housing of the PC Card is completely made of metal.
Silicon disks are installed on special adapter cards, which enable operation in a hard disk / silicon
disk slot on a Provit Industrial PC.
PC cards and Compact Flash cards can be used here as a real alternative to a hard disk, i.e.
there is the option to boot from the silicon disk using a True-IDE/ATA interface.
Use without the adapter card is also possible. This is done by operating the PC card / Compact
Flash Card as normal, in a corresponding slot, as pure data memory.
a) PC Cards
These memory media consist of PC cards in type II format with FlashPROM memory. The
adapter card for using PC cards as "hard disk replacement" in the hard disk / silicon disk slot on
the IPC is available under model no. 5A5002.01.
Differences between PC cards and Compact Flash cards are only noticeable in regards to
mechanical measurements and the number of pins. Compact Flash cards also contain a
FlashPROM memory.
The adapter card for using PC cards as "hard disk replacement" in the hard disk / silicon disk slot
on the IPC is available under model no. 5A5002.02. On this adapter card, there are 2 Compact
Flash slots (top or bottom of the circuit board).
The silicon disks used in the IPCs are from SanDisk. They are 100% compatible with all
operating systems because of their ATA industry standard design.
12.2 Construction
Controllers
Chapter 2
A silicon disk is divided internally into individual sectors, whereby one sector corresponds to 512
bytes. (Example: 48 MByte = 48 * 1,024,000 Byte 1) = 49,152,000 Byte / 512 Byte = 96,000
sectors ) These e.g. 96,000 sectors, are named "user sectors" and can be freely chosen by the
user.
Compact Flash and PC cards possess over 1% of spare sectors. Additionally they possess user
sectors, which are also based on their memory capacity. In the example, this corresponds to 960
spare sectors.
This additional memory is run automatically and therefore cannot be accessed by the user. The
necessity for these sectors is due to the limited number of write/erase cycles per sector, currently
estimated to be at least 300,000 accesses (typically 1,000,000 accesses). If a user sector can
no longer be successfully written to and checked, it is automatically replaced with a spare sector.
With ring buffer storage, data is always saved on the same sectors, e.g. from an application that
always writes the same amount of data (file size does not change). The date and time
information is also updated for the designated sectors.
b) Continuous storage
With continuous storage, the data is continually saved at the end of the last defined sector
(continuous writing e.g. trending). Date, time and file size information (changed with every write
cycle) is thereby updated for the designated sectors.
1) SanDisk use the following conversion formulas: 1 sector = 512 bytes, 1 MByte = 1,024,000 bytes
An application records the data every minute for the previous 5 hours. The data is saved on the
same sectors (ring buffer).
Specifications: 64 MByte silicon disk, 10 kByte per minute i.e. 10 *1,024 Byte / 512 Byte = 20
sectors per minute
(20 + 2 + 1) sectors * 60 minutes * 24 hours * 365 days = 12,088,800 write cycles per year.
(1,280 spare sectors + 23 sectors) * 300,000 accesses = 390,900,000 write/erase cycles per
year
4. Lifespan
390,900,000 write erase cycles per year / 12,088,800 write cycles per year = a guaranteed
lifespan of 32 years
Controllers
Chapter 2
Typical lifespan: 32 years * 3.3 = 105.6 years
Specifications: 40 MByte PC card, with 20 MByte system data (operating system, application,…)
and 20 MByte data (application memory), 20 KByte per minute i.e. 20 * 1,024 byte / 512 byte =
40 sectors per minute
User sectors (system data): 20 * 1,024,000 byte / 512 byte = 40,000 sectors (are not changed)
(2 + 1) sectors * 60 minutes * 24 hours * 365 days = 1,576,800 write cycles per year.
4. Lifespan
240,900,000 write erase cycles per year / 1,576,800 write cycles per year = a guaranteed
lifespan of 152.8 years
Because of the amount of data written every minute, the memory capacity is depleted
before the lifespan is reached, and no further data can be saved.
The type of DRAM modules which can be used, depends on the system unit or controller:
Controller IPC5000/IPC5600
5C5001.01
System Units 5C5001.03
5C5601.01
Slots 2 x PS/2 SIMM (72 pin) FPM or EDO
9A0004.03 9A0004.05 9A0004.04 9A0004.06 9A0004.07
Controllers
Chapter 2
Size
4 MB 8 MB 16 MB 32 MB 64 MB
Slots for DRAM modules are accessible after opening the housing.
The mainboards of system units 5C5001.01, 5C5001.03 and 5C5601.01 are equipped with two
72 pin standard PS/2 SIMM slots (also see section "DRAM socket").
Because of the chipset used (Intel 430HX), two identical SIMM module (size and organization)
must always be used.
The total size of the SIMM module used can be a maximum of 128 MB (also see section "DRAM
socket"). Therefore the following memory configurations are possible :
SIMM modules with the correct operating voltage must be used (see section "DRAM socket").
Three 168 pin standard DIMM slots for PC100 SDRAM memory modules are found on the
mainboards of system units 5C5001.11 and 5C5601.11 (also see the section "DRAM Socket").
The size and number of memory modules used in the different DIMM slots are limited by the
following conditions:
Controllers
SRAM 256 KB; can be addressed via PCMCIA socket 2
Chapter 2
Own lithium backup battery
LPT2 Internal, for Hardware Security Key (Dongle)
Ethernet -
Connection BNC (10Base2) RJ45 Tw. Pair (10BaseT) BNC (10Base2)
Controller UMC 9008F Intel 82595 Intel 82595
Manufacturer NE2000 compatible Not NE2000 compatible Not NE2000 compatible
Compatibility RG58 S/STP (category 5) RG58
Cabling
The B&R interface board is not a standard width ISA card. They can therefore only be
used in Provit 5000 and 5600 series IPCs.
The following interface boards with the following revisions are equipped with a new PCMCIA
controller (VG469): 5A5000.01 starting from revision E0, 5A5000.05 starting from revision G0
and 5A5000.06 starting from revision E0. To guarantee that the controller operates properly, the
following BIOS versions must be used: IPC5000/5600 starting from BIOS version V1.57 or
higher
IPC5000C/5600C starting from BIOS version V1.06 or higher.
All current deliveries are equipped with the aforementioned BIOS Versions or higher. Systems
with an older BIOS version must be updated.
14.1 Dimensions
Two combined RS232/RS422 interfaces are available on the interface board. The operating
mode (RS232/RS422) is selected automatically, depending on the electrical connection. Both
interfaces are equipped with a 16 Byte FIFO memory and are Plug & Play and UART16550
compatible.
COM3, COM4
RS232/RS422 interface
electrically isolated
RS232 to 115 kBaud, RS422 to 19200 Baud
Pin Assignment RS232 Assignment RS232
1 TXD
9 pin DSUB plug
2 RXD
3 TXD
Controllers
Chapter 2
4 TXD
5 GND GND
6 RXD
7 RTS
8 CTS
9 RXD
Resource settings (I/O address, interrupt) are made during the system start by the Plug & Play
BIOS and cannot be manually changed by the user (only with an ISA configuration utility or
Windows 95/98). If a resource is already assigned, BIOS attempts to assign configurations to the
interfaces COM3 and COM4 in the following order:
COM3 and COM4 interfaces can also be operated in RS422 mode as RS485 interfaces. This is
possible by a TriState switching, which is made using RTS.
The B&R interface board is equipped with an Intel 82527 CAN controller, which conforms to CAN
specifications 2.0b. It is thereby possible to use standard protocols CAN and extended CAN.
B&R software supports the standard CAN identifier (11 bit).
CAN
Electrically Isolated from the System Ground
Assignment According to CiA DS 102-1
Pin Assignment
1
9 pin DSUB plug
2 CAN Low
3 GND
4
5
6 Reserved
7 CAN High
8
9
Controllers
Chapter 2
14.4 PC Card Slot / SRAM
A PC card slot which can be accessed with the housing closed is available on the interface
board. Type I, II or III cards can be used in this slot. The slot is compatible with PCMCIA Release
2.0 and JEIDA V4.1 standards and is operated as PC card socket 1. We recommend use of
memory cards with Tuple (also known as CIS).
The I/O address is permanently set. The assignment of an interrupt is made - if necessary
(depending on card) - using Plug & Play (see section "Interrupt Assignments").
A 256 KB SRAM integrated in the interface board can be accessed via PC card slot 2. To the
user, this memory looks like an inserted PC Card.
Buffering takes place with a lithium battery on the interface board (3 V, 950 m Ah). The lifespan
of this battery is at least 1.5 years, but typically 4 years (at 50°C and 256 KB SRAM).
It is possible to protect the internal SRAM from being written to unintentionally by using a write
protect switch. This switch is accessible from the outside through a small opening. If the switch
is pointing in the direction of the PC card slot, then write protection is activated.
A Dallas Hardware Security key, required for software protection ("Dongle"), is found on the
mainboard.The slot is found near the SRAM backup battery and is addressable as LPT2.
Controllers
Chapter 2
Table 119: Ethernet Controller interface board
Interface board 5A5000.02 guarantees that all software and protocols on the market can be
used, because of its compatibility with the NE2000 standard.
An Intel manufactured Ethernet Controller is used for interface boards 5A5000.05 and
5A5000.06, which requires a special software driver. This is found on the Provit Drivers & Utilities
CD ROM (model number 5S0000.01-090) or can be downloaded directly from B&R's homepage
(www.br-automation.com).
Resource settings (I/O address, interrupt) are made during the system start by the Plug & Play
BIOS and cannot be manually changed by the user (only with an ISA configuration utility or
Windows 95/98).
If a resource is already assigned, the BIOS attempts to assign other configurations to the
Ethernet controller in the following order:
Setting 5A5000.02 (UMC Ethernet NE2000) 5A5000.05 and .06 (Intel Ethernet, not NE2000)
Interrupt I/O Address Interrupt I/O Address
Basic Configuration 1
5 300h 3, 4, 5, 7, 9, 10, 11, 12 200h - 390h
(Default)
Basic Configuration 2 3, 4, 5, 10, 11, 12, 15 300h - -
Basic Configuration 3 3, 4, 5, 10, 11, 12, 15 200h - 3E0h - -
Connections
BNC socket (IEEE 802.3) RJ45 Twisted Pair socket (EN 50173)
1. Overview
Display Units
Replacement type is
Chapter 3
5D5212.02
5D5210.01 Display unit 10.4" TFT display (color VGA) with touch screen in bright grey design.
5D5211.02 Display unit 10.4" TFT display (color SVGA) with touch screen in bright grey design.
5D5211.03 Display unit 12.1" TFT display (color SVGA) with touch screen in bright grey design.
5D5211.06 Display unit 12.1" TFT display (color SVGA) with touch screen (infrared) in bright grey design.
5D5212.01 Display unit 13.8" TFT display (color XGA) with touch screen in bright grey design. Cancelled since 12/1999
5D5212.02 Display unit 15" TFT display (color XGA) with touch screen in bright grey design.
5D5212.04 Display unit 15" TFT display (color XGA) with touch screen in bright grey design.
5D5213.01 Display unit 18.1" TFT display (color SXGA) with touch screen in bright grey design.
5D5500.10 Display unit 10.4" TFT display (color TFT) with keys
5D5500.32 Display unit 10.4" TFT display (color VGA) with keys in bright grey design. Cancelled since 02/1999
Replacement type is
5D5510.10
5D5501.01 Display unit 10.4" TFT display (color SVGA) with keys
5D5510.10 Display unit 10.4" TFT display (color TFT) with keys Replacement type for
5D5500.32
5D5600.01 Display unit 10.4" TFT display (color TFT) with keys
5D5600.02 Display unit 10.4" TFT display (color VGA) with keys and touch pad
5D5600.03 Display unit 10.4" TFT display (color TFT) with keys around the touch screen
5D5601.01 Display unit 12.1" TFT display (color SVGA) with keys
5D5601.02 Display unit 12.1" TFT display (color SVGA) with keys and touch pad
5D5601.03 Display unit 12.1" TFT display (color SVGA) with keys and touch screen
5D9200.01 Display unit 20.1" TFT display (color SXGA) SXGA 20.1" with touch screen Cancelled since 03/2000
Display units developed for Provit 2000 series IPCs cannot be used together with a
Provit 5000 series IPC.
2. Mounting Guidelines
The display unit can either be fastened directly to the controller unit (standard mounting) or
operated remotely (remote mounting):
If the controller unit is fastened on the back of the display, care must be taken that all connections
are pointing downwards.
With remote mounting, the maximum permitted distance of the display unit from the controller
unit depends on the respective display unit. Information regarding this is given in the respective
sections by technical data tables for the display.
Remote display and RS232 cable (touch screen) must be ordered separately.
Display Units
Chapter 3
2.1 Distance for Remote Operation
A maximum distance of 5 m is standard for remote operation of the display by the controller. A
distance of up to 10 m depends on the revision numbers for the system and the display units:
System Units
Model No.: Short Text 10 m Distance starting from Rev.
5C5001.01 System 82430HX VGA MTC 2SIMM E0
5C5001.03 System 82430HX VGA MTC 2SIMM E0
5C5601.01 System 82430HX VGA MTC 2SIMM F0
Display Units
Model No.: Short Text 10 m Distance starting from Rev.
5D5000.03 Panel Kit TFT C VGA 10.4" D0
5D5000.10 Panel Kit LCD C VGA 10.4" D0
5D5000.14 Panel Kit TFT C VGA 13.8" D0
5D5000.18 Panel kit TFT color XGA 13.8" D0
5D5210.01 iPanel TFT C VGA 10.4" T D0
5D5211.02 iPanel TFT C SVGA 10.4" T D0
5D5211.03 iPanel TFT C SVGA 12.1" T E0
5D5212.02 iPanel TFT C XGA 15" T D0
5D5212.04 iPanel TFT C XGA 15" T C0
5D5510.10 iPanel TFT C VGA 10.4" F D0
5D5600.01 Panel TFT C VGA 10.4" F D0
System Units
5D5600.02 Panel TFT C VGA 10.4" FM D0
5D5600.03 Panel TFT C VGA 10.4" FT D0
5D5601.01 Panel TFT C VGA 12.1" F D0
5D5601.02 Panel TFT C VGA 12.1" FM D0
5D5601.03 Panel TFT C VGA 12.1" FT D0
Optional Panelware keypad modules can be connected to Provit 5000 controllers (with the
exception of 5C5001.11, 5C5001.12, 5C5601.11 and 5C5601.12), and all Provit 5000 displays:
Keys LEDs
Maximum Number in the Entire System
128 128 (max. 48 lit simultaneously)
(controller unit and display unit)
Maximum Amount on the Display Unit 128 128 (max. 32 lit simultaneously)
When connecting Panelware modules to a display unit, it is not possible to operate 128 keys or
128 LEDs on all display units. For the following modules, this depends on the revision number
(on models with a lower revision than the ones shown, only 64 keys or 64 LEDs can be
operated):
Display Unit 128 Keys / 128 LEDs starting with Rev. Remark
5D5100.01 11.20
5D5200.01 34.20
5D5200.04 23.20
5D5201.02 22.20
5D5201.03 20.20
5D5202.01 11.20
5D5202.03 Cancelled; replacement type 5D5212.01
5D5500.10 34.20
5D5501.01 31.20
Display Units
Chapter 3
This also applies for all display kits (see Chapter 4 "Display Kits"):
Display Unit 128 Keys / 128 LEDs starting with revision Remark
5D5000.03 21.20
5D5000.10 10.20
5D5000.14 22.20
5D5000.18 10.20
With 5600 series display units, it is not possible to connect external keypad modules
because the respective number of keys is already integrated into these displays.
Make sure that inputs and outputs are properly connected to Panelware modules
(labeled on the module) because connecting them incorrectly could damage the
Panelware modules.
The specific connection options to the displays are found in the respective chapters.
Configuration of the keys and evaluation of key strokes is made using Mkey utilities and the Mkey
driver (see the "Provit Mkey Utilities User Manual").
4. Brightness/Contrast
The brightness (background lighting) and the contrast of Provit display units can be set in the
following ways:
The following table is valid for all display units. Please note that the number of colors are limited
with high resolutions (XGA,SXGA).
Table 127: Relationship between graphic memory, resolution and color depth
Display Units
Chapter 3
Figure 93: Block diagram for controller, display and peripherals
1) Panelware modules can only be connected directly to bus units 5C5001.01, 5C5001.03 and 5C5601.01.
2) Panelware modules can only be directly connected to Provit 5000 displays.
7.1 Photo
7.2 Dimensions
Display Units
Chapter 3
Brightness 70 cd/m2 200 cd/m²
Lifespan 5) 6) 10,000 h 20,000 h
Temperature
Operating 0 -40 °C, depending on installation 0 - 50 °C, depending on installation
Storage -20 to +60 °C -20 to +60 °C
Relative Humidity
Operating 5 - 85 %, non-condensing
Storage T ≤40 °C: 5% to 90 % (non-condensing)
T > 40 °C: < 90 % non-condensing
Weight Approx. 1.7 kg
Outer Dimensions (W x H x D) 7) 310 x 270 x 45 mm
Display Design/Colors Black
Accessories
Remote Panel Cable 0.6 m 5A5004.01
Remote Panel Cable 1.8 m 5A5004.02
Remote Panel Cable 5 m 5A5004.05
Remote Panel Cable 5 m 1 x 70° 5A5004.06
Remote Panel Cable 10 m 5A5004.10
Remote Panel Cable 10 m 1 x 70° 5A5004.11
RS232 Extension 1.8 m 9A0014.02
RS232 Extension 5 m 9A0014.05
RS232 Extension 10 m 9A0014.10
Background Lighting Available
1) Only remote operation is possible with the IPC 5600 because of mechanical dimensions.
2) Distance depends on the revision number; see the section "Distance for Remote Operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see "Technical Appendix"
5) Decrease in brightness of 50 %.
6) At 25°C operating temperature.
7) Without controller.
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
When mounting the display unit on the controller unit (standard mounting) the display is fastened
on the controller with the six screws included in the delivery. The FPD connection cable for
standard mounting is also included in the delivery.
Display Units
Chapter 3
These display units are equipped with a touch screen (see section "Technical Data").
8.1 Photo
8.2 Dimensions
Display Units
Chapter 3
Background Lighting (type)
Brightness 200 cd/m 2
Lifespan 6) 7) 50,000 h
Temperature
Operating 0 - 50 °C, depending on installation
Storage -20 to +60 °C
Relative Humidity
Operating 5 - 85 %, non-condensing
Storage T ≤40 °C: 5% to 90 % (non-condensing)
T > 40 °C: < 90 % non-condensing
Weight Approx. 2 kg
Outer Dimensions (W x H x D) 8) 310 x 236 x 45 mm
Display Design/Colors Black
Dark Gray border around the Display Pantone 432c
Background Pantone 427c
Accessories
Remote Panel Cable 0.6 m 5A5004.01
Remote Panel Cable 1.8 m 5A5004.02
Remote Panel Cable 5 m 5A5004.05
Remote Panel Cable 5 m 1 x 70° 5A5004.06
Remote Panel Cable 10 m 5A5004.10
Remote Panel Cable 10 m 1 x 70° 5A5004.11
RS232 Extension 1.8 m (Touch) 9A0014.02
RS232 Extension 5 m (Touch) 9A0014.05
RS232 Extension 10 m (Touch) 9A0014.10
Background Lighting Available
Touch Screen Driver 5S0000.01-090
1) Only remote operation is possible with the IPC 5600 because of mechanical dimensions.
2) Distance depends on the revision number; see the section "Distance for Remote Operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
5) See Chapter 8 "Technical Appendix"
6) Decrease in brightness of 50 %.
7) At 25 °C operating temperature.
8) Without controller.
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
When mounting the display unit on the controller unit (standard mounting) the display is fastened
on the controller with the six screws included in the delivery. The FPD and touch screen
connection cables for standard mounting are also included in the delivery. The touch screen
cable is connected to a controller's RS232 interface.
Display Units
Chapter 3
These display units are equipped with a touch screen (see the "Technical Data" section).
9.1 Photo
9.2 Dimensions
Display Units
Chapter 3
Background Lighting (type)
Brightness 180 cd/m 2
Lifespan 6) 7) 10,000 h
Temperature
Operating 0 - 50 °C, depending on installation
Storage -20 to +60 °C
Relative Humidity
Operating 5 - 85 %, non-condensing
Storage T ≤40 °C: 5% to 90 % (non-condensing)
T > 40 °C: < 90 % non-condensing
Weight Approx. 4.2 kg
Outer Dimensions (W x H x D) 8) 392 x 296 x 52 mm
Accessories
Remote Panel Cable 0.6 m 5A5004.01
Remote Panel Cable 1.8 m 5A5004.02
Remote Panel Cable 5 m 5A5004.05
Remote Panel Cable 5 m 1 x 70° 5A5004.06
Remote Panel Cable 10 m 5A5004.10
Remote Panel Cable 10 m 1 x 70° 5A5004.11
RS232 Extension 1.8 m (Touch) 9A0014.02
RS232 Extension 5 m (Touch) 9A0014.05
RS232 Extension 10 m (Touch) 9A0014.10
Background Lighting Available
Touch Screen Driver 5S0000.01-090
1) Only remote operation is possible with the IPC 5600 because of mechanical dimensions.
2) Distance depends on the revision number; see the section "Distance for Remote Operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
5) See Chapter 8 "Technical Appendix"
6) Decrease in brightness of 50 %.
7) At 25°C operating temperature.
8) Without controller.
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
When mounting the display unit on the controller unit (standard mounting) the display is fastened
to the controller with the six screws included in the delivery. The FPD and touch screen
connection cables for standard mounting are also included in the delivery. The touch screen
cable is connected to a controller's RS232 interface.
Display Units
Chapter 3
These display units are equipped with a touch screen (see the "Technical Data" section).
10.1 Photo
10.2 Dimensions
Display Units
Chapter 3
Background Lighting (type)
Brightness 180 cd/m 2
Lifespan 6) 7) 10,000 h
Temperature
Operating 0 - 50 °C, depending on installation
Storage -20 to +60 °C
Relative Humidity
Operating 5 - 85 %, non-condensing
Storage T ≤40 °C: 5% to 90 % (non-condensing)
T > 40 °C: < 90 % non-condensing
Weight Approx. 2.4 kg
Outer Dimensions (W x H x D) 8) 310 x 236 x 45 mm
Display Design/Colors Black
Dark Gray border around the Display Pantone 432c
Background Pantone 427c
Accessories
Remote Panel Cable 0.6 m 5A5004.01
Remote Panel Cable 1.8 m 5A5004.02
Remote Panel Cable 5 m 5A5004.05
Remote Panel Cable 5 m 1 x 70° 5A5004.06
Remote Panel Cable 10 m 5A5004.10
Remote Panel Cable 10 m 1 x 70° 5A5004.11
RS232 Extension 1.8 m (Touch) 9A0014.02
RS232 Extension 5 m (Touch) 9A0014.05
RS232 Extension 10 m (Touch) 9A0014.10
Background Lighting Available
Touch Screen Driver 5S0000.01-090
1) Only remote operation is possible with the IPC 5600 because of mechanical dimensions.
2) Distance depends on the revision number; see the section "Distance for Remote Operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
5) See Chapter 8 "Technical Appendix"
6) Decrease in brightness of 50 %.
7) At 25°C operating temperature.
8) Without controller.
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
When mounting the display unit on the controller unit (standard mounting) the display is fastened
to the controller with the six screws included in the delivery. The FPD and touch screen
connection cables for standard mounting are also included in the delivery. The touch screen
cable is connected to a controller's RS232 interface.
Display Units
Chapter 3
These display units are equipped with a touch screen (see section "Technical Data").
11.1 Photo
11.2 Dimensions
Display Units
Chapter 3
Background Lighting (type)
Brightness 300 cd/m2 8)
Lifespan 6) 7) 50,000 h 8)
Temperature
Operating 0 - 50 °C, depending on installation
Storage -20 to +60 °C
Relative Humidity
Operating 5 - 85 %, non-condensing
Storage T ≤40 °C: 5% to 90 % (non-condensing)
T > 40 °C: < 90 % non-condensing
Weight Approx. 4.1 kg
Outer Dimensions (W x H x D) 9) 379 x 300 x 50 mm
Display Design/Colors Black
Dark Grey Border around the Display Pantone 432c
Background Pantone 427c
Accessories
Remote Panel Cable 0.6 m 5A5004.01
Remote Panel Cable 1.8 m 5A5004.02
Remote Panel Cable 5 m 5A5004.05
Remote Panel Cable 5 m 1 x 70° 5A5004.06
Remote Panel Cable 10 m 5A5004.10
Remote Panel Cable 10 m 1 x 70° 5A5004.11
RS232 Extension 1.8 m (Touch) 9A0014.02
RS232 Extension 5 m (Touch) 9A0014.05
RS232 Extension 10 m (Touch) 9A0014.10
Background Lighting Available
Touch Screen Driver 5S0000.01-090
1) Only remote operation is possible with the IPC 5600 because of mechanical dimensions.
2) Distance depends on the revision number; see the section "Distance for Remote Operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
5) See Chapter 8 "Technical Appendix"
6) Decrease in brightness of 50 %.
7) At 25°C operating temperature.
8) starting with rev. no. = G0: Brightness= 140 cd/m², Lifespan= 10,000 h
9) Without controller.
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
When mounting the display unit on the controller unit (standard mounting) the display is fastened
to the controller with the six screws included in the delivery. The FPD and touch screen
connection cables for standard mounting are also included in the delivery. The touch screen
cable is connected to a controller's RS232 interface.
Display Units
Chapter 3
This display unit is equipped with a touch screen with infrared technology
See “Technical Data”
12.1 Photo
12.2 Dimensions
Display Units
Chapter 3
Background Lighting (type)
Brightness 300 cd/m 2
Lifespan 6) 7) 50,000 h
Temperature
Operating 0 - 50 °C, depending on installation
Storage -20 to +60 °C
Relative Humidity
Operating 5 - 85 %, non-condensing
Storage T ≤40 °C: 5% to 90 % (non-condensing)
T > 40 °C: < 90 % non-condensing
Weight Approx. 4.1 kg
Outer Dimensions (W x H x D) 8) 379 x 300 x 50 mm
Display Design/Colors
Background Pantone 427c
Accessories
Remote Panel Cable 0.6 m 5A5004.01
Remote Panel Cable 1.8 m 5A5004.02
Remote Panel Cable 5 m 5A5004.05
Remote Panel Cable 5 m 1 x 70° 5A5004.06
Remote Panel Cable 10 m 5A5004.10
Remote Panel Cable 10 m 1 x 70° 5A5004.11
RS232 Extension 1.8 m (Touch) 9A0014.02
RS232 Extension 5 m (Touch) 9A0014.05
RS232 Extension 10 m (Touch) 9A0014.10
Background Lighting Available
Touch Screen Driver 5S0000.01-090
1) Only remote operation is possible with the IPC 5600 because of mechanical dimensions.
2) Distance depends on the revision number; see the section "Distance for Remote Operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
5) See Chapter 8 "Technical Appendix"
6) Decrease in brightness of 50 %.
When installing the display unit to the controller unit (standard installation) the display is fastened
to the controller with the six screws that were included in the delivery. The FPD and touch screen
connection cables for standard installation are included in the delivery. The touch screen cable
is connected to a controller's RS232 interface.
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
These display units are equipped with a touch screen (see the "Technical Data" section).
13.1 Photo
Display Units
Chapter 3
Figure 117: Display units 5D5202.01, 5D5202.03 (left) and 5D5212.01 (right)
13.2 Dimensions
1) Only remote operation is possible with the IPC 5600 because of mechanical dimensions.
2) Distance depends on the revision number; see section "Distance for remote operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
5) See Chapter 8 "Technical Appendix"
6) Decrease in brightness of 50 %.
7) At 25°C operating temperature.
8) Without controller.
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
Display Units
Chapter 3
When mounting the display unit on the controller unit (standard mounting) the display is fastened
to the controller with the six screws included in the delivery. The FPD and touch screen
connection cables for standard mounting are also included in the delivery. The touch screen
cable is connected to a controller's RS232 interface.
These display units are equipped with a touch screen (see section "Technical Data").
14.1 Photo
Display Units
Chapter 3
Figure 121: Display unit 5D5212.02
14.2 Dimensions
1) Installation on IPC5600 only possible using a separate cable set (model no. 5A5601.02)
2) Distance depends on the revision number; see the section "Distance for Remote Operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
5) See Chapter 8 "Technical Appendix"
6) Decrease in brightness of 50 %.
7) At 25°C operating temperature.
8) Without controller.
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
Display Units
Chapter 3
When mounting the display unit on the controller unit (standard mounting) the display is fastened
to the controller with the six screws included in the delivery. The FPD and touch screen
connection cables for standard mounting are also included in the delivery. The touch screen
cable is connected to a controller's RS232 interface.
These display units are equipped with a touch screen (see section "Technical Data").
15.1 Photo
Display Units
Chapter 3
Figure 125: Display unit 5D5212.04
15.2 Dimensions
1) Distance depends on the revision number; see the section "Distance for Remote Operation"
2) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
3) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
4) Decrease in brightness of 50%.
It is possible to install this display unit on a swing arm system. This is done using the Panel
Flange Panel adapter type A (model no. 5A5007.01) for this display unit.
Display Units
Chapter 3
For suspension, B&R offers a suitable Panel Flange adapter for this display unit. See section
"Panel Flange Adapter for Display Unit 5D5212.04".
These display units are equipped with a touch screen (see section "Technical Data").
16.1 Photo
16.2 Dimensions
Display Units
Chapter 3
Background Lighting (type)
Brightness 200 cd/m 2
Lifespan 6) 7) 50,000 h
Temperature
Operating 0 - 45 °C, depending on installation
Storage -20 to +60 °C
Relative Humidity
Operating 5 - 85 %, non-condensing
Storage T ≤40 °C: 5% to 90 % (non-condensing)
T > 40 °C: < 90 % non-condensing
Weight Approx. 10.2 kg
Outer Dimensions (W x H x D) 8) 482.6 x 399.2 x 89 mm
Display Design/Colors
Dark gray border around the display Pantone 432c
Background Pantone 427c
Accessories
Remote Panel Cable 0.6 m 5A5004.01
Remote Panel Cable 1.8 m 5A5004.02
Remote Panel Cable 5 m 5A5004.05
Remote Panel Cable 5 m 1 x 70° 5A5004.06
Remote Panel Cable 10 m 5A5004.10
Remote Panel Cable 10 m 1 x 70° 5A5004.11
RS232 Extension 1.8 m (Touch) 9A0014.02
RS232 Extension 5 m (Touch) 9A0014.05
RS232 Extension 10 m (Touch) 9A0014.10
Background Lighting Available
Touch Screen Driver 5S0000.01-090
1) Installation on IPC5600 only possible using a separate cable set (model no. 5A5601.02)
2) Distance depends on the revision number; see the section "Distance for Remote Operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
5) See Chapter 8 "Technical Appendix"
6) Decrease in brightness of 50 %.
7) At 25°C operating temperature.
8) Without controller.
This display unit requires an external 24 VDC supply voltage (plug is included in the
delivery, see figure "Plug and Socket (5 pin) for DC Supply"). Power consumption for
the 24 VDC is approximately 25 W at 100% brightness.
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
When mounting the display unit on the controller unit (standard mounting) the display is fastened
to the controller with the six screws included in the delivery. The FPD and touch screen
connection cables for standard mounting are also included in the delivery. The touch screen
cable is connected to a controller's RS232 interface.
Display Units
Chapter 3
These display units are equipped with a touch screen (see section "Technical Data").
17.1 Photo
17.2 Dimensions
Display Units
Décor Foil 2) Polyester
Chapter 3
Gasket Flat gasket around display front
Design Black
Touch Screen 3) Accu Touch
Technology Analog, resistive
Background Lighting (type)
Brightness 150 cd/m 2
Lifespan 4) 5) 50,000 h
Temperature
Operating 0 - 50 °C, depending on installation
Storage -20 to +60 °C
Relative Humidity
Operating 5 - 85 %, non-condensing
Storage T ≤40 °C: 5% to 90 % (non-condensing)
T > 40 °C: < 90 % non-condensing
Weight Approx. 10.2 kg
Outer Dimensions (W x H x D) 6) 566 x 466 x 130 mm
Display Design 7 Colors
Background Black
Accessories
Remote Panel Cable 0.6 m 5A5004.01
Remote Panel Cable 1.8 m 5A5004.02
Remote Panel Cable 5 m 5A5004.05
Remote Panel Cable 5 m 1 x 70° 5A5004.06
Remote Panel Cable 10 m 5A5004.10
Remote Panel Cable 10 m 1 x 70° 5A5004.11
RS232 Extension 1.8 m (Touch) 9A0014.02
RS232 Extension 5 m (Touch) 9A0014.05
RS232 Extension 10 m (Touch) 9A0014.10
Background Lighting Available
Touch Screen Driver 5S0000.01-090
1) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
2) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
3) See Chapter 8 "Technical Appendix"
4) Decrease in brightness of 50 %.
5) At 25°C operating temperature.
6) Without controller.
This display unit requires an external 24 VDC supply voltage (plug is included in the
delivery, see figure "Plug and Socket (5 pin) for DC Supply"). The 24 VDC power
consumption is typically 37 W.
The cutout and drill holes are to be made according to the following measurements for door
installation:
When mounting the display unit on the controller unit (standard mounting) the display is fastened
to the controller with the six screws included in the delivery. VGA, touch screen and service
connection cables for standard mounting are included in delivery.
The touch screen and the service cable are both connected to RS232 interfaces (COM1 and
COM2) of the controller. For standard mounting, the VGA connection is made using the cable
delivered. A standard VGA cable is used for remote installation.
Display connections are accessible at the back in a cover and arranged as follows:
Display Units
Chapter 3
Figure 135: Connections 5D9200.01
18.1 Photo
18.2 Dimensions
Display Units
Chapter 3
Figure 137: Measurements 5D55xx.xx
1) Only remote operation is possible with the IPC 5600 because of mechanical dimensions.
2) Distance depends on the revision number; see the section "Distance for Remote Operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
5) Decrease in brightness of 50 %.
6) At 25°C operating temperature.
7) Without controller.
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
Display Units
Chapter 3
When mounting the display unit on the controller unit (standard mounting) the display is fastened
to the controller with the six screws included in the delivery. The FPD connection cable and a
cable for connecting further Panelware modules are included in delivery.
The function keys are treated like Panelware modules. As a result, the same regulations apply
to the connection, particularly in regard to the maximum number of keys (see the section "Using
Panelware Modules").
Transfer of the key codes from display to controller is made using the FPD cable and
not with a separate cable. The existing Panelware cable on the display is used as
output (for further Panelware modules) and not as input.
Note: The function keys in the display represent the connected Panelware module. Further
modules can then be connected to the display.
Configuration of the keys and evaluation of key strokes is made using Mkey utilities and the Mkey
driver (see the "Provit Mkey Utilities User Manual").
The keys of display units 5D5500.10, 5D5500.32, 5D5501.01 and 5D5510.10 can be labeled
with the help of legend strips. The key legend strip slots can be accessed from the back of the
display.
Two legend strips are required for the function keys ([F1] - [F5] and [F6] - [F0]). The legend strips
for the small key block (3 keys) are inserted from the side, while the ones for the larger key block
(10 keys) are inserted from below.
Display Units
Chapter 3
Printable legend strips can be ordered from B&R (model numbers see Chapter 7 "Accessories").
They can be printed using a standard laser printer.
19.1 Photo
Display Units
Chapter 3
Figure 142: Display units 5D5600.0x and 5D5601.0x
19.2 Dimensions
1) Installation only possible with separate cable set (model no. 5A5601.01)
2) Distance depends on the revision number; see the section "Distance for Remote Operation"
3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“
5) See Chapter 8 "Technical Appendix"
6) Decrease in brightness of 50 %.
7) At 25°C operating temperature.
8) Without controller
The cutout and drill holes are to be made according to the following measurements for door
installation. The installation template is not included with delivery and is available under the
model number 5A9000.01.
Display Units
Chapter 3
When mounting the display unit on the controller unit (standard mounting) the display is fastened
to the controller with the six screws included in the delivery. The FPD and touch screen
connection cables for standard mounting are also included in the delivery.
It is not possible to use Panelware modules with display units 5D5600.0x and
5D5601.0x, because the integrated keys in the display have already reached the
maximum number of keys (see the "Using Panelware Modules" section).
The dimensions of display units 5D5600.0x and 5D5601.0x allow for installation in standard 19"
plug-in frames.
Configuration of all keys and evaluation of key strokes is made using Mkey utilities and Mkey
driver (see the Provit Mkey Utilities User Manual).
• Function Keys
The 26 function keys can be programmed by the user. Likewise, the integrated
LEDs are available in every key . On the function keys the letters (A to Z) are
printed. The area underneath can be labeled using legend strips (see the "Key
Labels" section).
• Softkey Buttons
The 20 Softkey buttons are arranged below the display and likewise can be
programmed by the user. This also applies for integrated LEDs in each key.
Softkey buttons can be labeled using legend strips without constraint (see
section "Key Labels").
• System Keys
Display Units
Chapter 3
Functions for the 26 system keys (numerical Block, Ctrl, Alt, Del, Tab, Windows)
are the same as with conventional PCs. An exception however is the [Layer]
key, which allows multiple assignment for all existing keys (similar to the shift
key). The display units 5D5600.0x and 5D5601.0x allow up to 4 levels to be
used (multiple assignments). In this case, keys are defined as a level selector
switch (see the Provit Mkey Utilities User Manual). The system keys are printed
at B&R and are unable to be labeled.
A reset button is accessible through a small gap behind the front cover of the display unit.
There are four status LEDs in the bottom left corner of the display unit:
The display unit keys 5D5600.0x and 5D5601.0x can be labeled using legend strips. The
designated strip slots can be accessed at the back of the display (from the side and from above).
Displays are delivered with partially pre-labeled key legend strips. Printable legend strips can be
ordered from B&R (model numbers see Chapter 7 "Accessories"). They can be printed using a
standard laser printer.
19.10 Accessories
Display Units
Chapter 3
Model Number Accessories
5A5004.01 Remote Panel Cable 0.6 m
5A5004.02 Remote Panel Cable 1.8 m
5A5004.05 Remote Panel Cable 5 m
5A5004.06 Remote Panel Cable 5 m 1 x 70°
5A5004.10 Remote Panel Cable 10 m
5A5004.11 Remote Panel Cable 10 m 1 x 70°
9A0014.02 RS232 Extension 1.8 m (Touch)
9A0014.05 RS232 Extension 5 m (Touch)
9A0014.10 RS232 Extension 10 m (Touch)
Provit Drivers & Utilities CD-ROM contains the necessary driver for Touch Screen,
5S0000.01-090
Interlink Touch Pad, Provit Mkey Utilities
5A5602.01 Slide in Legend 10.4"
5A5602.02 Slide in Legend 12.1"
Available Background Lighting
1. General Information
Display kits are designed to be installed by the customer (integration in a machine). Display kits
consist of the display and the corresponding cable (without housing).
1.1 Overview
Display Kits
Chapter 4
Display kits are supplied with a 10 cm (approx) long Panellink cable (9 pin DSUB), which makes
the connection to the controller.
Display kits cannot be fastened to the controller during delivery. Therefore customers
must ensure they have the appropriate installation and/or fastening tools.
If the display is to be remotely operated by the controller (remote mounting), then a separately
ordered remote display cable is required (model no. 5A5004.05, also see the "Mounting
Guidelines" section).
With remote mounting, the maximum permitted distance between the display unit and the
controller unit depends on the respective display unit. Information is found in the technical data
for the display kits tables in the respective chapters.
1.4 Brightness/Contrast
2.1 Photo
2.2 Dimensions
Display Kits
Chapter 4
1) Distance depends on the revision number; see the section "Distance for Remote Operation"
2) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
3) Decrease in brightness of 50 %.
4) At 25°C operating temperature.
3.1 Photo
3.2 Dimensions
Display Kits
Chapter 4
1) Distance depends on the revision number; see the section "Distance for Remote Operation"
2) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
3) Decrease in brightness of 50 %.
4) At 25°C operating temperature.
4.1 Photo
4.2 Dimensions
Display Kits
Chapter 4
1) Distance depends on the revision number; see the section "Distance for Remote Operation"
2) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
3) Decrease in brightness of 50 %.
4) At 25°C operating temperature.
5.1 Photo
5.2 Dimensions
Display Kits
Chapter 4
1) Distance depends on the revision number; see the section "Distance for Remote Operation"
2) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used.
3) Decrease in brightness of 50 %.
4) At 25°C operating temperature.
1. Overview
Keypad Modules
Chapter 5
2. General Information
2.1 Dimensions
All standard keypad modules have the same dimensions, special keypad modules can be up to
60 mm deep.
All standard keypad modules can be connected to a controller or an another keypad module with
a short cable. There are two sockets provided on the module for this purpose. The sockets are
labeled as input or output with triangle arrows. An output is provided on the controller and on the
display which can be connected to a keypad module input.
Keypad Modules
Chapter 5
For more detailed information about connecting to a controller, see the section "Panelware
Keypad Modules" or the section "Connecting to Displays".
Table 149: Order data for the keypad module cable (90 cm)
It can only be connected between the Provit 5000 Controller and the first keypad module. The
standard keypad module cable is to be used for all other keypad modules (13 cm long).
Only keypad modules with the following model numbers can be used:
Keypad Modules
Chapter 5
3.2.1 Dimensions
3.3.1 Dimensions
3.4.1 Dimensions
3.5.1 Dimensions
Temperature Range
Chapter 5
4.1.1 Dimensions
4.2.1 Dimensions
Note: No controller can be placed behind this module because of the depth of the module.
Temperature Range
Operating 0 to 50 °C (32 to 122 °F)
Storage -20 to 60 °C (-4 to 140 °F)
Relative Humidity
Operating 5 to 95 % (non condensing)
Storage 5 to 95 % (non condensing)
Shock Conforms to IEC 68-2-27
Vibration Conforms to IEC 68-2-6
Table 156: Technical data for keypad module with E-stop button
Note: No controller can be placed behind this module because of the depth of the module.
4.3.1 Dimensions
Table 157: Technical data for keypad module with key switch
Note: No controller can be placed behind this module because of the depth of the module.
4.4.1 Dimensions
Temperature Range
Operating 0 to 50 °C (32 to 122 °F)
Storage -20 to 60 °C (-4 to 140 °F)
Relative Humidity
Operating 5 to 95 % (non condensing)
Storage 5 to 95 % (non condensing)
Shock Conforms to IEC 68-2-27
Vibration Conforms to IEC 68-2-6
Table 158: Technical data for keypad module with Start/Stop switch
Each label sheet has six keypad labels. The keypad labels are perforated so they can be removed from the label sheet easily.
Table 159: Key legend sheets for keypad modules order data
6. Accessories
Accessories are delivered with each keypad module. They are packed together with the module.
Accessories Amount
Standard Keypad Module Special Keypad Module
Connection Elements 2 2
Cable Covers 2 2
Keypad Module Cable (connection to a controller or a keypad module) 1 --
Clamps 2 2
Mounting Bolt Pins 1 1
Chapter 6 • Software
BIOS is an abbreviation for "Basic Input and Output System". It is the most basic standardized
connection between the user and the system (hardware). EliteBIOS from Award Software is
used on Provit 5000 and Provit 5600 IPC's.
The BIOS Setup Utility lets you modify basic system configuration settings. These settings are
stored in CMOS RAM and in FPROM (as a backup).
The CMOS RAM is a nonvolatile battery backed memory which retains information when the
power is turned off on the IPC.
The EliteBIOS used is a customized version of an industry-standard BIOS for IBM PC AT-
compatible personal computers. It supports Intel x86 and compatible processors. The BIOS
provides critical low-level support for the central processing unit, memory and I/O subsystems.
It has been customized by B&R through the addition of important, but non standard, features
such as virus and password protection, power management, and detailed fine-tuning of the
chipset controlling the system.
The EliteBIOS is immediately activated when you switch on the power supply of the IPC.
The BIOS reads system configuration information in CMOS RAM, compares it with the CMOS
backup in FPROM and begins the process of checking the system and configuring it through the
power-on self test (POST).
When these "preliminaries" are finished, the BIOS seeks an operating system in the data storage
devices available (hard drive, floppy drive, etc.). The BIOS launches the operating system and
hands over control of system operations to it.
To enter Setup, press the DEL key when this message appears briefly at the bottom of the
screen (during POST):
If the message disappears before you press DEL and you still wish to enter Setup, you must
reboot the system.
General rules: The best advice is to alter only those settings that you thoroughly
understand. Settings should not be changed in the chipset screen without a good
reason. Chipset defaults have been carefully chosen by Award or from B&R to
guarantee ideal performance and reliability. Even a seemingly minor change to the
chipset setup may cause the system to become unstable.
Key Function
Cursor ↑ Move to previous item
Cursor ↓ Move to next item
Cursor ← Move to the item in the left hand direction
Cursor → Move to the item in the right hand direction
ESC Main Menu: Quit without saving changes into CMOS RAM. Exit current page and return to Main Menu
PgUp↑ Increase the numeric value or make changes
PgDn ↓ Decrease the numeric value or make changes
+ Increase the numeric value or make changes
- Decrease the numeric value or make changes
F1 A help window pops up that describes the appropriate keys to use and the possible selections for the highlighted
item. To exit the Help window press ESC or the F1 key again.
F2 The color scheme can be chosen from a selection of 16 different colors. Shift-F2 to revert back to the previous
color
F3 Not used
F4 Not used
F5 Old values: Restore the previous CMOS value from CMOS. This key is not available in the Main Menu and CMOS
setup settings.
F6 Load BIOS Defaults: Default parameters are loaded, ensuring a stable system. This key is not available in the
Main Menu and CMOS setup settings.
F7 Load Setup Defaults: Factory settings are loaded into the system for optimal configuration. This key is not
available in the Main Menu and CMOS setup settings.
F8 Not used
F9 Not used
F10 Save all the CMOS changes (only possible in Main Menu)
If, after making and saving system changes in BIOS Setup, you discover that the IPC is no longer
able to boot properly, the EliteBIOS supports an override to the CMOS settings that resets your
system to its default configuration. You can invoke this override by immediately pressing
INSERT when you restart your computer.
Note: You can restart by either using the ON/OFF switch, the RESET button or by
pressing CTRL-ALT-DEL.
The BIOS Setup main menu appears immediately by pressing the DEL button:
PnP/PCI Configuration
Loads factory settings for the most stable minimal performance system
operations.
Integrated Peripherals
Password Setting
Additional Peripherals
The real-time clock (RTC) can be set here. These settings are not saved in
FPROM (backup for CMOS RAM).
Hard Disks
Parameters for existing hard disks in the IPC are set here.
specifications and the optimal operating mode of almost all IDE hard drives. When
you select AUTO for a hard drive, those specifications are detected during POST,
every time the system boots.
If you do not want to select the AUTO drive, there are some other options for
selecting the drive type below:
• Match the specifications of your installed IDE hard disk or silicon disk with the
predefined values for drive types 1 through 45. If one of the predefined drive
types is the same as your hard disk or silicon disk then you can select this type.
• Select USER and enter the corresponding values into each drive parameter
field.
• Use the IDE HDD Auto Detection function in the Setup Main Menu (see section
"IDE HDD Auto Detection");
Type
BIOS contains a table of predefined drive types with certain specifications. Drives
whose specifications do not accommodate any pre-defined type are classified as
USER.
Size
Disk drive capacity (approximate). Note that this size is usually slightly greater
than the size of a formatted disk given by a disk-checking program.
Large For drives that do not support LBA and have more than
1024 cylinders.
Select the correct specifications for the diskette drive(s) installed in the computer:
Video
Select the type of primary video subsystem in your computer. BIOS usually
detects the correct video type automatically. BIOS supports a secondary video
subsystem, but you do not select it in Setup.
Halt On
During the POST, the computer stops if BIOS detects a hardware error (waits for
the <F1>key to be pressed).
You can tell BIOS to ignore certain errors during POST and continue the boot-up
process.
All errors If BIOS detects any non-fatal errors POST stops and prompts
you to take corrective action.
All, but keyboard POST does not stop for a keyboard error, but stops for all
other errors.
Chapter 6
Software
All, but diskette POST does not stop for diskette drive errors, but stops for all
other errors.
All, but disk/key POST does not stop for a keyboard or disk error, but stops for
all other errors.
Virus Warning
Switches the processor's L1 cache, on or off. Switching off the internal cache
slows the system down considerably, and therefore is not advisable.
External Cache
Makes it possible to prevent the use of the integrated L2 cache on the mainboard.
Switching off the internal cache slows down the system considerably, and is
therefore not advisable.
Boot Sequence
Determines the order for booting the devices. A range of different combinations
are available.
If there is no hard disk on the drive which was finally booted, then it is
automatically assigned drive designation A. If an additional disk drive is available,
then it is automatically assigned the drive designation B.
This field is effective only in systems with two diskette drives (IPC5600, see the
section "Operating 3.5" Diskette Drives").
Selecting Enabled assigns the drive designation B to drive A and the drive
designation A to drive B .
When Enabled, BIOS tests (searches for) floppy drives during the POST to
determine whether they have 40 or 80 tracks.
Note: Only 360 KByte diskettes have 40 tracks. All diskettes with 720 KByte, 1.2
MByte and 1.44 MByte have 80 tracks. Since very few modern PCs have 40-track
floppy drives, we recommend that you disable this field to save time.
Chapter 6
Software
With this field you can define the status of the NumLock button, when booting.
When toggled "On", the numeric keypad generates numbers instead of controlling
cursor operations. When toggled "Off", the control fields are used for the keys
(Cursor Keys, Pos1, End, etc.).
Select LOW to boot at the speed of the AT bus. Some older software requires this
mode.
This setting has no function for systems with the Intel 430HX chipset.
When disabled, the typematic rate and typematic delay (see below) are irrelevant.
The typematic rate and typematic delay can only be defined when Enabled has
been selected.
When the typematic rate setting is enabled, you can select a typematic rate (the
rate at which the character repeats when you hold down a key) of 6, 8, 10, 12, 15,
20, 24 or 30 characters per second. The repeat rate determines the speed that
characters are repeated when a key is pressed and held down.
When the typematic rate setting is enabled, you can select a typematic delay (the
delay before key strokes begin to repeat) of 250, 500, 750 or 1000 milliseconds.
The typematic delay is the period of time which passes between pressing the key
and the appearance of the next characters (when a key is pressed and held
down).
Security Option
Here you can select between Setup and System. This option appears after a
password is requested. If you have a password, select whether the password is
required every time the system boots or only when you enter Setup.
If you are using a PS/2 pointing device, select Enabled. When using a serial
pointing device, please deactivate this option.
If more than 64 MB DRAM is installed on your IPC, then you must select between
the operating system "OS2" and "Non-OS2".
Shadowing
Shadow settings are only valid for ISA cards. Shadowing means that software
which is found on a ROM chip of an ISA card (Firmware) in RAM, can be copied.
The data can be read from there with the faster system bus.
Note: The last 8 KB of the memory area C8000 to CBFFF are available.
Chapter 6
Software
The parameters in this screen are for system designers, service personnel, and
technically competent users only. The best advice is to alter only those settings that
you thoroughly understand.
Auto Configuration
The Auto Configuration option selects predetermined optimal values for the
chipset parameters. When Disabled, chipset parameters revert to setup
information stored in CMOS RAM.
When the option Auto Configuration is switched on, the white displayed settings
in the diagram cannot be changed.
DRAM Timing
The precharge time is the number of cycles it takes for the RAS to accumulate its
charge before DRAM refresh. If insufficient time is allowed, refresh may be
incomplete and the DRAM may fail to retain data.
The number of CPU tacts are defined here, which are required for every read or
write access from DRAM. Changing the value from the setting determined by the
board designer for the installed DRAM may cause memory errors.
When DRAM is refreshed, both rows and columns are addressed separately. This
setup item allows you to determine the timing of the transition from RAS to Column
Address Strobe (CAS).
Sets the timing for reads from EDO (Extended Data Output) or FPM (Fast Page
Module) memory. The lower the timing value, the faster the access is in RAM.
Selecting timing values lower than the installed DRAM is able to support, can
result in memory errors.
Sets the timing for writes to memory. The lower the timing value, the faster the
access is in RAM. Selecting timing numbers lower than the installed DRAM is able
to support can result in memory errors.
A read request from the CPU to the DRAM controller includes the memory
address of the desired data. When Enabled, Speculative Leadoff lets the DRAM
controller pass the read command to memory slightly before it has fully decoded
the address, thus speeding up the read process.
Turn-Around Insertion
When Enabled, the chipset inserts one extra clock to the turn-around of back-to-
back DRAM cycles.
ISA Clock
You can set the speed of the AT bus to one-third or one-fourth of the CPU clock
speed.
The I/O recovery mechanism delays PCI I/O cycles (created by PCI hardware), so
that it can guarantee compatibility with the ISA bus. A delay of one or more bus
clock cycles can be set. These two fields let you define recovery time (in bus clock
cycles) for 16-bit and 8-bit I/O.
You can reserve this area of system memory for ROM memory on ISA cards.
When this area is reserved, it cannot be cached. The user information for
peripherals that need to use this area of system memory usually describes their
memory requirements.
If this option is activated, then the memory area of over 16MB cannot be used
anymore.
Peer Concurrency
"Enabled" means that more than one PCI device can be active at a time.
When disabled, the Chipset behaves (for compatibility reasons) like an Intel
82430FX Chipset. The Intel 82430FX Chipset is the predecessor of the Intel
82430HX Chipset.
This option must be set according to the type of DRAM installed in your system:
error-correcting code (ECC) or parity (default).
Select Enabled, Disabled, or AUTO. In AUTO mode, the BIOS enables memory
checking automatically when it detects the presence of ECC or parity DRAM.
This option defines those sizes of RAM, which can be read by the L2 cache.
Should always be set to 512 MB.
Selecting Enabled permits pipelining, in which the chipset signals the CPU for a
new memory address before all data transfers for the current cycle are complete,
resulting in faster performance.
Chapter 6
Software
For secondary cache of one bank, select Faster. For a secondary cache of two
banks, select Fastest.
Passive Release
When Enabled, CPU to PCI bus accesses are allowed during passive release.
Otherwise, the arbiter only accepts another PCI master access to local DRAM.
Delayed Transaction
The chipset has an embedded 32 bit posted write buffer to support delay
transactions cycles. Select Enabled to support compliance with PCI specification
version 2.1.
Power Management
This option allows you to define the type (or degree) of power saving, meaning
that after a certain period of inactivity certain components of the system are
switched off. There are different selection options containing the presettings for
Doze, Standby, Suspend and HDD Power Down Mode values (see below):
Min Saving Minimum power savings. After an inactivity period of one hour, all
disengageable system components switch into energy saving
mode.
Max Saving Maximum power savings: Switch off after one minute
User Define The values for Doze, Standby, Suspend and HDD Power Down
Mode can be set individually.
PM Control by APM
If a modem is installed on your IPC, then you enter the interrupt used in this field.
If the system is in Powersave mode it is awoken again by a signal of this interrupt.
Doze Mode
With this option you can determine after which period of time without user activity,
the processor should be operated with reduced speed. Value range: 1 Minute to
1hour.
Standby Mode
With this option you can determine after which time of user inactivity, the built in
disk drive and graphic controller should be switched off. Value range: 1 Minute to
1hour.
Suspend Mode
With this option you can determine after which time of user inactivity, all the
system components (apart from the processor) should be switched off. Value
range: 1 Minute to 1hour.
With this option you can determine after which time of user inactivity the hard disk
should be switched off (if there are a number of hard disks in the IPC, then all are
switched off). Value range: 1 Minute to 1hour.
Note: B&R built-in hard disks switch themselves off independently after
45 minutes inactivity.
ON determines the signal that can awake the listed IRQs from the IPC in Doze or
Standby modes. OFF can prevent a given IRQ from being deleted in Doze or
Standby modes. This is also possible for the following IRQs 3, 4, 8 and 12.
Determine whether a signal can be awoken from one of the listed IRQs of the
system from the Suspend Mode.
Resources Controlled By
When set to AUTO, BIOS can automatically configure all Plug and Play
compatible and bootable devices. When set to Manual, all IRQ and DMA settings
can be made by the user.
By default (AUTO) during the BIOS system start, all ISA cards resources (I/O
address, IRQ, DMA port, memory) are assigned first and afterwards all Plug &
Chapter 6
Software
Play devices are then configured. No manual assignments can be made in the
BIOS Setup for resources from Plug & Play devices. This is only possible with ICU
(ISA Configuration Utility, available directly from Intel) or Windows 95/98/2000 as
well as Linux.
Legacy ISA is used, if ISA devices require a special interrupt or a special DMA
channel. Plug & Play compatible devices work with the setting PCI/ISA PnP.
Leave the IRQ trigger set at Level unless the PCI card assigned to the interrupt
specifies Edge-triggered interrupts (see documentation for the respective device).
This field lets you select PCI IDE IRQ mapping or PC AT (ISA) interrupts.
If your system does not have one or two PCI IDE connectors on the system board,
select values according to the type of IDE interface(s) installed in your system
(PCI or ISA).
Standard settings for ISA interrupts on IDE channels: IRQ14 for the primary
channel and IRQ15 for the secondary channel.
Assigning INT# B has no meaning unless the peripheral device requires two
interrupt services rather than just one. If the PCI IDE interface in the chipset has
for example two channels, it then requires two interrupt services. The primary and
secondary IDE INT# fields default to values appropriate for two PCI IDE channels,
with the primary PCI IDE channel having a lower interrupt than the secondary.
This option makes it possible to reserve a main memory window in the upper
memory area, e.g. for some older ISA network cards. If a starting address is
specified instead of N/A (not available), the option Used MEM Length can be used
to set the size of the memory area required.
Sets the size of the memory area to be reserved, starting at the address defined
in Used MEM Base Addr.
Loads BIOS defaults. These are factory settings with standard values, which are defined by the
BIOS manufacturer for the most stable minimal performance system operations.
Loads the Setup defaults. These are factory settings which are defined by B&R for optimal
performance of your IPC.
Chapter 6
Software
Switches the block mode on/off for the hard disk. If the block mode is enabled,
then more sectors are simultaneously transferred at data transfer resulting from
the increase in speed.
The integrated IDE interface is equipped with two IDE channels, which can be
switched on and off separately here.
The PIO (Programmed I/O) fields let you select a PIO mode (0 to 4), as well as the
AUTO mode for all of the connected IDE devices (theoretically four: two channels
per interface). The PIO mode specifies the maximum speed of transfer to the IDE
bus. Modes 0 through 4 provide successively increased performance. The AUTO
setting automatically selects the best mode for each device.
With older hard drives and ATA Flash disks, setting the PIO mode too
high can cause read and write errors. Therefore we recommend that
you select the AUTO setting.
USB Controller
Switches the On Board USB controller on or off. If the Enabled option is selected,
then a further option appears:
If you want to avail of a USB keypad and you are using an operating
system other than Windows 98/2000, then the Power Management
must be switched on for the USB keypad to function properly (see
section "Power Management setup").
Switch the integrated floppy disk controller on or off. If it is disabled, the floppy disk
drive does not function any longer.
Here you can set the I/O addresses and interrupts of COM1 or COM2 interfaces.
The options to choose from are AUTO, Disabled, Manual and some settings with
predefined parameters. Normally the AUTO setting is recommended.
The settings for the parallel interface LPT1cannot be automatically detected. They
should be selected from a row of predefined values or arbitrarily set with Manual.
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Software
Here you can set the operating mode of the parallel interface. The following items
can be selected:
Please take note that the EPP and ECP modes must be supported by connected
devices.
A DMA channel is used from the parallel interface in the ECP mode.
The system password can be set here (min. 4, max. 8 characters). If, when requested to enter
password, you exit without pressing Enter, the password function is deactivated (see also
section "BIOS Features Setup, Security Option").
The password entered is also saved in the CMOS Backup, which makes it impossible
to delete the password. If the password is forgotten, then the Flash ROM component
must be exchanged at B&R.
When using larger hard disks, you must select between the different data transfer methods
(normal, LBA or large) according to each HDD type and size. The LBA Mode is preferred when
using Windows systems (see also the section "Standard CMOS Setup, Hard Disks").
The BIOS Setup Utility is closed with this item. Changes made are saved in CMOS after
confirmation.
Note: In order to confirm, the Z key must be pressed when using a German keyboard
(US keyboard layout).
With this item you can close the BIOS Setup Utility without saving the changes made in the
CMOS.
Note: In order to confirm, the Z key must be pressed when using a German keyboard
(US keyboard layout).
Controller Hardware ID
This twelve digit number is a code number for the system components included:
Display Type ID
Mode With this item you can select which display device (Display = FPD,
Monitor = CRT) should be active when the system is started:
FPD contrast The contrast of the connected display can be set. Attention: This
is only possible for LCD displays.
FPD brightness The brightness of the connected display can be set (possible for
both LCD and TFT displays).
If a value (e.g. 80%) is saved in the BIOS Setup then the BIOS
uses these each time the system is started, also when another
display is connected.
If a B&R interface board is installed in your IPC, then the I/O range is shown here.
See also the section "CAN Interface".
Here, an IRQ can be assigned to the CAN port of the interface board
(disconnecting the interrupt line). You can choose between the options NONE,
IRQ10 and NMI (Non Maskable Interrupt). See also the section "CAN Interface".
The I/O address range of the PCMCIA port (Socket 1) is displayed on the interface
board. See also the section "PC Card Slot/ SRAM".
The I/O address range of the Hardware Security Key is displayed on the interface
board. See also the section "LPT2 (Hardware Security Key)".
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Software
Here the I/O address can be set for communication of the MTC.
Attention: Some ISA cards (e.g. network cards) always use the address range
that the MTC normally uses for communication. In this case another MTC I/O
address must be selected (see also the section "Maintenance Controller MTC").
Controller Software ID
The version numbers of BIOS, VGA BIOS and MTC are given.
Statistics
• Power-on cycles
• Operating hours
• Over-temperature hours
• Operating hours of the fans (Fan Cooler Hours; for display units optional, both
fans for controller unit)
It is displayed using the MTC, if the backup battery for the CMOS RAM is in order.
If this option has the value "Bad" then the battery should be exchanged as soon
as possible.
User Serial ID
A user serial number (32 bit, in hex format) can be entered here. This is saved in
the CMOS.
Show
When set to "Yes" the user serial number (see above, User Serial ID) is displayed
in the device window upon the system being started.
The BIOS Setup main menu appears immediately by pressing the DEL button:
PnP/PCI Configuration
Loads factory settings for the most stable minimal performance system
operations.
Integrated Peripherals
Additional Peripherals
Password Setting
The real-time clock (RTC) can be set here. These settings are not saved in
FPROM (backup for CMOS RAM).
Hard Disks
Parameters for existing hard disks in the IPC are set here.
If you do not want to select the AUTO drive, there are some other options below:
• Match the specifications of your installed IDE hard disk or silicon disk with the
predefined values for drive types 1 through 45. If one of the predefined drive
types corresponds to your hard disk or silicon disk then you can select this
type.
• Select USER and enter the corresponding values into each drive parameter
field.
• Use the IDE HDD auto detection function in the Setup Main Menu (see section
"IDE HDD Auto Detection");
Type
BIOS contains a table of predefined drive types with certain specifications. Drives
whose specifications do not accommodate any pre-defined type are classified as
type USER.
Size
Disk drive capacity (approximate). Note that this size is usually slightly greater
than the size of a formatted disk given by a disk-checking program.
Large For drives that do not support LBA and have more than
1024 cylinders.
Select the correct specifications for the diskette drive(s) installed in the computer:
Video
Select the type of primary video subsystem in your computer. BIOS usually
detects the correct video type automatically. BIOS supports a secondary video
subsystem, but you do not select it in Setup.
Halt On
During the POST, the computer stops if BIOS detects a hardware error (waits for
the <F1>key to be pressed).
You can tell BIOS to ignore certain errors during POST and continue the boot-up
process.
All errors If BIOS detects any non-fatal errors POST stops and prompts
you to take corrective action.
All, but keyboard POST does not stop for a keyboard error, but stops for all
other errors.
All, but diskette POST does not stop for diskette drive errors, but stops for all
other errors.
All, but disk/key POST does not stop for a keyboard or disk error, but stops for
all other errors.
1) This function is available with a Coppermine Technology based processor (e.g. Celeron 566/66 or Pentium III 600/100 and Pentium III
850/100).
Virus Warning
Switching the L1 cache of the processor, on or off. Switching off the internal cache
slows down the system considerably, and therefore is not advisable.
External Cache
Makes possible to prevent the use of the integrated L2 cache on the mainboard.
Switching off the internal cache slows down the system considerably, and is
therefore not advisable.
With the Error Correction Code individual faulty Bits are automatically corrected
when reading/writing the L2 cache memory.
This option, which checks the access to the serial number of the processor, is
available with processors based on the Coppermine core (e.g. Celeron 566/66,
Pentium III 600/100). If the parameter is set to Enabled, other programs (e.g.
Microsoft Internet Explorer 4.0) can be accessed and forwarded.
Boot Sequence
Determines the order in which to boot the respective devices, offering different
combination options.
If there is no hard disk on the drive which was finally booted, then it is
automatically assigned drive designation A. If an additional disk drive is available,
then it is automatically assigned the drive designation B.
This field is effective only in systems with two disk drives (IPC5600, see section
"Operating 3.5" Disk Drives").
Selecting Enabled, assigns the drive designation B to drive A and the drive
designation A to drive B .
When Enabled, BIOS tests (searches for) floppy drives during the POST to
determine whether they have 40 or 80 tracks.
Note Only 360 KByte diskettes have 40 tracks. All diskettes with 720
KByte, 1.2 MByte and 1.44 MByte have 80 tracks. Since very
few modern PCs have 40-track floppy drives, we recommend
that you disable this field to save time.
With this field you can define the state of the NumLock button when booting. When
toggled "On", the numeric keypad generates numbers instead of controlling cursor
operations. When toggled OFF, the control fields are used for the keys (Cursor
Keys, Pos1, End, etc.).
Gate A20 refers to the manner in which the system addresses memory above 1
MB (extended memory). When set to Fast, the system chipset controls Gate A20.
When set to Normal, a pin in the keyboard controller controls Gate A20.
Setting Gate A20 to Fast improves system speed, particularly with OS/2 and
Windows. Chapter 6
Software
When the typematic rate setting is enabled, you can select a typematic rate (the
rate at which the character repeats when you hold down a key) of 6, 8, 10, 12, 15,
20, 24 or 30 characters per second. The repeat rate determines the speed that
characters are repeated when a key is pressed and held down.
When the typematic rate setting is enabled, you can select a typematic delay (the
delay before key strokes begin to repeat) of 250, 500, 750 or 1000 milliseconds.
The typematic delay is the period of time which passes between pressing the key
and the appearance of the next characters (when a key is pressed and held
down).
Security Option
Here you can select between Setup and System. This option appears after a
password is requested. If you have a password, select whether the password is
required every time the system boots, or only when you enter Setup.
Switches the PS/2 connection on or off when using a PS/2 pointing device.
If more than 64 MB DRAM is installed on your IPC, then you must select between
the operating system "OS2" and "Non-OS2".
Shadowing
Shadow settings are only valid for ISA cards. Shadowing means that software
which is found on a ROM chip of an ISA card (Firmware) in RAM, can be copied.
The data can be read from there with the faster system bus.
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The parameters in this screen are for system designers, service personnel, and
technically competent users only. The best advice is to alter only those settings that
you thoroughly understand.
SDRAM Control by
When DRAM is refreshed, both rows and columns are addressed separately. This
setup item allows you to determine the timing of the transition from RAS to Column
Address Strobe (CAS).
The precharge time is the number of cycles it takes for the RAS to accumulate its
charge before DRAM refresh. If insufficient time is allowed, refresh may be
incomplete and the DRAM may fail to retain data.
This value should not be changed as it can cause instability in the system.
This value should not be changed as it can cause instability in the system.
BIOS Cacheable
The I/O recovery mechanism delays PCI I/O (created by PCI hardware), so that it
can guarantee compatibility with the ISA bus. A delay of one or more bus clock
cycles can be set. These two fields let you define recovery time (in bus clock
cycles) for 16-bit and 8-bit I/O.
You can reserve this area of system memory for ROM memory on ISA cards.
When this area is reserved, it cannot be cached. The user information for
peripherals that need to use this area of system memory usually describes their
memory requirements.
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Software
If this option is activated, then the memory area of over 16MB cannot
be used anymore.
Passive Release
When Enabled, CPU to PCI bus accesses are permitted during the Passive
Release procedure. Otherwise, the arbiter only accepts another PCI master
access to local DRAM.
Delayed Transaction
The chipset has an embedded 32 bit posted write buffer to support delay
transactions cycles. Select Enabled to support compliance with PCI specification
version 2.1.
Identifies those memory areas which can be used as graphic memory. Write
procedures on this memory area are relayed without delay to the AGP bus.
Settings of the system clock control. These values depend on the processor type.
Power Management
This option allows you to define the type (or degree) of power saving. That means
that after a certain period of inactivity certain components of the system are
switched off.
There are different selection options containing the presettings for Doze, Standby,
Suspend and HDD Power Down Mode values (see below):
Min Saving Minimum power savings. After an inactivity period of one hour, all
disengageable system components switch into energy saving
mode.
Max Saving Maximum power savings: Switch off after one minute
User Define The values for Doze, Standby, Suspend and HDD Power Down
Chapter 6
PM Control by APM
Determines the degree of power saving for Doze, Standby and Suspend modes
when the monitor goes into power saving mode.
If a modem is installed on your IPC, then you enter the interrupt used in this field.
If the system is in Powersave mode it is awoken again by a signal of this interrupt.
Doze Mode
With this option you can determine after which period of time without user activity,
the processor should be operated with reduced speed. Value range: 1 Minute to
1hour.
Standby Mode
With this option you can determine after which time of user inactivity, the built in
disk drive and graphic controller should be switched off. Value range: 1 Minute to
1hour.
Suspend Mode
With this option you can determine after which time of user inactivity, all the
system components (apart from the processor) should be switched off. Value
range: 1 Minute to 1hour.
With this option you can determine after which time of user inactivity the hard disk
should be switched off (if there are a number of hard disks in the IPC, then all are
switched off). Value range: 1 Minute to 1hour.
Note: B&R built-in hard disks switch themselves off independently after
45 minutes inactivity.
When the system enters Doze mode the CPU clock runs only part of the time. You
may select the percentage of time that the clock runs. This setting defines this
frequency in relation to the original system clock.
When Enabled, each activity in connection to the VGA controller or monitor results
in the resetting of timers for the standby modes (also see Reload Global Timer
Events).
PowerOn by Ring
When Enabled a signal to the ring indicator (e.g. a incoming call to the modem)
overrides the Powersave modes.
Resume by Alarm
When Enabled you can set the date and time at which the real-time clock awakens
the system out of the Powersave mode.
You can switch on or off monitoring of the IRQ8 (the real-time clock) in the
Powersave mode.
It is determined here whether activity to the listed components is reset by the timer
when switching on the Powersave mode.
When Enabled, a movement of the device (e.g. mouse movement with a serial
mouse) is regarded as an activity and the switch-off times (for Doze, Standby and
Suspend modes) restart afresh.
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PnP OS Installed
When set to AUTO, all Plug & Play compatible and bootable devices are possible
(automatically Windows 95/98/2000 and Linux).
Resources Controlled By
When set to AUTO, all Plug & Play compatible and bootable devices are
automatically configured by the BIOS. When set to Manual, all IRQ and DMA
settings can be made by the user.
Normally (AUTO) during the BIOS system start, all ISA cards resources (I/O
address, IRQ, DMA port, memory) are assigned first and then afterwards all Plug
& Play devices are configured. No manual assignments can be made in the BIOS
Setup for resources from Plug & Play devices. This is only possible with ICU (ISA
Configuration Utility, available directly from Intel) or Windows 95/98/2000 as well
as Linux.
Normally you leave this setting disabled. When Enabled, an update of the
Extended System Configuration Data (ESCD) is carried out after exiting the BIOS
Setup. This may be necessary for booting problems resulting from installation of
new hardware components.
Legacy ISA is used, if ISA devices require a special interrupt or a special DMA
channel. Plug & Play compatible devices work with the PCI/ISA PnP setting.
This field lets you select PCI IDE IRQ mapping or PC AT (ISA) interrupts.
If your system does not have one or two PCI IDE connectors on the system board,
select values according to the type of IDE interface(s) installed in your system
(PCI or ISA).
Standard settings for ISA interrupts on IDE channels: IRQ14 for the primary
channel and IRQ15 for the secondary channel.
Only appears if the value ISA is not entered in the field PCI IDE IRQ Map to.
Assigning INT# B has no meaning unless the peripheral device requires two
interrupt services instead of just one. For example, if the PCI IDE interface in the
chipset has two channels, it then requires two interrupt services. The primary and
secondary IDE INT# fields default to values appropriate for two PCI IDE channels,
with the primary PCI IDE channel having a lower interrupt than the secondary.
This option makes it possible to reserve a main memory window in the upper
memory area, e.g. for some older ISA network cards. If a starting address is
specified instead of N/A (not available), the option Used MEM Length can be used
to set the size of the memory area required.
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Software
Sets the size of the memory area to be reserved, starting at the address defined
in Used MEM Base Addr.
Loads the BIOS defaults. They are factory settings with standard values, which are defined by
the BIOS manufacturer for the most stable minimal performance system operations.
Loads the Setup defaults. These are factory settings which are defined by B&R for optimal
performance of your IPC.
Switches the block mode on/off for the hard disk. If the block mode is Enabled,
then more sectors are simultaneously transferred at data transfer resulting from
the increase in speed.
The integrated IDE interface is equipped with two IDE channels, which can be
switched on and off separately here.
The PIO (Programmed I/O) fields let you select a PIO mode (0 to 4), and the
AUTO mode for all connected IDE devices (theoretically four: two channels per
interface). The PIO mode specifies the maximum transfer speed on the IDE bus.
Modes 0 through 4 provide successively increased performance. The AUTO
setting automatically selects the best mode for each device.
With older hard drives and ATA Flash disks, setting the PIO mode too
high can cause read and write errors. Therefore we recommend that
you select the AUTO setting.
If a connected IDE device supports an Ultra DMA mode, then this is detected by
the AUTO setting and the respective mode is set.
If you want to avail of a USB keypad and you are using an operating
system other than Windows 98/2000, then Power Management must be
switched on for the USB keypad to function properly (see section
"Power Management setup").
Switch the integrated floppy disk controller on or off. If it is disabled, the floppy disk
drive does not function any longer.
Switches the PS/2 connection on or off when using a PS/2 pointing device.
Here you can set the I/O addresses and interrupts of COM1 or COM2 interfaces.
The options to choose from are AUTO, Disabled, Manual and some settings with
predefined parameters. Normally the AUTO setting is recommended.
UR2 Mode
The settings for the parallel interface LPT1cannot be automatically detected. They
are either to be selected from a row of predefined values or arbitrarily set with
Manual.
Here you can set the operating mode of the parallel interface. The following items
can be selected:
Please take note that the EPP and ECP modes must be supported by connected
devices.
A DMA channel is used from the parallel interface in the ECP mode.
1) In addition to the Statistics settings there is also Voltage, Temperature and Alarms settings (see 'Statistics' for explanation)
2) Skip ext. Alarm is available starting from Elite BIOS version 1.09.
Display Type ID
Note: Using the Provit 5000 Service Upgrade model number 5S5000.04-090,
newly developed displays are added to this list.
Mode With this item you can select which display device should be
active when the system is started:
FPD brightness The brightness of the connect display can be set. Possible
for both LCD as well as for TFT displays.
If a B&R interface board is installed in your IPC, then the I/O range is shown here.
See also the section "CAN Interface".
Here, an IRQ can be assigned to the CAN port of the interface board
(disconnecting the interrupt line). You can choose between the options NONE,
IRQ10 and NMI (Non Maskable Interrupt). See also the section "CAN Interface".
The I/O address range of the PCMCIA port (Socket 1) is displayed on the interface
board. See also the section "PC Card Slot/ SRAM".
The I/O address range of the Hardware Security Key is displayed. The Hardware
Security Key is available on both the mainboard (see section "LPT2 / Hardware
Security Key") and the B&R interface board (see section "LPT2 / Hardware
Security Key").
If a B&R interface board is installed in your IPC, then the I/O address range of this
Hardware Security Keys is displayed, otherwise those on the mainboard.
Some ISA cards (e.g. network cards) use fixed address space, via
which the MTC normally also communicates. In such cases, another
MTC I/O address must be selected. Also see the section "Maintenance
Controller MTC".
User Serial ID
A user serial number (32 bit, in hex format) can be entered here. It is stored in
CMOS.
Show
When set to "Yes" the user serial number (see "User Serial ID" above) is displayed
in the device window when the system is started.
Controller HW ID
Controller SW ID
The version numbers of BIOS, FPGA, VGA-BIOS and MTC are given.
Show
Here you can toggle between different operating data, which is collected using the
MTC. This data is shown below.
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Statistics
• Power-on cycles
• Operating Hours
• Over-temperature Hours
• Fan cooler hours (operating hours for the fans; optional display units, both fans
for controller unit)
Voltage
The actual values of the IPC's power supply for 2.5 V, 3.3 V, 5.0 V, 12.0 V,
processor core and the CMOS battery are shown.
Temperature
Alarms
This setup setting is available starting from Elite BIOS Version 1.09 .
The system password can be set here (min. 4, max. 8 characters). If, when requested to enter
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Software
password, you exit without pressing Enter, the password function is deactivated (see also the
section "BIOS Features Setup, Security Option").
The password entered is also saved in the CMOS Backup, which makes it impossible
to delete the password. If the password is forgotten, then the Flash ROM component
must be exchanged at B&R.
All connected IDE devices are automatically detected when you choose this menu item. When
using larger hard disks, you must select between the different data transfer methods (normal,
LBA or large) according to each HDD type and size. The LBA Mode is preferred when using
Windows systems (see also the section "Standard CMOS Setup, Hard Disks").
BIOS Setup Utility is closed with this item. Changes made are saved in CMOS after confirmation.
Note: In order to confirm the execution, the Z key must be pressed when using a German
keyboard (US keyboard layout).
With this item you can close BIOS Setup Utility without saving the changes made in the CMOS.
Note: In order to confirm the execution, the Z key must be pressed when using a
German keyboard (US keyboard layout).
1) This function is available with a Coppermine Technology based processor (e.g. Celeron 566/66 or Pentium III 600/100 and Pentium III
850/100).
1) This function is available with a Coppermine Technology based processor (e.g. Celeron 566/66 or Pentium III 600/100 and Pentium III
850/100).
Onboard [I/O]
Detected IFBoard [I/O]
4. BIOS Upgrade
To upgrade your BIOS to a newer version, you will need the Provit 5000 Upgrade diskette, which
is found on the Provit Drivers & Utilities CD-ROM (model number 5S0000.01-090) or
downloaded directly from the support area of the B&R homepage (www.br-automation.com).
• BIOS was destroyed or damaged and the IPC can no longer be booted.
(for booting in the Recovery Mode and subsequent BIOS upgrade, see the section
"Recovery-Jumper / User-Jumper").
• To upgrade functions implemented in BIOS Setup or to add new
functions or components.
• To guarantee MTC function libraries on Provit 5000 IPCs
(see also section "MTC function libraries").
To carry out a BIOS Upgrade, the following steps should be taken:
First, the diskette must be made bootable (commando line "sys a:" or "format a: /s")
Insert diskette in the disk drive or LS-120 drive and boot from this. The settings which have to be
made in the BIOS are included in the Table 43, "BIOS settings for booting an IPC5600/5600C
with different peripheral devices", on page 72.
This appears after booting from the diskette in the following start menu:
If you do not press a button within 5 seconds, then step 1 (Upgrade Complete System)
is automatically carried out and the system independently updated.
If you want to individually upgrade BIOS, VGA-BIOS or MTC, then you can either select option
2, 3 or 4 in the start menu or menu item 5 (Start Upgrade Utility). With this utility, you can both
Chapter 6
manually carry out BIOS upgrades and also protect existing Firmware on the diskette.
Software
A more detailed description can be found in the readme files on the diskette.
If the Start Upgrade Utility option (described in the above MS-DOS Start Menu) is selected, then
the following screen content appears after a short while:
After selecting one of the functions, a further menu shows the components in which the selected
function can be used (in the example: Upgrade). The following figure corresponds to the upgrade
utility for IPC5000/5600 system units:
The components must be selected with the spacebar. This selection is confirmed with OK and
then the procedure is started.
A BIOS upgrade can also be carried out, if there is no visualization device (display or monitor)
available. The messages are emitted acoustically by the PC speaker. The following coding is
used:
All status messages consist of a long tone followed by one or more short tones.
Status Messages
Short Tones Meaning
1 Beginning of a file load
2 Beginning the algorithm upgrade
3 Beginning deletion of the FlashPROM
4 Beginning of writing the data in FlashPROM
5 Programming is ended
General Messages
Long Tone Short Tones Message Necessary User Action
3 0 /h option specified for the non existent VGA
The boot block write protect switch has not been set to Set the switch to Write Enable and press Enter to
4 4
Write Enable 1) continue (see the section "Boot Block Switch")
2) Leave the diskette in the drive and press Reset. The Press the Reset button and let the system upgrade
1 -
system is completely updated after the reset completely
1) After approx. 20 seconds the upgrade tool tries to write again on the boot block. If this is unsuccessful, its repeats this procedure.
2) This continuous tone is emitted until a reset is triggered.
Chapter 6
Software
All status messages consist of a long tone followed by one or more short tones.
Error Messages
Short Tones Message Necessary User Action or Cause
1 Wrong memory model Start "Flat DOS" 1)
2 Upgrade file not found Error with opening a necessary file
Wrong Flash – wrong upgrade program for this computer
3 Wrong or no answer from the Flash identifier
system
Error in the upgrade file (required code is missing or Wrong file or a upgrade file from another computer system
4
checksum is wrong) given
5 Error reserving memory Too little base memory – start Flat DOS" 1)
6 Error reading the upgrade files File is too short – wrong or defective
7 Error deleting Flash Flash defect, programming voltage not available
8 Error deleting Flash Flash defect, programming voltage not available
9 IPCXXUPG.CFG not found or error in opening File not available or defective
10 Error in initializing the MTC communication Wrong computer system or MTC defect
Wrong computer system, MTC defect, MTC in recovery
11 Error reading out the versions (MTC, FPGA)
mode
12 Error writing to the MTC (wrong checksum) Data is wrong
13 -
14 Error removing an MTC command Wrong computer system, MTC defect
15 Wrong or missing answer from the MTC Wrong computer system, MTC defect
1) "Flat DOS" = no driver device or program in "autoexec.bat" and "config.sys", i.e. only loaded in "command.com".
While the Provit 5000 IPC is booting, errors can occur with Award BIOS (see table below). These
errors are signaled by different alarm signal codes.
Provit 5000 Utilities contain the following components which can be found on the Provit Drivers
& Utilities CD-ROM or can be downloaded directly from B&R's homepage (www.br-
automation.com).
The necessary libraries for all MTC service and safety functions are available in Provit 5000
Utilities (see the section "Maintenance Controller MTC"). Examples of these functions are:
Chapter 6
Software
Firstly, a start address is determined (according to the 16 bit or 32 bit operating system) in BIOS.
If this is successful, then all necessary variables are stored internally, which makes
communication possible between the MTC or BIOS.
The following block diagram shows the MTC function libraries design:
Further information and instructions about the specific application of these functions are included
as documentation in the Provit 5000 Utilities Software Packet.
A program for demonstrating all the functions contained in the 32 bit DLL library is available in
Provit 5000 Utilities. If you have correctly installed Provit 5000 Utilities (MTC Driver and MTC
Diagnose are mandatory), then you receive a window (see screenshot) which is inserted into the
setup program in the Windows start menu after the MTC Diagnose program starts:
A more detailed description of the MTC Diagnose tool is given after the standard installation of
the program (starting from V1.09) in the software documentation. This is then stored in the
installation path ...\BrAutomation\Drivers\MTC\Doc\.
Chapter 6
In order to guarantee that MTC function libraries run on Provit 5000 IPCs, the latest BIOS
Software
6. Assignment of Resources
1) Default setting: Only valid when the setting ECP is selected in the BIOS Setup for LPT1 (see the section "Integrated Peripherals").
Otherwise, freely available.
The upper memory area (UMA) is the memory area in RAM from 640 KB to 1024 KB.
1) Default setting
2) Only if a B&R interface board is present in the IPC (see the section "Interface Board")
NONE
NMI
10
11
12
13
14
15
IRQ
0
9
System Timer ●
Keyboard ●
IRQ Cascade ●
COM1 ❍ ● ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
COM2 ● ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
LPT1 ❍ ❍ ❍ ❍ ● ❍ ❍ ❍ ❍ ❍ ❍
PS/2 Mouse ●
FDD ● ❍
Real-time Clock ●
Coprocessor ●
Hard Disk Prim. ●
Hard Disk Sec. ❍ ●
COM3 1) ❍ ❍ ❍ ❍ ❍ ❍ ● ❍ ❍ ❍ ❍
COM4 1) ❍ ❍ ❍ ❍ ❍ ❍ ❍ ● ❍ ❍ ❍
B&R Ethernet 2) ❍ ❍ ● ❍ ❍ ❍ ❍ ❍
PC Card ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ●
CAN ❍ ❍ ●
1) When assigning resources to PnP devices COM3 and COM4, see section "Serial Interfaces COM3 and COM4"
2) For the assignment of resources for the Plug&Play-Ethernet-Controller see section "Ethernet Controller"
Chapter 7 • Accessories
Accessories
Chapter 7
1. RS232 Interface Board 5A1102.00-090
The RS232 interface board can be used in all AT compatible PCs. This interface board requires
a small slot. It is equipped with two electrically isolated serial RS232 interfaces, which can be
configured alternatively as COM1/COM2 or COM3/COM4. With jumpers on the board, both
RS232 interfaces can be assigned interrupt numbers (IRQ 3, 4, 5, 7, 10 or 11) .
RS232 Interface
Pin Product ID Function
1 DCD Input
2 RXD Input
3 TXD Output
4 DTR Output
5 GND Electrically isolated from Chassis GND
6 DSR Input
7 RTS Output
8 CTS Input
9 RI Input
Both RS232 interfaces are each equipped with four status LEDs for transmit, receive and
handshake lines.
Accessories
Chapter 7
With jumpers on the board, the following settings can be made:
If the jumper is inserted (default setting when the board is delivered), both RS232 interfaces are
used as COM3 and COM4. The lower DSUB plug is COM3, the upper one is COM4. If the jumper
is not inserted, both interfaces are used as COM1 and COM2 (COM1 below).
Both interfaces are assigned IRQ numbers with both jumper rows (see picture on the previous
page).
Only one jumper can be inserted in each jumper row. The IRQ numbers for both
interfaces must be different. The IRQs used are not allowed to be engaged with other
boards in the system.
Accessories
Chapter 7
Example 1: The B&R RS232 board is the only interface board in a PC. Interface boards should
be used as COM1 and COM2 (COM1 = IRQ 4 and COM2 = IRQ 3):
Example 2: A PC is already equipped with two serial RS232 interfaces, which are used as
COM1 and COM2 (IRQ 4 and IRQ 3). B&R RS232 board interfaces are to be set
as COM3 and COM4. The interrupt numbers 5 and 7 are already used for one
network card and a parallel interface board. IRQ numbers 11 and 10 must be
configured for COM3 and COM4.
An external FDD can be connected to a Provit 5000/5600 series IPC interface (see also the
section "Interface for External Floppy Disk Drive").
2.2 Photo
2.3 Connection
The connection is made using a standard Centronics cable via a 25 pin DSUB socket.
The length of the Centronics cable (the distance between controller and floppy disk
drive) is allowed to be a maximum of 1.8 m.
Accessories
Chapter 7
service.
2.5 Installation
The disk drive is integrated into a housing, suitable for installation on a control panel. It can also
be installed using an installation plate, which also provides space for two optional entry devices
(e.g. switch):
If an SCSI adapter with an external DB50mini-connector (order no. 9A0010.02) is present in the
IPC, it can be used to operate the external CD-ROM drive.
3.2 Photo
The 40 slot CD-ROM drive is installed in a desktop housing and requires an external power
supply (100 to 240 VAC).
Accessories
Chapter 7
Figure 204: Symbol photo 5A5003.02 with 5A5003.03
For the 5C5001.21 system unit on the IPC5000C, it is possible to connect an external CD ROM
/ LS-120 drive combination (5A5003.02) with a mega line cable (model no. 5A5004.05 5 m and
5A5004.10 10 m) to the special 9 pin DSUB socket present on the IPC. An external supply
voltage is not necessary because the drive is supplied by the system unit. It is also possible to
boot from this drive.
4.1 Dimensions
The remote CD ROM / LS-120 drive can be mounted both vertically and horizontally (tolerance
12°; see figure "Mounting Vertical / Horizontal Remote CD ROM / LS-120 Drive").
Figure 206: Mounting instructions for remote CD ROM / LS-120 drive (vertical/horizontal)
It is possible to mount the remote CD-ROM LS-120 drive in two different ways.
Four rubber feet are included in the delivery to facilitate this mounting option for standard devices
(5A5003.02).
The front cover must be ordered separately (5A5003.03). The material for mounting is enclosed.
Accessories
Chapter 7
External Remote CD ROM / LS -120 Drive
LS-120 3.5" drive 1.44 MB / 120 MB disks
CD-ROM 24x
Measurements in mm (W x H x D)
Remote IDE CD ROM LS-120 156 x 52 x 164
Measurements in mm (W x H x D)
Remote IDE CD ROM LS-120 with front cover 196 x 80 x 172
Operating
Temperature 5 - 45 °C
Relative Humidity 20 to 80 % (non condensing)
Storage
Temperature -20 to 60 °C
Relative Humidity 8 - 90 %, (non-condensing)
Power Consumption Approx. 8.4 Watt (both drives in Read Mode)
Table 195: Technical data for the remote CD ROM / LS -120 drive
4.5 Accessories
The remote CD ROM / LS-120 drive can be also mounted using a front cover, which can be
ordered from B&R (model no. 5A5003.03).
Table 197: Model numbers for external Remote CD ROM / LS -120 drive
This drive can be operated together with the bus units (5C5000.2x and 5C5000.3x), which are
prepared on the back (see Figure 210: "Bus Unit Connector").
The add-on CD ROM drive is mounted on the bus unit with the 4 screws included in the delivery.
Accessories
Chapter 7
Figure 211: Provit 5000 controller add-on CD ROM 5A5009.01 (mounted)
Accessories
Chapter 7
This adapter also allows the Hardware Security Key (Dongle) to be externally operated on the
parallel port.
Features:
The Provit 5600 keyboard is an IBM compatible AT enhanced keyboard for front mount
installation in 19" format. The connection is made using the AT PS/2 socket of the Provit IPC
(see the section "Connection for AT Keypad"). The keyboard is available in German and US
English layouts.
Accessories
Chapter 7
Figure 216: Installation dimensions 19" AT keyboard (figure overleaf)
The cable is equipped with 9 pin DSUB plugs (one plug, one socket) in a metal plated housing.
The DSUB connector housing can be a maximum of 32 mm wide (straight connector housing).
Accessories
Chapter 7
Figure 217: Panel Flange Adapter
The Panel Flange adapter is delivered with the screws needed for fastening it to the display unit
5D5212.04.
The Hardware Security Key (Dongle) protects the software. B&R recommends the DS1425
security key from Dallas Semiconductors.
Technical Appendix
Chapter 8
Figure 218: Dallas Security Key
Features:
2. Lithium Battery
Lifespan: TBL
Voltage: 3V
Humidity: 0 to 95 %, non-condensing
The buffer duration of the battery is at least 4 years (at 50°C, 8,5 µA of the supplied components
and a self discharge of 40%)
3. CAN Bus
CAN stands for Controller Area Network protocol. CAN Bus features:
• Fieldbus
• Low costs
• High noise immunity
• Bus structure
• Open system
• Fast data transfer for small data packages (up to 8 bytes)
• Error detection by means of CRC (Cyclic Redundancy Check) and frame testing -
Hamming distance 6
• Predictable transmission time for high priority messages (real time behavior)
• Easy use
The controller used by B&R (Intel 82527) meets CAN Bus specification 2.0B. Protocols Standard
CAN and Extended CAN can be used on a bus.
B&R software currently supports the standard CAN identifier (29 bit).
The type of cable used depends on the required bus length and the number of nodes. Bus length
is mainly determined by the bit rate.
The following table includes values for the maximum bus length, depending on the transfer
speed and the Synchronization Jump Width (SJW). Permitted oscillator tolerances are given in
the fourth column.
The synchronization jump width (SJW) is the factor that determines the range over which the
CPU can be synchronized. The bigger the SJW, the shorter the maximum bus length.
Bit Rate Synchronization Jump Width Bus Length Permitted Oscillator Tolerance
[kBit/s] (SJW) [m] [%]
[%]
500 0 67 0.121
1 56 0.242
2 33 0.363
3 10 0.485
Technical Appendix
250 0 215 0.121
1 192 0.242
Chapter 8
2 147 0.363
3 101 0.485
125 0 510 0.121
1 465 0.242
2 374 0.363
3 283 0.485
100 0 658 0.121
1 601 0.242
2 488 0.363
3 374 0.485
50 0 1397 1) 0.121
1 1284 1) 0.242
2 1056 1) 0.363
3 829 0.485
20 0 3613 1) 0.121
1 3329 1) 0.242
2 2761 1) 0.363
3 2193 1) 0.485
10 0 7306 1) 0.121
1 6738 1) 0.242
2 5602 1) 0.363
3 4456 1) 0.485
1) Conforming to CiA (CAN in Automation), the maximum bus length should be 1000 m
Relationship Between the Number of Nodes and the Bus Length for Each Cable Type:
CAN interface
Interrupt: IRQ10
To set the baud rate, the bit timing registers 0 and 1 must be set to the values below. The PC
and PLC columns show which B&R products the baud rate can be set for.
Technical Appendix
80h 2Bh 500 kBit/s ● ●
81h 2Bh 250 kBit/s ● ●
Chapter 8
83h 2Bh 125 kBit/s ● ●
84h 2Bh 100 kBit/s ● ❍
89h 2Bh 50 kBit/s ● ❍
98h 2Bh 20 kBit/s ● ●
B1h 2Bh 10 kBit/s ● ❍
The décor foil used by B&R conforms to DIN 42 115 (section 2). This means it is resistant to
exposure to the following chemicals for a 24 hour period with no visible signs of damage:
Technical Appendix
Cyclohexanol Acetaldehyde Ethyl acetate
Diacetone alcohol Aliphatic hydrocarbons Diethyl ether
Chapter 8
Glycol Toluene N-Butyl acetate
Isopropanol Xylene Amyl acetate
Glycerin White spirits Butylcellosolve
Methanol Ether
Triacetin
Dowandol DRM/PM
Acetone Formic acid<50% Sodium hypochlorite<20%
Methyl ethyl ketone Acetic acid<50% Hydrogen peroxide <25%
Dioxan Phosphoric acid<30% Potassium carbonate
Cyclohexanone Hydrochloric acid<36% Washing powders
MIBK Nitric acid<10% Fabric conditioner
Isophorone Trichloracetic acid <50% Ferric chloride
Sulphuric acid<10% Ferrous chloride (FeCl2)
Ferrous chloride (FeCl3)
Ammonia <40% Cutting oil Aviation fuel Dibutyl
Caustic soda<40% Diesel oil Petrol Phthalate
Potassium hydroxide Linseed oil Water Dioctyl
Alkali carbonate Paraffin oil Sea water Phthalate
Bichromate Blown castor oil Sodium carbonate
Potassium Silicon oil
Ferro cyanide/ Ferro cyanide Turpentine oil substitute
Acetonitrile Universal brake fluid
Sodium bisulphate Decon
The décor foil conforms to DIN 42 115 (section 2) for exposure to glacial acetic acid< 1 hour
without any sign of visible damage.
A silicon disk (PC card, Compact flash) is required in environments with vibration and
shock. Hard disk drives are normally not designed for use in industrial environments.
If excessive vibrations or shock occur during use, B&R is not liable for damage to a
properly functioning hard disk. The specified limit values can be read from the
corresponding tables.
6.1 Technical Data for the 2.1 GB 5A5001.03 and 4.3 5A5001.04 GB Hard Disk
Table 210: Technical data for the 2.1 and 4.3 B hard disks
6.2 Technical Data for the 6 GB Hard Disk 5A5001.05 and 5A5001.08
Technical Appendix
Bytes Per Sector 512
Chapter 8
Memory Methods 16/17 MTR
Track Density 24,300 TPI
Bit Density 383 kbpi
Revolution Speed 4,200 rpm ±1%
Access Time (Average) 7.14 ms
Positioning Time (Seek, Typical Values)
Minimum (Track to Track) 1.5 ms
Average 13 ms
Maximum 23 ms
Starting Time (0 rpm to Read Access) 5 seconds (typically)
Switch Off Time 5 seconds (typically)
Mounting Methods on the Adapter Card Rubber cushioned Fixed
Powersave The hard disk is shut down regardless of the IPC's power management settings,
if no access is made after 30 minutes.
Interface ATA-5
Data Transfer Rate
To the medium 12.5 to 22.3 MB/s
To / from Host Max. 66.6 MB/s (Ultra-DMA Mode 4)
Cache 512 KB
Noise Level (Idle Mode) Approx. 30 dBA in a distance of 1 m
Vibration
Operating No non-recovered errors at max. 5 - 400 Hz and 1.0 G (9.8 m/s2 0-peak)
Storage No damage at max. 5 - 400 Hz and 5 G (49 m/s2 0-peak)
Shock (pulse with a Sinus Half-wave) No non-recovered errors at max. 150 G (1.470 m/s2 0-peak) and 2 ms duration
Operating No damage at max. 700 G (6.860 m/s2 0-peak) and 2 ms duration
Storage No damag at max. 120 G (1.176 m/s2 0-peak) and 11 ms duration
6.2.1 Reliability
Operating time: max. 250 hours per month or 3000 hours per year
CSS-hits (parking of the heads): max. 50 per day; a max. 50,000 in total
Data Protection
In the event of power loss, all data stored on the hard disk is safe. This does not apply to a block
which is just being written to during formatting and reorganization of data blocks, at the time of
a power loss.
Error Rate
With repeated read attempts and ECC corrections, non-recoverable read errors occur not more
than 10 times when reading 1014 bits. Positioning errors which can be corrected within a new
attempt, are triggered max. 10 times for every 107 accesses.
24 Hour Operation
When setting environmental conditions for operating the hard disk, a differentiation is made in
regard to continuous 24 hour operation. A 24 hour operation of the hard disk is possible by
observing the following conditions:
7. Maintenance Work
The following section describes service/maintenance work which can be carried out by the user.
1) The change interval refers to the average life span and operating conditions and are recommended by B&R.
The housing cover must be removed in order to change the battery or the fuse. The marked
screws must be removed.
Technical Appendix
Chapter 8
7.2 Maintenance Work on the Mainboard
Provit 5000 controllers are equipped with a lithium battery (for technical data see section "Lithium
Battery").
2. Touch the housing or earth connection (not the power supply!) in order to discharge any
electrostatic charge from your body
3. Remove the housing cover (see section "Removing the Housing Cover")
4. Battery position:
5. Remove the battery from the holder by pulling the removal strip (don't use uninsulated tools
- risk of >short circuiting). The battery should not be held by the edges. Insulated tweezers
may also be used for removing the battery.
6. Insert the new battery with the correct polarity. The removal strip should be protruding from
the battery holder and the "+" side of the battery should be facing downward. To remove the
battery again, the removal strip must protrude from the upper side of the battery.
7 Now wrap the end of the removal strip over the top of the battery and insert it underneath the
battery so that it does not protrude from the battery holder.
Lithium batteries are considered hazardous waste. Used batteries should be disposed
of accordingly.
7.2.2 Fuse
Technical Appendix
Chapter 8
Before changing the fuse, the power supply must be disconnected.
2. Touch the housing or earth connection (not the power supply!) in order to discharge any
electrostatic charge from your body
3. Remove the housing cover (see section "Removing the Housing Cover")
IPC5000 IPC5600
IPC5000C IPC5600C
The SRAM on the interface board is buffered by a lithium battery (for technical data see section
"Lithium Battery").
SRAM
The content of the SRAM can be secured with MS-DOS drivers for SRAM and FlashPROM
memory cards or standard PCMCIA card drivers available from B&R. These can either be found
on the Provit Drivers & Utilities CD-ROM 5S0000.01-090 or downloaded directly from B&R's
homepage (www.br-automation.com).
2. Touch the housing or earth connection (not the power supply!) in order to discharge any
electrostatic charge from your body
3. Remove the housing cover (see the section "Removing the Housing Cover")
4. Battery position
5. Remove the battery from the holder by pulling the removal strip (don't use uninsulated tools -
risk of >short circuiting). The battery should not be held by its edges. Insulated tweezers may
also be used for removing the battery.
Technical Appendix
Chapter 8
6. Insert the new battery with correct polarity. The removal strip should be protruding from the
battery holder and the "+" side of the battery should be facing downwards. To remove the
battery again in future, the removal strip must protrude from the upper side of the battery.
7. Now wrap the end of the removal strip over the top of the battery and insert it underneath the
battery so that it does not protrude from the battery holder.
Lithium batteries are considered hazardous waste. Used batteries should be disposed
of accordingly.
8. Glossary
BIOS
Bus Unit
Provit bus units consist of the housing, interface board slots and the power supply for the system
units.
CAN
An abbreviation for »Controller Area Network« (serial bus system) CAN was developed by
Bosch and was originally designed for use in motor vehicles. CAN is used in numerous
applications.
CD-ROM
An abbreviation for »Compact Disc Read-Only Memory« A data carrier which is distinguished by
its high capacity (approx 650 megabytes) and its use of laser optics instead of magnetic
scanning for reading data. Although CD-ROM drives can read and not write, they still have much
in common with CD-R drives and optical WORM drives (which can write to a disk once). They
are also similar to optical drives, which can write to a disk several times.
CMOS
»CMOS« is a battery powered memory area where fundamental parameters of an IBM (or
compatible) personal computer are stored. Information such as the type of hard drive, size of the
working memory and the current date and time are required when booting the computer. As the
name suggests, the memory is based on CMOS technology standards.
COM
A device name used to access serial ports in MS-DOS. The first serial port can be accessed
under COM1, the second under COM2 etc. Typically, a modem, mouse or serial printer is
connected to a serial port.
COM1
Device name for the first serial port in a PC system. The input-output area for COM1 is usually
found at address 03F8H. Generally, the COM1 port is assigned IRQ 4. In many systems, an
RS232 serial mouse is connected to COM1.
COM2
Device name for the second serial port in a PC system. The input-output area for COM2 is
usually found at address 02F8H. Generally, the COM2 port is assigned IRQ 3. In many systems,
Technical Appendix
a modem is connected to COM2.
Chapter 8
COM3
Device name for a serial port in a PC system. The input-output area for COM3 is usually found
at address 03E8H. Generally, the COM3 port is assigned IRQ 4. In many systems, COM3 is
used as an alternative for COM1 or COM2 if peripheral devices are already connected to COM1
and COM2.
Compact IPC
The B&R Compact IPC is a very cost effective industrial PC with an integrated 10.4" TFT touch
display. It is also known as the IPC2002.
Controller
A device component which allows access to other devices on a computer subsystem. A disk
controller, for example, allows access to hard disks and disk drives and is responsible both for
physical and logic drive access.
CPU
An abbreviation for »Central Processing Unit« Interprets and executes commands. It is also
known as a "microprocessor" or "processor" for short. A processor is able to receive, decode and
execute commands, as well as transfer information to and from other resources via the computer
bus.
CRT
An abbreviation for »Cathode Ray Tube« The main component of a television set or a standard
computer screen. A cathode ray tube consists of a vacuum tube, in which one or more electron
guns are installed. Each electron gun creates a horizontal electron beam, which appear on the
front of the tube (the screen). The inner surface of the screen is coated with phosphor, which is
lit when hit by the electrons. Each of the electron beams move in a line from top to bottom. In
order to prevent flickering, the screen content is updated at least 25 times per second. The
sharpness of the picture is determined by the number of pixels on the screen.
CTS
An abbreviation for »Clear To Send« A signal used when transferring serial data from modem to
computer, indicating its readiness to send the data. CTS is a hardware signal which is transferred
via line number 5 in compliance with the RS-232-C standard.
DCD
An abbreviation for » Data Carrier Detected« A signal used in serial communication which is sent
by the modem to the computer it is connected to, indicating that it is ready for transfer.
DRAM
DSR
An abbreviation for »Data Set Ready« A signal used in serial data transfer, which is sent by the
modem to the computer it is connected to, indicating its readiness for processing. DSR is a
hardware signal which is sent via line number 6 in compliance with the RS-232-C standard.
DTR
An abbreviation for »Data Terminal Ready« A signal used in serial data transfer which is sent by
the computer to the modem it is connected to, indicating the computer's readiness to accept
incoming signals.
DVD
An abbreviation for »Digital Versatile Disc« The next generation of optic data carrier technology.
Using this technology it is possible to code video, audio and computer data on CD. DVDs can
store a higher volume of data than conventional CDs. Standard DVDs , which have a single
coating, can hold 4.7 GB. Double coated DVDs can hold 8.5 GB. Double sided DVDs can hold
up to 17 GB. A special drive is needed for DVDs. Conventional CDs can also be played on DVD
drives.
EDO-RAM
An abbreviation for »Extended Data Out Random Access Memory« Dynamic RAM, which
provides data for the CPU, while the next memory access is being initialized. This increases
speed.
EIDE
An abbreviation for »Enhanced Integrated Drive Electronics« An expansion of the IDE standard.
Enhanced IDE is considered the standard for hardware interfaces. This interface is designed for
Technical Appendix
drives, with an integrated drive controller.
Chapter 8
Ethernet
An IEEE 802.3 standard for networks. Ethernet uses bus or star topology and controls the traffic
on communication lines using the access procedure CSMA/CD (Carrier Sense Multiple Access
with Collision Detection). Network nodes are connected using coaxial cables, optical fiber cables
or twisted pair cabling. Data transfer on an Ethernet network takes place in frames of variable
lengths, which consist of supply and controller information as well as 1500 bytes of data. The
Ethernet standard provides baseband transfers at 10 megabit and 100 megabit per second.
FDD
FIFO
An abbreviation for »First In First Out«. A queuing organization method whereby elements are
removed in the same order as they were inserted. The first element inserted is the first one
removed. Such an organization method is typical for a list of documents, which are waiting to be
printed.
Floppy
Also known as a diskette. A round plastic disk with an iron oxide coating, which can store a
magnetic field. When the floppy disk is inserted in a disk drive, it rotates, so that the different
areas (or sectors) of the disk's surface are moved under the read-write head, allowing the
magnetic orientation of the particle to be modified and recorded. Orientation in one direction
represents binary 1, while the reverse orientation represents binary 0.
FPC
FPD
HDD
IDE
An abbreviation for »Integrated Drive Electronics« A drive interface where the controller
electronics are integrated in the drive.
IPC
IPC2000
IPC2001
Product from the B&R industrial PC family. A further development on the IPC2000
IPC2002
IPC5000
Product from the B&R industrial PC family. Pentium processors (100 MHz - 200 MHz and AMD
K6-166 MHz or K6-266 MHz) can be used.
IPC5600
Product from the B&R industrial PC family. Pentium processors (100 MHz - 200 MHz and AMD
K6-166 MHz or K6-266 MHz) can be used.
IPC5000C
Product from the B&R industrial PC family. Celeron (300, 366, 433, 566 MHz) and Pentium III
(600 und 850 MHz) processors can be used.
IPC5600C
Product from the B&R industrial PC family. Celeron (300, 366, 433, 566 MHz) and Pentium III
(600 und 850 MHz) processors can be used.
ISA
An abbreviation for »Industry Standard Architecture« A term given for the bus design which
allows expansion of the system with plug-in cards which can be inserted in the expansion slots
provided in the PC.
Jumper
A small plug or wire link for adapting the hardware configuration used to connect the different
points of an electronic circuit.
LCD
An abbreviation for »Liquid Crystal Display« A display type, based on liquid crystals which have
a polarized molecular structure and are enclosed between two transparent electrodes as a thin
layer. If an electrical field is applied to the electrodes, the molecules align themselves with the
field and form crystalline arrangements, which polarize the light passing through. A polarization
filter, which is arranged using lamellar electrodes, blocks the polarized light. In this way, a cell
(pixel) containing liquid crystals can be switched on using electrode gates, thus coloring this pixel
black. Some LCD displays have an electroluminescent plate behind the LCD screen for lighting.
Technical Appendix
Other types of LCD displays can use color.
Chapter 8
LED
An abbreviation for »Light Emitting Diode« A semiconductor diode which converts electrical
energy into light. LEDs work on the principle of electroluminesence. They are highly efficient
because they do not produce much heat in spite of the amount of light they emit. For example,
"operational status indicators" on floppy disk drives are LEDs.
LPT
Logical device name for line printers. In MS DOS, names are reserved for up to three parallel
printer ports with the names LPT1, LPT2 and LPT3. The first parallel port (LPT1) is usually
identical to the primary parallel output device PRN (in MS-DOS the logical device name for the
printer). The lettering LPT was originally stood for "Line Printer Terminal".
LS-120
A disk drive which holds up to 120 MB on a 3.5" diskette. LS-120 drives can be also used for
other diskette formats.
Mkey
An abbreviation for »Module Keyblock«, a common term given to keys found on Provit display
units. They can be freely configured with Mkey utilities.
MTBF
An abbreviation for »Mean Time Between Failure« The average time which passes before a
hardware component fails and repair is needed. This time is usually expressed in thousands or
ten thousands of hours, sometimes known as power-on hours (POH).
MTC
Panel
Panelware
A generic term given for standard and special keypad modules offered by B&R.
PC Card
PCMCIA
PnP
An abbreviation for »Plug and Play« Specifications developed by Intel. Using Plug and Play
allows a PC to automatically configure itself, so that it can communicate with peripheral devices
(e.g. monitors, modems and printers). Users can connect a peripheral device (plug) and it is
immediately runs (play), without having to manually configure the system. A Plug and Play PC
requires a BIOS that supports Plug and Play and a respective expansion card.
POH
POST
An abbreviation for »Power-On Self Test« A set of routines which are stored in ROM on the
computer and test different system components e.g. RAM, disk drive and the keyboard, in order
to determine that the connection is operating correctly and ready for operation. POST routines
notify the user of problems that occur. This is done using several signal tones or by displaying a
message, which frequently accompanies a diagnosis value, on the standard output or standard
error devices (generally the monitor). If POST runs successfully, control is transferred over to the
system's bootstrap loader.
Power Panel
Power Panel is part of the B&R product family and is a combination of an operator panel and
controller in one device. This covers products PP21 and PP41.
PP21
B&R Power Panel type. It is equipped with an RS232 interface, a CAN interface, a PCMCIA slot
and integrated digital input/output channels. Additionally, up to six B&R SYSTEM 2003 screw-in
modules can be connected. LC display 4 x 20 characters.
Technical Appendix
PP41
Chapter 8
B&R Power Panel type. It is equipped with an RS232 interface, a CAN interface, a PCMCIA slot
and integrated digital input/output channels. Additionally, up to six B&R SYSTEM 2003 screw-in
modules can be connected. 5.7" QVGA black/white LC display
Provit
Provit 2000
Product family name for B&R industrial PCs. It is divided into the following products: IPC2000,
IPC2001, Compact IPC (IPC2002) and the display units belonging to them.
Provit 5000
Product family name for B&R industrial PCs. It is divided into the following products: IPC5000,
IPC5600, IPC5000C, IPC5600C and the display units belonging to them.
RAM
An abbreviation for »Random Access Memory« A semiconductor memory which can be read or
written to by the microprocessor or other hardware components. Memory locations can be
accessed in any order. While ROM types cannot be written to, RAM memory allows both read
and write access.
ROM
RTS
An abbreviation for »Request To Send« A signal used in serial data transfer for requesting send
permission. For example, it is sent from a computer to the modem connected to it. The RTS
signal is assigned according to hardware specifications of the RS-232-C standard for connection
4.
RXD
An abbreviation for »Receive (RX) Data« A line for the transfer of serial data received from one
device to another - e.g. from a modem to a computer. For connections complying with the RS-
232-C standard, the RXD is controlled by connection 3 of the plug.
SDRAM
The following keypad modules are offered by B&R: Dummy module, emergency stop module,
key switch module (made up of 1 key switch and 1 on /off switch) and a start/stop module (made
up of 2 buttons and a label field).
SRAM
An abbreviation for »Static Random Access Memory« A semiconductor memory (RAM) made
up of certain logic circuits (flip-flop), which only keeps stored information while the operating
voltage is active. In computers, static RAM is generally only used for the cache memory.
The following keypad modules are offered by B&R: 16 keys with 16 LEDs, 12+4 keys with 4
LEDs, 8 keys with 4 LEDs and a label field and 4 keys with 4 LEDs and 4 label fields.
SVGA
An abbreviation for »Super Video Graphics Array« A graphic standard which was created in
1989 by the Video Electronics Standards Association (VESA) in order to offer the option of high
resolution color screens for IBM compatible computers. Although SVGA is a single standard,
compatibility problems can occur with the video BIOS.
System Units
Provit system units consist of a mainboard (without processor), slots for RAM modules, VGA
controller, serial and parallel interfaces, and connections for the FPD, monitor, PS/2 AT
keyboard, PS/2 mouse, USB, Ethernet (for system units with Intel Celeron and Pentium III
processors), Panelware keypad modules and external FDD.
Keypad Modules
Keypad modules are divided into two groups: Standard Keypad Modules (can be daisy chained
Technical Appendix
to a controller) and Special Keypad Modules (must be connected by an electrician according
to the function e.g. Emergency Stop)
Chapter 8
TFT Display
An LCD (Liquid Crystal Display) technology where the display consists of a large grid of LCD
cells. Each pixel is represented by a cell, whereby electrical fields produced in the cells are
suppported by thin film transistors (TFT) resulting in an active matrix. In the simplest form, there
is exactly one thin film transistor per cell. Displays with an active matrix are generally used in
laptops and notebooks because they are thin, offer high quality color displays and can be viewed
from all angles.
TXD
An abbreviation for »Transmit (TX) Data« A line for the transfer of serial data sent from one
device to another - e.g. from a computer to a modem. For connections complying with the RS-
232-C standard, the TXD is controlled by connection 2 of the plug.
UART
UDMA
An abbreviation for »Ultra Direct Memory Access« A special IDE data transfer mode that allows
high data transfer rates for drives. There has been some variations in the recent times.
The UDMA33 mode transfers 33 megabytes per second.
The UDMA66 mode transfers 66 megabytes per second.
The UDMA100 mode transfers 100 megabytes per second.
A condition for modifications is that both the mainboard and the hard drive support the
specification.
Bootstrap Loader
A program that automatically runs when the computer is switched on or restarted. After some
basic hardware tests have been carried out, the bootstrap loader starts a larger loader and hands
over control to it, which in turn boots the operating system. The bootstrap loader is typically found
in ROM on the computer.
USB
An abbreviation for »Universal Serial Bus« A serial bus with a bandwidth of up to 12 megabits
per second (Mbit/s) for connecting a peripheral device to a microcomputer. Up to 127 devices
can be connected to the system using a single multipurpose connection, the USB bus (e.g.
external CD drives, printer, modems as well as the mouse and keyboard). This is done by
connecting the devices in a row. USB allows devices to be changed when the power supply is
switched on (hot plugging) and multi-layered data flow.
UPS
UPS
VGA
An abbreviation for »Video Graphics Adapter« A video adapter which can handle all EGA
(Enhanced Graphics Adapter) video modes and adds several new modes.
XGA
An abbreviation for »EXtended Graphics Array« An expanded standard for graphic controllers
and monitors which was introduced by IBM in 1990. This standard supports a 640 * 480
resolution with 65,536 colors or a 1024 * 768 resolution with 256 colors and is generally used in
workstation systems.
With Provit 5000 IPCs, only the behavior of the BIOS used can be described, which is 100% year
2000 compatible for all models. An application's behavior is the responsibility of the author of the
software. Make sure that the application is evaluating the year correctly, especially when using
2 digit values.
Support Contact
Technical Appendix
If you have any further questions regarding the year 2000 issue, please contact your local B&R
sales representative. In Eggelsberg, the International Support department is handling this issue
Chapter 8
(support@br-automation.co.at, Fax ext. 26).
Figure 189: Start menu BIOS Update IPC5000C/5600C (V1.05 or higher)............................ 319
Figure 190: BIOS Upgrade Utility Main Menu......................................................................... 320
Figure 191: BIOS Upgrade Utility - Upgrade .......................................................................... 320
Figure 192: MTC function libraries.......................................................................................... 324
Figure 193: MTC Diagnose Screenshot ................................................................................. 325
Figure 194: UMA memory assignments ................................................................................. 327
Figure 195: RS232 interface board......................................................................................... 331
Figure 196: RS232 interface board LEDs............................................................................... 332
Figure 197: Jumper Position................................................................................................... 333
Figure 198: IRQ jumper .......................................................................................................... 334
Figure 199: IRQ Setting Example 1 ........................................................................................ 335
Figure 200: IRQ Setting Example 2 ........................................................................................ 335
Figure 201: External floppy disk drive (beige front plate) ....................................................... 336
Figure 202: Front plate for external floppy disk drive.............................................................. 337
Figure 203: External CD-ROM drive....................................................................................... 338
Figure 204: Symbol photo 5A5003.02 with 5A5003.03 .......................................................... 339
Figure 205: Dimensions 5A5003.02 with 5A5003.03.............................................................. 339
Figure 206: Mounting instructions for remote CD ROM / LS-120 drive (vertical/horizontal)... 340
Figure 207: Mounting method with front cover ....................................................................... 340
Figure 208: Remote IDE front cover , 5A5003.03................................................................... 341
Figure 209: Provit 5000 Controller Add-On CD-ROM 5A5009.01 .......................................... 342
Figure 210: Bus unit connector............................................................................................... 342
Figure 211: Provit 5000 controller add-on CD ROM 5A5009.01 (mounted) ........................... 343
Figure 212: Dimensions for the add-on CD ROM 5A5009.01 ................................................ 343
Figure 213: Mounting guidelines for add-on CD ROM with controller .................................... 344
Figure 214: Hardware Security Key parallel adapter .............................................................. 345
Figure 215: AT keyboard (US keyboard layout) ..................................................................... 346
Figure 216: Installation dimensions 19" AT keyboard (figure overleaf) .................................. 347
Figure 217: Panel Flange Adapter.......................................................................................... 349
Figure 218: Dallas Security Key ............................................................................................. 351
Figure 219: Lithium Battery..................................................................................................... 352
Figure 220: CAN – Number of nodes / Bus Length ................................................................ 354
Table 95: Technical data for IPC5000/5000C bus units ......................................................... 126
Table 96: Technical data for IPC5000/5600C bus units ......................................................... 126
Table 97: Supply voltage of the bus units............................................................................... 131
Table 98: Power supply connection and cable specifications................................................. 132
Table 99: Current requirements / power consumption of the components ............................. 133
Table 100: Example for current requirements and power consumption ................................. 134
Table 101: Current requirements IPC5000C and IPC5600C.................................................. 135
Table 102: Current requirements IPC5000C and IPC5600C.................................................. 136
Table 103: Power supply currents .......................................................................................... 136
Table 104: Power failure bypass function for Provit bus units ................................................ 137
Table 105: Technical data hard disks ..................................................................................... 139
Table 106: Technical data for silicon disks ............................................................................. 139
Table 107: Technical data hard disks ..................................................................................... 141
Table 108: Technical data for silicon disks ............................................................................. 143
Table 109: Main memory IPC5000 and IPC5600 ................................................................... 149
Table 110: Main memory IPC5000C and IPC5600C.............................................................. 149
Table 111: Possible memory configurations with SIMM modules .......................................... 150
Table 112: Technical data for the interface board .................................................................. 151
Table 113: Pin assignment COM3 and COM4 ....................................................................... 153
Table 114: Configurations COM3 and COM4......................................................................... 153
Table 115: CAN pin assignment ............................................................................................. 154
Table 116: PC Card slot resources......................................................................................... 155
Table 117: Default settings CAN ............................................................................................ 155
Table 118: Default settings LPT2 ........................................................................................... 156
Table 119: Ethernet Controller interface board....................................................................... 157
Table 120: Ethernet Controller configurations ........................................................................ 157
Table 121: Display Unit Overview........................................................................................... 159
Table 122: Remote cable and RS232 cable overview............................................................ 161
Table 123: Distance with remote operation ............................................................................ 161
Table 124: Current requirements limitations........................................................................... 162
Table 125: Number of keys and LEDs on the display unit...................................................... 163
Table 126: Number of keys and LEDs on the display unit...................................................... 163
Table 127: Relationship between graphic memory, resolution and color depth ..................... 164
Table 128: Technical data 5D5100.01 and 5D5100.04 .......................................................... 167
Table 129: Technical data 5D5200.01 and 5D5210.01 .......................................................... 171
Table 130: Technical Data 5D5200.04 ................................................................................... 175
Table 131: Technical Data 5D5201.02 and 5D5211.02.......................................................... 179
Table 132: Technical Data 5D5201.03 and 5D5211.03.......................................................... 183
Table 133: Technical Data 5D5211.06 .................................................................................. 187
Table 134: Technical data 5D5202.01, 5D5202.03 and 5D5212.01....................................... 190
Table 135: Technical Data 5D5212.02 ................................................................................... 194
Table 136: Technical Data 5D5212.04 ................................................................................... 198
Table 137: Panel Flange adapter order data .......................................................................... 199
Table 138: Technical Data 5D5213.01 ................................................................................... 201
Table 139: Technical Data 5D9200.01 ................................................................................... 205
Table 140: Technical Data 5D55xx.xx .................................................................................... 210
Table 141: Technical Data 5D5600.0x and 5D5601.0x .......................................................... 216
H L
Half Size Cards ........................................ 128 LCD ......................................................... 371
Hard Disk ................................... 43, 141, 358 LED .......................................................... 371
Hardware Security Key ............................351 Lifespan of Silicon Disks .......................... 145
Parallel Adapter ....................................345 Lithium Battery ......................................... 351
HDD ................................................... 22, 369 LPT .......................................................... 371
LS -120
Drive ....................................................... 71
I LS-120 ..................................................... 371
I/O Address Assignment ..........................328
IDE ........................................................... 370 M
Installation Guidelines ................................ 73
Integrated Peripherals .....................268, 298 Main Memory ............................... 28, 44, 149
Interface Board ........................................ 151 with DIMM slots .................................... 150
CAN Interface ....................................... 154 with SIMM slots .................................... 149
Dimensions ...........................................152 Maintenance Controller (MTC) .......... 99, 117
Ethernet Controller ...............................157 AT keyboard (PS/2) .............................. 118
LPT2 (Hardware Security Key) ............. 156 AT PS/2 Keyboard ................................. 99
PC Card slot/ SRAM .............................155 Battery Monitoring ................................ 102
RS485 Interface Operation ...................154 Panelware Keypad Modules ........ 100, 119
Interface board .....................................29, 44 Temperature Monitoring with Fan Regulati-
Interrupt Assignments .............................. 329 on ................................................. 102, 120
IPC ..................................................... 22, 370 Mass Memory .................................... 27, 139
5000 ...............................................38, 370 Mkey ........................................................ 371
5000C .............................................38, 370 Model ......................................................... 23
5600 ...............................................39, 370 Model Number ........................................... 23
5600C .............................................39, 370 Mounting Instructions ................................ 51
IPC Dimensions ......................................... 45 MTC ................................................... 21, 371
ISA ........................................................... 370 Diagnose Tool ...................................... 325
Functions Libraries ............................... 323
J
O
Jumper .....................................................370
Operating Temperature ............................. 52
K
P
Keypad Modules ..............................233, 375
Accessories .......................................... 246 Panel ....................................................... 372
General Information .............................. 234 Panel Flange Adapter .............................. 349
Key Legend Sheets .............................. 246 Panelware ................................................ 372
Overview ..............................................233 PC Card ................................................... 372
Special Keypad Modules ...................... 242 PC Cards ................................................. 144
Standard Keypad Modules ...................235 PCMCIA ................................................... 372
PnP .................................................... 22, 372
PNP/PCI Configuration .................... 265, 296