Edition: MDV07I-042aW(G)

SPLIT DUCT TYPE AIR CONDITIONER

INSTALLATION MANUAL

Model Complete model Indoor unit Outdoor unit

RF50T1W/SMY-B RF55T1W/SMY-B

RF50T2WN/MY-A RF55T2WN/MY-A RF60T2WN/MY-A

MRF25WW/S-840T2 MRF28WW/S-840T2 MRF30WW/S-840T2

Guangdong Midea Commercial Air Conditioning Equipment Co., Ltd.

Address: Midea Industrial City, Shunde, Foshan, Guangdong Tel: (0757)26338315 Fax:(0757)26338511 Website: www.midea.com.cn Email: mdvgd@midea.com.cn Postcode: 528311

RF60T1W/SMY-B

Please read this installation manual carefully before installation and keep this manual for future reference.

INSTALLATION PRECAUTION
For correct installation, please read this in manual before installation. Installation should be done by professionals. Please follow this manual when installing indoor unit and its piping. Make sure that the piping and wiring are completed perfectly before electrifying the unit. This manual is subject to change without notice for further improvement.

TEST RUNNING
Test running should be done according to gist for test running on the cover of electric control box. CAUTION 1. Test running should not be done until the outdoor unit has been electrified for more than 12 hours. 2. All the valves should be opened before test running. 3. Start test running after finishing electric security-checking. 4. It is forbidden to make forced running. (Protection device does not work, which is very dangerous) 1. Carry out the test running after all the installation are completed. 2. Please confirm the following points before test running, and tick a in the blank. The heating insulation works well. The indoor and outdoor units are installed correctly. Piping and wiring are correct. The refrigerant pipe system is leakage-checked. The drainage is unimpeded. Switch on the power to preheat the air conditioner. The grounding wire has been correctly connected. The power voltage fits the rated voltage of the air conditioner. There is no obstacle at the outlet and inlet of the outdoor and indoor unit. The length of piping and the added volume of refrigerant have been recorded. The stop valves on both gas side and liquid side have been opened. 3. Install the remote controller for the users and make sure that the remote controller signal can reach the indoor unit successfully. 4. Test running Set the air conditioner under the mode of COOLING with remote controller or wire controller, and check the following items according to owner manual:(if there is malfunction, solve the problem according to TROUBLES AND CAUSES in indoor unit owner manual.) INDOOR UNIT (1) Whether the switch on remote controller or wire controller works well. (2) Whether the buttons on remote controller or wire controller work well. (3) Whether the room temperature is adjusted well. (4) Whether indicator light works normally. (5) Whether the manual button works well. (6) Whether the drainage is normal. (7) Whether there is condensate on the connecting pipe or drainpipe because of untight binding. (8) Open the grille to check whether there is leakage or infiltration, especially the draining plug. (9) Whether there is vibration or abnormal noise. (10) Whether the air conditioner works normally under the mode HEATING . OUTDOOR UNIT (1) Whether there is vibration or abnormal noise. (2) Whether the outlet wind, noise and condensed water influence your neighbors. (3) Whether the refrigerant leaks. Note: Protection function delays the startup of compressor for 3 minutes in case the unit is turned on immediately after power on or restarted after shutdown.

CAUTION: The installer should explain how to correctly use and maintain the air conditioner to
users and remind the users of carefully reading and keeping both owner manual and installation manual. Note: When using duct type air conditioner, the malfunction is usually caused by incorrect installation which makes air conditioner working abnormally and costs too much. Please pay attention to the importance of installation.

CONTENTS
Accessories Installation location Indoor unit installation Outdoor unit installation Indoor-outdoor unit connection Insulate the pipe Install the connecting pipe Install the drainpipe Electric wiring Installation material Design sample for construction and pipeline Test running 11 12 16 17 19 20 21 1 1 2

21

ACCESSORIES

(INDOOR UNIT)

Design sample for construction and pipeline (Concealed type)

Note: If using wire controller, there will be no display board: remote controller and remote controller holder in accessories. Owner Owner NAME QUANTITY OUTLINE service manual manual This manual Connecting drainpipe Receiving remote signal FUNCTION Given to user

Storeroom

Installation manual Drain elbow Display module

Washroom

Aisle

Reference room

Computer room

Mounting screw

Remote controller and its holder Remote controller 1

Meeting room

Office

Office

Remote controller holder

1
Chart 1

Holder Remote controller

Mounting screw ST2.9 10-C-H 2

Design sample for construction and pipeline

7# alkaline dry batteries 2

Caution for remote controller: Do not throw or beat the remote controller. Please operate the remote controller within the effective area where the indoor unit can receive the signal and aim the signal sending part at the infrared signal receiver on the indoor unit. Please keep the remote controller away from TV set or stereo equipment for more than 1m. Do not put the remote controller near damp place, heat source such as stove or expose it to the sunlight. Make sure to install the battery in correct direction.

Kitchen Hall

Staff room

INSTALLATION LOCATION
INDOOR UNIT
Enough room for installation and maintenance. The ceiling is horizontal and it can afford the weight of the indoor unit. The air inlet and outlet are not impeded and does not affected by outdoor air too much. The air flow can reach every part of the room. The connecting pipe and drainpipe can be easily extracted out. There is no direct radiation from heat source.

OUTDOOR UNIT
Enough room for installation and maintenance. The air inlet and outlet are not impeded and does not affected by outdoor air too much. Dry and well ventilated place. The supporter is flat and horizontal and can afford the weigh of outdoor unit, without noise and vibration. The noise and the outlet air will not influence your neighbor. No combustible gas. Place convenient for piping and wiring.

Laboratory

Lobby

Meeting Manager room office Reference room

20

CAUTION
Please keep away from the following places, or malfunction may be caused.(if unavoidable, please consult the professionals): A. There is mineral oil like the oil of cutting machine. B. There is much salty air. (Near the coast) C. There is caustic gas such as sulfuric gas. (Near the hotspring.) D. Factory where the voltage fluctuate greatly. E. In the car or in the cabin. F. In the kitchen or a place full of oil steam.. G. There is strong electromagnetic wave. H. There is combustible gas or materials. I. There is much evaporating acid or alkaline gas. J. Other special areas.
1 2

PRECAUTION BEFORE INSTALLATION

Identify the correct transporting route. Move the air conditioner in its original package as possible as you can. If the unit should be installed on the metal part of the building, electric insulation is necessary and make sure that it comply with the relevant technical standard of electric equipment.

Installation material
Material
Grille, air inlet

Description
1. Filter can be installed at air inlet if the storey if not so high, or it should be installed on the indoor unit. 2. The cleaning of filter is easy and convenient. 3. Button design is easy to dismantle and install.

Material
Air outlet

Description
1. Fix type, all directions air outlet. 2. Proper wind speed:2~3.5m/s, other diffusers should be used if it exceeds 3.5m/s.(For the noise is become larger) 3. Install diffuser pipe in case the wind speed exceeds 3.5m/s. 4. Used for cool only type.

Air filter Flexible pipe(abdorbing the noise) 1. Used for at air inlet. 2. Refractory material should be used. 3. Glass wool should be used as heat insulating material. 1. Adjustable type, all directions air outlet. 2. The cooling distance in horizontal and vertical direction is controlled by adjusting the fan. (Available for department store or exhibit hall.)

Air outlet

Flexible pipe (general use)

1. Used for air outlet. 2. Refractory material should be used. 3. Glass wool should be used as heat insulating material.

Air outlet Quadrate

10
Round

1. Lower noise level, available for the high-rise where long distance cooling is required. 2. Choose duct caliber according to cooling distance and outlet wind speed.

INDOOR UNIT INSTALLATION

Installation space
Enough room should be left for installation and maintenance.
500mm or more

Air inlet noise pipe

4
Air outlet noise pipe

1. Installed at air inlet, making air flow smoothly. 2. The noise level differs as the length of pipe changes. 3. The connection part should be bended to prevent the pipe from coming off.

Linear diffuser

11

1. The fan and air flow is adjustable, for luxury decoration. 2. Proper wind speed:2.5~5m/s, other diffusers should be used if it exceeds 5m/s. (For the noise is become larger)

1. Installed at air inlet, making air flow smoothly. 2. The noise level differs as the length of pipe changes. (The longer the pipe is, the lower the noise level will be.) 3. The connection part should be bended to prevent the pipe from coming off. 1. Installed at diffuser (or filter of air outlet), making air flow smoothly. 2. The length of branching diffuser pipes should be the same, longer than 5m.

Grille, air outlet

1. Lower noise level, available for the high-rise where long distance cooling is required. 2. Choose duct caliber according to cooling distance and outlet wind speed.

12

600mm or more

Maintenance space

Distributor

Duct packing tape

Note: confirm the minimum drain tilt is 1/100 or more

Checking orifice
6

600mmX600mm

1. For connecting the flange and pipeline. 2. Indispensable when connecting the noise pipe and flexible pipe. (The adhesive tape will be ineffective as the temp changes).

Install

10 hanging screw bolt

Quadrate air outlet 1. Fix type, all directions air outlet. 2. The length of branching diffuser pipes should be the same, longer than 5m.

Additional material

Chart 2 Checking orifice

Chart 3

Aluminum adhesive tape

1. For connecting the flange and pipeline, holding the glass wool and preventing gas leakage. 2. Wrap the pipeline more than 3 circles. 3. Only special adhesive tape for vent-pipeis available.

1895

19

Wiring chart
Indoor unit
L N 1 2 3 4

1. Please use the bolt whose size is bigger than 10. The bolt is made of nice carbon steel (covered with zincification or treated to prevent rust) or stainless steel. 2. Consult the architect about the treatment of ceiling. 3. Fix the hanging bolt according to actual situation and make sure it is firm. 4. Install the hanging bolt in following different situation:
Centralized control weak current)
Wire control (weak current)
A B

Constant central&wire controller (optional) 2-core shielded wire

RVVP-300/300 2X0.5mm2

A B C

Wooden structure Put a timber across the beams and install the bolts.
Timber over the beam Beam Ceiling Hanging bolt

New concrete bricks Install with insertion or embedding screw.

Constant wire controller(optional) Power supply

~

5-core shielded wire

RVVP-300/300 5 0.5mm2

3-core wire

Note: Make sure to set main unit and auxil unit according to this chart before debugging and separate their power cords. After wiring, please bind the power cord and COMM wire separately to avoid creepage and water leakage.
5-core wire 4-core wire
RVV-300/500 2 4 1.0mm RVV-300/500 5 10.0mm2

Blade-shaped insertion

Slide insertion

Original concrete bricks

Steel roof beam structure

Install with embedding bolt and embedding plug. Install the supporting angle steel
Hanging screw bolt
Steel bar Embedding screw bolt

Power supply 5-core wire

RVV-300/500 2 5 6.0mm

Hanging bolt
(Pipe hanging and embedding screw bolt)

Supporting angel steel

Overhang the indoor unit

3-core shielded wire
RVVP-300/300 2 3 0.5mm

Lift the indoor unit and aim the installation hole at hanging bolts, then fasten the bolts.
Air conditioner Hanging bolt

Outdoor unit (main unit)

A B C N

Outdoor unit (auxil unit)

A B C N

COOM wire between outdoor units(weak current)

Signal wire between outdoor and indoor unit(strong current)

Power cord

COOM wire between outdoor units(weak current)

Signal wire between outdoor and indoor unit(strong current)

Power cord

1# unit (main)

2# unit (auxil)
30 or more

CAUTION:
1. Make sure the phase sequence is correct, if not, the compressor will not work and the failure indicator light on electric control board of outdoor unit will be on. Please refer to Error indication description on PCB on the cover of electric control box. 2. Change the phase sequence, switch on the power and check until the failure indicator light is off and the compressor works normally.

18

Duct design and connection

1. Duct design should accord with national heating&air-conditioner design criterion. 2. Duct accessories and materials should be produced by specialized manufacturer. 3. Air inlet and outlet ducts should be apart far enough to avoid the break of airflow. 4. In order to weaken the noise, muffle and noise-proof device should be installed, especially in the places like meeting room where noise is easy to be perceived. 5. The noncombustible canvas should be used in the connection of flange parts to avoid vibration, whose size is shown in the outline of indoor unit. The bolt of M6 20 is used. (Prepared site) 6. All the ducts must be connected firmly to prevent air leakage and be heat insulated to avoid condensed water.

ELECTRIC WIRING
Electric wiring CAUTION:
1. The indoor and outdoor units should use separate power supply with rated voltage. 2. The power supply of outdoor unit should equipped with grounding wire, which should be firmly connected with the grounding wire of indoor unit. 3. Wiring must be done by professionals and accord with circuit chart. 4. Install the leakage protector according to relevant technical standard of national electric equipment. 5. Arrange the power cord and signal wire well to avoid disturbance and contact with connecting pipe and valve body. 6. Power cord is not supplied with the air conditioner. Please refer to the specification of power supply to select the power cord. Do not connect two wires together. 7. Do not switch on the power until you have checked carefully after wiring.

Key points in duct connection

Canvas tie-in Canvas tie-in

Power supply specification

Isolation booth Air outlet Isolation booth Checking orifice Air inlet Air filter

Indoor unit Model

50 RF 55 T1WN/MY-B 60 220V~ 40/20
RVV-300/500 3X2.5mm
2

Outdoor unit
MRF25WW/S-840T2 MRF28WW/S-840T2 MRF30WW/S-840T2 380V 3N 60/40 50Hz

Note: All components except main unit should be prepared on site.

Power supply
50Hz

Indoor unit outline dimension

Main switch/fuse (A) Indoor unit power cord mm2 (Including grounding wire) Outdoor unit power cord mm2 (Including grounding wire) Indoor-outdoor unit connecting wire Outdoor-outdoor unit COMM wire Connecting wire, wire controller Connecting wire, central&wire controller

(Power-main unit)RVV-300/500 5X10mm2 (Main-auxil unit)RVV-300/500 5X6mm2

RVV-300/500 4X1mm

(Shield wire)
2

RVVP-300/300 3X0.5mm

(Shield wire)

RVVP-300/300 5X0.5mm2 (Shield wire) RVVP-300/300 2X0.5mm

2

POWER WIRING
(Refer to the chart) <outdoor unit> (Unit: mm)
Outdoor unit Leakage Manual switch protection switch Indoor unit Control wire, indoor-outdoor unit Leakage protection switch Manual switch Power supply, indoor unit

Power supply, outdoor unit ~

17

INSTALL THE DRAINPIPE

1. Install the indoor unit drainpipe Install a drain stream trap in the drainpipe to prevent water from overflowing. (The drainpipe absorbs the odor. When the outside static pressure is high (especially the air inlet),it is difficult to drain the water.) Drainage should be natural. When constructing, the outside pipe of outdoor unit should be inclined (1/50~1/100). The bending part of drainpipe should be fewer than 2. Furthermore, to reduce the depositing dust, avoid bending the pipe as possible as you can. Make sure there is no dust or rubbish falling into indoor unit drain receiver and drainpipe. After installation, remove the checking panel, pour some water in the drain receiver to see whether it drains smoothly.

OUTDOOR UNIT INSTALLATION

KEY POINTS IN INSTALLATION
Installation Confirm the model and the name of air conditioner to avoid mistakes in installation. Refrigerant piping Refrigerant piping should accord with specified diameter. Charge nitrogen with certain pressure into refrigerant piping before welding. Heat insulation treatment should be done to refrigerant piping. After installation of refrigerant piping, do not electrify the indoor unit before airtight test and vacuuming. Airtight test 2 Refrigerant piping must be tested for gas proof.[2.94MPa(30kg/cm G) nitrogen] Vacuuming Vacuum pump must be used and vacuuming should be done from gas side and liquid side simultaneously. Add refrigerant
Sheath (Checking orifice)
50mm or more

Checking panel

Drainpipe

Checking panel

Sheath (Checking orifice) General drainpipe

100mm or more

Chart 25

When the actual pipe is longer than the fiducial length, the added refrigerant volume of every outdoor unit depends on the calculation base on the actual length. Fill in the form on the outdoor unit with the added volume, actual length of pipes and the relative height drop between outdoor unit and indoor unit for future reference. Electric wiring Choose power capacity and wire diameter according to the design manual. The power cord of the air conditioner should be wider than that of ordinary motor. Do not twist or cross the power cord (380V~50Hz) with wiring (low voltage) between indoor and outdoor unit, or mishandling may occur. Electrify the indoor unit after airtight test and vacuuming.
Test running

CAUTION
Rubbish is easy to accumulate at drain stream trap. Make sure to install a plug or other things which is easy to clean.

2. Test draining Open the clapboard of indoor unit, pour the water in to see whether it drain smoothly and whether there is water leakage. 3. Heat insulation After confirming that drainage is smoothly and there is no leakage, wrap the drainpipe with insulation material, or there will be condensed water.

Test running can not begin until the out door unit has been electrified for 12 hours.

16

Installation space
1. When installing outdoor unit, enough repairing space shown below should be left and the power device should be put at the side of outdoor unit. Refer to relevant manual. 2. Please make sure to left enough space for installation and maintenance. (Refer to chart below)
>1000mm

Expel the air with vacuum pump (chart 22)

(Please refer to the manual for the operation of manifold valve) 1. Loosen and remove the maintenance nut of stop valve A and connect the charge hose of the manifold valve with the maintenance mouth of stop valve A. (Make sure the stop valves A and B are both closed) 2. Connect the charge hose with vacuum pump. 3. Open the Lo-lever of the manifold valve completely. 4. Turn on the vacuum pump. At the beginning of pumping, loosen the maintenance nut of stop valve B a little to check whether the air comes in (the sound of the pump changes and the indicator of multi-meter turns from minus to 0). Then fasten the maintenance nut. 5. When the vacuuming has been finished, close the Lo-lever of manifold valve completely Manifold valve and turn off the vacuum pump. Multi-meter Pressure gauge When you have pumped for more than 15 minutes, please confirm -5 that the indicator of multi-meter points to -1.0 10 Pa(-76cmHg). -76cmHg 6. Loosen and remove the quadrangle covers of stop valves A and B. Open the stop valves A and B completely then fasten the quadrangle covers. 7. Disassemble the charge hose from the maintenance mouth of stop valve A and fasten the nut.
Lo-lever Charge hose Hi-lever Charge hose Vacuum pump

Air outlet

Air outlet

Air inlet

Air inlet

>100mm

>100mm >1000mm

>100mm

Air inlet

Install&repair surface

Outdoor unit planform

Note: 1. Keep the obstacle above the outdoor unit at least 2000mm. 2. The top of any pile around the outdoor unit should at least 400mm below the top of unit.

Lo-stop valve

MOVING THE OUTDOOR UNIT

1. Sling the outdoor unit and carry it with 4 steel wire ( 6mm or more) 2. Use soft board to protect the unit surface that contacts the steel wires from scratch or distortion. 3. Remove the soleplate.

Steel wire Protection board

Chat 22

Operate the stop valve

Open the valve stem until it reaches the limitator. Do not open it any further.
Valve body Quadrangle cover Quadrangle lever

Soleplate 20

OUTDOOR UNIT INSTALLATION

1. outdoor unit outline dimension(Unit:mm).
980

Fasten the nuts with wrench or such tools. Maintenance mouth Linking pipe joint The wrench torque is listed in the Table 2. All the stop valves should be opened before test running. Each air System joint conditioner has two stop valves of different sizes on the side of outdoor Joint nut unit which operates as Lo-stop valve and Hi-stop valve respectively. The Char 23 ON/OFF operation is shown in the right Chart 23. 1) ON operation: take off the quadrangle cover, clip the quadrangle head with a wrench and turn it anticlockwise to the end. Then fasten the quadrangle cover. 2) OFF operation: the process is the same as the ON operation, but you should turn the quadrangle head clockwise.

Check the leakage

Check all the joints with the leakage detector or soap water.
1615

Insulation
800

All the exposed parts of flaring pipe joints and refrigerant pipe on the liquid side and the gas side should be wrapped with insulation material. Make sure that there is no gap between them. Imperfect insulation may cause condensed water.

Frontview

15

Expel the air Expel the air according to the following table
Length of connecting pipe (one-way) 5m 5~15m Method Use refrigerant in outdoor unit Use vacuum pump or refrigerant container If moving the air conditioner to another place, please do vacuuming with vacuum pump or refrigerant container.

2.Distance between foot screw is shown below: 3. In snowy areas, facilities should be installed to prevent snow. (Refer to the chart below)(defective (unit: mm) facilities may cause malfunction.) Please lift the 490 595 595 bracket higher and install snow shed at the air inlet and air outlet.
Snow shed for air inlet
735

Snow shed for air outlet

Expel the air with refrigerant in outdoor unit (refer to Chart 20 and Chart 21) 1. Fasten the joint nuts of A, B, C and D completely. 2. Loosen and remove the quadrangle covers of stop valves A and B. Turn the valve stem of stop valve B anticlockwise to 45 for about 10 seconds, then close the valve stem of stop valve B. 3. Check all the joints on A, B, C and D. Make sure that there is no leakage, then open the maintenance nut of stop valve A. After the air has come out completely, fasten it. 4. Open the valve stems of stop valves A and B completely. 5. Fasten the quadrangle covers of stop valves A and B.

(15

20 long hole)

Using M12 foot screw 4 pieces per unit

Snow shed for air inlet

REFRIGERANT PIPING
1. Refrigerant piping connection is inside the outdoor unit, please remove the front-left clapboard. (M6:4 pieces; M4: 1 piece) 2. The piping can be led through the down-left of the outdoor unit or the soleplate gap. 3. When through the front, piping is led by wiring from the panel. 4. When through the soleplate gap, install the refrigerant piping towards left, right or back. 5. If through the front, please seal the soleplate gap with a cover board to prevent the dust or rubbish.
Cover board (self-supply)

Outdoor unit

Gas side A 28.6mm 12.7mm B Liquid side

Indoor unit C D

Stop valve

Joint nut

Chart 20

Chart 21
Soleplate for piping and wiring M6 Soleplate Panel for maintenance

Expel the air refrigerant container (refer to Chart 20 and Chart 21) 1. Fasten the joint nuts of A, B, C and D completely. 2. Loosen and remove the quadrangle covers and maintenance nuts of stop valves A and B. 3. Connect the charge hose of refrigerant container with the maintenance mouth of stop valve A. 4. Loosen the valve of refrigerant container and charge the refrigerant for 6 seconds to expel the air, then fasten the nut of stop valve B quickly. 5. Loosen the valve of refrigerant container again and charge the refrigerant for 6 seconds. Check all the joints on A, B, C and D. Make sure that there is no leakage, then remove the charge hose. Fasten the maintenance nut of stop valve A as soon as all the charged refrigerant has been expelled. 6. Open the valve stems of stop valves A and B completely. 7. Fasten the quadrangle covers of stop valves A and B.
Soleplate Rear -lea pipin ding g
g

M4

CAUTION To prevent the inside of piping from oxidizing when welding, it is necessary to charge nitrogen, or oxide may block the circulation.

din t-lea Righ ing pip

ng adi t-le Lef ping pi

ad t-le Lef ping pi

ing

din t-lea Righ ing pip

14

Use the brass pipe from market Piping size and connecting method
Outdoor unit Indoor unit

Airtight test
Charge pressurized nitrogen after connecting the piping of indoor and outdoor unit to do airtight test.

Make sure to use the same insulation material when you buy brass pipe in the market. (Thicker than 9mm)
Use frozen oil Bend the pipe with thumbs Make the ends straight

CAUTION 1. Pressurized nitrogen[2.94MPa(30kg/cmG)]should be used in airtight test. 2. Fasten the valve cores of high/low pressure valves before pressurizing the nitrogen. 3. Please pressurize the nitrogen from air vents of low pressure valves. Piping size and connecting method for outdoor unit 4. High/ low pressure valves are closed when Liquid side Gas side Model pressurizing nitrogen. 25 5. It is forbidden to use oxygen, flammable gas or f12.7 f28.6 MRF28WW/S-840T2 poisonous gas in airtight test.
30

Min radius: 100mm

Vacuuming with vacuum pump Length and height drop permitted of refrigerant piping
Outdoor unit
20m

Chart 15 Chart 16 2. Arrange the pipeline 1) Drill a hole in the wall and set the accessories such as wall conduit and its cover. 2) Put the connecting pipe and wiring between outdoor and indoor units together and bind them tightly with binding tapes. Do not let air int, or the condensed water may cause leakage. 3) Pass the connecting pipe through wall conduit from outdoors. Arrange the pipe carefully and do not damage the pipe 3. Connect the pipes and do vacuuming. 4. Open the valve stem of outdoor unit stop valve to make the refrigerant pipe between indoor and outdoor units unblocked. 5. Check the leakage with leakage detector or soap water. 6. Cover the joint of connecting pipe of indoor unit with sound proof/insulating sheath (accessories), and bind it with binding tapes to prevent leakage.

Chart 14

Please vacuum with vacuum pump rather than refrigerant to expel the air. Vacuuming should be done from the gas side.
1

Flaring
Cut the piping with a pipe cutter
2

Max height drop

Height drop between indoor and outdoor unit H

Height drop unit (up) between indoor Outdoor and outdoor unit H unit(down)

20m 20m

_ 90+4

Calculate the amount according to the diameter and the length of the liquid side piping between outdoor/indoor units. The type of refrigerant is R22.
Liquid side piping diameter Refrigerant to be added per meter piping

Outdoor

Refrigerant amount to be added

90

Lean

Crude Burr

45+2 _

Permitted value Farthest equivalent length of piping (L) 50m

Insert a flare nut into the pipe and flare the pipe

Open all valves

Chart 17

Chart 18

Fasten the nut

Put the connecting pipe at the proper position Wrench the nut with hands, then fasten it with a wrench. (Refer to Chart 19) CAUTION Too large torque will damage the bell mouthing and too small will cause leakage. Please choose the torque according Table 2.

Indoor unit

f 12.7

0.115kg

Remove dirt or water in the piping

Make sure there is no any dirt or water in the piping before connecting it to the outdoor unit. Please clean the piping with high-pressure nitrogen rather than refrigerant of outdoor unit.

Chart 19

The added amount of refrigerant

When the one-way pipe is shorter than 5m, there is no need to add refrigerant. (It has been charged before delivery.) 2 When the one-way pipe is longer than 5m, the added amount of refrigerant is : 0.115 (L-5) (unit: kilogram) Please record the added amount of refrigerant carefully for future use.
1

13

INSTALL THE CONNECTING PIPE

Check whether the height drop between indoor unit and outdoor unit, the length of refrigerant piping, and the quantity of the bends meet the following requirements: The Max. Height drop 20m ( if longer than 5m, outdoor unit should be above the indoor unit) The length of refrigerant piping The quantity of bends shorter than50m fewer than 15

INDOOR-OUTDOOR UNIT CONNECTION

Air return pipe (prepared on site)

Indoor unit

Capacitor box

Muffler(prepared on site)

A B

Do not let air, dust, moisture or other impurities fall in the piping system during installation. Fix the indoor unit before installing the refrigerant piping. During installation, make sure to keep the piping dry and do not let water in.
Electric control box Drain outlet Air-out pipe

The procedures for connecting pipe

1. Measure the connecting pipe and make it as follows: 1) Connect the indoor unit first, then the outdoor unit. Bend the piping carefully and do not damage the piping

Note: Both indoor and outdoor units have system A and B. Please carry out connection between the corresponding

Signal wire between indoor unit and outdoor main unit

system, other malfunction may occur. CAUTION Daub the surface of the flare pipe and the joint nuts with frozen oil, and wrench it for 3~4 rounds with hands before fasten the flare nuts. (Refer to Chart 14) Use two wrenches simultaneously when connecting or disassembling the pipes. Do not load the indoor unit with the weight of connecting pipe. If the indoor unit is overloaded, it will be distorted, reducing the cooling (heating) capacity. 2) The stop valve of outdoor unit should be closed absolutely (as original state). Every time you connect it, remove the nuts of stop valve then connect the flare pipe immediately (within 5 minutes). If the nut of stop valve has been removed and left for a long time, dust and other impurities may enter the pipe, causing malfunction. So please expel the air with refrigerant (R22) before connection. 3) Expel the air (refer to Exple the air )after connecting the refrigerant pipe between indoor and outdoor units. Then fasten the maintenance nut. Notice for flexible pipe: The bending angle should not exceed 90 . The bending part is preferably in the middle of the pipe, the bigger the bending radius, the better it is. Do not bend the pipe more than 3 times. Bending the connecting pipe of thin wall. Cut out a desired concave at the bending part of the insulating pipe and expose the pipe. (Bind the pipe with binding tapes after bending) To avoid distortion or damage, please bend the pipe at its biggest radius. Use bender to get a pipe with small radius.

12.7(refrigerant connecting pipe) Remote controller Constant wire controller (optional, replacement of remote controller) Outdoor auxil unit Outdoor main unit

Remote signal receiver

28.6(refrigerant connecting pipe) Air outlet

System B Electric control box, outdoor main unit and auxil unit System A COMM wire of between outdoor main unit and auxil unit

12

SET THE MAIN AND AUXIL UNITS

Note: Please identify outdoor main unit and auxil unit. Only main unit connects with signal wire of indoor unit. Users should adjust the dial on electric control board of outdoor unit as follows, otherwise incorrect adjustment may cause malfunction.

INSULATE THE PIPING

Insulate the piping
To prevent the malfunction caused by condensate on the refrigerant piping and drainpipe, please do insulation treatment. CAUTION Supposing the temperature and the humidity in the ceiling is high (dew point is above 23 ), (e.g.:the ceiling which is made of flagstone or the inside of the ceiling and the outdoors share the same condition),besides ordinary insulation 2 materials, insulation sponge(16~20kg/m ) with more than 10mm thickness should be used. The joints of all the piping should be wrapped with insulation materials as well.

Insulate the drainpipe

If the drainpipe is arranged through the building, please wrap it with insulation material. It is necessary to insulate the drainpipe.

Insulate the refrigerant piping

Please use material with heat durability for gas side piping. (E.g. EPT) The piping on gas side and liquid side should be wrapped with insulation materials respectively. The water drop should not drip outside the unit.
Gas side piping

unit (main)

unit (auxil)

Indoor unit
Besides insulation material, use ethylenic resin tapes to seal them to prevent leakage. Outdoor unit Chart 8

COMM CONNECTION BETWEEN MAIN AND AUXIL UNITS

Signal wire of indoor unit connects to outdoor main unit only and the control command to outdoor auxil unit is sent by COMM wire connecting with main unit. Make sure to connect COMM wire correctly, otherwise COMM error may occur and auxil unit can not start. See following chart for connection:

CAUTION ON REFRIGERANT LEAKAGE

This air conditioner adopts R22 as refrigerant, which is safe and noncombustible. The room for air conditioner should be big enough that refrigerant leakage can not reach the critical thickness. Besides this, you can take some action on time. Critical thickness the max thickness of Freon without any harm to person. R22 critical thickness:0.3 [ kg/m3 ] Calculate the critical thickness through following steps, and take necessary actions. 1. Calculate the sum of the charge volume (A[kg]) Total refrigerant volume of 10HP= refrigerant volume when delivered(11[kg])+superaddition 3 2. Calculate the indoor cubage (B[m ]) (as the OA minimum cubage) 3. Calculate the refrigerant thickness Critical thickness 0.3 [kg/m3 ] B [ m3 ] Countermeasure against overhigh thickness 1. Install mechanical ventilator to reduce the refrigerant thickness under critical level. (ventilate regularly) A [ kg ]

main unit

auxil unit (COMM wire terminal)

(COMM wire terminal)

Room full of leaking refrigerant (All the refrigerant has leaked)

b. Leakage detector alarming device

related to mechanical ventilator
Indoor unit

3-core shield wire RVVP-300/300 3 0.5mm2 [Optional]

Note: COMM wire can be arranged with the connection pipe between outdoor and indoor units. Please take some protection measure to prevent the wire from aging.

a. Ventilation
peristome

(Leakage detector alarming device should be installed in places easily keeping refrigerant)

2. Install leakage detector alarming device related to mechanical ventilator if you can not regularly ventilate.

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