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Go-Kart Parts Manual

The document provides parts information for a TrailMaster Go-Kart, including: - Diagrams and part lists for the crankcase assembly, cylinder head assembly, intake/exhaust mechanism assembly, flywheel assembly, centrifugal adjustment assembly, starting sets assembly, air cleaner assembly, and ignition switch assembly. - Each assembly diagram shows the parts using reference numbers and includes the part name, number, description, and quantity for each component. - The document provides detailed exploded views and parts lists for the main mechanical assemblies of the go-kart.

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0% found this document useful (0 votes)
511 views22 pages

Go-Kart Parts Manual

The document provides parts information for a TrailMaster Go-Kart, including: - Diagrams and part lists for the crankcase assembly, cylinder head assembly, intake/exhaust mechanism assembly, flywheel assembly, centrifugal adjustment assembly, starting sets assembly, air cleaner assembly, and ignition switch assembly. - Each assembly diagram shows the parts using reference numbers and includes the part name, number, description, and quantity for each component. - The document provides detailed exploded views and parts lists for the main mechanical assemblies of the go-kart.

Uploaded by

Real Deal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TrailMaster Go-Kart

MID XRX
PARTS MANUAL
En-Fig 1 CRANKCASE ASSY

CRANKCASE ASSY
REF NO . PART NO . DESCRIPTION REGD NO .
1 GB/T5787-1986 Bolt M8X30 6
2 QJ168QDJ.01-01 Cover,Crankcase 1
3 JF142F.8-5 Waasher,Seal 2
4 QJ168QDJ.01-04 Guage,Engine Oil 2
5 QJ168QDJ.01-03 Cover,Supply Oil Mouth 1
6 157.3-8 Guide,Dowel 8x14 2
7 QJ168QDJ.01-02 Spacer,Crankcase 1
8 QJ168QDJ.01.01 Oilseal Assy 25X41.25X6 2
9 GB/T276-1994 Bearing6025/P53 2
10 QJ166QDK.01-07 Spacer,Drain Plug 2
11 QJ166QDK.01-06 Drain Plug 2
12 JF168FLH-16.01.01 Crankcase Assy 1
13 GB/T5789-1986 Bolt M6X30 1
14 157.4-6 Guide,Dowel 10x14 2

26
En-Fig 2 CYLINDER HEAD ASSY

CYLINDER HEAD ASSY


REF NO . PART NO . DESCRIPTION REGD NO .
1 QJ168QDL.02-01 Spacer Assy,Cylinder Head 1
2 GB/T5787-1986 M8X660Bolt,Cylinder Head 4
3 QJ168QDL.02.01 Cylinder Head 1
4 QJ168QDJ.02-04 Spacer 1 1
5 QJ168QDJ.02-02 Mattress,Heat Insulating 1
6 QJ168QDJ.02-05 Spacer 2 1
7 QJ168QDJ.02-03 Bolt,Intake Pipe 2
8 GB/T6177-2000 Nut M6 2
9 QJ168QDJ.02-06 Spacer,Seal 1
10 QJ168QDJ.02.03 Clipboard 1
11 GB/T5789-1986 Bolt M6X14 4
12 QJ168QDJ.02-01 Spacer,Exhaust Pipe 1
13 QJ168QDJ.02-07 Bolt,Exhaust Pipe 2
14 GB/T6170-2000 Nut M8 2
15 QJ1E50FMG.1.2 F7RTC Spark Plug 1

27
En-Fig 3 INTAKE EXHAUST MECHANISM ASSY

INTAKE EXHAUST MECHANISM ASSY


REF NO . PART NO . DESCRIPTION REGD NO .
1 QJ166QDK.03-11 Adjusting Nut,Valve Clearance 2
2 QJ182QDP.03-07 Buttonhead,Arm 2
3 QJ168QDJ.03-09 Arm 2
4 J168QDJ.03-02 Cap,Exhaust Door Rod 1
5 QJ168QDJ.03-10 Upper Retainer,Exhaust Door Spring 1
6 QJ168QDJ.03-07 Spring,Valve 2
7 QJ168QDJ.03-05 Valve,Exhaust 1
8 QJ168QDJ.03.04 Guide Plate,Connecting Stud 1
9 QJ168QDJ.03.02 Rod,Connecting 2
10 QJ168QDJ.03-08 Upper Retainer,Intake Door Spring 1
11 QJ182QDP.03-04 Adjusting Stud,Valve Clearance 2
12 QJ168QDJ.03-06 Valve,Intake 1
13 QJ168QDL.03-01 Stud,Connecting 2
14 QJ168QDL.03.01 Camshaft 1
15 QJ168QDJ.03.03 Oilseal,Valve 1

28
En-Fig 4 BRANCE FLYING WHEEL

B R A N C E F LY I N G W H E E L
REF NO . PART NO . DESCRIPTION REGD NO .
1 QJ168QDJ.04-06 Nut,Clamp 1
2 QJ168QDJ.04-10 Ratchet Wheel 1
3 QJ168QDJ.04-11 Fan 1
4 JF168FJH-5.02.01 Flying Wheel 1
5 QJ182QDP.04-03 Key 1
6 QJ168QDJ.04-09 Driven Gear,Adjusting 1
7 JF168FLH-8B.04-01 Brance 1
8 QJ168QDJ.04-08 Gear,Crankshaft Timing 1
9 QJ168QDJ.04-05 Circlip,Piston Pin 2
10 QJ168QDL.04-01 Piston 1
11 QJ168QDJ.04-02 Ring,First 1
12 QJ168QDJ.04-03 Ring,Second 1
13 QJ168QDJ.04.01 Oil Ring Assy 1
14 QJ168QDJ.04-04 Pin,piston 1
15 QJ168QDJ.04.02-01 Rod,Connecting 1
16 QJ166QDK.05.02-03 Bolt,Connecting Rod 2
17 QJ168QDJ.04.02-02 Cover,Connecting Rod 1
18 QJ168QDJ.04.02 Connecting Rod Assy 1

29
En-Fig 5 CENTRIFUGAL ADJUSTMENT ASSY

CENTRIFUGAL ADJUSTMENT ASSY


REF NO . PART NO . DESCRIPTION REGD NO .
1 QJ168QDJ.05-01 Arm 1
2 QJ168QDJ.05-07 Rod Tension 1
3 QJ168QDJ.05-06 Spring 2,Tension 1
4 GB/T6177-2000 Nut 1
5 QJ182QDP.06-03 Bolt,Square 1
6 QJ168QDJ.05-09 Spacer 2 1
7 QJ182QDP.06-02 Circlip 1
8 QJ168QDJ.05-03 Fork 1
9 QJ166QDK.06-03 Spacer 1 1
10 QJ168QDJ.05-04 Pin 1
11 QJ166QDK.01-02 Circlip 1
12 QJ168QDJ.05.02-01 Adjustment,Centrifugal 1
13 QJ168QDJ.05.02-03 Block,Centrifugal 2
14 QJ168QDJ.05.02-02 Pin 2
15 QJ168QDJ.05-08 Spacer 3 1
16 QJ168QDJ.05-02 Cover,Push Rod 1
17 JF168FJH-7.03-01 Spring 1,Tension 1
18 GB/T5789-1986 Bolt 2
19 JF168FJH-7.03.01 Handle Assy 1
20 GB/T5789-1986 Bolt 1

30
En-Fig 6 STARTING SETS

STARTING SETS
REF NO . PART NO . DESCRIPTION REGD NO .
1 QJ168QDJ.06-05 Screw 1
2 QJ168QDJ.06-06 Circlip 1
3 QJ168QDJ.06-04 Plate Guide 1
4 QJ168QDJ.06-01 Block Clutch 2
5 QJ168QDJ.06-02 Spring,Pressure 2
6 QJ168QDJ.06-03 Table,Rotary 1
7 QJ168QDJ.06-07 Spring,Turbination 1
8 GB/T5789-1986 Bolt 3
9 QJ168QDJ.06.01 Cover,Starting 1
10 QJ168QDJ.06-08 Rope,Strating 1
11 QJ168QDJ.06-09 Handle 1
12 JF168FJH-5.03.02.01 Cowling 1
13 GB/T5789-1986 Bolt 6
14 JF168FJH-5.03.01.01 Plate 1 Driversion 1
15 GB/T5789-1986 Bolt 1
16 QJ168QDJ.06.02-01 Plate 2 Driversion 1
17 JF168FLH-M.06 Start pulling plate sets 1

31
En-Fig 7 AIR CLEANER ASSY

AIR CLEANER ASSY


REF NO . PART NO . DESCRIPTION REGD NO .
1 GB62-88 Nut 2
2 QJ168QDJ.07-04B Cover,Filtering 1
3 ZJ168FJH.07.01.01-02 Seal 1
4 ZJ168FJH.07.01.01 Core,Filtering 1
5 ZJ168FJH.07.01-02 Bracket,Filtering 1
6 ZJ168FJH.07.01-03 Seal 1
7 QJ168QDJ.07.01 Cover,Upper Body 1
8 QJ168QDJ.07.03 Seal,Air Cleaner 1
9 QJ168QDJ.07-01 Colloid Pipe 1
10 QJ168QDJ.07B AIR CLEANER ASSY 1
11 QJ168QDL.05 MUFFLER ASSY 1
12 JF168FLH-8B.09 CARBURETOR ASSY 1
13 JF168FLH-8B.09-01 Bracket,choke cable comp 1

32
En-Fig 8 SWITCH ASSY,IGNITION

SWITCH ASSY,IGNITION
REF NO . PART NO . DESCRIPTION REGD NO .
1 JF168FLH-8B.06.01 Stator comp 1
2 QJ168QDJ.11.03 Ignition coil assy 1
3 GB/T5789-1986 Bolt M6X25 2
4 JF168FJH-8B.06.02 Connecting Wire Assy 1
5 JF168FJH-5.05.01 motor assy.starter 1
6 168FJH-5.05.03 starting relay 1
7 JF168FJH-5.05.03.01 wire,starting relay 1
8 JF168FJH-5.01-01 wire,fixed board 1

33
Fig 1 FRAME GROUP

34
Fig 1 FRAME GROUP

CARBURETOR SYSTEM ASSY


REF NO . PART NO . DESCRIPTION REGD NO .
1-1 8.070.054 C.B.C.BARCAGE.(R.S.B) 2
1-2 6.060.300 C.B.C.CUSTOM CROSS BARTOP.FR(R.S.B) 1
1-3 8.070.055 C.B.C.CUSTOM J-BAR.LSIDE(R.S.B) 1
1-4 8.080.078 C.B.C.CUSTOM CROSS BARTOP.RR(R.S.B) 1
1-5 2.000.054 FRAME COMP.(R.S.B) 1
1-6 6.000.189 FOAM RADDING-1 2
1-7 GB5787 M8X50 BOLT M8x1.25x50 14
1-8 8.070.056 C.B.C.CUSTOM J-BAR.RSIDE(R.S.B) 1
1-9 8.010.047 R- WASHER 20
1-10 GB93 6 SPRING WASHER 6 8
1-11 6.100.319 FOAM RADDING-4 2
1-12 GB6177 M6 NUT M6 14
1-13 GB6187 M8 NUT M8 6
1-14 7.020.045 RUBBER FOOLPLAIE 4
1-15 GB6170 M8 NUT M8 2
1-16 GB5789 M8X16 BOLT M8x1.25x16 2
1-17 6.000.136 HORN.L 1
1-18 7.010.017 TUBE SEAT 25 6
1-19 6.000.135 HORN.H 1
1-20 6.000.317 THROTTLE CABLE COMP. 1
1-21 6.130.134 CHOKE CABLE COMP 1
1-22 6.000.319 FOAM RADDING-2 2
1-23 7.110.018 TUBE SEAT 28 2
1-24 7.010.006 STEERINGSHAFT BUSH 1
1-25 6.000.320 BIKINI TOP 1
1-26 7.020.111 FOAM PADDING-3 2
1-27 9.131.192 DECORATION PLATE 1 1
1-28 8.020.221 DECORATION PLATE 2 1
1-29 GB5789 M6X20 BLOT M6X20 4
1-30 6.131.172 FRONT FENDER BRACKET,L 1
1-31 6.130.172 FRONT FENDER BRACKET,R 1
1-32 6.132.172 REAR FENDER BRACKET.L 1
1-33 6.133.172 REAR FENDER BRACKET,R 1
1-34 6.001.074 FENDER 4
1-35 GB5789 M6X16 BLOT M6X16 16
1-36 GB5789 M6X12 BLOT M6X12 4

35
Fig 2 STEERING SHAFT ASSY

36
Fig 2 STEERING SHAFT ASSY

STEERING SHAFT ASSY


REF NO . PART NO . DESCRIPTION REGD NO .
2-1 7.010.056 STEERING BOLT COVER 1
2-2 GB6187 M6 LOCKING NUT M6 9
2-3 7.020.057 STEERING WHEEL 1
2-4 2.000.056 STEERING-SHAFT 1
2-5 GB5783 M6X16 BOLT M6 x16 3
2-6 8.010.131 STEERING GEAR 2
2-7 6.000.180 STEERING BALL JOINT 2
2-8 8.010.135 TIE ROD 2
2-9 6.000.181 ROD END 2
2-10 GB6187 M8 NUT M8 2
2-11 GB5787 M6X20 BOLT M6 x20 4
2-12 GB818 M5X12 BOLT M5 x12 2
2-13 9.500.008 ROLL PIN 3 x 20 1
2-14 8.020.130 STEERING GEAR BRACKET(R.S.B) 2
2-15 9.820.010 LOCKING NYLON NUT M10 1
2-16 4.000.044 BRALE PEDAL COMP. 1
2-17 8.010.123 PEDAL BOLT 1
2-18 7.010.003 PEDAL BUSH 4
2-19 8.040.011 BRAKE PEDAL RETURN SPRING,R 1
2-20 8.040.010 THROTTLE PEDAL RETURN SPRING,L 1
2-21 9.500.218 THROTTLE PEDAL COMP 1
2-22 7.020.043 BRAKE PEDAL PAD 1
2-23 7.020.044 THROTTLE PEDAL PAD 1
2-24 7.020.059 STEERING BALL JOINT DUST COVER 2
2-25 GB70 M8X16 BLOT M8X16 1
2-26 9.500.007 ROLL PIN 3 x 16 2
2-27 GB5783 M6X25 BOLT M6X25 2
2-28 GB97 6 Flat washer 6 2
2-29 6.000.305 MASTER CYLIND ER 1
2-30 9.500.130 COTTER PIN 1
2-31 6.000.306 CYIINDER ROD 1
2-32 7.020.076 DUST COVER 1
2-33 8.020.209 Stopping plate 1
2-34 GB6170 M6 NUT M6 1
2-35 9.700.628 LOCKING ROLL PIN 1
2-36 4.010.001 Connecting device 1
2-37 6.000.010 BRAKE HOSE ASSY 1
2-38 9.700.004 bolt M10X24 2
2-39 9.300.010 washer 10 4
2-40 8.020.224 CYIINDER ROD BRACKET 1
2-41 8.010.075 gear axle 1
2-42 7.010.007 STEERING GEAR BUSH 2
2-43 8.010.079 connecting pipe 1
2-44 8.010.082 key 4x4x12 1
2-45 6.000.000 Hydraulic brake assembly 1
2-46 GB6170 M6 nut m6 2
2-47 GB6170 M6(L) nut m6(L) 2
2-48 GB5782 M8X50 BOLT M8X50 1
2-49 7.010.022 rubber food pedal stop 1
2-50 8.000.002 TIE ROD ASSY 2
2-51 GB5783 M8X18 BOLT M8X18 1
2-52 GB6170 M8 NUT M8 1

37
Fig 3 SUSPENSION ARM ASSY

38
Fig 3 SUSPENSION ARM ASSY

SUSPENSION ARM ASSY


REF NO . PART NO . DESCRIPTION REGD NO .
3-1 GB5789 M8 x 105 FLANGE BOLOT M8 x 1.25 x 105 2
3-2 7.010.003 UPPER SUSPENSION ARM BUSH 8
3-3 8.010.015 UPPER SUSPENSION ARM COLLAR 2
3-4 4.000.047 UPPER SUSPENSION ARM 2
3-5 GB6187 M8 LOCKING FLANGE UNT.M8 4
3-6 GB5789 M10 x 40 FLANGE BOLT M10 x 40x1.25 4
3-7 6.100.325 CUSHION ASS Y.FR 2
3-8 9.708.145 FLANGE BOLT M8x1.25x145 2
3-9 7.020.061 BALL HEAD DUST SEAL 4
3-10 4.000.041 LOWER SUSPENSION ARM ASS Y 2
3-11 2.000.055 SPINDLE AND STRUT SUPPORT,R 1
3-12 6202-2RS BEARING 6202 2
3-13 6.000.309 FRONT WHEEL ASS Y.L. 1
3-14 6201-2RS BEARING 6201 2
3-15 9.800.012 NUT M12 2
3-16 7.020.039 HUB COVER FR 2
3-17 9.800.010 NUT M10 4
3-18 6.100.310 RIM,FR 2
3-19 6.100.311 TIRE,FR 16X6-8 2
3-20 2.000.057 SPINDLE AND STRUT SUPPORT,L 1
3-21 GB6187 M10 LOCKING FLANGE M10X1.25 4
3-22 6.100.321 FRONT WHEEL ASSY.R. 1
3-23 8.010.084 Collar 2
3-24 9.500.230 COTTER PIN 2.5X30 6
3-25 7.190.018 Air valve 2

39
Fig 4 REAR SWING ARM

REAR SWING ARM


REF NO . PART NO . DESCRIPTION REGD NO .
4-1 4.000.045 REAR SWING ARM 1
4-2 GB5789 M6X12 FLANGE LOCKING NUT M6X12 2
4-3 7.020.016 RR. BRAKE PAD SET 1
4-4 GB5789 M10X40 FLANGE LOCKING BOLT M10X1.25X40 4
4-5 6.000.322 CUSHION ASSY. RR. 2
4-6 GB6187 M10 LOCKING NUT M10X1.25 7
4-7 7.020.077 BUSHING, SWING ARM ISOLATOR 2
4-8 GB6170 M10 NUT M10X1.25 2
4-9 GB70 M8X12 BOLT M8X12 2
4-10 9.110.180 BOLT M10X1.25X180 1
4-11 10201-80 DRIVE COVER PLASTIC BRAKCET 1
4-12 10202-80 DRIVE COVER PLASTIC COLLAR 1
4-13 6.000.028 RR. CALIPER ASSY. 1
4-14 8.110.021-A DRIVE COVER PLASTIC 1
4-15 8.146.066 SPANNER 1
4-16 7.010.028 BATTERY COVER 1
4-17 6.000.085 BATTERY 12V 6.5AH 1
4-18 7.020.020 LOWER BATTERY CUSHION 1
4-19 7.020.023 BATTERY STRAP 1
4-20 GB5789 M10X68 FLANGE LOCKING M10X1.25X68 2
4-21 GB5789 M8X55 FLANGE LOCKING M8X55 1
4-22 GB93 8 SPRING WASHER 8 2
4-23 GB5789 M6X20 BOLT M6X20 1
4-24 GB6187 M6 NUT M6 1

40
Fig 5 REAR HOUSING

REAR HOUSING
REF NO . PART NO . DESCRIPTION REGD NO .
5-1 7.020.039 HUB COVER,RR 2
5-2 9.800.016 CASTLE NUT M16 2
5-3 GB96 16 WASHER 16 2
5-4 6.000.315 REAR WHEEL ASSY R. 1
5-5 GB5789 M8X16 FLANGE BOLT M8 x1.25x16 6
5-6 6.000.196 AXLE COVER 2
5-7 6005-2RS BEARING,6005 2
5-8 GB70 M8X20 FLANGE BOLT M8x20 8
5-9 8.010.201 DISC BRAKE,RR 1
5-10 8.010.202 REAR AXLE HUB 1
5-11 9.110.025 BOLT M10x1.25x25 1
5-12 8.010.200 REAR SPROCKET 1
5-13 8.010.199 REAR AXLE 1
5-14 6.000.316 REAR WHEEL ASS Y.L 1
5-15 9.500.330 COTTER PIN 3x40 2
5-16 7.060.016 DRIVE CHAIN 1
5-17 6.000.324 MASTER LINK 1
5-18 6.100.333 RIM,RR 2
5-19 9.010.012 PROTECTOR 2 1
5-20 8.020.014 BRACKET.STEERING GEAR 3
5-21 GB6187 M8 LOCKING FLANGE NUT.M8 6
5-22 GB5787 M8X25 BOLT M8X25 6
5-23 9.010.011 PROTECTOR 1 1
5-24 7.020.078 REAR TIRE 16x7-8 2
5-25 7.090.001 WASHER 45X35.5X2 2
5-26 7.190.018 Air valve 2

41
Fig 6 CLUTCH ASSY

42
Fig 6 CLUTCH ASSY

CLUTCH ASSY
REF NO . PART NO . DESCRIPTION REGD NO .
6-1 9.500.001 FRONT CLUTCH 80T 1
6-2 9.800.014 CASTLE NUT M14X1.5 1
6-3 GB97 14 WASHER 14 1
6-4 8.011.057 SHAFT, SPROCKET & DRIVE PULLEY 1
6-5 8.010.027 KEY 5X5X85 1
6-6 6004-2RS BEARING 6004 2
6-7 8.000.001 ENGINE MOUNTING PLATE-METALLIC 1
6-8 GB6187 M8 FLANGE LOCKING NUT M8 4
6-9 7.020.077 BUSHING 2
6-10 GB5787 M8X55 BOLT M8X55 4
6-11 GB6187 M16 LOCKING NUT M16X1.5 1
6-12 8.146.098 SHEAVE, STATIONARY 1
6-13 8.146.099 BUSHING 1
6-14 8.147.000 SHEAVE, MOVEABLE 1
6-15 8.147.001 HUB 1
6-16 8.147.002 DRUM 1
6-17 9.300.008 BUSHING BOLCK 1
6-18 GB5787 M8X40 BOLT, M8X40 1
6-19 9.100.018 BELT 1
6-20 GB6187 M10 FLANGE LOCKING NUT M10X1.25 1
6-21 9.500.010 DRIVEN PULLEY 1
6-22 8.011.077 SPROCKET, 10T DRIVEN 1
6-23 GB5789 M10X40 BOLT M10X1.25X40 1
6-24 8.147.008 CHAIN ADJUSTER 1
6-25 GB6170 M12 NUT M12X1.25 1
6-26 8.010.042 WASHER-CHAIN ADJUSTER( 12X 35X6) 2
6-27 8.010.041 BUSHING-CHAIN ADJUSTER 1
6-28 7.020.001 CAP WASHER-CHAIN ADJUSTER 1
6-29 8.020.045 BOTTOM CAP WASHER-CHAIN ADJUSTER 1
6-30 9.500.330 COTTER PIN 3x30 1
6-31 8.010.094 COLLAR 30X 20X12.5 1
6-32 8.020.235 WASHER - DRIVEN PULLEY 1
6-33 GB6187 M12 NUT M12X1.25 1
6-34 GB97 8 WASHER 8 4
6-35 GB93 8 SPRING WASHER 8 4
6-36 FUEL FILLER CAP COMP. 1
6-37 6.000.145 FUEL TANK COMP. 1
6-38 7.020.030-80 FUEL TUBE 1
6-39 8.040.009 TUBE CLIP 1

43
Fig 7 WIRE HARNESS/ELECTRICAL/SEAT/ENGINE

36

37
39 39

38

44
Fig 7 WIRE HARNESS/ELECTRICAL/SEAT/ENGINE

WIRE HARNESS/ELECTRICAL/SEAT/ENGINE
REF NO . PART NO . DESCRIPTION REGD NO .
7-1 6.000.328 SAFETY BELT 1
7-2 9.700.002 BELT WASHER 12 3
7-3 9.700.001 SPECIAL BOLT M7/16 X28 3
7-4 9.700.003 BELT NUT M7/16 3
7-5 7.010.076 SWITCH PANEL COVER 1
7-6 6.000.164 ENGINE STOP BUTTON 1
7-7 6.000.133 HORN BUTTON 1
7-8 6.000.165 POWER ON SWITCH 1
7-9 6.000.313 WIRE HARNESS 1
7-10 6.000.329 HEAD-REST 2
7-11 6.000.330 SEAT COMP.R 1
7-12 6.000.331 SEAT COMP.L 1
7-13 9.910.841 BOLT STRAP M8X1.25X45 2
7-14 GB6177 M8 FLANGE NUT M8 2
7-15 6.000.057 SEAT RALL SET 1
7-16 6.100.167 RECTIFIER COMP.REGULATE 1
7-17 7.160.012 ENGINE COMP. 1
7-18 7.060.022 LOCKING WASHER 3
7-19 6.000.200 ELETRIC STARTER BUTTON 1
7-20 GB2823 ST4.2X13 BOLT ST4.2X13 4
7-21 GB5787 BOLT STRAP M8X1.25X40 2
7-22 GB5789 bolt M6X16 2
7-23 Gb6187 NUT M6 2

45
Fig 8 WARNING STICKERS ASSY

4 1

3031112
WARNING ! WARNING CAUTION
Moving parts THIS VEHICLE MANUFACTURED
can crush and
cut. Seat Belt Must Be Wom AT All Times FOR OFF-ROAD USE ONLY.
DO NOT OPERATE ON PUBLIC
Keep hands STREETS,ROADS OR HIGHWAYS.
clear. 3031105
Do not operate
with guard
removed. 2

WARNING
WARNING NORIDING
NO LONG

5
3 WARNING 303115

HAIR THIS GO-KAPT GAN BE HAZARDOUS TO OPERATE


ALL HAIR MUSTBE TIED UP AND ifdriven carelessly.
INJURLES can resulf If you do not follow these
SECURED AT OR ABOVE SHOULDER LENGTH. Instructions:
ALL LOOSE CLOTHING MUST BE SECURED. READ OWNER SM ANUALA NDA LLL ABELSB EFORE
YOU OPER ATE THIS GO-KART.
ALL NECKLACES AND SCARNES MUST BE
NEVER OPERATE THIS GO-KART WITHOUT PROPER
SECURED. INSTRUCTIONS.Beglnners require mature supervision.
NEVER OPERATE THIS GO-KART ON PUBLIC ROADS.
It is intended off-road use only.
NEVER OPERATE THIS GO-KART AT EXCESSLVE SPEEDS.

WARNING NEVER ATTEMPT WHEELIES,JUMPS,OR OTHER STUNTS..

Under
This vehicle is not to be operated by anyone 6
13 under13 years of age. A speed reduction kit is
Age
available for this vehicle.

WARNING STICKERS ASSY


REF NO . PART NO . DESCRIPTION REGD NO .
8-1 14-1201-00 LABEL SEAT BELT 1
8-2 14-1202-00 LABEL NO CLIMBING 1
8-3 14-1203-00 LABEL WARNING OPERATION 1
8-4 14-1204-00 LABEL CHAIN GUARD 1
8-5 14-1205-00 LABEL NO LONG HAIR 1
8-6 14-1206-80 LABEL AGE 1
8-7
8-8 14-1207-80 QWNER'S MANUAL 1

46

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