DongHwa Entec Heat Exchanger Solutions No, 2508 JIANG SHAN ROAD, SHANGHAI TEL: 0086 21 5197 5001 LINGANG NEW TOWN,NANHUIL,SHANGHAICHINA FAX: 0086 21 5197 5005 MILLS TLE TO HTHYDE OUR REF.|DHS-D-/2-vofy ATTN |MrWang Ling Ping DATE = 2012.4.6 SUBJECT /FINAL DWG FOR FWG-S&T-20TON YZJ2010-945 LIU WILD O __For Your Reference [For Your Final (C0 — |For Your Approval (C1 [As Per Requested By TelewLetter Of O_— [For Your Reapproval C |For Your Comments iFor Your Working FINAL DWG: 3 COPIES 1 cD Very Truly Yours. Donghwa Entec. aby 2 Loo Receiving Date: Signature: Notice :Please send us this feedback sheet with your signature by FAX after receives these drawings!PLAN HISTORY No. | DATE _[REV. MARK] DESCRIPTION eo DRAWN __[ CHECKED APPROVED| TITLE 20TON/DAY FRESH WATER GENERATOR DWG.NO. DHFG-SHM100498 Dig lo (_) SHEET WITH A COVER CUSTOMER : Y2I iz PROJECT NAME : YZJ2010-945 Dong hiv.aencee SHANGHAI OFFICE NO.2508 JIANGSHAN ROAD, SHAGNHAI CLASS: BV APPROVED: JMY LINGANG NEW TOWN, SHANGHAI, CHINA. MAIN PHONE : +86-21-5197-5001 FAX : +86-21-5197-5001 DATE :2012.4.6 |CHECKED: ZJ REV. MARK : 0 | DRAWN : cDSPECIFICATION SHEET FOR DONGHWA ENTEC TURBULAR TYPE F.W.GENERATOR 1. Customer :¥2J 2Project: YZJ2010-944~5 3. Rule: BV 4. Particular [Moder (= inlet 80%,” $800k gtr =8 [Ejector Pump & Motor Power source | Motor Tube Sheet [Carbon Steal Ring Timpelle [Shaft [Shaft Seal Cast Bronze {Bronze i Phos, Bronze ‘Stainless Steal: Mech. Seal ronze {Stainless Steel! Mech. Seal Distillate pump) 6. Painting & Coating Cover I s fe 2 =3. Heater =4 Body External ‘Munsell No. 7.5 BG 7/2 7. Accessories [7-1 __ [Ejector Pump & Motor [Loose Supply205 KSPR S03 i 4250 KoA | asec Lo 750 KG/AR | s55¢ (18 1/0), 4000 HGR eu | 4 HEAT CONSWNETEN 435660c/he Cae WE TOON 1 RT] eal w | ser/sep lerroe> BT ME [POET Yzsz010-040-5 |_| — | soe IRE“ 20u/T PRO = {cee 23 |___E GENERATOR HEAT aaa TRA WS PROEEIN I NO oe, Dongfiva lane ‘SAVE NAME| an rap olin ‘Sa 0 wor yo nnonED 38 0 NR “UT 0 ee 3 aL 2 un Y aw SED BOS Nas NCL 7 al a Ta vse aaa | it son ar NTO a MSD TH cI nyo fol ss aEel f EMarine Chemicals LIQUID EVAPORATOR TREATMENT Veptreat Product Description A concentrated qu bend of palmer and antitoam apems for controling scale ang foam in evaparatrs. Directces for Use and Dese Retz ‘The specially selected polers in Vapseat combine with the Doterial scale forming saks inthe bine to preven them from adhering to heat transfer surfaces, These solids are held in ‘Suspension and removed wit the evapocatr brine. ‘The operating efficiency ofthe plant i aiesind for maximum ‘water production. The intervals between cleaning are greaty ‘increased. ‘The product wo use for scié cleaning is Descalex which wit ‘erove of scala prior wo eaten with Vaptreat. Eraporators have «tendency to produce foam wie operating - ‘the defcaing properties of Vapteat wil stop this fosing and carryover wil be efininated, Distiled water qualty is smaictained. Dosing Method Desaye ‘The standard dosage, appcable tothe major of systems, ie 3 ‘ml of Vapreat pe ton of slate produced, his i based onthe ‘ated production capaciy of the evaporatae Example: laa 25 tn/day evaporator. ‘Treatment used = 2530 m= 750 ml of Vaptreat per day. ‘Setting the Flow ate ‘The treatments added tothe dosage tank nd mixed with water, ‘Example: With the 075 lees of Vaptreat add sufcert water 2 ‘make up S0ltres of fq The standard fow meterisadjsable ‘between Oand 100 minute. Flow rte caleuation: Flowrate = 50 Uires72¢ 80°35 niin seing This wil tst2¢ hours. ‘8 metering pump can also be supped for use with Vapuet if required. NUE. The brine density should not exceed 1.058 glen. The ‘scaling potent increases rpily ove tis evel. An increase in ‘the amount of Vapeat used wil assc in retaining potential scale foming sais fn suspension For example: If the density Fises to 1450 glemd the dosage should be 60 mlton of rated capac. Product Properties Aepeannee. Payton Denes: lngentat SC: pei von 8 Conpatity. Ment Roloowmetet Futbe:—_Nelnomeect feeae foe __ See ease a 2: UNITOR Recommended instalation layout evaporator treatment = Re 1.9 fare poyathytene tank 2 SmPVCtube Sum diameter 3 lowneter- adjustable Oto 100 tenia + The system shown is eesily installed. & postive pressure it ‘obtained by keeping the treatment tank higher then the ilet to the system. ~A metering pump can also be supplied for use ireguired, (Using he method shown inthe diagram, the treatment is down Into the vacuum side ofthe evaporate, through the adjustable flowmeter. The recommended dosing method for Vaptreat is continsoss dosing ito the sea wate feed Ene se the evaporator The ‘iagram shown gives an indication ofthe simple sing stem sequired. ‘The required daily amour should be mixed with frech water in the polyethylene tank and dosed via the atjestable flow mest! ‘nto the sea water supply tothe evaporarox. Features, Benefits and Applications + Ensures thatthe evaporetor works at maximum efficiency by teeping heat transfer sures ree of eae, + The anoaming propecies ensure that date quafayis high a cary overiselinated. + Wil gradaly move exstng scale when dosed et twice somal rte. + Reduces dowsing and maintenonce. + Concentrated, safe igi, easy and economical dosing. + Aaproved by LK Dept of Tradefor use where the evanor" produces water or dnking and domes pufposes. + For use in bob high presse and vacuum evaporators Read the Material Sefety Data Shest before using this product For desiled information on safety and heath please rele ‘Macca Saery Data Spt and/ar Product Label Ustoror any associated or sbsiary company's waranes finess and merchantable, acy, 2s well a any exresstt vararties regarding this product stab not be flctve © acinable ness he gods are used as dace herein = acer saner due to prea! Mazes ram inproet <5 the goods describes herein. Product may vary sity epers™> on cout login.PAU yore | ie aL en ey Evaporator Treatment AMEROYAL evaporator treatment Description AMEROYAL evaporator treatment is aliquid combination of active polymer and antifoamageats Used to prevent scale deposition in high and low-pressure evaporators. AMEROYAL treatment is proven cffective in seawater, brackish and fresh water. AMEROYAL treatment may be used toremove existing sealedeposits, AMEROYAL treatment is used or approved for use in evaporators by the following organizations: UK. ‘Board of Trade, Norwegian State Institute, Sasakura-Atlas, U.S. Department of Navy, Japan Food Medical Association, nd the Yokobama City Institute of Health. Features Benefits + Polyelectolytescaleinhibiter + Prevents scale and minimizes acid cleaning or coldshocking * Safe for potable water applications + Docsnée contain ny phosphates + Does not formadherentsludges + Contains an antifoarn + Prevents foamingandcamyover *+ Concentrated guid + Easily dosed and costeffeetive Application and use When seawater is treated with AMEROYAL evaporator treatment, the polymers prevent the scale ‘minerals inthe water ftom precipitating crystal growthsin their normal manner. The sole forming exystal ‘The detached solids are held in suspension and ultimately carried out ofthe eveporator with the overboard ischargebrine. AMEROYAL treatment is diluted with frech or seawater and fed continuously to the evaporator inlet line, izectly to the evaporator shell or just prior tothe prebeaters depending on equipment. AMEROVAL (eatment should be dosed using proportioning pump or by a gravity feed system through a flowmeter.‘Tae recommended dosage rates 1fuid ounce (30 mi) per tomne of distilled water produced per day based ‘onthe rated capacity at normal operating temperature and brine dencity, If brine density is increased, the dosage should be increased proportionately. In sale removal, a dosage rate of two ounces (60 ml) per tonne per day srecommended accompanied by increased overboard discharge. AMEROYAL* evaporator treatment Dosage Chart omnes Liters 5 ois 10 030, 15 o4s % 0.60 35 o7s 30 096 % 120 50 130 Typical Physical Properties Appearance: Clea to slightly hazy amber liquid pH, undiluted: 3.0 Densiy@25CO7H: 1.015 Nonflaramable;20 ash point. Miscble with salt or fresh water in ll proportions. Packaging AMEROYAL evaporator treatments available in 25 liter containers (PIC #0024406). Important information Ashland Specialty Chemical Company's Drew Marine Division maintains Material Safety Deta Sheets on all ofits products. Material Safety Data Shects contain health and safety information for your development of appropriate product handling procedures to protect your employees end customers. OUR MATERIAL SAFETY DATA SHEETS SHOULD BE READ AND UNDERSTOOD BY ALL ‘YOUR SUPERVISORY PERSONNEL AND EMPLOYEES BEFORE USING DREW'S PRODUCTS IN Printed in USA, ET-PD-I G/99)R7mrvn | mmr | owt [ 9002 | das | 06as6's _ L cuvoe 3orvo | NAVUG 3x93H0_ G3AOUddY ava “ON 03d 1 (GaN. Y3dd09 uM YO) enn NWA 1004 eaieean “Cvion Task 2 YOTD ONLINIVd ‘98 1ayjoo19 ‘4oqunog :*h"0"0 ‘INNO = EVN OLOW 1 ond NIVUC 7H 09 + AONANOAY L ANWA IN3A IV A Ob 2 JOVLTOA Aas 1 ALTTdNO9 9NINOD Aa =n (alitd 2d) $3140SS300V soveea 7 a tao] — [een rr 996663 ose u 00} 001 ol Mo os ci w ‘WSLNOOL I dlid YOLIPT “MS ' 4 Oy ‘on entavad | cudsy | MD a cay | cwy few ‘ON wnoiio3s | agags | And a ne sou | | At | ene | qvan | atto an lo «tind 40 a SNIHOVA a “was | tno | asa ]Ml nova |_Hsatl_| iol | -vavo s Z a WYN wa oy “BOM LOW 208 ‘ns SuvmnOT Vd SO DOIZA FOTIA ST dWnd JO NOTLVOTI1OadSsPUMP NAME: SW. JECTORPUMP GAUGE ROOTVALVE B-s19 (ents Bours) SUC, RDEL, FLANGE JIS 5K-100A | 290 | |\4-618 a8 Bouts) Lasso MASS( a) PUMP 50 MOTOR J WATER 30 MODEL__100NTSm DRAWNO, _ E39356 ar DongHwa EntecPUMPNANE::SW.EJECTOR PUNE \ \ 14 88888 Ce = es Se a a ee ee ——— = jeux — ors} |S ee nee =e — a et ee — Spon ps ee— ee SE =e = === ?S2— = — = ee See ee (= = eet SECTIONAL VIEW OF HORIZONTAL CENTRIFUGAL PUMP MODEL 100NTSm DRAWNO, £30365 DongHwa Entec7AA160M02K Price: Output Too Kw Voltage HOV [Frequency 0 Hz [Speed 3486 Oirrin. |Current (in 1850 A Mass 55 KS Torque 23,1 Nm [Efficiency 370% [Duty 3 Noise Ta0 aA) |Cost Om ins. oh FB [Heater No [Cable gland: 2a [Temp. rise: 80K —[Termistor: No |Cablesize: 9 13-18mm. [Bimetallic contact: __No ‘Startcurrent Starttorque Max. torque Brake Factor 66 18 28 (Calculated | 130008 TNT B37 Nm 160M BS Bearings 2 x 6209 22 63 10101 | | aa i | i [ee ; f mi: i | of ee ' g 8 Pos i] fone | ar | ot I i_} Le, 6 t wi Radial Load; 305N Rotation; Ant cock wise, from the drive end Thrust Load; 1372N Tolerance Flange; j6 Endplay shaft under; 0.5mm Key & Keyways JIS 8 1301 Protection degree; IP55 Key; 8x12 Eye bolts; Located on each side of terminalbox [customer: Index: Project: Nes Lone SeandinavieTEST RECORD OF EJECTOR PUMP esses DONGHWA ENTEC ume Ne. 157642 Dew tet 06+ NOV. 2006 ese by motor TOUNTSS Sant [linemen 00 HE 1 rc = Vatese 16607 ser (AT. $8 fete {LONNE 3500 iin * | RE | o04P2B- 006 - aio eae Vices fea Dey 1 Visrsion PTT Neve eBay 1 i Capacity (a/b) @ BENT Rfmapeadn elim4x48 SPARES one} 00NTSm [oeuvre] 308398.2 PAGE ElECTORPUNE SHPNO | yzu20109H-5 KN SKETCH SUPPLY | DRAWING No. NAME MATERIAL wee] yg Pa] RRS MASSig) seve | 1s NO. ee | 1 | CASNGRING |S BRONZE | 2 | 2 | Eaves} 20 j i { a to SST $i S 1 3 2 | oRNe [ores [sf | user] 1 5205 | 05) 004 MECHANICAL SEAL ser | ser 3) compzte 4 | 1 | Bee) 8 4 | BALLBEARING 2) 2 |FOR MOTOR] MERS NAME 13 ADDRESSsovernry | pommar | embers | 900e ais | VOeS6'S tava | cpoaHo | aahouaay ava “ow-oads r (GanL Yadd00 9 os) oe VON TaSNNID evaTLOOd Peer O70) ONLINIVa soqunog $49" 3ANOT = AEH YOLON i ond Niu 2109) ONENDE i 3AWA_IN3A IY ‘ov = SOVLTOA das | 3LTTsHOO_ONITANOD Ag sin dlind Wa) Sa ¥ossz00¥ — seozia : Px , coives | 0096 | $40 |uv/eru} ov | 9°70 J md |astttag oe | at | wssmp/exor | 1 dina VTHLLSIa | 1 [ F 3, ve) ‘ON ONIMVEG | (usu | GH) Pail Cw) | Cm) [Cu ‘ow | rmotioas | gaaas | and | Soy] Sg | ssua | | SOL Pane | oven | ato Sa ts | emcee ow SNIHOW a sus | 400 asa | Mou wnnova | SAN | TWHot | -vavo naa b ‘ Wena 7 uit YoiOW 3408 ‘ons Suv MNOT LW S-pe6-O0CZA “ON THE * SUSHI dWNd JO NOTIVOTATOSdSPUMP NAME : DISTILLATE PUMP 6 10 MASS (ig) 1 PUNP) MOTOR WATER DEL, THREAD DongHwa Entec Agree, MIQBOLTS) 2120 Kaa z 152 180 MODEL 403/4MSSm DRAWNO. 34100 MOBEOPUMP NAME > DISTILLATE PUP (603200158) SSS j/ ff TATE Jou WATER ou wo] nwweorparr set no | tase oF per aa wa [onan Fema ossrmon + ee [PELE cAcson [pvosenonaRonzz| 1 | Sor [GOIRLNG Feamo [GASTRON i sos QUES POO WOT sige STE [TST ea aaa lcxoas prow 7 | [Powe rane Faz [east RON 7 eo foasna NG enous prow i 7 [SAT susaon| ESS 1am [PELE [susan |sreuesssre [1 110 JORNG meer i van [peer [sist [svawesssres_| 1 | So) NCOUANOAL SEL ee = 124 [PELLERWASER [suse _[sranMeSSSTES [1 whamosse fos Boal Tl ‘SECTIONAL VIEW OF HORIZONTAL CENTRIFUGAL PUMP MODEL 40x 3/4" MSSm 404—3=-MSSm DRAWNO. Dios DongHiwa Entec7AA80M02K {Output 0,75 Kw |Voltage “ov Frequency 60H [Speed ade Orin, |Current ain TOR |aes ea RE fFreraue Zann efiioney 7a0% [Duby oT INewe BT GR) [Cost ORG as. oS We (eter ‘Ne [oabte glands Was |Ternp, tises BOK [Térmistor: No [Cable size: B04, _ [Bimetal cont: No Se Sarergue Was torque | —~Sie— [FaBtar 62 20 24 (calcined | T0ee A sain [Saha 80 BS Bexwings'2 x 6004 22.63 noi Radial toad: 1570 ‘Rotation anti clock wise, seen from DE ‘Thrust load: 147N Tolerance: bickag ene Expy fiom ogmm Ky A Kerwey i Protection degree: P55. Key: &xémm (Customer: index: Project: ieron i TEST RECORD OF pistittare pune i ess tee tet _29- ADE, Dove, Bers a a ct | te | OS NSS See | (eet ie eee | toy 2 to Sl 0m | [vee 2 20V eer a. cd) ett od Om [SE"917 25h Pa) [Reel 9. [sete | TONNE 3500min= t | GEE] gush gin) | BE [7073 db-pp bod 7 == Taped wee Ta S| lend” T T stim + ame outer | Sin tess aS | | | 7 | Seren an a od n/n a [mj m | wi[y al Pa «| Tawa fT swt I-p80 | aa.8 |g [aio Tac 24012] a] ees TT o-8 oo |p fol ak Toe? |» | 76s 1 ob | 2 | a{ Tass | 3.39 aie opt) Tana Dee ee zi tse] e[ geet. poo top 8el [ake eno Tres] [ens bart s[ ae Tyee igeo Lop-eot tase De Tree] [o-93 Tae ao 1 et 1 pest 1 zt L L t I Lt T 1 i i ae 9 i i t i 0] { 1 I I T i 1 1 Aiwospherie Pressure Zook We Condenser Vaeuua 977 WE Semevie Temper- | Room Z4 | Viscosity mmisl 1 Can ng eto cr ie [oes Se | Desi fem BIS es | seq [Peocenaieg a7 [wii PDT 2 copay anil ee aT Flow Heter Zz { 2. Mie pe — cece ty Scene afte op Reatp7- oh OSUE 1 Sour oo wv 30! im pe Capacity (Va) Q ) SE BE.12x20 spares uot] coaienssm Eso01282 PAGE DISTILLATE PUMP SHENO | Ya20109«-5 No BOXNO xercei supay | oRANNG No. Nene MATERIAL REMARES fron PART MASS(kg) irae] ise | NO | ‘ho, wD et 1 | caswerne tC SL} srowe | + | + | oraore} ooo t+ t y 0 - ae 2 | CASINGRING [ : 3 srowze| 1 | 1 | pizve| czoz a 3.| orne rupser| 1 | + | otzoe} 110 4 | couPUNSe04T, —aFh ra] | RoueD | se18| SETS] org] ans NUT @ WASHER sm | 3 | 3 oe K. ci 1 NECHANICAL SEAL al carson | ser | set 5) compete it cerawic | 1 | 1 [2178] 820 T { NLA on TRS | seecat c|ouseme (ET? fee} ee| 2 | 2 ron | _ 2 __} 1 on NERSNAKE ADDRESS| MESSRS: DongHwa Entec CO.. LTD | HULL No: Y2J2010-944-5 £ _: DIGITAL SALINITY CONTROLLER (JK-201 TYPE _: WALL MOUNTING TYPE & TEE 1" | PLAN HISTORY SwiSOL__| DATE DESCRIPTION | creo | Au 15.2000 | Prepared fr EW. GENERATOR | | Ts 7 SHEETS with COVER ; Dare_| AUG 16,2006 | owe no. | PGEOOSTANDARD j i | DongHwa EntecCONTENT LIST [1 | content i Poo — — SPECIFICATION 1)SPECIFICATION 2)THE SCOPE OF SUPPLY | 2 | { WIRING DIAGRAM a [4 CONNECTION DIAGRAM OF THE POWER UNIT s | 5 | system overview A | 18 | oureroimensions Ps no 7 I t+ ~ — —— —j | 2 | spare parr le | Users cue | 8 1 | wievaLaTiOn [9 | _ 4 Lo _ ee | E | _ oe _| ae r | { | _ _ | rr oo | i | | , ft . — { | | | f fo 4 oo i I. | | rT i | - as fH | | - = / TTT I a _ Se - | b+ _ ——~ Drawing OF JK-201 2006 Pusan General Electric.SPECIFICATION SHEET DESCRIPTION VALUE VP ENABLE MODEL ACCURACY TEMP. COMPENSATION RANGE ALARM CONTACT SOLENOID CONTACT Power source ACzOv Io Soin | FINISHING coLoR | RAL 7035(LIGHT GREY) 2. THE SCOPE OF SUPPLY - [no | NAME OF PARTS | TYPE t — { + | DIGITAL SALINITY CONTROLLER | Jk - 201 | “SALINITY CELL WITH GABLE | (OLFLEX-110,36°0.5SQ°2METERS)| —“K-201-CA rl = [== salinity controller's color is RAL7O35. So, it’s difficult for us to because it was extruded as the plastic. 2006 Pusan General ElectricWIRING DIAGRAM WIRING DIAGRAM WALL MOUNTING TYPE [rove * MARK ~ MAKER SUPPLY ae * CONTROLLER K-20 se 9 ALARM, *e 30 oe Lt contact <--=—= + a e SOLENOID 5 # 3C 9 CONTACT “0 * POWER UNIT OF CONTROLLER 1" T piece ———__! (MODEL: JK-201-TEE) CELL (MODEL : JK-201-ca) * \ “caste: OLFLEX-110°30"0.580 \_2 Meters 5 2006 Pusan General Electric.CONNECTION DIAGRAM OF THE POWER UNIT +B] 220 [zzavac.so, sone 1 SOURCE FRAME GROUND a 8B] com FoR THE ALAR 7BE] nc *[T] » 2] com THE SOLENOID vaLvE SENSOR GREENYELLOW bar TxD OPTION iv | jet L j=>B] Drawing Of JK-204 ; 2006 Pusan General ElectricSYSTEM OVERVIEW The operation flow for the JK-201 system is shown in Figure 4 FIGURE 1 : JK-201 BLOCK DIAGRAM EEPROM (Non-~volatite memory) | “ Diss | Mem jin | | | PPM display cpu Sl cory Sriver | 0 Key Pad ia |, temperature AID | salinity o0000}—> MUX [Z1 A] stent Drawing Of JK-204 : 2006 Pusan General ElectricOUTER DIMENSIONS OUTER DIMENSIONS CONTROLLER (JK-201) OF WALL MOUNT TYPE ——— 166 ——______. re jn — beg i @ /}—————_ 1 _ pt ] Ties] | fe ss —+}-________ 99 —_ Drawing Of JK-204 6 2006 Pusan General ElectricSENSOR(JK-201-CA) & FEMALE TEE ELECTRODE [SUS-31 IGAP | MS3102-10SL if _| MS3106-10SL "14 > [OLFLEX-110 ~ [2 [Bs i Drawing OF J 2006 Pusan General Electricwich measures the content of natrium chloride in the evaporated ed in PPM(parts per million), and ons water containing wat has been keyed in atthe salinly controler, i rerouted back to the ‘resh water a fresh wal of PPM, * generator displa ures the Operating the Selinity Controller ‘When sourcelss 220¥) is applied to this canteller, alarm set value(ex. 10 ppm) will be isplayed and in a short time process value will he displayed, On the font plate ofthe display part there are 5 keys(STARTISTOR, SET, INC, DEC, ALARM OFF) Pressing the key SET doun once calls up SOLOINOID(magnetic valve) where the desired valve fx water is selected with the INC and DEC, sing the Key SET once mare calls up ALARM where the permit limit is set with the INC and DEC keys, FF the INC or DEC koy is pressed down for a moment the numbers wil start ‘counting rapidly, Pressing the Key SET the third tine wil show RUN HOUR, and show for how meny hours the Salinity Controller hes been us Pressing the key SET the fourth ime wil show femperature(S) inthe quid Pressing the key S : Will show 10 ppm during 15sec if unit is aormal Selection of alarm function ‘Ween ‘alam off switch is pressed once, the letter of lam seo? is dgplayed on window of LCD, the fresh NB GS Be fncton of slarm snot applied. Therefore alarm and solenoid valve are wot operted In this essed once more, the “alarm off swi tof “alarm set: on is displayed on window of case function of lars Technical data 4. Moce! Jk201 2, Measurable Rang: ©-200ppm 3. Accuracy 0. 4. Temp. Compens 0-107: + 19%) ppm ‘ontacl(250V/SA) 19. Finishing Color Protec 5 Drawing yi 2006 Pusan General ElectricINSTALLATION OF JK-204 SALINITY CONTROLLER Salinity Controller Installation The Salinity Controller models consist of two parts A display cart where [tom the connected sensors is shown as well as an installation part which is delivered in a Blastc move in whict: power supply and connection lips are mounted [Fhe ispley pert is delivered in a cabinet for front instalation in the cos be used for ‘he installation, The dispiay partis secured with the 4 included lock nuts, ‘rae installation partis fastened. The inctuded 20 poled flat cable is insared between the display part and the installation part after which power and sensor can be connected. ‘ol cubinet and the enciosed shape can NERO vosnas 2eovinc Connection diagram for Salinity Controller type JK201 ‘The salt sense t myeicaly | ° {8 Condition of the Salinity Controller thatthe sensor instated correctly, electrically as well as Phy. S delivered seperated into 6 parts 8 1" PE (special) 5. Receptacle & Plug with cable 6 nut {he $2 senscr is inserted in the enclosed Female Tee .. The enclosed Female Tee must be used since the Use of another type of Female Tee can affect the measuring results, Ge enseny Sicks ofthe sat sensor must be installed ina ninely degree angle compared tothe fow-drecton, OF fe Sat Sensor itis clear thet the straight sides are parallel with the sensory sishe and thet ener sensor ‘ean be tumed in the case of an error in the insialiation Ei the Salt sensor into the Female tee at is right postion and then the sat sensor is fixed wt te Nut feialy ths catie is tbe connected through receptacle & plug to the sensor and the sereor suet be connected to the terminet hock, as described underneath Brown 's connected to terminal 11 (Salt senso:) Blue Wie 's connected to terminal 12 (Yemp.compensating) Green anc Yotlow wire is connected to terminal 13 (Ground) ‘The magnetic valve anc the alarm is connected to the terminal blocks as ilustratod above. the relay switches are potential ree NIO switch sets 220 VIAC ‘85 described above after which the system is ready for use Drawing Of JK-201 2006 Pusan General ElectricPLAN HISTORY REV. NO. DATE i DESCRIPTION | pwc. 1 ‘PROJECT : YZI2010-944-5 | SRS : DONGHWA ENTEC. CO., LTD | class : BV i POR NO.: TITLE [are] ca on A ik [A FW. GENERATOR CONTROL PANEL [pag ]}-S caw [A [osre] 2008.02.77 [Scale am . (@ SAE HAN TECH. ELECTRIC C0., L Swot 1988) #681~40, DADAZ-DONG, SAHA-GU, BUSAN, KOREASPECIFICATION DIVISION ‘SPECIFICATION REMARKS POWER SOURCE AC 440V , 60Hz , 30 CONTROL SOURCE AC 220V , 60Hz R | RED PHASE COLOR| go swe ARRANGEMENT LEFT—> RIGHT fie GLUE TOP > BOTTOM oc «=P REO FRONT—> REAR| Nn [Bue MATERIAL, acrYLL] susC] PHENOLIC Jacrv. : 2t NAME PLATE [TANGUAGE ENGLISH sus: 1t METHOD BLACK LETTER AND WHITE GROUND |PHENOLIC : 2t IP_ GRADE IP [44 CLASS Cixr Class Cony Oink (Ja Mev Cir CORINA’ PAINTING COLOR 7.5 BG 7/2 RUE ony CUSTOMER 0. REQUIRED 1 SEI/SHP APPROVED SCALE PROJECT Yz,pot0-946-5 None | TME FW. GENERATOR a CONTROL PANEL. SPECEICATION Raw PROIECTON OWS. WO David hom [SFr ua aa waa] 18 aw naas30 ee j__™___| 9/6 zi AA 7/4 "88 s 2 a 2a raLIST PART my cess) i secomeaton Jor] Rewarns + [wees nee 85 53/504 1 2 [wos uncwene conser] ouc-32 aczzov | 3 ]uca-s | wacnene contaer| ues aczzv | 2 4 [THI OVER LOAD RELAY | GTH-40/22A 1 S | THA OVER LOAD RELAY | GTH~22/2.1A 1 aan ween wee | ra-so sof os som | 7)AI AMPER METER KA-60 SA O.S 300%] 1 8 |cT SaAcneRT KBJ-15, 50:58 1 alm vevsromuee | O72 BRT 10 | Fing FUSE WITH BASE HOLE | SB-C1(1A) 2 1 | F366 FUSE WITH BASE HOLE | SB—C1(2A) 4 12 | F768 FUSE WITH BASE HOLE | SB—C1(SA) 2 1s [wma | por ume | 2502207 3 v4 | FRYE, re eon wn wel zoe, 2200 sow | a 15 [ree | pus eurion | zseroi 2 te [eum | wear wn nc | a 17 | RAM unnanc Hour uerer | acozoy 18 [oon | worse ene woe | goog ; als sagcon mcr |osa, tore 1 CABLE GLANDS me ay [eR Mise CBP a ee eae omens fercmnnet a vone [TEP GENERATOR CONTROL PANEL PART LIST ‘DRAWN PROJECTION 50 ‘DWC. NO. Donghikra (ake feSaye] ea BoNG nono] yous wi Ss WS ——YOUv¥INGO Was] BOW | __ a) neste? eenel mos cross ‘ a yOLwotaNt wvaovia ALINIS 30vd singalo Los £00} 900 sa cnoze/¥n0ol ‘Ave/ynoser VAQSE 0zz/0Py aL 100 hing auvTHsla vie/eeiio zat EL s-ono | 1 “| T 7 cr ¥ Yet /ov-H19 ze: z eK aNd woL93r3 aBLVA vas wap 0. 0 19 ta Et ono 1 1 Low | T | Ady ve SunOS a3mce © vos/es-sava cal aa = ra as es a (youvo.on fe~{_—_wouvaggo wd} 300 AUNTS nous) (Sw O1) Th couse MRA HOIH UV HOM (renew Ws waisis) 1930Wd| 7008} ALINEIVS ALINWS NUVI NOMNOD oom] 8 ae os my I Frco ovo wo} Foro oe rd | | ovo7 MN ‘dWNd YOL93a ‘UBLY3H “ws | uno alvmis SIVA 35 oNaNM CIO yong | _ a ~ 1 | ou | no | [ | eS i) x (ey @&) | | { £10, | va 4 ton ho 10 i | | |e | aug y? zon |? soa | I IPOWER SOURCE 36 440v S.W EJECTOR PUMP DISTILLATE PUMP TO SALINITY INDICATOR SOURCE TO RPB TO AMS FROM SALINITY INDICATOR | ota G8 PG-21W < < 8 PC-t6W = < = 68 PG-16W = cs? 68 PG-t6W 2 GBPG-EN x o ABNORMAL ALARM 68 PG-teN iz jo SALINITY HIGH ALARM = cBPGHIW = RULE (CUSTOMER NO, REQUIRED BV 1 SEI/SHP. APPROVED SCALE [PROVECT: Yzszotagu-5 NONE | TITLE PW. GENERATOR pea CONTROL PANEL BLOCK DAGRAM DRAWN PROJECTION Sy >= NO. ina Yhmm [5Beve 0SPARE PART, LOOSE PART LIST & TOOL LIST iT 1. SPARE FOR BODY IN F.W.G_) ————— ———PAGE : fog} 2. SPARE FOR S.W. EJECTOR p/P ———_—__— —PAGE: 42 3. SPARE FOR DISTILLATE P/P ———— —PAGE: # 4. SPARE FOR SALINITY CONTROLLER-—--——_pacee a| FOR 1 CHT 6. SIGHT GLASS} i i SIGHT G.ASS | cow | | | I I | ; 7 i | : | i FOR | esse ia cuss| i 2 GASKET ; Real | | CASHEL ‘SIGHT GLASS SASKTT SAE WeNO} AWE | FoR SEA WATER OUTLET | | FoR : | SEA WATER RET — | 1 | | | | | | i | i j | | | i |48 ares |wcon | wats orawnol esasez | mace] EECTORPUMD _ ‘SHNO | YZJ2010-944-5 iv | sen ‘SKETCH ] ‘SUPPLY DRAWING NO. NAME MATERIAL exe] 5 | PART REMARKS MASSIig) uve | SHE NO. - 8, H 4—!. 1] caswernie 0 S| Rowe | 2 | 2 | ewes} om Letts i "7 os et 2 | one im russe} 1 | 1 | creas | ost | MECHANICAL SEAL 5 CARBON | SET | SET ° | COMPLETE + 1 1 | Eisa6s | 520 4 | aarecrne a] 2 Fortoror (MER'S NAME Donglwa Entec12x00 1 peccet| coxiervssm foranol sense | mar | ae DISTILLATE PUMP_ SHPNO | ¥Z,2010-44-5 ue nN J soxno ee _ supa | oan no] nave vera} Saar Renan rane | ise | NO | ‘ho 1 CASINGRING BRONZE 1 4 | D12078 | 020-4 2] CASINGRING BRONZE} 1 1 | Dt2078| 0202 3 | oaxe rsser| 1 | + | ora) 10 couruna scar, 12078 4 NUT & WASHER re a MECHANICAL SEAL ome] sn 5 COMPLETE ae) 6 | BALLBEARING FORMOTOR | weresnawe Nene DongHwa EntecSPARE PARTS LIST eee PAGE sees | SPARE PARTS LIST FOR Us € sip no. lyzpo10 9s | LINITY INDICATOR + (odo! + 03-200) | 80x Ko. T OuANTITY OUTLINE mane Towel NO.} NAME ad rerar] Per | Pe i = vess | | txode@ [ser [ess 1 | | | 1 Fuse [2 a a oe | j 2 | | | | 3U.V. STERILIZER MODEL : JSA-5000 (H.NO:YZJ 2006-944~5) SHIP YARD :- YZJ DATE =- 2010.6.24 DongHwa Entec Co.,LtdWSR INOW Orseals ese =e ‘LT “00 XUAN NOANVS Tan TR Wan NOE man LAT ieeeorer [wane Bans a GSRE eG] Ge) BALES NSD | NowvoUD3s TOORAS SRST ¢ roe oraoy TES A ar a 1] Ne [7 vaste] ——nataiaes paseoQ11"°09 XMNIND NOMS 2 vor= scam onzrwas [Y Cy aan 30nv9 SunSS3e é NBZIINALS “AN = I ~ (Alddns asva) ONIdid GYVA ASIN BEL LFNO wsLYMSPECIFICATION of QUARTZ SLEEVE & GERMICIDAL LAMP QUARTZ SLEEVE tas for JSA-1000 — ATOD, 2.5mm - 81545 mm 2. THICKNESS ~ 1.25 mm 3. MATERIAL, = QUARTZ, 4. PART NO. : UV-Q-03 for JSA~3000, 5000 1. DIMENSION —A'OD, 2.5mm ~B:900 mm 2. THICKNESS = 1.25 mm 3. MATERIAL = QUARTZ 4. PART NO. : UV-Q-05 for JSA-1000 at im 1. DIMENSION -C:446 mm = D:372 mm ~E:0D.15 mm -F:0D.19mm 2. TECHNICAL DATA ~ LAMP WATTAGE : 20 W ~ LAMP CURRENT : 0.360 A ~ AVERAGE LIFE : 9,000 Hrs ~ TUBE MATERIAL * QUARTZ PART NO. : SP! for JSA~3000, 5000 1 DIMENSION = C853 mm D:779 mm O.D.15 mm ~F:0.D.19 mm 2. TECHNICAL DATA ~ LAMP WATTAGE : 39 W ~ LAMP CURRENT : 0.425 A ~ AVERAGE LIFE : 9,000 Hrs ~ TUBE MATERIAL : QUARTZ 3. PART NO, : SKPM-SMS-538-00 ect] 5 of 7 SH swwnww cevrury co. um8 Relative Energy (%) gag 10 —}- iy 7 oono n 200,300 «4000S Wave Lenghth (om) “@UV-B Lamp Folativo Energy (%) 88s 88 278 300 BS 350 Wave Lenghth (am) @Ozone Lamp Energy (29) sssssagg 8 no oono_ on 100 200 800 400500600 Wave Lenght (nm) 6 of 7 Folative Energy (%) esesssgses Rolative Energy (%) . es 88ssegssss Wave Lenghth (nm) @Blacklight Lamp (BL)SPARE PARTS LIST (for U.V.STERILIZER, JSA-5000) HULL NO. - YZJ 2006-944~5 NAME SKETCH | _NAME Qty E EI a PART NO. (WEIGHT) SPEC’ | REMARK 2 ULV. LAMP. Oo 1 ee 33 2 PCS Sow 9,000 Hr SKPM—SMS-538. (02 ks) 2 | FILTER 4 Pcs} 100 |3 MONTH a _s6o___| SKPM—SML-077—002| FUSE Dz 3 __ _ 50_| 2 PCS 24 sec eos) | _ Pl AMP 4 | Plot L [ON Uo Juawaje 49}1)) 0 Buloojdes uaym *| LON 404 310N NOILIGNOD TWAYON Y3LT4 BLINOTI0 Y3LT3 SLINO100 TON VON Nowna ANA a AWA AVM ¢ ANI Noung “INA IY NVAOVIC MOTH w Ww sommes arya syne ormanece ' Thine NS nwont = ia [om [009 Ta earn onan] Wawa] ev | 326 = —_ | ae [Og sein] se | so] 9: | 6 [el | 901 | Ze] ee | os a a S'IXBLW | 29 zs [| 9 6 | er 46 | vz | ze | wr BL anne] FDHIN Zz [~GLI™00 AANINaD NOUNS oir e eaves [wasn [srw 20 lava | OW 9850/859 008] 1 vor] nw onvio] _z Tanwunny |v NOWoON AT] ¥08, ON nas] + v08, wn0o7| = v0 Er ous] ¥N09 ousvTa] Eg vais] @ Bulg] onbova raus| 6 le Baia] _was ais] _o a sat @D Bld WAS 1008 | 850 va CW) | Saice yas 18 - | — i) a) Sala] Was a0 Onna = {| >a —| ann | ae | a ss — fonSPARE PARTS LIST (for REHARDENING FILTER, REHO8-01) HULL NO. YZJ 2006-944~5 No| DESCRIPTION SKETCH QUANTITY| REMARK LIFE TIME 2A 1 | DOLOMITE FILTER Abt. 6MONTH 1EA for YARD DOLOO8-010 WORKING | snore NO yun SPARE PART BOX ca on0eR (vaR0) 2 | pay 1PCS WITH KEY | + Hun WO. (POR WO) | REMARK *NOTE —DOLOMITE FILTERS WILL BE DELIVERED SEPARATELY FROM MAIN EQUIPMENT. THESE FILTERS MUST BE EQUIPPED FOR A TRIAL RUNNING AS "FOR YARD WORKING” DongHwa Entec Co.,LtdINSTRUCTION MANUAL FRESH WATER GENERATOR (SHELL & TUBE TYPE) DonglHiwa Entec 1575-6, SONG JUNG DONG, KANGSEA-KU, BUSAN, KOREA TEL : + 8251970-U14 FAX : + 8251970- 1131 Web Site : www.dh.co.kr: INSTRUCTION - DongHwa Entec ra eet | OPERATION & MAINTENANCE | Pack: 2 oF 26 CONTENTS PAGE NO 1, SAFETY INTRODUCTION 3 2. SAFETY INTRODUCTION AND WARNING 3. DESCRIPTION OF THE PLANT AND ITS SYSTEM 5 3-1. Working description with engine jacket cooling water heating 5 3-2. Working description with saturated steam heating 6 Installation description 6 3-4. Installation description of the steam injecor 1 4. OPERATING WITH JACKET COOLING WATER. 8 4-1, Starting up the plant 8 4-2. Regulating the capacity 9 4-3. Stopping 9 4-4, Attention during operating 9 5. OPERATING WITH STEAM INJECTOR 10 5-1. Starting up the plant 10 5-2. Regulating the capacity u 5-3. Stopping 12 6. INSPECTION 13 7. TUBE CLEANING 7-1, De-scaling method 13 7-2. Chemical scaling method 13 7-3. Way to prolong the interval of de-scaling 13 7-4, Continuous injection of feed treatment 18 8. REPAIR OF INSIDE COATING 19 9. SCALING INHIBITION FOR FRESH WATER GENERATOR 10. TYPICAL PHYSICAL PROPERTIES: 11. DOSAGE 12, TROUBLING SHOOTING 13, TEST REPORT 31 DONG - HWA ENTEC REY. : 0INSTRUCTION DATA BDongHwa Entec FOR, RBV.NO. + 0 OPERATION & MAINTENANCE | ac 3. OF 26 1, SAFETY INSTRUCTION Before using this item, please read the INSTRUCTION MANUAL. Follow warning label, instruction and caution procedure in order to us it correctly. Itis also highly recommended to always keeper the INSTRUCTION MANUAL at the same place for easy access. ‘Transportation, installation, piping, wiring, operation inspection and maintenance work must be done by only a LICENSED and/or AUTHORIZED PERSON who has enough knowledge on health and safety rules and regulations as well as on his or her profession. In any respect, we'll not guarantee for any death, injuries, damages and losses, which result in modification without our written authorization or using and assembling unauthorized parts. During disposing, any accessories, used parts and oil, should be treated as general industrial waste. WARNING LABEL and SIGN in the instruction manual are classified into WARNING, CAUTION and NOTICE as described below. AA wanna :toticates potentially hazardous situation which, if not avoided, ‘may result in death or serious injuries. Q CAUTION : Indicates potentially hazardous situation which, if not avoided, may result in damage, defect or injuries. o NOTE _ : Indicates potentially hazardous situation which, if not avoided, may result in damages or defect in product. It will be only used for protecting but not safety. DONG - HWA ENTEC REV. : 0FOR REV.NO. : 0 OPERATION & MAINTENANCE | Pace 4 OF 26 INSTRUCTION DATA 2. Safety instructions and warning o The user and operator must have to read these instructions and the attached documents and drawing before the installation, operation and inspection or maintenance of the plant, so it should be used properly. A 1. In operating Steam Injector mode, Steam Condensate valve must be fully opened and Steam Inlet Valve must be slowly opened by operator. 2. No valve/cocks shall be fitted on steam drain discharge piping to prevent fresh water generator from being pressurized by steam. eR 1. Welding or other working with fire should be severely prohibited to prevent coating and gasket of the plant. 2. The Fresh Water Generator is not to be operated in polluted water or within 30 kilometers from the coast. 3. Observe the following items strictly for protection of tube plates and cooling tubes of condenser from corrosion and erosion, 3-1. While operating the plant, open cooling water inlet valve of condenser fully and regulate cooling water quantity by outlet valve only and keep the back pressure at minimum about 0.8 kg/em’G. 3-2, Regulate cooling water outlet valve so as to keep the prescribed temperature difference between inlet and outlet of condenser.(Please refer to the heat balance for this temperature difference.) 4, Carry out following items in order to prevent scale formations in heating tubes. 4-1, Output should be kept at or less than normal capacity specified. 5. Centering of the shaft is important for rigid coupling of pump. Identification mark should be made when the shaft end is removed. Keep centering at the shaft end within 5/100 when the pump is assembled.(Do not remove the shaft during normal maintenance.) DONG - HWA ENTEC| ~~ INSTRUCTION DxTA = REV.NO. + 0 OPERATION & MAINTENANCE | pice: 5 oF 25 3. Description of the plant and its system The fresh water generator consists of heat exchanger, separator shell and condenser. In addition to this water ejector, mesh separator, solenoid valve and water meter are supplied as accessories. 3-1. Working description with engine jacket cooling water heating. ‘The DongHwa Entec fresh water generator uses the heat from Main Engine Jacket Cooling Water to produce drinkable water by evaporating sea water due to the high vacuum vacuum, which enables the feed water to evaporate at below 45°C. ‘Steam can also be used as a heat source instead of hot jacket water. ‘The DongHwa Entec fresh water generator is based on 2 sets of shell & tube heat exchangers, acting as an evaporator and a condenser respectively. ‘The water ejector enables evaporator chamber vacuum condition by driving sea water pass through water ejector, and sea water supplied by ejector pump to be delivered to ejector for taking out the brine and air. ‘While entering to the evaporate chamber due to the vacuum codition and the feed water evaporates. The water spray and droplets are partly removed from the vapour by the deflector mounted on top of the evaporator and partly by a build-in demister. The separated water droplets fall back into the brine, which is extracted by the ejector pump. The desalted vapour, which passes through the demister, will be sucked into vapour chamber where it will be condensed by means of incoming cold sea water, The distilled water will be taken out by integral fresh water pump and controlled by salinometer and solenoid valve. If tis of high salt content, the solenoid valve recirculation work starts automatically to the shell or dumping line against high salt content. Thermometers are installed for control of sea water to the condenser and engine cooling water to the evaporator. These thermometers permit control of both heating and cooling of these units. The salinometer(salinity indicator) is connected to remote alarm so that very high alinity is registered immediately at the bridge of the ship or the engine control room. DONG - HWA ENTEC REV. : 0INSTRUCTION DATA FOR REV.NO, : 0 OPERATION & MAINTENANCE | PAGE: 6 oF 26 DongHwa Entec o 1. For this plant, please bear in mind that the pressure of ejector inlet side should be around 3 bar in ballast and around 4 bar in loading, 2. The pressure of ejector outlet should not exceed 0.8 bar. 3. The feed water should be controlled by feed valve. 4. Normally it should be fully opened to prevent formation of scaling on below 10 ppm. 3-2. Working description with saturated steam heating. In addition to engine jacket cooling water heating, saturated live steam can alternatively be used as heating medium for the fresh water generator. The saturated live steam is being delivered to the heat exchanger of the fresh water generator through a steam injector. This steam injector works as a circulating pump and heat up the circulated fresh water/steam condensate, which comes from the outlet branch of the heat exchanger of the fresh water generator. As the heat exchanger of the fresh water generator is filled with clean fresh water or steam condensate by starting the steam heating process. The produced steam condensate from the supplied saturated live steam escapes from the socket in the vertical safety blow off pipe. This condensate is led back to the boiler feed water tank or hot well of the boiler through the condensate outlet placed on the safety blow off pipe. 3-3. Installation description Please check the installation drawing and technical specification, overhaul space in installation fresh water generator. Be aware that it must be possible to read the value of thermometer and other gauge. ‘To avoid the unnecessary pressure drop, the connection pipe should be simple, because it could effect the specified pump efficiency and produced fresh water capacity. Check the specified quantity of jacket water and sea water, steam flow through the evaporator properly. DONG - HWA ENTEC REV. : 0BongHwa Entec : INSTRUCTION DATA vor REV.NO, = 0 OPERATION & MAINTENANCE | PAGE = 7 0F 26 ‘The fresh water pipe should be connected to the fresh water tank of the ship. The counter pressure in the fresh water pipe should not exceed 1.8 bar or according to specification, It is recommended that the fresh water outlet line should be used stainless steel or non-ferrous piping material, because the produced water made by fresh water generator is of high purity, where dissolved oxygen concentration is of extremely low level. If dissolved oxygen's quantity is low then oxide film will not be developed by which it will be very unstable chemically. So this water tends to stabilize itself by resolving and contacting with other substances. As the result, the color of water may changes to be red or brownish. e ‘The combined ejector-sea water pump is designed to withstand on a level with and in close vicinity to the fresh water generator and for a maximum counter-pressure in the overboard piping of 0.8 bar. If this is impossible, it should be dimensioned for additional lifting height, and pipe resistance and ejector should be designed accordingly. If the back pressure is exerted on the discharge line of the steam drain of the steam injector, extraodinary vibration may occur in the injector and there is maximum, possibility that the operation of the system may become impossible. If the pressure after the steam injector exceed | bar, the safety valve will be opened to secure the plate. If the supplied steam pressure is lower than the designed pressure, the vibration may be caused to the system. The fluctuation from the designed value may be within about + 5%, DONG - HWA ENTEC| INSTRUCTION DATA ] DongHwa Entec | re BEV.NO. | 0 | __| OPERATION & MAINTENANCE | Pace 8 OF 26 4, Operation(DX — a — Series) with Jacket Cooling Water os . Starting up the plant o Befor operation, please check the following as below. Bl Please observe instructions for feed water treatment, see “chemical dosing part.* Hl Check the rotate direction of distillate pump. I Close in/outlet valves for jacket cooling water of evaporator. i Close vacuum breaker valve I Close feed water inlet valve for evaporator. @ Close outlet valve for distillate pump. HI Open valve on the suction and discharge side of the ejector pump. Il Close the overboard valve for combined brine/air ejector. A Never start the fresh water generator's distillate pump under dry condition. _ Step. 1 : Start the sea water ejector pump. @ Fally open the ejector pump inlet valve as well as the overboard discharge valve. @ Start the ejector pump. @ Slowly open the ejector pump outlet valve. ** Make Sure that the pressure at the water ejector inlet is 3. bar or more. Step. 2 : Wait for sufficient vacuum. (about 92%) Step. 3 : Open the feed water valve and fed sea waer into the evaporator. Feed water quantity can be seen by the readings of the compound gauge in front of the feed water orifice. Control feed water quantity within range of green mark as shown in the compound gauge. Step. 4 : When the vacuum in the fresh water generator keep up, open the inlet and outlet valves for jacket cooling water of the heat exchanger. ‘The in/outlet valve for jacket water cooling water is to be opened slowly. ‘Avoid the thermal shock to your main engine, The inlet and outlet valves of jacket water cooling water to be opened and closed slowly and progressively. While the obtained vacuum drops to aroud 85%, the boiling temperature now rises. This indicates that evaporation has started. —_ _ DONG - HWA ENTEC REY. : 0INSTRUCTION DATA: DongHwa Entec FOR | REV.NO. 2 0 | OPERATION & MAINTENANCE | Pace 9 OF 26 Step. 5 : The air vent cock at the upper part of the heat exchanger should be opened whenever jacket cooling water passes through the heat exchanger and should be closed after confirmation of complete discharge of air in the shell. Step. 6 : Salinity alarm should be operated in order to check the purity of the fresh water. Step. 7 : When the distillate fresh water comes up to the sight glass of the suction pipe of distillate pump, start the distillate pump. The level should always be fixed(normal discharge pressure is 1.8~2.4 kg/cm’). Fresh water quantity is increased as the sea water temperature falls after adjusting to the fixed fresh water quantity, Naturally water level at the distillate pump suction side increases, produced waterstays inside of the condenser, the effective heating area of the condenser decreases, evaporatioon quantity decreases accordingly. The operating condition should be properly balanced, 4-2. Regulating the capacity. ‘The capacity(quantity of produced water) of the fresh water generator is regulated by increasing or decreasing the quantity of jacket cooling water to the heat exchanger. The capacity of the plant is measured by the water meter. The quantity of the jacket cooling water is regulated by the by-pass valve unit! the item produces its normal capacity. In case the temperature of the jacket cooling water is lower than the prescribed valve, the flow quantity passing through the heat exchanger should be increased bit mor. The supply of cooling sea water to the condenser should be regulated such that the cooling sea water temperature rises to the prescribed value when passing through the cooling tubes of the condenser. While the evaporation temperature is too low, which may occur at low sea water ‘temperature area, the vacuum breaker valve should be opened a little or the quantity of the cooling sea water for the condenser should be decreased, which can rise the evaporation temperature. If the evaporation temperature is too high, which may occur at high cooling sea water temperature, the quantity of cooling sea water to the condenser is increased, which will make the evaporation temperature drop. Too high evaporation temperature will increase the risk of scale formation in the tubes of the heat exchanger, and too low evaporation temperature will result in great vapor volumes mean a risk of sea water drop is brought to the condenser resulting in fresh water with too high salt content. DONG - HWA ENTEC REV. : 0DongHwa Entec von REV.NO, = 0 INSTRUCTION DATA | OPERATION & MAINTENANCE PAGE + 10 OF 26 4.3. Stopping When the vessel approaches a port, land or estuary the fresh water generator is, desirable to be stopped because the sea water may be heavily infected with bacteria at such places water. 's and there is a risk taht bacteria can be transferred to the produced fresh The following steps should be followed sequentially for stopping operations, Step. 1: Step. 2: Step. 3 : Step. 4: Step. 5 : Step. 6 : Step. 7: Open the bypass valve for engine cooling water slowly. Close the inlet and outlet valves for engine cooling water for the evaporator progressively. Close valve for feed water treatment. Stop the distillate pump. After cooling the evaporator side as below 50, close the feed water valve. Stop the ejector pump. Close the sea water valve before the ejector pump and the overboard valve After the ejector. Step. 8 : Open the vacuum breaker valve. Step. 9 : Close the valve to fresh water tank, Step. 10 : Open the drain valve on the head of water ejector. o 1, Supply the feed water for few minutes in order to cool the heat exchanger. 2. Never try t open the bottom blow off valve in order to make atmospheric pressure because, 3. In case the item in not operated for a long time, the sea water of heat exchanger should be drained out completely by opening the blow off bottom blow off valve at the bottom of the heat exchanger. sea water in the heat exchanger spout and strike the deflector. DONG - HWA ENTEC REV. : 0| INSTRUCTION | oxra DongHwa Entec FOR REV.NO. = 0 OPERATION & MAINTENANCE | Pace 11 OF 26 4-4, Attention during operation 1) Regulating the capacity ‘The capacity of the fresh water generator is affected by regulating the amount of jacket cooling water to the heat exchanger. Although when the tubes are clean, the fresh water genertor can be able to produce fresh water in excess of its rated capacity. But we recommend to operate the item at the prescribed quantity of fresh water or less production with excess can involve the risk of scale formation. 2) The condenser In order to condense all generated vapor in the heat exchanger, sea water flowing. to the condenser should be as cold as possible and temperature difference of cooling, sea water between inlet and outlet of condenser should be checked for regulating the amount of cooling sea water. In case of supply of excess cooling sea water, turbulent corrosion may be caused due to too high velocity in the cooling tube of condenser. On the contrary, when cooling sea water is insufficient, the capacity of produced fresh water will be decreased due to short cooling performance. Calculation the quantity of cooling water of condenser should be according to below equation. Q=(Dx 24.5) /(b=t) Where, D = _ Capacity of produced fresh water (T/day) ti: Inlet temperature of condenser t: : Outlet temperature of condenser Q —: Capacity of cooling sea water When the various data are recorded regulary, standard of comparison among all data can be done. In case of rise of any irregularities or troubles in connection with operation of fresh water generator, it results in recording of irregular data accordingly. DONG - HWA ENTEC REYIN c ' STRUCTION a 7 OPERATION & MAINTENANCE | Pack + 12 0F 26 5. Operation(DX — a — Series) with Steam Injector 5-1, Starting up the plant A Do not open steam inlet valve for the steam injector operation before the ejector pump has been started and serving feed water to the evaporator. BR ~ Open the priming valve and fill the evaporator section with fresh water. If any air is present in the shell inside, the gasket of evaporator section plate will be damaged by abnormal rise in temperature. Such air can also cause abnormal noise or vibration due the cavitation or pulsating movement of inside water. Do not open the steam valve rapidly. If so, water in the shell will pour into the drain tank and cause vibration. If steam pressure is lower than the designed value, inside water will pulsate and cause abnormal noise and vibration. The steam arrangement must be filled with fresh water from hydrophore system, before supplying stcam to the system. ‘No valve at all should be fitted on the pipe from the safety valve as this pipe must be opened to the atmospheric pressure. Max. back pressure in condensate discharge line is 0.8 bar. When stopping the plant, check that th closed. am inlet valve is always completely This to avoid high temperature in the evaporator, as this might cause; = Scale formation on the inside of the heat exchanger plates. = Damage the gaskets in the heat exchanger. Step. 1 : Close the inlet and outlet valves to jacket cooling water completely, and open the valves in the drain line for draining jacket cooling water. Step. 2: After blowing jacket cooling water, close the drain cock and then fill up the plant with boiler feed water or clean fresh water until water over flow the priming checking line. DONG - HWA ENTEC REV. : 0INSTRUCTION DATA DongHwa Entec FOR REV.NO. : 0 OPERATION & MAINTENANCE | Pace: 13 0F 26 Step. 3: Step. 4: Step. 5: Step. 6: The cock at the top of the drain pipe should always be opened because it serves as a syphone breaker.(Syphone breaker is not necessary when a Grain tank is installed on the higher location than fresh water generator or on the same floor.) Open the two butterfly valves in the steam injector circuit. Open the feed water valve and fed sea water into the evaporator. Fe water quantity can be seen by the readings of the compound gauge in front of the feed water orifice. The feed water valve is to be fully opened to prevent formation of scale on the evaporate plate, but in case the salinity is some increased, the feed valve is to be closed a bit. After the above mentiond preparation, open the steam valve gradually before the steam injector in order to steam supply initial during 10 min, Fresh water in the piping is circulated as well as heated by steam. As heating fresh water is cooled in the evaporator section plate, steam drain {goes up through the drain pipe and then it is exhausted into the drain tank. The steam supplied to the steam injector must be saturated steam. _ 5-2, Regulating the capacity. The fresh water production can be regulated by adjustment of the quantity of steam supplied to the steam injector. The steam inlet pressure corresponding to the production of fresh water in question can be regulated either by means of a manually operated regulating valve (yard supply) or by an automatic reduction valve(yard supply). Donglwa Entec recommended that you will operate the plant at the prescribed quantity of fresh water or less production but in excess hereof can involve the risk of scale formations. o Steam pressure must be in accordance with pressure stated in “FWG Order Specification.” DONG - HWA ENTEC REV. : 0INSTRUCTION u | Boat e | ee aan, 20 | OPERATION & MAINTENANCE | ici |: 1 oF 25 5-3. Stopping. Step. 1 : Fully close steam inlet valve( yard supply) Step. 2 : After cooling the evaporator side as below 50°C, close the feed water valve. Step. 3 : Stop the distillate pump. Step. 4 : Stop the ejector pump. Step. 5 : Close the sea water valve before the ejector pump and the overboard valve after the ejector. Step. 6 : Open the valve to fresh water tank. Step. 7 : Close the valve to fresh water tank. Step. 8 : Open the drain valve on the water ejector. A During the operating with steam injector, do not close the feed valve, if not so the saturated steam overboard to steam drain line. In that case, we'll do not GUARANTEE FOR FORMATION OF ANY SCALE IN EVAPORATOR AND INJURIES. HWA ENTECINSTRUCTION DATA, DongHwa Entec FOR REV.NO. = 0 OPERATION & MAINTENANCE | Pace 15 OF 26 6. Inspection At regular intervals, for instance twice a year, the top cover of the separator shell and the bottom cover of the heat exchanger should be removed in order to inspect any formation of scale in the tubes. and the presence of exfoliatin inside coating, At the same time, ton condenser covers should be removed in order to check that the condenser cooling tubes are not fouled with sludge or other foreign substances. The pumps should be inspected and cleaned regularly, and the corroded parts, if any, should be replaced with spare ones. 1) After inspection, if there is any difficulty in maintaining the vacuum-leak test should be carried out. o This test procedure shoul be as follow. Step. 1 : Close the outlet vale of the distillate pump, vacuum breaker valve, bottom below off valve and feed water valve. Step. 2 : Inject air to evaporator shell. Step. 3 : Keep the shell pressure of about 0.5 kg/em’G. Step. 4 : Spray soap solution to packing and joints. 2) Pressure test of the condenser and the heat exchanger Conde Remove the water chamber of the condenser, keep the inside pressure of the shell about 0.5 kg/cm” by injecting air to the inside of the evaporator and find out the presence of any leakage by spraying soap solution. Evaporator(Heater) Remove the bottom cove of the heater. Presence of any leakage can be found out by maintaining 4~5 kg/cm” water pressure on the shell side. For finding presence of any tube cracks and pin holes, spread soap solution on the surface of tube plate and keep the atmospheric pressure of 1.0 kg/em? on the shell side. DONG - HWA ENTEC REV. : 0“INSTRUCTION DATA DongHwa Entec Toe BEV NO. © 0 OPERATION & MAINTENANCE | Past: 16 of 26 7. Tube Cleaning 7-1. De-Scaling Method ‘The fresh water generator is equipped with a heater, a condenser and preheater. Under normal operation, presence of scale generally forms mainly in the heating tubes of the heater and hardly found in the cooling tubes of the condenser. Chemical cleaning of the whole system can be made by fitting adapter(option) to the thermometer connection of the inlet condenser water chamber. Sea water boils and evaporates in the heating tubes and consequently sea water touching the heating tubes is considerably concentrated and supersaturated. This is why scale is deposited in the heating tubes. Cleaning(de-scaling) of the inside of the heating tubes should be made twice or thrice a year in general. However, the time interval depend upon the operating conditions and the properties of sea water. Therefore, the following phenomena should be noted as standards for judging the time period of cleaning. 1) Quantity of jacket water cooling water can be estimated by temperature difference at the outlet and inlet of the heater. When the temperature in the shell is kept at or below evaporation temperature of the heat balance, much more jacket cooling water quantities required than that of the heat balance in order to produce the fixed capacity of fresh water. QU=(23.6x D)/T (Th) Where, D ——: _ Capacity of produced fresh water (T/day) QI: Jacket Cooling water quantity(T/h) T : Temperature difference at the outlet and inlet of the heater 2) When the vessel is fitted with steam injector, condition of scale formation can be easily found out. While the temperature in the shell is kept same as that of the heat, balance as well as option 1), inlet temperature of jacket water cooling water is balanced at higher temperature than before. ‘When a steam injector is used, quantity of produced fresh water is not changed. If is necessary to keep operation log for checking of scale formation. If any of the above mentioned phenomena is observed, remove the sight glass in front of the separator shell and condition for scale formation is to be checked by using other special tools. DONG - HWA” ENTEC REV. © 0INSTRUCTION DATA | DongHwa Entec oR REV.NO. 0 OPERATION & MAINTENANCE | Pact: 17 oF 26 7-2. Chemical Scaling Method Scales may be either peeled off by physical methods or dissolved by chemical methods, the former method includes the use of brush and drill, the rapid cooling method, injection of pressurized water etc., but it is very difficult to remove scale completely by these methods. We will explain a method to use chemicals which prevails recently because it acquires shorter cleaning time, hardly damage the tubes and is economical and effective. 1) Preparations for cleaning a) Draw sea water in the shell from the bottom blow off valve. ) Close the bottom blow off valves completely and remove the sight glass. 2) Making solution Make up solution in the drum.(In this case, be sure to pour water first into the drum and then add chemicals to it.) 3) Recommended types of chemicals and names of the manufacturers istribution Drew chemical Corporation U.S.A. ‘Yokosuka Kase Co. japan Chiyoda Kignas Oil Co., Ltd. Japan Mitsukane Japan GAMLEN XD Gamlen Chemical Company U.S.A ‘ATLAS H-400 ATLAS preservative company U.K. ** Please refer to the catalogs for each manufacture for details. 4) Cleaning a) Submerged Cleaning Pour solution into the heater through the sight hole until the upper tube plate is soaked and leave it as the time required for cleaning varies according to the thickness of scale, When the solution becomes saturated, ti can't clean any more. In this case, interchange with new solution for few times. ) Circulated Cleaning As per the above drawing, clean the whole system of heat exchanger by Fitting the adapter for the inlet of solution to the connection of thermometer at cooling water inlet nozzle of condenser water chamber, and using the socket f bottom cover for outlet of solution. Quantity of solution, required for each type of cleaning is shown as below table. Density of solution shoud be litt] bit higher than recommendable density by cach maker. During circulated cleaning, the capacity of the cleaning tank should be prepared as the total quantity. DONG - HWA ENTEC REV. : 0: ] INSTRUCTION DATA DongHwa Entec FOR REV.NO. : 0 | | OPERATION & MAINTENANCE | PAGE 18 OF 26 ADAPTER Chemical Tank = series 5 [10 | 15 [ 20 | 25 [30 | 35 | 40 Submerge | Condenser| 12 | 27 [43 [52 | 64 | 77 | 93 | 100 Cleanin; Heater 25 44 62 85 105 11s | 146 170 Circulate cleaning [35 | 71_[ 105 | 137 | 169 [ 192 | 230 | 270 5) Discharging solution after cleaning After cleaning, solution should be discharged through the bottom blow-off valve fitted to the bottom cover of the heater. Since the above mentioned chemicals are for dissolving but not for peeling off, there is nothing to worry about damage to the impellers of the pump for clogging for the pipes. 6) Finishing cleaning After discharging solution, let the sea water run through the heater for the cleaning of the inside in the following way ; Flow sea water into the heater through the feed water line, Then discharge it overboard through the ejector by operating the ejector pump. Repeat the pumping and discharging altemately until the inside of the heater becomes clean. In this case, proper care should be taken not to let sea water into the condenser. 7) Inspection after cleaning Cleaning is usually finished when no scale is found at the upper part, However, scale forms mostly around at the part of 1/5 ~ 1/4 of the distance between the tube plate from the lower tube plate or at the lower part of the DONG - HWA ENTECINSTRUCTION DATA ] DongHwa Entec FOR REV.NO, : 0 OPERATION & MAINTENANCE [PAGE + 10 OF 26 | vertical heating tube. Therefore, make sure that the whole inside of the tube has been cleaned by thoroughly checking the lower part of the inside of the heating tube with electric light such that tube inside part can be completely viewed. Never feed steam during the cleaning work as it can damage severly the inside coating of the fresh water generator. 7-3. Way to prolong the interval of de-scaling In order to prolong the interval of de-scaling as long as possible, please keep the following items ; 1) Operate the fresh water generator with the capacity under the prescribed one. 2) Feed the sea water as much as possible the ejector can discharge. 3) If possible, try not to operate the fresh water generator at the contaminated water area such as harbors, ports ete. 4) For stopping the plant, continue to feed water until the heat exchanger shell becomes enough cold to be able to touch by hands and fill the new sea water, which is not concentrated to the upper tube plate of the heat exchanger. 7-4. Continuous injection of feed treatment The above mentioned cleaning method is to be applied periodically while the fresh water generator running operation. On the other hand, the above mentioned method positively prevents formation of scale by continuous injection of the prescribed amount of feed treatment into the feed water line during the operation of the fresh water generator, thus lengthening the life- span of the item without lowering its performance. Recently many vessel have adopted this method due to its economical advantage. 1) Injection Method Chemical tank piping is to be connected with the screw conneetion for scale inhibitor which is located behind feed water orifice, and chemicals should be supplied continuously during operatio, and the feed rate can be controlled by flow meter.(Injection pump is not required because vacuum chamber is present after orifice.) 2) Proper care should be taken when pouring feed treatment continuoulsy. Keep eye on the remaining quantity of solution in the tank and supply solution in proper time otherwise air will flow into the fresh water generator from the empty tank. DONG - HWA ENTECINSTRUCTION ; DongHwa Entec i wav 10. £0 OPERATION & MAINTENANCE | Pace: 20 oF 26 i 8. Repair of inside coating If during inspection of the fresh water generator itis found that the inside coating is damaged then repair should be done as followins ; Damaged covering should be scraped off and surface should be thoroughly dried. By means of sandpaper coating, the steel surface with the width of 20mm from the damaged part is grounded nd cleaned. So, coating is put on the steel surface and then Epoxy-resin is applied. ‘The way of coating is as following ; 1. Material for repair and its package Material 1) Epoxy-resin 2) Harder 2. Method of repair 1) Kind of damaged part DAMAGE FLAKE COATING 2) Method of repair a. Grinding the damaged part by grinder. DAMAGE (GLASS FLAKE COATING b. Cleaning and drying advantage. CLEANING WITE Surface to be primed should be cleaned and dried. In order to clean and degrease, the surface should be wiped with a gasoline cloth. Othe solvent of commemercial paint can be used instead gasoline, DONG - HWA ENTEC v.INSTRUCTION DATA, DongHwa Entec REV.NO. 2 0 OPERATION & MAINTENANCE PAGE 21 0F 26 | 3) Notice These material should be handled carefully. If the material touches skin then wash the skin immediately with water thoroughly. eee nEETerenel DONG - HWA ENTECINSTRUCTION | DongHwa Entec FOR OPERATION & MAINTENANCE | Pace 22 OF 26 9. Scale inhibition for fresh water generator Mechanism of scale inhibition is to prevent scale deposits by dispersing as well as delaying reaction, which is called as threshold effect. Scale formation of calcium carbonate is produced by heating and enriching sea water into feed water, M-305 ensures stable fresh water production without long time cleaning. 10. Repair of inside coating Appearance : Light red yellow liquid Specific gravity: 1.07 + 0.03 PH 1104405 11. Dosage Dosage is based on the standard of 30 gram per 1 ton produced water in case of submerged. Tube type distilling plant whose brine densities lower than 1.5 scale electromagentic pump or vacuum injection system. Please refer to the attached chemical cosing chart. DONG - HWA ENTEC REV. : 0INSTRUCTION DATA DongHwa Entec FOR REV.NO. = 0 | OPERATION & MAINTENANCE | Pact aa 12. Trouble Shooting Problem Cause ‘Consequence Solution, Low sea water Scale on the heater | Fully open sw feed valve & feed rate tube check the orifice & close the s.w outlet valve to increase the back press. Min 0.2bar & cleaning the plate. - Solenoid valve is| Product water retum | Check the solenoid valve inside not workin, tothe chamber __| after power off. Jacket water flow | The difference of J.W | Increase the J.W flow rate by by- rate isnot enough | temp. is too high &| pass valve or temp. control S.W temp. is too low _| setting of J.W system. ‘Sea water flow rate | The water ejector inlet | Pls, check the sea water ejector is not enough press. is too low pump & check the valve of s.w line as sue. & dis. & overboard | line & discharge the remaining _ air of the pipe insid _| Low Capacity | Rotate direction is The discharge press. | Change the distillate pump’s not correct of of distillate pump is _ | phase. distillate pump t00 low The outlet line | The discharge press. | Pls open the distillate water valve of distillate water closed of distillate pump is too high outlet line valve. distillate water The clogging the | The discharge press. of distillate pump is outlet line | t00 high Vacuum condition | Low vacuum is no good Pls cleaning the distillate water outlet line by air. Pls check all of valves on the manual should be closed & more tight the bolt & nut of cover. Pls | check the s.w ejector pump s the above. Pls check the water gjector as below. Hot water temp. is low Flowmeter is clogging Tnerease the JW temp. as spec. | or our drawing. Cleaing the flowmeter. Non retum valve is malfunction gas or bri extracted ‘Non condensable ine is not Pls cheok the mounting direction and inside condition. DONG - HWA ENTEC| DongHwa Entec INSTRUCTION Le 5 | OPERATION & MAINTENANCE | Pie |: 24 07 26 Problem Cause Consequence _ Solution | Inside nozzle Re-tight the nozzle of water released L_ ejector. The outlet press. is | Pls check the ejector outlet | Water ejector | higher than 0.8 bar___| piping. malfunction [Tnside nozzle is wom Change the new nozzle. or corroded _ - The discharge press. | Close the overboard line valve of water ejector is and increase the press. as negative positive, Leak on the condenser Pls demount the condenser cover & do it the leak test in case there is leak, pls change the condenser tube Salinity indicator mal- | Salinity fluctuating | Pls check the salinity sensor & function ‘Too much capacity | & wrong indicating controller as manual ‘Reduced the capacity suction line line valve closed Salinity high [Evaporating temp. is Open the vacuum breaker valve too low and increase the eva. temp. Demister is wrong Check the demister and position remount it, Distillate water outlet Cleaning the distilled water clogging outlet line by air Brine extraction is not Check the water ejector as the sufficient above. Distilled water outlet Cleaning the distilled water line clogging outlet line by air. Distillate pump is out Check the distillate pump. | Overflow of order ontheair | Distilled water outlet Open the distilled water line valve. Leaking on the pipe | tine Check the pipe line from con to pump. Evaporating temp. is low Jacket water temp. is too low Increase the jacket water inlet temp. Jacket water flow rate is not enough Increase the jacket water flow rate. DONG ~~ HWA” ENTEC REV, = 0| INSTRUCTION DATA Dongltwa Entec | Toe EV.NO. 0 |_OPERATION & MAINTENANCE | Pic: 25 oF 26 Problem ____ Cause Consequence __ Solution Water ejector mal- Brine extraction is_| Check the water ejector as the Function no good above. Distilled water line Discharge of Pls check the distilled water Evaporating | malfunction distilled water is outlet line. temp. high no good Condenser malfunction | Temp. difference of sw side is too low Pls check the condenser plate. | S.W flow is not enough Pls check the s.w line & ejector Pump. Brine extraciton is not sufficient Ejector pump is too low Check the s.w ejector pump. The nozzle of water ejector release Re-tightening the water ejector | nozzle. Back press. is too high Examine the check valve and direction, Orifice of s.w feed line | is not corredt Too low front Suction strainer is blocked Pls check the orifice inner | Diam; Clea e s.w strainer. Suc. & discharge valve Examine the valve and full Pressure of | closed open Ejector jector pump is mal- Check the s.w ejector pump, Function | The rotate direction of | ‘Change the phase of s.w ejector _ s.w pump is opposite pump The pump The motor is out of ‘Change the motor. does not run | order ae - The pump has seized Change/repair the motor. The pump sucks air Repair the leaking part. ‘The specified | The suction pipe and/or Clean it flow rate is | Strainer is clogged not reached [The impeller is clogged Clean it. The direction of motor Recover the normal direction Rotation is reverse of rotation. The pump sucks air Repair the leaking part. The revolution speed Check the power source. The specified | Has reduced down Is not reached ‘The casing ring is worn down Replace it with a new one. The impeller is wom down _ Replace it with anew one. DONG - HWA ENTEC REVINSTRUCTION DATA DongHwa Entec FOR, REV.NO. : 0 OPERATION & MAINTENANCE | Pact 26 OF 26 | Problem Cause | Consequence | Solution Atstarting, | Air remain in the Discharge the remaining air water is suction pipe out of pipe. discharged | The pump sucks air ‘Check the mechanical seal. | but stops soon through the stuffing box _ ‘The motor is The bearing is defective | The mechanical seal is Replace it with new one. Replace it with new one, Loaded damaged - excessively The shaft connection is Correct the alignment of the bad Shaft. The impeller is unbalanced | Reassemble the pump properly. The bearing is assembled | Reassemble the bearing prpperly |wrongly’ _ The pump _| The shaft connection is | Correct the alignment of the vibrates bad_ E Shaft. _ | abnormally | The shaft is bendin, | Replace it with a new one. | The pump is not installed Reinstalled the pump. | proper! The bearing is worn down Replace it with new one, - ‘The bearing is assembled Reassemble the bearing properly wrongly The bearing | The shaft connection is Correct the alignment of the is overheated | bad shaft. (The shaft is bending _ Replace it with a new one. [The thrust is increased Reassemble the bearing. DONG - HWA ENTEC