10 1016@j Jobe 2017 12 007
10 1016@j Jobe 2017 12 007
10 1016@j Jobe 2017 12 007
MICRO-STRUCTURAL BEHAVIOUR OF
INTERFACIAL TRANSITION ZONE OF THE
POROUS SINTERED FLY ASH AGGREGATE
www.elsevier.com/locate/jobe
PII: S2352-7102(17)30371-6
DOI: https://doi.org/10.1016/j.jobe.2017.12.007
Reference: JOBE379
To appear in: Journal of Building Engineering
Received date: 7 July 2017
Revised date: 12 December 2017
Accepted date: 13 December 2017
Cite this article as: Manu S. Nadesan and Pasla Dinakar, MICRO-
STRUCTURAL BEHAVIOUR OF INTERFACIAL TRANSITION ZONE OF
THE POROUS SINTERED FLY ASH AGGREGATE, Journal of Building
Engineering, https://doi.org/10.1016/j.jobe.2017.12.007
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MICRO-STRUCTURAL BEHAVIOUR OF INTERFACIAL TRANSITION ZONE
Abstract
The interfacial transition zone (ITZ) has a significant influence on the hardened
concrete behaviour. The behavior of ITZ is not well established in the case of sintered
fly ash aggregate (SFA) concrete compared to normal aggregate concrete. The present
understand the influence of water-cement ratio on the ITZ behavior, various water-
cement ratios ranging from 0.25 to 0.75 were employed and the ITZ characteristics
were assessed both at 28 and 90 days through various experimental methods such as
made with the ITZ of the normal granite aggregate concrete. The results indicate that
the ITZ formed in the SFA aggregate concrete is denser than the normal aggregate
concrete.
*Email: pdinakar@iitbbs.ac.in
1. Introduction
modern days. Even though concrete is neither an energy efficient nor a green material,
it is the most consumed construction material in the world [1]. To make concrete more
concrete has to be increased. One way to increase the structural efficiency is the
aggregate with lightweight aggregate (LWA) is one of the best practice adopted to
using limited type of LWAs. Sintered fly ash aggregate (SFA) is one of the suitable
materials towards this effort. Besides reducing self-weight of the structure there is a
significant environmental and economic benefits that can also be availed by utilizing
this material [3]. The strength and durability characteristics of the fly ash LWACs were
examined earlier and found that their performance is equal to or higher as compared to
contains cementitious paste, aggregate and the boundary layer between them. The
interfacial transition zone (ITZ). It is believed that ITZ plays a significant role on the
considered to be the weakest link in normal aggregate concrete. The thickness of ITZ in
total volume of the cementitious matrix [7]. But in case of LWAC the scenario may be
totally different; it was reported that the ITZ of the porous aggregate concretes are
dense and homogeneous compared to normal aggregate concrete [8, 9]. The average
ITZ thickness of LWAC reported earlier using microhardness study was 60 µm [10].
However, the nature of ITZ of the sintered fly ash aggregate concrete is not well
understood to date.
The type and nature of the interfacial zone depends on the microstructural
characteristics of the individual aggregates also [11]. A strong bond exists between
paste and porous aggregate due to enhanced mechanical interlocking [11]. Apart from
mechanical interlocking, chemical interaction was also reported between the fly ash
aggregates and the cement paste [12]. It was reported that, in the case of SFAs there
exhibits a pozzolanic reaction between the aggregates and the surrounding cement paste
and the pozzolanic reactivity of this is less than that of the individual fly ash and the
cement paste [13]. Also, reduction in Ca(OH)2 content at the vicinity of the aggregate
again reconfirms the fact that there exists a pozzolanic reaction between the aggregate
and the surrounding cement paste [13]. Fagerlund [14, 15] suggest that the ITZ
enhancement in the case of porous aggregate is due to the ‘filtration effect’; wherein
only the water in the cement paste can infiltrate into the aggregate, which could
facilitate the formation of a dense layer around the LWA and may further reduce the
ingress of water. ‘Wall effect’ is another phenomenon that occurs generally in normal
aggregate concrete ITZ, making it porous in nature [16]. Apart from this the ITZ in
normal aggregates is porous and the amount of anhydrous grains available is lesser
Therefore, proper characterization of the ITZ has been a topic of immense attention in
spectroscopy etc., are useful to arrive at some meaningful conclusions [12, 18, 19].
procedure to understand the hydration process of cement and the role of several
particular water content only. The effect of different water-cement ratios on the ITZ of
SFA is not yet studied well. As the water-cement ratio varies the viscosity of the paste
also getting varied [23, 24], and this may lead to the penetration difference in the
amount of paste to the porous aggregates. Till date there are no proper experimental
The present investigation is aimed to carry out a comparative study on the ITZ behavior
of the sintered fly ash aggregates and granite aggregates at different water-cement
ITZ behavior of the specimens. The obtained results are expected to provide a
quantitative measure of the microhardness, thickness and resistivity of the ITZ in case
of SFAs. The outcome of the present investigation may enhance the cement hydration
binder, SFA supplied by IMFA Chowdwar plant located in Odisha state, India and
locally available normal granites were used as coarse aggregates in the present
investigation. The average size of the aggregates adopted in this study is 12 mm. The
manufactured aggregates are nearly spherical in shape. In order to maintain similar test
conditions, the granite aggregates are also transformed into similar shape and size as
shown in Fig. 1. The water-cement ratios adopted in this investigation are 0.25, 0.35,
0.45, 0.55, 0.65 and 0.75. The physical and chemical properties of cement and the fly
The size of the test specimen in the present investigation is fixed as 2 cm×2 cm×2 cm.
Well mixed cement paste is poured into the mould and the single aggregate grain is
inserted in such a way that it is located at the center of the specimen. Three different
types of specimens were prepared for each water-cement ratio. One of the specimen is
fully prepared with cement paste; and for the other two specimens, SFA and granite
aggregate were inserted within the paste matrix. The casted specimens were kept at 100
% humidity till 24 hours. After that the specimens were kept at 27 0C and 95 % relative
humidity till the date of testing. The designation ‘M’ stands for the specimen fully
prepared with paste, also L and G represents specimen containing SFA and granite
aggregate, respectively. Also, the numbers 25, 35, 45, 55, 65 and 75 designates the
corresponding water-cement ratios 0.25, 0.35, 0.45, 0.55, 0.65 and 0.75, respectively.
3. Experimental methods
3.1 Microhardness
In this test method, the sample is cut through its center such that the specimen became
2 cm×2 cm×1 cm using diamond cutter. The polished specimens were tested at the age
of 28 and 90 days. Zwick Roell ‘ZHVµ’ Micro Vickers hardness tester was used to
determine the microhardness of the samples. The microhardness readings were taken at
tester and 25 g force was used for indention. It is difficult to measure the microhardness
value exactly at the boundary point. Considering this the starting reading was taken at a
elemental composition and that will indicate the behavior of the ITZ. The specimens
were cut using diamond cutter through its center such that the specimen becomes 2
cm×2 cm×1 cm. Subsequently by means of epoxy resin cold mounting was done for
proper holding of the specimen. The cut sections were polished using an automatic
N force on a low-speed lap wheel for about 3 minutes with iso-propylene as a lubricant.
A thin layer of gold was evaporated onto the surface to facilitate proper conductivity.
The readings were taken at 10 µm interval. From the obtained atomic percentage, the
impedance spectra, a plot known as Nyquist can be obtained. Typical plot obtained
Song [26] is adopted to interpret the behavior of impedance spectra obtained during the
impedance spectroscopy. The equivalent circuit diagram of the adopted Song’s model
is shown in Fig.3. According to the adopted equivalent circuit model, R0 is the overall
resistance of all micro-pores that are filled with water, R1 is the kinetic parameter of the
cement hydration, RCCP is the impedance of the entire continuous conduction path
(CCP) and RCP is the impedance of remaining portion of discontinuous conduction path
(DCP). Parameters R0 and R1 can be obtained from the Nyquist plot that was obtained
during scanning of the specimen, whereas RCCP and RCP were calculated from the
Song’s model.
Figure 3: Equivalent circuit model for concrete [26]
Due to limitation of scope the detailed theoretical background of the adopted model is
not included in the present manuscript. Two electrode arrangements were adopted in
the present study to conduct the impedance spectroscopy using ‘ACM instruments- Gill
AC’. The amplitude of the sinusoidal voltage was chosen to be 32 mV and the
frequency is varied from 5 MHz to 1000 Hz. The impedance of the specimen was
measured in three different directions and the average values were reported. Vacuum
saturated samples were tested at the age of 28 and 90 days. To facilitate proper
conductivity filter paper saturated with 0.3 M NaOH solution was used.
4.1 Microhardness
Microhardness study mainly concerned over two parameters, one is hardness value and
the other is the thickness of the ITZ. During the microhardness test the hardness value
obtained near to the surface of the aggregate is reported as the hardness value of the
ITZ. Whereas the thickness of the ITZ is obtained from the microhardness profile along
the ITZ. The profile obtained for all the specimens at 28 days and 90 days were
assumed that there is a shift from the ITZ to the bulk cement paste.
Fig.6 illustrates the thickness of the ITZ of various specimens that were obtained in the
present investigation. In Fig. 6 and Fig. 7 the designation ‘G’ and ‘L’ represents granite
and SFA specimens, respectively and ‘28’ and ‘90’ represent the curing periods.
Microhardness study conducted on specimen having w/c 0.25 with granite aggregate
indicates that there is a negligible presence of the ITZ around the aggregate grain.
Whereas a thicker ITZ is observed in the case of SFA for the same w/c. This may be
due to the ‘internal curing’ [27] and ‘filtration effect’ [14, 15] facilitated by the SFA.
Due to the filtration effect the water-cement ratio around the SFA aggregate may
reduce further than the bulk paste. Also, it is noticed that the thickness of the ITZ
is may be due to the impact of prolonged internal curing that happens at the periphery
of the LWA [27]. From the above observation it can be noticed that the thickness of
ITZ decreases for granite aggregate with age whereas, for the LWAs it increases. Also,
it was observed that as the water-cement ratio decreases the thickness of ITZ also
decreases irrespective of the aggregate type. This may be due to the fact that at lower
water-cement ratio the cementitious particles are packed closely. Stroeven and Stroeven
[28] found that as the contacts area between the gel products of neighbouring particle
increases, the surface area that is available for the product deposition will decrease,
thus less surface area signifies a thicker deposit of the product layer. Another
interesting observation is that in case of SFA the thickness of ITZ remained same from
w/c 0.25 to 0.55 at 28 and 90 days. Similar trend was also exhibited in case of granite
aggregate; however, the w/c ratios varied from 0.45 to 0.75. Comparable results were
expressed as HV) of all the investigated specimens at the interface region (within 10
µm). After 28 days of curing the hardness values varied from 12 to 62 for granite
aggregates, whereas the range lies in between 59 to 168 for SFA. Similarly, after 90
days of curing these values varied for granite and SFA as 13 to 81 and 64 to 241,
respectively. It is clear that the hardness value of SFA paste interface is much higher
than that of the granite aggregate paste interface. Also, for the specimens having water-
cement ratio less than 0.45 a steep increase in the hardness value for both granite and
fly ash aggregates were observed. Water-cement ratios less than 0.45 were generally
considered for the development of high strength concretes. Except for w/c 0.25 all the
granite aggregate specimen possesses similar hardness value at all ages irrespective of
While conducting the hardness test on the penetrated paste within the aggregate, the
hardness values obtained were within 450 to 600. These values are nearly similar to
that of the granite aggregates. So, from this experiment it can be observed that most of
the open pores of the LWA were getting sealed due to the intrusion of cement paste. It
is also noticed that the impregnated cement paste possesses very high hardness value
similar to granite aggregate. This indicates that pore refinement occurred in SFA, and
consequently enhances its performance potential of the concrete made up from these
porous aggregates.
The obtained SEM images of all the specimens at 90 days were configured in Fig. 8.
The configuration is in such a way that the numeral indicates the order of w/c from 0.25
to 0.75, the alphabet ‘G’ stands for granite aggregate whereas ‘L’ stands for LWA. For
example, L 25 indicates LWA specimen having water-cement ratio 0.25. From SEM
images (Fig. 8) it can be noticed that most of the granite aggregate specimen having
water-cement ratios 0.65 and 0.75 (G 65, G 75), the paste matrix split apart from the
aggregate surface; this probably happens because of the shrinkage that takes place
within the paste phase during drying, at the time of specimen preparation. At the same
time, no such failure is observed in LWAC; this is probably because of the better bond
between the cement paste and the LWA surface. Fig.8 also indicates that LWA having
water-cement ratio 0.75 (L 75) tend to start the cracking at the ITZ.
Figure 8: SEM images of specimens [G: Granite aggregate, L: LWA, P: Paste]
The SEM images (Fig.8- L 45) indicate that the cement paste is perfectly merged with
the porous SFAs. While the presence of loosely packed paste can be observed on the
surface of granite aggregate; as can be seen in Fig.9. This may be due to the fact that,
the stiffness of the LWA is much less than the granite aggregate; so it can
accommodate certain level of deformation that occurs during drying without failure.
Similar behavior was also observed by Wegen and Bijen [4], while studying the
Figure 9: a) Typical SEM images of ITZ of the specimen b) Enlarged view of marked
area of Fig. 9-a
investigation is not a good model for concrete as the aggregate is not present during the
mixing process. To eliminate this adverse effect on the paste specimen the study further
extended to the use of concrete specimen having similar water-cement ratio. These
concrete specimens were used in backscattered electron (BSE) images to quantify the
amount of anhydrous cement grains around the LWAC. From BSE images (Fig. 10) of
the ITZ of all specimens, it has been observed that the Ca(OH)2 is absent around the
periphery of LWA at all the water-cement ratios studied. This may be due to the
alteration in the normal hydration process that happens in normal aggregate concrete.
Cement hydration usually takes place by a three-step cyclic process such as dissolution,
diffusion and reaction [29]. During these processes in the case of normal aggregate
concrete, the fast moving Ca2+ will normally align near to the aggregate surface where
the w/c is higher. Also, the deficiency of anhydrous cement grains near to the interface
in fresh paste will increase the amount of water filled space and subsequently paves
path for the growth of more Ca(OH)2 crystals [17]. From Fig. 10, in the BSE images,
the anhydrous cement grain area is analyzed using image analyzer. From the analysis, it
was found that for LWAC the percentage area of anhydrous cement within the matrix
increases from 7.28 % to 19.47 % as the water-cement ratio decreases from 0.75 to
0.25. It is known fact that the lack of sufficient anhydrous grains will increase the
porosity [17].
Figure 10: BSE image of the concrete samples [S: Sand, L: LWA, A: Anhydrous
cement grain, C: Ca(OH)2]
In the present investigation the homogeneity of the paste matrix is identified using
calcium to silica ratio (Ca/Si). The obtained results indicate that the Ca/Si ratio of the
bulk paste increases as the w/c ratio decreases. It is also observed from the results that
the thickness of ITZ obtained from the EDX analysis after 90 days for granite aggregate
the granite aggregate surface is increasing. This may be due to the accumulation of fast
moving Ca2+ ions during the diffusion process around the granite aggregate surface
[29]. From Fig. 11 it is also noticed that the Ca/Si ratio for w/c 0.65 and 0.75 increases
drastically within the ITZ. This may be due to the fact that higher the w/c ratio more gel
pores will exist within the paste matrix which facilitates the easy movement of the Ca2+
ions. More Ca2+ ions aligned around the aggregates increases the Ca/Si ratio. For w/c
0.25 and 0.35 this change is minimum, this may be because of the presence of more
By analyzing the EDX plot depicted in Fig. 12 it has been noticed that the behavior of
calcium-silica ratio in SFAs matrix is different from that of the granite aggregate.
From the obtained results a reduction in Ca/Si around the SFA surface has been
observed. This may be due to the pozzolanic reaction that may have taken place during
the hydration around the vicinity of the SFAs. Also, an increase in Ca/Si is noticed at
around 20 µm from the aggregate surface. This may be due to the reduction of w/c
around the SFA surface due to the absorption of water from the paste. It is observed
that this increment diminishes as the w/c ratio decreases. From the earlier studies, it is
hydration process decreases the Ca/Si [30]. The thickness of ITZ obtained for SFA
specimen from EDX study is 20 to 40 µm, whereas using microhardness the thickness
noticed that the thickness obtained from EDX analysis is different from microhardness
study. Similar trends were also observed in case of LWAs studied earlier by Kong et al
[8]. Even though the thickness values obtained are different, both the studies show that
the thickness of the ITZ of the SFA is higher than the granite aggregate.
The major elemental composition of the hydrated cement consists of Ca, Al and Si.
Among these the domination of Si indicates the presence of aggregate whereas the
indicated that some of the cement paste infiltrated within the LWA as shown in Fig. 13,
this could eliminate some of the open pores present in the LWA. From the EDX images
it is observed that the depth of penetration of the cement paste can be up to 40 µm.
Figure 12: Variation of Ca/Si ratio of LWAC with distance
Figure 13: Typical image showing infiltrated cement paste within the LWA (L 25)
All the impedance parameters of the entire specimens were depicted in Table 2. From
the obtained results it can be noticed that both R0 and R1 increases with time, and the
increase in the value of R1 is more than that of R0. This may be due to the fact that as
the hydration process increases, most of the CCPs will be hindered by the hydration
products. Similarly, the hardness of the hydration products also gets increased so
consequently R0 also increases. From the obtained results it is also noticed that
specimen containing SFA possess higher resistance than the specimen contains paste
alone and with granite aggregate. Similar trends were also reported earlier by Kong
et.al also [8]. There is a difference in resistances offered by the specimen containing
different aggregates even though the w/c, shape and size of the aggregate are the same.
This may due to the difference in the nature of ITZ formed in both the cases.
ρ = RA/l (1)
where, ‘ρ’ is the resistivity of the pore solution in Ω cm, ‘R’ is the resistance offered by
the pore solution in CCP, ‘A’ is the area of cross section perpendicular to the applied
electrical field and ‘l’ is the thickness of the sample parallel to the applied electrical
field. If the aggregate in concrete sample, solely plays the role of occupying the volume
without any interaction, then resistivity of the paste sample and the concrete sample
will remain same. If they are not same, it can be considered that the difference in the
resistivity of the two samples indicate the presence of ITZ. To describe the existence of
ITZ, Yang and Shi [31] established a relation between the resistance of the cement
where, ‘δ’ is the parameter that indicates the nature of ITZ (in other words difference in
resistivity), Rc and Ra represents the resistance of the cement paste (RCCP of M) and
paste containing aggregate (RCCP of G or L), respectively and ‘V’ represents volume of
the aggregate inserted. Here paste matrix is considered as the datum to assess the nature
of ITZ of different types of aggregate. If the value of ‘δ’ is not zero it can be considered
that the inclusion of aggregate may lead to the formation of ITZ within the matrix. If
the value of ‘δ’ increases, it means that the inclusion of that particular type of aggregate
causes the reduction in resistivity of the matrix. In other words, a positive increase in
the value of ‘δ’ indicates, the increase in the porosity within the sample [32].
Figure 14: Variation of δ with water-cement ratio at different ages
The characteristic parameter of ITZ (δ) of both the aggregates calculated based on the
impedance parameters summarized in Table 2 are presented in Fig. 14. From Fig. 14 it
is clear that the value of ‘δ’ is less for specimen containing SFAs compared to that of
the specimen containing granite aggregates. It is also noticed that the porosity of the
ITZ is decreasing with increase in curing period for both types of aggregates.
Irrespective of the type of aggregate the value of ‘δ’ decreases as the w/c decreases at
all the ages. In case of granite aggregate for w/c 0.25 the value of ‘δ’ is approaching
towards 0; this means that the ITZ is almost similar to the paste matrix. Also, there is
no significant change in the values of ‘δ’ with age observed for the specimens having
w/c less than 0.45. Whereas, in case of SFAs for w/c below 0.45 the value of ‘δ’ is
negative; this clearly indicates that the inclusion of aggregate increases the overall
resistivity compared to that of the paste matrix. This shows that the porosity formed by
5. Conclusions
different water-cement ratios at 28 day and 90 day the following conclusions were
obtained.
The thickness of ITZ obtained from microhardness test and SEM-EDX analysis
are different. But the trends that were followed by the specimens having
It is found that thickness of the ITZ is higher in the case of SFA compared to
granite aggregates. It is also noticed that the microhardness value of the ITZ of
the granite aggregate concrete is less than that of the bulk paste, whereas the
microhardness value of the ITZ of SFA concrete is higher than that of the bulk
The study concludes that the microhardness and resistivity offered by the ITZ of
the SFAs is higher than that of the granite aggregates for all the water-cement
indicates that the porosity present in the ITZ of the SFA concrete is less than
The cement paste penetrated in to the porous SFA aggregates seals some of the
open pores and the microhardness value of the hardened penetrated paste is
much higher than the individual bulk paste for any of the water-cement ratios
studied.
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Highlights
The thickness and hardness values of ITZ of the SFA aggregate is greater than
granite aggregate for all the water-cement ratios studied from 0.25 and 0.75.
The thickness of ITZ is reducing in granite aggregate concrete, while the value