Audi Q7 Service Training
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           Service Training
                  Audi Q7
                           Self-study programme 361
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The Audi Q7
In superior fashion, the Audi Q7 combines              The very design of the Audi Q7 sets new standards.
sportiness and versatility, advanced technology and    Characteristic of the typical Audi dynamism are the
premium-class luxury.                                  swooping curve of the roofline and the distinctive
                                                       relationship between the high waistline and narrow
On the road, it excels with the driving performance    window area. The dynamic sweep of the front section
and dynamics of a sports car, while redefining the     and the powerful rear with the sharply sloping D-
possibilities of its class off-road. A vehicle which   pillars provide a coupe-like profile.
visually display all its qualities and meets its       Equally characteristic elements of the current Audi
promise in technological terms, on any road and        styling are the shoulder line and dynamic line which
under any conditions.                                  define the side section.
Audi Q7 – the high-performance SUV from the
creator of quattro.
                                                                                                   361_000
   Taking the lead: With design & performance
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Passenger protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Running gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Infotainment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
The self-study programme provides basic information on the design and function of new vehicle models,
new vehicle components or new technologies.                                                                 Note   Note
The self-study programme is not intended as a workshop manual.
The specified values only serve for better understanding and relate to the software versions
applicable at the time the SSP was compiled.
For maintenance and repair operations it is essential that you refer to the current technical literature.
    Introduction
    In a nutshell
    Some Audi Q7 dimensions.
                                                                                                         361_045
                                                                                                         361_046
                                                                          5-seater          6/7-seater
               Admissible total weight in kg            4.2l FSI   2895              3065
                                                        3.0l TDI   2950              3120
               Unladen weight without driver in kg      4.2l FSI   2240              2270
                                                        3.0l TDI   2295              2325
               Drag coefficient Cw                      0.37
               Tank capacity in litres                  100
               Trailer weight, braked (on 12 % uphill              3500              3200
               gradient) in kg
               Nose weight in kg                                   140               130
               Combination weight (12 %) in kg          4.2l FSI   6495              6365
                                                        3.0l TDI   6550              6420
               Admissible roof load in kg               100
4
Interior dimensions
                                                              361_103
Luggage compartment volume
                                            775 l
      330 l
                                  361_105                     361_104
                             2035 l
                                                    361_106
                                                                    5
    Introduction
    Body
    The body of the Audi Q7 has been newly developed by Audi and is not based on a predecessor SUV model.
    During the development process, the most significant properties and characteristic values were initially
    defined. For example:
    ●   body weight
    ●   torsional and bending values
    ●   crash performance
    ●   scheduled development time
    ●   scope of simulation and prototype development
    ●   planned insurance category
    Significant features of the Audi Q7 body shell are a high overall rigidity as well as optimised local bending and
    torsional values at the body nodes and force application areas.
    Bodyshell
                                                                                                               361_055
    The development                                            The self-supporting, lightweight steel body of the
    ●   of an open sky system,                                 Audi Q7 is built in four bodyshell versions:
    ●   an optional third seat row,                            ●   Normal roof
    ● a tailgate with integrated rear lights, which wraps      ●   Normal roof with three seat rows
      around to the rear side panel,                           ●   Panorama roof (open sky system)
    were further important features.                           ●   Panorama roof (open sky system) with three seat
                                                                   rows
    The focus was on combining these elements with
    the typical Audi high quality expressed, for instance,     The Audi Q7 with three seat rows is equipped with
    in the dimensional accuracy of the body parts, the         an additional cross-piece in the spare wheel well
    narrow gap widths and surface finish.                      area for attachment of the seat belts. On the
                                                               versions with the panorama roof, the cross-pieces at
                                                               the B and C-pillars are dispensed with. Their
                                                               function is fulfilled by the open sky module.
6
Audi Q7 Service Training
Full download: http://manualplace.com/download/audi-q7-service-training/
              Joining techniques
              In order to meet the high demands with regard to       The bonded joints, with a length of 79815 mm,
              body rigidity, crash safety and optimised production   comprise 5403 spot welds. The total length of the
              processes, the following joining techniques are        laser-soldered joints (seamless joints between roof
              employed on the Audi Q7:                               and side frame) amounts to 4420 mm. As with the
                                                                     Audi A3 Sportback and the Audi A6 Avant '05, the
              –   Spot welding                                       side panel and the rain channel are joined using
              –   Spot weld bonding                                  plasmatron soldering. Like laser soldering, this
              –   MAG welding                                        technique ensures a high-quality and a virtually
              –   Laser soldering                                    invisible seam. The length of the left and right joints
              –   Plasmatron soldering                               amounts to 1438 mm. The length of the MAG
                                                                     welded joints, used in areas which are inaccessible
              The joining technique most frequently employed for     using welding tongs, amounts to 15272 mm.
              areas subject to high loads is spot weld bonding
              using a structural adhesive.
                      Adhesive
                      Plasmatron soldering
                      Laser soldering
                      Spot welding (not shown)
                      MAG welding (not shown)
                                                                                                                      361_057
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