OH&S Manual for Auto Industry
OH&S Manual for Auto Industry
SYSTEM MANUAL
COPY NO.1
DOC. No.PAC/OH&SMM-01
This manual is developed in Accordance with ISO 45001:2018Standard satisfying its requirements
to implement an Occupational Health & Safety Management System.
Page 1 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Page 2 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Initial Release of
01 00 30/01/2019
Document
AMENDMENT HISTORY
LIST OF ABBREVIATIONS
Page 3 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
SL NO ABBREVIATION EXPANSION
Page 4 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
1 CA CORRECTIVE ACTION
4 GM GENERAL MANAGER
5 HR HUMAN RESOURCES
6 MR MANAGEMENT REPRESENTATIVE
8 MD MANAGING DIRECTOR
14 REV REVISION
Page 5 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
1. Company Profile
PAC was established in the year 2005 in rural areas of Rajasthan in district of Udaipur with business
objective of supplying quality sheet metal components to OEMs in the automotive sector as per the
requirement of customers. The company has grown over the years and has developed additional
capacities for manufacturer and supply of machined auto components. Currently, the total manpower on
roll is 85 and the operations are carried out on single shift basis.
The Purpose of this OH&SM manual is to clearly identify and describe the following:
The organization.
Demonstration of Occupational health & Safety management system to all interested parties
Core and Supporting Business processes.
The Sequence and Interaction between processes.
The methods for planning and controlling process activities and related documentation.
Responsibilities and Authorities to implement and maintain OH&MS.
Relevant ISO 45001:2018requirements.
Vision
We aim at becoming a Leading manufacturer and supplier of auto components to reputed OEMs
Mission
We are dedicated to quality and well-being of our workforce and all stake holders
Culture
Paramount Auto Components is committed to providing healthy and positive work environment
that is conductive to the working with over- all career Development. A shared commitment among
all the members of the community to respect each person’s worth, dignity and well-being is our
Motto.
PARAMOUNT AUTO COMPONENTS has determined the external and internal issues to achieve
the intended result(s) of its OH&S management system and to continually improve the effectiveness
of OH&SMS in accordance with the requirements of ISO 45001:2018
Page 6 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Manufacturing and supply of sheet metal and machined components for automotive applications as
per customers’ requirements
Site: Jhamarkotra,Udaipur-313015
Rahasthan,India
5. LEADERSHIP
Page 7 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Taking overall responsibility and accountability for the prevention of work-related injury
and ill-health, as well as the provision of safe and healthy workplaces and activities
Ensuring that the OH&S policy and related OH&S objectives are established and are
compatible with the strategic direction of PAC
Ensuring the integration of OH&S management system requirements into the PAC business
process
Ensuring that the resources needed to establish, implement, maintain and improve the
OH&S management system are available
Ensuring that the OH&S management system chive its intended outcome(s)
Protecting workers from reprisals when reporting, incidents, hazards, risk and opportunities
Supporting the establishment and functioning of health and safety committees
- includes commitment to provide safe and healthy working conditions for the prevention of work-
related injury and ill health and is appropriate to the purpose,size and context of the PAC and the
specific nature of its OH&S risks and OH&S opportunities;
- provides a framework for setting the OH&S objectives
- includes a commitment to fulfill legal requirements and other requirements
- includes a commitment to eliminate hazards and reduce OH&S risks
- includes a commitment to continual improvement of the OH&S management system
- includes a commitment to consultation and participation of workers and where they exist, workers
representatives
Refers: OH&S Policy (Annexure 3)
The Top management of PAC has ensured that the responsibilities and authorities for relevant roles
within the OH&S management system are assigned and communicated at the levels within the
organization and maintained as documented information.
Page 8 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
The Top management of PAC has ensured that a process for consultation and participations of workers
at all applicable levels and functions, and where they exist, workers representative, in the development,
planning, implementation, performance evaluation and actions for improvements of the OH&S
management system
To ensure consultation and participations of workers, top management of PAC has constituted a safety
committee, which comprises of workers including non-managerial level and their representative. The
management has mandated that the safety committee meets every 1st& 3rd Saturday of every month.
The suggestions, recommendations are forwarded to the management for addressing the issues. Issues
raised in the safety committee meeting is further presented in management review meeting with the
status of action taken
6 Planning
PAC has considered issues referred to in the context, requirements of interested parties and scope of the
OH&S Management system to ensure the following;
- give assurance that the OH&S management system can achieve its intended outcome(s)
- prevent, or reduce undesired effects
- achieve continual improvement
6.1.2 Hazard Identification and assessment of risk and opportunities
PAC has established, implemented and maintains a process for hazard identification that is ongoing and
proactive. The following has been taken into account for identifying hazards
Page 9 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
-Past relevant incidents, internal or external to the organization, including emergencies and their causes
-People those who has access to the workplace including visitors and contractors
-People in the vicinity of the workplace who can be affected by the activities of the organization
-workers at a location not under the direct control of the organization
-Design of work areas, adaptation to the needs and capabilities of the workers involved
-actual or proposed changes in the organization
6.1.2.2 Assessment of OH&S risks and other risk to the OH&S management system
PAC has established, implemented and maintains a process to
-assess OH&S risk from the identified hazards, while taking into account the effectiveness of existing
controls
-determine as assess the other risks, related to the establishment, implementation, operation and
maintenance of the OH&S management system
6.1.2.3 Assessment of OH&S opportunities and other opportunities for the OH&S management
system
Determined and have access to up-to-date legal requirements and other requirements that are applicable
to its hazards OH&S risks and OH& management system
The legal & other requirement applicable to the OH&S management system of PAC is maintained as
documented information
Page 10 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
And has taken into account the hierarchy of controls and outputs from the OH&S management system
when planned the action
PAC has established OH&S objectives at relevant function and level in order to maintain and
continually improve the OH&S management system and OH&S performance
PAC while planning how to achieve its OH&S Objectives, has determined
-What will be done
-What resources will be required
Page 11 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
The OH&S objective has maintained documented information for OH&S Objective
Refers (Annexure 6 OH&S Objective & Action Plan)
7. Support
7.1 Resources
PAC has determined the resources needed for the establishment, implementation, maintenance and
continual improvement of the OH&S management system
7.2 Competence
PAC maintains documented evidence against the competence required for OH&S Management
Systems
Refers (Annexure 7 Employee Competency Criteria)
Refers (PAC-HR-01 Training Attendance Sheet)
7.4 Communication
PAC has established, implemented and maintains the process needed for the internal and external
communications relevant to the OH&S management system, including determining;
-on what it will communicate
-when to communicate
-with whom to communicate internally among various levels and functions of the organization, among
contractors and visitors to the workplace, among other interested parties taking into consideration the
diversity aspects. Considering the requirement of the standard a communication matrix has been
established by top PAC
Page 12 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
7.5.1 GENRAL
The PARAMOUNT AUTO COMPONENTS establish the documented information required by the
international standard and necessary for the effectiveness of the OH&S management system.
PARAMOUNT AUTO COMPONENTS establish and maintains documented procedures to control all
documents and data, that affecting OH&S of service or work flow and are itemized on suitable registers
and lists. This include OH&SMS manual, OH&S procedures, OH&S forms and external origin
reference documents such as general specifications, terms, conditions, standards (national,
international, customers), as applicable.
Documents are controlled as per OH&S requirements so that the information on them is accessible,
legible and suitably maintained. Documents are reviewed and approved prior to release and only the
latest versions are available to users.
PARAMOUNT AUTO COMPONENTS will have the controlled documented system for the OH&S
management documents.
Page 13 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
PARAMOUNT AUTO COMPONENTS will address the control of documented information by having
control for
8 OPERATION
8.1 OPERATIONAL PLANNING AND CONTROL
8.1.1 GENERAL
PAC maintains processes needed to meet requirements of OH&S management systems, and to
implement the actions determined by
-Establishing criteria for the processes;
-Implementing control of the processes in accordance with criteria
-Maintains work instructions and retains other documented information to the extent necessary to
have confidence that the processes have been carried out as planned
-Adapting work to workers
8.1.4 PROCUREMENT
8.1.4.1 GENERAL
PARAMOUNT AUTO COMPONENTS has setup the well-established system to ensure conformity to
OH&S management system
8.1.4.2 CONTRACTOR
PAC has well defined procurement procedure for coordinating with contractor to identify hazards and to
assess and control the OH&S risks arising from
-The contractor’s activities and operations that impact other interested parties in the workplace
-A permit to work is mandatory for all contractors to carry out any work inside the PAC Premises
PAC has ensured proper control over contractors’ activities at different stages
8.1.4.2 OUTSOURCING
PAC has outsourced certain activities and the work will be done according to the contractor procedure
PARAMOUNT AUTO COMPONENTS establish, implement and maintain the Emergency Response
procedure and plan to address the potential Emergency situation and responses of the workers during
such Emergency situation.
Page 15 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
PARAMOUNT AUTO COMPONENTS inform to the interested parties like emergency service during
emergency and planning for Mock drill to test the procedure effectiveness, i.e. how people respond
during the emergency situation.
PARAMOUNT AUTO COMPONENTS will periodically review and where necessary, revise the
emergency preparedness and response procedure and maintain the documented information of the same.
9PERFORMANCE EVALUATION
9.1.1 GENERAL
PAC has established and maintains a process for monitoring, measurement, and analysis and
performance evaluation and has determined what has to be monitored and measured, including
-The extent to which legal requirements and other requirements are fulfilled
-Its activities and operations related to identified hazards, risks and opportunities
PAC maintains a process of evaluating compliance with legal requirements and other requirements
record of compliance evaluation is maintained
Internal OH&S audits are conducted to ensure ongoing compliance with requirements of the company’s
OH&S policies and procedures. Audit requirements include the company’s OH&S Manual, as well as
contractual requirements or regulatory authorities, as applicable. Records of the Audits and its results
are maintained.
Management shall review OH&S management system minimum once in a year to ensure its continuing
suitability, adequacy and effectiveness meetings. The agenda for management review shall be
-Changes in external issues that are relevant to the OH&S management system, including;
-The extent to OH&S Policy and OH&S objectives have been met
10. IMPROVEMENT
10.1 GENERAL
It is the goal of the management to continually improve the effectiveness of the OH&S management
system through the use of the policy, objectives/KPI’s, audit/Inspection results, analysis of data,
corrective and preventive actions, management meetings and other improvement opportunities.
Page 17 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
PARAMOUNT AUTO COMPONENTS Management with the slogan of continually Improve the
OH&S Management system ensures the suitability, adequacy and effectiveness. Top management
periodically and consider the result of analysis, evaluation and output from Management meetings to
identify the needs or opportunities as a part of continual Improvement.
ANNEXURE 1
INTERNAL ISSUES
ISSUES RISK OPPORTUNITY
Page 18 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
methodology
EXTERNAL ISSUES
ISSUES RISK OPPORTUNITY
Changing requirement of customers for Risk of losing customers Develop new technology in
products with extra safety features manufacturing
Technology Workers may not be able to operate Develop new training plan
new machineries in the correct way
ANNEXURE 2
Page 19 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
ANNEXURE 3
OH&S Policy
1) Maintain safe and healthy working conditions to safeguard all our interested
parties by providing adequate controls on the occupational health and Safety
risks arising from our activities.
Page 20 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
2) To ensure that OH&S objectives are set and review it on regular basis to
continually improve our OH&S Management system
Quality Manager
ANNEXURE 4
ORGANIZATION CHART
Page 21 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Chairman
GM
Accounts &
Production Sales/Marketing Purchase
QHSE Manager Manager HR Finance Maintenance
Manager Manager Manager
Manager
Supervisor Stores
Workers
PERSONNEL
GM: JP Singh, B.Tech Mechanical, MBA with Marketing as specialty; is known to the Chairman
for the last 5 years. Intelligent, perspective and good communicator. He is assisted by Ms.
PreetiDalal, the receptionist.
Page 22 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Production Manager: Atul Sharma, Has a degree in Mechanical engineering, 25 years experience –
Quick in decision making, a little laid back attitude
QHSE Manager: Gokul Sharma – Hardworking, qualified Lead auditor, Diploma in Mechanical,
has 15 years experience looks after the functions related to Audits,Document control, Emergency
Preparedness.
Incharge Store/Purchase: OP Sahini, has 25 years experience. Average intelligence; little initiative.
Manager Accounts: Anil Sinha: MBA in Finance, 5 year experience in Jaypee group.
Foreman: Rajat Gupta, 15 years work experience, hardworking, average intelligence, proactive.
ANNEXURE 5
Page 23 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
ANNEXURE 6
Page 24 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Zero Major Incidents Production Manager Ensure safety training to all workers
Less than two minor incident Production Manager Encourage timely reporting of near
per six months miss and ensure action
Ensure 100% workers are HR Manager/Production Safety Induction training to all new
provided safety training Manager joiners
100% Compliance to Safety General Manager Periodical Review of legal & Other
regulations requirements
ANNEXURE 7
COMPETENCY CRITERIA
Designation Awareness of ISO Hazard Emergency
45001:2018 Identification Procedures
Date 01/02/2019
Page 26 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Date 02/02/2019
Page 27 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Date 02/02/2019
Page 28 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
ANNEXURE 8
Communication Matrix
INTERNAL COMMUNICATION
Sr. on what it will communicate when to communicate with whom to how to communicate who
No. communicate communicates
4. Management Reviews Meetings During the Meeting, All relevant interested By Management QHSE Manager
& Actions. and the day of review parties Review Meeting
Minutes (MR/10)
Page 29 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
5. Internal audits schedules and 10 Days before All in-charge(s) Internal audits notice QHSE Manager
findings
6. Roles & Responsibilities etc. When a new comers All in-charge(s) Copy of Roles & HR Manager
Join. Responsibilities
Matrix
new comers
7. Hazard & Incident investigation On updating OH&S All relevant interested Notice/Safety QHSE Manager
system parties Committee meeting
EXTERNAL COMMUNICATION
Sr. on what it will communicate when to communicate with whom to how to communicate who
No. communicate communicates
3.
4.
5.
6.
7.
Page 30 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Departmen Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
t
Production × ×
QC × ×
HR × ×
Marketing × ×
Incident/NC × ×
Page 31 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Planned :
Performed :
Page 32 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Objectives
Adequacy of resources
4 HR Manager 20/10/YY
Safety trainer requirement is approved by the
GM and to be recruited
1.1 General
The OH&S system documentation and implementation of the requirement is in accordance with the
ISO 45001:2018 Standard
Page 33 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
Summary of There are7 nonconformities being raised during this audit. The previous NCs were found
NCs closed. Production department is having repeated nonconformities in all the internal audits
done so far
Others The OH&S performance is reviewed at frequent intervals. Compared with the objectives.
Action is taken on any internal nonconformance’s observed. The summary of the internal
NCs are recorded on the nonconformity summary register
1.3 Conclusion
Production 7 5
Sales 0 1
Marketing 0 0
Purchase 0 0
HR 0 1
MR Functions 0 0
Legal 0 0
Page 34 of 35
Doc Ref OH&SMM-01
PARAMOUNT AUTO COMPONENTS Rev. No 00
INCIDENT RECORD
While grinding,
Ratan Singh suffered minor eye 23/12/2018
injury by grains/splinter
Page 35 of 35