MPPT Solar Charger User's Manual
MPPT Solar Charger User's Manual
PV array limited power input function, to ensure that the controller does not overload operation
under any conditions.
Tracer Dream Series Widely range of Maximum Power Point of PV array, Max PV input Voltage 75V
12/24VDC system voltage automatic recognition
TD2107/TD2207/TD2307 Humanized LCD displaying, dynamic display operation data and working state
Built-in operation log, account system working state
User’s manual of MPPT solar charge controller Multi load control mode: Normal Mode, Sensor Mode, Timer and Sensor Mode
3 stages charging mode, Sealed, Gel, Flooded 3 types battery charging procedure selection
Temperature Compensation Function
Accumulation function of charging and discharging, actual time display power generation
function
Fullest digital protection functions: Reverse connection, Overcharging, Over-discharging, Over
voltage, Overload, Short circuit.
16mm2 connectors, red and black connector distinguish plus and minus
MPPT Technology Introduction
MPPT means Maximum Power Point Tracking, it is more advanced solar charging mode. In view of
nonlinearity feature of solar panels, there is a Maximum Power output Point(PMax), and this point under
changing light intensity and temperature. Using traditional PWM solar charge controller, the voltage of
solar panel will be clamped by battery, the voltage can not be maintained at PMax to charge the battery,
greatly reduce the utilization rate of solar panels. MPPT technology adopt high efficiency DC-DC power
transform technology, with advanced algorithm to track the MPP of solar panels in actual time to
Max PV input Voltage 75V obtain Max power from solar panel for charging battery. Compare with PWM controller, MPPT solar
charge controller could increase the energy utilization rate 15%-30%.
12V/24V 15A 20A 30A The solar panel used for 12 system Vpp is 17V, due to the constant current characteristic of solar
Dear Users: panels, when the 12V battery is charged by solar panel, the voltage of solar panel will be clamped by
Thank you for selecting our product. Please read this manual
battery. If the max charging current is 10A at this time, then the input power to the battery= 10A x 12V
carefully before you use this product.
=120W, not yet completely play the maximum utilization rate of solar panels. MPPT controller could
adjust the voltage and current of solar panels to reach Max output power, the input power to the
Thank you for using MPPT solar charge controllers, this series product adopted positive design with
battery= 9A x 17V x 0.98(circuit exchange efficiency)=150W, it can be seen that the MPPT controller
LCD displaying. Base on MPPT technology, which track the maximum power point of PV array exactly
could significantly improve the charging efficiency.
and quickly in any condition. Obtain Max power from solar panel anytime, increased the charging
efficiency of solar panel. Used for communication system, off-grid solar system, solar street light
system and field monitoring. Excellent digital protect function and professional connector maximum
degree avoid damage due to system fault or installation error.
Features:
Advanced MPPT technology, fast and stable track the Maximum Power Point, tracking accuracy
99.5%
Adopt Synchronous Rectifier Technology, significantly improve the transfer efficiency of circuit,
maximum 98%.
charging, so that the controller should be closed to battery as near as possible.
② Recommend system current density of cables less than 3A/mm 2, Unreasonable cable selection will increase the
system consumption, even burning.
③ Try to use multi strand copper wire in order to connecting with the terminal firmly. Loose power connection
and/or corroded wires may result in resistive connections that melt wire insulation, burn surrounding materials
or even cause fire.
④ Please keep the battery full charged (one time each month at least), or the battery will be destroyed.
⑤ This product have limited solar panel input power function, in theory, no matter how
much power of solar panel input, the controller will limited the input power under rated
power, but must pay attention to the following two points:
The short circuit of solar panel less than rated current of controller.
The MPPT point under changing light intensity and temperature of environment, The MPPT The Open Circuit Voltage of solar panel increased with decreasing temperature, please ensure in any case, the
Open Circuit Voltage of solar panel array will not exceed 100V, otherwise it will trigger protection or
controller could adjust the MPP timely according to different conditions.
damage to the controller.
In application the solar panel have burnt cells or shadow effect, may cause multi MPP appearance,
Installation of Instruction
but only one of these point is actual MPP as shown below.
Controller Fixed
1) The controller should be installed well-ventilated place, avoid direct sunlight, high temperature and do not
install in location where water can enter the controller.
2) Please select correct screw to fix the controller on the wall or other platform. Screw M4 or M5, Screw cap
diameter less than 10mm.
3) Please reserve enough space between the wall and controller, to allow for cooling and cable connection.
4) The mounting holes distance is 189mm*85mm,diameter of hole is 5mm。
5) Aluminum fins for natural cooling, we strong suggest hanging installation, this is better for air flow cooling effect.
Controller Connection
MPPT double peaks drawing
All terminals are in tight status after factory, in order to well connected, please loose all terminals at first.
When multi MPP points appear, if the program is not perfect, it will cause the solar system to work in The following order of connection please do not free change, the controller have battery voltage auto selection
the non actual MPP points, waste most of power from solar panel, seriously affect the normal operation function, or cause system voltage recognition fault.
of solar system. Our company’s MPPT controller could accurately track the actual MPP point in the Before connection, please confirm the voltage of system fit for our controller, the open circuit of solar panel and
double peaks or multi peaks state, improve the utilization of solar array and avoid the waste of maximum power at the using range of controller.
resources.
Important Safety Information
① This controller is base on solar panel feature researching, if use other power supply instead of solar panel, the
controller may cause fault.
② It is better to install controller in the room, if install the controller outside, please keep the environment dry, avoid
direct sunlight and waterproof well.
③ The controller will be hot in process of working, please keep the environment ventilation, away from flammable.
④ The Voc of solar panels is high (especially 24V/48V system, please take care.
⑤ The battery had acidic electrolysis, please put on goggles during installation. If you
accidentally exposed to electrolysis, please rinse with water.
⑥ The battery has huge power, forbid any conductor short circuit the positive and negative poles of battery. Suggest
to adding a fuse between battery and controller. (Slow motion type, the action current of the fuse should be 1.5
times rated current of the controller)
⑦ Please install the controller in a place where children can not touch. In order to avoid fault installation, please refer to below procedure
Risk of electric shock, please pay attention to protection Boost point), the controller will be work at MPPT mode. In process of Maximum Power of solar panel charging.
The max input voltage from solar panel could reach 100v, please try to use series connection in order to ② Boost charging:Each time the battery voltage less than 12.6V, the controller will auto boost charging one time.
simplified cables. When the boost voltage reach to set point, the controller will join into constant voltage charging mode instead
In series connection could get down the current of solar panel, reduce sectional area of cable and voltage drop. of MPPT mode, and gradually reduce the charging current, the boost charging continued 2H then go to float
For example: 17V 120Wx2 solar panels charge 12V battery, if we use PWM controller, we have to in parallel charging mode. (Due to the load capacity and generated changing, the controller can't keep constant voltage
connection, the solar panel array voltage is 17V, current is 14A, current density is 3A/mm . So we need
2 charging, the constant voltage charging time will be accumulated, accumulate 2hours cancel boost charging
sectional area 5 mm . If we in series connection solar panels array voltage is 34V, current is 7A, At this time
2 mode.
we need sectional area of cable 2.5 mm2, half conductor area reduced than parallel connection. ③ Float charging:After join into float mode, the controller will get down charging current, to carry out weak
3) As figure, connected loads with controller correctly. In order to avoiding injury from load voltage, please close to charging to keep the battery at float voltage. (If the battery isn’t less than 12.6V, the controller will not start
the output of controller with button at first, then connected the load on the controller. The controller do not boost charging mode, only keep floating)
offer reverse connection protection for load, so please take care, reverse connection for output will be destroy Main Interface
loads.
Attention: If users want to connect inverter or inrush starting current loads, please connected
them with battery directly, do not connected them with controller, or the controller load can not
be start or destroy.
4) Insert type external temperature sensor: external temperature sensor used for temperature compensation, please
Name Symbol Indicate function
closed to battery as nearer as possible, if the temperature sensor do not plug in, the controller will default 25℃.
5) RS485 communication interface: Monitored by professional wire and host computer. (optional) Correct connect solar
6) USB output:USB could offer 5V,Max 1000mA for mobile, laptop, MP3 and so on. (40A not available USB output panel and in daytime
charging
Solar Panel
About ground connection of solar system
Please noted, this solar charge controller designed by all positive connection, all Float charging mode
components inside the controller are positive combined together. If your solar system needs
Boost charging mode
ground connection, please let positive ground connection.
Warning: For some force to ground connected system, such as solar communication system, portable solar no charging
system, they are negative ground connected, at this time please do not positive connected, or can cause short
Data about charging
circuit.
Battery capacity
Battery Charging Process
indicating
This controller has 3stages charging mode, bulk, boost, float, through fast high efficiency safety charging mode,
Battery Present System Voltage
effectively prolong the service life of the battery. 12V24V48V Show
Load on
Load off
Operation and Indication of controller 1) Generated Power:This interface show the solar panels current output power.
2) Charging Ampere hour number: account current system generation ampere hour, long press“→”button could zero
Main Interface
clearing.
If no operation at main interface inner 10s , the main interface will cycle show battery voltage, temperature of
3) Discharging Ampere hour number: account current system using ampere hour, long press“→”button could zero
environment, battery type, each parameter keep 3s, Long press“→”could speed loop display.
clearing.
4) Float Voltage: When the voltage of battery reach to this set point, the controller will start constant voltage
charging mode, limited the rising of battery voltage, decrease the charging current to keep the battery in full
condition. Press “←”button enter into menu interface of float voltage. Long press “←”button≥5S the parameter
on the interface will be flash, here is set up state. Loose the button, press “←”or“→”could plus or minus the data.
After confirm the needed data, long press“←”≥5S, the data save and come out set up state. If no any operation
inner 20s, automatically back to main interface.
5) Boost Voltage: When the battery voltage less than 12.6V, the HVD auto reach to 14.4V at the same time keep
At main interface short press “→”could on or off the load. 2hours then back to float voltage.
At main interface, long press “←”and“→”together 5s could show operation log, such as times of LVD, working 6) Low Voltage Reconnection Voltage (LVR): When the controller detected and closed the output of load. If the
days, times of over current protection, times of HVD. controller reconnect the output, the voltage of battery must be higher than LVR voltage or press “→” at main
interface force to release. The procedure same with (4).
7) Low Voltage Disconnection Voltage(LVD): When the voltage of battery is low, the load output will be cut off. When
the controller detected the battery voltage was less than LVD point, the cut off function will be immediately
working. At the same time, the status of controller is in lock. Users have to charge the battery, when the battery
voltage is higher than LVD voltage or press “→” at main interface force to release. The procedure same with (4)
8) Load Working Mode Selection: The control default load working 24hours. When the Load Working Time set to
24hours, the load will keep working 24hours in no fault status. When the load working time set to ≤23H, it means
the load start timer or sensor function. If the battery capacity is enough, the load will be started at sunset. The load
will work under timer setting hours or stop working till sunrise.
At main interface press “←”button could enter into menu interface When the load join into timer or sensor mode, if the reset working time more than actual night
At main interface, long press“←”button≥5S could join into data setting state, loose button and short press“←”and time, the load output will be closed at sunrise, although the working time is not reach to setting
“→”could set the data, long press “←”again more than 5s could save the data and cancel setting state. hours. For example, the local actual night time is 10hours, user reset the working time at night is
12hours, but 10hours later the output will be closed automatically, the balance hours will be back
to zero. The load will be working with next sunset signal.
9) Temperature detection inside controller: When the inside temperature of
controller more than 75℃, the charging current will be down, exceed 85℃ closed charging.
10) Battery Type Selection: Built-in 3 types battery data. Different battery will use different
parameter. (Default SEL battery parameter)
Attention: About the control parameter of battery, we had fully consider user’s working condition, if customers discharging, temperature symbol and warning flash, when the temperature get down to 65℃, the controller auto
want to adjust the parameter, please refer to battery supplier suggestion, or unreasonable adjust will destroy feedback.
battery. Lightning Protection
Battery Type SEL GEL FLD This product could only protect small lightning induction, we
Protection Function
Over Voltage Protection 16.5V 16.5 V 16.5 V suggest users to use lightning rod at frequency area.
Fault Symbol Indication
Charging Limited 15.0 V 15.0 V 15.0 V
State Symbol Condition Over Voltage Reconnection 15.0 V 15.0 V 15.0 V
Boost 14.4 V 14.2 V 14.6 V
Battery empty and Warning
LVD Protection Float 13.8 V 13.8 V 13.8 V
Flash together
Boost Restart 12.6V 12.6V 12.6V
Battery Over
Battery full and Warning Flash
Voltage
together
Protection
Load Over
Load and Warning Flash
Current Fault and Handling
together
Protection Fault Phenomenon Possible reason Solution
Controller Over Temperature symbol and Battery Low Please confirm the voltage of
Temperature Warning Flash together LCD no display after Battery Reverse battery reconnect the
Protection connected with battery Connection controller with battery firmly
Solar Panel The connection cut off and correctly.
Solar Panel symbol and
Over Voltage Full of sunshine The solar panel Please check the cable
Warning Flash together
Protection vertical on solar connection open of solar panels if they
panel, no solar circuit, short circuit, or are correct connection and
symbol and no reverse connected firmly.
Short Circuit and Reverse Connected Protection (Solar Panel)
charging symbol on LCD.
When the solar panels have short circuit or reverse connection, the controller will be off the charging immediately,
Please check the system
after clearing of the short circuit, the charging will be automatically feedback. The controller displaying The battery is over
design is reasonable or not.
Solar Panel Over Voltage Protection LVD discharging
Please full charge the battery
When the input voltage from solar panel more than 100V, the controller will be off immediately, after input
Please first cut off the solar
voltage less than 100V the controller will be auto restart charging.
panel and see if the voltage
Reverse Connection of battery Protection The controller displaying
The voltage of battery is get down normal level. If the
Over Voltage Protection
If the battery reverse connection, the controller will not destroy, corrected the connection the controller will be too high fault do not finish, please cut
of battery
normally working. off the battery with controller
Battery Over Voltage Protection and reconnect again
When the voltage of battery was more than 16.5V, the controller will be auto closed charging and output to avoid Please check the load cables
the damage of the battery and loads. The load is short circuit, have short circuit, the power
The controller displaying
or over load or high surge of the load over rated design,
Battery Low Voltage Protection (LVD) Over Current Protection
power the surge power of load too
When the voltage of battery was reach to LVD (Low Voltage Disconnection) point, the controller will be auto
high
closed the output in order to avoid over-discharge the battery.
Overload Protection
If the current of load is more than 1.1times rated current of controller, the controller will be cut off the output after
60s and lock. Users have to decrease loads and press“→”unlock, or 30s later the controller will auto restart unlock.
Load Short Circuit Protection
When the current of load more than 2times of rated current, the controller will be confirm short circuit, the
controller will be auto cut off the output and lock. Users have to clearing the short circuit and press“→”unlock, or
30s later the controller will auto restart unlock
Over Temperature Protection
When the inside temperature of controller was more than 75℃, the controller will be off the charging and
Technical Data
Mode TD2107 TD2207 TD2307
System Voltage 12V/24V
PV Max Input Voltage 75V
12V 200W;24V 12V260W;24V 12V 390W;24V
PV Max Input Power
400W 520W 780W
Self-consumption ≤23mA
Max Charging current 15A 20A 30A
Max Discharging current 15A 20A 30A
LVD 11.0V ADJ 9V….12V;×2/24V
LVR 12.6V ADJ 11V….13.5V;×2/24V
Float Voltage 13.8V ADJ 13V….15V;×2/24V;
14.4V ; ×2/24battery voltage less than 12.6v restart boost
Boost Voltage
2hours
Battery Over Voltage
16.5V ;×2/24V
Protection
Reverse Connection
Yes
Protection
Load Over Current
Yes, each 30s auto restart again
Protection
Controller Over
Yes
Temperature Protection
Charging Type MPPT
Temperature
-24 mV /℃ for 12Vsystem ;×2/24V;×4/48V
Compensation
Working Temperature -20℃---+55℃
Terminals scale 10mm2 10mm2 16 mm2
Waterproof grade IP32
Size 165×123 ×46mm 195*123*46mm 205*157*53mm
New weight 0.56KG 0.73KG 1.2KG
* Please under rated power using under high temperature environment.
Version number:201705