This document is a quality assurance plan (QAP) checklist for carbon steel plates to be procured. It lists 8 items to be checked including: 1) Material grade and application per specifications, 2) Heat treatment process, 3) Dimensional requirements, 4) Mechanical properties, 5) Chemical composition requirements, 6) Documentation control, and 7) Marking for traceability. A third party inspection agency will also be engaged for material identification, verification, and testing through an NABL approved laboratory.
This document is a quality assurance plan (QAP) checklist for carbon steel plates to be procured. It lists 8 items to be checked including: 1) Material grade and application per specifications, 2) Heat treatment process, 3) Dimensional requirements, 4) Mechanical properties, 5) Chemical composition requirements, 6) Documentation control, and 7) Marking for traceability. A third party inspection agency will also be engaged for material identification, verification, and testing through an NABL approved laboratory.
This document is a quality assurance plan (QAP) checklist for carbon steel plates to be procured. It lists 8 items to be checked including: 1) Material grade and application per specifications, 2) Heat treatment process, 3) Dimensional requirements, 4) Mechanical properties, 5) Chemical composition requirements, 6) Documentation control, and 7) Marking for traceability. A third party inspection agency will also be engaged for material identification, verification, and testing through an NABL approved laboratory.
This document is a quality assurance plan (QAP) checklist for carbon steel plates to be procured. It lists 8 items to be checked including: 1) Material grade and application per specifications, 2) Heat treatment process, 3) Dimensional requirements, 4) Mechanical properties, 5) Chemical composition requirements, 6) Documentation control, and 7) Marking for traceability. A third party inspection agency will also be engaged for material identification, verification, and testing through an NABL approved laboratory.
ITEM DESCRIPTION CARBON STEEL PLATES( SA 516 GR 60/70) QAP NO AS PER PO QAP/15-16/002( SIZES /QTY AS PER PO REQUIREMNT NACE QUALIFIED AISHWARYA) THIRD PARTY SGS PO/PR NO 501/1/6 R2 2258110/07.01.2016 SPEC NO 501/HR1516/3
Vendor INSPECTION QUANTUM OF SR NO CHARACTERASTICS REQUIREMENTS ACCEPTANCE NORM/ REF SPECIFICATION TYPE OF CHECK FORMAT OF RECORD Compiance to STAGE CHECK requirement (Yes/ NO) 1 TYPE & GRADE / GRADE SA516 GR 60 / SA516 GR 70 ( AS PER PO REQUIREMENT) ASME, EIL SPEC 6-12-0011 REVIEW OF MTC 100% BY SUPPLIER MANUFACTURER TC APPLICATION & REV 07 FINISH TYPE /CONDITION RUST FREE, NORMALIZED, FULLY KILLED VACUUM CERTIFICATION IN MILL TC AS REVIEW OF MTC 100% BY SUPPLIER MANUFACTURER TC DEGRESED PER ABOVE SPEC APPLICATION NA NA REFINERY CARBON STEEL PRESSURE VESSELS AS PER ABOVE SPECIFICATION NA
2 HEAT TREATMENT HEAT CYCLE Data about Initial temperature,heating ASME, EIL SPEC 6-12-0011 REVIEW OF MTC 100% BY SUPPLIER MANUFACTURER TC rate,soaking temerature,cooling rate to REV 07
3 DIMENSIONAL SIZES (L x W x T) AS PER PO AS PER SA 480 OF ASME SECT 100% BY SUPPLIER
REQUIREMENT II , LATEST ADDENDA DIMENSIONAL CHECK MANUFACTURER TC TOLERANCE AS PER SA 480 OF ASME SECT 100% BY SUPPLIER POSITIVE THICKNESS REQUIRED II , LATEST ADDENDA DIMENSIONAL CHECK MANUFACTURER TC EDGES FREE FORM CRACK AS PER SA 480 OF ASME SECT VISUAL 100% NA II , LATEST ADDENDA
4 MECHANICAL PHYSICAL MECHANICAL TENSILE YS,UTS, BEND & ELONGATION TO FOR SA516 GR 60- UTS =( 415- REVIEW OF MTC 100% MANUFACTURER TC PROPERTIES /MECHANICAL SATISFY CODE REQUIEREMENT- FOR SA516 GR 60 550 MPa); YS= 220 Mpa min, PROPERTIES Elongation 25 % min for thickness upto 50 mm MECHANICAL TENSILE YS,UTS, BEND & FOR SA516 GR 70- UTS =( 485- REVIEW OF MTC 100% MANUFACTURER TC ELONGATION TO SATISFY CODE 620 MPa); YS= 260 Mpa min, REQUIEREMENT- FOR SA516 GR 70 Elongation 21 % min for thickness upto 50 mm IMPACT TEST VALUE FOR BOTH ABOVE 34 Joule at 0 Deg C REVIEW OF MTC/ ONE TEST PER HEAT MANUFACTURER TC / GRADE CHECK TEST PER THICKNESS CHECK TEST Z paramater test( Z 35 Quality test) as Reduction should not be less Check Test in lab ONE TEST PER HEAT MANUFACTURER TC per ASTM A770 FOR BOTH GRADE than 35 % of initial cross for confirmation PER THICKNESS /CHECK TEST sectional area
5 CHEMICAL CHEMICAL Should meet the requirement of SA 516 ASME, EIL SPEC 6-12-0011 MILL TC/ CHECK MILL TC MANUFACTURER TC REQUIREMENT COMPOSITION Gr60 & also meet following requirent REV 07 TEST IN CASE IF which is essential REQUIREMENT IS VARYING CARBON CONTENT Not more than 0.23 % for thickness all thickness, Note AA AA AA MANUFACTURER TC SILICON Min 0.15 % AA AA AA MANUFACTURER TC CARBON EQUIVALENT Ceq=C+(Mn/6)+[(Cr + Mo+ V)]+[(Cu+Ni)/15]<0.42 AA AA MANUFACTURER TC
6 DOCUMENT EN 10204 TYPE 3.1 TEST REQUIRED DULY CERTIFIED BY TPIA ACTUAL VALUE NEED TO BE RECORDED REVIEW OF MTC 100% BY SUPPLIER MANUFACTURER TC CONTROL
7 MARKING FOR MARKING ON LEGIBLE DUAL MARKING FOR ASME/EN GRADE REQURED MARKING FOR HEAT CONFIRMATION 100% BY SUPPLIER DECLARATION BY TRECIBILTY OF PRODUCT NO/CAST NO, BEFORE MANUFACTURER PRODUCT FINISH,TYPE,MFG NAME & DESPATCH MARK
Engagement of third party for Material Identification/Varification/Testing Through SGS (Vender's Scope) 8 NABL approved Lab 9 Transportation Supplier's A/C 10 Bidder agrees to General Purchase Conditions (GPC) of IOCL
This document duty filled & signed/Stamped by the bidder, has to be uploaded along with test certificate
