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MV-INV Specification

This document provides specifications for a medium-voltage IGBT inverter for a fan for Nghi Son Cement in Vietnam. The inverter will have a rated capacity of 6.0 kV and 1400 kVA. The delivery time is 7 months from finalization of specifications. Standards will be in accordance with Japanese standards including JIS, JEC, and JEM. The inverter will be tested according to manufacturer's standards before delivery.
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0% found this document useful (0 votes)
41 views21 pages

MV-INV Specification

This document provides specifications for a medium-voltage IGBT inverter for a fan for Nghi Son Cement in Vietnam. The inverter will have a rated capacity of 6.0 kV and 1400 kVA. The delivery time is 7 months from finalization of specifications. Standards will be in accordance with Japanese standards including JIS, JEC, and JEM. The inverter will be tested according to manufacturer's standards before delivery.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SPEC. NO.

: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

SPECIFICATIONS FOR

MEDIUM-VOLTAGE IGBT INVERTER

APPLICATION: FAN

END USER: Nghi Son Cement

RATED CAPACITY: 6.0 kV 1400 kVA for 900kWx 1set

FUJI ELECTRIC CO., LTD.


<Nghi Son Cement_IDF 211FA-101>
SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

CONTENTS

PAGE

1 GENERAL 1, 2, 3

2 ELETCTIC EQUIPMENT
2.1 AC MOTOR 5
2.2 MEDIUM-VOLTAGE IGBT INVERTER,SPARE PARTS 6, 7, 8,9,10
2.3 SUPERVISORS FOR INSTALLATION & COMMISSIONING 11

3 OUTLINE DIMENSIONS, SINGLE LINE DIAGRAM Attached sheets

<Nghi Son Cement_IDF 211FA-101> 1


SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

1 GENERAL
1) Scope
This specification covers the design, fabrication and testing of the electrical equipment for the
Medium-voltage IGBT inverter for;
End User: Nghi Son Cement
Application: FAN

2) Delivery condition and Packing


Delivery conditions of equipment be the domestic appointed places (Nagoya port Warehouse)
by domestic packing which is a standard of FUJI.

3) Delivery Time (FOB NAGOYA)


The equipment will be reay for shipment within 7 months from the date of finalization of the details
of the specification after receipt of order.

4) Applicable standards
All the materials and equipment will conform to the following standards, unless otherwise stated in
this specification.
- JIS: Japanese Industrial Standards
- JEC: Standards of the Japanese Electrotechnical Committee
- JEM: Standards of the Japanese Electrical Manufacturer’s Association
a. In principle performance, construction and testing of electrical equipment will be in accordance
with Japanese standards.
b. Control panel and auxiliary equipment such as auxiliary motor, small switches, detectors,
instruments, terminals and other mass-produced apparatuses procured in Japan will be
in accordance with JIS, JEC, JEM,IEC and/or manufacturer’s standard.
c. Thread
JIS metric thread will be applied.
d. Material
All the materials will be in accordance with JIS standard.
e. Test and Inspection
Routine tests and inspection will be carried out in accordance with JIS, JEC,JEM standard.
Test and inspection records will be submitted to the Purchaser, stating the equipment has
undergone and successfully met the tests and the inspection.
f. Unit System
All dimensions, units of measurement, physical constants and etc. will be in the SI Units
except in special cases.

5) Atmospheric Conditions
a. Design Temperature
Temperature conditions while operating the equipment as ambient temperature(as specified)
panel Maximum: 40℃ Minimum: 0℃
b. Relative Humidity
Maximum: 85% ,No condensation
c. Altitude: Less than 1000m above sea level
d. Atmosphere: General environment free from corrosive gas, dust and flammable/explosive gas
<Nghi Son Cement_860kVA> 2
SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A
6) Voltage classification(as specified)
<Supplied power Source>
AC6,000V, 50Hz, 3-phase, 3-wire (Power source)
AC200V, 50Hz, 3-phase, 3-wire (Cooling fan and Control sourc)

7) Guarantee
All equipment proposed herein will be guaranteed by the supplier against defects of materials and
workmanship for a period of 12 months from the date of starting operation or 18 months from
completion of shipment, whichever is earlier. This means the supplier will repair or replace without
cost to the Purchaser any part proven defective within said period, if such defect is caused by a
faulty design or manufacturing. The foregoing warranty is exclusive and in lieu of all other
warranties of quality whether expressed or implied and whether in contract or in tort.

8) Paint
All equipment will be given finish coat in Japan and the painting at the site will not be necessary.
The portions requiring painting in the equipment are given finish coat after sufficient surface coat
for rust prevention is given.
The shop painting specifications are on our standard.
The finish painting colors are as follows.
Panel: Munsel5Y7/1

9) Documents to be submitted
a. Language for nameplates and documents
English language will be applied.
b. Documents size
Made use of A1, A2, A3 and A4 type drawing paper.
Size A1 594×841 (mm)
A2 420×594 (mm)
A3 297×420 (mm)
A4 210×297 (mm
c. Contents of documents
Outline drawing including information of installation, color and weight
; Schematic diagram (internal connection diagram) and terminal arrangement list,
; including information of outer interconnection
; Instruction manual including information of installation, operation and maintenance
; Test Procedure at the factory and the site
; Test Report at the factory.

10) Test and Inspection


The equipment will be tested at manufacturing factory in accordance with manufacturer’s
standard before delivery. Combined test and fully-loaded test will not be applied.

<Nghi Son Cement_IDF 211FA-101> 3


SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

Equipment supply Instruction, cabling & construction Commissi


ITEM ITEM oning
No
Basic Basic Detail Supply Basic Basic Detail Supply S/V insta. S/V Test
data design design data eng, eng. Cabling tuning

1 Motor

2 MV‐Inverter 〇 〇 〇 〇

3 Spare parts

4 Medium panel

5 Low tension panel

6 Power transformer
Programmable
7
controller
Communication
8
system
9 Air conditioner 〇

10 Ventilation system

11 Training
Technical meeting at
12
Purchaser
Inspection test at
13 〇 〇 〇 〇
Fuji's factory
14 Installation test

15 Installation and wiring

16 Examination

<Nghi Son Cement_IDF 211FA-101> 4


SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

2. Electrical Equipment
2.1 AC MOTOR (OUT OF FUJI SCOPE)
U.S. : Unspecified
Application Cement Mill Exhaust Fan
Existing/New U.S.
Quantity 1 set
Standard U.S.
Type Cage Note.Cage=Cage rotor motor
Output 900 kW
No. of poles 4 P
Rated voltage 6.0 kV
Rated frequency 50.0 Hz
Syn.speed 1500 min-1
Driving frequency 50 Hz
Rated Current 122 A
Duty Continue
Over Load 150%1min.
Insulation F
Temperature rise U.S.
Enclosure & Cooling U.S.
Degree of Protection U.S. loa Motor
Design Temperature U.S. ℃ d
Bearing U.S.
Mounting-Type of construction U.S.
Rotation U.S.
Coupling method Direct Coupling
Control VVVF
Load GD2 U.S. ㎏・㎡(Non-SI) Note.Existing date
Accessories Winding temperature Pt100Ω

1)The above U.S. can be confirmed at a later date.And we will be able to receive the motor test report
2)Please refer to the "SINGLE LINE DIAGRAM" for the details.
3)We plan the motor characteristics below.

<Nghi Son Cement_IDF 211FA-101> 5


SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

2.2 MEDIUM-VOLTAGE IGBT INVERTER

2.2.1 for Drive

Type FRENIC4600FM5d
Quantity 1 sets
Standard JIS, JEC, JEM
Construction Indoor use, metal enclosed panel forced air cooling by panel
mounted fan with inlet filter , IP20
front maintenance type
Method of cooling Forced ventilation with ceiling fan
Input voltage 3φ, 6,000 V, 50 Hz
Allowable power variation Voltage: ±10%, Frequency: ±5%
Output voltage 6,000 V
Output frequency range 0.2 to 50 Hz
Consist of main circuit diode converter + IGBT inverter
Control method V/F constant control with simple sensorless vector control

Protection function Overcurrent, main circuit fuse blown, overvoltage, CPU fault,
cooling fan stop
Special Function Refer to next page

Accessories Refer to next page

Spare Parts Refer to next page

NOTE:
- Installation place should be Non corrosive gas environment.
- Regenerative braking is not provided.
- Motor's start-up speed, speed up & down is subject to changed by the conditions of load.
- Accuracy of torque should not be regulated.
- HV distribution panel should contain a surge absorber if the panel is VCB type due to
generation of surge voltage under CLOSE/OPEN operation.

Please refer to the "SPECIFICATIONS OF FUJI MEDIUM-VOLTAGE INVERTER" for the details.

<Nghi Son Cement_IDF 211FA-101> 6


SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

SPECIFICATIONS OF FUJI MEDIUM-VOLTAGE INVERTER


ITEM Note: ■ Select □ Not select
STANDARD OPTION
Model No. FRENIC4600FM5d
Standard ■JIS,JEM,JEC □
Rated Capacity 6.0 kV ■ 1400kVA

Over load capacity 150% 1 min


Main power supply 3 phase 3 phase
□ 3.0kV □ 3.3kV ■ 6.0kV □ 6.6kV
□ 50Hz □ 60Hz ■ 50Hz □ 60Hz
Output voltage □ 3.0kV □ 3.3kV □ 6.0kV □ 6.6kV
Insulation level □ 3B ■ 6B □ Other
Cooling fan power supply ■ 3φ3W AC200V 50Hz □ 3φ3W AC( )V ( )Hz
Control power supply ■ 1φ2W AC200V 50Hz □ 3φ,( )V,( )Hz
Input Type Dry type
transforer Dial type thermometer
(with alarm contact) ■ Without □ With
Wheels ■ Without □ With (Only kVA is available)
Thunder impulse examination voltage ■ 25kV(3.3kV series),35kV(6.6kV series) □ Other
Primany tap voltage ■ With (±5%)
Control Type ■ V/F constant with simple sensor-less vector control □ PG vector

Output frequency ■ 0.2~50Hz □ 50/60Hz ~ 120Hz


Output frequency accuracy ■±0.5% at Max.frequency
Output frequency resolution ■0.1Hz
Command of frequency ■ Analog signal(4-20mA/0-100%) ■ Modbus □ PROFIBUS I/F
Analog output □ Without ■ With[1Points:Current]
Analog output card for test ■ Without □ With
Direction of rotation ■ Normal rotation only □ Normal and Reversal rotation
Regenerative braking ■ Not provided
Operation at momentary power □ Inverter stop(heavy fault) □ Inverter driving continuance(less than 300ms)
interruption
(Case with external UPS)
■ Inverter driving continuance(less than 300ms)

(Case without external UPS)


Synchronization/parallel off ■ Without □ With
function
Note:Output reactor is necessary.
Bypass circuit ■ Without □ With
Construct. Installation condition ■ Indoor, Altitude less than 1000m □( )
Temperature 0 to +40℃
Humidity less than 90% & No condensation
Package for export □ Without ■ With
Panel construction ■Steel panel,self standing,enclosed
<Nghi Son Cement_IDF 211FA-101> 7
SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

SPECIFICATIONS OF FUJI MEDIUM-VOLTAGE INVERTER


Cooling method ■ Forced ventilation with cooling fan on ceiling
Protection class ■ IP20(Panel) IP20grade(Air filter) □ IP
Panel thickness ■ Frame: more than 2.3㎜ □
Panel thickness ■ Front door(正面扉) : more than 2.3㎜ □
Panel thickness ■ The back and side cover(背面・側面カバー): more than 1.6㎜ □
Panel thickness ■ Ceiling board(天井板): more than 2.3㎜
Panel thickness ■ Bottom plate(底板): more than 2.3㎜
Construct. External style (Inverter part) ■ Front:Cover Rear and Side:Cover
(Transformer and Control part) ■ Front:Door(Up side),Cover(Down side),Rear and Side:Cover
(Control part) □
Channel base ■ With □ Precedence transportation
Charge part protection cover
・Main circuit □ Without(The front cover is a function of charge part cover.) ■ With
・Control circuit ■ Without □ With
・Parts ■ Without □ With
・Operation equipment and door switch ■ Without □ With
Noise specification ■ Without(85dB or less by 1m on the machine side.) □ With(80dB or less)
Panel layout(列盤配置) ■ Line type(一列配置) □ Back match type(背中合わせ構造)
Painting Thickness(Provisional) ■ External:Average 40μm Internal:Average 40μm□ External:( )μm Internal:( )μm
Color(External/Internal) ■ Mansell 5Y7/1(=cream‐colored) □
(Meter/Case frame) ■ N1.5(=black‐colored □ 7.5BG4/1.5
(Switch/Handle) ■ N1.5(=black‐colored □ 7.5BG3/3.5
Main circuit Inlet of power cable ■ From bottom □ From Top
Outlet of power cable ■ From bottom □ From Top
Control Inlet of control cable ■ From bottom □ From Top
circuit Control cable size ■ 2.5㎜2
Control power cable size ■ Less than14㎜2
Spare terminal ■ More than 10%
Terminal model No. ■ AYBS M5(power cable), AYBN011-5 M3.5(signal cable)
Wire/Phase Sheath color of wire ■ Main:Black, Control:Yellow, Earth:Green □ Main:Black,Control: AC Black,
DC +Red -Bule,Earth:Green-yellow
Identification Identification (3 Phase AC) ■ 1st:Red, 2nd:White, 3rd:Blue, Neutral:Black □( )
(1Phase AC) ■ 1st:Red, Neutral:Black, 2nd:Blue □( )
(DC circuit) ■ Positive pole:Red, Negative pole:Blue □( )
Wire size ■ Control circuit:more than1.25mm2
■ PT,CT secondary circuit:more than 2mm2
■ Electric circuit:more than 0.3mm2
■ Shield line and stranded wire:more than 0.3mm2

Nghi Son Cement_IDF 211FA-101> 8


SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

SPECIFICATIONS OF FUJI MEDIUM-VOLTAGE INVERTER


Accessory Illumination □ Without ■ With (200V)
Receptacle ■ Without □ With (1φ, 200V)
Space Heater □ Without ■ With:Turn on when VCB is released
Cable support of contorl cable □ Without ■ With
Door Stopper ■ Without □ With
Cacle support of main cable ■ Without □ With
Fan cover on ceiling ■ With (Wire net type) □ With (Enclosed type)
Lifter ■ Without □ With
Loader for DDC ■ Without □ With(RS-232C Cable only,l=3m)
Indication and setting on panel □ Touch panel (=Console) ■ Large LCD touch panel(5.7inch Color)
Meter on panel ■ Without □ Voltage □ Ampere □
Witness test □ Without ■ With (at Suzuka Factory,Japan)
Test of combined with motor ■ Without □ With motor for test at Kobe Factory
Accessory Circuit of motor cooling fan ■ Without □ With
circuit Circuit of motor temp.monitor ■ Without □ With (For vector control) 1point
Accessory COS, PBS □ Without ■ With(Local/Remote,Run,Stop,ES)
Indication Lamp ■ Without □ With:
Auxiliary panel ■ Without □ With
Space heater for motor ■ Without □ With
Circuit of motor bearing temperature ■ Without □ With
Circuit of motor leak detection ■ Without □ With
Foundation bolt cover ■ Without □ With
Tropical specification ■ Without □ With (print boad twice coating )

Nghi Son Cement_IDF 211FA-101> 9


SPEC. NO.:3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

Spare Parts List for MV-inverter


NO. DESCRIPTION TYPE QUANTITY REMARKS
1 Control stack 6.0kV V/F control 0 Out of scope
2 Inverter power cell 1400kVA 6.0kV 0 Out of scope
3 Cooling fan AC200V 0 Out of scope
4 Relay unit 0 Out of scope
5 Large LCD touch panell(5.7inch Color) 0 Out of scope
6 Air filter 0 Out of scope

Specifical tool List for MV-inverter

NO. DESCRIPTION TYPE QUANTITY REMARKS


1 lifter 0 Out of scope
2 DDC Loader Note.Cable only 0 Out of scope

<Nghi Son Cement_IDF 211FA-101> 10


SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

2.3 SUPERVISOR FOR INSTALLATION AND COMMISSIONING <OPTION>

■ OUT OF OUR SCOPE OF SUPPLY

□ FOLLOWING ARE INCLUDED IN OUR SCOPE OF SUPPLY


SUPERVISOR FOR; AMOUNT
- INSTALLATION 0 S/V x ( 0 DAYS, + 0 Travel days) = 0 M/D
- COMMISSIONING N S/V x ( N DAYS, + N Travel days) = #### M/D
- PANEL COUPLING 0 S/V x ( 0 DAYS, + 0 Travel days) = 0 M/D
- PREPARATION in Japan 0 MAN/DAYS for the above = 0 M/D
TOTAL #### M/D

Transportation & Accommodation charges outside Japan are out of our scope of supply.

The above man/days & travel days are the estimation only. The above period are subject
to change due to the actual conditions.

Please refer to the attached "Conditions on Fuji’s Field Supervisory Assistance Service" for
the details. Supervisory service fee shall be compensated according to this conditions
under its actual conditions basis.

<Nghi Son Cement_IDF 211FA-101> 11


SPEC. NO.: 3DB17‒0006a
DATE OF ISSUE: June 14, 2017
REVISION: 1
DATE OF REVISION: N/A

Attached drawing
■SINGLE LINE Cement Mill Exhaust Fan 900kW

<Nghi Son Cement_IDF 211FA-101> 12


A B C D E F G H

1 1

NAME PLATE
2 2

Nghi Son Cement_IDF 211FA-101>


3500 1400 APPROXIMATE MASS (㎏)
■OUTLINE DRAWING

MAINTENANCE SPACE
メンテナンス・通風スペース

Min500

(68)
3 3

13
2300
1370
1.6 1.6

50 10
2000 1400 30 1370 1.6
4 Min 1600 1400 4
3400
MAINTENANCE SPACE
Min600
Min 600 Min 600 正面点検用スペース MAINTENANCE SPACE
MAINTENANCE SPACE 裏側の据付用スペース
MAINTENANCE SPACE 側面側の据付用スペース
側面側の据付用スペース

5 5
Cement Mill Exhaust Fan

Date Name
Drawn 2017‐04-03 Fujimoto 3DB17?0006
Fuji Electric Co.,Ltd Outline
Title

Checked 2017-43-03 Tsuchiya


900kW

Revisions
Ref. Dwg.No.

A B C D E F G H
■EARTHING SYSTEMS

Nghi Son Cement_IDF 211FA-101> 14


■EARTHING SYSTEMS

<Nghi Son Cement_IDF 211FA-101> 15


■EARTHING SYSTEMS

<Nghi Son Cement_IDF 211FA-101> 16


■LIFE CYCLE

<Nghi Son Cement_IDF 211FA-101> 17


■LIFE CYCLE

<Nghi Son Cement_IDF 211FA-101> 18


■LIFE CYCLE

<Nghi Son Cement_IDF 211FA-101> 19


■PLANT IMAGE

<Nghi Son Cement> 20

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