[go: up one dir, main page]

100% found this document useful (44 votes)
1K views20 pages

Komatsu Wb93r 5 Shop Manual

This document is the shop manual for the Komatsu WB93R-5 wheel loader. It contains 614 pages organized into the following sections: 1. Structure and Function 2. Testing and Adjusting 3. Disassembly and Assembly 4. Standard Maintenance 5. Other The manual provides instructions and specifications for maintenance, repairs, and inspections of the WB93R-5 wheel loader. It also lists the pages that have been revised with the time of revisions.

Uploaded by

sandra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (44 votes)
1K views20 pages

Komatsu Wb93r 5 Shop Manual

This document is the shop manual for the Komatsu WB93R-5 wheel loader. It contains 614 pages organized into the following sections: 1. Structure and Function 2. Testing and Adjusting 3. Disassembly and Assembly 4. Standard Maintenance 5. Other The manual provides instructions and specifications for maintenance, repairs, and inspections of the WB93R-5 wheel loader. It also lists the pages that have been revised with the time of revisions.

Uploaded by

sandra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

Komatsu Wb93r 5 Shop Manual

Full download: http://manualplace.com/download/komatsu-wb93r-5-shop-manual/

WEBM005800

SHOP MANUAL

WB93R -5
WB93R-5 F50003 and up

This is the cut pages sample. Download all 614 page(s) at: ManualPlace.com
CONTENTS

CONTENTS
Page
10. STRUCTURE AND FUNCTION............................................................................... 10-1

20. TESTING AND ADJUSTING ................................................................................... 20-1

30. DISASSEMBLY AND ASSEMBLY ......................................................................... 30-1

40. STANDARD MAINTENANCE .................................................................................. 40-1

90. OTHER...................................................................................................................... 90-1

WB93R-5 00-1
PAGE INTENTIONALLY
LEFT BLANK
REVISED PAGES

REVISED PAGES
The affected pages are indicated by the use of the fol-
lowing marks. It is requested that necessary actions be
taken to these pages according to table below. Mark Indication Action required

Q Page to be newly Add

q Page to be replaced Replace

( ) Page to be delete Discard

Pages having no marks are those previously revised or


made additions.

Time of Time of Time of Time of Time of


Mark Page Mark Page Mark Page Mark Page Mark Page
revision revision revision revision revision
00-1 10-30 10-84 20-11 20-65
00-2 10-31 10-85 20-12 20-66
00-3 10-32 10-86 20-13 20-67
00-4 10-33 10-87 20-14 20-68
00-5 10-34 10-88 20-15 20-69
00-6 10-35 10-89 20-16 20-70
00-7 10-36 10-90 20-17 20-71
00-8 10-37 10-91 20-18 20-72
00-9 10-38 10-92 20-19 20-73
00-10 10-39 10-93 20-20 20-74
00-11 10-40 10-94 20-21 20-75
00-12 10-41 10-95 20-22 20-76
00-13 10-42 10-96 20-23 20-77
00-14 10-43 10-97 20-24 20-78
00-15 10-44 10-98 20-25
00-16 10-45 10-99 20-26 30-1
00-17 10-46 10-100 20-27 30-2
00-18 10-47 10-101 20-28 30-3
00-19 10-48 10-102 20-29 30-4
00-20 10-49 10-103 20-30 30-5
00-21 10-50 10-104 20-31 30-6
00-22 10-51 10-105 20-32 30-7
00-23 10-52 10-106 20-33 30-8
00-24 10-53 10-107 20-34 30-9
10-54 10-108 20-35 30-10
10-1 10-55 10-109 20-36 30-11
10-2 10-56 10-110 20-37 30-12
10-3 10-57 10-111 20-38 30-13
10-4 10-58 10-112 20-39 30-14
10-5 10-59 10-113 20-40 30-15
10-6 10-60 10-114 20-41 30-16
10-7 10-61 10-115 20-42 30-17
10-8 10-62 10-116 20-43 30-18
10-9 10-63 10-117 20-44 30-19
10-10 10-64 10-118 20-45 30-20
10-11 10-65 10-119 20-46 30-21
10-12 10-66 10-120 20-47 30-22
10-13 10-67 10-121 20-48 30-23
10-14 10-68 10-122 20-49 30-24
10-15 10-69 10-123 20-50 30-25
10-16 10-70 10-124 20-51 30-26
10-17 10-71 10-125 20-52 30-27
10-18 10-72 10-126 20-53 30-28
10-19 10-73 20-54 30-29
10-20 10-74 20-1 20-55 30-30
10-21 10-75 20-2 20-56 30-31
10-22 10-76 20-3 20-57 30-32
10-23 10-77 20-4 20-58 30-33
10-24 10-78 20-5 20-59 30-34
10-25 10-79 20-6 20-60 30-35
10-26 10-80 20-7 20-61 30-36
10-27 10-81 20-8 20-62 30-37
10-28 10-82 20-9 20-63 30-38
10-29 10-83 20-10 20-64 30-39

WB93R-5 00-3
REVISED PAGES

Time of Time of Time of Time of Time of


Mark Page Mark Page Mark Page Mark Page Mark Page
revision revision revision revision revision
30-40 30-118 30-196 30-274 40-33
30-41 30-119 30-197 30-275 40-34
30-42 30-120 30-198 30-276 40-35
30-43 30-121 30-199 30-277 40-36
30-44 30-122 30-200 30-278 40-37
30-45 30-123 30-201 30-279 40-38
30-46 30-124 30-202 30-280 40-39
30-47 30-125 30-203 30-281 40-40
30-48 30-126 30-204 30-282 40-41
30-49 30-127 30-205 30-283 40-42
30-50 30-128 30-206 30-284 40-43
30-51 30-129 30-207 30-285 40-44
30-52 30-130 30-208 30-286 40-45
30-53 30-131 30-209 30-287 40-46
30-54 30-132 30-210 30-288 40-47
30-55 30-133 30-211 30-289 40-48
30-56 30-134 30-212 30-290 40-49
30-57 30-135 30-213 30-291 40-50
30-58 30-136 30-214 30-292 40-51
30-59 30-137 30-215 30-293 40-52
30-60 30-138 30-216 30-294 40-53
30-61 30-139 30-217 30-295 40-54
30-62 30-140 30-218 30-296 40-55
30-63 30-141 30-219 30-297 40-56
30-64 30-142 30-220 30-298 40-57
30-65 30-143 30-221 30-299 40-58
30-66 30-144 30-222 30-300 40-59
30-67 30-145 30-223 30-301 40-60
30-68 30-146 30-224 30-302 40-61
30-69 30-147 30-225 30-303 40-62
30-70 30-148 30-226 30-304 40-63
30-71 30-149 30-227 30-305 40-64
30-72 30-150 30-228 30-306
30-73 30-151 30-229 30-307 90-1
30-74 30-152 30-230 30-308 90-2
30-75 30-153 30-231 30-309 90-3
30-76 30-154 30-232 30-310 90-4
30-77 30-155 30-233 30-311
30-78 30-156 30-234 30-312
30-79 30-157 30-235 30-313
30-80 30-158 30-236 30-314
30-81 30-159 30-237 30-315
30-82 30-160 30-238 30-316
30-83 30-161 30-239 30-317
30-84 30-162 30-240 30-318
30-85 30-163 30-241
30-86 30-164 30-242 40-1
30-87 30-165 30-243 40-2
30-88 30-166 30-244 40-3
30-89 30-167 30-245 40-4
30-90 30-168 30-246 40-5
30-91 30-169 30-247 40-6
30-92 30-170 30-248 40-7
30-93 30-171 30-249 40-8
30-94 30-172 30-250 40-9
30-95 30-173 30-251 40-10
30-96 30-174 30-252 40-11
30-97 30-175 30-253 40-12
30-98 30-176 30-254 40-13
30-99 30-177 30-255 40-14
30-100 30-178 30-256 40-15
30-101 30-179 30-257 40-16
30-102 30-180 30-258 40-17
30-103 30-181 30-259 40-18
30-104 30-182 30-260 40-19
30-105 30-183 30-261 40-20
30-106 30-184 30-262 40-21
30-107 30-185 30-263 40-22
30-108 30-186 30-264 40-23
30-109 30-187 30-265 40-24
30-110 30-188 30-266 40-25
30-111 30-189 30-267 40-26
30-112 30-190 30-268 40-27
30-113 30-191 30-269 40-28
30-114 30-192 30-270 40-29
30-115 30-193 30-271 40-30
30-116 30-194 30-272 40-31
30-117 30-195 30-273 40-32

00-4 WB93R-5
k SAFETY

k IMPORTANT SAFETY NOTICE


Proper service and repair is extremely important for the safe operation of your machine.
The service and repair techniques recommended by Komatsu and describe in this manual are both effective
and safe methods of operation. Some of these operations require the use of tools specially designed by Ko-
matsu for the purpose.
To prevent injury to workers, the symbol k is used to mark safety precautions in this manual. The cautions
accompanying these symbols should always be carefully followed. If any danger arises or may possibly arise,
first consider safety, and take necessary steps to face.

k SAFETY
GENERAL PRECAUTIONS PREPARATIONS FOR WORK
Mistakes in operation extremely dangerous. 7. Before adding or making any repairs, park the ma-
Read all the Operation and Maintenance Manual carefully chine on hard, level ground, and block the wheels to
BEFORE operating the machine. prevent the machine from moving.
1. Before carrying out any greasing or repairs, read all 8. Before starting work, lower outrigger, bucket or any
the precautions written on the decals which are suck other work equipment to the ground. If this is not pos-
on the machine. sible, use blocks to prevent the work equipment from
2. When carrying out any operation, always wear safety falling down. In addition, be sure to lock all the control
shoes and helmet. Do not wear loose work clothes, or levers and hang warning sign on them.
clothes with buttons missing. 9. When disassembling or assembling, support the ma-
• Always wear safety glasses when hitting parts chine with blocks, jacks or stands before starting
with a hammer. work.
• Always wear safety glasses when grinding parts 10. Remove all mud and oil from the steps or other places
with a grinder, etc. used to get on and off the machine. Always use the
3. If welding repairs are needed, always have a trained, handrails, ladders or steps when getting on or off the
experienced welder carry out the work. When carrying machine.
out welding work, always wear welding gloves, apron, Never jump on or off the machine.
glasses, cap and other clothes suited for welding If it is impossible to use the handrails, ladders or steps,
work. use a stand to provide safe footing.
4. When carrying out any operation with two or more
PRECAUTIONS DURING WORK
workers, always agree on the operating procedure be-
fore starting. Always inform your fellow workers be- 11. When removing the oil filler cap, drain plug or hydrau-
fore starting any step of the operation. Before starting lic pressure measuring plugs, loosen them slowly to
work, hang UNDER REPAIR signs on the controls in prevent the oil from spurting out.
the operator’s compartment. Before disconnecting or removing components of the
hydraulic circuit and engine cooling circuit, first re-
5. Keep all tools in good condition and learn the correct
move the pressure completely from the circuit.
way to use them.
6. Decide a place in the repair workshop to keep tools 12. The water and oil in the circuits are not hot when the
and removed parts. Always keep the tools and parts in engine in stopped, so be careful not to get burned.
their correct places. Always keep the work area clean Wait for the oil water to cool before carrying out any
and make sure that there is no dirt or oil on the floor. work on the cooling water circuits.
Smoke only in the areas provided for smoking. Never
13. Before starting work, remove the leads from the bat-
smoke while working.
tery. Always remove the lead from the negative ( – )
terminal first.

WB93R-5 00-5
k SAFETY

14. When raising heavy components, use a hoist or 19. Be sure to assemble all parts again in their original
crane. Check that the wire rope, chains and hooks places. Replace any damage parts with new parts.
are free from damage. When installing hoses and wires, be sure that they
Always use lifting equipment which has ample ca- will not be damaged by contact with other parts
pacity. Install the lifting equipment at the correct when the machine is being operated.
places.
20. When installing high pressure hoses, make sure
Use a hoist or crane and operate slowly to prevent
that they are not twisted. Damaged tubes are dan-
the component from hitting any other part.
gerous, so be extremely careful when installing
Do not work with any part still raised by the hoist or
tubes for high pressure circuits. Also, check that
crane.
connecting parts are correctly tightened.
15. When removing covers which are under internal
21. When assembling or installing parts, always use
pressure or under pressure from a spring, always
specified tightening torques.
leave two bolts in position on opposite sides. Slowly
When installing the parts which vibrate violently or
release the pressure, then slowly loosen the bolts to
rotate at high speed, be particulary careful to check
remove.
that they are correctly installed.
16. When removing components, be careful not to
22. When aligning two holes, never insert your fingers or
break or damage the wiring.
hand.
Damage wiring may cause electrical fires.
23. When measuring hydraulic pressure, check that the
17. When removing piping, stop the fuel or oil from spill-
measuring tool is correctly assembled before taking
ing out. If any fuel or oil drips on to the floor, wipe it up
any measurement.
immediately.
Fuel or oil on the floor can cause you to slip, or can 24. Take sure when removing or installing wheels.
even start fires.

18. As a general rule, do not use gasoline to wash parts.


In particular, use only the minimum of gasoline when
washing electrical parts.

00-6 WB93R-5
FOREWORD

FOREWORD
This shop manual has been prepared as an aid to improve the quality of repairs by giving the operator an accurate
understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure
you understand the contents of this manual and use it to full effect at every opportunity.

This shop manual mainly contains the necessary technical information for operations performed in a service work-
shop.
The manual is divided into chapters on each main group of components; these chapters are further divided into the
following sections.

STRUCTURE AND FUNCTION


This section explains the structure and function of each component. It serves not only to give an understanding
of the structure, but also serves as reference material for troubleshooting.

TESTING AND ADJUSTMENTS


This sections explains checks to be made before and after performing repairs, as well as adjustments to be
made at completion of the checks and repairs.
Troubleshooting charts correlating «Problems» to «Causes» are also included in this section.

REMOVAL AND INSTALLATION


This section explains the order to be followed when removing, installing, disassembling or assembling each
component, as well as precautions to be taken for these operations.

STANDARD MAINTENANCE
This section gives the judgement standards when inspecting disassembled parts.

NOTE

The specifications contained in this shop manual are subject to change at any time and without any no-
tice.
Contact your Komatsu distributor for the latest information.

WB93R-5 00-7
HOW TO READ THE SHOP MANUAL

HOW TO READ THE SHOP MANUAL


VOLUMES SYMBOLS
Shop manual are issued as a guide to carry out repairs. In order to make the shop manual greatly chelpful, im-
These various volumes are designed to avoid duplicat- portant points about safety and quality are marked with
ing the same information. the following symbols.

DISTRIBUTION AND UPDATING Symbol Item Remarks


Any additions, amendments or other changes will be
sent to Komatsu distributors. Special safety precautions
Get the most up-to-date information before you start any are necessary when

k
work. performing the work.

Safety
FILING METHOD Extra special safety precautions
are necessary when performing
1. See the page number on the bottom of the page. the work because it is under in-
File the pages in correct order. ternal pressure.
2. Following examples show you how to read the page
Special technical precautions or
number.
other precautions for preserving
Example: a Caution
standards are necessary when
10 - 3 performing the work.

Weight of parts or systems.


4
Item number (10. Structure and Caution necessary when select-
Weight
Function) ing hoisting wire, or when work-
ing posture is important, etc.
Consecutive page number for each

3 Tightening
item Parts that require special atten-

3. Additional pages: additional pages are indicated by torque tion for the tightening torque dur-
ing assembly.
a hyphen (–) and number after the page number.
2
Fle as in the example. Parts to be coated with adhe-
Coat
Example: sives and lubricants etc.

5
10-4 Places where oil, water or fuel
Oil, water must be added, and their quan-
10-4-1 tity.
Added pages

6
10-4-2 Places where oil or water must
10-5 Drain be drained, and quantity to be
drained.

REVISED EDITION MARK


When a manual is revised, an edition mark is recorded
on the bottom outside corner of the pages.

REVISIONS
Revised pages are shown on the LIST OF REVISED
PAGES between the title page and SAFETY page.

00-8 WB93R-5
HOISTING INSTRUCTIONS

4
HOISTING INSTRUCTIONS

Hooks have maximum strength at the middle por-

k Heavy parts (25 kg or more) must be lifted with a


tion.

hoist etc. In the Disassembly and Assembly section,

every part weighing 25 kg or more is clearly indicated

with the symbol 4

1. If a part cannot be smoothly removed from the ma-


chine by hoisting, the following checks should be
made: 3) Do not sling a heavy load with one rope alone, but
sling with two or more ropes symmetrically wound
• Check for removal of all bolts fastening the part to
on to the load.
k Slinging with one rope may cause turning of the load
the relative parts.
• Check for any part causing interference with the
during hoisting, untwisting of the rope, or slipping of
part to be removed.
the rope from its original winding position on the
load, which can cause dangerous accidents.
2. Wire ropes
1) Use adequate ropes depending on the weight of 4) Do not sling a heavy load with ropes forming a wide
parts to be hoisted, referring to the table below: hanging angle from the hook.
When hoisting a load with two or more ropes, the
WIRE ROPES force subjected to each rope will increase with the
(Standard «S» or «Z» twist ropes hanging angles.
without galvanizing)
The table below shows the variation of allowable
Rope diameter (mm) Allowable load (tons) load (kg) when hoisting is made with two ropes,
each of which is allowed to sling up to 1000 kg ver-
10.0 1.0
tically, at various handing angles.
11.2 1.4 When two ropes sling a load vertically, up to 2000 kg
of total weight can be suspended.
12.5 1.6
This weight becomes 1000 kg when two ropes
14.0 2.2 make a 120° hanging angle.
On the other hand, two ropes are subjected to an ex-
16.0 2.8
cessive force as large as 4000 kg if they sling a 2000
18.0 3.6 kg load at a lifting angle of 150°.
20.0 4.4
22.4 5.6
30.0 10.0
40.0 18.0
50.0 28.0
60.0 40.0

The allowable load value is estimated to be one-


sixth or one-seventh of the breaking strength of the
rope used.
2) Sling wire ropes from the middle portion of the hook.
Slinging near the edge of the hook may cause the
rope to slip off the hook during hoisting, and a se-
rious accident can result.

WB93R-5 00-9
STANDARD TIGHTENING TORQUE

3
STANDARD TIGHTENING TORQUE

The following charts give the standard tightening torques of bolts and nuts.
Exceptions are given in section of «Disassembly and Assembly».

1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUT

Width across flat


Thread Pitch of (mm)
diameter of bolts bolts
(mm) (mm) kgm Nm kgm Nm

6 1 10 8 0.96±0.1 9.5±1 1.3±0.15 13.5±1.5

8 1.25 13 6 2.3±0.2 23±2 3.2±0.3 32.2±3.5

10 1.5 17 8 4.6±0.5 45±4.9 6.5±0.6 63±6.5

12 1.75 19 10 7.8±0.8 77±8 11±1 108±11

14 2 22 12 12.5±1 122±13 17.5±2 172±18

16 2 24 14 19.5±2 191±21 27±3 268±29

18 2.5 27 14 27±3 262±28 37±4 366±36

20 2.5 30 17 38±4 372±40 53±6 524±57

22 2.5 32 17 52±6 511±57 73±8 719±80

24 3 36 19 66±7 644±70 92±10 905±98

27 3 41 19 96±10 945±100 135±15 1329±140

30 3.5 46 22 131±14 1287±140 184±20 1810±190

33 3.5 50 24 177±20 1740±200 250±27 2455±270

36 4 55 27 230±25 2250±250 320±35 3150±350

39 4 60 ---- 295±33 2900±330 410±45 4050±450

This torque table does not apply to bolts or nuts which have to fasten nylon or other parts non-ferrous metal washer.
a Nm (newton meter): 1 Nm = 0.102 kgm

00-10 WB93R-5
STANDARD TIGHTENING TORQUE

3
2. TIGHTENING TORQUE FOR NUTS OF FLARED

Use these torques for nut part of flared.

Thread diameter Width across flats TIGHTENING TORQUE


of nut part of nut part
(mm) (mm) kgm Nm

1/2” - 20 17 2.6±0.5 25.5±4.9

9/16” - 18 17 4±0.5 39.2±4.9

3/4” - 16 22 6.7±2 65.7±19.6

7/8” - 14 27 8±2 78.5±19.6

1.1/16 - 12 32 9.7±3 95.15±29.4

1.5/16 - 12 38 17±3 166.7±29.4

1.5/8 - 12 50 20±5 196.2±49

22 27 8±2 78.5±19.6

33 41 20±5 196.2±49

Sealing surface

Thread diameter Width across flats TIGHTENING TORQUE


of nut part of nut part
(mm) (mm) kgm Nm

9/16” - 18 17 2.3–2.5 23–25

11/16” - 16 22 3.4–3.9 33–38

13/16” - 16 24 5.2–5.8 51–57

1” - 14 30 8.2–9.2 80–90

1.3/16 - 12 36 12.2–13.3 120–130

1.7/16 - 12 41 15.3–17.3 150–170

1.11/16 - 12 50 18.4–20.4 180–200

2” - 12 57 20.4–24.4 200–240

WB93R-5 00-11
COATING MATERIALS

2
COATING MATERIALS
The recommended coating materials prescribed in Komatsu Shop Manuals are listed below:

Nomenclature Code Applications

ASL800010 Used to apply rubber pads, rubber gaskets and cork plugs.

Used to apply resin, rubber, metallic and non-metallic parts when a fast, strong
ASL800020
seal is needed.

Loctite 222 Used for low resistance locking of screws, check nuts and adjustment nuts.

To prevent the loosening of bolts, nuts and plugs and the leakage of oil. Used for
Loctite 242 medium resistance locking of screws and nuts of every type, and for locking
keys and bearings.

Loctite 262 Used for high resistant of threaded parts that can be removed with normal tools.
Adhesives Used for high resistant locking and for sealing threaded parts, bolts and stud
Loctite 270
bolts.

Loctite 542 Used for sealing the union threads for hydraulic tubes.

Used for sealing rather exact plane surfaces when the option of possible future
Loctite 573
dismantling is required.

Used for high resistant locking of mechanical components that can be removed
Loctite 601
only after heating

Used to lock cylindrical couplings and for the permanent locking of threaded
Loctite 675
parts, and also to lock shafts to bearings, gears, pulleys, pins, bushings, etc.

Used by itself to seal grease fittings, tapered screw fittings and tapered screw
ASL800060
fittings in hydraulic circuits of less than 50 mm in diameter.

Used by itself on mounting flat surface


Gasket sealant Loctite 510
(Clearance between surfaces within 0.2 mm)

Used by itself on mounting flat surface


Loctite 518
(Clearance between surfaces within 0.5 mm

Antifriction compound
Applied to bearings and taper shaft to facilitate press-fitting and to prevent
(Lubricant including ASL800040
sticking, burning or rusting.
Molybdenum disulfide)

Grease Applied to bearings, sliding parts and oil seals for lubrication, rust prevention
ASL800050
(Lithium grease) and facilitation of assembling work.

Vaseline ----- Used for protecting battery electrode terminals from corrosion

00-12 WB93R-5
ELECTRIC

ELECTRIC
ELECTRIC
In the wiring diagrams various colour and symbols are employed to indicate the thickness of wires.
This wire code table will help you understand WIRING DIAGRAMS.
Example: R–N 1.5 indicates a cable having a nominal number 1.5 and red coating with black stripe.
CLASSIFICATION BY THICKNESS
Copper wire
Nominal Cable O.D. Current rating
number Number Ø of strands Cross section (mm) (A)
strands (mm) (mm)
0.5 16 0.20 0.35 1.55 3.5
1 14 0.30 0.99 2.80 11
1.5 21 0.30 1.48 3.35 14
2.5 35 0.30 2.47 3.80 20
4 56 0.30 3.95 4.60 28
6 84 0.30 5.93 5.20 37
10 84 0.40 10.55 7.10 53
50 399 0.40 50.11 14 160
CLASSIFICATION BY COLOUR AND CODE
Primary Auxiliary
Code A A–B A/B A–G – A–N A/N A–R A/R A–V A/V
Colour Light Blue Light Blue – White Light Blue–Yellow Light Blue–Black Light Blue–Red Light Blue–Green
Code B B–G – B–N B/N B–R B/R – B/V – –
Colour White White–Yellow White–Black White–Red White–Green –
Code C C–B C/B C–L – C–N – – – – –
Colour Orange Orange–White Orange–Blue Orange–Black – –
Code G G–N G/N G–R – G–V – – – – –
Colour Yellow Yellow–Black Yellow–Red Yellow–Green – –
Code H H–L – H–N H/N – – – – – –
Colour Grey Grey–Blue Grey–Black – – –
Code L L–B L/B L–G – – L/N – – – –
Colour Blue Blue–White Blue–Yellow Blue–Black – –
Code M M–B – M–N M/N M–V – – – – –
Colour Brown Brown–White Brown–Black Brown–Green – –
Code N – – – – – – – – – –
Colour Black – – – – –
Code R R–G – R–N R/N R–V – – – – –
Colour Red Red–Yellow Red–Black Red–Green – –
Code S S–G – S–N – – – – – – –
Colour Pink Pink–Yellow Pink–Black – – –
Code V V–B – V–N V/N – – – – – –
Colour Green Green–White Green–Black – – –
Code Z Z–B Z/B Z–N Z/N – – – – – –
Colour Violet Violet–White Violet–Black – – –

COMPOSITION OF THE COLOURS


The coloration of two-colour wires is indicated by the composition of the symbol listed.
Example: G–V = Yellow-Green with longitudinal colouring
G/V = Yellow-Green with transversal colouring

WB93R-5 00-13
WEIGHT TABLE

WEIGHT TABLE
k This weight table is a guide for use when transporting or handling components.
Unit: kg
Machine model WB93R-5
Engine assembly - Muffler - Exhaust pipe 394
Radiator - exchanger
Hydraulic oil tank (empty) 10
Fuel tank (empty) 68
Front counterweight 372
Engine hood 32
Cabin (without seat)
Seat
Engine-gear box-pump group
Piston pump 36.8
Transmission 232
Front axle 295
Rear axle 435
Front wheel
Rear wheel
Work equipment 1100
• Boom 313
• Shovel 436
• Fulcrum lever 13x4
• Tilt lever 32.5x2
• Raise cylinder 46x2
• Tilt cylinder 35x2
Work equipment
• with standard arm 850
• with long arm 885
• with jig arm 1030
Boom 248
Arm
Long arm
Boom swing bracket 162.5
Backframe 246
Control valve (8-spool)
Control valve (10-spool)
Control valve (8-spool) 460
Jig arm 39x2
Outriggers 87.5
Boom cylinder 67
Arm cylinder 52.5
Bucket cylinder 27.5x2
Outriggers cylinder 34x2
Swing cylinder 158

00-14 WB93R-5
TABLE OF OIL AND COOLANT QUANTITIES

TABLE OF OIL AND COOLANT QUANTITIES

AMBIENT TEMPERATURE CAPACITY (l)


TANK /
FLUID
RESERVOIR 1st filling Change
-30 -20 -10 0 10 20 30 40 50 °C

OIL
ACEA E5 - E4 SAE 5W-30

Engine oil pan 13 13

OIL
API CI-4 SAE 15W-40
ACEA E7

Hydraulic OIL API


SAE 10W-30 98 40
system CF - CF2 - CD

Hydraulic system
with 98 40
biodegradable oil

Front axle:
7 7
Differential

Final reduction
OIL 0.75 0.75
gear (ea)
UTTO FLUID
Rear axle:
Differential and fi- 15 15
nal reduction gears

Hydraulic OIL GM
20 20
transmission DEXRON® II D
®
(DEXRON is a reg-
Braking istered trademark of
General Motors Cor- 0.8 0.8
system poration)

Fuel a
DIESEL OIL 150 –
tank ASTM D975 N. 2

Engine PERMANENT
cooling COOLANT 15 –
system (aa)

a ASTM D975 N. 1
aa Special red permanent antifreeze suitable for aluminium radiators. If pure, dilute with water
(50%).

WB93R-5 00-15
TABLE OF OIL AND COOLANT QUANTITIES

ASTM: America Society of Testing and Materials


SAE: Society of Automotive Engineers
API: American Petroleum Institute
MIL: Military Specification
CCMC: Common Market Constructors Committe
First filling quantity:
total quantity of oil, including the oil for the components and pipes.
Oil change quantity:
quantity of oil necessary to fill the system or unit during the normal inspection and maintenance operations.

NOTE:

(1) When the diesel oil sulphur content is less then 0.5%, change the engine oil according to the periodic maintenance
intervals indicated in the operation and maintenance manual. In the diesel oil sulphur content exceeds 0.5% change
the engine oil according to the following table:

Sulphur content Engine oil change interval


from 0.5 to 1.0% 1/2 of regular interval
over 1.0% 1/4 of regular interval

(2) When starting the engine at temperatures below 0 °C, use engine oil SAE 10W, 20W-20, even if during the day the
temperature increases by 10 °C.
(3) Use engine oil with CD classification; if oil with CC classification is used, reduce the engine oil change interval by a
half.
(4) Use original products, which have characteristics specifically formulated and approved for the engine, the hydraulic
circuit of equipment and for reductions.

00-16 WB93R-5
CONVERSION TABLE

CONVERSION TABLE
METHOD OF USING THE CONVERSION TABLE
The conversion table in this section is provided to enable simple conversion of figures.
For details of the method of using the conversion table, see the example given below.

EXAMPLE
• Method of using the conversion table to convert from millimeters to inches.
1. Convert 55 mm into inches.
1 - Locate the number 50 in the vertical column at the left side, take this as A , then drow a horizontal line from
A.
2 - Locate the number 5 in the row across the top, take this as , then draw a perpendicular line down from B .

3 - Take the point where the two lines cross as C . This point C gives the value when converting from mil-
limeters to inches. Therefore, 55 mm =2.165 in.

2. Convert 550 mm into inches

1 - The number 550 does not appear in the table, so divide by 10 (move the decimal point one place to the left) to
convert it to 55 mm.

2 - Carry out the same procedure as above to convert 55 mm to 2.165 in.

3 - The original value (550 mm) was divided by 10, so multiply 2.165 in. by 10 (move the decimal point one place to
the right) to return to the original value. This gives 550 mm = 21.65 in.

From millimeters to inches B


1 mm = 0.03937 in.

0 1 2 3 4 5 6 7 8 9

0 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354

10 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748

20 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142

30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.536

40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929

C
50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323
A
60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717

70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.032 3.071 3.110

80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504

90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898

WB93R-5 00-17
Komatsu Wb93r 5 Shop Manual
Full download: http://manualplace.com/download/komatsu-wb93r-5-shop-manual/

CONVERSION TABLE

From mm to in.
1 mm = 0.03937 in.

0 1 2 3 4 5 6 7 8 9

0 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354

10 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748

20 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142

30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.536

40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929

50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.244 2.283 2.323

60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717

70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.032 3.071 3.110

80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504

90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898

From kg to lb.
1 kg = 2.2046 lb.

0 1 2 3 4 5 6 7 8 9

0 0 2.20 4.41 6.61 8.82 11.02 13.23 15.43 17.64 19.84

10 22.05 24.25 26.46 28.66 30.86 33.07 35.27 37.48 39.68 41.89

20 44.09 46.30 48.50 50.71 51.91 55.12 57.32 59.53 61.73 63.93

30 66.14 68.34 70.55 72.75 74.96 77.16 79.37 81.57 83.78 85.98

40 88.18 90.39 92.59 94.80 97.00 99.21 101.41 103.62 105.82 108.03

50 110.23 112.44 114.64 116.85 119.05 121.24 123.46 125.66 127.87 130.07

60 132.28 134.48 136.69 138.89 141.10 143.30 145.51 147.71 149.91 152.12

70 154.32 156.53 158.73 160.94 163.14 165.35 167.55 169.76 171.96 174.17

80 176.37 178.57 180.78 182.98 185.19 187.39 189.60 191.80 194.01 196.21

90 198.42 200.62 202.83 205.03 207.24 209.44 211.64 213.85 216.05 218.26

00-18 WB93R-5

This is the cut pages sample. Download all 614 page(s) at: ManualPlace.com

You might also like