WEBOMATIC: Vacuum Packaging Systems USER’ S MANUAL Model PNC 20 / PNC 30 O) Roots pump O Automatic discharger O Cut off knife 0 Computer 4000 Voltage: 200 v/ 60 Hz/ 3~ 220 /380 V /50 H2/ 3~ 240 /415 Vv /50 Hz/ 3~ 230 /460 V /60 Hz/ 3~ 208-230/415-460 V 50-60 Hz/ 3~ | LTT WEBOMATIC® Maschinenfabrik GmbH Phone No. (02327) 10081 Hansastrafe 119 Telex 820429 44866 Bochum (Germany) Fax No. (02327) 17161 © .wenenartc ea sa Rig ersChapter 1: Chapter 2: Chapter 3: Chapter 4: Chapter 5: Chapter 6: Chapter 7: Chapter 8: Chapter 9: Chapter 10: © wupensaric 192. an Ripirooned TABLE OF CONTENTS Read this first Introduction ......-.c.s0:eer0 Important security instructions... Connection of services Mains connection... Connection of gas bottle Connection of compressed air. Connection of vacuum hose... Operation Programming Cleaning / maintenance Servicing: Oil level..... Control of oil level Control of oil quality...... Oil change... Change of filter cartridge ... Cleaning of the suction seave Seal bars..... Maintenance of seal bar .. ‘Change of seal- and cut off wire ... Change of seal bar coating... 63 Change of knife... Change of lid gasket... Error - diagnosis Circuit diagrams Technical details Agent's addressesREAD THIS FIRST 1.1 Introduction ‘This manual refers to machines with serialno.’s since 569AI2125 . To connect your machine to the mains supply check cover of this manual for correct voltage. ‘Your WEBOMATIC® vacuum packaging machine is designed to pack food and all sorts of other products into bags that can be sealed. This allows a longer storage of product without using additional substances. The product is hygenically packed and keeps its natural look. Easiest operation and fully automatic working sequences are the main features of a modem electronic card. If you have any questions concerning your WEBOMATIC® vacuum packaging machine, do not hesitate to ask, we will be happy to help you. © wassomanc 953 An eis ese,READ THIS FIRST 1.2 Important security instructions ‘Your WEBOMATIC® Vacuum Packaging Machine is designed carefully in order to guarantee a secure and reliable operation throughout many years Like all electrical units there are a few basic precautions to pay attention to. “These precautions are for your own safety and protects your vacuum packaging machines against possible damages. > Take care that the sensors of the security installations are in proper condition. If the sensors are not in proper condition, the security installations may not work properly and there is a risk of injury for the operator. > The security installations have to be checked regulary - at least once a year - by qualified technician, » Do not use the machine, if security installations are defect. > Read the operating instructions carefully and keep it for future reference. » Read and pay attention to all warnings and instructions on the machine. > Before cleaning the unit disconnect the mains plug or - if available - switch off the machine on the main switch. > Place the machine on a stable plain surface. Do not place the machine under any circumstances - on a wobbly surface. The machine should be easily accessible for maintenance working.. > Keep the ventilation slots on the machine free. > Never place the machine on or near a heating unit. > The machine should never be in direct contact with water. » The supply connection has to correspond with the rating plate. In case of doubt ask your dealer or a qualified electrician > Prevent damage to the supply cable. Place the supply cable carefully in order to prevent someone from tripping over it. Damaged cable has to be replaced immediate. > Do not put anything into the ventilation slots of the machine, because of the threat of an electric shock. © wenonanic 1999 Al Ree reveREAD THIS FIRST 1.2 Important security instructions > Do not service the machine in any other way but described in the operating instructions. > Should the unit malfunction please disconnect the mains and call your authorized service agent in order to repair the unit. > When using gas, the bottle has to be placed always in the upright position and secured with a chain (or similar) to guard against falling over. See chapter 2.2 " Connection of gas bottle”. > Pay attention to the accident prevention regulations laid down for handling pressure gas bottle. Do not vacuum pack any explosive or easy flammable objects (£. ex. petrol, oil etc.) WEBOMATIC® has made every possible effort in order to guarantee correct specification and quality. But WEBOMATIC® will not be responsible for resultant damages caused by improper handling or by an act of God. © woponane 199. atsierseneOPERATING INSTRUCTION 2. CONNECTION ATTENTION ! Ensure that the vacuum pump has correct oil level. The oil must be in the middle of the sight glass which is installed on back of the machine. 2.1 ELECTRICAL CONNECTION The electrical connection must be carried out by a qualified electrician in accordance with local regulations. The mains connector has to be easily accessible at any time. Connect your pump to the proper pump cable at the machine On three phase machines the direction of rotation must be checked. To do this close the lid. If your WEBOMATIC® machine is equipped with a booster pump, you have to check the rotation of the Booster pump and of the main pump. To check rotation you need to open the front of your machine. Correct direction of rotation is indicated by an arrow on the pump. If rotation is incorrect exchange phases L1 and L2 inside the plug. ATTENTION! PROLONGED OPERATION OF INCORRECT ROTATION CAUSES DAMAGE TO THE VACUUM PUMP. Please read the electrical supply details on the rating plate fixed on the rear of the machine, make sure that your mains connection corresponds with the value on the rating plate. INCORRECT MAINS VOLTAGE CAUSES DAMAGE TO THE UNIT. 2.2 CONNECTION OF THE GAS BOTTLE The WEBOMATIC® machine can be equipped with the option to produce vacuum packs with gas flushing. The connection for the gas bottle is on the right side of the machine. The connection to the gas bottle should only be done with a pressure regulator and a pressure hose (max. 17 bar, Code.No. 7.100-3 ). Adjust the inlet pressure to maximum J bar, The gas bottle should be secured in the upright position by chain etc. © wuvonanc 1995.1 et weve.OPERATING INSTRUCTIONS 2. CONNECTIONS. = 2.3 CONNECTION OF COMPRESSED AIR Your WEBOMATIC® Vacuum packaging machine needs compressed air to work properly. ‘You will find the connection for compressed air on the right side of the machine (picture 1). Use a suitable air pressure hose ( max.17 bat , Code-No.:7.100-3 ), Adjust the pressure to 6 bar. 2.4 CONNECTION OF VACUUM HOSE Connect your vacuumpump and your WEBOMATIC®-Vacuum Packaging machine with a 2 inch vacuum spiral hose (Code.-No.: 7.106) to the right side of the machine ( picture 1 ). Fasten the hose with a 2 inch hose clamp. pump connecting ————— 0 cable Pressure ‘regulator oil sight glass CEE - plug roots pump vacuum hose connection picture 1 © waDoMATC 550A RehanOPERATING INSTRUCTIONS oo ia 1219} Boe toy Chie ha Mie eS SS Chae 19 page ed ee fa me Gf 8d a) Ensure the correct mains supply is connected to the machine. b) Ensure that the vacuum pump has correct oil level. The oil must be in the middle of the sight glass which is installed if the pump. MAX—| is installed inside of the machine on back of the machine or if MIN you are using an external pump on the pump. ©) Switch on the main switch. Both emergency buttons and the key switch should be in position off. The Standby signal turns on. Press button marked " O/I ". Standby signal turns off. Display illuminates and shows the last installed programe. d) Programme selection Up to 50 programm: Press button "+" or re available. 10 select programine. Place the product to be packed into a suitable size pouch and place it into a chamber laying the mouth of the bag over the sealing bar. Make sure that overlapping bag material is placed inside of the chamber. If your machine is equipped with knives, overlapping bag material may be placed outside of the chamber. The knives will cut the bag material off ( only if switch " KNIFE " is in" I" position - otherwise bag may burst). Care should be taken to avoid contaminating or creasing the mouth of the bag. Filler plate height should be adjusted so that the sealing bar is approx. half the height of the product. e) © wanoMarc 1993, allie eweOPERATING INSTRUCTIONS 3. Operating f) To start an automatic cycle, switch " LID " must be in" AUTO " position. The cycle will start immediately after the green button in the middle of the machine is pressed . The lid swivels to the other side and starts packaging. When machine has packed the product the lid swivels back and starts packaging. This sequence is repeated continously. If switch " LID "is on " MAN. ", the green button has to be pressed for each packaging process. If your machine is equipped with cut off knifes and the switch " KNIFE " is in position "1" the overleaping bag material will be cut off automatically. ATTENTION ! If the switch is in position " 0" the overleaping bag material has to be inside of the chamber to ascertaine a proper vacuum packaging. If your machine has an automatic discharger and you switched it on (switch * DISCHARGER " in " I" position), the ready packed products are transported out of the machine onto a conveyor belt ( e.g. WEBOMATIC TB 2.5, Code-No. TB2.5 ). ATTENTION ! Do not put your hands under the lid or the rolls. Danger of injury ! Remove the packed product and inspect the two sealing seams - they should be clear and distinct. If the mouth of the bag can be easily opened then the sealing time requires increasing. If the seal seam is cloudy (milky) then reduce the sealing time (see chapter 4). g) Check hat there is no air left inside of the bag. If pack is slack increase the vacuum setting. hy i) Sequence of automatic operation L.Evacuation - After lid is closed, display shows: }VAKUUM 00% Digital rises from " 0 " to preset value (maximum "99.9") VAKUUM 99% If the cut off knife is switched on after 20% Vakuum the display TRG yMs MESSER shows: 5 2.Gas flushing - Display : GAS 00% (OPTION ) Digital rises up to preset ‘gas setting. Actual gas flushing is shown in volume perecentages. If set to 0% there will be no gas flushing. © wnvornTic 1993 A Ride rnedOPERATING INSTRUCTIONS 3.2 Operating i) Sequence of automatic operation: 3.Sealing - (Cut off option bi aktive sealing 4.Cooling - } down S.Soft air - kk) Ready meals: Sealing and cut off time can be adjusted in steps of 0.1 seconds. During the sealing and cut off process the display shows: Temp I controls sealing time, Temp 2 controls cut off time. [TEMP1 1,2 TEMP2 0, PNC machines with mechanical cut off have 2 seal wires as standard. If Your machine is equipped with bi active sealing, Temp 1 controls sealing time of the left chamber and Temp 2 controls sealing time of the right chamber. If Your machine is a single chamber machine, Temp 1 is the valid sealing time. Display : During this time, seal bars will [COOLING 14SEC remain together without heating. Machine ventilates slowly until preset value is reached. Display : When machine reaches the value, ventilation will rise to maximum. Display: VENTILATION If machine is in automatic mode, following message will appear in the display when oO n 2 S 2 a = SOFT-AIR 5% machine has packed the product: LID SWIVEL If machine is in manual mode, following message will be HAND SWITCH displayed: If" VAC STOP " button is pressed immediatley after the working cycle, display shows the time of the working cycle. If" VAC STOP" button is repressed, the programme selection is displayed. ‘When packaging products with a high liquid content, the liquid will boil in a high vacuum , so proceed as folloing: - set only 98% vacuum ~a. observe the product during the evacuation cycle b. when bubbles are scen to rise from the liquid press button" VAC STOP *. c. machine will seal bag and ventilate the chamber 1) Cycle stop | Should it be necessary to interrupt the cycle at any stage whilst the lid is closed, then : press button " 0/1" and the machine will automatically stop, ventilate the chamber and © wsnonenTtC 1985 A Rigs oe open the lid. Display:OPERATING INSTRUCTIONS 3.2 Operating ERROR HANDLING: ERROR VACUUM If step "VACUUM" is processing and the computer recognizes a problem step "SOFTAIR" will be processed. Afterwards program will be interrupted until error message is quit, ERROR GAS If program step "GAS" is processedand the computer recognizes a problem step "SOFTAIR" will be processed. Afterwards program will be interrupted until error message is quit. ERROR SOFTAIR If program step "SOFTAIR" is processed and the computer recognizes a problem program will be stopped and the error message will be displayed until you quit it. ERROR VENTILATION If program step "VENTILATION" is processed and the computer recognizes a problem program will be interrupted until error message is quit. After you quit the error message, the program will continue with step "VENTILATION" ERROR PRESSURE SENSOR If the lid is opened, but the computer still measures a vacuum, it is most likely that the vacuum sensor is broken. The computer displays “ERROR PRESSURE SENSOR", QUIT AN ERROR MESSAGE Press one of the buttons , , <#>, <> to quit an etror. Buttons <0/1>, , will not quit the error message. © wenonATic 193.0 Rigs weaned,OPERATING INSTRUCTIONS 4. Programming Computer 4000 How to change or to write a programm The switch "LID" has to be in position "MAN.". If the switch was in position "AUTO" the machine will finish one more working cycle. 2. Select programme that you like to edit by using the button "+ "or" -". 3, Press button " PROG " twice very quickly. Display will flush. 4. Press button "4s" or "W" to select function that you want to edit. Display shows for example: GAS 20% 5. Press button "+" or" -" to adjust to desired value. (c.g. 35%). Display: GAS 35% 6. Select next function to edit ( repeat steps 3 and 4 ). 7. When all functions have the desired values press button " PROG ". Display will stop to flush and the new settings are stored in the computer's memot The display shows: Values stored Press any key to Pressing any key will bring you back to your original program. If this step is omitted then functions will remain their old values and all new settings are lost. ‘To get better information about the content of a programme, you may give your programme aname, that will appear behind each programme number. Please request your dealer. If machine is not used for over 60 mins. the machine automatically switches to standby mode. After approx. 500 operating hours the display shows: CHANGE OIL Change the oil If you do not want to change the oil now, you may bypass the message by pressing any key. The message will appear again after another 500 hours. Standby time and oilchange intervals can be alterated. If your product contains a high percentage of liquid, please reduce oilchange interval. Your dealer will give you information ‘on how to do this. © wmmonanc 195, atRighe earedOPERATING INSTRUCTIONS 4, Programming Computer 4000 Programme check To check each programme proceed as following: 1. Connect machine to mains supply, 2. Press button "0 / E". 3. Select programme to be checked by pressing button "+" or " 4, Press button "4s" or "¥" to select function. VACUUM VACUUMPLUS TEMPERATUR | TEMPERATUR II COOLING OFT-AIR © wiporanic 993. annie wend Funetion: Vacuum range from 10% up to 99% Function: High vacuum range from 99.1 up to 99.9% Function: Sealing time: Range from 0.5 up to 3.0 seconds in. steps of 0.1 seconds Function: Cut off time. Range from 0 up to 3.0 seconds in steps of 0.1 seconds During this time seal bars remain together, but are not heated. Adjustable from 1.0 to 3.0 seconds. Amount of pre-mix gas ('N, CO, etc) that will be back flushed into chamber. Slow ventilation of chamber. Adjustable from 0% up to 90%.OPERATING INSTRUCTIONS 4, Programming Computer 4000 The Computer 4000 is delivered with 20 programms already installed (see chart 1 ). These programms resulted from the daily use with vacuum packagings. ‘These programms can be (like all other programms ) adjusted to your personal requirements. Programme [Vacuum | Vacuum] Gas | Temp] Temp | Cooling | Soft | intervall | interval name 1 | 2 Air ‘STANDARD: 4 5 of is | 15 | 10 6 3 VAC 1 2 | STANDARD 38 5 0, is) ai] 10 | 5 VAC 2 P| 3 | STANDARD 38 5 0) is} at] io | VAC 3. 4 |HOCH 8 5 Ty) as | is] to 15 VAG 1 [HOCH 89 2° oy; ts) 2iy io | 5 VAC 2 6 |HOCH w e ee VAC 3 { 7 |SCHRUMPFB. | 90 3 Ty] io | 40 [301s sT04 8 [SCHRUMPFE. | ~—“58 3 oPie pis) 20 [5 sTD2 9 | SCHRUMPFB. | 98 5 Oo] to] 19 | 20 [75 STD3 70_[SCHRUMPFB. | 88 9 oie fay 20 [5 HOCH 1 Et TT | SCHRUMPFB. | 88 9 oTis pis | 20 [Ss HOCH 2 72 [SCHRUMPFE, | 99 9 opie, is | 20 [4s HOCH 3 73 [SCHUIZGAS |~.99 S [wy i) |] to [o sTD1 74 | SCHUTZGAS |~ 99 8 wy is | 21 | to [o OPT t 78 [SCHUTZGAS |~99 9 [a] is | arty io | o |__|orr2 76 | FLUSSIG 98 0 Ty 20 | 20 | 70 [10 PRODUKT 4 |. 17 | FLUSSIG 8 0 oy 20 | 23] 10 1% PRODUKT 2 78__[INTERVALL 38 5 oP is pis [ts f10 | 40 40 VAC 4 79 [INTERVAL 85 5 oT] ie | ao] is | io) 65 75 vac 2 L 20 [INTERVAL 38 5 Tie] 20 [aso | 39 38 VAG 3 : © wancescTic 1998 At ieeechart 1 OPERATING INSTRUCTIONS 5. CLEANING / MAINTENANCE If Your machine is equipped with discharger, the cleaning programme included with Your Computer 4000 should be used, that ensures a safe and riskless cleaning of the machine. Ensure that switch " LID "is in " MAN." position before starting cleaning programme. When lid is closed and a new working cycle has started, press buttons "4X" and "Wat the same time to start the programme. The display shows: [CLEANING PROGRAMME To clean the chamber undermeath the discharger, the discharger must be switched on, Machine evacuates the chamber to ensure the lid is pressed down, The discharger goes up. The following message runs through the display: [PLEASE TURN THE KEY SWITCH ‘Turn the key switch. The machine is now disconnected from all its power sources and may be cleaned without risk of an electrical shock. Remove filler plates from chamber and clean the chamber using a damp cloth. Wipe the sealing bar teflon with a damp cloth to remove film build up ( the dicharger has to be down ). If the silicone is used up ( burnt ) it has to be exchanged. To clean the chamber use only water and natural soaps, never use any abrasive cleaner. This machine should not be cleaned down with a steam or water hose. 6 MAINTENANCE/ SERVICE 6.1. Oil level 6.1.1 Control of oil level OIL LEVEL, Check oil level regulary, if possible daily. Ifthe pump is installed MAX—(/— inside the machine the oil sight glass is installed in the back of the machine. If you are using an external pump the oil sight glass is installed on the pump. Oil level should be between minimum and maximum, If your machine is equipped with a Roots pump, oil level can be checked on the right side of the packaging machine. 6.1.2 Control of oil quality Oil quality depends on the operation of the machine. With products which have a high liquid content then this liquid will be mixed with the oil in the pump causing the oil to go cloudy (milky) and raising its level. In this case an immediate oil change is necessary. Otherwise the very first oil change should be done after 100 operating hours, following in intervals of 100 - 500 operating hours, depending on the products packed but at least every six months. After 500 operating hours the machine displays: CHANGE O1L [PRESS 0/1 + VAC STOP AFTER CHANGING OIL © wavomane 195), RiderOPERATING INSTRUCTIONS 6.1.2 Control of oil quality (continuation) If you cannot change the oil immediately, but you want to continue working, opress button "OM". The message will appear every time you switch the machine on until you changed the oil. After you changed the oil, press buttons "O/I" and "VAC STOP". 6.1.3 Oil change Operate the pump to warm the oil then switch off. Remove oil drain plug (picture 1, No.1) and open oil drain tap (picture 1,No.2). Collect the old oil in a special container and dispose correctly, CAUTION! Dangerous substances may escape out of the oil and pump. Therefore please pay attention to saftey regulations! Replace drain plug and close tap. Remove oil filler cap (picture 1, No.3) and fill with fresh oil. Watch oil level (picture 1, No. 7). With heavy contamination we recommend to rinse the pump. Fill oil up to the top of the oil sight glass and operate the pump for a short while. Afterwards change the oil as above. 1 O 2 Oil Sight Glass with Oil Level label 3 Drain Plug 5 Inlet Flange with Check Valve 7 8 ‘ill Plug Oil Return Line Exhaust Box/ Exhaust Filter 9 Fan Cover 10 Arrow Label 11 Nameplate of Motor 12 Nameplate of Pump Picture 1 Transport your vacuum packaging machine or the pump without oil. © wencnaaic 99 AI Rigas rentOPERATING INSTRUCTIONS ATTENTION! Use compressor oil according to DIN 51506, ISO VC 100 (SAE30) at a surrounding temperature up to 40°C. We recommend the following oil: BP_ | ARAL | Mobil | Shell | DEA Energol Montanol Heavy ‘V 9930 Ursa RC 100 GM 100. P100 Oils can be purchased in specialist shops Gantz 6.1.4. Change of exhaust filter Depending on the pollution of the evacuated gas the exhaust filters have to be exchanged after 3000-20000 operating hours. Remove the cover plate with the pressure spring behind it. Exchange the exhaust filters and replace the pressure spring and the cover plate. Make sure it is tight. 6.1.5. Cleaning of the inlet filter In order to avoid reduced vacuum the inlet filter should be removed and cleaned at regular intervals (picture 1,No.5). Remove the 4 screws and clean the filter. When reinstalling it make sure the seals are placed correctly. If necessary replace the seal. veponaTic 1995 Rigs roomedOPERATING INSTRUCTIONS 6,2 SEALING BARS. 6.2.1 Maintenance of the sealing bars The sealing bar is coated with a teflon tape. When this teflon is damaged it has to be replaced. > Switch machine off. (mains switch ) > Place the lid manually to middle position and make secure it against swinging, > Loosen both of the sealbar’s ES-bolts. You will find them underneath of ‘the lid. They can be easily removed by splicing plates. ATTENTION! Always remember the knifes directly behind the seal bars. Wear protective gloves for all these works. > Plug off the electrical connection of the seal bars. > Remove the old damaged teflon tape and clean the sealing bar with acetone. > Stick the new teflon tape without wrinkles on top of the sealing and cut off wires. 6.2.2 Change of seal - and cut off wires > Remove the seal bar as described in 6.2.1 > Remove the teflon tape. > Loosen the side lower threaded bolts (picture 3) and remove the wires . > Clean the bar from oil and grease. Should the fibre glass tape be burnt it has to be exchanged, too. > Install the glass fibre tape with the threaded bolts on one side. > Thighten the wires with a pair of flat nosed pliers and tighten also the threaded bolt. > Pull the teflon tape on top of the sealbar and install the sealing bar on the cylinder. Pe Caeser tg ae profile view seal wire: ab ait off wire profile view cut off wire: am ——| If your machine is equipped with mechanical cut off, there ee eee off wire. screw 2@ /_— sealing bar screw front view Picture 3: Seal bar © wavoneaTi¢ 1953, A ieee,OPERATING INSTRUCTIONS 6.3 Change of the sealing cover ‘The sealing bar presses the product against a silicon rubber. This silicon rubber has to be exchanged when it is damaged. Pull out the rubber from the slot. Press the new silicon rubber into the slot. 6.4 Change of knives If the knife is broken or blunt it has to be exchanged, ® Remove seal bar as described in 6.2.1 > Hold the knife bar with a protective glove and loosen both screws of the knife. » Remove the knife out of the chamber and clean the silicone. > Install the knew knife by following the last steps back. » Check function of seal bar and knife. 6.5 Change of lid gasket If the lid gasket is pressed completely inside of the lid-groove or if it is damaged, it has to be exchanged. Remove the old lid gasket completely! Clean the groove very carefully! (Caution! Do not use any dilution). Apply as even as possible black silicon (code-no. 10.081) into the groove. Install the new lid gasket into the groove without tension. Leave the lid open for approx. 2 hours in order to dry.OPERATING INSTRUCTIONS 7. Error diagnosis Error Possible reasons Remedial action Machine does not -No mains power ~ Connect the machine run. No digital supply to the mains power function supply * - Mains switch switched off - Switch on mains switch - Key switch switched on - Switch off key switch Machine does not run - Overload relay has tripped - Check if overload relay but display illuminates - Overload relay is on manual ~ Lid contact broken - Er indication on diplay Machine runs, butno — - Vacuum valve broken/ dirty vacuum ~ Vacuum hose closed -No operation signal - Sensor hose broken + Incorrect rotation - Broken lid gasket Poor vacuum - Hose closed -Not enough oil in pump - Old oil in pump - Broken lid seal ~ Blocked exhaust filters Programme sequence - Computer not programmed error correctly - Connection to the computer is loose - Broken computer. Oil inside of the + Too much oil in pump vacuum chamber - Recoil-valve in pump is broken © wsvonaTic 1999. A Re red is on "auto" and let it cool off for 1-2 mins. ~- Change lid contact * - Fix error and press a button ~ Change valve, clean it - Clean vacuum hose - Check connection to ‘computer or change * computer - Exchange sensor hose ~ change L1 and L2 * ~ change lid gasket - Clean or change hose + Fill oil in (Check oil level) ~ Make oil change - Change lid seal ~ Replace exhaust filters ~ Review values of computer ~ Check connection * - Exchange computer * + Oil level must be between "Min" and "Max" ~ exchange it ( see pump, No.9)OPERATING INSTRUCTIONS Error _possible reasons Remedial action no sealing ~ Sealing relay broken ~ Replace relay * - Cut off- and seal wire broken Replace wire - Contacteable broken ~ Replace cable * (Only Elektronic - Models ) No cut off ~ Cut off relay broken ~ Replace relay * - Cut off wire broken ~ Replace wire Sealing and cut off _- Sealing temperature ~ Adjust value see section ok,seal seam opens _ programmed too low 4 to raise until sealing OK up, no cut off Sealing OK ~ Temperature for cut off - Programme a cut off time No cut off on bag too low - Switch Knife in" " position - Switch on - Cylinder broken ~ Replace cylinder Gas flushing does not - Gas supply interrupted ~ Check gas supply operate -No gas flush programmed ~ Program gas flush value - Broken gas valve ~ Exchange gas valve - Gas nozzle closed ~ Clean it - Gas bottle empty - Replace gas bottle Discharger does not Switch" Discharger” in"O" — - Switch on work position Please call our maintenance service for more help! *) Should be done by a qualified technician. © wavonate 8s a geenOPERATING INSTRUCTIONS Parts list Codenr. Deserij Articleno. 1 chamber LOL 2 lid 2.012. 3 bullet proof sight glass 2.016 5 upper seal bar = normal 3.126 = for compressed air cylinder 3.140 5a teflon tape 3.021 5b silicone ( 19x1) 3.026 R2.U/R2.2 cut off wire 3.034 RLVRL2/RL3 seal wire (half round ) 3.030 5d silicone ( 16x10) 3.041 7 sealing cylinder @ 80 7.031 8 knife cylinder © 50 7.030 1S stainless steel cut off knife 10.041 20 abor tension spring, 4.013 2 cylinder (id ) 7.010 24 foot 4,050 26 discharger lattice, with rolls 10.086 28 stainless steel roll complete with 10.086-..... (depends on length ) bearing, 31 pressure regulator 9.015 plastic panel Comp. 30008 5341 plastic insertion Comp. 3000S-24V 5.350-24V ALL Computer 4000 5.630-C Computer 30008 - 24V 5.620-b = 24V Computer CT 100 - 24V 5.570 - 24V AL2 LCD display Computer 4000 5.630-D F1-F3 cut-out 16A/50 Hz 5.046 cut-out 164/60 Hz 5.047 FS fuse 10A, 5.041 F6 bierelay vacuum-pump 5.11.. (depends on pump-type an F7 bi-relay booster-pump 5.11. voltage ) F8,F9 Fuse 1A mT 5.042 KL relay motor (vacuum pump )50Hz —— 5,134-50-24V. relay motor (vacuum pump )60 Hz 5.134-60-24V KLl relay ventilator 5.138 K2 relay sealing 5.133-24V K3 relay cut off 3,133-24V Ka relay motor ( booster pump ) 5.133-24V KS relay bi-active sealing 5.133-24V_ K6 relay ventilator ( 60 Hz only ) 5,124-24V Upon ordering spare parts always mention machine type and machine-no. -OPERATING INSTRUCTIONS Parts list Codenr, __Description ae Articleno, Qi main switch 5.018 R varystor transformer 5.554-24V RLO varystor for relay K1-K5 5.554-4-24V SIUR lid roller-switch lefVright 5.006 s2 Jid-swivel roller-switch 5.006 $3 switch lid swivel 5.012 $5 switch (AUTO - MAN ) 5.015 S6 cylinder roller switch 5.006 $10.1/ $10.2 EMERGENCY-OFF switch 11.021 sl switch discharger on/off 5.015 si2 key switch (cleaning ) 5.011 S15 switch knife on / off 5.015 TI transformer KTT 1.5 thermo 5.205-24V Vi, V2 ventilator 220 V / 50-60 Hz 9.012 XI clamp-bar Y4 4-way valve sealing 6.020-24V Yo valve cylinder 6.001-24V YOR valve regulation lid swivel 6.004 Y7A 2-way-valve vacuum, 6.015-24V spare coil with cable-head for Y7A6.015-1-24V Y7B 2-way-valve ventilation 24V /50Hz —_6.010-50-24V 2-way-valve ventilation 24V /60Hz 6.010-60-24V Y7vB 2eway-valve Soft-Air 24V / 50 Hz 6.011-50-24V 2-way-valve Soft-Air 24V / 60 Hz 6.011-60-24V YOUR, 2-way-valve gas left /right 24V / 50Hz 6.011-50-24V. 2-way-valve gas left/right 24V / 60Hz 6.011-60-24V spare coil with cable-head for 6.050-50-24V Y7vB,¥9 50 Hz. spare coil with cable-head for 6,050-60-24V ‘Y7vB,Y9 60 Hz” YULUR 4-way-valve discharger left/right 6.020-24V YI2UR 2-way-sccurity valve left/right 24V/50Hz 6.011-50-24V 2-way-security valve left/right 24V/60H1z 6.011-60-24V. Ys 4-way valve knife 6.020-24V Upon ordering spare parts always mention machine type and machine-no. .Z00 90 d vidouvienaNa/Wranuynna 000% YBLNINOD Nd-ZN-9-0 08/02 ONE forse a4 AINAAAANOWA 70 sia 7RYW MLM ows SYD _ A 3dNNdNNADWA 2 Xn a 105¥038 Le Le 1 NY i a ese uee (a dale Ces wom | | ss EMS . ree ei eee ea a aes oa oe = 4 “ese 3) Pyd Fad oe oi] oe (yd “tas DATXS2 Sify sa 7 ipl 1a eo MIXES coll] eae { ae ono : on Woo i ie ts Bip ee ve ev 1 ou { oo wes iy NWA x RNNOWA wOsNaS “SRE es : 1 mt HOR un aun | I ‘SLHO3Y SONI ‘ONIHSTL S¥9_ UGONTAD 440 LAD YAGNTAD ONMV3S LN3W3A0W O71 WANOWA NaSvO38 ONNMNSMHOS 330 WANA. RONTAZUESSIN — NRQNMAZSSIBMHOSL eee et aT] . ‘9mG"L00S03 ae t TINA BaAOS - TaLsONMstn + 3dAndsiooy / iv Laos / S¥9 . @W_G VW 08/02 _ONd }~ t arte] 1138 wonaANoo wOs 91d-330 YL HOW LAO LBV Ind AMOR Ww3S LT Was NoUTUNIA ONVALWOESWVL és-|" \oss- / cl / 7 f Le} KO/ si] 89] ‘Sul SY/Si) 89 /SH} 3B LINA ALIEMO3S: Peo | NBUSIFWWHOSSLBHYSHOIS ys y= oz UP 21h cP Hp exe & Be B | RE Be | ANTdSIO | ‘BO1ZNV i ziy- re / 10 BO 9 z g z g @ panier 7 ® ; : 5 28 pact . * 3 Be z — m/e a cu ieeon mye) va +0 Foe oma'coossog Z_luWd ONTLS 2 Wl ONNYRNELS adNnesLOOY / uly 140s / SYD ZW V¥_0£/07.ONd 7 wossyen} —| ‘Po [FEOF ET] AG| Bu [STO] FS) Sa wR MIONTAD. UIOUVHOSIO an ateros tan ttends MSONNAZ uasuansny “ONTW3S, ONLEAD dnd SLOON @NNd WANYVA BATA FINAOVA “LNSASLISHYSHOIS “LN3ASLIGHYSHOIS ‘N3SSIBMHOS- NGNN3UL ‘ANSEIONZ TWA 3dNNGNANYYA — TELNBANNINYWA ae ee eee He = jae wae : os a we : iad az eu-Pyz- wppuen enieg unsa SMO"PODSSO3 | ese mete =i GETTY |— NOWdO.= + © lave NEES / wed ¢ TaL ONMeaNaLS adrindsLooy / yI¥ 1408 / sya ZW GY 0¢/00 ONd ‘onus an NOWWRGY BV 1305 —-LHOIN SNTVASYD L437 BATWASWO.- BANA ONNYIS BIINA —-LHOR) BBOMVHOSIO. L437 YBO¥VHOSIG. onnyNaMHOS NALINT3G —ONMLAOTZENOHOS SLHOBY “LNAASVD S¥NMTTUN3ASYO TUNSASSIBAHOS «ASSN SLHOIY URAUBNSNY SNL MRMANSNY — ~TDO3O ty / 00 | no / ee Nyx NO ve NP ax NP bx NP x NP ax NP x Ngo NP be wy. oy, w w, BLA- A~ UBL +764- SA- w Ww w of tx of ox & w fez si / 9% af ez u/ez af ez s/az e/ az Lf az o/ azWw a : aT ‘omgS00SSO3 N¥1dLOVLNOD ‘7 gpesyoy NVIGN3MN31 ue { 3dNNESLOOY / BW L308 / SvO | see eCreTL i= t ZN QV O€/0% INd | ~saBH t rn" whet We 7 7 7 t 6 |fo] YR a ae SCOR ALON Wo] a 7 7 zi TERT To oe SLR HT {- q N [bo] eo~ a . = TET Tiel BO Woe ET espe ae i 5 TAT WS Top aa BOE EAT WS Wa E 7 Taye om wae TIER = w Ww 7 i = Be0y S10 iW] + [fol * SOE ACOH Ww wv ~ a 7 « ‘esO7GmR SIZ a wt lfol Ww cu SLO ALOR IEE _ ww w ". ee a ae tife|_ aE TOT ROR r a | 7 3 op ly a a a ope ROSCOE T_T Ave ~ ©. a Sor ALOR z 2 LA a m7 : A v sani eo W = = = 7 : : st = Pa = BE ENN N gALaexX SSMHOSNY Bg SSMHOSNY sudse300 eeo/nnwse 99 58 ils zg va E |e “a2 (x= BLSIBTISSMHOSNYi sa SRE ia 20 saa Fs a oT ORTON -| NvIdLO¥LNOO NVIGNANAST = BANNdSLOON / YlY L405 / S¥9 f = tH ¥_0¢/02 Nd [sear i ait | ! Po = { ae = = tT | ote} WTB STL o| Fz] — e WAL of 2 3B SEN eee of ee = SC FEAL cae Fr lo fhae 7 f t BROS — ot sassaies TEBE erate TaRRTaE OT . — SCOTT (oye sr oI So NTO (eee = 7 SERCO ig | : wr 2G 7 WE SEOE ATO ¥ z 7 wa oy EIR Peet WW Gl - - BB FIT ~ oe i o| = SLOT: W=ACOW eo : : TOTO Tro ype pF Site ple ZRN NE auaave ‘SSMTHOSNY BS SSMHOSNY unedseno z |8 Taz Ee BR a2 . WX--BISEISsMHOSNYOPERATION INSTRUCTIONS Voltage Current Frequency Power consumption Restricted area Sealing voltage Vacuum pump Environmental Rel. Humidity ‘Temperature Technical details PN 20 /PN 30 PN 20/PN 220/380 V 240/415 V 243N41A 243/141 A 50/60 Hz 50 Hz (7.9 kW )all machines 5.5 kW all machines IP 54, External dimension and weight Hight Width Depth Weight ‘Chamber dimension Width Depth Sealbar length 36/48 V Busch R5250 ( 250 m°/h ) 20% bis 80% =10°C bis +60 °C N 20 PN 30 1200 mm 1200 mm 870 mm 870 mm 1865mm 1865 mm ca 592kg ca, 613 kg 200 mun 300 mm. 850 mm 850 mm 720 mm 720mm 830 mm 830 mm 30 230/460 V 26.43.20 60 Hz ‘Technical datas refer to recommended Busch vacuum pump R5250. Values in brackets refer to optional Busch Booster pump ‘© wenovAtc 09 AU Rip em,WEBOMATIC Vacuum Packaging Systems Your authorized agent: © wapomanc 60 au Riese