Operating Instruction

Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 1

Manufacturer
ait-deutschland GmbH T +49 9228 9977 0
Industriestraße 3 F +49 9228 9977 149
95359 Kasendorf E info@kkt-chillers.com
Germany W www.kkt-chillers.com

Representative in the US and Service Center

KKT chillers, Inc. T 847 734 1600
1280 Landmeier Road F 847 734 1601
Elk Grove Village TF 866 517 6867
IL 60007 E support@kkt-chillersusa.com

YOUR LOCAL SERVICE CONTRACTOR IS:

COMPANY NAME:

PHONE NUMBER: FAX NUMBER:

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 2

Contents page

1 General Remarks, Safety Warnings ........................................................................................................................ 4

1.1 Warranty ................................................................................................................................................................. 5
1.2 Safety Warnings ...................................................................................................................................................... 5
2 General description ................................................................................................................................................ 6
2.1 Functional description ............................................................................................................................................. 7
2.1.1 High-/Low- pressure control ........................................................................................................................... 8
2.1.2 Electronic controls ......................................................................................................................................... 8
3 Brief operating instructions .................................................................................................................................... 9
3.1 Installing, maintenance and repair........................................................................................................................... 9
3.2 Linking to power supply ........................................................................................................................................... 9
3.3 EMC Compatibility and Grounding ............................................................................................................................ 9
3.4 Filling the unit with water....................................................................................................................................... 10
3.5 Draining air from the unit ...................................................................................................................................... 10
3.6 Switch settings of main chiller functions (exfactory settings) ................................................................................... 11
4 Technical Specifications ....................................................................................................................................... 12
4.1 Data sheet ............................................................................................................................................................ 12
4.2 Dimensional drawing Type KPC 115-L-U/S ............................................................................................................. 13
5 Transport ............................................................................................................................................................. 15
6 Installing the industrial cooler .............................................................................................................................. 16
7 Notes on the water connections ........................................................................................................................... 19
8 Power supply ........................................................................................................................................................ 23
9 TROUBLE SHOOTING ............................................................................................................................................ 24
10 Preventive Maintenance: Weekly Check, Two-monthly Check ............................................................................... 27
11 Description of the individual parts ........................................................................................................................ 28
11.1 Evaporator ............................................................................................................................................................ 28
11.2 Compressor .......................................................................................................................................................... 29
11.3 Condenser ............................................................................................................................................................ 51
11.4 Fans ..................................................................................................................................................................... 53
11.5 Frequency Inverter ................................................................................................................................................ 59
11.6 Electronic temperature controller........................................................................................................................... 64
11.7 High-/ Low-Pressure limiter ................................................................................................................................... 67
11.8 Sight glass ............................................................................................................................................................ 72
11.9 Filter drier ............................................................................................................................................................. 73
11.10 Thermo-Expansion valves ...................................................................................................................................... 74
11.11 Solenoid valves ..................................................................................................................................................... 75
11.12 Liquid receiver ...................................................................................................................................................... 76
11.13 Primary water pump .............................................................................................................................................. 77
11.14 Water heater ......................................................................................................................................................... 90
11.15 Air vent ................................................................................................................................................................. 93
11.16 Safety valve .......................................................................................................................................................... 94
11.17 Expansion vessel .................................................................................................................................................. 95
11.18 Manometers ......................................................................................................................................................... 96
11.19 Flow switch ........................................................................................................................................................... 97
11.20 Flow control valve ............................................................................................................................................... 101
11.21 Dirt trap .............................................................................................................................................................. 102
11.22 Remote control 24 V DC control panel ................................................................................................................. 103
11.22.1 Collective alarm......................................................................................................................................... 103
11.23 Switch cabinet .................................................................................................................................................... 104

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 3

12 Safety notes ....................................................................................................................................................... 104

Notes for refrigerant ....................................................................................................................................................... 104
12.1 Instructions regarding machine oil ....................................................................................................................... 105
13 Circuit diagram ................................................................................................................................................... 106

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 4

1 General Remarks, Safety Warnings

Industrial cooler Type KSC 215-L-U/S

Manufacturer: ait-deutschland GmbH

Industriestrasse 3
95359 Kasendorf
Germany
T +49 9228 9977 0
F +49 9228 9977 149

After-sales: ait-deutschland GmbH

After sales dept.
Industriestrasse 3
95359 Kasendorf
Germany
T +49 9228 9977 7190
F +49 9228 9977 7474

Refrigerant R134a

Total filling weight 15,0 kg

Permitted working pressure: 19 bar

Cooling medium 62/38 % water/ Ethylene glycol mixture

CAUTION! Ethylene glycol must be added at the rate of 38 % of the cooling medium volume anytime
– otherwise warranty void!

The rate depends not on the local ambient temperature even if you are in a hot climate.

Do not use automotive antifreeze.

Never install automatic water refill system.

IN CASES OF EMERGENCY TURN OFF THE AGGREGATE BY THE MASTER SWITCH !

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 5

1.1 Warranty
The unit is supplied finished, tested and ready to work. The unit warranty will be void if any modification to the
unit is carried out without written agreement of KKT.
For warranty purposes, the following conditions must be satisfied:

• The initial start of the unit must be carried out by trained personnel from an Authorized KKT Service
Partner.
• Maintenance must be carried out at least twice a year by properly trained personnel.
• Only genuine KKT spare parts must be used.
• Ethylene glycol must be added to the rate of 38Vol%.
• The manual (this document) must not remove from the chiller.
• All the scheduled maintenance operations detailed in this manual must be performed at the specified
times. Please use a higher amount of services if the local conditions require it.
• The “Warranty Registration” has to be send return to KKT
•
Failure to satisfy any of these conditions will automatically void the
warranty.

1.2 Safety Warnings

-Cooling water circuit is pressurized.

Switch off the chiller and depressurize before servicing the cooling water circuit.
-Drain water from pipes and spare parts before shipment.
-Nominal static filling pressure when Chiller has been switched off: 1,5bar. The pressure of the expansion tank
is without counter pressure from the “water / glycol – side” = 1,0 bar.
-Don`t handle valves while the Chiller is running

-Ethylene glycol must be added at the rate of 38% of the volume of water anytime otherwise warranty void.
-The rate depends not on the local ambient temperature.
-Don’t use automotive antifreeze.

-Voltage continuous to be present at the terminals, even after the medical device has been switched off.
-Parts in the refrigerant circuit are hot, even the Chiller has been switched off.

Warranty void if manual removed from chiller.

OBSERVE THE SAFETY RULES

Before commencing work on the unit, switch the plant to voltage-free

IN CASES OF EMERGENCY TURN OFF THE AGGREGATE BY THE MASTER SWITCH !

Caution! Work on electric and refrigerant circuits should only be performed by qualified operatives
Observe the safety rules!
Wear safety gloves and glasses when working on unit to avoid injury.
Wear long sleeve shirt and pants when working on unit.
No loose clothing items allowed to avoid injury.
Please read the manual.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 6

2 General description
The industrial coolers of the KPC series are fully assembled, factory inspected and tested, and suitable for fully-
automated operation. The water or aqueous medium that undergoes cooling is constantly circulated by the
pumps. The temperature set on the governor is kept automatically within the limits that are possible for the
given degree of temperature exactitude.
The process heat is transmitted from the water in the in-built heat exchanger (evaporator) to the refrigerant
circuit (R 134a). The compressor raises the refrigerant to a higher temperature and pressure so that the
warmth can be released via the condenser to the surrounding air. Consequently good air supply and escape
are vital for the proper running of the plant.
The industrial coolers of the KPC series are fitted with pressure switches as protection against freezing and
excess temperature. With this, it is possible to set leaving water temperatures from +16°C to +25°C.

Antifrogen (ethylene glycol) must be added at the rate of 38 vol.% and it depends not on the ambient
temperature.

Changes in the settings should only be made by qualified operatives.

Cooling block Type KPC 115-L-U/S 60 Hz

Air-cooled design for outdoor use, consisting mainly of:

The housing with stable welded, galvanized framework-construction , lateral cover-plates with drawer-edges
made of galvanized steel plate with ventilating nozzles worked into the top plate.

Framework-construction and top-plates, powder-coated on the inside and outside, RAL 1013 -pearl white. All
outer fastening screws rust-proof, inspection-caps at the front easily removable for maintenance using
casement-fastener caps.

Compressors, cooling and cold-water/ethylene-glycol mountings, additionally sound and rain-proofed using a
galvanized cover-plate.

Condenser axial-fans controlled by frequency inverter depends of the condenser pressure. Ventilators equipped
with protective-grating on the delivery side

Laterally mounted capacitor heat-exchanger made of Cu-AL with covering galvanized framework, enameled fully
in black.

Cooling-unit for fluid cooling, consisting of:

Stable base-frame construction made of steel-profiles, powder-coated. SCROLL-motor compressor, of fully

hermetic construction with smooth starter and of suction-gas cooled design complete with special shut-off
valves placed at the pressure and suction side. Vibration-absorbing-mounted compressors. Coolant power-
inputs of flexible design. Cooling circulation with coolant-collectors, coolant shut-off mounting, filter-dryer,
inspection glass and moisture indicator, fluid electro-valve service-valves as well as the complete internal
cooling pipe work made of Cu-pipe with coolant and special oil filling.

High-capacity plate-vaporizer of plumbed design. Heat-exchanger plates with optimized profile for safety
coolant and built in expansion-valve.

Vaporizer and suction-side pipe work, diffusion-seal insulated.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 7

Safety pack for the cooling circuit, consisting of:

Crankcase heater, high /low pressure pressostat as well as protective motor relay.

Shut-off ball valve at the cold water / ethylene-glycol entry, dirt absorber, expansion tank, feeder and safety
valve. High-pressure centrifugal-pump adjusted to the overall system, filling and drainage valve with piping
terminal, ventilation, monometer and machine-thermometer in forward and reverse flow. Quantity balancing-
valve, with connection piece for computer terminal in cold water / AFN exit.

Temperature control as hot gas by-pass control with electro valve, needle-valve and by-pass cable -
0/50/75/100.

Electronic digital temperature controller with control range limitation for setpoint and actually temperature.

Condenser pressure control via pressure transmitter in the cooling circuit and frequency inverter, overload relay
for system safety.

Internal cold water / ethylene-glycol (AFN) piping made of Cu-pipe, brazed, with diffusion sealer, surrounded by
armaflex insulation.

All necessary block and clip angles used for cooling and cold water / ethylene-glycol(AFN) construction are
made of rust-proof and powder-coated material.

Switch-cabinet integrated in cooling block, system of protection IP 54, wired according to VDE-regulations with
a main switch, supply-check indicator lamp, phase monitoring relay and Siemens components such as,
overload release, sliding-panel, motor safety-switch, control-switch and indicator lamps.

A pump post-relay for the safety of the vaporizer as well as pot. proof contacts for "supply-control" and
"collective fault messages". It is still possible to connect a remote board.

The switch cabinet of the outdoor version contains a switch cabinet heater and a mechanical switch cabinet
ventilator.

All parts described above are assembled into a ready-to-connect unit.

2.1 Functional description

The cold water pump starts as soon as the master switch and the pump switch have been turned from 0 to 1.
The pump switch is only to be turned to On when the aqueous medium circuit has been completely filled and
all air has been removed.

The flow switch protecting of the refrigerating compressors is cut off during start-up.

The pressure on the delivery side of the pump rises directly with the system pressure.

Should this fail to be the case, the plant has either a leak or insufficient water. A flow switch acts to prevent
freezing of the evaporator if and when water volumes drop. The refrigerating machines switch on as soon as
the fail-safe flow switch and control motor-protection pump is in order.
A lag in connection time has been allowed for in the refrigeration compressors to avoid surges in the current.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 8

The refrigeration compressors keep running as long as cold is required and the reference value for the water
temperature has not been reached. The fine adjustment is performed by two hot gas by-pass valves.

The water pump remains in constant operation.

Apart from which, the refrigerating machines are only ever switched off during circulation in cases of low or
high pressure in the refrigeration cycle.

When switched off in the normal way, a restart timing relay provides overload protection to the compressor.

If the water temperature rise up to 30 °C (86 °F) the pump will stop after 30 min.
Please check the refrigerant circuit.
Restart is after reset of the button at the switch cabinet.

2.1.1 High-/Low- pressure control

The high-pressure (HP) control reacts to excess pressure of the magnitude of 19 bar
by shutting off the compressors.

Causes of this include

- failure of condenser fans,
- high outdoor temperatures,
- a dirty condenser.

The compressor can only be put back in operation when the reset switch is activated on the HP-pressure
control and the pressure has dropped.

An automatic start has not been provided for.

The low-pressure (LP) control also switches off the compressor when the pressure sinks to 1,0 bar. The switch
is by-passed during start-up for 90 s.

If after being at rest the pressure rises to 2,0 bar, the compressor will switch on again automatically.

2.1.2 Electronic controls

The control system consists of a 3-step controller. The reference value is set at the works at 18°C for the outlet
temperature. The sensor for the controller is installed on the outlet side.

Regulating refrigerating capacity

The exact regulation of the leaving temperature is achieved by means of 3-step controllers and hot gas by-pass
injectors with solenoid valves. The setting is based on approx. 50%, 75% of the machine’s refrigerating
capacity.

Condenser pressure regulation

the condenser-pressure is regulated with help of the Frequency Inverter.

– see captions 4.5 “Frequency Inverter Settings” and 11.5 “Frequency Inverter”

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 9

3 Brief operating instructions

See also chapter 5 – 10 in this operating instruction

3.1 Installing, maintenance and repair

Only qualified operatives with the requisite knowledge, equipment and facilities should maintenance and
repair the KKT chiller.

If its necessary to change the filling weight of the refrigerant circuit, please note:

Fill only with the refrigerants listed on the manufacturer name plate, and only up to the indicated filling
weight.

3.2 Linking to power supply

The size of the connection cable had to be conform to the local regulations. For current values and power
input see “Switch gear” point 8.

The industrial coolers of the KPC series are generally designed for a main supply of 480V 3Ph 60 Hz.

The connection L1, L2, L3, PE is performed via the terminal block in the switch cabinet.

The cooling block is switched on via the master switch .

3.3 EMC Compatibility and Grounding

This comments are compiled to help the field electrician to install the grounding of the power supply and to
get a EMC Compatibility.
All electrical equipment produces radio and line-borne interference at various frequencies. The cables pass
this on to the environment like an aerial.
The basic countermeasures are isolation of the wiring of control and power components, proper grounding
and shielding of cables.

A large contact area is necessary for low-impedance grounding of HF interference. The use of grounding
straps instead of cables is therefore definitely advisable.

Moreover, cable shields must be

connected with purpose-made ground
clips.

The grounding surface must be highly

conductive bare metal. Remove any
coats of varnish and paint.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 10

The width of the grounding wire must be min. 16mm² (AWG 6) or of the same width of the power supply.
The grounding must be an isolated ground and must connected on the ground terminal (X1) in the switch
cabinet. The ground resistance must be less than 10 Ohm.

Metal cable conduits are not allowed for grounding.

The piping of the chiller (supply and return) have to be grounded too.

Do not share the ground wire with other devices.

Always use a ground wire that complies with technical standards on electrical equipment and minimize the
length of the ground wire.

When using more than one Inverter, be careful not to loop the ground wire.
(e.g. a Primus-Chiller KPC115-U/S stands near an Avanto-Chiller KCC215-L-U/S)

3.4 Filling the unit with water

Fill with clean water (drinking water quality) with Antifrogen (AFN)-additive.
Open front panel and fill to a pressure of min.1,5 bar via the feed cock.
After filling, check all connections for leakage.

3.5 Draining air from the unit

The KPC 115 includes a closed water system.

If air get out of the system the water pressure dropes down. If that happens you had to check the water
pressure and if its to low you had to refill the water circuit as shown in fig. 1.4

The procedure should be repeated until no more air is in the system

After all these steps, turn both switches to position "1". If all the prerequisites for operation have been met, the
chiller will start after 1 minute.

In case of malfunctions: search for faults, take note of Chapter 9, TROUBLE SHOOTING, in this manual.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 11

3.6 Switch settings of main chiller functions (exfactory settings)

main
switch
remote (master
control panel switch) control switch
"0" "1" "0" "1" "0" "Auto" "Hand"

standard operation:
pump runs, X X X
compressor and
condenser fan are
running on demand.
(starts: water temp.
higher than 19°C,
stops: water temp
lower 16°C = water
temp setpoint: 17,5
°C), water heater
works on demand X
(starts: water (or no remote
temp.lower than control X X
3,5°C, stops: water connected
temp higher 4,5°C = with chiller)
water temp setpoint:
4,0 °C),
overheating protection:
pump switches of if
water temp. Is longer
than 30 minutes
higher than 40,1°C)

stand by mode:
refrigerant circuit is X
"switched off", pump (or no remote
and water heater are control X X
running on demand connected
(starts: water with chiller)
temp.lower than
3,5°C, stops: water
temp higher 4,5°C = X X X
water temp setpoint:
4,0 °C), X X X

switched off:
no function (switch
cabinet is not under position without
voltage) effect X position without effect

IN CASES OF EMERGENCY TURN OFF THE AGGREGATE BY THE MASTER SWITCH !

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 12

4 Technical Specifications

4.1 Data sheet

Model Outdoor

Dimensions Depth 962 mm

Breadth 1610 mm
Height 1620 mm

Weight without refrigerant load ca. 630 kg

Weight with load ca. 650 kg
Shipping weight ca. 850 kg

Weight total refrigerant load 15,0 kg

Number of fans 2

Quantity of air 18000 m³/h

Refrigerant R134a
Required quantity of refrigerant See name plate
Low-pressure switch 1,0/2,0 bar
High-pressure switch 19 bar
Safety pressure limiter -
Water connection inlet internal 1¼ “ G"
Water connection outlet internal 1¼ “ G"

Cold water temperature outlet min. 18 °C ±0,5 K

Cold water temperature outlet max. 25 °C

Primary water pump type CR3-9

Rated water capacity max. 2,4 m³/h
Rated water pressure 5,5 bar

Ambient temperature min. -20 °C

max. +50 °C

Cooling capacity 28,0 kW

Rated cold water outlet temperature 18 °C
Temperature of surroundings 48 °C
Exactitude of temperature ±0,5 K

Main supply 480 V / 3Ph / 60 Hz

Control voltage 24 V
Fluctuations in main voltage max. ±5 %
Fluctuations in output max. ±5 %
Power input max. 15,5 kW

Loudness at 5 m 65 db(A)

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 13

4.2 Dimensional drawing Type KPC 115-L-U/S

air out air out

3.54

5. 90
rain protecting plate

2. 00
detail X

6
wind shield *

7 9 7

5
3

64. 41

56. 50
4 7

9.17 5.71

1 2 KPC
11. 81

8 1.57
8
1.57 securing device 61.81
34.65 63.58
36.10 7.09 65.94

air in
wind shield *
dimensions in inch

detail x
43. 19

7
3.15 .8
36. 10

1.97 2.76 0.59 20

0. 59

waterchiller
1. 97

cover
rain protecting plate service side

air out
switchboard
2.56 55.51 3.74
45. 20
48. 11

1= water inlet 11/ 4" internal 6 = temperature controller

2 = water outlet 11/ 4" internal 7 = switchboard ventilation

3 = control switch 8 = cable passage (max. 1.5inch)

4 = main switch 9 = reset overheating water

1. 77
1. 58
6. 20

4. 53
0. 79

5 = signal lamps

* Installation in coordination with KKT service partner!

condenser side dimensions

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 14

Water chiller control scheme

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 15

5 Transport

Transport on company premises may be done with a

forklift truck. The appliance must however be kept
in an upright position and on no account tipped to
the side. A visual inspection should be made on

i nch m
delivery to check for any damage. Complaints

m
should be made immediately to the haulage

m i n . 4,0 0 0
contractor and the insurance company must be

. 158
notified at once. When transporting by crane,

m in
spacers

please ensure that the housing is not subjected to

pressure at the sides.

Place the lifting tubes in the holes in the feet at the

base of the chiller. Lock the ends of the tubes in
position with locking pins and split pins as shown.

The capacity of the lifting gear must be adequate to

lift the load in question. dimensions and weight
min. 4,000 mm

shown in technical data

min. 158 inch

Check the weight of the chiller units,

the capacity of the lifting gear and ropes
and the condition and suitability of the
aforementioned equipment.

Weight and dimensions see “Data sheet”, chapter

4.1 lifting tube
diameter max: 33 mm / 1.23 inch
diameter min: 30 mm / 1.18 inch
material thickness: min. 3 mm / 0.12 inch
length: 1,200 mm / 47.24 inch

*Attention: don´t use metal rope !!

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 16

6 Installing the industrial cooler

The plant should be mounted in an upright position on a stable foundation.

(Weight with load: see technical specifications).

A distance should be kept free on all sides to allow sufficient access for operation and maintenance.

A space of 1,5 m must be left above the apparatus to ensure that air exhaust can leave freely.

Further details can be found in the following installation plans.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 17

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 18

Alternative installation examples:

min.1,500mm
min.59.00inch

free access for servicing

installation example A

sound absorber
min.59.00inch
min.1,500mm

min.1,000mm
40 inch
free access for servicing

min.

installation example B

min.59.00inch
min.1,500mm

installation example C

Air outlet keep free!

sound absorber

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 19

7 Notes on the water connections

The water connections between industrial coolers of the KPC series and the water supply can be made of steel,
copper or plastic. The nominal widths of the piping for distances of up to approx. 45 m should match at least
the dimensions of the fittings on the appliance. (see technical specifications)

Reductions in diameter should be avoided. In case of longer pipelines, the pump pressure should be tested.
When choosing the pipe materials, ensure that no electrochemical series are created.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 20

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 21

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 22

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 23

8 Power supply

The power supply is wired to the terminal block in the junction box (see technical specifications). The layout of
the main cable must comply with the current values and the regulations of the local electricity company.

The Type KPC 115 L-U/S must be run with fuses of no less than 35 in size.

The supply voltage must be 480V / 3ph / 60 Hz.

The master and control switches must be in the "OFF" position when the plant is connected.
The supply line is attached to the terminal PE, L1 L2, L3, .

See also 11.24 “Circuit Diagram”

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 24

9 TROUBLE SHOOTING

KIND OF TROUBLE CAUSE ELIMINATION

• malfunction of 1. power failure - check mains connection
plant/system
2. feeler of thermostat defective - check feeler:
clamp feeler and measure the
resistance

check thermostat:
bridge feeler ⇒ the thermostat relay
should shut and the compressor
should start

3. feeler malfunction - check feeler:

clamp feeler and measure the
resistance

• malfunction of 1. main switch not switched on - switch on main switch

pump
2. control switch on 'OFF' - switch control switch to 'AUTO'

3. main fuse defective - replace fuse

4. fuse for control current defective - replace fuse

5. pump motor defective - replace motor

6. flow controller responded - check water quantity

7. shortage of water - check system pressure, clean strainer

• still malfunction of 1. overload trip of pump protection - main switch to '0', push in overload trip
pump interrupted control circuit

• pump makes 1. circuit is not completely vented - vent and fill up with water/Ethylene
gurgling noise glycol

• compressor stops 1. Klixon/INT69 tripped - wait until compressor cooled down;

perhaps clean condenser or provide
fresh air supply

2. Klixon/INT69 defective - replace Klixon/INT69

• malfunction of 1. control thermostat stopped machine, - to check function, level down

refrigerating return temperature too cold adjustments, wait until return
machine temperature rised

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 25

KIND OF TROUBLE CAUSE ELIMINATION

• still malfunction of 1. low pressure in refrigerant circuit
refrigerating
machine - plant looses refrigerant - find leak, seal, refill circuit
- dryer in liquid pipe dirty - replace dryer
- pressure relief valve defective - replace pressure relief valve
- solenoid valve in liquid pipe defective - replace solenoid valve

2. high pressure in refrigerant circuit

- condenser dirty - clean condenser

- fan defective - put right electric cause;
check fuses
- outside temperature too high - spray condenser with water
- pressostate for condenser control - replace pressostate
defective

• refrigerating 1. not enough fresh air supply for - provide enough fresh air supply and
machine starts and condenser; fresh air removal;
stops short-termed high pressure pressostate tries to get rid of short-circuit across fresh air
protect refrigerating machine against and exhaust air
overload

2. not enough pressure of refrigerant - find leak, seal, refill circuit

circuit;
refrigerant partly escaped; diminished
pressure switch shut down compressor

• not enough 1. air in water circuit - vent system

refrigeration power
2. fallen below minimum water agitation - design cross-section of water pipe
quantity right;
perhaps open check valve in water
circuit completely, increase pipe cross-
section

3. not enough fresh air supply for - provide enough fresh air supply and
condenser fresh air removal;
get rid of short-circuit across fresh air
and exhaust air

4. not enough refrigerant in circuit - find leak, seal, refill circuit

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 26

KIND OF TROUBLE CAUSE ELIMINATION

• electrical heater in 1. the electrical heating box becomes more - the reset (is under the cover of the
water circuit does than 266°F (130°C) => an automatic heater) must manually be pressed
not work switch breaks the contact
- if necessary: prepare the cause of
2. control the pressure from the water water lack and fill the water circuit
circuit
- if necessary: set the right Parameter in
3. control the Parameter of the temperature the temperature controller (which
controller witch switches the heater. switches the electrical heater)

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 27

10 Preventive Maintenance: Weekly Check, Two-monthly Check

Service and maintenance should always be carried out by skilled technician and, where possible, under a
maintenance contract. Nevertheless, certain routine work can be effectively carried out by non-specialists and
may become important factor in preventing future damage to the plant.

Weekly Check

1. Check the working of the compressor:

Look out for too high head temperatures or suspicious noises.

2. Check the refrigerant charge through the sight-glass

3. Check that fans are rotating normally and not making unusual noises

4. Check that the temperatures is within the accepted limit.

If it is not, check that all the separate elements of the unit are working, by witching them on
individually.

If they are not, see the fault finding guide (9 TROUBLE SHOOTING).

Two-monthly Check

a. The air conditioner unit: b. The condenser

1 Check the air filter and replace it if 1. Air cooled units:

necessary
2 Check the air circulation fans and check Make sure that the fan motor and the
that the bearings are not heating up condensing coil are working efficiently,
3. Check that the heating elements work, by if necessary clean the coil.
switching them to “MAN”
4. Switch cooling system to “MAN” and check
that it is in full working order
5. Check the compressor temperature.

6. Check there is no ice accumulations on the

evaporator.
7. Check that the warning lights on the display c. Electric heater
panel are working properly.
8. Check the main voltage between all the 1. Check the heater coil
phases
9. Check the principal and secondary circuits 2. Check the overheating protection switch
thoroughly, inspect the overload cut-outs in the head of the heater .
and thermal relays.
10. Pull out the fuses to check that the safety 3. Check the fuses
system works.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 28

11 Description of the individual parts

11.1 Evaporator
In the form of a brazed plate heat exchanger Type GEA Ecoflex M25-40 GL with thermal insulation.

Type-tested helium test at10 – 8 bar. Test pressure Water 24 bar

Refrigerant R134a 37,5 bar

Dimension sheet
GEA Ecoflex
Model 25
GmbH brazed plate heat exchanger

No. of plates L weight empty

mm kg
6 25 3,5
8 30 3,9
10 36 4,3
14 46 5,1
20 61 6,3
24 71 7,1
30 87 8,3
40 112 10,3
50 138 12,3
60 164 14,3
80 215 18,3

Connections Materials
threaded connection: R = 1” I = 29,5 mm plates and connections: W.-1.4401 (AISI 316)
soldered connection: di = 35 mm I = 29,5 mm solder: copper 99,9 %

Operation Plate Heat Exchanger (PHE)

Before each operation make sure that the plate pack is clamped to the correct compression dimension "a" and
that the plate heat exchanger is anchored to the ground.

Additionally make sure that all connection pipes are screwed tight and that the permitted values for pressure
and temperature given on the fabrication label are not exceeded.

The correct compression dimension can be found on the supplied dimension sheet or fabrication label. Prevent
pressure surges when starting up the PHE or after brief stoppages.

If an operating PHE is shut down, it should be cooled down and cleaned afterwards. The plate pack should be
loosened to "a" + 10%, starting from the current "a" dimension. This action reduces the pressure on the
gaskets
Please check regularly the tightening bolts and coat them with a rust-protection agent (oil or grease).

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 29

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

11.2 Compressor

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 30

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 31

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR 16 M3E-TWD-561

Data Sheet

Accessories

• Crankcase Heater: 220 – 240 V 50 – 60 Hz

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 32

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR 16 M3E-TWD-561

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 33

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR 16 M3E-TWD-561

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 34

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR 16 M3E-TWD-561

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 35

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR 16 M3E-TWD-561

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 36

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR 16 M3E-TWD-561

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 37

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 38

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 39

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

Attention: Motorcode 650 need Molded Plug for Re power connection!

4.2 Electrical
installation

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 40

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 41

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 42

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 43

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 44

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 45

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TWD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 46

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TWD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 47

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 48

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 49

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 50

Single-Stage Hermetic Compliant SCROLL Motor-Compressor

Type ZR xx KCE-TFD-650

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 51

11.3 Condenser

The condenser is a refrigerant-air heat transferor consisting of copper pipes heat exchanger with aluminum
plates and two axial fans.

The fans are fitted internally with a full motor protector (Klixon).

The fans are controlled by the Frequency Inverter.

The process heat is transmitted here to the surrounding air.

In order to guarantee optimal heat transmission, the condenser must be kept constantly clean and the fans
must be protected from damage.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 52

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 53

11.4 Fans

The axial flow-fans suck the surrounding air through the condenser package and blow the warm air out at the
top. The industrial coolers Type KPC 115-L-U/S are fitted with 2 fans Type FE050 VDD.41.6.

The fans are fitted internally with a full motor protector (Klixon).

The fans are controlled by the Frequency Inverter.

Axial Fan FE-Series

Technical Description

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 54

Axial Fan FE-Series

Technical Description

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 55

Axial Fan FE-Series

Technical Description

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 56

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 57

Axial Fans

Operating Instructions

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 58

Axial Fans

Operating Instructions

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 59

11.5 Frequency Inverter

Frequency Inverter YASKAWA E7–Series

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 60

Frequency Inverter YASKAWA E7–Series

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 61

Frequency Inverter YASKAWA E7–Series

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 62

Frequency Inverter YASKAWA E7–Series

The correct settings are individual and you will find it in the test report.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 63

Frequency Inverter YASKAWA E7–Series

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 64

11.6 Electronic temperature controller

Temperature regulation is attended to by the temperature controller installed in the switch cabinet. It controls
the leaving temperature of the medium and switches the refrigeration compressors and/or the capacity
reducing valve (hot gas solenoid valve) on or off.

The digital temperature gauge shows the actual readings of the initial medium temperature.

The reference value is shown by pressing the reset button.

Settings for the parameter values – see chapter 4.6 Operating Instruction Industrial Cooler of the KPC Series.

Set leaving temperature 18°C

6-Stages temperature controller ST710-PWHVM.26

°C

bar
Front view
%

SET

General Data After "Mains ON" the display will show “OFF” when Standby function is activated.
Otherwise the display shows the actual value.
The LED “°C” stands for temperature display in °C,
“bar” stands for pressure display in bar ,
“%” stands for power display in %.

button 1: UP Simultaneously pressing the SET button together with the UP button increases the value
of the setpoint or selected parameter.

button 2: DOWN Simultaneously pressing the SET button together with the DOWN button decreases the
value of the setpoint or selected parameter.

button 3: with this button its you can switch to power display.

button 4: SET Pressing this button displays the setpoint value.

SET

button 5: StandBy Standby-Mode can be activated for this button by parameter A45.

The function of the controller can be programmed by a various list of parameters. The adjustment can be done in three
levels. In order to prevent accidental or unauthorised changes to the preset parameter values, access to the parameter
levels has been made difficult.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 65

6-Stages temperature controller ST710-PWHVM.26

First level SET-POINT adjustment

The controller is normally at the Setpoint Level. Under normal working conditions the display shows the actual value of the
process. The Setpoint 1 is displayed by pressing the SET button. If the SET button is pressed with either the UP or DOWN
button Setpoint 1 is increased or decreased. The same procedure for Setpoint 1' if E1 is closed.

Settings for the parameter values S1, S1’ – see chapter 4.6 Operating Instruction Industrial Cooler of the KPC Series.

Note: The setpoint can be set over a LON network too.

Second level Setting of P-Parameters

Simultaneously pressing the UP and DOWN button for about 4 seconds switches the controller to the Parameter Level, and
allows adjustment of the P parameters.

Use the UP or DOWN button to select the parameters.

To display and adjust the value, press the SET button and the existing value of the choosen parameter is displayed.

By simultaneously pressing the SET button and either the UP or DOWN button this value can be increased or decreased as
required.

Settings for the parameter values P1 … P44 – see chapter 4.6 Operating Instruction Industrial Cooler of the KPC
Series.

Attention: At operation modes with bypass groups, the time of the power reduction valves will not be stored. the involved
parameters stay unchanged.

Third level Setting of A-Parameters

This level contains the safety relevant characteristics which are pre-set by the factory.

In order to prevent accidential or unauthorised changes to the preset parameter values, access to the A-parameter level
has been made difficult.

To enter the A- level simultaneously press the UP and DOWN button for about 3 seconds and ‘P1’ appears in the display.
Press the UP button until the highest p number is displayed. Keep the UP button pressed for a further 15 seconds and the
display will change to ‘PA’. Simultaneously press the UP and DOWN button until ‘A1’ is displayed.

The controller is now in the A-Level, and the parameters can be adjusted using the same method as in the P-Level.

Settings for the parameter values A1 … A59, as far as L0 and L1 – see chapter 4.6 Operating Instruction Industrial
Cooler of the KPC Series.

Information

If the display is changed from temperature to pressure (A15) the input has to be changed too. (A35)
Otherwise the display will show "FP" after leaving the parameter level.

The other case measuring input pressure and display temperature is possible. The pressure values of the defined range
(A38 and A39) are converted to temperature values according the refrigerant set in parameter A37.

Depending on input (A35), display (A15), and refrigerant, some parameters will be initialised with different values.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 66

6-Stages temperature controller ST710-PWHVM.26

Technical data

Measuring inputs: temperature sensor Pt100, 3 wire, range -200...850 °C,

accuracy of controller +/-0,5 % of range, maximum +/-1 K
input 4...20 mA, optional 0...20 mA available.
The display range has to be set by the parameters A38 and A39.
Outputs: K1 – K5: relay, 250V /6 A (cosϕ=1), max. standing current 2 A, n.o, function set by parameter
K6: relay, 250V /8 A (cosϕ=1), max. standing current 5 A, n.o, function set by parameter
K7: relay, 250V /8 A (cosϕ=1), max. standing current 5 A, n.o, function set by parameter

Notice: The standing current at connecting point 9 is the summary of K1 – K6 an might not be higher than 8A !!

Indication: One 4-digit red LED digital display, 13 mm high, for temperature- or pressure.
Three LED's for status messages, diameter 3 mm.
Supply: 16-36 V DC or 12-24 V AC +/-10 %, 50/60 Hz. power consumption max. 3 VA
Serial bus: 2-wire, twisted Pair, maximal length 100 m.
Connectors: Plug and socket connectors
connector A: 12 points, Raster 5,0 mm, for cable up to 2,5 mm²
connector B: 11 points, Raster 3,5 mm, for cable up to 1,5 mm²
Ambient conditions: Storage temperature: -20 ...+70°C
Operating temperature: 0 ...+55°C
Relative humidity: 75 % maximum without dew
Weight: app. 130 g
Enclosure: Protection category to the front IP65, IP20 to the back

Error messages

Message reason action

Sensor error please check the sensor
F1
(open circuit or shortcut)
wrong setting A15 or A35 new setting
FP
(A15 and A35 don't fit together))
flashing temperature alarm at upper- or lower limit
display (if activated)

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 67

11.7 High-/ Low-Pressure limiter

High-pressure switch

Monitors the condensation pressure and switches the compressor off before the max. permitted pressure of
19,0 bar has been reached.
Restarting the unit is only possible once the pressure has dropped and the reset button has been activated.

For this it is necessary< to remove the front panel.

Type ALCO PS2-C7A

Low-pressure switch

Monitors the evaporation temperature and switches off the compressor when it falls below the set value. (See
technical specifications for standard setting). With this the condenser is protected. Moreover, this also
prevents the evaporator from freezing.

The low pressure switch resets automatically once the pressure rises.

Type ALCO PS2-C7A

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 68

Pressure Controls Series PS2

Type C7A

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 69

Pressure Controls Series PS2

Type C7A

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 70

Pressure Controls Series PS2

Type C7A

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 71

Pressure Controls Series PS2

Type C7A

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 72

11.8 Sight glass

Moisture Liquid Indicator

AMI – 1SS5

AMI – 1SS

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 73

11.9 Filter drier

Filter drier ADK 165

ADK

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 74

11.10 Thermo-Expansion valves

Thermo-Expansion Valve
TCLE 750 MW

TCLE

Angle Style Flange

Liquid Injection Valve

LCLE 3,5

LCLE

Angle Style Flange

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 75

11.11 Solenoid valves

2-Way Solenoid Valves

200 RB

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 76

11.12 Liquid receiver

Liquid receiver GBV 3 (vertical)

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 77

11.13 Primary water pump

Fully installed and plumbed-in water pump Type Grundfos CR 3-9U (see technical specifications and appendix).

The pump is switched on by turning the master switch to position "Auto"/”Hand” and the control switch for the
pump likewise to position "Auto"/”Hand”!.

The water is kept in constant circulation. The water pump is interlocked with the compressor, i.e. cooling is
unable to take place if the pump is not on.

It is essential that the pump is filled with the cooling medium and de-aerated before it is started.

Vertical Multistage Centrifugal Pump

Type CR 3-9 U-FGJ-A-E-HQQE
Vertical, non-self-priming, multistage, in-line, centrifugal pump for
installation in pipe systems and mounting on a foundation.

The pump has the following characteristics:

Impellers and intermediate chambers are made of Stainless steel DIN

W.-Nr. 1.4301 DIN W.-Nr...
Pump head and base are made of Cast iron.
The shaft seal has assembly length according to DIN 24960.
Power transmission is via cast iron split coupling.
Pipework connection is via ANSI flanges.

The motor is a 3 -phase AC motor.

Installation:

Maximum ambient temperature: 104 °F 40 °C

Max pressure at stated temp: 363 / 250 psi/°F 25 / 120 bar/°C

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 78

Vertical Multistage Centrifugal Pump

Type CR 3-9 U-FGJ-A-E-HQQE

Technical Data

Description Value Unit

Product name CR 3-9
Product No. 96083214
EAN number 5700395183825
Pump version U
Connect code FGJ
Material code A
Code for rubber E
Shaft seal HQQE
Cooling TEFC
Flange standard ANSI
Gross weight 35.8 kg
Impeller Stainless steel
Impeller 1.4301 DIN W.-Nr.
Impeller 304 AISI
Impellers 9
Insulation F
Liquid max temp 120 °C
Liquid min temp -20 °C
Model A
Motor flange 56C
Motor No 84Z04008
Motor type 56C
n 3450 rpm
Net weight 32.3 kg
p high-temp 25 / 120 bar / °C
P2 1.1 kW
Phase 3
Pipe connection 1 1/4"
Poles 2
Pressure stage Class 300
Pump housing Cast iron
Pump housing EN-JL1030 DIN W.-Nr.
Pump housing 25 B ASTM
Rated flow 3.6 m³/h
Rated head 61.3 m
Shipping volume 0.08 m³
Stages 9
t max amb 40 °C
f 60 Hz
n 3450 rpm
P2 1.1 kW
P2 1.1 kW
Rated current 5,00-4,60 / 2.3 A
Service factor 1,15
U 208-230 / 460 V

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 79

Vertical Multistage Centrifugal Pump

Type CR

Start-up

1 2
Close the isolating valve on the discharge side of the pump and Remove the priming plug from the pump head and slowly fill the
open the isolating valve on the suction side. pump with liquid. Replace the priming plug and tighten securely.
3 4
See the correct direction of rotation of the pump on the motor fan Start the pump und check the direction of rotation.
cover.
5 6
Vent the pump by means of the vent valve in the pump head. At Continue to vent the pump. At the same time, open the discharge
the same time, open the discharge isolating valve a little. isolating valve a little more.
7 8
Close the vent valve when steady stream of liquid runs out of it. For further information, see next page.
Completely open the discharge isolating valve.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 80

Vertical Multistage Centrifugal Pump

Type CR

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 81

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 82

Vertical Multistage Centrifugal Pump

Type CR

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 83

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 84

Vertical Multistage Centrifugal Pump

Type CR

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 85

Vertical Multistage Centrifugal Pump

Type CR

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 86

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 87

Vertical Multistage Centrifugal Pump

Type CR

Trouble Shooting

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 88

Vertical Multistage Centrifugal Pump

Type CR

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 89

Trouble Shooting

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 90

11.14 Water heater

Immersion Heater
1661/0101

Technical Data

Immersion heater type 1661/0101 dry operating limiter 55.11529.010

Commission number 56201 circuitry 1 group

drawing no. A 02-018 case IP 65

connection load 230 V 800 W heating element type 199N

1 Basically safety regulations

1.1 Using as directed The immersion-heater is made for a machine arrangement to heat up a liquid medium.
The operating security is only guaranteed by directed installation and observance of the
technical preconditions.
The immersion-heater is not suitable for using in explosive conditions
Unauthorized changes or reconstructions by the heater, the guarantee will be expire.
1.2 Wiring The cable connections have to be in the right dimension (cable diameter), to prevent an
overheating of the cable.
Voltage and wattage you can see on the type-plate.

Dangerous voltage.

By contact of parts with high voltage, there is the danger of hard injury and death.
All operations on electrical system are only allowed by trained electricians.

1.3 Operation Avoid any kind of deposition on the surface of the heating-elements.

2 Safety directions We took care against the following different risks:

2.1 Overheating - heating-elements are unheated 50 mm to the connection

- connection case 34 mm high
- 1 dry operating limiter
2.2 Electrical power risks - case and cable connection case are IP 65
- cable screws with relief tension

3 Operating Instruction In case of the interruption by the temperature limiter the water heater electrical supply is
interrupted but not voltage less. After the fault finding the function of the water heater
must be restored due to reset button on place on the temperature limiter (see the
following drawing).
Note! If you load the heating element to high, the sediments, depending of the used medium, will
possibly cove the heating element. In this case you have to clean the flat tube to get the
perfect heat dissipation.

4 Maintenance A special maintenance is not necessary. Check by servicing following points:

- check the connecting cable if it is still connected tight enough

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 91

- check the cable screwing

- check the connecting cable for brittleness

5 Spare parts Tell us the commission number, we can send you spare parts every time.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 92

Immersion Heater
1661/0101

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 93

11.15 Air vent

Automatic Air Vent

E121 and Z 121

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 94

11.16 Safety valve

Diaphragm safety relief valve

531 series ¾” - 1”

Diaphragm safety relief valve for potable water

systems, with female-female connections.

Factory set at: 6 bar.

Maximum opening pressure: +10%.

Minimum reseating pressure: -20%.

Maximum temperature: 100°C.

Brass body.

Diaphragm and seal in EPDM.

Cover and handle in glass reinforced nylon.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 95

11.17 Expansion vessel

Expansion Vessel Airfix A 25

For use on hot and cold water supplies including pump control, unvented HWS systems
and water boosting sets.

The Flexcon clench ring construction allows the water section to be coated before
assembly.

The inside and outside of these expansion vessels are corrosion resistant coated, both
on the water side and the gas side.

SPECIFICATION

Capacity: 25 litre

Maximum Working Pressure: 10 bar

Maximum Operating Temperature: 70 °C (343K).

Diaphragm: Flexible rubber with rolling action.

Clamp Ring: Separate, zinc plated.

Certification: WRC listed and approved

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 96

11.18 Manometers

Manometers in the refrigeration cycle

These gauges serve for performing maintenance work and testing the optimal running of the refrigeration
system.
They can be read off in order to quickly check the system against the factory settings, according to 4.3.

Manometers in the water circuit

These allow the pressure values of the pumps and the cooling medium system to be checked.

Min. System pressure suction end pump 1,0 bar

Max. System pressure delivery end pump 5,0 bar
Differential pressure pump approx 2,5 bar

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 97

11.19 Flow switch

Monitors the water flow volume through the evaporator and shuts the device down completely if the min. water
quantity is reached.

Flow switch VHS07 M2 KKTKR01

SIKA flow switches are designed for minimum or maximum monitoring of fluid flows.

The designation of the flow switches consists of the name of product lines
VHS and type marking 01, 05, 06, and 07 for direct installation (insertion
type) into existing piping systems.

Flow switches of the product lines VHS… are technically advanced with time.
This applies to switching accuracy, function, and safe operation of the
instrument.

To ensure safe operation of the instrument requires competent and safety-

observing personnel.

Caution: Danger to life through electrical voltage !

Switch off the voltage supply before you connect

leads of the mains cable.

ATTENTION: The maximum electrical contact capacity indicated onto

the type shield must not be exceeded, otherwise the reed
contact, which is integrated in the switching unit, will be
damaged.
The switching capacity is reduced with inductive loads.

General Installation Instructions

• At first clean the piping system where the flow switch should be installed and
remove any magnetic particles such as weld spatters.

• Install the switch only vertically, max. deviation is 45° (fig.1).

• There is an arrow on the flow switch. Make absolutely sure that this arrow is
parallel with the pipe axis and points into flow direction (fig.2). Fig. 1

• Make sure that there are no magnetic fields close to the flow switch. Such Fig. 2
fields can affect the proper function of the instrument.

• Screw on the union nut made of brass or stainless steel (version VHS) with a
maximum torque of 30 Nm.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 98

Flow switch VHS07 M2 KKTKR01

Type of Contact

The reed switch unit of the switch provides 2 different types of contact:
1. working contact (make contact): „RED“ arrow to switch unit
2. break contact (breaker): „WHITE“ arrow to switch unit

The following table explains the two types of contacts:

type of contact flow volume electrical contact

working contact increasing making
(RED arrow) decreasing breaking
break contact increasing breaking
(WHITE arrow) decreasing making

If not requested otherwise, the switch unit is set to 'working contact' on delivery, i.e. the reed contact breaks when the flow
rate decreases under the adjusted set point.

Adjusting the Reed Switch Unit

To adjust the reed switch unit, open the junction box of the switch
head (fig. 3).

Then loosen the locking screw (Allen screw 2,5 across flats with
brass or stainless steel version and cross head with plastic version)
and move the reed switch unit so far that with set 'working contact'
(fig. 4) the red arrow (or with set 'break contact' the white arrow, fig.
5) is visible at the entry of the switch units guiding.
Fig. 3
After adjustment tighten the locking screw again.

Close the snap-in cover.

When a fixed switch point was set at work, then there is no adjustment of switch unit.

working contact break contact

(red arrow) (white arrow)

Fig. 4 Fig. 5

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 99

Flow switch VHS07 M2 KKTKR01

Electrical Connection

Plug connector square type DIN 43650, type A / ISO 4400

Caution: Risk to life through electrical voltage !

Switch off the electrical system before you connect leads of the supply cable.

Make sure that the flow switch (brass and stainless steel version) is properly earthed through the piping system.

Loosen the central screw (6) M3x35 and pull the cable socket DIN 43650 (2) off the applience connector (1) (fig. 6).

Press out the insert (8) of the cable socket by means or a screw driver or a similar tool (fig. 7).

Loosen the screwed union PG 9 (5), (fig. 8).

Insert the supply cable through the screwed union (5), the pressure ring (10) and the rubber insert (9) into the plug and
connect the leads to the clamps 1 and 2 of the insert.

Press the insert (8) into the cable socket until it snaps-in (2).

Screw on cable union PG 9 (fig. 10).

Push the cable socket (2) into the appliance connector (1) and tighten the central screw (6).

Fig. 6 Fig. 7 Fig.8

Fig. 9 Fig. 10 Fig. 11

To meet the requirements of protection class IP 65 to EN 60529, the supply cable must have a jacket diameter of 4,5 to 7
mm.

In addition make sure that all seals of the cable socket (3), (4), (9) are properly inserted.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 100

Installation Instruction cable box DIN 43650 / ISO 4400 Type A

with 2 LED-displays

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 101

11.20 Flow control valve

STAD: Balancing, pre-setting, measuring, shut-off, draining

HYDRONICS

Pressure class: PN 20

Temperature:

Max. working temperature: 120°C

Min. working temperature: -20°C

Material:

The valves are made of AMETAL ® . = Flow direction

Seat seal: Stem with EPDM O-ring
Spindle seal: EPDM O-ring Marking:
Handwheel: Polyamide
Body: PN 20/150, DN and inch size.
AMETAL ®is the dezincification resistant alloy of TA.
Handwheel: Valve type and DN.

Setting STAD

Setting of a valve for a particular pressure drop, e g corresponding to 2.3 turns on the graph, is carried out as follows:

1. Close the valve fully (Fig 1).

2. Open the valve 2.3 turns (Fig. 2).

3. Using a 3 mm Allen key, turn the inner spindle clockwise until stop.

4. The valve is now set.

Fig. 1. Valve closed Fig. 2. The valve is set at 2.3 Fig. 3. Fully open valve

To check the setting: Close the valve, the indicator shows 0.0.

Open it to the stop position.

The indicator then shows the set value, in this case 2.3 (Fig. 2).

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 102

11.21 Dirt trap

The dirt trap in form of Y-Strainer is fully installed (see 4.10 in Water chiller control scheme (122)) and protects
the evaporator from dirt.
As a matter of principle the plant is to be operated with clean water. With that regular servicing of the filter is
unnecessary.

Caution! Work on electric and refrigerant circuits should only be performed by qualified operatives. Observe
the safety rules!

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 103

11.22 Remote control 24 V DC control panel

See Circuit Diagram

11.22.1 Collective alarm

The red warning lamp in the door of the switch cabinet lights up when one of the safety sensors has been
triggered. The cause of the error can be identified more exactly by means of the LEDs in the switch cabinet. For
the purpose of external evaluation of the error signal, the collective alarm message can be accessed, potential-
free, from the terminal. (See also circuit diagram)

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 104

11.23 Switch cabinet

The switch cabinet is fully installed, connected and complies with the technical requirements of the VDE 0113.

For parts see circuit diagram.

The unit is switched on by means of the master switch.

When the master switch is turned to Pos. 1 the water pump is started and, should the thermostat require
cooling, the compressor is turned on.

In order to prevent the compressor from being switched on for short intervals, the time-delay relay hinders the
start procedure. After the time has passed by and the compressor has been at a standstill, i.e. after a pause of
approx. 1 minute, the refrigeration process will commence immediately if the thermostat has switched it on.

12 Safety notes

Notes for refrigerant

R 134a R 407C R 404A
1,1,1,2 Tetraflourethane F3C-CH2F ≥99 % 1,1,1,2 Tetraflourethane F3C-CH2F 52 % 1,1,1 Trifluorethane F3C- CH3 52 %
Pentafluorethane F3C- CHF2 25 % Pentafluorethane F3C- CHF2 44 %
Difluormethane CH2F2 23 % 1,1,1,2 Tetraflourethane F3C-CH2F 4%
Possible dangers
Pyrolysis in poisonous and corrosive products:
Hydrogen fluoride, fluorphosgene Hydrogen fluoride, fluorphosgene possible in Hydrogen fluoride, carbon dioxide,
traces fluorphosgene possible in traces
Discharged gas: Emerging liquid can cause freezing

First-aid measures
o After inhalation: Bring the afflicted person into fresh air and position them comfortably while protecting
yourself. Call doctor. Commence mouth-to-mouth resuscitation if breathing has stopped.
o After skin contact: First leave the caked clothing on the skin. Rinse the cold-damaged areas with lukewarm
(never hot) water. Do not rub! Cover sterilely. Seek medical treatment.
o After contact with eyes: With splashed eyes, rinse out at least 15 minutes with clean water or eyewash
solution. Consult an ophthalmologist.
o After ingestion: Ingestion is not considered a potential means of exposure (gas).
o Notes for the doctor: Do not administer catecholamine or adrenaline-ephedrine medications.

Measures for fire-fighting

o Suitable extinguishing agent: Product that does not burn itself. Coordinate extinguishing measures to
surrounding fire. Cool containers by spraying with water.
o Special dangers from the material, its combustion products or emerging gases: Dangerous gases and vapours
build during pyrolysis.
o Special protective equipment for fire fighting: Independent breathing apparatus and acid-resistant protective
suit with deployment in the immediate vicinity.
o Further information: The effect of fire can cause bursting or exploding of the container. Flammable gas-air
mixture possible under certain conditions.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 105

Measures upon accidental release

o Environmental protective measures: Do not allow to penetrate into the environment if possible.
o Procedure for cleaning: Allow product to evaporate
o Further information: Avoid allowing the product to get into the drain or closed spaces.

Handling and storage

o Handling: Protection against fire and explosion: Heating leads to increased pressure and risk of bursting. Cool
endangered containers with water. Open containers slowly and carefully.
o Storage: Containers can be stored outside. Provide sufficient ventilation in closed rooms. Avoid strong sources
of heat – danger of bursting. Keep containers tightly closed. Storage class: 2A

Personal protective gear

o Respiratory protection: Omitted with sufficient ventilation. Independent breathing apparatus within closed
spaces, with insufficient oxygen supply, with considerable or uncontrollable release. Only use respiratory
protection in accordance with international / national norms. Only use insulating devices, no filter devices.
o Protective gloves: Chemical-resistance protective gloves. Recommended material: Polyvinylalcohol.
o Protective eyewear: Close-fitting protective eyewear.

General safety and hygiene measures

o Do not inhale vapours/aerosols.
o Do not eat, drink or smoke while working.

12.1 Instructions regarding machine oil

First aid measures

o After inhalation: While protecting yourself, take the affected person to where there is fresh air and keep them
calm. Fetch a doctor.
o After skin contact: Remove contaminated, soaked clothing. Wash down skin with water. If symptoms occur,
seek medical attention.
o After eye contact: Rinse with eyelids held open for at least 10 minutes using clean water or an eyewash
solution. Seek the advice on an eye specialist.
o After swallowing: Do not induce vomiting. Rinse mouth with water and drink two glasses of water. Seek the
advice of a doctor.
o Instructions for the doctor: Symptomatic treatment and supportive therapy as indicated.

Fire-fighting measures
Minimal fire risk. Product only ignites at very high temperatures.
o Suitable extinguishing materials: Adapt to the environment. Carbon dioxide, powder and foam extinguishers.
Use water only with caution in order to avoid any potentially severe generation of vapours.
o Particular hazards from the material, its combustion products or any gases issuing from it: Irritating vapours
can be released in the event of thermal decomposition.
o Special safety equipment for fighting fires: Respiratory equipment independent of circulating air and acid-
resistant protective suit for use in close proximity.
o Further information: The effect of fire can lead to the container bursting or exploding. Ignitable gas/air mixtures
are possible under certain conditions.

Measures for unintentional release

o Environmental measures: Do not allow to enter the drainage system or any bodies of water. Absorb with sand,
earth or other similarly absorbent material. Fill a container for correct waste disposal.
o Cleaning procedure: Clean contaminated areas with water.

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K

 Operating Instruction
Healthcare chiller of the KSC Series

Type KPC 115-L-U/S page 106

o Further information: Inform the police or authorities in charge in the event of penetration into bodies of water
or the drainage system.

Personal safety equipment

o Respiratory protection: Unnecessary if there is sufficient ventilation. Respiratory equipment independent of
circulating air for use within enclosed rooms, with insufficient oxygen supply, with considerable or
uncontrollable release. Only use respiratory protection according to international/national norms. Only use
insulation devices, no filter devices.
o Hand protection: Safety gloves. Recommended material: Nitrile rubber.
o Eye protection: Tight-fitting protective goggles.

Handling and storage

o Handling: Avoid longer periods of skin contact. Avoid inhalation of high mist concentrations. Avoid inhalation of
high vapour concentrations.
o Storage: Suitable material for packing drum: Mild steel. Securely seal unused containers to prevent penetration
by moisture. Keep away from strong oxidising agents.

13 Circuit diagram

Circuit diagram see the next pages or in switch cabinet

\\FILER02\VOL1\SIEMENS MED\KPC 115 L\03_DOKUMENTE\B&W L-US\MANUAL_SN224_NEUER FREQUENZUMWANDLER\KKTCHILLERS_KPC115-L-U_S_224.DOC 83000301.K