SECTION - V

Works Requirements

This Section contains the Specification, the Drawings, and supplementary information that describe
the Works to be procured.

Scope of Work

[Supply, Delivery, Installation, Commissioning and Testing of High Mast in Parking

Area and Street Light and other Maintenance work in Birgunj ICP ]

39
 Specifications
Notes on the Specifications

A set of precise and clear specifications is a prerequisite for Bidders to respond realistically and
competitively to the requirements of the Employer without qualifying or conditioning their Bids. The
specifications must be drafted to permit the widest possible competition and, at the same time, present a
clear statement of the required standards of workmanship, materials, and performance of the goods and
services to be procured. Only if this is done will the objectives of economy, efficiency and fairness in
procurement be realized, responsiveness of Bids be ensured, and the subsequent task of bid evaluation
facilitated. The specifications should require that all goods and materials to be incorporated in the Works
be new, unused, of the most recent or current models, and incorporate all recent improvements in design and
materials unless provided otherwise in the Contract.
Samples of specifications from previous similar projects are useful in this respect. The use of metric units is
encouraged by the Funding Agency in case of funding assisted projects. Most specifications are normally
written specially by the Employer or Project Manager to suit the Contract Works in hand. The available
standard specification of works of Ministry of Physical Infrastructure and Transport, DoLI and Other line
Ministries can be adopted for respective civil construction works.
There are considerable advantages in standardizing General Specifications for repetitive Works in
recognized public sectors, such as highways, urban housing, irrigation, and water supply, in the same
country or region where similar conditions prevail. The General Specifications should cover all classes of
workmanship, materials, and equipment commonly involved in construction, however it may not necessarily
be adequate to be used in a particular Works Contract and may necessitate preparation of Particular (Special)
Specifications to amend and or supplement the provision of the General Specifications to meet the requirement
of the particular Works.

Care must be taken in drafting specifications to ensure that they are not restrictive. In the specification of
standards for goods, materials, and workmanship, recognized international standards should be used as
much as possible. Where other particular standards are used, whether national standards of Nepal or other
standards, the specifications should state that goods, materials, and workmanship that meet other authoritative
standards, and which ensure substantially equal or higher quality than the standards mentioned, will also be
acceptable.

Employers should decide whether technical solutions to specified parts of the Works are to be permitted.
Alternatives are appropriate in cases where obvious (and potentially less costly) alternatives are possible to
the technical solutions indicated in the Procurement Documents for certain elements of the Works, taking into
consideration the comparative specialized advantage of potential bidders. For example:

The Employer should provide a description of the selected parts of the Works with appropriate references
to Drawings, Specifications, Bill of Quantities, and Design or Performance criteria, stating that the alternative
solutions if applicable shall be at least structurally and functionally equivalent to the basic design
parameters and specifications.

Such alternative solutions shall be accompanied by all information necessary for a complete evaluation by the
Employer, including drawings, design calculations, technical specifications, breakdown of prices, proposed

40
construction methodology, and other relevant details.
Sample Clause: Equivalency of Standards and Codes

Wherever reference is made in the Contract to specific standards and codes to be met by the goods and materials
to be furnished, and work performed or tested, the provisions of the latest current edition or revision of the
relevant standards and codes in effect shall apply, unless otherwise expressly stated in the Contract. Where
such standards and codes are national, or relate to a particular country or region, other authoritative standards
that ensure a substantially equal or higher quality than the standards and codes specified will be accepted
subject to the Project Manager’s prior review and written consent. Differences between the standards specified
and the proposed alternative standards shall be fully described in writing by the Contractor and submitted to
the Project Manager at least 30 days prior to the date when the Contractor desires the Project Manager’s
consent. In the event the Project Manager determines that such proposed deviations do not ensure
substantially equal or higher quality, the Contractor shall comply with the standards specified in the
documents. These Notes for Preparing Specifications are intended only as information for the Employer or
the person drafting the Procurement Documents. They should not be included in the final documents.

Specification for the work will be Standard Specification published

by Department of Urban Development and Building Construction
(DUDBC). Bidders may buy Standard specification at their own
cost or may download from DUDBC website
Code No.
1. TR. No. - 7 High Masts for Lighting and CCTV (2000 edition) of ILE, U.K,
2. SABS 0225:1991 High Mast natural frequency calculation
3. IS 875 Part – 3 Wind Loading
4. BS EN 10025:1993 High Tensile Steel Sheets
5. IS 2062 Mild Steel
6. BS EN ISO 1461 Galvanization
7. IS 3459 / 2266 Stainless steel Wire rope
8. IS 325 Motor

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Highmast

Structure:
The High mast shall be of continuously tapered, polygonal cross section, 20 sided, presenting a good
and pleasing appearance and shall be based on proven In-Tension design conforming to the standards
referred to above, to give an assured performance, and reliable service. The structure shall be suitable
for wind loadings as per IS 875 part3 1987 and with 3 Wire Rope Systems

Construction:

The mast shall be manufactured using special steel plates, conforming to BS-EN10- 025 and shall be
delivered in multiple sections of effective length 8.25 meters. Thus a 30/25m mast shall be delivered
in three/two sections to site. Each section shall be fabricated out of single plate duly folded and welded.
There shall be only one longitudinal seam weld per section. Sections with more than one weld,
circumferential or longitudinal, shall not be accepted. At site the sections shall be joined together by
slip-stressed-fit method. No site welding or bolted joint shall be done on the mast. The minimum
overlap distance shall be 1.5 times the diameter at penetration. The minimum top diameter shall be 150
mm. Bottom diameters and plate thickness shall be as per the structural requirements.

The mast shall be provided with fully penetrated flange, which shall be free from any lamination or
incursion. The welded connection of the base flange shall be fully developed to the strength of the
entire section. The base flange shall be provided with supplementary gussets between the bolt-holes to
ensure elimination of helical stress concentration. For the environmental protection of the mast, the
entire fabricated mast shall be hot dip galvanized, internally and externally, having a uniform average
thickness more than 86 microns for 5mm thickness plate and above 70 microns for elsewhere.
Galvanizing shall be done in single dipping method for better adhesion and life.

Door Opening
An adequate door opening shall be provided at the base of the mast and the opening shall be such that
it permits clear access to equipment like winches, cables, plug and socket, etc. and also facilitate easy
removal of the winch. The door opening shall be complete with a close fitting, vandal resistant,
weatherproof door, provided with a heavy-duty double internal lock with special paddle key. The door
opening shall be carefully designed and reinforced with welded steel section, so that the mast section
at the base shall be unaffected and undue buckling of the cut portion is prevented. Size of door opening
shall not be more than 1200 x 280 mm to avoid buckling of the mast section under heavy wind
conditions

Dynamic Loading for the Mast

The mast structure shall be suitable to sustain an assumed maximum reaction arising from a wind speed
as per IS 875 (three second gust), and shall be measured at a height of 10 metres above ground level.
The design life of the mast shall be 25 years.

Lantern Carriage

The Lantern carriage shall be holding suitable no number of Luminaries for High Mast Symmetrical
arrangement.

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Fabrication
A fabricated Lantern Carriage shall be provided for fixing and holding the light fittings and control
gear boxes. The Lantern Carriage shall be of special design and shall be of steel tube construction, the
tubes acting as conduits for wires, with holes fully protected by grommets. The Lantern Carriage shall
be so designed and fabricated to hold the required number of light fittings and the control gear boxes,
and also have a perfect self-balance. The Lantern Carriage shall be fabricated in two halves and joined
by bolted flanges with stainless steel bolts and nylon type stainless steel nuts to enable easy installation
or removal from the erected mast. The inner lining of the carriage shall be provided with protective
PVC arrangement, so that no damage is caused to the surface of the mast during the raising and
lowering operation of the carriage. The entire Lantern Carriage shall be hot dip galvanised after
fabrication.

Junction Box.
Flame proof junction box, made of Cast Aluminium shall be provided on the Carriage Assembly as
required, from which the inter-connections to the designed number of the flood light luminaires and
associated control gears fixed on the carriage, shall be made.
Raising and lowering mechanism
For the installation and maintenance of the luminaires and lamps, it will be necessary to lower and
raise the Lantern Carriage Assembly. To enable this, a suitable Winch Arrangement shall be provided,
with the winch fixed at the base of the mast and the specially designed head frame assembly at the top.

Winch
The winch shall be of completely self-sustaining type, without the need for brake shoe, springs or
clutches. Each driving spindle of the winch shall be positively locked when not in use, gravity activated
PAWLS. Individual drum also should be operated for fine adjustment of lantern carriage. The capacity,
operating speed, safe working load, recommended lubrication and serial number of the winch shall be
clearly marked on each winch. The winch shall be Double Drum Double Gear. The individual drum
should be operated.
The gear ratio of the winch shall be 50: 1. However, the minimum working load shall be not less than
750 kg. The winch shall be self-lubricating type by means of an oil bath and the oil shall be readily
available grades of reputed producers.
The winch drums shall be grooved to ensure perfect seat for stable and tidy rope lay, with no chances
of rope slippage. The rope termination in the winch shall be such that distortion or twisting is
eliminated and at least 5 to 6 turns of rope remains on the drum even when the lantern carriage is fully
lowered and rested on the rest pads. It should be possible to operate the winch manually by a suitable
handle or by an integral power tool. It shall be possible to remove the double drum after dismantling,
through the door opening provided at the base of the mast. A test certificate shall be furnished by the
Contractor from the original equipment manufacturer, for each winch in support of the maximum load
operated by the winch.
Head Frame:
The head frame which is to be designed as a capping unit of the MAST shall be of welded steel
construction galvanized both internally and externally after assembly. The top pulley shall be of
appropriate diameter, large enough to accommodate the stainless steel wire ropes and the multi-core
electric cable. The pulley block shall be made of non-corrodible material, and shall be of die cast

43
Aluminum Alloy (LM-6). Pulley made of synthetic materials such as Plastic or PVC is not acceptable.
Self-lubricating bearings and stainless steel shaft shall be provided to facilitate smooth and
maintenance free operation for a long period. The pulley assembly shall be fully protected by a canopy
galvanized internally and externally. Close fitting guides and sleeves shall be provided to ensure that
the ropes and cables do not dislodged from their respective positions in the grooves. The head frame
shall be provided with guides and stops with PVC buffer for docking the lantern carriage.

Stainless Steel Wire Ropes:

High Mast System Shall have 3 Wire Rope System and the suspension system and consist of only non-
corrodible stainless steel of AISI 316 grade. The stainless steel wire ropes shall be of 7/19
constructions, the central core being of the same material. The overall diameter of the rope shall not
be less than 6 mm. The breaking load of each rope shall not be less than 2350 kg. giving a factor of
safety of over 5 for the system at full load as per the TR-7 referred to in the beginning of this
specification . The end constructions of ropes to the winch drum shall be fitted with talurit. The
thimbles shall be secured on ropes by compression splices. Three Wire Rope of stainless steel shall be
used in the system in view of the required safety.

Power Tool for the Winch

A suitable, high-powered, electrically driven, internally mounted power tool, with manual over ride
shall be supplied for the raising and lowering of the lantern carriage for maintenance purposes. The
speed of the power tool shall be to suit the system. The power tool shall be single speed, provided with
a motor of the required rating. The power tool shall be supplied complete with suitable control. The
capacity and speed of the electric motor used in the power tool shall be suitable for the lifting of the
design load installed on the lantern carriage.
The power tool mounting shall be so designed that it will be not only self-supporting but also aligns
the power tool perfectly with respect to the winch spindle during the operations. Also, a handle for the
manual operation of the winches in case of problems with the electrically operated tool, shall be
provided and shall incorporate a torque limiting device. The power tool operation shall always be
through a separate torque-limiting device to protect the wire ropes from over stretching. It shall be
mechanical with suitable load adjusting device. The torque limiter shall trip the load when it exceeds
the adjusted limits. There shall be suitable provision for warning the operator once the load is tripped
off. The torque limiter is a requirement as per the relevant standards in view of the over all safety of
the system. Each mast shall have its own power tool motor
Earthing
Hi-Mast Lighting Tower shall be provided with Lightning(1 nos earthpit each) & Earthing protection
through 3(nos.) earth pit each , comprising of a Plate Earthing Copper electrode of 600x600x3mm with
bricks enclosures and cover - 2Nos. (As per relevant IS). Laying and termination of 25mmx3mm (or
70 sqmm Flexible YG Cable) for interconnection of Earthing stud at Mast & Feeder pillar box to earth
electrode at earth pit. All metal work including luminaries, control gear units and luminaries carriage
shall be bonded to the earth core of the luminaries supply cable. The earth continuity from luminaries
carriage shall be via a single core of the multi-core cable by means of specified earthing conductors to
an efficient earthing system as per IS 3034-1966.

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Electrolytic bare copper wire secured to earth plate with cable shoe, nut bolt and also connected to the
earth pipe with nut and bolt.
Aviation Obstruction Lights
Suitable Aviation Obstruction Lights of reliable design and reputed manufacturer shall be provided on
top of each mast. Separate Circuit shall be provided for the Aviation Obstruction Light
Earthing Terminals
Suitable earth terminal using 12 mm diameter stainless steel bolts shall be provided at a convenient
location on the base of the Mast, for lightning and electrical earthing of the mast.
Feeder Pillar
Each mast shall be provided with a feeder pillar fabricated out of 14 SWG CRCA sheet and finished
with two coats of red oxide primer and grey enamel paint of shade 631 of IS-5. The feeder pillar shall
comprise of required switch gears, Copper wiring, outgoing terminals and contactors for reversing the
motor.
Electrical System, Cable and Cable Connections:
A suitable terminal box shall be provided as part of the contract at the base compartment of the high
mast for terminating the incoming cable. The electrical connections from the bottom to the top shall
be made by special trailing cable. The cable shall be EPR insulated and PCP sheathed to get
flexibility and endurance. Size of the cable shall be minimum 5 cores 4sq mm copper. The cable shall
be of reputed make. At the top there shall be weather proof junction box to terminate the trailing
cable. Connections from the top junction box to the individual luminaires shall be made by using 3
core 2.5 sq. mm flexible PVC cables of approved make.
Also, suitable provision shall be made at the base compartment of the mast to facilitate the operation
of internally mounted, electrically operated power tool for raising and lowering of the lantern
carriage assembly. The trailing cables of the lantern carriage rings shall be terminated by means of
specially designed, metal clad, multipin plug and socket provided in the base compartment to enable
easy disconnection when required.

Power Cables
Medium voltage cable shall be aluminum/ copper conductor PVC insulated, PVC sheathed armoured
conforming to IS 1554.cable shall be rated for a 1100 volts. The conductor of cables from 16 Sq. mm
to 50 Sq. mm shall be stranded. Conductors shall be insulated with high quality PVC base compound
a common covering shall be applied over the laid up core by extruded sheath of un-vulcanized
compound. Armoring shall be applied over outer sheath of PVC sheathing. The outer sheath shall
bear the manufacturer's name and trade mark at every meter length Cores shall be provided with
following colour scheme of PVC insulation.
(a) 1 Core: Red/Black/Yellow/Blue
(b) 2 Core: Red and Black
(c) 3 Core : Red, Black and Green
(d) 3 ½ or 4 Core: Red, Yellow, Blue and Black
(e) 5 Core: Red, Yellow, Blue, Black and Green
Short circuit rating of cable shall be as specified in IS 1554 Part-I. Cable have been selected
considering conditions of maximum connected loads, ambient temperature, grouping of cables and
allowable voltage drop. However, the contractor shall recheck the size before cables are fixed and
connected to service

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 Technical Data sheet for 20m and 25m High mast Pole
Technical Specification of 20m High Mast Pole
20 meter High MAST POLE
1 Height of Mast 20meter in two section
Section 1 (Lower)-10300 mm –thickness 4mm
Section 2 (Upper)- 10300mm thickness -3mm
overlap of more than 600 mm of section 1 and 2 for wind speed as per IS 875 (Part
III)
2 Material of Hot dipped Galvanized Iron of galvanized thickness more than 86 microns for 5mm
construction and thickness plate and above 70 microns for elsewhere. High mast pole shall be
shape of Pole continuously tapered polygonal structure with resting bracket on the lower section
above the service door (20 side polygon)
3 Bottom Diameter >410mm
4 Top Diameter >150mm
5 Thickness 4mm, 3mm
6 No. of section 2 sections for 20 Meter
All the sections shall be of telescopic slip joint
7 Service Door An ti-vandalism( Alen Key ) locking type door shall be on the lower section for clear
access to winch for raise and lower mechanism, terminal box control gear, cable,
plug, socket. The door shall be carefully designed to avoid buckling of the cut
portion
Size of door opening maximum 1200mm x 280mm
8 Base Plate Size-620 mm (OD) x 25mm, 410 mm (ID) stiffened with gusset plates and stiffener
plates of 5 mm for lower section, Min PCD-5300 mm
High tensile strength foundation J Bolts, Red Oxide Painted-M 30 x 850 mm
(minimum) at least 12 nos. with washers, Spring washers, Level washers, lock nut,
leveling nuts
9 Lighting Protection GI Single Spike of Length 1200 mm as per latest IEC standard
The finial shall be provided on the centre of the head frame and connected to
mast for conducting path
10 Obstruction Light LED Obstruction light of double drum type for aviation /warning protection
11 Standard for BS EN ISO 1461
galvanization
12 Standard for welding BS 5135 or equivalent

LANTERN CARRIAGE
13 Typical 8 Nos. on Circular frame
arrangement Three phase supply to the carriage with equal distribution of luminaries
of Luminaries
14 Luminaries MS Circular Hot Dip Galvanized pipe with carriage ring and guide sleeve and shall consist
Carriage of the eight nos. of lights and lightening spike arrangement. The light fittings shall be
equal spaced.

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15 Head Frame Shall be capping unit of the mast. The top pulley shall be of appropriate diameter to
accommodate steel wire ropes and cables. The pulley assemble shall be provided with a
canopy. Frame shall be preferable made of die cast Aluminium and shall be metallic. 3
suspension head frame.
16 Trailing Cable Copper, 5 core, 4.00 Sq.mm two runs from top to bottom Insulation (EPR Insulated)-
Double insulated terminated at junction box on the lantern carriage 3 phase

17 Winch with Non Slip, self lubricating, Self sustaining Double Drum permanently installed in Pole without
bracket the brake shoeForward and Reversible operation through single speed 6 pole Motor with
overload protection and torque limiter/mechanical tripping through fuse or MCB, starter in
control box or feeder pillar Gear Box Assembly Winch drums shall be grooved to provide
perfect seat for tidy rope lay. Rope length shall be in a way that atleast 5 to 6 turns are on
the drum even when the carriage is lowered.

PowerWinch:
A single phase electrically powered internally mounted power tool with manual override
shall be supplied with for raising and lowering mechanism for carriage. The power winch
shall be single speed with adequate rating of motor with overload protection. The tool shall
be with torque limiting device to avoid over stretching of the steel cable

18 Pulley System Pulley system with lubrication arrangement

19 Control Gear 24 Hours Timer circuit with forward and reverse contractor for winch /Motor operation/
and feeder protection for winch gear and all the electricals components DIN Rail mounted MCBs with
pillar individual control of lights

Feeder panel should be dust vermin and Flame proof IP 67 outdoor stand mounted feeder
pillar [Approved switch gear make: Schneider ACTI9, Legrand DPX3, and Siemens 3VL] of
suitable size made of 14 SWG MS sheet complete with the following: i. Cannopy at Top ii.
Hinged door openable on both side with heavy duty locking system - 2nos iii. 32A 4P MCB
incomer - 1nos iv. Astronomical Timer Switch (Yearly, Weekly time switch)- 1 nos v. 25A
TPN contactor - 1 nos vi. 6A-16A, SP, MCB for Luminaries and motor - 5 nos vii. Heavy duty
godown lock-2 nos viii.Power tool control, Push Button for Up and Down.
20 Suspension 3nos. of Steel Rope without any intermediate joint and shall be made of non corrosive
system Stainless Steel with breaking load of minimum 2350 kg Safety Wire Rope and Trailing wire
Travel Rope SS Rope of minimum dia6mm ,SWL-750 kgs

21 Requirements i. This includes manufacture, assembly testing, inspection, packing, dispatch

and transportation to site. The Vendor has to supply the High Mast pole with the
mounting accessories and the foundation accessories. The erection, installation and
commissioning includes the excavation of the terrain which is predominantly rocky and
construct the pedestal/foundation for the pole/mast. The erection work shall generally
conform to IS and the work shall be according to the acceptable standards of design,
engineering and workmanship. Tools tackles required for the work is to be brought by the
supplier/vendor.

47
 ii. This covers the requirements for completing the work at site and supply of
other accessories like junction boxes, bakelite sheets, MCB, Terminals, Cables, Connecting
Wires, Conduits, GI,
HDPE Pipes, Earthing by Copper plate & Erection. Earthing pit will be provided nearby.

iii. GA Drawings of equipment, foundation, Pole, mounting, carriage, Technical

datasheet for the equipments.

Winch
1 Number of Double Drum
Drums per
Winch
2 Gear Ratio 50:01:00
3 Capacity SWL 500 Kgs
4 Method of Motor or Manual
Operation
5 Lubrication Self-Lubrication in Permanent Oil Bath
Arrangement
6 Type of SAE-90/140
Lubricant

Trailing Cable
1 Type Flexible Copper 5 Core 2.5 Sq. mm
2 Material EPR Insulated PCB Sheeted / PVC
3 Make I.S. Approved Brand
4 No. of Circuits One
Per MAST

Power Tools
1 Model Integral
2 Capacity (HP) 1.5 HP
3 Number of Single Speed
Speeds
4 Reversible/ Reversible
NonReversible
5 Input Supply 415 Volts

48
 Technical Specification of 25m High Mast Pole
25 meter High MAST POLE
1 25 meter in three section
Section 1 (Lower)-8850mm –thickness 5mm
Section 2 (Middle)- 8850 mm mm-thickness-4 mm
Height of Mast Section 3 (Upper)-8850 mm thickness -3mm
overlap of more than 900 mm of section 1 and 2 and 600 mm of section 2
and 3 for wind speed as per IS 875 (Part III)
2 Hot dipped Galvanized Iron of galvanized thickness more than 86 microns
Material of for 5mm thickness plate and above 70 microns for elsewhere. High mast
construction and pole shall be continuously tapered polygonal structure with resting
shape of Pole bracket on the lower section above the service door (20 side polygon)
3 Bottom Diameter >530mm
4 Top Diameter >150mm
5 Thickness 5mm,4mm and 3 mm
6 3 sections for 25Meter
No. of section
All the sections shall be of telescopic slip joint
7 Anti-vandalism( Alen Key ) locking type door shall be on the lower section
for clear access to winch for raise and lower mechanism, terminal box
Service Door control gear, cable, plug, socket. The door shall be carefully designed to
avoid buckling of the cut portion
Size of door opening maximum 1200mm x 280mm
8 Size-7300 mm (OD) x 30mm, 530 mm (ID) stiffened with gusset plates and
stiffener plates of 5 mm for lower section, Min PCD-650 mm
Base Plate High tensile strength foundation J Bolts, Red Oxide Painted-M 30 x 850
mm (minimum) at least 12 nos. with washers, Spring washers, Level
washers, lock nut, leveling nuts
9 GI Single Spike of Length 1200 mm as per latest IEC standard
Lighting Protection The finial shall be provided on the centre of the head frame and
connected to mast for conducting path
10 LED Obstruction light of double drum type for aviation /warning
Obstruction Light
protection
11 Standard for BS EN ISO 1461
galvanization
12 Standard for welding BS 5135 or equivalent

LANTERN CARRIAGE
13 Typical 8 Nos. on Circular frame
arrangement Three phase supply to the carriage with equal distribution of luminaries
of Luminaries
14 MS Circular Got Dip Galvanized pipe with carriage ring and guide sleeve and shall
Luminaries consist of the eight nos. of lights and lightening spike. The light fittings shall be
Carriage equal spaced.

49
15 Shall be capping unit of the mast. The top pulley shall be of appropriate diameter
to accommodate steel wire ropes and cables. The pulley assemble shall be provided
Head Frame with a canopy. Frame shall be preferable made of die cast Aluminum and shall be
metallic. 3 suspension head frame.
16 Copper, 5 core, 4.00 Sq.mm two runs from top to bottom Insulation (EPR
Trailing Cable Insulated)-Double insulated terminated at junction box on the lantern carriage 3
phase
17 Non Slip, self-lubricating, Self-sustaining Double Drum permanently installed in
Pole without the brake shoeForward and Reversible operation through single speed
6 pole Motor with overload protection and torque limiter/mechanical tripping
through fuse or MCB, starter in control box or feeder pillar Gear Box Assembly
Winch drums shall be grooved to provide perfect seat for tidy rope lay. Rope length
shall be in a way that at least 5 to 6 turns are on the drum even when the carriage
is lowered.
Winch with
bracket
PowerWinch:
A single phase electrically powered internally mounted power tool with manual
override shall be supplied with for raising and lowering mechanism for carriage.
The power winch shall be single speed with adequate rating of motor with overload
protection. The tool shall be with torque limiting device to avoid over stretching of
the steel cable
18 Pulley System Pulley system with lubrication arrangement
19 24 Hours Timer circuit with forward and reverse contractor for winch /Motor
operation/ protection for winch gear and all the electricals components DIN Rail
mounted MCBs with individual control of lights
Feeder panel should be dust vermin and Flame proof IP 67 outdoor stand
Control Gear mounted feeder pillar [Approved switch gear make: Schneider ACTI9, Legrand
and feeder DPX3, and Siemens 3VL] of suitable size made of 14 SWG MS sheet complete with
pillar the following: i. Cannopy at Top ii. Hinged door openable on both side with heavy
duty locking system - 2nos iii. 32A 4P MCB incomer - 1nos iv. Astronomical Timer
Switch (Yearly, Weekly time switch)- 1 nos v. 25A TPN contactor - 1 nos vi. 6A-
16A, SP, MCB for Luminaries and motor - 5 nos vii. Heavy duty godown lock-2 nos
viii.Power tool control, Push Button for Up and Down.
20 3nos. of Steel Rope without any intermediate joint and shall be made of non-
Suspension corrosive Stainless Steel with breaking load of minimum 2350 kg Safety Wire Rope
system and Trailing wire
Travel Rope SS Rope of minimum dia6mm ,SWL-750 kgs
21 i. This includes manufacture, assembly testing, inspection, packing,
dispatch and transportation to site. The Vendor has to supply the High Mast pole
with the mounting accessories and the foundation accessories. The erection,
installation and commissioning includes the excavation of the terrain which is
Requirements predominantly rocky and construct the pedestal/foundation for the pole/mast. The
erection work shall generally conform to IS and the work shall be according to the
acceptable standards of design, engineering and workmanship. Tools tackles
required for the work is to be brought by the supplier/vendor.

50
 ii. This covers the requirements for completing the work at site and
supply of other accessories like junction boxes, bakelite sheets, MCB, Terminals,
Cables, Connecting Wires, Conduits, GI,
HDPE Pipes, Earthing by Copper plate & Erection. Earthing pit will be provided
nearby.
iii. GA Drawings of equipment, foundation, Pole, mounting, carriage,
Technical datasheet for the equipments.

Winch
1 Number of Double Drum
Drums per
Winch
2 Gear Ratio 50:01:00
3 Capacity SWL 500 Kgs
4 Method of Motor or Manual
Operation
5 Lubrication Self-Lubrication in Permanent Oil Bath
Arrangement
6 Type of SAE-90/140
Lubricant

Trailing Cable
1 Type Flexible Copper 5 Core 2.5 Sq. mm
2 Material EPR Insulated PCB Sheeted / PVC
3 Make I.S. Approved Brand
4 No. of One
Circuits Per
MAST

Power Tools
1 Model Integral
2 Capacity (HP) 1.5 HP
3 Number of Single Speed
Speeds
4 Reversible/ Reversible
Non-
Reversible
5 Input Supply 415 Volts

51
 Technical Specification of 400W LED Light
SN Brief Description Technical Specification

1 LED Light Source SMD LED

2 LED Beam Angle 100 Degree

3 Certification Manufacturer must be ISO 9001:2015

4 Applicable Standard: IS 10322(Pt.5/Sec.3)1987 / IEC 60598

5 Power Consumption 400 Watt

6 System Lumens 44000±10% lumens

7 System Lumens Efficacy ≥ 110 lm/W

8 Operating Voltage 120V-280V AC

9 Operating Frequency 50Hz

10 THD < 10%

11 CRI > 70

12 Correlated Color temperature (CCT) 5700K (ANSI tolerance)

13 Maximum Temperature of Heat Sink 65°C
(at ambient 25°C)
Housing & Heat Sink Die cast aluminium with 2 mm for housing & heat
14
sink
15 Optical Cover PC / Toughened glass
17 IP Protection IP66

18 IK Protection for housing IK08

19 Life Span ≥ 50000 hours

20 Driver Efficiency > 85%

21 Surge Protection Internal ≥ 4KV & External 10KV SPD

22 Electrical Safety Class II

-Single shot no-load latching protection/output

short- circuit protected with auto-recovery

23 Electrical Protections for LED Driver -Under voltage protection

-Output short circuit protection

-No damage during brown-out conditions

52
 Tiltable Aluminum Extendable Tower Ladder up to 50 Feet

▪ Sides: Aluminum ‘C’ shaped section 68x32mm as par IS 733-1983 temper T- 06

▪ Steps: Aluminum 25.4mm OD corrugated pipe as par IS 733-1983 temper T-06
▪ Cross: in the aluminum ladder will be of MS/Aluminum (scissor cross-type)
▪ Platform size: 600mmx600mm will be 0.91mtr. below from the top
▪ Trolley: Made of MS Channel 100x50mm Heavy Duty Channel angle 40x40x5mm
▪ Wheel size: 12”x3” (2fix & 2swivel with Break) Load Capacity 1.0 ton
▪ Rope: 8mm Double Steel wire rope tested used IS 2266
▪ Winch: 2 Heavy Duty Hand-operated winch system Capacity 1.0 ton
▪ One: To extend and lower the ladder
▪ Second: To Tilled the ladder

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Drawings

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