Stress and Strain Concepts
Stress and Strain Concepts
com
STRENGTH OF MATERIALS
1. CONCEPT OF STRESS
2. STRESS
Let us consider a rectangular bar of some cross – sectional area and subjected to some load or
force (in Newtons)
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P
=
A
Where A is the area of the cross – section
Here we are assuming that the total force carried by the rectangular bar is uniformly distributed
over its cross – section. But the stress distributions may be for from uniform, with local regions
of high stress known as stress concentrations.
If the force carried by a component is not uniformly distributed over its cross – sectional area,
A, we must consider a small area, ‘δA’ which carries a small load δP, of the total force ‘P’, Then
definition of stress is
P
=
A
As a particular stress generally holds true only at a point, therefore it is defined mathematically
as
P
= lim
A → 0 A
2.1. Units of stress:
The basic units of stress in S.I units i.e. (international system) ore N/m 2 (or Pa)
MPa = 106 Pa
GPa = 109 Pa
kPa = 103 Pa
Sometimes N/mm2 units are also used, because this is an equivalent to MPa,
2.2. Difference between pressure and stress
1. Pressure is externally applied or due to acting loads whereas stress is internal resisting
force developed or induced at a pt.
2. Pressure Always acts normal to the surface but stress can act normal or parallel to the
surface.
3. Pressure is scalar whereas stress is a tensor.
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(i) Normal stresses:
If the force applied are perpendicular or normal to areas concerned, then these are
termed as normal stresses.
The normal stresses are generally denoted by a Greek letter (σ).
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Sign convention: The tensile forces are termed as (+ve ) while the compressive forces
(ii)Shear Stress:
which are parallel to the area concerned. Such forces are associated with a shearing of
the material, are known as shear forces. The stress produced by these forces are known
as shear stresses.
Example: A circular steel bar of diameter 100 mm is subjected to a normal tensile load
Sol.
P 200 1000
Stress in tube, = = = 25.46 106 Pa
A
1002
4
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Fx = 0; Mx = 0
Fy = 0; My = 0
Fz = 0; Mz = 0
Then we get
xy = yx , yz = zy , zx = xy
Thus, inly 6 components are sufficient to determine the state of stress a given point.
i.e.
x , y , z , xy , yz , zx
Fig.10:
On planes AB and CD, the shear stress τ acts.
To maintain the static equilibrium of this element, on planes AD and BC, τ’ should act, in
such a way that net effect of shear stress on the element ABCD will become zero.
Proof -
Fig.11:
The figure shows a small rectangular element with sides of length Δx, Δy parallel to x and
y directions respectively. Its thickness normal to the plane of paper is Δz in z – direction.
Since the element is in equilibrium condition, then the moments applied to it must also
be in equilibrium. Let ‘O’ be the centre of the element.
Let us consider the axis through the point ‘O’ the resultant force associated with normal
stresses σx and σy acting on the sides of the element each pass through this axis, and
therefore, have no moment.
Thus, σx = σy
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Now for equilibrium, forces on top and bottom surfaces produce a couple which must be
balanced by the couple produced by left and right hand forces.
Thus,
In other word, the complementary shear stresses are equal in magnitude. The same form
of relationship can be obtained for the other two pair of shear stress components to arrive
at the relations
zy = zy , zx = xz
3. STRAIN
When a prismatic bar is subjected to axial load, it undergoes a change in length, as indicated
in Figure. This change in length is usually called deformation.
Since strain is the deformation per unit length, it is a dimensionless quantity. Thus, it has no
units, and therefore, it is expressed as pure number.
Sometimes, in practice, strain is recorded in forms such as mm/m or μm/m etc.
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b d
Lateral strain = or
b d
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tan =
L
For smaller angles, tanϕ ≈ ϕ
= =·L
L
P
=
A
G= or y =
y G
Example- An axial pull is applied on bar of length 6m and the deformation of a bar is 1.2 mm,
then strain will be.
Sol.
Given,
L = 6m = 6000mm,
Δl = 1.2mm
change inlength L
strain = =
Originallenth L
L 1.2
= = = 2 10−4
L 6000
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4. STRESS - STRAIN DIAGRAM
The mechanical properties of a material are determined in the laboratory by performing tests
on small specimens of the material, in the materials testing laboratory. The most common
materials test is the tension test performed on a cylindrical specimen of the material.
When such a specimen of a ductile material is subjected to a gradually increasing pull in a
tension test machine,
The loads & elongations are measured & the relationship between the strain and the
corresponding stress is usually represented graphically by a tensile test diagram known as
stress strain diagram. where the strain is plotted along the horizontal axis while stress is plotted
on the vertical axis.
Followings are the observations-
(i) Strain is proportional to the corresponding stress upto a limit (Point A) only and that limit
is known as limit of proportionality beyond that, the relation is not linear.
(ii) Beyond Point A, the curve becomes slightly curved, until point B, which is the elastic limit
of material.
(iii) Region AB is the non-Linear region in which the stress is not proportional to strain, and the
elongation increases more rapidly. This is region is known as Elastic Region However, upto the
point B, the removal of load would result in complete recovery by the specimen to its original
dimensions.
(iv) If the load is increased further, yielding takes place; point C is the point of sudden
elongation, known as the yield point.
(v) After the yield point stress is reached, the ductile elongations take place, the strains
increasing at an accelerating rate as represented by C to D. this is the region of perfect plasticity
or yielding. perfectly plastic (C to D) means that it can deform without an increase in the
applied load
(vi) If the load is further increased, the steel begins to strain harden & the material appears to
regain some of its strength and offers more resistance, thus requiring increased tensile load
for further deformation this region (D- E) is known as strain hardening region.
After D, with further increases in loads and extensions, the point E of the maximum load or
ultimate stress (commonly known as the ultimate strength) is reached.
(vii) If the load is further increased then Fracture(F) will takes place.
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A = Proportional Limit Oa = Linear Deformation
B = Elastic Limit Ob = Elastic Deformation
C = Yield Point bd = Perfect Plastic Yielding
C’ = Lower Yield Point de = Strain hardening
E = Ultimate Strength ef = Necking
F = Rupture Strength/ Fracture strength
It is customary to base all the stress calculations on the original cross-sectional area of the
specimen, and since the latter is not constant, the stresses so calculated are known as nominal
stresses.
The diagram of real stresses (i.e. load divided by reduced area of cross-section) is shown by
the dotted curve in Figure (E’ – F’).
4.1. LINEAR ELASTICITY: HOOKE’S LAW
In Tensile test diagram, we observe that the initial portion (OA) of the stress-strain
diagram is straight. The slope of this line is the ratio of stress to strain, and is constant
for a given material.
In this range, material behaves elastically and also exhibits a linear relationship between
stress and strain, it is called linearly elastic.
The slope of stress-strain curve is called the young’s modulus of elasticity (E):
Slope of stress-strain curve, E =
= .E
This equation is known as Hooke’s law.
Thus, the modulus of elasticity (E) is the constant of proportionality which is defined as
the intensity of stress that causes unit strain.
Modulus of elasticity E has the units same as units of stress.
As we know that,
σ = P/A, = L L ,
P A
= E, =E
L
PL L
L = =
AE E
Where ΔL is the change in length of a specimen under a static load of P.
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Note:
1
Ecast iron = E
2 Steel
1
EEluminium = E
3 Steel
1 1
Econcrete = to
10 20
1 1
Ewood = to of ESteel
8 20
4.2. Properties of Materials
(i) Ductility: It is that properly of material due to which a metal piece can be drawn into
wires of thin section under tensioning effect. Ductile materials are those which have 5%
past elastic strain before fracture.
(ii) Brittleness: Brittleness is the property of the material by virtue of which it breaks
without significant plastic deformation, when subjected to stress.
It is the lack of the ductility. Such metals don’t show necking before fracture.
(iii) Malleability: It is that property of metal due to which a metal can be drawn into a
thin sheet of negligible section by pressing/forging through the compression process.
(iv) Proof stress: A proof stress is a level of stress at which a material undergoes plastic
deformation. More specifically, the proof stress is often defined as the point when the
material undergoes an amount of plastic deformation equal to 0.2 percent.
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Fig.19: Resilience
(vi) Toughness: It is the ability of a material to absorb energy and plastically deform
without fracturing.
Toughness is area under the load Vs deformation curve up to fracture point.
(vii) Modulus of toughness: The modulus of toughness is the amount of strain energy
per unit volume (i.e. strain energy density) that a material can absorb just before it
fractures.
The modulus of toughness is calculated as the area under the stress-strain curve up to
the fracture point.
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The maximum stress that can be applied for a certain number of cycles without fracture
is the fatigue strength.
(xi) Endurance limit: An endurance or fatigue limit which is defined as the maximum
stress below which the steel could presumably endure an infinite number of cycles without
failure. A simple rule of thumb calculation for the fatigue limit is one-half of the ultimate
tensile strength.
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(i) Tension Failure in Ductile Materials: In ductile material shear strength is less than
tensile strength which is less than or equal to compressive strength. Shear strength is of
the order of 57% of tensile strength.
Ductile materials in tension test show necking (reduced area of critical section) and during
failure. Cup and cone are formed. Before fracture and this is called cup cone failure. Such
is a failure is due to shear and failure surface (Cup-surface) of 45° to the longitudinal
direction of loading.
Fig.24: Buckling
(iv) Compression failure in Brittle Metals: In compression test the short members
fails in shear and shear cracks are at 45° to the direction of loading.
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4 PL 1 1 4 PL 1 1
or L = − − = −
E ( d2 − d1 ) d1 + d2 − d1 d1 E (d2 − d1 ) d1 d2
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4PL
or L =
E d1 d2
P . x
Extension of the elemental strip is = =
(b1 + kx) t .E
x =L L
P dx P 1 L
L = = (b1 + kx ) t E = . log (b + kx )
tE k e 1 0
x =0 0
P b + kL P b
L = loge 1 = loge 2
kt E b1 k tE b1
PL b
= loge 2
(b2 − b1 ) t E b1
Figure shown a bar of uniform section, hanging freely under its own weight. The bar is
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Let A = cross section Area
(A x ) x x x
= =
A .E E
Total deformation of the rod,
x =L L
x
L = = E
dx
x =0 0
L
x2 L2 g L2
or = = =
2 E 0 2E 2E
Fig.30: Uniformly Tapering Bar hanging from top Under Self Weight
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Wx . x
=
A x .E
1
where Wx = weight of the conical portion below the section = Ax . x .
3
(where λ is the specific weight or unit weight of the material)
1 A x . x . x x x
= =
3 A x .E 3E
x =L L
x x
Hence total extension of L = = 3E
x =0 0
L2 gL2
which give L = =
6E 6E
If d is the diameter of bar at its uppermost section (i.e. at the support) total weight of
1 2
the bar = W = d L
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12 W
or =
d2 L
Substituting this value of λ in above equation
2 WL WL
L = =
2 2AE
d E
Example - A conical bar tapers uniformly from a diameter of 15 mm to a diameter
of 40 mm in a length of 400 mm. Determine the elongation of the bar under an axial
tensile force of 100 kN. Take E = 2 × 105 N/mm2.
Solution -
The deformation of a tapering conical bar is given by Equation
4 PL
L =
E d1 d2
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6. PRINCIPLE OF SUPERPOSITION
PL 1
L = = [P1L1 + P2L2 + … + Pn Ln]
E AE
where Pn = force acting on section n
Ln = length of section n
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P L1 L2 L
L = L1 + L2 + ..... + Ln = + + ....... + n
E A1 A2 An
Similarly, if the bar of varying sections is subjected to various forces, both at the ends as
well as at intermediate points,
Principle of superposition can be applied and the total deformation can be computed by
drawing the free body diagrams of individual section. The total deformation for such a
bar is given by
1 P1L1 P2L2 PL 1 P L
L = Ln = + + ... n n =
E A1 A2 An E A
Example - A circular rod of 12 mm diameter was tested for tension. The total elongation
on a 300 mm length was 0.22 mm under a tensile load of 17kN. Find the value of stress
and young’s modulus of Elasticity (E).
Solution:
P 17 103
Stress = = = 150.31 N/mm2
A 2
(12)
4
L 0.22
Strain = = = 7.333 × 10–4
L 300
Stress 150.31
E= = = 2.05 105 N/mm2 = 210 kN/mm2 = 210GPa
Strain 7.333 10− 4
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Consider the effect of a compressive load P upon a composite bar consisting of a rod and
enveloping tube having the same length, but made of different material. Let the end
collars be rigid. Let us use suffix 1 for the rod and 2 for the tube.
P
Hence from (iii), P1 =
A2 E2
1+
A1 E1
Example - A mild steel rod of 25 mm diameter and 400 mm long is encased centrally
inside a hollow capper rube of external diameter 35 mm and inside diameter 30 mm. The
ends of the rod and rube are rigidly attached, and the composite bar is subjected to an
axial pull of 40 kN.
If E for steel and copper as 200 GN/m 2 and 100 GN/m2 respectively. Find the stress
developed in the rod and the tube. Find also the extension of the rod.
Solution-
Given,
P = 40kN, d1 = 25mm, L = 400mm
Do = 35mm, di = 30mm, E1 = 200GPa, E2 = 100GPa
Let us use suffix 1 for the steel rod and suffix 2 the copper tube.
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A1 = (25) 2 = 490.87 mm2
4
A2 =
4
(35) 2 − (30) 2 = 255.25 mm2
P1 L1 P L
= 2 2
A1 E1 A2 E2
1 L 2 L
Also, from compatibility, =
E1 E2
E1 200
or 1 = 2 = 2 = 2 2
E2 100
1 = 2 2 ….. (ii)
2 2 A1 + 2 A2 = 40 103
Figure shows a compound bar of length L, consisting of two materials of modulus E 1 and E2 and
having areas of cross-section A1 and A2.
The equivalent bar, of length L and made up of a material having modulus E and cross-sectional
area A = A1 + A2, is shown in Figure. Such equivalent bar should have the same deformation
under the load as that of the compound bar.
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For the equivalent bar,
PL PL
Extension L = =
A E ( A1 + A2 ) E
PL
= ( A1 + A2 ) E ….. (i)
L
For compound bar
1 E
= 2 or 1 = 2 1
E1 E2 E2
E
or 2 1 A1 + 2 A2 = P
E2
P
From which 2 =
E1
. A + A2
E2 1
2L PL
Now L = =
E2 A1 E1 + A2 E2
PL
or = A1 E1 + A2 E2 …. (ii)
L
Equating (i) and (ii), we get
(A1 + A2 )E = A1 E1 + A2 E2
A1 E1 + A2 E2
From which E =
A1 + A2
8. ELASTIC CONSTANTS
Elastic constants are those factors which determine the deformations produced by a given
stress system acting on a material. These factors (i.e. elastic constants) are constant within
the limits for which Hooke’s laws are obeyed.
Various elastic constants are :
(i) Modulus of elasticity (E)
(ii) Poisson’s ratio (μ or 1/m)
(iii) Modulus of rigidity (G or N)
(iv) Bulk modulus (K)
Materials on the basis of elastic properties
(i)Homogeneous Material
When a material exhibits Same elastic properties at any point in a given directions than the
material is known as homogenous material
[i.e., elastic properties are independent of location]
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(ii)Isotropic Material
When a material exhibits Same elastic properties at any direction at a given point than the
material is known as Isotropic Material.
i.e. elastic properties of material are independent of direction.
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1
and µ or ]
m
For a homogeneous and isotropic material, the number of independent elastic constants are
two.
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do − di
1 di
or =−
m lo − li
li
Material µ
Cork Zero
Concrete 0.1 to 0.2
1 1
Metals to
4 3
Rubber, Clay, Paraffin 0.5 → Behaves like perfect plastic material
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Again, for the circular bar of diameter d, we have
2
V= d L
4
V L d
Hence = +2
V L d
L d
Here, = 1 = and = 2 = −
L E d E
V
Volumetric strain, v = = − 2 = (1 − 2 )
V E E E
8.3.2 Volumetric Strain Due to Three Mutually Perpendicular Stress
Figure shows a parallelepiped subjected to three tensile load P 1, P2 and P3 in the three
mutually perpendicular direction.
Then,
V
= 1 + 2 + 3
V
1 ( + 3 )
− 2 − 3 = 1 − 2
Longitudinal strain 1 =
E E E E E
2 =
2 ( + 3 )
− 1 − 3 = 2 − 1
E E E E E
3 =
3 ( + 3 )
− 2 − 1 = 3 − 2
E E E E E
Above equations are known as general equations of Hooke’s law.
Adding the three expressions of Equations we get.
V + 2 + 3
v = = 1 + 2 + 3 = (1 − 2 ) 1
V E
8.3.3 Hydrostatic static state of stress-
In case of hydrostatic state of stress, the applied stress in all direction are equal and
tensile in nature.
i.e. σ1 = σ2 = σ3 = σ
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V + 2 + 3
v = = 1 + 2 + 3 = (1 − 2 ) 1
V E
V + +
v = = 1 + 2 + 3 = (1 − 2 )
V E
3
Hence 3 = (1 − 2 )
E
or E = (1 − 2 )
since Eϵ and σ in the above expression are positive numbers, (1 − 2 ) must also be
positive.
1 − 2 0
2 1
0.5
Thus, maximum value poisson’s ratio is 0.5
Example - A steel cube block of 50 mm side is subjected to a tensile force of 10 kN,
12.5kN (compression) and 7.5kN (tension) along x, y and z directions respectively.
determine the change in the volume of the block.
Take E = 200 kN/mm2 and μ = 0.3.
Solution-
Area of each side = 50 × 50 = 2500 mm2
Px 10 103
Stress in x direction = x = = = 4N/mm2 (tension)
A 2500
Py −12.5 103
Stress in y direction y = = = - 5 N/mm2 (comp.)
A 2500
Pz 7.5 103
Stress in z direction z = = = 3N / mm2 (Tensile)
A 2500
x y
x = − − z
E E E
4 (−5) 3
x = − 0.3 − 0.3
E E E
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4 1.5 0.9 4.6
x = + − =
E E E E
Similarly
y x −5 3 0.3 4 0.3 7.1
y = − − z = − − =−
E E E E E E E
0.8
(50) = 0.5 mm3
3
V = 5
2 10
8.4. SHEAR MODULUS OR MODULUS OF RIGIDITY
The shear modules or modulus of rigidity expresses the relation between shear stress
and shear strain.
It has been found experimentally that, within elastic limit, shear stress (τ) is proportional
to the shear strain ()
Thus,
or = G
or =G
for the purpose of convenience in computations, direction of one side AD has been kept
fixed, while keeping the shearing strain still the same. Then a new distorted shape of
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In the case of pure shear stress, shear stress is equal to the axial stress along the
diagonal.
Τ=σ
d =
2G
= (1 + )
2G E
E = 2G(1 + )
9.2. RELATION BETWEEN E AND K
Let a cube of side ‘L’ be subjected to three mutually perpendicular like compressive
stresses of equal intensity σ.
V L 3
V
= v = 3
L
= 3 =
E
(1 − 2 )
3
v =
E
(1 − 2 )
Also, by definition of bulk modulus, =K
v
V
Or v = =
V K
Thus,
3
K
=
E
(1 − 2 )
E = 3K (1 − 2 )
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1 E
E = 3K (1 − 2 ) = −
2 6K
E
E = 2G(1 + ) = −1
2G
1 E E
− = −1
2 6K 2G
9KG
E=
3K + G
Value of any Elastic constant should be ≥ 0
E, K, G > 0
µ ≥ 0 [µcork = 0]
If K should be positive,
Then 1 – 2µ ≥ 0
1
µ
2
For any Engineering Material
1
0µ
2
µ G K
Min E E
0
limit 2 3
Max 1 E
∞
limit 2 3
E E
G
3 3
E
K
3
µ → G
K
Always
G≤E
For metals
µ G K
1
0.4E 0.67E
4
1
0.375E E
3
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PRACTICE QUESTION
1. A bar 30 mm in diameter was subjected to a tensile load if 54 kN and the measured extension
on 300 mm gauge length was 0.112 mm and change in diameter was 0.0036 mm. calculate
Poisson’s ratio and values of three module.
Ans. – μ = 0.327, E = 204.6GPa, G = 77.1GPa, K = 197.1GPa
2. For a given material, young’s modulus is 1.0 × 10 5 N/mm2 and modulus of rigidity 0.4× 10 5
N/mm2. Find the bulk modulus and lateral contraction of a round bar of 50 mm diameter and
1
2.5 m long, when stretched 2.5 mm. Take Poisson’s ratio as .
4
Ans – K = 66.7GPa, Δd = 0.125mm
3. A 500 mm long hollow cylindrical steel tube is subjected to an axial compressive load of 100 kN.
The inner and outer diameters of the tube are 50 mm and 70 mm respectively. The compressive
stress generated in this tube due to the axial load is
Ans. – 53.05MPa
4. A determination of E and G given values of 2 × 10 N/mm and 0.79 × 10 N/mm2. Calculate
5 2 5
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Take E = 2 × 105 N/mm2.
Ans. 0.28mm
8. A mild steel rod of 20mm diameter and 300mm long is enclosed centrally inside a hollow copper
tube of external diameter 30mm and internal diameter 25mm. The ends of the rod and tube are
brazed together and composite bar is subjected to a load of 50kN. Find the stresses developed
in the rod and tube. Also find the extension of the composite.
***
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STRENGTH OF MATERIALS
1. INTRODUCTION
1.1. Beam:
• The term beam refers to a component that is designed to support transverse loads, that
is, loads that act perpendicular to the longitudinal axis of the beam as shown in figure.
• The beam supports the load by bending only.
Fig.2 Positive and Negative bending and draw for negative bending
Note.1
• The intersection of the longitudinal plane of symmetry and the neutral surface is called
the axis of the beam.
• The deformed axis is called the deflection curve.
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• The section of a beam resists the bending stresses, also known as longitudinal stresses.
• Since the B.M. varies along the length of the beam, the magnitude of bending stresses
• The bending stresses also vary along the depth of the section.
• At section remote from the free end, the upper longitudinal fibres are stretched i.e.
tensile stresses are introduced while the lower fibres are compressed due to
• At any cross-section of the beam, as shown in fig.3 (b), the upper fibres, which are
stretched longitudinally contract laterally owing to the Poisson’s ratio effect while the
lower fibres extend laterally. Thus, the whole cross-section of the beam is distorted.
• In addition to longitudinal direct stresses in the beam, there are also shearing stresses
• Such a bending is known as pure bending in which the beam is subjected to a constant
Let us consider two section mn and m1n1 along the length of the beam, spaced dx apart and
subjected to a bending moment M, which bends the beam into a circular arc of radius R (Fig.4
a, b). On observation various lines before and after bending, the following points can be noted:
1. The two sections mn and m1n1 which were parallel to each other before bending, rotate
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elongates. However, there exists one fibre, such as ef, the length of which remains unchanged,
indicating that this fibre neither elongates nor shortens. The layer ef is known as the neutral
layer or the neutral surface. The line of intersection of the neutral layer with plane of cross-
section of the beam is called the neutral axis as marked in fig.4 (e).
Note.2
• Both the terms neutral surface as well as the neutral axis imply the location of zero stress
in member subjected to bending.
3. The experimental results revealed that the amount of deformation (compressive or tensile)
is greater for farther layers and smaller for those which are nearer to the neutral layer. This
will be established soon in further steps that the variation of the deformation is linear along
the depth of the beam.
Let us consider an elementary layer cd, at a distance y from the neutral layer, and of thickness
dy. This layer bends into shape c’d’, under the action the bending moment M.
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and cd = (R − y )
cd − cd R − (R − y ) y
Hence, strain (e) = = = …………………... (1)
cd R R
This shows that the strain of a fibre is proportional to its distance from the neutral axis. The
variation of strain is shown in fig.4(c). The strains are of compressive nature for all the fibres
above the N.A. and are of tensile nature for the fibre below the neutral layer.
For the case of bending shown in fig.4 (a):
Now, if σ is the longitudinal stress (usually called the bending stress).
Stress = strain elasticity
y
= e.E =.E
R
E
Hence, = ……………………… (2)
y R
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Let us take a strip of dy thickness at a distance y from N.A. and let its area be a as
shown in Fig.5 (c). Since the stress at this location is σ, the compressive force exerted
by this small area will be equal to .a . Hence,
y = yc
The total compressive force C = .a
y =0
…………………… (3)
y = yt
Similarly, Total tensile force T = .a
y =0
…………………… (4)
y = yc
E E
R y.a = 0
y = yt
(But
R
is not equal to zero)
y = yc
ya = 0
y = yt
………………………… (5)
In the above equation, the term y.a represents the statical moment of the elementary
y = yc
area about N.A. Hence y.a is the sum of the statical moments of all such elementary
y = yt
areas of the whole beam about the N.A., and its value is equal to Ay , where A is the total
area of cross-section and y is the distance of the centroid from the N.A.
But A 0 . Hence y = 0
This shows that the N.A. passes through the centroid of the section. Hence the N.A. may
be quickly and easily determined by simply finding the centroid of the cross-section.
2.2. Moment of Resistance (M):
Now, referring to Fig.5, the bending moment M acting on section mn is resisted by the
internal moment set up by the unbalanced forces C and T acting at some distance. This
internal moment is known as the moment of resistance M, of the cross-section. In
order to find its magnitude, let us again consider the elementary strip of thickness dy,
distant y from the N.A.
E
The elementary moment of resistance Mr = a.y = .a.y2
R
y = yc yc
E E
Total moment of resistance Mr =
y = yt R
.a.y2 =
R y a
2
…………………... (7)
yt
The expression y2.a in the integral is known as the second moment of area, and more
commonly as the moment of inertial of the section about the N.A. and is represented by I.
E
Hence, Mr = I ……………………… (8)
R
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But for the equilibrium of the section, the moment of resistance Mr must be equal to
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We know that when a beam is under bending the fibres at the top will be lengthened
while at the bottom will be shortened provided the bending moment M acts at the ends.
In between these there are some fibres which remain unchanged in length that is they
are not strained, that is they do not carry any stress. The plane containing such fibres is
called neutral surface.
Example. A beam 500 mm deep of a symmetrical section has 1 = 1 108 mm4 and is
simply supported over a span of 10 metres. Calculate (a) the uniformly distributed load
it may carry if the maximum bending stress is not to exceed 150 N/mm2 . (b) the
maximum bending stress if the beam carries a central point load of 25 kN.
Sol.
From the bending equation:
0.250
= 62.5 103 = 156.25 N / mm2
1 10−4
I 1 108 4
Mr = . = = 40 10 N-mm …………….. (1)
y 250
(a) Let the U.D.L. by w kN/m
wL2 w (10)
2
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2
Area of cross-section =
4
(D − d2 =
4
) ( )
0.3202 − 0.3002 = 9.7389 10−3 m2
18.7377 10x
Zxx = = 731.942 103 mm3
160
d2 = b2 + h2 ……………….. (1)
L2
2Rd =
4
L2
2R = …………………….. (2)
4d
Substituting in (1), we get:
t L2 4td
e= =t+ = 2
2R 4d L
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3. SECTION MODULUS
From simple bending theory equation, the maximum stress obtained in any cross-section is
given as
M
max = y
I max
For any given allowable stress, the maximum moment which can be accepted by a particular
shape of cross-section is therefore
I
M=
ymax max
For ready comparison of the strength of various beam cross-section this relationship is
sometimes written in the form
M = Zmax
I
where Z = is termed as section modulus.
ymax
• The higher value of Z for a cross-section, the higher the bending moment which it can
withstand for a given maximum stress.
Fig.6: Square placed with two sides horizontal and with a diagonal horizontal
Let b be the side of the square.
In case (i):
1 2 1 3
Z1 = bd = b
6 6
In case (ii):
3
1 1 b4
Ixx = 2 b 2 b 2 =
12 2 12
1 b
y= b 2 = .
2 2
b4 b b3
Hence Z2 = + =
12 2 6 2
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Z1
= 2 = 1.414
Z2
M {(per ZN.A ) = MR }
EIN.A = MR R
When R = 1
EIN.A = MR
Thus, it is also defined as the moment of resistance developed by a cross-section beam for unit
radius of curvature.
EIN.A = MR ( ) = ( & ) = chances of beams failures ( ) .
Note.4:
• Section Modulus should be considered in design of beams based on strength criterion whereas
flexural rigidity is considered in design of beam based on rigidity criterion
• For a given cross-section area:
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Example. For the rectangular cross-section as shown in the figure, determine the following
when it is subjected to a sagging BM of 20 kN-m.
(1) Bending stress developed at fibre located at a distance of 2 cm from the bottom fibre.
(2) Tensile force developed on the rectangular hatched area, as shown in figure.
(3) Compressive force developed on triangular hatched area.
Sol.
M 20 106
(1). ( b )max = = = 30 MPa
ZN.A 1
100 (200 )
2
My y 8
b = = ( b )max = 30 = 20 MPa
IN.A. ymax 10
1st method:
y2
M
F1 =
IN.A y ( db ) ( dy )
y1
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100
Mb
100
20 10 100 y2
F1 =
IN.A
80
ydy =
1 100 2003 2 80
= 54 kN
12
F1 = avg A
24 + 30
(100 20 ) mm = 54 kN
2
F1 =
2
(3).
b db
From the diagram: =
d/2 y
2by
db = =y Because 2b = d .
d
100 100
M M y3
F2 =
IN.A ( y ) ( y ) (dy ) = I
0 N.A
3 0
Example. A rectangular beam 300 mm deep is simply supported over a span of 4 metres.
Determine the uniformly distributed load per metro which the beam may carry, if the bending
Sol.
Given:
Depth d = 300 mm
Span L = 4 m
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The bending stress will be maximum, where supported beam carrying U.D.L., the bending
moment is maximum at the centre of the beam.
Max B.M. = 2w 2 − 2w 1 = 4w − 2w
= 2W Nm
w L2 w 42 16w
Also M = = = − 2w
8 8 8
M = 2w 1000 N-mm
M = 2000w Nmm
I 8 106 d 300
where Z = = ymax = = = 150 mm
ymax 150 2 2
120 8 106
w= = 3200 N/m
2000 150
Example. Prove that the moment of resistance of a beam of square section with the diagonal
in the plane of bending is increased by flattening the top and bottom corners as shown in figure
8
and that the moment of resistance is maximum when y = y .
9 1
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Sol.
Let us take an elementary strip of width b and thickness d at a distance d from the N.A.
(
Ixx = (B − 2d) d.d2 = Bd2 − 2d3 d )
y
y3
(
Ixx of whole section = 2 Bd2 − 2d3 d = ) 3
(2B − 3y ) = I1 ……………... (1)
0
B
When y =
2
B3 3B B4
Ixx = 2B − = = I2
24 2 48
I2 B4 2 B3
Z2 = = =
B / 2 48 B 24
I1 y2 2
and Z1 =
y
=
3
( 2B − 3y ) = By2 − y3
3
For Z1 to be maximum:
dZ1 4By
= − 3y2 = 0
dy 3
4 8 B 8
y= B = = y1
9 9 2 9
2 3
2 4 4 32B3
Z1 = B B − B =
3 9 9 729
B3
Since Z2 = ,
24
Z1 is greater than Z2 . Hence M1 M2 .
The reason for this increase in moment of resistance is quite obvious: the removal of small
corner areas decreases the extreme fibre distance in greater proportion than it reduces the
moment of inertia of the section.
Example. Prove that the ratio of depth of width of the strongest beam that can be cut from a
circular log of diameter d is 1.414.
Sol.
Dia. of log = d
Let ABCD be the strongest rectangular section which can be cut out of the cylindrical log.
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h = 2 b
h
= 2 = 1.414
b
Example. Figure shows a rectangular section, 200 mm 300 mm , subjected to a sagging B.M.
of 150 kN-m acting about is horizontal axis. Find (a) the compressive force and its moment
about the N.A., acting on the shaded area of the section, and (b) the tensile force and its
moment about the N.A., acting on the cross-hatched area of the section.
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Sol.
1
200 (300) = 45000 104 mm4
3
For the whole section, I =
12
M 150 106
Hence max = ymax = 150 = 50 N/mm2
I 45000 104
and INA = moment of inertial of the shaded are about the N.A.
1
200 (100) + 200 100 (100) = 21667 104 mm4
3 2
=
12
50
Mc = 21667 104 = 72.222 106 N-mm = 72.22 kN-m
150
50
Hence c = 50 = 16.667 N/mm2
150
50 + 16.667
Average stress on shaded area = = 33.333 N/mm2
2
Pc = average stress area = 33.333 200 100 = 666667 N = 66.667 kN
100 2 16.667 + 50
and distance of centroid of this force from top fibre: yc = = 41.67 mm
3 16.667 + 50
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1
80 (120) = 4608 104 mm4
3
INA =
3
max 50
MT = I = 4608 104 N-m = 15.36 kN-m
ymax NA 150
Alternatively:
50
Stress t = 120 = 40 N/mm2
150
0 + 40
PT = Average stress area =
2
(80 120) = 192000 N = 192 kN
2
and MT = PT y = 192 120 = 15.36 106 N-m = 15.36 kN-m
3
In common practice, a beam of constant cross-section throughout the length is provided. This
gives rise of constant section modulus and has constant or uniform moment of resistance.
Since the actual moment generally varies along the length, such a section is not economical.
Under heavy loads, a beam of variable section is designed to have uniform strength.
There can be two such configurations:
(a). beam of uniform width
(b). beam of uniform depth
We shall investigate both the configurations for the case of a beam with a concentrated load
at the mid span it is to be noted that a beam of uniform strength has the same maximum,
bending stress all along the length.
(a) Beam of constant width:
(i). Simply supported beam:
Let the depth vary along the length such that the depth at the distance x from the Left Hand
support is dx and that at the mid-span is d.
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1 2
Zx = bd
6 x
1
Mxx = .Zx = . bd2x
6
W
But Mx = x
2
1 W
. bd2x = x
6 2
3W.x
d2x =
f.b
3W
which gives dx = x =c x ………………. (1)
fb
Thus, the depth will be proportional to x and the variation of depth will be parabolic, as
shown in Fig.7 (a).
L 3WL
At the mid span, when x = ,d = ………………… (2)
2 2fb
(ii). Cantilever beam:
Case (a): Beam subjected to constant bending moment:
bd2
Zx − x =
6
Mx − x M 6M
( b ) = = 2 = 2 = constant …………….. (3)
max x − x
( x −x )N.A
Z bd bd
6
Equation (3) shows that ( b )max independent of location (x) of a cross-section. Hence,
x −x
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Consider two sections 1-1 and 2-2 for which the depth is varying. Then, for a beam of
uniform strength:
( b ) = ( b )max
max 2−2 1−1
M M
=
ZN.A 2−2 ZN.A 1−1
Wx WL
=
bdx2 bd2
6 6
x
dx = d …………………….. (3)
L
From the equation (3) the variation of depth of beam with distance x is parabolic in nature.
For condition with respect to strength criterion:
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6WL
d
bf
(b) Beam of constant depth
(i). Simply Supported beam:
Let the width of the beam vary along the length such that the width at a distance x from the
support be bx , and that at the mid-span be b.
3WL
width is zero at the supports and at the mid-span, as shown in Fig.10 (b).
2d2
(ii). Cantilever Beam:
Consider two section 1-1 and 2-2 in order to get variation of width for the beam of uniform
strength:
( b ) = ( b )max
max 2−2 1−1
M M
=
ZN.A 2−2 ZN.A 1−1
Wx WL
=
1 2 1 2
b d bd
6 x 6
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x
bx = b
L
Thus, the width bx is proportional to the distance x and the variation is linear.
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M
= y
I
M 5 108
max =
I
ymax =
327946666
200 ( ymax = 200 mm)
= 304.92 N/mm2
Example. A cast iron beam is of I-section as shown in figure. The beam is simply supported
on a span of 5 metres. If the tensile stress is not to exceed 20 N/mm2 , find the safe uniformly
load which the beam can carry. Find also the maximum compressive stress.
Sol.
Length of beam, L = 5 m
First calculate the C.G. of the section. Let y is the distance of the C.G. from the bottom face.
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I1 = M.O.I . of bottom flange about its C.G. + A1 (distnace of its C.G. from N.A.)
2
160 403
+ 160 40 (90.66 − 20)
2
=
12
= 853333.33 + 31954147.84 = 32807481.17 mm4
I2 = M.O.I. of web about N.A.
= M.O.I. of web about its C.G. + A2 (distnace of its C.G. from N.A.)
2
20 2003
+ 200 20 (140 − 90.66) = 13333333.33 + 9737742.4
2
=
12
= 23071075.73 mm4
I3 = M.O.I. of top flange about N.A.
I3 = M.O.I. of top flange about its C.G. + A3 (distnace of its C.G. from N.A.)
2
80 23
+ 80 20 (250 − 90.66 ) = 53333.33 + 40622776.96
2
=
12
= 40676110.29 mm
[i.e. y is distance of the extreme bottom fibre (where the tensile stress is maximum) from
the N.A.]
M
Now, =
I y
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20
M=
y
1 =
90.66
96554667.21 ( = 1 = 20 N/mm2 )
= 21.300389.85 Nmm ………………… (1)
Let w = Uniformly distributed load in N/m on the simply supported beam.
wL2
The maximum B.M. is at the centre and equal to .
8
w 52 w 25 1000
M= Nm = Nmm= = 3125w Nmm ………………….. (2)
8 8
Equating the two values of M, given by equation (1) and (2):
3125w = 21300389.85
21300389.85
w= = 6816.125 N/m
3125
Maximum Compressive Stress:
Distance of extreme top fibre from N.A.,
yc = 169.34 mm
M = 21300389.85
I = 96554667.21
M
= y
I
M 21300389.85
c = yc = 169.34 = 37.357 N/mm2
I 96654667.21
• Beams that arc made of more than one material are called composite beams.
• The common examples are:
(a) bimetallic beams
(b) sandwich beams
(c) Fletched beams
(d) reinforced concrete beams, as shown in Fig.12.
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Let D be the depth of timber planks and d be the depth steel strip. Similarly, let B be the total
width of timber section and b be the width of the steel strip. Let us use suffix 1 for timber and
2 for steel. Since the steel strip is symmetrically placed, the common axis of bending will
remain the same as that of the timber.
From Statics:
M = M1 + M2 …………………………... (1)
Fig.13 (b) shows the strain distribution across the depth.
At any section distance y from the N.A., the strain in both the materials will remain the same
(strain compatibility condition), since they are in contact. Hence
e1 = e2
1 2
=
E1 E 2
E2
∴ σ2 = σ1. = mσ1 …………………… (2)
E1
E2
Where m = is known as the modular ratio. Since E2 is much more than E1, m is much greater
E1
than 1. Hence the bending stress σ2 will be much greater than σ1. The bending stress diagram
is shown in Fig.13 (c) in which σ2= gh= m. gh’=mσ1.
The above relation can also be obtained by because the radius of curvature at any level will be
the same for both the materials. Thus,
E1 y E 2 y
=
1 2
E2
σ2= .1 = m1
E1
Thus, if σ1 is given, σ2 can be found, and vice-versa.
If the geometry of the section is given, Z 1 and Z2 can be calculated.
Hence, M1 = σ1Z1 and M2 = σ2Z2
∴ Total M = M1 + M2 = σ1Z1 + σ2Z2 ……………………… (3)
Thus, the total moment of resistance can be calculated.
If, however, it is required to find the stresses induced in the section corresponding to a given
bending moment, we have:
R1 = R 2
E1I1 E 2 I2
=
M1 M2
M1 E1I1
∴ = …………………….. (4)
M2 E 2 I2
From (1) and (4), M1 and M2 can be found. Hence the stresses σ1 and σ2 can be found by using
Eq. (3).
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Equation three shows a relation by which the width of one material can be changed to
equivalent width in terms of another material to simplify the problem.
Sandwich Beams
A sandwich beam consists of:
(i) two thin layers of strong material, called faces, placed at top and bottom.
(ii) Thick core. Consisting of light weight, low strength material. The core simply serves as a
filler or spacer. Sandwich construction is used where light weight combined with high strength
and high stiffness are needed.
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Sol.
Figure (a) below shows the arrangement while Figure (b) shows the stress diagram, both for
80
Hence stress in timber at the level of steel = gh = 9 = 6N/mm2.
120
Es
Modular ratio (m) = = 20
ET
1
For timber: ZT = × 160(240)2 = 1536 × 103 mm3
6
1
For steel: ZS = × 12 × (120)2 = 51.2 × 103 mm3
6
∴ Moment of resistance of timber section,
external diameter 28 mm. If the permissible bending stress in bronze and steel are 100 and
150 N/mm2, find the moment of resistance of the composite section. The Young’s modulus for
Solution:
Es
Given: m = = 1.75
Eb
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Let the maximum stress in steel reach its permissible value of 150 N/mm 2. Hence
corresponding maximum stress reached in bronze:
10 1 150 10
σb= 150 =
14 m 14 1.75
σb = 61.22 N/mm2
which is less than the permissible value of 100 N/mm 2.
(284 − 204 )
Section Modulus (Zs) = = 1594.1 mm3
32 28
∴ Mrb = σbZb = 61.22 × 785.4 = 48082 N-mm
Mrb = σsZs = 150 × 1594.1 = 239120 N-mm
∴ Total Mr = 48082 + 239120 = 287202 N-m ≈ 0.287 kN-m
Example. A composite beam having cross-sectional dimensions shown in Figure below is
subjected to a bending moment of 30 kN-m. Materials are fastened so that the beam acts as a
unit. Determine the maximum bending stress in each material.
Take Es = 2 x 05 N/mm2, EA= 0.667 x 105 N/mm2 and Ec= 1 x 105 N/mm2.
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Sol.
Es 2
m1= = =3
EA 0.667
Ec 1
m2 = = = 1.5
EA 0.667
The equivalent section in terms of aluminium is shown in Figure (b).
M 30 x105
∴ A = yA.max = x126.54 = 55.31N / mm2
I 6863 x104
M 1.5 x 30 x104
c = 1.5. yc.max = 4
x103.46 = 67.83N / mm2
I 6863 x10
M 3 x 30 x106
s = 3. ys.max = 4
x (103.46 − 50) = 70.1N / mm2
I 6863 x10
2
As we know that strain energy per unit volume = . In order to find strain energy due to
2E
bending, consider two transverse sections at a small distance δx apart. Let δA be the small
transverse area over which the direct stress σ is acting at a height h above the N.A. If M x is
the B.M. at the section:
M xy
σ=
I
∴ Strain energy of the elementary volume of length δx and area δA is:
2 M2 y2
dU = x A = x 2 x A
2E 2I E
Strain energy of the whole piece of length dx between the transverse sections:
M2x y2
U= dU = 2I2E
x A
M2x x M2 x
U = 2
A y2 = x 2 I (Since A y2 = I)
2I E 2I E
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M2x x
Hence, Strain energy (U) =
2EI
δU = work done by bending = average B.M. × Change in angle
1 1 x
δU = M = Mx
2 x 2 R
1 M M2 x
δU = Mx x x = x
2 EI 2EI
1 L
∴ Total strain energy (U) =
2EI
0
M2x dx.
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PRACTICE QUESTIONS
1. A cost iron pipe of external diameter 60 mm, internal diameter of 40 mm, and of length 5 m is
supported at its ends. Calculate the maximum bending stress induced in the pipe if it carries a point
2. A rectangular beam 300 mm deep is simply supported over a span of 4 m. What uniformly
distributed load per metre, the beam may carry if the bending stress is not to exceed 120 N/mm2 ?
3. A simply supported beam of rectangular cross section having width of 100 mm is subjected to a
maximum shear force of 50 kN, the corresponding maximum shear stress being 3 N/mm2 . The depth
4. Find out minimum depth of the beam shown in the figure, if the flexural stress of the beam is
5. A T-beam shown in figure is made of a material the behaviour of which may be idealized as having
a tensile proportional limit of 20 MPa and a compressive proportional limit of 40 MPa and a Young’s
modulus of 100 GPa. In your calculations neglect the self-weight of the beam and Find the magnitude
of the largest force F that may be applied to this beam in a downward direction is _____ kN.
6. A beam is of T-section as shown in figure below. The beam is simply supported over a span of 4 m
and carries a uniformly distributed load of 1.7 kN/m run over the entre span. Determine the maximum
tensile and maximum compressive stress.
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7. The compression flange of a cast iron girder is 100 mm wide and 30 mm deep, the tension flange
300 mm wide and 50 mm deep and the web 250 mm 30 mm . Find the load per metre run which
may be carried over a 3 m span by a beam simply supported at its ends if the maximum permissible
8. Three beams have the same length, same allowable bending stress and the same bending moment.
The cross-section of the beams are a square, rectangle with depth twice the width and a circle. Find
the ratios of weights of the circular and the rectangular beams respect to square beams.
9. A simply supported beam of length 4 m carries a point load of 16 kN at a distance of 3m from left
support. The cross-section of the beam is shown in figure below. Determine the maximum tensile and
compressive stress at a section which is at a distance of 2.25m from the left support.
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10. A bar of steel 120 mm in diameter is encased in an aluminium tube 160mm outer diameter.
Assuming no slip between the components, find the maximum stresses induced in each material when
the beam section is subjected to bending moment of 50 kN-m. Take Es = 3 EA.
11. A flitched beam consists of a wooden joist 180 mm wide and 300 mm deep strengthened by steel
plates 12 mm thick and 240 mm deep one on either side of the joist (as shown below). If the stresses
in wood and steel are not to exceed 8.75N/mm 2 and 150N/mm2, find the moment of resistance of the
section taking ES = 20ET.
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Answers:
1. 7.34 N/mm2
2. 3.2 kN/m
3. 250 mm
4. 137 mm
5. 13 kN
7. 66.23 kN/m
Wrec tan gular Wcircular
8. = 0.7938 , = 1.1172
Wsquare Wsquare
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STRENGTH OF MATERIALS
1. INTRODUCTION
A shaft is said to be under pure torsion when it is subjected to two equal & opposite couples in
a plane perpendicular to the longitudinal axis of the shaft (i.e. twisting couples) in such a way
that the magnitude of twisting moment remains constant throughout the length of the shaft.
It’s magnitude is given as the product of the force and the distance between the force.
Torque, T = P d
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Under the action of the torque, a line CA drawn on the surface of the shaft is displaced to a
position CA’, through an angle ϕ. Hence the point A on the external surface in the end section
is displaced to a position A’, and since the driven end of the shaft is fixed. Angle AOA’ is the
angle of twist ( ) .
If τs the maximum shear stress induced at the surface of the shaft, the strain is given by
= …....(i)
G
AA1 OA. R
Also, from figure = = = …(ii)
L L L
From (i) and (ii),
we get
R
=
G L
G
= (iii)
R L
Let us now take a layer DB, distant r from the axis of the shaft. The layer will be distorted to
a new position DB’, through an angle 1 , though the angle of twist ( ) remains the same.
if τr is the shear stress induced at a radial plane distant r from the axis of the shaft,
Then
r BB1 r
= 1 = =
G DB L
r G
or = (iv)
r L
Combining (iii) and (iv),
we get,
r G
= = …..(v)
R r L
The above relation states that the intensity of shear stress at any point in the cross-section of
a shaft subjected to pure torsion is proportional to its distance from the centre and the variation
of shear stress with respect to radial distance is linear.
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2.1. RESISTING TOROUE
From equilibrium point of view of, the external torque T must be balanced by the resisting
torque ( Tr ) . The resisting torque is the sum of the moments of tangential shearing stress
As we know
R
A r
2
= J (Polar moment of inertia about the longitudinal axis of the shaft.)
0
Hence TR = .J
R
TR
=
J R
Thus,
r T G
= = R =
r R J L
This equation is analogous to bending equation.
By comparing the two be find that
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(i) r / r corresponds to x / y
(ii) TR / J corresponds to MR / I
(iii) G / L corresponds to E / R
I
(v) J / R corresponds to
d/2
(vi) GJ corresponds to EI
J/R is known as torsional section modulus.,& GJ is known as torsional rigidity of the bar
or the shaft.
2.2. Polar moment of inertia
D4
Ixx = Iyy =
64
4 4
Izz = J = 2Ixx = 2 D = D
64 32
(when D is the external diameter of the shaft)
J J 3
Hence torsional section modulus ZP = = = D
R D / 2 16
Similarly,
(b)for a hollow circular shaft
for external diameter D and internal diameter d,
4
J=
2
(
R − r4 = )
32
(
D4 − d4 )
4
J 2
R − r4( )
torsional section modulus, ZP = =
R R
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2.3. SHEAR STRESS DISTRIBUTION IN DIFFERENT SECTIONS
From the torsion equation,
r T
= = R
r R J
r T
= R
r J
Under given loading condition and cross section area
r
So, the shear stress varies linearly with the distance from the center.
It is zero at the center and increases in the radially outward direction and become
maximum at the outer periphery
And for hollow circular shaft, it is minimum at inner radius and maximum at the outer
periphery.
(a) Solid circular section:
J
ZP = polar section modulus =
R
J d4 / 32 d3
⇒ ZP = = =
R d/2 16
D4 − d4
Zp =
16 D
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3. POWER TRANSMITTED
Work
P= = Force velocity = torque angular speed
time
P = F v = T
2N
= (where N inrational speedinRPM)
60
2 NT
P= W
60
Note - Do not confuse it with work done
Work supplied = (couple) total angle turned
W = T.
T
=
J R
J
TR = T =
R
3.2. MAXIMUM TORQUE TRANSMITTED BY A CIRCULAR SHAFT
(a) CIRCULAR SOLID SHAFT
The maximum toque transmitted by a circular solid shaft, is obtained from the
maximum shear stress induced at the outer surface of the solid shaft.
Consider a shaft subjected to a torque T as shown in figure.
Let = Maximum shear stress induced at the outer surface
as we know
r
=
R r
Shear stress at the radius r,
r
r =
R
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r
dF = 2rdr
R
dF = 2r2dr
R
So, turning moment due to the turning force on the elementary ring,
dT = Turning force on the ring x Distance of the ring from the axis
dT = dF r
dT = 2r2dr r
R
dT = 2r3dr
R
The total turning moment (or total torque) on cross section
R R
T = dT = R 2r dr
3
0 0
R R
r4
= 2 r3dr = 2
R 0 R 4 0
R4
T= 2 = R3
R 4 2
3
D D
T = R = 2
2 2
D3 D3
T = = = D3
2 8 16 16
(b) HOLLOW CIRCULAR SHAFTS
Torque transmitted by a hollow circular shaft Is obtained in the same way as for a solid
shaft.
Consider a hollow shaft.
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Let it is subjected to a torque T as shown in Figure. By taking an elementary circular
ring of thickness 'dr' at a distance r from the centre as shown in Figure.
Let R0 = Outer radius of the shaft
r = r
R0
2
dF = 2 r dr
R0
The total turning moment (or total torque T is obtained by integrating the above
equation between the limits Ri and R0 .
Ro Ro
T=
Ri
dT = 2 R
Ri 0
r 3dr
Ro
r dr
3
T = 2
R0 Ri
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R
R 0 − Ri
4 4
r 4
0
T = 2 = 2
R 0 4 R R0 4
i
R 0 − Ri
4 4
T=
2 R0
D 4 D 4 D04 Di4
0 − i −
2 2 = 16 16
T =
2 D0 2 D0
2 2
D0 − Di
4 4
T=
16 D0
NOTE -1 For a given diameter [i.e. radial space is the constraint], solid circular shafts
are preferred than hollow circular shafts because the power transmission capacity of solid
shaft is more than the hollow shaft.
NOTE -2 For a given weight or given cross-sectional area, hollow circular shafts are
preferred than solid circular shaft because the power transmission capacity of hollow
circular shaft is more than the solid circular shaft.
Example -A solid circular shaft of 60 mm diameter transmits a torque of 1600 N.m. The
value of maximum shear stress developed is:
Solution:
Given, d= 60 mm, T = 1600 N-m
From the torsional formula,
T r
= ,
J r
d 4
r= and J = d
2 32
T d 16T
max = =
4 2 d3
d
32
Substituting the values, we get
16 1600 8152.866
max = = 109
( )
3 3
3.14 60 10 −3 (60)
= 0.03774 × 109 Pa = 37.74 MPa
Example - A hollow and a solid shaft of same material is subjected to the same torque.
The length and outer radius of both the shafts are same and it is given that the inner
radius of the hollow shaft is 0.6 times the outer radius. The angle of twist is will increase
or decrease by
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Solution –
angle of twist is,
TL
=
GJ
1
(Since T, L and G is same for both shafts)
J
Let, R= outer radius of hollow shaft = radius of solid shaft
Inner radius of hollow shaft = 0.6R
Polar sectional modulus for solid shaft:
R 4
Js =
2
Polar sectional modulus for hollow shaft:
4
R 4 (0.6R )
JH = − = 0.4352R 4
2 2
hence,
H JS 0.5R 4
= = = 1.15
S JH 0.4352R 4
θH = 1.15θS
Hence, angle of twist in hollow shaft is higher than that in solid shaft by 15%
Figure shows a shaft AB of length L, having diameter d1 (or radius r1 ) at one end A and
diameter d2 (or radius r2 ) at the other end B, and is subjected to uniform torque T. consider
a strip of thickness dx at a distance x from the end A. the radius rx at this section is given by
rx = r1 +
(r2 − r1 ) x
L
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4
4 4 r − r
J= dx = rx = r1 + 2 1 x
32 2 2 L
If is the angle through which the shaded element of length x is twisted, then
TL T.x
= =
GJ r − r
4
G. r1 + 2 1 x
2 L
L
2T dx
=
G 0 x
4
r1 + (r2 − r1 ) L
L
2T 1 L 1
= − 3
G 3 r2 − r1 r2 − r1
r1 + L x
0
2 TL 1 1
= −
3 G (r2 − r1 ) r13 r23
32TL 1 1
= 3 − 3
3G ( d2 − d1 ) d1 d2
TL 2 + + 1
=
GJ1 33
d14 d
where J1 = and = 2
32 d1
TL TL 32TL
= = =
GJ d Gd4
4
G
32
5. COMPOSITE SHAFTS
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T.L2 T.L1
BC = , AB =
G2 J2 G1J1
L L2
⇒ AC = T 1 +
G1 J1 G2 J2
From here we can see that total angle of twist is the sum of the angle of twist on each shaft.
(ii)parallel connection:
If two shafts are loaded in such a way that angle of twist on both the shaft is same then this
type of connection is known as parallel connection of shaft.
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And,
θ1 = θ 2
T1 L1 TL
⇒ = 2 2
G1 J1 G2 J2
for equal lengths, L1 = L2 (as is normally the case for parallel shafts)
T1 GJ
= 1 1
T2 G2 J2
(iii)statically indeterminate –
If two or more shafts are rigidly fixed together such that the applied torque is shared between
them then this type of configuration is statically indeterminate, because we do not know how
the applied torque is distributed in each segment.
is d1 and that for CB is d2 . Figure shows the reactive torques T1 and T2 at A and B.
T1 + T2 = T
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the torque for AC is T1 = ( T − T2 )
TAC a TCB .b
B = AC + CB = +
GJ1 GJ2
B =
( T − T2 ) a + ( −T2 ) .b
GJ1 GJ2
where J1 and J2 are the polar moments of inertia for AB and BC respectively.
Since end B is actually fixed. Hence from the equation of compatibility equation,
B = 0
we have
T.a T2a T2b
− − =0
GJ1 GJ1 GJ2
bJ1 aJ2
T1 = T and T2 = T
aJ2 + bJ1 aJ2 + bJ1
Then, J1 = J2
we get
Tb Ta
T1 = and T2 =
L L
A composite shaft is made of concentric circular torsional bars that are firmly bonded tougher
to act as a single member.
Figure shows such a composite shaft where a hollow tube and a core are securely bonded to
act as a solid shaft. Such a shaft is statically indeterminate.
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respectively.
Hence from the condition of static equilibrium.
T = T1 + T2 (i)
Since both the parts are rigidly bonded together, they must rotate by the same amounts i.e.
T1 G J
or = 1 1 (ii)
T2 G2 J2
G1J1 G2 J2
T1 = T and T2 = T
G1J1 + G2 J2 G1J1 + G2 J2
TL
Hence =
G1 J1 + G2 J2
The maximum shear stresses 1 and 2 in the core and tube are given by
T1 (D1 / 2) T2 (D2 / 2)
1 = and 2 =
J1 J2
1 TD J G D
Hence = 1 1 2 = 1. 1
2 T2D2 J1 G2 D2
Example - A shaft transmits 300 kW power at 120 RPM and made up of material having
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Determine (a) the necessary diameter of solid circular shaft
(b) the necessary diameter of hollow circular section, the inside diameter being 2/3 of the
external diameter.
Solution:
Given:
2 NT
P=
60
60P 60 300
Now T = = = 23.87 kN-m = 23.87 106 N-mm
2N 2 (120 )
3
Per solid section T = d
16
2
For hollow circular section: d = D
3
D4 − d4 3
d
4
T= = D 1 − D
16 D 16
2
4
T= D3 1 − = 0.1576D3
16 3
3 T 23.87 106
D = = = 2.1642 106
0.1576 0.1576 (70)
D = 129.35 mm = 130 mm
2 2
d= D = 129.35 = 86.2 mm 86.5 mm
3 3
(121) 1 g = g (14641)
2
Ws =
4 4
(130) − (86.5) 1 g = 4 g 9417.8
2 2
Wh =
4
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Ws − Wh 14641 − 9417.8
% Saving = 100 = 100 = 35.7%
Ws 14641
2
Elastic energy in a material subjected to uniform shear stress τ is equal to per unit volume.
2G
Now consider an elementary ring of thickness r , at a radius r. The torsional strain energy of
r 2
U =
2G
(2rr ) L
r
But = or r = .r
r R R
2r2 2r3
U = ( 2rr .L ) = 2Lr
2R 2G 2R 2G
R R
2 2L 3 2 L R 4 2
Hence total U = dU =
2R2G 0
r dr =
R2G 4
= (
4G
R2L )
0
2
U= Volume of the shaft
4G
TR TR
= = R
R J J
T 2L
U=
2GJ
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D
2 2
L 3 2 L
Total U =
R 2G d
r dr =
64GR 2
(
D4 − d4 )
2
2 D3 + d2
U= Volume of the shaft
4G D2
2
Hence U Volume of the shaft
2G
Example. A hollow shaft, subjected to pure torque, attains a maximum shear stress of τ. Given
2
that the strain energy per unit volume is , calculate the ratio of shaft diameter. Also
3G
determine the actual diameter of such a shaft to transmit 5 MW at 120 RPM. When energy
stored is 25000 Nm/m3 and G = 8000 N/mm2 .
Solution:
2 D3 + d2
U= Volume of the shaft
4G D2
2 D3 + d2
U/unit volume = U =
4G D2
U f 2 D2 + d2
= for a hollow shaft
Volume 4N D2
U 2
But = (Given)
volume 3G
2 D2 + d2 2
=
4G D2 3G
D2 + d2 4 d 1
or = , from which =
D2 3 D 3
D
or = 3 = 1.732
d
Given,
2
= 25000 N-m/m3 = 2500 10−6 N-mm/mm3
3G
( )
1/2
= 25000 10−6 3 8000 = 77.46 N/mm2
2 NT 60P
P= T=
60 2 N
60P 60 5 103
Also T = = = 397.89 kN-m = 397.89 106 N-mm
2N 2 (120)
R D/2 16DT
Now = T. =T =
J
(
D4 − d4 )
D4 − d4 ( )
32
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Substituting the values of τ and T
d 1
& =
D 3
77.46 =
(
16D 397.89 106 ) = 2280 106
1 D3
D4 1 −
9
Torsional stiffness is defined as the amount of torque or twisting couple required to produce a
twist of unit radian. And it represented by ‘K’.
It is important to note that the relative stiffness of two shafts is measured by the inverse ratio
of the angles of twist in equal lengths of shafts when subjected to equal torques.
T
K=
TL
=
GJ
GJ
K=
L
For a given twisting couple ‘T’
GJ
K= induced Chances of torsional failure
L
Torsional Stiffness is used to compare angular twist of two different shafts which are subjected
to same twisting moment whereas Torsional Rigidity is used to compare angular twist of two
different shafts which are having same length and subjected to same torque.
When a shaft is transmitting torque or power, it is subjected to shear stresses. At the same
time the shaft is also subjected to bending moments due to gravity or inertia loads or due to
presence of belt and pully. Due to bending moment, bending stresses are also set up in the
shaft.
Consider any point on the cross-section of as shaft.
Let,
T = Torque at the section
D = Diameter of the shaft
M = B.M. at the section
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The torque T will produce shear stress at the point whereas the B.M. will produce bending
stress.
Let,
τ = Shear stress at the point produced by torque T and
σ = Bending stress at the point produced by B.M. (M)
The shear Stress at any point due to torque (T) is given by
T
=
r J
T
⇒ = r
J
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The bending stress at any point due to bending moment (M) is given by
M M y
= or =
I y I
We know that the angle θ made by the plane of maximum shear with the normal cross-
section is given by
2
tan 2 =
(i) For a Solid Shaft
The bending stress and shear stress is maximum at a point on the surface of the shaft, where
D D
r =R = and y =
2 2
Let σb = Maximum bending stress i.e., on the surface of the shaft
M D M D 32 M
= = =
I 2 4 2 D3
D
64
τ = Maximum shear stress i.e., on the surface of the shaft
T T D 16 T
= R = =
J 4 2 D3
D
32
16 T
2
2 2c D3 = T
∴ tan = = =
b 32M M
D3
Major principal stress
2 2
1 = + + 2 = b + b + 2s
2 2 2 2
2 2
32M 32M 16 T
σ1 = + +
3 3
2 D 2 D D3
16 T 2 2
σ1= M + M + T
D3
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(ii)For a hollow shaft:
Major principal stress
16D0 M + M2 + T2
1 =
4 4
D0 – Di
Minor principal stress
16 D0 M – M2 + T2
2 =
D04 – Di4
Maximum shear stress
16D0 M2 + T2
max =
4 4
D0 – Di
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PRACTICE QUESTION
1. The shearing stress in a solid shaft is not to exceed 45/mm2 when the torque transmitted is 40000
N-m. Diameter the minimum diameter of the shaft.
Ans: 16.49 mm
2. Find the maximum torque transmitted by a hollow circular shaft of external diameter 30 cm and
internal diameter 15 cm if the shear stress is not be exceed 40 N/mm2 .
Ans - 198.8 kN
3. Two shafts of the same material and of same lengths are subjected to the same torque, if the first
shaft is of a solid circular section and the second shaft is of hollow circular section, whose internal
diameter is 0.7 times the outside diameter and the maximum shear stress developed in each shaft
is the same, ratio of the weights of the shafts.
Ans - 1.633
4. Find the maximum shear stress induced in a solid circular shaft of diameter 20 cm when the shaft
transmits 187.5 kW at 200RPM.
Ans: 5.7 N/mm2
5. A solid circular shaft is to transmit 375 kW at 150 RPM.
(i) Find the diameter of the shaft if the shear stress is not to exceed 65 N/mm2 .
(ii) What per cent saving in weight would be obtained if this shaft is replaced by a hollow shaft
whose internal diameter equal to 2/3 rd of its external diameter, the length, the material and
maximum shear stress being the same?
Ans: (i) 12.29 cm (ii) 35.71%
6. A solid aluminium shaft 1 m long and 40 mm diameter is to be replaced by a tubular steel shaft
of the same length and same outside diameter, so that either shaft could carry the same torque
and have the same angle of twist over the total length. Determine the inner diameter of the
tabular steel shaft. Take GS = 3Ga .
Ans- 36.14mm
7. A shaft is transmitting 100 kW at 180 RPM. If the allowable stress in the material is 60 N/mm2 ,
determine the suitable diameter for the shaft. The shaft is not to twist more than 1° in a length
of 3 meters. Take N = 80 N/mm2 .
Ans – 103.8mm
8. A hollow steel shaft of external diameter equal to twice the internal diameter has to transmit 2250
kW power at 400RPM. If the angle of twist has not to exceed 1° in a length equivalent to 16 times
the external diameter and the maximum turning moment is ¼ times the mean, calculate the
maximum stress and the diameter of the shaft. Assume the modulus of rigidly to be
0.8 105 N/mm2 .
Ans - D=203mm, d = 101.5mm , σ = 43.63N/mm2
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9. A steel wire of G = 85 GPa is to be proportioned such that the maximum shearing stress is 80
MPa for an angle of twist of 90 . Determine the length to diameter ratio.
Ans - 834
10. Find the power that can be safely transmitted by a solid steel shaft 100 mm dia. running at 250
RPM. without exceeding a shearing stress of 60 N/mm2 . If this shaft is to be replaced by a hollow
shaft of the same external dia. but with a permissible shearing stress of 72 N/mm2 , determine
the internal diameter to transmit the same power at the same speed as the solid shaft.
Ans – 308.43kW, 63.9mm
11. Calculate the ratio of the weights of equal lengths of hollow and solid shafts to transmit a given
torque for the same maximum shear stress if the inside diameter is 2/3 of the outside dimeter.
Ans. – 0.643
****
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STRENGTH OF MATERIALS
1. INTRODUCTION
In many cases, a combination of different types of stresses acts at a point and it is possible
that the combined effect of these stresses in a particular direction is more than that of individual
stresses. If stresses on two mutually perpendicular plane are known, then stresses on any
inclined plane can be computed.
2. STATE OF STRESS
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Figure.1 b shows the forces acting on the triangular element.
Let dy = the length of the side BC
ds = the length of the side AC
σx = P – normal stress acting on the plane BCDE
σθ = normal stress acting on the plane ACDF
τθ = tangential or shear stress acting on the plane ACDF
Assume a unit thickness of the prism and equate the forces along normal and tangential
directions to the plane ACDF of the prism for its equilibrium, i.e.:
.ds − x.dy.cos = 0
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• The normal stress on the inclined plane decreases with the increase in angle θ, from
maximum on the vertical plane to zero on the horizontal plane.
• The shear stress is negative (counter-clockwise) between 0° and –90° and positive
(clockwise) between 0° and -90°. Remember that a plane at 135° to the vertical also
means; a plane at – 45° as described above.
• The maximum shear stress is equal to one half the applied stress. The resultant stress
on the plane ACDF (Fig.1c).
r = 2 + 2
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Strength of joint in shear:
1 1 3
= − x sin2 = − x sin60 = −
2 2 4 x
3
−4 = −
4 x
σx = 9.24 MPa ………………… (ii)
From (i).and (ii), for safety of the joint, the maximum axial stress to be taken by the
member is 9.24 MPa.
Example. The wooden pieces 10 cm x 10 cm in cross-section are glued together along
line AB as shown in Figure below. What maximum axial force P can be applied lithe
allowable shearing stress along AB is 1.2 N/mm 2?
Sol.
Given:
Area of cross-section (A) =10 x 10=100 cm2
A = 100 x 100 min2 = 10000 mm2
Allowable shear stress (τθ) = 1.2 N/mm2.
Angle of line AB with the axis of axial force = 30°
∴ Angle of line AB with the normal cross-section, θ = 90° – 30° = 60°.
Let P Maximum axial force
σ = Maximum allowable stress in the direction of P.
= sin2
2
1.2 = sin(2 60) = sin120
2 2
1.2 2 2.4
∴ = = = 2.771N / mm2
sin120 0.866
∴ Maximum axial force (P) = Stress in the direction of P x Area of cross-section
P = σ x 10000 = 2.771 x 10000 = 27.710 kN.
(ii). Bi-axial Stress Condition
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Let an element of a body be acted upon by two tensile stresses acting on two
perpendicular planes of the body as shown in Fig.3.
Let dx, dy and ds be the lengths of the sides AB, BC and AC respectively.
Considering unit thickness of the body and resolving the forces in the direction of σ θ:
σθ.ds – σx.dy.cosθ – σy dx.sinθ
xdy cos ydx sin
= +
ds ds
dy cos ydx sin
= x +
dy / cos dx / sin
1
= −(x − y )sin cos = − (x − y )sin2 ………………. (2)
2
Which indicates that it is counter-clockwise if σx is more than σy.
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1/2
1 1
= 2x .2 cos2 + 2y .2 cos2
2 2
r = 2x.cos2 + 2y sin2 ………………….. (3)
y − x
tan = ………………………. (4)
x cot + y tan
For greatest obliquity or inclination of the resultant with the normal stress,
d(tan )
=0
d
−x cos ec2 + y sec2 = 0
x cosec2 = y sec2
x
tan2 =
y
x
tan = ……………………… (5)
y
y − x
tan max =
x y / x + y x / y
y − x
tan max = ………………………. (6)
2 x y
y.dx y.dy.tan
tan = =
x.dy x .dy
y
tan = tan .…………………….. (7)
x
1
max = (x − y ) ………………….. (8)
2
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and the normal stress across the same plane,
1 1
45 = ( + y ) + (x − y )cos 90
2 x 2
1
45 = ( − y ) ………………………. (9)
2 x
• Shear stress in a body subjected to two equal perpendicular stresses is zero (Refer
Eq.2).
• If any of the given stresses is compressive, the stress can be replaced by a negative
sign in the above derived expressions i.e. σx with –σy and σy with –σy.
• If σy is compressive, the maximum value of shear stress across a plane at 45° plane is
1 1
max = [(x − (−y )] = (x + y )
2 2
And if σx is numerically equal to σy:
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which shows that it is up the plane for θ < 45° and down the plane for θ > 45°.
The resultant stress on the plane AC:
r = ………………. (3)
sin2
tan = = tan2
cos2
= 2 ……………….. (4)
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1 + cos2 1 − cos2
= x + y + sin2
2 2
1 1
=
2
( )
x + y + ( )
− y + sin2
2 x
……………………… (2)
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To determine the planes having maximum and maximum values of direct stress,
differentiate Eq.2 with respect to θ and equate to zero i.e.
d 1
= 0 − (x − y )2 sin2 + 2.cos 2 = 0
d 2
1
( − y )2 sin2 = 2.cos2
2 x
2
tan2 = ……………………. (4)
x − y
This equation provides two values of 2θ differing by 180° or θ by 90°, the planes along
which the direct stresses have the maximum and minimum values.
Note that the same values of θ are also obtained by equating τ to zero, which indicates
that shear stress is zero or does not exist on these planes. Thus, it is concluded that
shear stresses are zero on the planes with maximum or minimum values of direct stress
(they are known as principal planes and the corresponding stresses as principal stresses.
If σx and σy, are not alike i.e. if one of them is compressive (say σy is compressive),
corresponding expressions can be obtained by replacing σy with − σy.
Note the following in general:
• As the material as a whole is in equilibrium under the action of external forces and
internal resistances, an element of any shape at any point in a material will also be in
equilibrium under the internal or external forces.
• An element of any shape may be considered for force analysis. Usually, the choice is
made depending upon the requirements. For example, if the stresses on longitudinal and
transverse axes arc required, a rectangular element is a suitable choice whereas if the
stresses on some inclined plane are to be found, then a triangular element has to be
preferred.
Note.1:
Relations derived above for various cases are valid when:
• inclination is measured in the clockwise direction with the vertical plane
• compressive stresses are taken negative, and
• the direction of the shear stresses is clockwise on the vertical planes and counter-
clockwise on the horizontal planes.
• In case, these parameters are chosen differently, relations must be modified as below:
(i). If angle is measured counter-clockwise with the vertical planes (Fig. 2.2b), θ is
replaced by –θ or (180° – θ).
(ii). If angle is taken counter-clockwise with the horizontal plane, find out θ with the
vertical and use the relations as usual.
(iii). If the direction of the shear stresses is counter-clockwise on the vertical planes and
clockwise on the horizontal planes replace τ with –τ.
Thus, to use the derived relations directly, it must be ensured that the parameters are
taken in the proper way.
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3. SUM OF DIRECT STRESSES ON TWO MUTUALLY PERPENDICULAR PLANES
4. PRINCIPAL STRESSES
• In general, a body may be acted upon by direct stresses and shear stresses.
• However, it will be seen that even in such complex systems of loading, there exist three
mutually perpendicular planes, on each of which the resultant stress is wholly normal. These
are known as principal planes and the normal stress across these planes, as principal stresses.
• The larger of the two stresses σ1 is called the major principal stress, and the smaller one σ 2
as the minor principal stress. The corresponding planes are known as major and minor principal
planes.
• In two-dimensional problems, the third principal stress is taken to be zero.
As shear stress is zero in principal planes:
1
= − (x − y )sin2 + cos2 = 0
2
1
( − y )sin2 = cos2
2 x
2
tan2 = …………………… (1)
x − y
which provides two values of 2θ differing by 180° or two values of θ differing by 90°.
Thus, the two principal planes are perpendicular to each other.
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Fig. 6
From the above figure:
2
sin2 =
(x − y )2 + 42
x − y
cos2 =
(x − y )2 + 42
Right-hand sides of both the above equations should have the same signs, positive or negative
while using them. Substituting these values of sin2θ and cos2θ in equation:
1 1
1,2 = (x + y ) + (x − y )cos2 + .sin2
2 2
Then, two values of the direct stresses i.e. of principal stresses corresponding to two values of
2θ are obtained.
1 1 (x − y )2 2
1,2 = (x + y )
2 2 ( − ) + 4
2 2
(x − y )2 + 42
x y
2 2
1 1 (x − y ) + 4
1,2 = (x + y )
2 2 ( − )2 + 42
x y
1 1
= (x + y ) (x − y )2 + 42 ………………… (2)
2 2
• Unless it is possible to know by inspection which of the two principal planes corresponds to
major principal stress, it is necessary to substitute one of the values of θ (inclination of principal
planes) into the equation:
σ = σx cos2 θ + σy sin2 θ + τ sin 2θ
to find which of the two values of angles corresponds to major principal stress.
• In any complex system of loading, the maximum and the minimum normal stresses are the
principal stresses and the shear stress is zero in their planes.
• To find the maximum value of shear stress and its plane in such a system, consider the
equation for shear stress in a plane i.e.
1
= − (x − y )sin2 + cos2
2
For maximum value of τθ, differentiate it with respect to θ and equate to zero
x − y
tan2 = − …………………… (3)
2
This indicates that there are two values of 2θ differing by 180° or two values θ differing by
90°. Thus, maximum shear stress planes lie at right angle to each other.
Now, as
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x − y
tan2 = − can be represented as shown in Fig.7 below.
2
x − y
sin2 =
(x − y )2 + 42
2
cos2 =
(y − x )2 + 42
Right-hand sides of both the above equations should have the opposite signs, if one positive
the other negative while using them. Substituting these values of sin2θ and cos2θ in Eq.
1
= − (x − y )sin2 + cos2 two values of the shear stress are obtained.
2
x − y x − y
1
∴ = − (x − y ) .
2 (x − y )2 + 42 (x − y )2 + 42
2 2
1 (x − y ) + 4
=
2 ( − )2 + 42
x y
1
= (x − y )2 + 42
2
This provides maximum and minimum values of shear stress, both numerically equal. In fact,
the negative or minimum value indicates that it is at right angles to the positive value as
discussed above and the two are the complimentary shear stresses. Thus, magnitude of the
maximum or principal shear stress is given by:
1
max = (x − y ) + 42 ………………….. (4)
2
1 1
As maximum principal stress: 1 = (x + y ) + (x − y )2 + 42 ……. (i)
2 2
1 1
And minimum principal stress: 2 = (x + y ) − (x − y )2 + 42 ……... (ii)
2 2
Subtracting (ii) from (i):
1 − 2 = (x − y )2 + 42
1
∴ τmax = ( − 2 ) ………………………. (5)
2 1
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1 1
Thus, τmax = = (1 − 2 ) = (x − y )2 + 42
2 2
2
Now, principal planes are given by: tan2p =
x − y
x − y
and planes of maximum shear stress, tan2s = −
2
Multiplying the two:
tan2θp. tan2θs = –1
which means 2θs = 2θp + 90°
i.e. θs = θp + 45°.
This indicates that the planes of maximum shear stress lie at 45° to the planes of principal
axes.
• The above conclusion can also be drawn from the fact that the case of biaxial stresses on a
rectangular clement discussed in the previous section is a case of principal stresses, as no
shear stress acts on the horizontal or vertical planes. Thus, σ x and σy also denote principal
stresses in the element and as in case of biaxial stresses, the maximum value of shear stress
lies in the planes at 45° to the principal planes and is
1 1
max = (1 − 2 ) = (1 − 2 )2 + 42
2 2
• Unless it is possible to know by inspection which of the two planes corresponds to a particular
direction of principal shear stress, it is necessary to substitute one of the values of 0 into the
1
equation, = − (x − y )sin2 + cos2 to find which of the two values of angles
2
corresponds to a particular direction.
1 1 x − y
= (x + y ) + cos 2 (x − y ) − .
2 2 2
1
= ( + y ) ………………… (1)
2 x
Thus, normal stresses of magnitude (σx + σy)/2 act on each of the two planes of maximum
shear stresses.
Example. A. rectangular block of material is subjected to a tensile stress of 110 N/mm 2
on one plane and a tensile stress = of 47 N/mm2 on the plane at right angles to the
former. Each of the above stresses is accompanied by a shear stress of 63 N/mm 2 and
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that associated with the former tensile stress tends to rotate the block anticlockwise.
Find:
(i)the direction and magnitude of each of the principal stress and
(ii) magnitude or the greatest shear stress.
Sol.
Given:
Major tensile stress, σx = 110 N/mm2.
Minor tensile stress, σy = 47 N/mm2
Shear stress, τ = 63 N/mm2
(i) Major principal stress is given by equation:
2
x + y x − y 2
Major principal stress = + +
2 2
2
110 + 47 110 − 47 2
σ1 = + + 63
2 2
2
157 63 2
σ1 = + + (63)
2 2
σ1 = 78.5 + 31.52 + 632 = 78.5 + 992.25 + 3969
σ1 = 78.5 + 70.436 = 148.936N / mm2
Minor principal stress is given by equation:
2
+ 2 − 2 2
∴ Minor principal stress = 1 − 1 +
2 2
2
Minor principle stress = 110 + 47 − 110 − 47 + 632 = 78.5 − 70.436
2 2
=8.084 N/mm2.
The directions of principal stresses are given by equation:
2 2 63 2 63
tan2 = = = = 2.0
1 − 2 110 − 47 63
−1
∴ 2 = tan 2.0 = 6326 ' or 243 26 '
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∴ = 31 43' or 121 43'.
(ii) Magnitude of the greatest shear stress:
Greatest shear stress is given by equation:
1
( )max = (x − y )2 + 42
2
1 1 1
( )max = (100 − 47)2 + 4 632 = 632 + 4 632 = 63 5
2 2 2
( )max =70.436 N/mm2.
Example. The resultant stress on a plane at a point in a material under stress is 80 MPs
inclined at 30° to the normal to the plane as shown in figure below. The normal
component of stress on another plane at right angle to the first plane is 60 MN. Determine
(i). the resultant stress on the second plane
(ii). the principal stresses and their planes
(iii). the maximum shear stresses and their planes
Sol.
Given a stress system as shown in Fig.
The resultant stress on plane BC can be resolved into two components as shown below:
Thus, on the plane BC, a shear stress of magnitude 40 MPa acts along with a normal
stress of 69.28 MPa. On the plane AB, a complimentary shear stress of the same
−1 40
Its inclination with the normal = tan = 33.7
60
Principal stresses
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1 1
Major principal stress, 1 = (x + y ) + (x − y )2 + 42
2 2
1 1
1 = (69.28 + 60) + (69.28 − 60)2 + 4(−40)2
2 2
=64.64 + 40.27 =104.91 MPa(tensile)
2 2 (−40)
tan2 = = = −8.6
x − y 69.3 − 60
2θ = –83.4°
The major principal stress 105 MPa occurs on the plane inclined at 41.7° with the plane
1
Maximum shear stress (τmax) = (69.3 − 60)2 + 4 402 = 40.3MPa
2
Maximum shear stress occurs on plane at 45° to the principal planes i.e. on planes at
Example. The stresses on two perpendicular planes through a point in a body are 160
MPa and 100 MPa, both compressive along with a shear stress of 80 MPa. Determine:
(i) The normal and the shear stresses on a plane inclined at 30° to the plane of 160
MPa stress. Find also the resultant stress and its direction.
(ii) The normal stress on a plane at 90' to the inclined plane mentioned in (i).
(iii) Show the results diagrammatically
Sol.
Given: A biaxial and shear stress system:
σx= –160 MPa
σy = –100 MPa
τ = 80 MPa
1 1
30 = (x + y ) + (x + y )cos2 + .sin2
2 2
1 1
30 = (−160 − 100) + (−160 + 100)cos 60 + 80 sin60 = – 75.7 MPa
2 2
1
30 = − ( − y )sin2 + cos2
2 x
1
30 = − (−160 + 100)sin60 + 80 cos 60 = 66 MPa (clockwise).
2
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Inclination with σ30° :
30 66
tan = = = 0.872
30 75.7
= 41.1
Calculation of normal stress at 120°:
σ30° + σ (30° + 90°) = σx + σy
∴ –75.7 + σ (30° + 90°) = – 160 – 100
σ (30° + 90°) = – 184.3 MPa
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Diagrammatical presentation of results
The stress components on any inclined plane can easily be found with the help of a geometrical
construction known as Mohr’s stress circle.
6.1. Two Perpendicular Direct Stresses
Let the material of a body at a point be subjected to two like direct tensile stresses σx
and σy (σx > σy), on two perpendicular planes AD and AB respectively (Fig.8).
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• Draw LR ┴ x-axis. Join OR.
Now, it can be shown that OL and LR represent the normal and the shear stress
components on the inclined plane BD.
From the geometry of the figure:
1 1 1
OC = (OC + OC) = (OF − CF) + (OE + CE)
2 2 2
Since CE = CF
1 1
OC = (OF + OE) = (x + y )
2 2
1
CL = CR cos2 = CF cos2 = ( − y )cos2 since (CR = CF)
2 x
1 1
Thus, OL = OC + CL = (x − y ) + (x − y )sin2 =
2 2
1
And LR = CR sin 2θ = CF sin2θ = ( − y )sin2 =
2 x
(σθ and τθ as derived in Bi-axial state of stress case section).
A positive expression of τθ indicates it is clockwise for counter-clockwise angle θ. The
resultant of OL and LR is represented by OR at an angle φ with the OL i.e. with the
direction of σθ. Thus, the components OL and RL represent the normal and shear stress
components on the plane BA.
Note.2:
• Direct stress component on the inclined plane BD represented by OR is on the right side
of the origin, it is positive or tensile.
• Shear stresses giving a clockwise rotation are assumed positive and are above the x-
axis. In the present case, the shear component LR represents a clockwise direction.
• The stress components on a plane DG perpendicular to BD arc obtained by rotating the
radial line CR through double the angle i.e. 180° in clockwise or counter-clockwise
direction. Thus, CS represents the plane DG. OM indicates the tensile component and the
SM the shear component.
6.2. Two Perpendicular Direct Stresses with Simple Shear
• In the above-discussed case, CR and CS represent two perpendicular planes having
direct tensile stresses OL and OM and shear stresses LR (clockwise) and MS (= LR,
counter-clockwise) respectively.
• Now, if these happen to be the known stresses on two perpendicular planes, then
stresses on any other inclined plane can easily be found by locating that plane relative to
any of these planes.
• Let CR and CS represent two perpendicular planes BD and AB respectively so that OL=
σx, OM= σy and LR and MS each equal to τ in the clockwise and counter-clockwise
directions respectively (Fig.9). Now if it is desired to find stresses on an inclined plane at
angle θ clockwise with plane BD, a radial line CP may be drawn at angle 2θ in the
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clockwise direction with CR. Then ON and NP will represent the direct and shear
components respectively on the plane AD and the resultant is given by OP.
Thus, the procedure may be summarised as follows:
• Take OL and OM as the direct components of the two perpendicular stresses σx and σy.
• At L and M draw ┴ LR and MS on the x-axis each equal to τ using the same scale as for
the direct stresses. For the stress system shown in Fig.8, LR is taken upwards as the
direction on plane BD is clockwise and MS downwards as the direction on plane AB is
counter-clockwise.
• Bisect LM at C and draw a circle with C as centre and radius equal to CR (= CS).
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= CL sin 2θ – LR cos2θ
1
= ( − y )sin2 − cos2 =
2 x
As NP is below the x-axis, therefore, the shear stress is negative or counter-clockwise.
1 1
Mathematically, NP = − (x − y )sin2 − cos2 = − (x − y )sin2 + cos2
2 2
6.3. Principal Stresses
As shear stress is zero on the principal plants, of represents the major principal plane
with maximum normal stress. In a similar way, OE represents the minor principal plane.
2 2
OF = OC + CF = OC +CR = OC + CL + LR
2
1 1
= (x + y ) + (x − y ) + 2
2 2
1 1
= (x + y ) + (x − y )2 + 42 =Major principal stress
2 2
2 2
OE = OC – CE = OC – CR = OC − CL + LR
1 1
OE = (x + y ) − (x − y )2 + 42 = Minor principal stress
2 2
The angles of inclination of planes of major and minor principal stresses are β/2 and (90°
+β/2) respectively clockwise with the plane of stress σx.
7. STRAIN ANALYSIS
If direct and shear strains along x- and y-directions are known, normal strain (ϵθ) and the shear
strain ((φθ) in a direction at angle θ with the x-direction of a body can be found by the following
method:
7.1. Normal Strain
Let a rectangular clement OACB with angle of the diagonal θ with the direction of ϵx or x-axis
distorts to become a parallelogram OA'C'B' under the action of linear strains ϵx, ϵy and shear
strain φ as shown in Fig.10. Point C moves to C'. Let r be the length of the diagonal OC.
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Now, elongation of the diagonal =C’’C’ = C’’D + DE +EC’
= (ϵx .r.cosθ)cos θ + (ϵy.r.sin θ)sinθ + (φ.r.sinθ.cosθ)
= ϵx .r.cos2θ + ϵy.r.sin2θ+ φ.r.sinθ. cosθ
Since strain of the diagonal: ϵθ = c’’c’/r
ϵθ = ϵx .cos2θ + (1 + cos 2θ) + φ.sinθ.cosθ ………………. (1)
1 1 1
= x (1 + cos2) + y (1 − cos ) + sin2
2 2 2
1 1 1
= (x + y ) + (y − y )cos2 + sin2 …………………… (2)
2 2 2
Compare the results with bi-axial and shear stresses conditions:
1 + cos2
• In a linear system: = x .cos2 or x .
2
• In a pure shear system and for θ = 45°, ꜫ45° = ϕ/2
7.2. Shear Strain
The shear strain at a point on a plane inclined at angle θ is the change in the angle
between two straight lines perpendicular to each other. As shown in Fig.11, if these lines
are OC and OE before distortion, they become OC' and OE' after distortion. Let the angle
between OC and OC' be α and between OE and OE' be .
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1
= (x − y )r.sin2 + .r.sin2
2
1
= CC '/ r = (x − y )sin2 + sin2
2
Angle can be found by inserting θ= − (90° −θ) = 270° +θ:
1
= ( − y )sin2(270 + ) + sin2 (270 + )
2 x
1
γ= (x − y )sin(180 + 2) + sin2 (270 + )
2
1
γ= − ( − y )sin2 + sin2
2 x
Shear strain = = − = (x − y )sin2 + (sin2 − cos2 )
tan2 = ……………………… (4)
x − y
Values of principal strains can be obtained in a similar way as for principal stresses:
1 1
Principle strains (1,2 ) = (x + y ) (x − y )2 + 2
2 2
As tan2 = ,
x − y
Thus,
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sin2 =
(x − y )2 + 2
x − y
cos2 =
(x − y )2 + 2
Right-hand sides of both the above equations should have the same signs, positive or
negative while using them.
• In principal planes ( ) = (x − y )sin2 − cos2
x − y
= (x − y ) − =0
(x − y )2 + 2 (x − y )2 + 2
• It can be shown that the planes of principal strains are the same as of principal stresses
as follows:
/G
tan2 = =
x − y (1 / E)[(x − y − z ) − (y − z − x )]
.E
=
G[(x − y − z ) − (y − z − x )]
.2G(1 + ) 2
= = ………………… (5)
G(x − y )(1 + ) x − y
which is the same equation as that of principle stresses thus it is indicating that the planes
of principal strains are the same as of principal stresses and thus can simply be referred
as principal planes.
7.4. Principal shear strains
For shear strain to be maximum or minimum:
d d
= ( − y )sin2 − cos2
d d x
d
= (x − y )2 cos2 + .2 sin2 = 0
d
x − y
tan2 = − ………………… (6)
Equation (6) that the planes of maximum shear strain are inclined at 45° to the planes
of maximum shear strain as in case of maximum shear stress.
7.5. Sum of direct strains on two mutually perpendicular planes
Direct strain on an inclined Direct strain on an inclined θ is given by:
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From (i) and (ii):
+ +90 = x + y
Since the sum of direct strains ϵx and ϵx is constant, the sum of direct strains on two
mutually perpendicular planes at a point at any angle θ and (90°+ θ) remains constant
and equal to ϵx + ϵy.
Since due to similarity in expressions of stress and strains, it can be observed that the Mohr's
circle used for the stress analysis can also be used for strain analysis. The linear strains can be
taken along horizontal axis and shear strain along the vertical axis, the magnitude of the shear
strain taken to be half. Thus, in the strain circle:
1
OC = ( + y )
2 x
1
And CR = (x − y )2 + 2
2
1.E = 1 / E − 2
And E2 = 2 / E − 2 / E
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Inserting the value of σ1 from (i) in (ii):
E(1 + 2 )
2 = ……………………….. (1)
1 − 2
E(2 + 1 )
Similarly, 1 = ………………………… (2)
1 − 2
From (i):
1 = E1 + (2 + 3 )
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9. STRAIN ROSETTE
• Strain in any direction can be measured by using an instrument known as strain gauge.
• In case, directions of principal strains are known (no shear strain), two strain gauges can
be used to measure the strains in these directions and thus the principal stresses can he
calculated.
• However, many times the directions of the principal stresses are not known. In such cases,
a set of three strain gauges, known as a strain rosette, can be used to find the strain in
three known directions in order to determine stress condition at a point under consideration.
Let ϵx and ϵy be the linear strains in x and y directions and ϕ be the shear strain at the point
under consideration. Then linear strains in any three arbitrary chosen directions at angles
θ1, θ2 and θ3made with the x-axis will be:
1 = x.cos2 1 + y.sin2 1 + .sin 1.cos 1
If three arbitrary directions are chosen in a set manner and ϵθ1, ϵθ2 and ϵθ3 are measured
along these directions, then ϵx and ϵy the linear strains in x- and y- directions, and φ, the
shear strain at the point can be calculated by using the above equations. Principal strains
and principal stresses can then be calculated.
9.1. Rectangular Strain Rosette
• In case, the three strain gauges are set at 0°, 45° and 90° with the x-direction, it is
known as a rectangular strain rosette or 45° strain rosette. Thus, in this case,
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• If the three strain gauges arc set at 0°, 60° and 120° with the
1
60 = ( + 3y + 3 ) ………………. (ii)
4 x
1
120 = ( + 3y + 3 ) ……………….. (iii)
4 x
From which, ϵx = ϵ0°
2
= (60 − 120 ) ………………….. (2)
3
From (ii):
2
3y = 460 − x − 3 = 460 − 0 − 3. (60 − 120 )
3
1
y = (260 + 2120 − 0 ) ….…………….. (3)
3
On knowing these values, principal strains and principal stresses can be calculated.
Example. The following readings are recorded by a rectangular strain rosette (the angles
are with x-axis): ϵ0° = 400 × 10–6, ϵ45° = 200 × 10–6 and ϵ90° = –100 × 10–6. Determine
Sol.
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Given readings of a rectangular strain rosette:
ϵ0° = 400 × 10–6, ϵ45° = 200 × 10–6 and ϵ90° = –100 × 10–6
E = 210 GPa
μ = 0.3
To find Principal strains and stresses
Principal strains
For a rectangular strain rosette:
ϵx = ϵ0° = 400 × 10–6,
ϵy = ϵ90° = –100 × 10–6
and
= 245 − x + y
1 1
Principal strains: 1 , 2 = (x + y ) (x + y )2 + 2
2 2
10−6
= [(400 − 100) (400 + 100)2 + (−100)2 ]
2
σ1 = 86.2 MPa
2 = 3.82 MPa
Strain tensor is used to define the state of strain at a point (i.e., different strains developed on
three mutual perpendicular planes, passing through a point.
ϵ → [Normal Strain]
τ → [Shear strain]
xy XZ
xx
2 2
xy YZ
[]3D = yy
Strain
2 2
Tensor xz YZ
at a point
2 Zz
in
3D. 2 3 3
For the 2-D:
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xy
xx
[]2D = 2
xy
yy
2
Let ϵ, ϕ are the normal & shear strain or an oblique plane passing through a point under bi-
axial state of strain.
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PRACTICE QUESTIONS
1. A circular bar of steel is subjected to an axial pull of 50 kN. Find the diameter of the bar if the
maximum intensity of shear stress on any oblique plane is not to exceed 60 MPa.
2. A piece of material is subjected to two perpendicular tensile stresses of 300 MPa and 150 MPa.
Determine the normal and shear stress components on a plane the normal of which makes an
angle of 40° with the 300 MPa stress. Also, find the resultant.
3. The stresses on two perpendicular planes through a point are 120 MPa tensile, 80 MPa
compression and 60 MPa shear. Determine the normal and shear stress components on a plane
at 60° to that of the 120 MPa stress and also the resultant and its inclination with the normal
component on the plane.
4. Determine the position of the plane on which the resultant stress is the most inclined to the
normal in a system of two perpendicular compressive stresses of 120 MPa and 180 MPa. Also,
find the value of the resultant stress.
5. The normal stresses at a point in an elastic material are 100 MPa and 60 MPa respectively at
right angle to each other with a shearing stress of 50 MPa. Determine the principal stresses and
the position of principal planes if:
(i) both normal stresses are tensile, and
(ii) 100 MPa stress is tensile, and 60 MPa stress is compressive.
Also determine the maximum shear stress and its plane in the two cases.
6. The principal stresses at a point in a bar are 50 MPa tensile and 30 MPa compressive. Calculate
the normal stress, shear stress and the resultant stress on a plane inclined at 50° to the axis of
major principal stress. Also, find the maximum shear stress at the point.
7. The direct stresses in two mutually perpendicular directions are 300 MPa and 150 MPa both
tensile accompanied by complimentary shear stresses of intensity 225 MPa. Determine the
normal and tangential stresses on two planes equally inclined to the planes of the direct stresses.
8. At a certain point in a strained material, direct stresses of 120 MPa tensile and 90 MPa
compressive exist on two perpendicular planes. These stresses are also accompanied by a shear
stress on the planes. The major principal stress at the point due to these is 150 MPa. Determine
the magnitude of the shear stresses on the two planes. Also, find the maximum shear stress at
the point.
9. A rectangular bar of cross-sectional area 10000 mm2 is subjected to a tensile load P as shown
in Fig. The permissible normal and shear stresses on the oblique plane BC are given as 8 N/mm 2
and 4 N/mm2 respectively. Determine the safe value of P.
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10. A plane element removed from a thin-walled cylindrical shell loaded in torsion is subject to the
shearing stresses shown in Figure below. Determine the principal stresses existing in this
element and the directions of the planes on which they occur.
11. A plane element is subject to the stresses shown in Fig. Determine analytically (α) the principal
stresses and their directions and (b) the minimum shearing stresses and the directions of the
planes on which they act.
12. The readings of a strain gauge rosette inclined at 45° with each other are 4 ×10 −6, 3 ×10−6 and
1.6 ×10−6, the first gauge being along x-ais. Determine the principal strains and the planes.
Answers:
1. 23 mm
2. 237.5 MPa; 74 MPa; 248.8 MPa; 22.8°
3. 22 MPa; 116.5 MPa; 118.6 MPa; 79.3°
4. 39.23°; 147 MPa comp
5. (i). 133.8 MPa tensile, 26.2 MPa tensile, 34.1° and 124.1°, 53.8 MPa, 79.1°
(ii). 114.3 MPa tensile, 74.3 MPa comp., 16° and 106°, 94.3 MPa, 61°
6. 16.95 MPa, 39.4 MPa, 42.88 MPa; 40 MPa
7. 450 MPa, —75 MPa; zero, 75 MPa
8. 84.85 MPa, 135 MPa
9. 92.378 kN
10. 50 MPa at 45°
11. (a) σmax = 1.2 MPa at 50.7°, σmax = –126.2 MPa at 140.7'; (b) τmax = 63.7 MPa at 5.67°.
12. 4.04 ×10−6, 1.58×10−6, 5° and 95°
****
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STRENGTH OF MATERIALS
1. INTRODUCTION
Thin pressure vessel is defined as a closed cylindrical or spherical container designed to hold
or store fluids at a pressure substantially different from ambient pressure.
Thin pressure vessels can be classified as
(i) on the basis of ratio of diameter to its thickness
If the ratio of the of diameter to its thickness is greater than or equal to 20 then it is said to
be thin pressure vessel otherwise thick pressure vessel.
However, Spherical pressure vessels are better, but due to fabrication difficulty, cylindrical
pressure vessels are most commonly used.
Common examples of pressure vessels are steam boilers, reservoirs, tanks, working chambers
of engines, gas cylinders etc.
Since for thin shell, the thickness very small as compare to diameter thus for such shell, it is
assumed, that the normal stresses. which may be either tensile or compressive, are uniformly
distributed through the thickness of the wall.
On the other hand, the thickness of the wall of the shell is more than the above limit, then shell
is treated as a thick shell, the analysis of which is more complex, and the normal stresses vary
along the thickness of the wall of the shell.
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2. PROJECTED AREA THEOREM
Consider a thin cylinder of internal diameter d and wall thickness t, subject to internal gauge
pressure P.
The following stresses are induced in the cylinder
(a)Circumferential tensile stress (or hoop stress) σH.
(b) Longitudinal (or axial) tensile stress σL.
(c) Radial compressive stress σR which varies from a value at the inner surface equal to the
atmosphere pressure at the outside surface.
3.1. Assumptions followed in thin pressure vessels
• Stresses are assumed to be distributed uniformly
• Area is calculated considering the pressure vessel as thin
• Radial stresses are neglected
• Biaxial state of stress is assumed to be applicable
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(a) Circumferential stress or Hoop stress, σH
There are normal stresses which act in the direction of circumference. Due to internal
fluid pressure these are tensile in nature.
In thin pressure vessels, hoop stresses are assumed to be uniform across thickness
whereas in thick pressure vessels they vary from maximum at inner surface to minimum
at outer surface.
The bursting will take place if the force due to fluid prrssure is more than the resisting
force applied by the cylinder along the length of cylider circumferentially.
Under limiting condition,
Pressure force by the fluid resistance force offered by the circumferential stress
P L d H (2Lt)
Pd
H
2t
2H t
P
d
For equilibrium,
Pd
H =
2t
pd
L =
4tc
Due to the bursting force P on each end, the cylinder will have the tendency to get splitted
into two parts and this is resisted by the development of longitudinal stress σL,
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2
P d L dt
4
Pd
L
4t
4L t
P
d
For equilibrium,
Pd
L =
4t
pd
L =
4tc
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Note: (i) In longitudinal joint, the circumferential stress is developed whereas in
circumferential joint, the longitudinal stress is developed.
(ii) Efficiency of a joint means the efficiency of a longitudinal joint.
(iii) If efficiencies of a joint are given, the thickness of the thin shell is determined from
stress in longitudinal joint.
(C)Radial compressive stress σR –
Since the internal pressure in thin cylinders must of necessity be low, the radial stress is
negligible as compare to the axial stress and hoop stress. Hence the third stress is
neglected.
Pd Pd
L = , H =
4t 2t
H − L 1 Pd Pd Pd
max = = − =
2 2 2t 4t 8t
− 2 2 − 3 3 − 1
Absolute max = max imumof 1 , ,
2 2 2
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Pd Pd
1 − 2 −
Pd
= 2t 4t =
2 2 8t
Pd
2 − 3 −0
Pd
= 4t =
2 2 8t
Pd
3 − 1 0 − 2t Pd
= =−
2 2 4t
Pd Pd Pd
Absolute max = max imumof , ,
8t 8t 4t
Pd
Absolute max =
4t
3.3. Change in Dimensions:
The change in length of the cylinder may be determined from the longitudinal strain.
Since whenever the cylinder will elongate in axial direction or longitudinal direction, there
will also be contraction in diameter or the lateral strain will also take place.
Therefore, we will have to also take into consideration the lateral strain as we know that
the poisson’s ratio (μ) is
lateral strain
=−
longitudnal strain
Consider an element of cylinder wall which is subjected to two mutually perpendicular
normal stresses σL and σH.
Let E = Young’s modulus of elasticity
4. STRAIN
When a shell is subjected to internal pressure, hoop and longitudinal stress will be generated
and due to which hoop strain and longitudinal strain will be produced.
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4.1. Hoop strain or Circumferential strain -
Since hoop stress is major principal stress thus maximum principal strain will be hoop
strain.
1
maximum or principal Strain, ϵ1= − 2
E E
1 1
1 = H = − 2 = (H − L )
E E E
Pd Pd
L = H =
4t 2t
1 Pd Pd
1 = −
E 2t 4t
Pd
1 = [2 − ]
4tE
d Pd
Circumferential strain, = 1 = [2 − ]
d 4tE
if we are interested to find out the change in diameter then
Change in diameter = 1 . Original diameter
pd
Δd = [2 − ] d
4t E
p d2
Δd = [2 − ]
4 t E
p d2
df - d = [2 − ]
4 t E
4.2. Longitudinal Strain or axial strain
Similarly, the Longitudinal Strain
1 1 Pd Pd
L =2 = (L − H ) = −
E E 4t 2t
Pd
2 =L = [1 − 2]
4tE
L Pd
Longitudinal Strain = = 2 = [1 − 2]
L 4tE
NOTE – ratio of circumferential strain and longitudinal strain under given loading
condition is
Pd
circumeferential strain (2 − ) (2 − )
= 4tE =
1 − 2 ) (
longitudinal strain Pd 1 − 2 )
4tE
(
4.3. Volumetric Strain or Change in the Internal Volume:
When the thin cylinder is subjected to the internal pressure, strain will be generated in
longitudinal direction and circumferential direction.
As a result of which there will be change in the volume of the cylinder so its capacity to
store the fluid will change.
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change in volume or the volumetric strain.
The capacity of a cylinder is defined as
V = Area X Length
2
V= dL
4
Let there be a change in dimensions occurs, when the thin cylinder is subjected to an
internal pressure.
(i) The diameter d change to “d + Δd”
(ii) The length L change to “L + ΔL”
Therefore,
Change in volume = Final volume – Original volume
V = [d + d]2 (L + L) − d2 L
4 4
Change volume
Volumetric strain =
Original volume
[d + d]2 (L + L) − d2 L
v = 4 4
2
d L
4
{[d + d]2 (L + L) − d2 L}
v =
d2 L
2d d L + L d2
= v =
d2L
L d
v = + 2
L d
Or
2
V= dL
4
Taking log on both the sides
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By definition
L
= Longitudinal strain
L
d
= circumferential strain,
d
Thus, volumetric strain = longitudinal strain + 2 circumferential strain
Pd Pd
V = [1 − 2] + 2 [2 − ]
4tE 4tE
Pd
v = {1 − 2 + 4 − 2}
4tE
Pd
Volumetric Strain = v = [5 − 4]
4tE
Therefore, to find Out the increase in capacity or volume,
V Pd
v = = [5 − 4]
V 4tE
Pd
Change in Capacity/Volume = V = [5 − 4]V
4tE
Let t be the thickness of the cylindrical portion and t′ is the thickness of the hemispheric portion
of the shell.
The internal diameter may be taken as d both for the cylinder and for the spherical ends as
shown in figure
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Stresses in the Hemispherical Portion
Pd Pd
Hoop stress, h = , longitudinal stress, l =
4t ' 4t '
Hoop strain,
1 Pd
= (h − l ) = (2 − )
E 4tE
If there is no distortion of the junction under pressure,
H =
Pd Pd
(2 − ) = (1 − )
4tE 4tE
2− 1−
=
t t
t 1 −
=
t 2−
From the above expression, we can see that the thickness of cylindrical wall must be greater
than thickness of hemispherical ends.
Example - A closed cylindrical vessel made of steel plates 4 mm thick with plane ends, carries
fluid under a pressure of 3 N/mm2. The diameter of cylinder is 25 cm and length is 75 cm,
calculate the longitudinal and hoop stresses in the cylinder wall and determine the change in
diameter, length and volume of the cylinder. Take E = 2.1 × 105 N/mm2 and μ = 0.286.
Sol.
Given,
Thickness, t = 4 mm
Fluid pressure, P = 3 N/mm2
Diameter, d = 25 cm = 250mm
Length, L = 75 cm = 750 mm
Value of E = 2.1 × 105 N/mm2
Poisson’s ratio, μ = 0.286
Let σ1 = Hoop stress,
σ2 = Longitudinal stress,
δd = Change in diameter,
δL = Change in length, and
δV = Change in volume.
(i) Longitudinal stress is given by
Pd
L =
4t
3 250
σL = 46.875N / mm2.
44
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(ii) Hoop stress is given by equation
Pd
H =
2t
3 250
H = = 93.75N / mm2.
24
Pd2
d =
4tE
(2 – )
3 2502
= (2 – 0.286 ) = 0.0956 mm
4 4 2.1 105
PdL
L =
4tE
(1 – 2 )
3 250 750
= (1 – 2 0.286 ) = 0.0716 mm
4 2.1 105 4
V Pd
V
=
4tE
(5 – 4 )
3 250
= (5 – 4 0.286 )
4 4 2.1 105
750 1.928
V = V
16.8 105
750 1.928
V = 2502 750
16.8 105 4
2
V= d L = 2502 750
4 4
Figure shows a thin spherical shell of internal diameter ‘d’ and thickness ‘t’ and subjected to an
internal fluid pressure ‘P’.
The fluid inside the shell has a tendency to split the shell into two hemispheres along x-x axis.
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2
P d Hdt
4
Pd
H
4t
4Ht
P
d
For equilibrium,
Pd
H =
4t
The fluid inside the shell is also having tendency to split the shell into two hemispheres along
Y-Y axis.
Then the tensile longitudinal stress will also be equal to
Pd
L =
4t
Example - A vessel in the shape of a spherical shell of 1.20 m internal diameter and 12 mm
shell thickness is subjected to pressure of 1.6 N/mm2. Determine the maximum stress induced
in the material of the vessel.
Sol.
Given:
Internal diameter,
d = 1.2 m = 1.2 × 103 mm
Shell thickness, t = 12 mm
Fluid pressure, P = 1.6 N/mm2
The maximum stress induced in the material of spherical shell is given by,
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Pd
1 =
4t.
t = 6.67 mm.
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Pd Pd
1 − 2 −
= 4t 4t = 0
2 2
Pd
2 − 3 −0
Pd
= 4t =
2 2 8t
Pd
3 − 1 0 − 4t Pd
= =−
2 2 8t
Pd Pd
Absolute max = max imumof 0, ,
8t 8t
Pd
Absolute max =
8t
6.2. Strain
The stresses σ1 and σ2 are acting at right angles to each other.
∴ Strain in any one direction is given by,
1
1 = − 2
E E
1 1 P d
1 = − 1 = 2 =
E E 4t
Pd
1 = (1 − )
4tE
In sphere, dimension in all direction is same i.e. R or d
then
strain in any direction is also
d R
1 = =
d R
d Pd
∴ 1 = = (1 − )
d 4tE
dV
6.3. Volumetric Strain in spherical shell
V
The ratio of change of volume to the original volume is known as volumetric strain.
If V = original volume and dV = change in volume.
dV
Then = volumetric strain.
V
Let V = Original volume
3 4
V= d For a sphere, V = r3 = d3
6 3 6
Taking the differential of the above equation, we get
δV = 3d2 d
6
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3d2 d
V 6
Hence =
V
d3
6
d
= V = 3
d
V = 31
Since
d Pd
1 = = (1 − )
d 4tE
Thus,
dV 3Pd
V = = (1 − ).
V 4tE
From here we can say that volumetric strain in spherical shell is thrice of the longitudinal
the increase in its volume is found to be 5000 mm3. Determine the value of Poisson’s
Solution
Given,
A steel cylinder
d = 120 mm t = 4 mm
l = 600 mm P = 5 MPa
ΔV = 5000 mm3 E = 205 GPa
As we know that
Volumetric strain,
V Pd
= (5 − 4)
V 4tE
Pd
ΔV = V (5 − 4)
4tE
5 120
5000 = 1202 600 [5 − 4]
4 4 4 205 103
μ = 0.243
E 205 1000
G= = = 82.462 GPa
2(1 + ) 2(1 + 0.243)
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7. STRENGTHENING OF CYLINDRICAL PRESSURE VESSEL
A tube can be strengthened against the internal pressure by winding it with wire under tension
and putting the tube wall in compression. Since the vessel is in compression, as the pressure
is applied, the resultant hoop stress produced is much less as it would have been in the absence
of wire.
The analysis of wire wound cylinders is made on the assumption that one layer of wire of
diameter d is closely wound on the tube with an initial tension T. The procedure is as follows:
T 4T
Initial tensile stress in the wire, w = 2
=
( /4)d d2
Replace the wire by a wire of rectangular cross-section of thickness tw and width d having the
same cross-sectional area as of circular wire.
Thus
2
twd = d
4
d
tw =
4
Now the cylinder is assumed to be wound with a rectangular wire of width d and thickness tw.
For unit axial length of the cylinder
The initial compressive hoop stress σH in the cylinder can be found by equating the compressive
circumferential force in the cylinder to tensile force in the wire for a unit axial length i.e.,
(t 1) = (t w 1) w
t w w
= ……..(i)
t
Stresses due to fluid pressure alone
On applying an internal pressure P, let the stresses be σ′ tensile (hoop) in the cylinder and w
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Then for equilibrium.
Resisting force in the cylinder and wire = Fluid force on projected area
(2t 1) + (2t w 1) w = P D 1
Final stresses are calculated by taking the algebraic sum of the initial stresses and stresses
due fluid pressure, i.e.,
Final stresses:
In the pipe = −
Example - A cast-iron pipe of 240mm inside diameter and 15-mm thickness is closely wound
with a layer of 6-mm diameter steel wire under a stress of 35 MPa. Find the stresses
developed in the pipe and the steel wire when water is admitted into the pipe at a pressure of
3 MPa.
For steel E = 204 GPa; For cast iron E = 102 GPa; Poisson’s ratio = 0.3
Solution
Given,
A cast–iron pipe
D = 240mm t = 15mm
d = 6mm σw = 35MPa
P = 3MPa Es = 240GPa
Eci = 102GPa μ = 0.3
Initial stresses
Equivalent wire thickness,
d x 6
tw= = = 4.712mm
4 4
tw 4.712
Initial compressive hoop stress in the tube, σ = w = x 35 = 11MPa
t 15
Stresses due to fluid pressure alone
On applying an internal pressure P,
let the stresses be σ’ tensile (hoop) in the tube 'w tensile in the wire due to pressure alone.
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Then for equilibrium.
2tσ’ + 2twσ’w = PD
2 x 15σ’ + 2 x 4.712 σ’w = 3 x 240
30σ’+9.424σ’w=720
σ’= -0.314 σ’w +24 (i)
Equating the circumferential strains of the wire and the tube.
( '− t ) 'w
=
Eci Es
Es= 2Eci
PD 3 x 240
l = = = 12MPa
4t 4 x15
If the ratio of the of diameter to its thickness is less than 20 then it is said to be thick pressure
vessel.
In thick pressure vessels they vary from maximum at inner surface to minimum at outer
surface.
(i) In thick cylinders hoop stress due to inside pressure is (a) Maximum inside (b) Minimum
outside (c) And tensile throughout.
(ii). In thick cylinders longitudinal stress due to inside pressure is constant and tensile
throughout the thickness.
(iii) Radial pressure is maximum inside, zero outside and compressive throughout.
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8.1. ANALYSIS OF THICK SHELLS USING LAME’S THEOREM
In this theorem the material is assumed to be homogeneous and isotropic and the
longitudinal stress are assumed to be constant throughout.
(a) Longitudinal stress:
PRi2
L = 2
R o − Ri2
B
∴ =A
R 20
At R = Ri ; PR = P
B
P= −A
Ri2
By solving these two conditions we can find out value of A & B.
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9. THICK SPHERE
Hoop and longitudinal stress are equal and varies from maximum at inner face to minimum at
outer face.
B
H = + A (Tensile)
R3
2B
PR = − A (compressive)
R3
at R = Ri PR = P
get A & B
R = R0 PR = 0
Lame’s constants are both positive for inside pressure and both negative for outside pressure.
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PRACTICE PROBLEM
1. A 6-m long thin cylindrical shell is 800 mm in diameter and 10 mm thick. It is subjected to an
internal pressure of 4 MPa. Determine the change in diameter, change in length and change in
volume of the shell. E = 205 GPa and Poisson’s ratio 0.3.
Ans - 0.664 mm, 0.937 mm, 4.472 × 106 mm3
2. A mild steel water pipeline of 2-m diameter and of 10-mm thickness sustains an allowable stress
of 140 MPa. Find the maximum pressure in the pipe. What will be the change in the volume of
the pipe per metre length under the maximum pressure? E = 200 GPa and μ = 0.3.
Ans. 1.4 MPa; 4.18 mm3
3. A thin cylinder of 4-mm thickness and of 60-mm internal diameter is subjected to an internal
pressure of 2MPa along with a torque of 96 N-m, the axis of which coincides with that of the
cylinder. Determine the principal stresses and the maximum shear stress at a point on the
surface of the cylinder.
Ans - 16.54 MPa, 5.96 MPa; 5.29 MPa
4. A thin spherical steel vessel having a diameter of 1.5m is of uniform thickness. After filling it
with water at a pressure of 2 MPa, a relief valve attached to the vessel is opened and water is
allowed to escape until the pressure falls to atmospheric. If the volume of water escaped is 4000
cc, find thickness of the plates of the vessel., E = 200 GPa and Poisson’s ratio is 0.3 & Kwater =
2000MPa
Ans - 6.23 mm
5. A boiler is subjected to an internal steam pressure of 3 N/mm2. The thickness of the boiler plate
is 2.5 cm and the permissible tensile stress is 125 N/mm2. Find out the maximum diameter,
when efficiency of longitudinal joint is 90% and that of circumferential joint is 35%.
Ans. 145.83 cm
6. A boiler shell is to be made of 20 mm thick plate having a limiting tensile stress of 125 N/mm2.
If the efficiencies of the longitudinal and circumferential joints are 80% and 30% respectively,
determine:
(i) The maximum permissible diameter of the shell for an internal pressure of 2.5 N/mm2, and
(ii) Permissible intensity of internal pressure when the shell diameter is 1.6 m.
Ans. (i) 120 cm, (ii) 1.875 N/mm2
7. A copper cylinder, 100 cm long, 50 cm external diameter and wall thickness 5 mm has its both
ends closed by rigid blank flanges. It is initially full of oil at atmospheric pressure. Calculate the
additional volume of oil which must be pumped into it in order to raise the oil pressure to 4
N/mm2 above atmospheric pressure. For copper assume, E = 1.0 × 105 N/mm2 and Poisson’s
ratio = 0.3. Take bulk modulus of oil as 2.5 × 103 N/mm2.
Ans. 486.3 cm3
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8. A vertical cylindrical gasoline storage tank is 30 m in diameter and is filled to a depth of 15 m
with gasoline whose specific weight is 7260 N/m3. If the yield point of the shell plating is 250
MPa and a safety factor of 2.5 is adequate, calculate the required wall thickness at the bottom
of the tank.
Ans. H = 16.7 mm
9. A cylindrical shell, 0.8m in diameter and 3m long has a wall thickness of 10mm. If the shell is
subjected to an internal pressure of 2.5 N/mm2. Determine the change in diameter, change in
length and change in volume. Take E = 200GPa and μ= 0.25.
Ans. 0.35 mm, 0.375 mm, 1507000mm3
10. A thick hollow cylinder has an external diameter of 120 mm and a thickness of 40 mm. The
external pressure is 40N/mm2, and the internal pressure is 120N/mm2. Determine the
circumferential stress at the external and internal surfaces.
Ans. 168N/mm2, 88N/mm2
11. Calculate the thickness of shell required for a vessel of spherical shape, 500 mm in diameter,
to withstand an internal pressure of 25N/mm2, if the maximum permissible tensile in the shell
is 60N/mm2.
Ans. 53.5 mm
****
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STRENGTH OF MATERIALS
6 THEORIES OF FAILURE
1. INTRODUCTION
Theories of failure are used to determine the safe dimensions of a component when it is
subjected to combined stresses due to various loads acting on the member.
• Theories of failures are used in the design of above components due to the unavailability of
failure stresses under similar loading conditions
• Theories of failures are used to establish a relationship between stresses induced under
combined loading conditions and properties obtained from tension test like Syt and Sut.
The various failure theories are:
1. Maximum Principal Stress Theory [M.P.S.T.] or Rankine’s Theory
2. Maximum Shear Stress Theory [M.S.S.T.] Guest & Tresca’s Theory
3. Maximum Principal Strain Theory [M.P.St.T.] or St. Venant’s Theory
4. Total Strain Energy Theory [T.S.E.T.] or Haigh’s Theory
5. Maximum Distortion Energy Theory [M.D.E.T.] or Von Mises & Hencky’s Theory
(i) Maximum Principal Stress Theory [M.P.S.T.]
According to this theory,
when principal stress developed at a critical point under combined loading condition exceeds
yield strength for ductile materials & ultimate strength for brittle materials in tension test,
failure is likely to occur.
Condition for failure
1 Syt or Sut
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Maximum Principal Stress Theory is not suitable for ductile material components under every
loading condition because ductile materials are weak in shear. But this theory of failure is
suitable for ductile materials components under following state of stress conditions
• Uniaxial State of stress condition (because shear stress will be half of the normal stress and
in general yield strength in shear of the material is also half of the yield strength in Tension)
• Biaxial State of stress condition when Principal Stresses are like in nature
• Hydrostatic State of stress condition [i.e. Shear Stress on every plane is zero]
(ii) Maximum Shear Stress Theory [M.S.S.T.]
According to this theory, when shear stress developed at a critical point under combined loading
conditions exceeds yield strength in tension test, failure is likely to occur.
Condition for Failure
Sys
Absolute max
N
Syt
Sys =
2
Sys Syt
Absolute max or
N 2N
Since for brittle material, Syt Sut
Syt Sut
Absolute max or
2N 2N
Condition for Safe Design
Syt Sut
Absolute max or
2N 2N
Under Triaxial State of Stress
1 − 2 2 − 3 3 − 1
Absolute max = max of , ,
2 2 2
1 − 2 2 − 3 3 − 1 Syt
max of , ,
2 2 2 2N
For Biaxial State of Stress
σ3 = 0
1 − 2 2 1 Syt
max of , ,
2 2 2 2N
Since σ1 > σ2, thus we can remove σ2 from the above expression
So, for biaxial state pf stress
1 − 2 1 Syt
max of ,
2 2 2N
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1 Syt
2 2N
1 Syt
Since As per this theory, material is failing because of the maximum value of shear stress
subjected to,
As Ductile materials are week in tension so maximum shear stress theory is best suitable for
Brittle materials.
This theory of failure is suitable for ductile material under every loading condition except under
hydrostatic state of stress condition.
M.S.S.T. and M.P.S.T. will give the same result for ductile materials under following conditions:
• Uniaxial state of stress condition
• Biaxial state of stress condition when Principal stress are like in nature.
(iii) Maximum Principal Strain Theory [M.P.St.T.]
According to this theory, when Principal strain developed at a critical point under combined
loading conditions exceeds yield strain under tension test, failure is likely to occur.
Condition for failure
Maximum normal Strain > strain at yield point in tension test
1 YP
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(iv) Total Strain Energy Theory
According to this theory, when total strain energy per unit volume at a critical point under
combined loading conditions exceeds yield strength in tension test, failure is likely to occur.
Condition for failure
StrainEnergy at yieldpoint
Total Strain energy / Volume
Volume
Condition for Safe Design
StrainEnergy at yieldpoint
Total Strain energy / Volume
Volume
1
Total Strain energy = 2
1 1 1
Total Strain energy =
2E
( 1 − (2 + 3 )) +
2E
( 2 − (1 + 3 )) +
2E
( 3 − (1 + 2 ))
1 1 1
Total Strain energy =
2E
( 1 − (2 + 3 )) +
2E
( 2 − (1 + 3 )) +
2E
( 3 − (1 + 2 ))
Syt
whose semi-minor axis =
1+
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Deformation Energy / volume = Total strain energy / Volume
− max imum distortion energy / Volume
+
Deformation Energy / volume = Total strain energy / Volume
− max imum distortion energy / Volume
DefomationEnergy / volume =
1
2E
(( 1
2
) 1 − 2
+ 22 + 32 − 2 ( 12 + 2 3 + 31 ) −
6E
( )
1 + 2 + 3 )
2
1+
DefomationEnergy / volume =
6E
(
(2 − 2 )2 + (2 − 3 )2 + (3 − 1)2 )
Syt
By substituting 1 = , 2 = 3 = 0 in above equation will give deformation energy per unit
N
volume at yield point under tension test
2
1 + Syt
DefomationEnergy / volume =
3E N
For safe design
2
1+ 1 + Syt
6E
(
(2 − 2 )2 + (2 − 3 )2 + (3 − 1)2
3E N
)
2
Syt
(( 2
2
− 2 ) + (2 − 3 ) + (3 − 1) 2 2
) 2
N
Under biaxial state of stress condition, σ3 = 0
2
2 2
Syt
1 +
2 − 12
N
Which is an equation of an ellipse
2
semi minor axis = Syt
3
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Maximum Shear Stress Theory [M.S.S.T.] and Maximum Distortion Energy Theory
[M.D.E.T.]
These theories of failure are suitable for ductile materials under every state of stress condition
but except under hydrostatic state of stress condition
Maximum Distortion Energy Theory [M.D.E.T.]
It is the best theory of failure for Ductile materials [Since it gives safe and economic design]
Maximum Shear Stress Theory [M.S.S.T.]
It gives over safe design for ductile materials [Since it gives safe and uneconomic design]
For Hydrostatic State of Stress Condition
Maximum Principal Stress Theory [M.P.S.T.], Maximum Principal Strain Theory [M.P.St.T] and
Total Strain Energy Theory [T.S.E.T] can be used for brittle material.
[Total Strain Energy Theory (T.S.E.T.) is the best theory of failure for Hydrostatic state of stress
condition]
3. BY USING THEORIES OF FAILURE FOR TORSION TEST (OR) PURE SHEAR STATE OF
STRESS CONDITION, 𝑺𝒚𝒔 CAN BE OBTAINED
Syt
2Sys = (N = 1)
N
Syt
Sys =
2
Maximum Principal Strain Theory [M. P. St. T]
Syt
1 − 2 = (N = 1)
N
1 − 2 = Syt
− ( − ) = Syt
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Syt
=
1+
Syt
Sys =
1+
Total Strain Energy Theory [T.S.E.T]
2
Syt
12 + 22 − 212 (N = 1)
N
12 + 22 − 212 Syt2
2 + ( − ) − 2 ( − ) Syt2
2
22 (1 + ) = Syt2
Syt
=
2 (1 + )
Syt
Sys =
2 (1 + )
Syt
When yielding in shear occurs, Sys =
2 (1 + )
2 + ( − ) − ( − ) Syt2
2
32 Syt2
3Sys 2 Syt2
Syt
Sys =
3
Syt
When yielding occurs in shear, Sys =
3
Maximum Distortion Energy Theory [M.D.E.T.] is the best theory of failure because results
obtained from torsion test are similar to that obtained from Maximum Distortion Energy Theory
[M.D.E.T]
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(iv) Maximum strain energy theory
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PRACTICE QUESTION
Problem 1: What do you understand by theories of failure. Enumerate major theory of failures. Also
explain maximum distortion energy theorem in detail.
Problem 2: A shaft is subjected to following stresses
σx = 60 MPa, σy = 45 MPa and τxy = 30 MPa.
Calculate factor of safety if yield stress of the material is 353 MPa as per
(a) Maximum Principle stress Theory
(b) Maximum shear stress theory
(c) Maximum strain energy theory
Take Poisson ratio of material as 0.3
Ans. 4.23, 5.71, 4.59
Problem 3: A body is subjected to stresses σx = 150 Mpa and τxy = 24 MPa. Find the equivalent stress
as per
(a) Shear stress theory
(b) Von Mises theory
Ans. 157.49 MPa, 155.65 MPa
Problem 4: Find the diameter of a rod subjected to a bending moment of 3 KNm and twisting moment
of 1.8 kNm as per shear stress theory of failure. Assume yield stress of material to be 420 N/mm2 and
factor of safety to be 3.
Ans. 63.376 mm
****
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STRENGTH OF MATERIALS
7
SHEAR FORCE &
BENDING MOMENT DIAGRAM
1. INTRODUCTION
(i) Beam:
A Beam is defined as a structural member subjected to transverse shear loads during its
functionality. Due to those transverse shear loads, beams are subjected to variable shear force
and variable bending moment.
(ii) Shear force:
Shear force at a cross section of beam is the sum of all the vertical forces either at the left side
or at the right side of that cross section.
(iii) Bending moment:
Bending moment at a cross section of beam is the sum of all the moments either at the left
side or at the right side of that cross section.
• Simple Supports
➢ Roller Support
➢ Hinge Support (or) Pin Support
• Fixed Supports
➢ Clamped Supports (or) Built-in Supports
(i)Roller Support –
In such a case, the end of a beam is supported on rollers, and the motion is restricted to the
normal of the roller support and the moment about the roller support is zero because it does
not restrict the moment.
Since,
Number of restricted motions by support = Number of reactions at any support
Hence, number of rection in any roller support is 1.
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(ii) Hinge Support (or) Pin Support
In such a case, the end of a beam is hinged at the end, and the motion is restricted to the
normal of the hinge support as well as in transverse direction and the moment about the roller
Since,
R = (R AH )2 + (R AV )2
R AV
tan =
R AH
(iii)Fixed Supports –
In such case, beam is fixed & immovable in any direction. It restricts Vertical movement,
horizontal movement as well as moment, Thus, in total it restricts 3 motion.
Since,
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3. TYPE OF BEAMS
A beam supported or resting freely on the supports at its both ends is known as simply
supported beam.
If the end portion of a beam is extended beyond the support, such beam is known as
overhanging beam.
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(iii) Cantilever Beam
A beam which is fixed at one end one end and free at the other end is known as cantilever
beam.
(v) Propped Cantilever Beams: Cantilever beams which are supported at free ends also.
4. TYPES OF LOAD
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(ii) Uniformly Distributed Load
A uniformly distributed load is one which is spread over a beam in such a manner that rate of
loading w is uniform along the length (i.e., each unit length is loaded to the same rate). The
rate of loading is expressed as w N/m run. Uniformly Distributed Load is represented by UDL.
The total uniformly distributed load is assumed to act at the centre of gravity of the load for all
sorts of calculations.
(iii) Uniformly Varying Load
A uniformly varying load is one which is spread over a beam in such a manner that rate of
loading varies from point to point along the beam. It is represented by UVL.
The total uniformly Varying load is assumed to act at the centre of gravity of the load for all
sorts of calculations. In this case load will act at 1/3rd of total length from right support.
A shear force diagram (SFD) is a graphical representation of the variation of shear force (SF)
along the length of the beam. The ordinate (Y-axis) of the SFD at any section gives the value
of the SF at that section, due to the fixed load positions on the beam.
Similarly,
beading moment diagram (BMD) is a graphical representation of the variation of bending
moment (BM) along the length of the beam. The ordinate of the BMD at any section gives the
value of the BM at the section, due to the fixed load positions on the beam.
5.1. SIGN CONVENTIONS FOR SHEAR FORCE AND BENDING MOMENT
Shear force: If moving from left to right, then take all upward forces as positive and
downward as negative.
Or if the shear force tries to rotate the element clockwise then it is takes as positive & if
the shear force tries to rotate the element anticlockwise then it is takes as negative.
↑ (+ve) ↓ (+ve)
↓ (–ve) ↑ (–ve)
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Bending moment: If moving from left to right, take clockwise moment as positive and
anticlockwise as negative.
Or if forces are forming sagging moment then it is taken as positive and if forces are
forming hogging moment then it is taken as negative.
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5.2. IMPORTANT POINTS FOR DRAWING SHEAR FORCE AND BENDING MOMENT
DIAGRAMS
The following are the important points for drawing shear force and bending moment
diagrams,
(i) Consider the left or the right portion of the section.
(ii) The positive values of shear force and bending moments are plotted above the base
line, and negative values below the base line.
(iii) The shear force diagram will increase or decrease suddenly i.e., by a vertical straight
line at a section where there is a vertical point load.
(iv) The shear force between any two vertical loads will be constant and hence the shear
force diagram between two vertical loads will be horizontal.
(v) The bending moment at the two supports of a simply supported beam and at the free
end of a cantilever will be zero.
6. DIFFERENT CASES OF BEAM AND LOADINGS & THEIR SFD AND BMD
The SF is positive since it is downward to the Right Hand Side of the section. In other words,
clockwise shearing force is positive.
Also, the above equation for Shear force. indicates that shear force does not depend on x and
hence is constant along the length.
The SFD will therefore be rectangle of height W. At the end A. the vertical reaction RA will
evidently be equal to W, acting upwards.
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Bending Moment Calculation
Similarly, the bending moment at the section X is given by
Mx = −W.x
x0→L
The minus sign used because the B.M. is of hogging nature, bending the beam convex upwards.
BM at x = 0 Mx =0 = −W 0 = 0
BM at x = L Mx =L = −W L = −WL
SF SFx =0 = +w 0 = 0
SF SFx =L = +w L = wL
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Bending moment calculation
For ease of calculation the uniformly distributed can be assumed as point load (Total load)
acting at its center of gravity.
x wx2
Mx = −wx = − (Parabolic variation)
2 2
x0→L
wx2
At x = 0 Mx =0 = MB = − =0
2
wx2 wL2
At x = L Mx =L = − =− = MA
2 2
The BMD will be a parabola.
Shear force & Bending Moment Diagram are shown below
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Figure shows a cantilever AB of length L, subjected to uniformly varying load (UVL) of having
intensity zero at free end & w/unit length at fixed end.
1 wL
Total load = Area of loading diagram = w L =
2 2
Shear force calculation
F: At any section x-x, distance x from the free end B.
wx
Fx = + (Linear)
L
x0→L
w
SFB SFx =0 = + 0 = 0
L
w L wL
SFA SFx =L = + =
2 2
Thus, SFD will consist of a triangle as shown in figure).
wL
At A, RA = ( ), which is equal to SFA.
2
Bending moment calculation
For ease of calculation the uniformly Varying load can be assumed as point load (Total load)
acting at its center of gravity.
1 1 wx wx2
Total load = wx x = x
2 2 L 2L
Thus
wx2 x wx3
Mx = − = − (Cubic variation)
2L 3 6L
x0→L
w 03
At x = 0 Mx =0 = MB = − =0
6L
w L3 wL2
x = L Mx =L = MA = − =−
6L 6
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wx3 wL2
At x = L Mx =L = − =− = MA
6L 6
SFA SFx =a = +w a = wa
Thus, SFD will consist of a triangle as shown in figure.
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Bending moment calculation
BM between B & C
Since there is no load, thus there will no bending moment.
So Bending Moment diagram will be a straight-line having magnitude 0.
BM between C & A.
Bending moment at a distance of x from C
x wx2
Mx = −wx = − (Parabolic variation)
2 2
x0→a
wx2
At x = 0 Mx =0 = MC = − =0
2
wx2 wa2
At x = a Mx =a = − =− = MA
2 2
The BMD will be a parabola.
SFC SFx =a = +w a = wa
Thus, SFD will consist of a triangle
SF From C to A,
There is no load between C & A,
Thus, same shear force will continue to fixed end
Hence, SFA = SFC = Wa
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Bending moment calculation
Bending moment at a distance of x from B
x wx2
Mx = −wx = − (Parabolic variation)
2 2
x0→a
wx2
At x = 0 Mx =0 = MC = − =0
2
wx2 wa2
At x = a Mx =a = − =− = MA
2 2
The BMD will be a parabola.
BM between C & A
Since there is no load,
a
For CA, Ma = -wa x − (linear variation)
2
xa→L
wa2
At x = a, MC = −
2
a
At x = L, MA = -wa L −
2
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Shear force calculation
SF From B to C,
Since there is no load,
Thus,
Fx = 0
SF from C to D
measuring x from C,
Fx = +w.x (linear variation)
x0→a
SFC SFx =0 = +w 0 = 0
SFD SFx =a = +w a = wa
SF from D to A
Since there is no load between D & A.
So, SF will Remains Constant.
SFD = wa
SFA = wa
Thus,
SFD will have zero ordinate from B to C, triangular from C to D and rectangular from D to A.
Bending Moment Calculation
BM From B to C,
Since there is no load,
Thus,
BMx = 0
BMB = 0
BMC = 0
BM from C to D
measuring x from C,
x wx2
Mx = −wx = − (Parabolic variation)
2 2
x0→a
wx2
At x = 0 Mx =0 = MC = − =0
2
wx2 wa2
At x = a MD = Mx =a = − =− = MA
2 2
Bending moment is parabolic in between C & D
BM from D to A
Since there is no load between D & A.
So, BM will become linear.
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a
Mx = wa x −
2
x 0 → L −b
a wa2
MD = Mx =0 = wa 0 − = −
2 2
a
MA = Mx =L −b = wa L − b −
2
Thus, BMD will have zero ordinate from B to C, parabolic from C to D, and linear from C to A.
Shear force & Bending Moment Diagram are shown below
Reactions
Due to symmetry
W
R A = RB = ()
2
Shear force calculation
From A to C
At section x, distance x form A.
L
x0→
2
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W
SFA = +R A = + (constant )
2
W
SFC = + (constant )
2
From C to B
At section x, distance x form A.
L
x →L
2
W W
SFx = +R A − W = + − W = − (constant )
2 2
W
SFC = − (constant )
2
W
SFB = − (constant )
2
W W
Hence FC(right) = − and FA = − . The SFD will therefore consist of two rectangles, with SF
2 2
suddenly changing sign at C (position of point load),
Here, there are two values of shear force at C means there is presence of point load at C and
height of the drop in shear force (difference in the value of the shear force) will give the
magnitude of shear force.
Bending Moment Calculation
BM for portion A to C,
W
Mx = R A .x = .x (Linear)
2
L
x0→
2
W
Mx =0 = MA = .0 = 0
2
W L WL
M L = MC = . =
x=
2
2 2 4
For portion C to B,
L W L WL Wx
Mx = R A .x − W x − = x − W x − = − (linear)
2 2 2 2 2
L
x →L
2
L
W
WL 2 = WL
M L = MC = −
x=
2
2 2 4
WL W L
Mx =L = MB = − =0
2 2
The BMD in simply supported beam under the point load will be a triangle, having maximum
WL
value of +
4
Shear force & Bending Moment Diagram are shown below
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Reaction:
RA + RB = W
RA L − W b = 0
Wb
RA = ()
L
Thus,
RB L − W a = 0
Wa
RB = ()
L
L
x0→
2
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Wb
SFA = +R A = + (constant )
L
Wb
SFC = + (constant )
L
From C to B
At section x, distance x form A.
SFx = +R A − W
L
x →L
2
Wb Wb − WL
SFx = +R A − W = + −W = (L = a + b)
L L
Wb − W(a + b) Wa
SFx = =−
L L
Wa
SFC = −
L
Wa
SFB = −
L
The SFD, will therefore consist of two rectangles with S.F. Suddenly changing sign under the
point load.
Bending Moment Calculation
BM for portion A to C,
Wb
Mx = R A .x = .x (Linear)
L
L
x0→
2
Wb
Mx =0 = MA = .0 = 0
L
Wb Wab
M L = MC = .a =
x=
2
L L
For portion C to B,
Wb Wbx
Mx = R A .x − W ( x − a) = x − W ( x − a) = − Wx + wa
L L
xa→L
Wba Wab
Mx =a = MC = − Wa + wa =
L L
WbL
Mx =b = MB = − WL + wa = Wb − WL + Wa (L= a + b)
L
Mx =b = MB = WL − WL = 0
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Fig 9.14
9. Simply supported beams: UDL over the whole span
A simply supported beam is subjected to uniformly distributed load (w per unit length)
Reaction:
Due to symmetry,
wL
R A = RB = ()
2
Shear Force Calculation
Shear force between A & C
w.L
SFx = R A − w. x = − w.x (linear variation)
2
L
x0→
2
wL wL
at x = 0 SFx =0 = SFA = −w0 =
2 2
L wL L
at x = SF L = SFB = −w = 0
2 x=
2
2 2
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L wL L
at x = SF L = SFC = −w = 0
2 x=
2
2 2
wL wL
at x = L SFx =L = SFB = − wL = −
2 2
The SFD is shown in figure with SF changing sign gradually, at mid span
Bending Moment Calculation
wL wx2
Mx = x− (Parabolic variation)
2 2
At x = 0 Mx =0 = MA = 0;
2
L wL L w L wL2
At x = M L = MC = . − =+
2 X=
2
2 2 2 2 8
wL w
At x = L Mx =L = MB = .L − L2 = 0
2 2
For bending to be maximum
dMx
=0
dx
wL wx2
Mx = x−
2 2
dMx d wL wx2
= x− =0
dx dx 2 2
wL 2wx
− =0
2 2
L
x=
2
From above we can observe that, at the point of maximum bending moment shear force is
zero.
So we can say that at bending moment will be maximum at point where shear stress is zero.
wL2
And the maximum value of bending moment is M =
8
wL2
The BMD will be a parabola, with a maximum ordinate of + at the midspan as shown in
8
figure.
Shear force & Bending Moment Diagram are shown below
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Reactions
It is uniformly Varying load, to find the reaction we have to convert this uniformly varying
load into point load.
For which, total load is assumed to be act at its center of gravity which will be L/3 distance
from the right support.
1 wL
Total load = area of the loading diagram = wL =
2 2
This will act at a distance of L/3 (center of gravity) from the right support.
Taking moment about A
wL 2L
−RB L + =0
2 3
wL
RB =
3
wL
RB + R A =
2
wL
RA =
6
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Shear Force calculation
Wx
Wx =
L
1 1 Wx wx2
Total load in x length of loading = Wx x = x = =
2 2 L 2L
SF between A & B
1 wL 1 wx wL wx2
SFx = R A − Wx x = − x = − (Parabolic variation)
2 6 2 L 6 2L
X0→L
WL w WL
At x = 0 SFx =0 = SFA = R A = − 0 =
6 2L 6
WL w wL
At x = L SFx =L = SFB == − L2 = −
6 2L 3
1 x wL 1 wx x
BMx = +R A x − wx x = x− x
2 3 6 2 L 3
wL wx3
BMx = x− (Cubic Variation)
6 6L
X0→L
wL w 03
BMx =0 = BMA = 0− =0
6 6L
wL w L3
BMx =L = BMA = L − =0
6 6L
dMx
=0
dx
d d wL wx3
dx
(BMx ) =
dx 6
x−
6L
=0
wL wx2
− =0
6 2L
L
x=
3
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Maximum bending moment
wL wx3
BMx = x−
6 6L
3
wL L w L
BMmax = BM L = −
x=
3
6 3 6L 3
wL2
BMmax = BM L =
x=
3 9 3
Shear force & Bending Moment Diagram are shown below
Example - A beam of span L, simply supported at the ends is loaded with distributed load of
intensity zero at the end w per unit length at the centre. Plot the SF and BM diagrams, indicating
principal values.
Solution:
Reactions
It is uniformly Varying load, to find the reaction we have to convert this uniformly varying
load into point load.
For which, total load is assumed to be act at its center of gravity which will be L/3 distance
from the right support.
1 L wL
Load due to each varying loading = w =
2 2 4
This load will act at 2L/3 distance from both the support.
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1 L 1 L wL
Total load = area of the loading diagram = w + w =
2 2 2 2 2
Taking moment about A
L L
2 1
wL 2 + wL L 2 = 0
−R B L + +
4 3 4 2 3
wL
RB =
4
Due to symmetricity
wL
RA =
4
Shear Force calculation –
Consider any section at a distance of x from A.
Then, Rate of loading
wx 2wx
Wx = =
L /2 L
SF between A & C
1 wL 1 2wx wL wx2
SFx = R A − Wx x = − x = −
2 4 2 L 4 L
(Parabolic variation)
L
X0→
2
wL w 0 WL
At x = 0 SFx =0 = SFA = R A = − =
4 L 4
2
L
w
L wL 2 =0
At x = SF L = SFC = −
2 x =
2
4 L
SF between C & B
1 wL 1 2wx wL wx2
SFx = −RB + Wx x = − + x = − +
2 4 2 L 4 L
(Parabolic variation)
L
X0→ (from right to left)
2
wL w 0 WL
At x = 0 SFx =0 = SFB = − + =−
4 L 4
2
L
w −
At x = −
L
SF L = SFC = −
wL
+ 2 = 0
2 x =−
2
4 L
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BM between A & C
1 x wL 1 2wx x wL wx3
BMx = R A x − Wx x = x− x = x−
2 3 4 2 L 3 4 3L
L
X0→
2
wL w 03
BMx =0 = BMA = 0− =0
4 3L
3
L
w 2
wL L 2 = wL
BM L = BMC = −
x=
2
4 2 3L 12
BM between C & B
1 x wL 1 2wx x wL wx3
BMx = −R A x + Wx x = − x+ x = − x+
2 3 4 2 L 3 4 3L
L
X0→ (Right to left)
2
wL w 03
BMx =0 = BMB = − 0+ =0
4 3L
3
L
w − 2
BM = BMC = −
wL L
− + 2 = wL
L
x =−
2
4 2 3L 12
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Reaction
Since there is no point load
RA + RB = 0
Taking moment about ‘A’
RB L + M = 0
M
RB = −
L
M
RA =
L
Shear Force Calculation
M
SFx = R A =
L
x 0 → L (due to no load)
M
SFA = SFX =0 =
L
M
SFB = SF L =
X=
2
L
M
SFC = SFX =L =
L
Bending Moment Calculation
BM between A & B
Mx
BMx = R A x =
L
L
x0→
2
M 0
BMA = BMX =0 = =0
L
L
M
BMB = BM = 2 =M
L
X=
2
L 2
BM between A & B
Mx
BMx = R A x − M = −M
L
L
x →L
2
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L
M
BMB = BM = 2 −M = −M
L
X=
2
L 2
ML
BMC = BMX =L = −M = 0
L
Shear force & Bending Moment Diagram are shown below
If the end portion of a beam is extended beyond the support, such a beam is known as
overhanging beam. The BM is positive between the two supports, whereas the BM is negative
for the over-hanging portion. Hence at some point, the BM is zero after changing its sign from
positive to negative or vice-versa. That point is known as the point of contraflexure or point of
inflexion.
Point of Contraflexure: It is the point where the B.M. is zero or changes its sign from positive
to negative or vice versa.
1. Simply supported beam with one side overhang:
Reaction
taking moments about B,
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RA L − W a = 0
Wa
RA = ()
L
Wa W(a + L)
RB = R A + W = +W= ()
L L
Shear Force Calculation
SF between A & B
Wa
SFX = −R A = −
L
x0→L
Wa
SFA = −R A = −
L
Wa
SFB = −R A = −
L
SF between B & C
Wa W(a + L)
SFX = R A + RB = − + = +W
L L
xL →a
SFB = +W
SFC = +W
BM between A & B
Wa
Mx = R A .x = − x
L
x0→L
Wa
Mx =0 = MA = − 0 = 0
L
Wa
Mx =L = MB = − L = −wa
L
BM between B & C
Wa W(a + L)
Mx = R A x − RB ( x − L ) = − x+ (x − L)
L L
x L → a+L
Wa W(a + L)
Mx =L = MB = − L+ (L − L) = −wa
L L
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Wa W(a + L)
Mx =a = −
L
( a + L) +
L
(a + L − L) = 0
Reaction:
Taking moment about A.
We get
w(L + a)2
RB = ()
2L
RA + RB = w(L + a)
Hence
w(L + a)2
R A = w(L + a) −
2L
w(L + a)(L − a)
RA = ()
2L
If L > a, RA will act upwards
If L < a, RA will act downwards.
If L = a, RA = 0
Example - Hence for plotting SFD and BMD,
let us take a numerical example,
taking L = 5m, a = 3 m and w = 2 kN/m
2(5 + 3)(5 − 3)
RA = = 3.2kN() and
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2(5 + 3)2
RB = = 12.8kN()
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Shear force calculation
For AB,
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SFx = 3.2-2x
x0→L 0→5
At x = 0
SFA =+3.2 kN;
At x = L = 5 m,
SFB (left) = 3.2-2×5 = - 6.8 kN
Since SFA is positive and SFB is negative thus there will be a point where shear force become
zero
SFx = 3.2-2x = 0
3.2
X= = 1.6m from left support A
2
For BC,
Fx = 3.2 − 2x + 12.8 = 16 − 2x
xL →L+a5→8
At x = 5 m
SFx =5 = SFB = 16 − 2 5 = +6kN
At x = 8 m,
SFx =8 = SFC = 16 − 2 8 = 0
At x = 0,Mx =0 = MA = 0
At x = 5m Mx =5 = M B = 3.2 5 − 52 = −9 kN.m
3.2 − 2x = 0
x = 1.6 from left support A
Hence the BM is maximum where SF is zero.
Mmax = Mx =1.6 = 3.2 1.6 − (1.6)2 = +2.56 kN.m
Mx = 3.2x − x2 = 0
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For BC,
2x2
Mx = 3.2x − + 12.8(x − 5) = 16x − x2 − 64
2
xL →L+a5→8
At x = 5 MX =5 = MB = 16 5 − 52 − 64 = −9kNm
At x = 8 MX =8 = MC = 16 8 − 82 − 64 = 0kNm
The BMD is shown in figure from which we find that Mmax is B. where SF changes sign and this
wL
R A = Rs = ()
2
Example
Let us take a numerical example. Taking a = 1 m, L = 6 m and w = 2 kN/m.
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Then R A = R S = = 6kN
2
Shear Force Calculation
SF For between C & A,
Fx = -2x
x 0 →1
SFC = 0
Here shear force is changing its sign thus there will be a point where shear force will be zero.
SFx =-2x + 6 = 0 x = 3
2x2
Mx = − = −x2 (parabolic)
2
x 0 →1
BM between A & B
−2x2
Mx = + 6(x − 1) = −x2 + 6x − 6 (Parabolic)
2
x 1→5
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−2x2
Mx = + 6(x − 1) + 6(x − 5) = −x2 + 12x − 36 (Parabolic)
2
x5→6
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A beam is carrying a uniformly distributed load of w per unit length. Consider the equilibrium
of the portion of the beam between sections 1-1 and 2-2. This portion is at a distance of x from
left support and is of length dx.
The above equation shows that the rate of change of shear force is equal to the rate of loading.
Taking the moments of the forces and couples about the section 2-2, we get
dx
M − wdx. + F.dx = M + dM
2
dx2
w + F.dx = dM
2
The above equation shows that the rate of change of bending moment is equal to the shear
force at the section.
dV
Loading Shear Force diagram, =w Bending Moment diagram,
dx
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dM
=V
dx
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PRACTICE QUESTION
Problem 1: A cantilever beam of span 6m carries a uniformly distributed load of span 2m and intensity
2kN/m at the free end. Draw the SFD and the BMD.
Problem 2: A cantilever beam of span 6m, carries two point loads of equal value. One downwards at
mid-span and another upwards at the free end. Draw the SFD and BMD and find the distance of the
point of contraflexure, if any, from the free end.
Ans. No PoC
Problem 3: A simply supported beam of span 9m carries two points loads of intensity 10kN each at
a distance of 3m and 6m from the left end. Analyse the beam and draw the SFD and BMD. Determine
the location of the point of contraflexure.
Ans. No PoC, however, SF stays zero for the middle third of the beam.
Problem 4: An overhanging beam with a central span of 8m and left and right overhangs of 2m and
3m respectively is loaded as shown in the figure. Draw the SFD and BMD. Find the location of the
maximum bending moment.
Ans. Maximum BM of 20.5 kNm occurs below 15 kN load.
Problem 5: A simply supported beam is loaded as shown in the figure. Analyse the beam and draw
it’s SFD and BMD.
Problem 6: The shear force diagram of simply supported beam with no overhangs is shown in the
figure. Draw the loading diagram and the BMD.
Problem 7: Derive the relationship between the loading intensity, shear force and the bending
moment at a beam section.
Problem 8: A simply supported beam is subjected to a uniformly varying moment of intensity -M at
the left end to +M at the right end. Analyse the beam and draw the SFD and BMD.
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