HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 4/2013
RB1FS CHASSIS
Segment: FS-L/FS-M
Version Date Subject
1.0 4/2013 Original manual issue.

LCD TV

9-888-529-01
SERVICE MANUAL
RB1FS CHASSIS
Segment: FS-L/FS-M

LCD TV

9-888-529-01
MODEL LIST

MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.

KD-55X9000A Black RM-SD017 CHINA
RMF-SD004

KD-65X9000A Black RM-SD017 CHINA

RMF-SD004

KD-55/65X9000A(CH) 3
WARNINGS AND CAUTIONS - ENGLISH

CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.

KD-55/65X9000A(CH) 4
 WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

KD-55/65X9000A(CH) 5
SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KD-55/65X9000A(CH) 6
 SAFETY CHECK-OUT

Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KD-55/65X9000A(CH) 7
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.

DIAGNOSTIC TEST INDICATORS

When an error occurs, the Smart Core Red LED will flash a set number of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
<G>: Power supply board, <B>: Main board, <T>: Tcon board, <L>: LED driver (LD) board
If the screen displays a “0”, no error has occurred . <P>: Panel module , <S>: Speaker, <A>: Power Adapter, <C>: CX board

RED LED blinking count Detection Items

<G/B> Main 12V failure [MAIN_POWE]

2x
* This failure is not saved.

<B> Main 5.0/3.3/1.8/1.0/ 1.1V failure [DC_ALERT]

* 5.0/1.0V failures are not saved.

<B/S> Audio amp. protection [AUD_PROT]

<B> HDMI equalizer/switch I2C NACK [HDMI_EQ] * There is Temp. sensor on the same I2C bus
<C> HDMI switch/equalizer I2C communication monitoring. [HDMI_EQCX]
<B> Tuner or demodulator I2C NACK [TU_DEMOD]
<B> AFE device I2C NACK [AFE_I2C]
3x <B> AFE device SPI NACK [AFE_SPI] * only for AEP,CH

<B> Scorpio VBO Tx Lock monitoring. [SC_OUT_ERR]

<B> VBO Lock monitoring between Ayu2 and Scorpio. [SC_ERR]
<B> Scorpio SPI Flash read error detection. [SC_ERR]
<B> Scorpio device I2C communication error detection. [SC_ERR]

<B> DDR-PHY DLL ready error detection for FRC. [FRCD_I2C]

<B> DRAM initial sequence done error detection for FRC. [FRCD_I2C]
<B> FRC device I2C communication error detection. [FRCD_I2C]

4x <L/P> LED driver failure/LED voltage protection [LD_ERR]

<P/T/G/B> Panel ID EEPROM I2C NACK (Also panel power failure is a suspect) [P_ID_ERR]
5x <T> TCON device I2C NACK [TCON_ERR]
<T> TCON device Initialization failure [TCON_ERR]

6x <G/T/P/B> Backlight converter OVP[BACKLITE]

Over temperature protection [TEMP_ERR]

7x
<B> Temp. sensor I2C NACK [TEMP_ERR] * There is HDMI Eq on the same I2C bus.

8x Software Error (Also the main board’s memory or CAM module is a suspect)

KD-55/65X9000A(CH) 8
 SELF DIAGNOSIS FUNCTION

[SELF DIAGNOSTIC SCREEN DISPLAY]

Error item name *Following error is invalid in FSML.

FAN_ERR
EMIT_ERR
Model Name :
PCON_ERR
Serial Number :
SELF CHECK Package Number : PKG0.651JPA
Device ID : B0:00:01:67:BB:33
002 MAIN_POWE ------------ ------------ ------------ 00 Wired Mac : 3C:07:71:46:86:6D
Error Error Error MAC address Wireless Mac : N/A
003 AFE_I2C ------------ ------------
timestamp ------------
timestamp 00
003 DC_ALERT
timestamp
------------ ------------ of Wi-Fi USB USB dongle : N/A
for last for second ------------
for 3rd last 00 dongle*1.
003 AUD_PROT ------------ ------------
last ------------ 00
003 HDMI_EQ
recorded
------------ ------------
recorded
------------ 00 <MAIN> <EXT>
error recorded error DM0.651JPA WF:3.0.0.1023
003 TU_DEMOD ------------ ------------
error ------------ 00
003 AFE_SPI ------------ ------------ ------------ 00 WF0.430W00AA WF:--------
003 SC_OUTERR ------------ ------------ ------------ 00 DF3.011W00AA FD:-.---
003 SC_ERR ------------ ------------ ------------ 00 YM1.010W00AA BT:1.2.14.940
003 FRCD_I2C ------------ ------------ ------------ 00 M5.001C
003 HDMI_EQCX ------------ ------------ ------------ 00 (DM0.651JPA) <FS>
004 VLED ------------ ------------ ------------ 00 DD2.050W00AA EFR:03.00.00.14
004 LD_ERR ------------ ------------ ------------ 00 PK2.050W00AA DNC:-----------
005 TCON_ERR 120823132523 ------------ ------------ 01
Error count AM0.650JP DNI:-----------
Smart Core DNF:-----
Red LED 005 P_ID_ERR ------------ ------------ ------------ 00
005 PCON_ERR ------------
Format ------------ ------------ 00
of error timestamps MID:072DB8A1
blinking count
005 TG_ERR ------------ ------------
YYMMDDhhmmss (in UTC) ------------ 00 PID:0F060040 SCF:20.01
006 BACKLITE ------------ ------------ ------------ 00
Example: PNL:T550QVD02.0 SYE:
007 TEMP_ERR ------------
120823132523------------
-> Aug 23 2012------------
13:25:23 UTC 00
007 FAN_ERR *------------
Only when time------------
is set, an error ------------ 00
timestamp is saved.
Main CPU External module
008 VPC_WDT ------------ ------------ ------------ 00 information
information
008 MEPS_WDT ------------ ------------ ------------ 00
008 HOST_WDT ------------ ------------ ------------ 00
008 STBY_WDT ------------ ------------ ------------ 00 *1
008 AFE_WDT ------------ ------------ ------------ 00 1. When no Wi-Fi USB dongle is connected, NA is displayed.
010 EMIT_ERR ------------ ------------ ------------ 00 2. If you insert/disconnect Wi-Fi USB Dongle during Self Diagnosis
Display, press <1> -> <4> on remote commander to refresh Mac
address displayed on “USB dongle”.
- Alternatively, you can re-display Self Diagnosis Display to update the
00081-00671-00088 00000000000000000570-00000000000000000132 information.

Panel operation time by hour

Panel Operation Time is recorded every 30 min, but Total Operation Time is recorded every 1 hr. Count of writing to NAND device:
Therefore, the panel op. time might become larger than the total op. time. As vfat partition– As ext4 partition

Boot count
Total operation time by hour
KD-55/65X9000A(CH) 9
 SELF DIAGNOSIS FUNCTION

SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List

1. Error history and Error count : Press the Channel 8 => Channel 0 .
2. Panel operation time : Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screen

To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KD-55/65X9000A(CH) 10
SEC 1. DISASSEMBLY
• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.

KD-55/65X9000A(CH) 11
 DISASSEMBLY

1-1. KD-55X9000A
COVER, UNDER (L CCT) AND STAND BLOCK

4 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

COVER, UNDER (L CCT)

Part Number: 4-454-665-01

STAND BLOCK

KD-55/65X9000A(CH) 12
 DISASSEMBLY

1-1. KD-55X9000A
NECK, STAND (CCT) A AND STAND (CCT) A
NECK, STAND (CCT) A
Part Number: 4-462-872-01

NECK, STAND (L) (CCT)

NECK, STAND (R) (CCT)

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

STAND (CCT) A
Part Number: 4-454-672-01

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

KD-55/65X9000A(CH) 13
 DISASSEMBLY

1-1. KD-55X9000A
PANEL ORNAMENT, SC (CCT) A

PANEL ORNAMENT, SC (CCT) A

KD-55/65X9000A(CH) 14
 DISASSEMBLY

1-1. KD-55X9000A
AC COVER

AC COVER

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH) 15
 DISASSEMBLY

1-1. KD-55X9000A
CCT CAP SCREW

CCT CAP SCREW

2 3

CCT CAP SCREW

KD-55/65X9000A(CH) 16
 DISASSEMBLY

1-1. KD-55X9000A
REAR COVER (L CCT) A

REAR COVER (L CCT) A

18 Screws (SCREW, +PSW M3X6 STEP) P/N: 4-457-815-02

2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79
4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02

KD-55/65X9000A(CH) 17
 DISASSEMBLY

1-1. KD-55X9000A
COVER, WOOFER (L) (CCT)

1
COVER, WOOFER (L) (CCT)

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

COVER, WOOFER (L) (CCT)

2

KD-55/65X9000A(CH) 18
 DISASSEMBLY

1-1. KD-55X9000A
COVER, WOOFER (R) (CCT)

1
COVER, WOOFER (R) (CCT)

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

COVER, WOOFER (R) (CCT)

KD-55/65X9000A(CH) 19
 DISASSEMBLY

1-1. KD-55X9000A
BRACKET, NECK (CCT)

6 Screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

BRACKET, NECK (CCT)

KD-55/65X9000A(CH) 20
 DISASSEMBLY

1-1. KD-55X9000A
BRACKET, UNDER (CCT)

1 Screw (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

BRACKET, UNDER (CCT)

KD-55/65X9000A(CH) 21
 DISASSEMBLY

1-1. KD-55X9000A
CONNECTOR ASSY AND FFC
FLEXIBLE FLAT CABLE 41P (FSL)
CONNECTOR ASSY 28P FLEXIBLE FLAT CABLE 20P
Part Number: 1-846-699-11
Part Number: 1-910-107-75 Part Number: 1-910-107-78

FLEXIBLE FLAT CABLE 51P (FSL)

LEAD WIRE WITH CONNECTOR 51P Part Number: 1-846-698-11
Part Number: 1-846-697-11
HARNESS ASSY (MAIN)
Part Number: 1-910-107-76

CONNECTOR ASSY 3P
Part Number: 1-910-107-83

KD-55/65X9000A(CH) 22
 DISASSEMBLY

1-1. KD-55X9000A
SP BOX ASSY

1
SP BOX ASSY

5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

SP BOX ASSY
SP BOX ASSY

2 3
SP BOX ASSY

5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH) 23
 DISASSEMBLY

1-1. KD-55X9000A
SMART CORE

2 3

SMART CORE

SMART CORE

KD-55/65X9000A(CH) 24
 DISASSEMBLY

1-1. KD-55X9000A
LID,SC(CCT) A

LID,SC(CCT) A LID,SC(CCT) A
1 2

LID,SC(CCT) A
3

KD-55/65X9000A(CH) 25
 DISASSEMBLY

1-1. KD-55X9000A
HIF BOARD, HSF-LM BOARD, BLUETOOTH MODULE AND FPC-BT

HIF BOARD CONNECTOR ASSY 5P

Part Number: 1-910-107-74

HSF-LM BOARD
FPC-BT

BLUETOOTH MODULE
2

Note:
FPC-BT is not reusable.
Please replace FPC-BT to new one if FPC-BT is removed
from HSF-LM BOARD or BLUETOOTH MODULE.

KD-55/65X9000A(CH) 26
 DISASSEMBLY

1-1. KD-55X9000A
WLAN MODULE ASSY

1
WLAN MODULE ASSY

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

WLAN MODULE ASSY

2

KD-55/65X9000A(CH) 27
 DISASSEMBLY

1-1. KD-55X9000A
COVER,MODULE(CCT) A, HW BOARD, WLAN MODULE AND BRACKET, MODULE (CCT)

WLAN MODULE
COVER,MODULE(CCT) A
HW BOARD

WLAN MODULE

BRACKET, MODULE (CCT)

KD-55/65X9000A(CH) 28
 DISASSEMBLY

1-1. KD-55X9000A
CX BOARD

1
CX BOARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

CX BOARD

KD-55/65X9000A(CH) 29
 DISASSEMBLY

1-1. KD-55X9000A
SWITCH UNIT (HUS-F WW) AND BRACKET, HUS(CCT)

1
SWITCH UNIT (HUS-F WW)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

SWITCH UNIT (HUS-F WW)
BRACKET, HUS(CCT)

2 3 4
BRACKET, HUS(CCT)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH) 30
 DISASSEMBLY

1-1. KD-55X9000A
BRACKET, UNDER (MOLD) AND BRACKET SIDE (MOLD CCT)

BRACKET SIDE (MOLD CCT)

BRACKET, UNDER (MOLD)

KD-55/65X9000A(CH) 31
 DISASSEMBLY

1-1. KD-55X9000A
BAF BOARD

1 BAF BOARD

13 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

BAF BOARD

KD-55/65X9000A(CH) 32
 DISASSEMBLY

1-1. KD-55X9000A
SHEET, THERMAL (BAF) AND GASKET(BAF)

SHEET, THERMAL (BAF)

KD-55/65X9000A(CH) 33
 DISASSEMBLY

1-1. KD-55X9000A
TS BOARD

TS BOARD

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

TS BOARD

KD-55/65X9000A(CH) 34
 DISASSEMBLY

1-1. KD-55X9000A
CONNECTOR ASSY AND HERNESS ASSY

CONNECTOR ASSY, 3P HARNESS ASSY (G-LD)

Part Number: 1-846-714-11 Part Number: 1-910-107-77

KD-55/65X9000A(CH) 35
 DISASSEMBLY

1-1. KD-55X9000A
G7 BOARD AND G6 BOARD

G7 BOARD G6 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

G6 BOARD

G7 BOARD G6 BOARD 5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH) 36
 DISASSEMBLY

1-1. KD-55X9000A
SHEET, INSULATION (CCT L)

SHEET, INSULATION (CCT L)

SHEET, INSULATION (CCT L)

KD-55/65X9000A(CH) 37
 DISASSEMBLY

1-1. KD-55X9000A
TAPE 95

KD-55/65X9000A(CH) 38
 DISASSEMBLY

1-1. KD-55X9000A
COVER, SP (L) (CCT) ASSY

1
COVER, SP (L) (CCT) ASSY

12 Screws (SCREW +PSW 3X10) P/N: 7-682-949-09

2 Screws (SPACER(SP-RC), HEX) P/N: 4-457-814-02

2 3

COVER, SP (L) (CCT) ASSY

COVER, SP (L) (CCT) ASSY

KD-55/65X9000A(CH) 39
 DISASSEMBLY

1-1. KD-55X9000A
COVER, SP (R) (CCT) ASSY

1 COVER, SP (R) (CCT) ASSY

12 Screws (SCREW +PSW 3X10) P/N: 7-682-949-09

2 Screws (SPACER(SP-RC), HEX) P/N: 4-457-814-02

2 3

COVER, SP (R) (CCT) ASSY

COVER, SP (R) (CCT) ASSY

KD-55/65X9000A(CH) 40
 DISASSEMBLY

1-1. KD-55X9000A
LOUD SPEAKER (80MM)

LOUD SPEAKER (80MM)

KD-55/65X9000A(CH) 41
 DISASSEMBLY

1-1. KD-55X9000A
LOUD SPEAKER (18MM)

1 2

LOUD SPEAKER (18MM)

LOUD SPEAKER (18MM)

2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

KD-55/65X9000A(CH) 42
 DISASSEMBLY

1-1. KD-55X9000A
BRACKET,TW (CCT)

BRACKET,TW (CCT)
1 BRACKET,TW (CCT) 2

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH) 43
 DISASSEMBLY

1-1. KD-55X9000A
MOUNTED PWB (NETWORK)

MOUNTED PWB (NETWORK)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

MOUNTED PWB (NETWORK)

MOUNTED PWB (NETWORK)

2 3

KD-55/65X9000A(CH) 44
 DISASSEMBLY

1-1. KD-55X9000A
LOUD SPEAKER (80MM)

LOUD SPEAKER (80MM)

KD-55/65X9000A(CH) 45
 DISASSEMBLY

1-1. KD-55X9000A
LOUD SPEAKER (18MM)

LOUD SPEAKER (18MM)

1 2

LOUD SPEAKER (18MM)

2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

KD-55/65X9000A(CH) 46
 DISASSEMBLY

1-1. KD-55X9000A
BRACKET,TW (CCT)

BRACKET,TW (CCT)
BRACKET,TW (CCT)
1 2

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH) 47
 DISASSEMBLY

1-1. KD-55X9000A
MOUNTED PWB (NETWORK)

MOUNTED PWB (NETWORK)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

MOUNTED PWB (NETWORK)

MOUNTED PWB (NETWORK)

2 3

KD-55/65X9000A(CH) 48
 DISASSEMBLY

1-1. KD-55X9000A
LOUD SPEAKER(PASSIVE RADIATOR)

LOUD SPEAKER(PASSIVE RADIATOR)

KD-55/65X9000A(CH) 49
 DISASSEMBLY

1-1. KD-55X9000A
BRACKET,SP (CCT)

BRACKET,SP (CCT)

BRACKET,SP (CCT)

2 3

BRACKET,SP (CCT)

KD-55/65X9000A(CH) 50
 DISASSEMBLY

1-1. KD-55X9000A
ORNAMENT,SP (CCT)

ORNAMENT,SP (CCT)
1 2

ORNAMENT,SP (CCT)

KD-55/65X9000A(CH) 51
 DISASSEMBLY

1-1. KD-55X9000A
ORNAMENT,SP (CCT)

1 2

ORNAMENT,SP (CCT)

ORNAMENT,SP (CCT)

KD-55/65X9000A(CH) 52
 DISASSEMBLY

1-1. KD-55X9000A
LCD PANEL

LCD PANEL

6 Screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

KD-55/65X9000A(CH) 53
 DISASSEMBLY

1-1. KD-55X9000A
WIRE DRESSING-1

1 2

KD-55/65X9000A(CH) 54
 DISASSEMBLY

1-1. KD-55X9000A
WIRE DRESSING-2

KD-55/65X9000A(CH) 55
 DISASSEMBLY

1-1. KD-55X9000A
WIRE DRESSING-3

BAF Board

CX Board

BAF Board

CX Board

KD-55/65X9000A(CH) 56
 DISASSEMBLY

1-2. KD-65X9000A
COVER, UNDER (M CCT) AND STAND BLOCK

COVER, UNDER (M CCT)

Part Number: 4-454-666-01

STAND BLOCK

KD-55/65X9000A(CH) 57
 DISASSEMBLY

1-2. KD-65X9000A
NECK, STAND (CCT) A AND STAND (CCT) A
NECK, STAND (CCT) A
Part Number: 4-462-872-01

NECK, STAND (L) (CCT)

NECK, STAND (R) (CCT)

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

STAND (CCT) A
Part Number: 4-454-672-01

2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01

KD-55/65X9000A(CH) 58
 DISASSEMBLY

1-2. KD-65X9000A
PANEL ORNAMENT, SC (CCT) A

PANEL ORNAMENT, SC (CCT) A

KD-55/65X9000A(CH) 59
 DISASSEMBLY

1-2. KD-65X9000A
AC COVER

AC COVER

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH) 60
 DISASSEMBLY

1-2. KD-65X9000A
CCT CAP SCREW

2 3

CCT CAP SCREW

CCT CAP SCREW

KD-55/65X9000A(CH) 61
 DISASSEMBLY

1-2. KD-65X9000A
REAR COVER (M CCT) A

REAR COVER (M CCT) A

18 Screws (SCREW, +PSW M3X6 STEP) P/N: 4-457-815-02

2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79
4 Screws (SCREW, ORNAMENTAL M6X12) P/N: 4-268-126-02

KD-55/65X9000A(CH) 62
 DISASSEMBLY

1-2. KD-65X9000A
COVER, WOOFER (L) (CCT)

1
COVER, WOOFER (L) (CCT)

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

2 COVER, WOOFER (L) (CCT)

KD-55/65X9000A(CH) 63
 DISASSEMBLY

1-2. KD-65X9000A
COVER, WOOFER (R) (CCT)

1
COVER, WOOFER (R) (CCT)

1 Screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

COVER, WOOFER (R) (CCT)

2

KD-55/65X9000A(CH) 64
 DISASSEMBLY

1-2. KD-65X9000A
BRACKET, NECK (CCT)

6 Screws (SCREW, +PSW M4X10) P/N: 4-159-298-01

BRACKET, NECK (CCT)

KD-55/65X9000A(CH) 65
 DISASSEMBLY

1-2. KD-65X9000A
BRACKET, UNDER (CCT)

1 Screw (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

BRACKET, UNDER (CCT)

KD-55/65X9000A(CH) 66
 DISASSEMBLY

1-2. KD-65X9000A
CONNECTOR ASSY AND FFC
FLEXIBLE FLAT CABLE 41P (FSM)
CONNECTOR ASSY 28P FLEXIBLE FLAT CABLE 20P
Part Number: 1-846-701-11
Part Number: 1-910-107-79 Part Number: 1-910-107-82

FLEXIBLE FLAT CABLE 51P (FSM)

Part Number: 1-846-700-11
LEAD WIRE WITH CONNECTOR 51P
Part Number: 1-846-697-11
HARNESS ASSY (MAIN)
Part Number: 1-910-107-80

CONNECTOR ASSY 3P
Part Number: 1-910-107-84

KD-55/65X9000A(CH) 67
 DISASSEMBLY

1-2. KD-65X9000A
SP BOX ASSY

1
SP BOX ASSY

5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

SP BOX ASSY
SP BOX ASSY

2 3
SP BOX ASSY

5 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01

KD-55/65X9000A(CH) 68
 DISASSEMBLY

1-2. KD-65X9000A
SMART CORE

2 3
SMART CORE

SMART CORE

KD-55/65X9000A(CH) 69
 DISASSEMBLY

1-2. KD-65X9000A
LID,SC(CCT) A

LID,SC(CCT) A LID,SC(CCT) A
1 2

LID,SC(CCT) A
3

KD-55/65X9000A(CH) 70
 DISASSEMBLY

1-2. KD-65X9000A
HIF BOARD, HSF-LM BOARD, BLUETOOTH MODULE AND FPC-BT

HIF BOARD CONNECTOR ASSY 5P

Part Number: 1-910-107-74

2 FPC-BT

HSF-LM BOARD BLUETOOTH MODULE

Note:
FPC-BT is not reusable.
Please replace FPC-BT to new one if FPC-BT is removed
from HSF-LM BOARD or BLUETOOTH MODULE.

KD-55/65X9000A(CH) 71
 DISASSEMBLY

1-2. KD-65X9000A
WLAN MODULE ASSY

1
WLAN MODULE ASSY

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

WLAN MODULE ASSY

KD-55/65X9000A(CH) 72
 DISASSEMBLY

1-2. KD-65X9000A
COVER,MODULE(CCT) A, HW BOARD, WLAN MODULE AND BRACKET, MODULE (CCT)

WLAN MODULE
COVER,MODULE(CCT) A
HW BOARD

WLAN MODULE

BRACKET, MODULE (CCT)

KD-55/65X9000A(CH) 73
 DISASSEMBLY

1-2. KD-65X9000A
CX BOARD

1
CX BOARD

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

CX BOARD

KD-55/65X9000A(CH) 74
 DISASSEMBLY

1-2. KD-65X9000A
SWITCH UNIT (HUS-F WW) AND BRACKET, HUS(CCT)

1 SWITCH UNIT (HUS-F WW)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

SWITCH UNIT (HUS-F WW)
BRACKET, HUS(CCT)

2 3 BRACKET, HUS(CCT)
4

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH) 75
 DISASSEMBLY

1-2. KD-65X9000A
BRACKET, UNDER (MOLD) AND BRACKET SIDE (MOLD CCT)

BRACKET SIDE (MOLD CCT)

BRACKET, UNDER (MOLD)

KD-55/65X9000A(CH) 76
 DISASSEMBLY

1-2. KD-65X9000A
BAF BOARD
BAF BOARD

13 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

BAF BOARD

KD-55/65X9000A(CH) 77
 DISASSEMBLY

1-2. KD-65X9000A
SHEET, THERMAL (BAF) AND GASKET(BAF)

SHEET, THERMAL (BAF)

KD-55/65X9000A(CH) 78
 DISASSEMBLY

1-2. KD-65X9000A
TS BOARD

1 1

TS BOARD

1 Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

TS BOARD

KD-55/65X9000A(CH) 79
 DISASSEMBLY

1-2. KD-65X9000A
CONNECTOR ASSY AND HERNESS ASSY

CONNECTOR ASSY, 3P HARNESS ASSY (G-LD)

Part Number: 1-846-714-11 Part Number: 1-910-107-81

KD-55/65X9000A(CH) 80
 DISASSEMBLY

1-2. KD-65X9000A
G8 BOARD AND G6 BOARD

G8 BOARD G6 BOARD

5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

G6 BOARD

G8 BOARD G6 BOARD 5 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH) 81
 DISASSEMBLY

1-2. KD-65X9000A
SHEET, INSULATION (CCT M)

SHEET, INSULATION (CCT M)

SHEET, INSULATION (CCT M)

KD-55/65X9000A(CH) 82
 DISASSEMBLY

1-2. KD-65X9000A
TAPE 95

KD-55/65X9000A(CH) 83
 DISASSEMBLY

1-2. KD-65X9000A
COVER, SP (L) (CCT) ASSY

1
COVER, SP (L) (CCT) ASSY

12 Screws (SCREW +PSW 3X10) P/N: 7-682-949-09

2 Screws (SPACER(SP-RC), HEX) P/N: 4-457-814-02

2 3

COVER, SP (L) (CCT) ASSY

COVER, SP (L) (CCT) ASSY

KD-55/65X9000A(CH) 84
 DISASSEMBLY

1-2. KD-65X9000A
COVER, SP (R) (CCT) ASSY

1 COVER, SP (R) (CCT) ASSY

12 Screws (SCREW +PSW 3X10) P/N: 7-682-949-09

2 Screws (SPACER(SP-RC), HEX) P/N: 4-457-814-02

2 3

COVER, SP (R) (CCT) ASSY

COVER, SP (R) (CCT) ASSY

KD-55/65X9000A(CH) 85
 DISASSEMBLY

1-2. KD-65X9000A
LOUD SPEAKER (80MM)

LOUD SPEAKER (80MM)

KD-55/65X9000A(CH) 86
 DISASSEMBLY

1-2. KD-65X9000A
LOUD SPEAKER (18MM)

1 2

LOUD SPEAKER (18MM)

LOUD SPEAKER (18MM)

2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

KD-55/65X9000A(CH) 87
 DISASSEMBLY

1-2. KD-65X9000A
BRACKET,TW (CCT)

1 BRACKET,TW (CCT) 2
BRACKET,TW (CCT)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH) 88
 DISASSEMBLY

1-2. KD-65X9000A
MOUNTED PWB (NETWORK)

MOUNTED PWB (NETWORK)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

MOUNTED PWB (NETWORK)

MOUNTED PWB (NETWORK)

2 3

KD-55/65X9000A(CH) 89
 DISASSEMBLY

1-2. KD-65X9000A
LOUD SPEAKER (80MM)

LOUD SPEAKER (80MM)

KD-55/65X9000A(CH) 90
 DISASSEMBLY

1-2. KD-65X9000A
LOUD SPEAKER (18MM)

LOUD SPEAKER (18MM)

1 2

LOUD SPEAKER (18MM)

2 Screws (SCREW +BVTP 3X10 TYPE2 IT-3) P/N: 7-685-647-79

KD-55/65X9000A(CH) 91
 DISASSEMBLY

1-2. KD-65X9000A
BRACKET,TW (CCT)

BRACKET,TW (CCT)

2
BRACKET,TW (CCT)
1

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

KD-55/65X9000A(CH) 92
 DISASSEMBLY

1-2. KD-65X9000A
MOUNTED PWB (NETWORK)

MOUNTED PWB (NETWORK)

2 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

MOUNTED PWB (NETWORK)

MOUNTED PWB (NETWORK)

2 3

KD-55/65X9000A(CH) 93
 DISASSEMBLY

1-2. KD-65X9000A
LOUD SPEAKER(PASSIVE RADIATOR)

LOUD SPEAKER(PASSIVE RADIATOR)

KD-55/65X9000A(CH) 94
 DISASSEMBLY

1-2. KD-65X9000A
BRACKET,SP (CCT)
1

BRACKET,SP (CCT)

BRACKET,SP (CCT)
2 3

BRACKET,SP (CCT)

KD-55/65X9000A(CH) 95
 DISASSEMBLY

1-2. KD-65X9000A
ORNAMENT,SP (CCT)

ORNAMENT,SP (CCT)
1 2

ORNAMENT,SP (CCT)

KD-55/65X9000A(CH) 96
 DISASSEMBLY

1-2. KD-65X9000A
ORNAMENT,SP (CCT)

1 2

ORNAMENT,SP (CCT)

ORNAMENT,SP (CCT)

KD-55/65X9000A(CH) 97
 DISASSEMBLY

1-2. KD-65X9000A
WIRE DRESSING-1

1 2

3
2

KD-55/65X9000A(CH) 98
 DISASSEMBLY

1-2. KD-65X9000A
WIRE DRESSING-2

KD-55/65X9000A(CH) 99
 DISASSEMBLY

1-2. KD-65X9000A
WIRE DRESSING-3

BAF Board

CX Board

BAF Board

CX Board

KD-55/65X9000A(CH) 100
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.

3) Service mode display.

Note: First of all, when you enter Service Mode, you can see “Digital” service mode.
Whenever you press “OPTIONS” or “JUMP” on remote, each service mode is changed.
“Digital” -> “Chassis” -> “VPC”

DIGITAL SERVICE

001 OP
000 VERS ---
CHASSIS SERVICE
Category
Category number 000 WYVERN
<MAIN> <EXT> name
Item number 000 S2_NOISE_TH 32
DM1.301W00AA WF:3.0.0.1023
WF1.003W00AA WF:--------
DF1.001W00AA FD:-.---
YM1.010W00AA BT:
M4.922C 1.2.14.988
(DM1.301W00AA)
DD1.016W00AA <FS>
PK0.312W00AA EFR:03.00.00.15 Item name Data
AM0.510WW DNC:-----------
DNI:-----------
MID:04835511 DNF:-----------
PID:04020000 TGC:---__TGE:---
PNL: SCF:20.01
T550QVD02.0 SYF:-----------

KD-55/65X9000A(CH) 101
 ADJUSTMENT

4) How to use the remote commander.

Function The flow of control

Service mode on <Test>+<TV>/<Display><5><Vol Up><Power>

Service mode off <Other> / <Power off + on>
Item up / down <1>/<4>
Category up / down <2>/<5>
Data up / down <3>/<6>

Test reset <8> + <Mute> + <0>

Read data <9> + <0>
Execute <10 or 0>
Write data <Mute> + <0>

Change module <Jump> / <Option>

5) After entering service mode, then turn off the power switch.

KD-55/65X9000A(CH) 102
 ADJUSTMENT

CHANGE DATA
Note: “Digital” service mode don’t have to Save. (except “002 MODEL” and “005 CHPRSET” category)
DIGITAL SERVICE
1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) 004 TUNER
a. Press “2 / 5” on remote to select (up / down) category. 000 !A_NOSIG_DET 001
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “3 / 6” on remote change (up / down) data.

VIDEO:STANDARD AUDIO:STANDARD
PSAVE:STANDARD

MAIN: SUB:
TUNER/----/----- -----/----/NTSCU
----X----/------ ----X----/------
-----/--- -----/---

KD-55/65X9000A(CH) 103
 ADJUSTMENT

2) Change Data of “Digital” service mode. ( “003 DIG_SRV_MODE” category)

“003 DIG_SRV_MODE” is one category of “Digital” service mode.
Please note because this operation is special.
a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”.
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “0 / 10” on remote to select item.
d. Press number key “1”~”9” directly. “*” stamp move.
e. Press “12 / enter / select” to decide and advance next step. Press “return”, when returning on the
previous page.

DIGITAL SERVICE DIGITAL(DIG_SRV_MODE) SERVICE

003 DIG_SRV_MODE
000 TEST_PATTERN --- TEST PATTERN

*1 Video
2 Audio

VIDEO:STANDARD AUDIO:STANDARD
PSAVE:STANDARD

MAIN: SUB:
TUNER/----/----- -----/----/NTSCU
----X----/------ ----X----/------
-----/--- -----/---

KD-55/65X9000A(CH) 104
 ADJUSTMENT

SAVE CHANGING DATA

1) Write data for “Chassis” or “VPC” service mode
a. Press “Mute” on remote.
It shows green “SERVICE” changes to green “WRITE”.
b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing.
c. After a while, red “WRITE” changes to green “SERVICE”. Writing process is done at this point.
2) TV reboot is necessary for applying data change.

CHASSIS WRITE
000 WYVERN
000 S2_NOISE_TH 32

KD-55/65X9000A(CH) 105
 ADJUSTMENT

WHITE BALANCE ADJUSTMENT

Note: Please execute this adjustment if necessary.
Change Data of “VPC” service mode. (“003 WB” category)
a. Press “1” or “4” on remote to select WB adjustment menu.
b. Change data by pressing “3” or “6”. Each range of these items is 0~1023.
c. Press “mute” ＋”0” on remote to save the data.
“SERVICE” comment is changed to “WRITE”, indicating writing process.
d. After a while, “WRITE” comment returns to “SERVICE”, which means writing process is done.

VPC SERVICE VPC SERVICE

003 WB 003 WB
000 R_DRV 512 003 R_BKG 512

VPC SERVICE VPC SERVICE

003 WB 003 WB
001 G_DRV 512 004 G_BKG 512

VPC SERVICE VPC SERVICE

003 WB 003 WB
002 B_DRV 512 005 B_BKG 512

KD-55/65X9000A(CH) 106
 ADJUSTMENT

SET TO SHIPPING CONDITION

How to do shipping condition.
a. Move to “Digital” service mode.
Press “8” on remote.
It shows green “SERVICE” changes to green “RST-”.
Press “mute” on remote.
Added green “EXE” after green “RST-” .
d. Press “0” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing.
After a while, red “EXE-RST” changes to green “SERVICE”.
And BLINK Smart Core WHITE LED.
Writing process is done at this point.

SONY

<Another way>
You can set to shipping condition w/o entering Service Mode.
-> “Cursor Up” on remote + “Power Key” on Front panel.

KD-55/65X9000A(CH) 107
SEC 3. TROUBLE SHOOTING
3-1. NO POWER

No Power

Replace NG
NG
Check STBY 3.3V JL9105 Between G* Board to G* Board
B* Board Harness
OK
OK
Harness

B* Board

DC/DC converter check

KD-55/65X9000A(CH) 108
 TROUBLE SHOOTING

3-1. NO POWER
DC/DC converter check

START

Check JL9129 Voltage. no

Check JL9126, is no
Check F9105 it 1.18V? Check F9106
Is the voltage 1V?

yes yes

END
Check JL9132 Voltage. no Check F9104
Is the voltage 5V?

yes

Check JL9116 Voltage. no Check F9102

Is the voltage 3.3V?

yes

Check JL9125 Voltage. no Check F9102

Is the voltage 1.5V?

yes

KD-55/65X9000A(CH) 109
 TROUBLE SHOOTING

3-2. STANDBY LED BLINK

1) 3 times blinking (DC Alert, Audio Error & Communication Error)

3-time blinking
TUNER
DC_ALERT
DMD_TU_I2C
or NG
NG I2CB bus check: I2C bus dumping or
Check D+1.0V at AYU2
F9105,IC9103,etc Probe CL2205, AUDIO
JL9129
(B* Board) CL2206
on the B* Board
Check NG
OK Speaker Impedance Speaker
Brownie at SP Connector
OK

NG
NG SPIC check OK
Check +3.3V_MAIN_1 Probe RB8522 SPI dumping
at JL9116 on F9102,IC9102,etc resistor
the B* Board (B* Board) or AYU2 Check AUDIO+12.5V
NG
at pin 9/10/11 of
G* Board
OK CN9101 on
OK the B* Board

I2C_CCP check NG OK
NG
R8502 and
Check +1.8V_MAIN on IC9201,etc I2C_CCP Pull Up
R8503 Check +12.5V
Pin 2 of IC9201 (B* Board)
at Power Amp side NG
F4201,IC4201,etc
of F4201/F4202/F4203
(B* Board)
OK on
OK the B* Board
HDMI #2
OK
NG
Check +5V_MAIN I2CA bus check: NG
IC9101,etc IC4201,etc
at JL9132 on Probe CL5023,
(B* Board) I2CA bus (B* Board)
the B* Board CL5024 dumping resistor
or AYU2
#3
OK

KD-55/65X9000A(CH) 110
 TROUBLE SHOOTING

1) 3 times blinking (Audio Error)

#3
#2

F4201,IC4201,F4202,IC4202,F4203,IC4203 IC4201,IC4202,IC4203
(B* Board) (B* Board)

High Check the IC4201,IC4202 and IC4203

enough No
Out pin 9, 16, 25, 32
IC or parts around it NG
Check 12.5V to GND Replace broken fuse. Switching 0V to 12V
impedance around 300-400kHz

Yes
Low impedance

No L4201-L4208
No Check the CN4802 or
IC4201,IC4202,IC4203 Check broken parts DC level ~2V C4234-C4241
burn or broken ? around broken IC. NG

Yes

Yes
No
Check the IC4201-IC4203
IC9000 or around parts NG
I2S line pin 5, 6, 7, 8
Replace broken IC

Yes

IC4201-IC4203 NG

If there is no failure, go to next page.(#4)

KD-55/65X9000A(CH) 111
 TROUBLE SHOOTING

1) 3 times blinking (SC_OUTERR/SC_ERR/FRCD_I2C/HDMI_EQCX)

#4
HDMI_EQCX

Symptom
improvement
Replace Harness
Harness NG
Between B* and CX*

NG
Symptom
improvement
Replace CX* board CX* board NG

NG

B* board NG
(around backend system IC and parts.)

KD-55/65X9000A(CH) 112
 TROUBLE SHOOTING

2) 4 times blinking (LED Voltage Error)

4-time blinking

Between 0.98V to 1.23V

Check JL9112
(BACKLIGHT_MON) LED driver
on the B* Board

B* Board

KD-55/65X9000A(CH) 113
 TROUBLE SHOOTING

3) 5 times blinking (T-Con Error)

5-time blinking
NG
Panel (T-con)
B* Board
change
Check PANEL_VCC Confirm Tcon12V.
12.5V at pin 47-51 of NG
G* Board Symptom
CN8001 on
on the B* Board improvement

About 12.5V OK Panel (T-con)

Symptom
improvement
Replace the Harness
Harness
Between G* and Panel

NG
Symptom
Replace the Harness improvement
Between CN3802 and Tcon VBO Harness
(41pin)

NG

KD-55/65X9000A(CH) 114
 TROUBLE SHOOTING

4) 6 times blinking (Backlight Error)

6-time blinking

Check BL_ERR
Low
(JL9112) at
B* Board
Pin 18 of CN9101
on the B* Board

High
Symptom
improvement
Change G* Board G* board

NG

Panel

KD-55/65X9000A(CH) 115
 TROUBLE SHOOTING

5) 7 times blinking (Temperature Error)

7-time blinking

Setting circumstance
NG Set to another
is OK?
Temperature, location, etc.
Ventilation, etc.
Yes

Change B* Board, NG
Panel
and Aging a few hours

Symptom
improvement

B* Board

KD-55/65X9000A(CH) 116
 TROUBLE SHOOTING

6) 7 times blinking (Software Error)

8-time blinking

No
CH or AEP destination? B* Board NG

YES

No
Using CAM Module? B* Board NG

YES

NG
Check clock signal @ pin CI CAM module
AM30 of IC9000 (AYU2) B* Board NG

OK

B* Board NG

KD-55/65X9000A(CH) 117
 TROUBLE SHOOTING

3-3. NO SOUND

No Sound

“Audio System”
Check the Change to
“Speakers setting” “TV Speaker”

“TV Speakers”

Symptom
Change the Speaker NG Replace improvement
B* Board
Harness the B* Board

Symptom NG
improvement

Speaker Harness Speaker

KD-55/65X9000A(CH) 118
 TROUBLE SHOOTING

3-4. NO PICTURE
No Picture

Video 1 Video 2 Component

No Picture No Picture No Picture

NG NG NG
Check J3101 Check J3104 Check J3104 Conn
Check if input OSD Check if input OSD Check if input OSD
connection, Connection, VIDEOB_DET,
is GREY OUT is GREY OUT is GREY OUT
VIDEOA_DET VIDEOB_DET CR_DET

OK OK OK
NG NG NG
Check wave
Check wave between Detailed check Check wave between Detailed check Detailed check
Between C3120/C3121
C3106 and IC9001 J3101 signal path C3120 and IC9001 J3104 signal path J3104 signal path
and IC9001

OK OK OK

Detailed SDIF path Detailed SDIF path NG

Check between Check between Confirm HDMI HDMI EQ [IC5009]
IC9001 and IC9000 IC9001 and IC9000 input working Problem

NG NG
OK
NG Check signal NG
Confirm Analog RF Check signal Detailed TMDS path
between IC9001 and Confirm Analog RF check between
input working between IC9001 and
IC9000 [R8633] input working IC9001 and IC5009
IC9000 [R8633]

OK NG
OK OK OK
NG Check signal
Ayu2 [IC9000] Ayu2 [IC9000] Confirm other analog
Brownie [IC9001] Or Backend Brownie [IC9001] Or Backend between IC9001 and
Problem Problem Input working
Problem Problem IC5009 [RB5008]

OK OK

Ayu2 [IC9000]
Brownie [IC9001] Or Backend
Problem Problem
Change B* board

KD-55/65X9000A(CH) 119
 TROUBLE SHOOTING

Backlight Issue

No Picture

No OK Replace NG NG
All blue picture is on? Check the G*- LD*
the B-Tcon, B-LD* Change B* Board
(Factory SW is booted.) Harness
FFC

Yes NG Symptom Symptom

improvement improvement
B-Tcon, B-LD*
B* Board Harness B* Board
FFC

NG LCD Panel
Change G* Board
(T-con, LD*)

Symptom
improvement

G* Board

KD-55/65X9000A(CH) 120
 TROUBLE SHOOTING

3-5. BUTTONS MALFUNCTION

1) Side button malfunction

HUS button
malfunction

Check Harness on HUS and Check Harness pin Assignment Probe at Key_AD line and
Change
B* Board properly connected According to circuit. check the signal
HUS OK
NG? OK

NG
NG OK

Loose harness 
Change Harness
connect properly Change B* Board

KD-55/65X9000A(CH) 121
 TROUBLE SHOOTING

2) IR remote commander malfunction

Center white LED Check remote

IR do not response to
light at power Change remote
Remote Commander control NG control
indicator ok
NG ok
Check harness NG Check whether center
NG
connection is OK white LED blink ,when using ok
on HIF and HSF commander near the sensor Change SmartCore (mechanical)
windows
Loose harness 
connect properly ok

Check harness ok OK Problem with Smart Core

connection is OK Change SmartCore HSF or HIF
NG on HSF and B*Board or HSF-HIF harness

NG

Change OK
HSF-B* board harness
HSF-B* board Harness problem

NG

Change B*Board

KD-55/65X9000A(CH) 122
 TROUBLE SHOOTING

3) Light Sensor Error

Change the UI
setting to “:ON” Update Software

NG
Backlight doesn’t change Check UI setting for light ok
when ambient lighting sensor . Check current Software
Make sure it is “on”
level changed
ok

Check whether harness is NG

Connected on HIF and
HSF Board
Connect the Harness
ok properly

Check whether harness

is
Connected on HSF and
B Board NG
ok

OK Problem with Smart Core

Change Smart HSF or HIF
Core or HSF-HIF harness

NG

Change OK
HSF-B* board harness
Change B* Board HSF-B* board Harness problem
NG

KD-55/65X9000A(CH) 123
 TROUBLE SHOOTING

3-6. NETWORK MALFUNCTION

1) Ethernet (Wired)

[Network Set-up]
>[Wired Set-up]
on the TV

Connection Results OK Connection Results OK Connection Results OK

Cable Connection Local Access Internet Access B board

Failed Failed Failed

OK Auto Check
Wired Set-up Proxy setting
Check cable B board IP address setting
Local router
DHCP server
NG Manual
Ethernet Cable Check IP address
&
Local router setting

KD-55/65X9000A(CH) 124
 TROUBLE SHOOTING

2) Internal Wireless Network malfunction

Wireless Network
on the TV

Error Message appear No Is the radio field No

when the Wireless Strength too weak Bxx Board
Network is selected? or even No signal?

Yes Yes

*1 Hardware defect suspected.

Access Point
Go to the next page

3) USB Wireless Network malfunction

Wireless Network
on the TV

Error Message appear No Is the radio field No

when the Wireless Strength too weak Bxx Board
Network is selected? or even No signal?

Yes Yes

USB Dongle Access Point

KD-55/65X9000A(CH) 125
 TROUBLE SHOOTING

*1 From previous page

Check harness NG OK
connection is OK Connect properly Loose harness
between HW and Bxx

OK NG

NG NG Change harness NG
Change
Change HW board between Bxx board Change Bxx board
Wi-Fi module
and HW board

OK OK OK

Wi-Fi module HW board Main Harness

If Wi-Fi malfunction happens,

• Wi-Fi module
• HSC board
• Harness between HSC and Bxx
• Bxx board
are suspected.

KD-55/65X9000A(CH) 126
 TROUBLE SHOOTING

4) Bluetooth malfunction
Service Menu
001 OP
One Touch Remote doesn’t work
000 VERS
Or
3D-glasses (Active) doesn’t work
<MAIN> <EXT>
DM0.001JPA WF: 3.0.0.1021
WF0.300W00AA WF: --------
Ver info. Confirm DF2.070W00AA FD: 0.003
can be read One Touch Remote malfunction trouble shooting flow YM0.619W00AA BT:
BT version check
in Service Menu Or M4.922C 1.2.14.848
3D-glasses (Active) malfunction trouble shooting flow (DM0.0J00AA)
BT Version info.
DD0.320W00AA
Ver = -------- PK0.320W00AA
AM0.030JP

Check harness NG OK MID: 04A3B50F

connection is OK Connect properly Loose harness PID: 0F051040
between HSF and Bxx PNL:
DQ3Y400LN0101
OK NG

NG NG NG
Change harness
Change BT module Change HSF board Change Bxx board
Between Bxx board
and HSF board

OK OK OK

If Bluetooth malfunction happens,

• BT module
BT module HSF board Main Harness • HSC board
• Harness between HSC and Bxx
• Bxx board
are suspected.

KD-55/65X9000A(CH) 127
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM

KD-55/65X9000A(CH) 128
 DIAGRAMS

4-2. CONNECTOR DIAGRAM

KD-55X9000A

KD-55/65X9000A(CH) 129
 DIAGRAMS

4-2. CONNECTOR DIAGRAM

KD-65X9000A

KD-55/65X9000A(CH) 130
 DIAGRAMS

4-3. CIRCUIT BOARDS LOCATION

KD-55X9000A TS Board Mounted PWB(Network)

WLAN module Assy

Mounted PWB(Network)

WLAN MODULE

G7 Board G6 Board BAF Board

CX Board

HW Board Switch Unit

WLAN module Assy Smart Core

KD-65X9000A TS Board Mounted PWB(Network)

Smart Core Bluetooth module

Mounted PWB(Network)
HIF Board

G8 Board G6 Board BAF Board

CX Board

Switch Unit

HSF-LM Board
WLAN module Assy Smart Core

KD-55/65X9000A(CH) 131
SEC 5. EXPLODED VIEWS
• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items

KD-55/65X9000A(CH) 132
 EXPLODED VIEWS

5-1. KD-55X9000A
5-1-1. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK
1 4-454-677-01 BRACKET, NECK (CCT)
2 1-858-895-11 SP BOX ASSY
3 4-454-669-01 PANEL ORNAMENT, SC (CCT) A
4 4-454-661-01 COVER, WOOFER (R) (CCT)
5 4-454-660-01 COVER, WOOFER (L) (CCT)

6 4-454-662-01 BRACKET, UNDER (CCT)

7 4-454-653-01 REAR COVER (L CCT) A
8 1-839-677-13 POWER-SUPPLY CORD (WITH CONN.)
2 9 4-299-531-11 AC COVER
1 10 4-462-315-01 CCT CAP SCREW
6

1 5

3 SMART CORE
2

7
BLUETOOTH 10
MODULE ASSY

9
8

KD-55/65X9000A(CH) 133
 EXPLODED VIEWS

5-1. KD-55X9000A
5-1-2. CHASSIS-2 REF. No. PART No. DESCRIPTION MARK
51 51 A-1936-365-A TS MOUNT
52 4-454-658-01 COVER, SP (R) (CCT)
53 4-457-516-11 SHEET, INSULATION (CCT L)
54 1-474-517-11 G7-STATIC CONVERTER (TV)
55 1-474-516-11 G6-STATIC CONVERTER (TV)

56 A-1938-832-A BAFS-CN COMPLE SERVICE

57 4-448-800-71 BRACKET, UNDER (MOLD)
58 4-460-567-51 BRACKET SIDE (MOLD CCT)
59 A-1936-361-A CX MOUNT
60 61
60 1-492-350-11 SWITCH UNIT (HUS-F CH)

61 4-454-657-01 COVER, SP (L) (CCT)

58
56 59

57

52
55
53

54

KD-55/65X9000A(CH) 134
 EXPLODED VIEWS

5-1. KD-55X9000A
5-1-3. CHASSIS-3 REF. No. PART No. DESCRIPTION MARK
101 4-454-659-01 BRACKET,TW (CCT)
102 1-858-893-11 LOUD SPEAKER (18MM)
103 4-454-664-01 ORNAMENT,SP (CCT)
108 104 4-454-663-01 BRACKET,SP (CCT)
105 1-858-896-11 LOUD SPEAKER(PASSIVE RADIATOR)

106 1-858-894-11 LOUD SPEAKER (80MM)

107 1-895-387-12 MOUNTED PWB (NETWORK)
108 A-1940-432-C P-MOD (UD3Y546LTQ1)(SERVICE)
107

103

107 105 Note:

104 When performing panel replacement, these synchronize and
need to be replaced to new parts.
Please refer to APPENDIX-3.

103
105
106
101
104

102

101
106

102

KD-55/65X9000A(CH) 135
 EXPLODED VIEWS

5-2. KD-65X9000A
5-2-1. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK
151 4-454-677-01 BRACKET, NECK (CCT)
152 1-858-895-11 SP BOX ASSY
153 4-454-669-01 PANEL ORNAMENT, SC (CCT) A
154 4-454-661-01 COVER, WOOFER (R) (CCT)
155 4-454-660-01 COVER, WOOFER (L) (CCT)

156 4-454-662-01 BRACKET, UNDER (CCT)

157 4-454-655-01 REAR COVER (M CCT) A
158 1-839-677-13 POWER-SUPPLY CORD (WITH CONN.)
159 4-299-531-11 AC COVER
152
160 4-462-315-01 CCT CAP SCREW

156

151
155
151

153
152 SMART CORE

154

BLUETOOTH 157
MODULE ASSY
160
159
158

KD-55/65X9000A(CH) 136
 EXPLODED VIEWS

5-2. KD-65X9000A
5-2-2. CHASSIS-2 REF. No. PART No. DESCRIPTION MARK
201 A-1936-365-A TS MOUNT
201
202 4-454-658-01 COVER, SP (R) (CCT)
203 4-457-517-11 SHEET, INSULATION (CCT M)
204 1-474-518-11 G8-STATIC CONVERTER (TV)
205 1-474-516-11 G6-STATIC CONVERTER (TV)

206 A-1938-832-A BAFS-CN COMPLE SERVICE

207 4-448-800-71 BRACKET, UNDER (MOLD)
208 4-460-567-51 BRACKET SIDE (MOLD CCT)
211 209 A-1936-361-A CX MOUNT
210 1-492-350-11 SWITCH UNIT (HUS-F CH)

209 211 4-454-657-01 COVER, SP (L) (CCT)

208

210

206

207

202 205
203

204

KD-55/65X9000A(CH) 137
 EXPLODED VIEWS

5-2. KD-65X9000A
5-2-3. CHASSIS-3 REF. No. PART No. DESCRIPTION MARK
251 4-454-659-01 BRACKET,TW (CCT)
252 1-858-893-11 LOUD SPEAKER (18MM)
253 4-454-664-01 ORNAMENT,SP (CCT)
258 254 4-454-663-01 BRACKET,SP (CCT)
255 1-858-896-11 LOUD SPEAKER(PASSIVE RADIATOR)

256 1-858-894-11 LOUD SPEAKER (80MM)

257 1-895-387-12 MOUNTED PWB (NETWORK)
258 A-1940-434-B P-MOD (UD3Y645LTQ1)(SERVICE)
257

253 Note:
257 255 When performing panel replacement, these synchronize and
254 need to be replaced to new parts.
Please refer to APPENDIX-3.

253
255
251 256
254

252

251 256

252

KD-55/65X9000A(CH) 138
 EXPLODED VIEWS

5-3. KD-55/65X9000A
BLUETOOTH MODULE ASSY AND SMART CORE REF. No. PART No. DESCRIPTION MARK
301 4-463-081-01 COVER,MODULE(CCT) A
302 A-1936-362-A HW MOUNT
303 1-492-076-11 WLAN MODULE
304 4-455-891-01 BRACKET, MODULE (CCT)
305 4-463-080-01 LID,SC(CCT) A

306 A-1936-358-A HSF-LM MOUNT

307 1-846-688-11 FPC-BT
308 1-492-062-11 BLUETOOTH MODULE
305
309 A-1936-360-A HIF MOUNT
310 4-454-668-01 CASE BARE, SC (CCT)
307

303

306
308

302

304 309

301
310

BLUETOOTH SMART CORE

MODULE ASSY

Note:
FPC-BT is not reusable.
Please replace FPC-BT to new one if FPC-BT is removed
from HSF-LM BOARD or BLUETOOTH MODULE.

KD-55/65X9000A(CH) 139
 EXPLODED VIEWS

5-4. OTHER PART

5-4-1. MISCELLANEOUS 5-4-2. ACCESSORIES

PART No. DESCRIPTION MARK PART No. DESCRIPTION MARK

4-457-577-11 LABEL, HDMI 1-491-992-11 REMOTE COMMANDER (RM-SD017)
4-449-007-01 LABEL, REAR TERMINAL 1-492-080-12 REMOTE COMMANDER (RMF-SD004)
4-461-266-01 LABEL, SIDE TERMINAL (CCT) 1-754-848-11 ANTENNA ISOLATOR
4-457-576-11 LABEL, UNDER TERMINAL (CCT) 4-262-708-04 CLAMPER, CABLE
4-457-451-01 SHEET, THERMAL (BAF) X-2586-998-1 PASSIVE 3D GLASSES
4-298-004-01 SPACER (B)
4-457-814-01 SPACER(SP-RC), HEX
7-600-031-97 TAPE (3M 1350FB-1)15MMX66M BLK
4-465-860-01 TAPE_95
4-457-426-01 GASKET(BAF)

KD-55/65X9000A(CH) 140
END

English
2013DL08-Data
Sony Corporation
Home Entertainment &Sound Made in Japan
9-888-529-01 Business Group © 2013. 04
KD-55/65X9000A(CH) 141
APPENDIX-1
DISASSEMBLY OF SPEAKER

7mm

Note:
Remove screws by HEX M3(H-
7mm) Driver

Remove screws

KD-55/65X9000A(CH) 142
 APPENDIX-1

Take care not

broken hook

REMOVE RUBER BUSH

ROTATION COVER,SP

PICK UP COVER SP

KD-55/65X9000A(CH) 143
 APPENDIX-1

REMOVE
SCREWS +BVTP 3X10 TYPE2 IT-3

REMOVE
SCREWS (+PSW) (M3X6)

KD-55/65X9000A(CH) 144
 APPENDIX-1

REMOVE
SCREW (+PSW) (M3X6)

KD-55/65X9000A(CH) 145
 APPENDIX-1

REMOVE SP UNIT

KD-55/65X9000A(CH) 146
 APPENDIX-1

REMOVE Bracket SP

UNLOCK and SLIDE UPPER

KD-55/65X9000A(CH) 147
 APPENDIX-1

MOVE
LIFT UP

KD-55/65X9000A(CH) 148
 APPENDIX-1

KD-55/65X9000A(CH) 149
APPENDIX-2
DISASSEMBLY OF SMART CORE

Remove screw +PSW M4x10 ■ (6 position)

Remove BRACKET,NECK(CCT) x2pcs (Right & Left)

150
 APPENDIX-2

Remove screw +BVTP 3x10 TYPE2 IT-3 ■ (1 position)

Remove UNDER, BRACKET(CCT)

151
 APPENDIX-2

Push metal fitting, then remove harness

Push metal fitting

152
 APPENDIX-2

Release hooks

Side view

2
Release hooks by rotation direction 2. Open LID, SC(CCT)
1. Release hooks
153
APPENDIX-3

When performing panel replacement, these

synchronize and need to be replaced to new parts.

Part Number Part Name Qty

4-454-657-01 COVER, SP (L) (CCT) 1
4-454-658-01 COVER, SP (R) (CCT) 1
4-454-659-01 BRACKET,TW (CCT) 2
4-454-663-01 BRACKET,SP (CCT) 4
4-465-860-01 TAPE_95 4

KD-55/65X9000A(CH) 154