l

EXTENSOMETERS

be certain.
 E X T E N SO METER S ARE U SED FOR ME ASURING AND/ OR CONT ROLLING

S T R A I N I N TEN SI O N , COMPRESSION AND FAT IGUE T E ST ING AP P LICAT IONS.

2

M E A SURI N G ON THE SPECI ME N SIGNIFICANT LY INCRE ASE S T HE RE LIABILIT Y

O F Y OU R DATA. RELYI N G ON T HE CROSSHE AD OR ACT UAT OR MOVE ME NT

O F Y OU R M ATERI A LS TEST SY ST E M W ILL ME ASURE T OO MUCH – MACHINE

DEFLECTION, GRIP DEFLECTION, AND POSSIBLE SLIPPAGE ARE ALL CAPTURED

I N T H E LO A D TRA I N DI SPLA CE ME NT ME ASURE ME NT.

Extensometer Table of Contents

Introduction 3
Extensometer Application Index 4
Extensometer Functional Index 5
6 Things to Remember when Selecting an Extensometer 6-9
Axial Extensometers 10-23
High Temperature Extensometers 24-26
Specialty Extensometers 27-31
MTS Advantage Optical Extensometer (AOX) 32-33
MTS Advantage Video Extensometer (AVX) 34-35
Laser Extensometer 36
Other Applications 37
Clip-On Displacement Gages 38
Displacement Gages 39
Extensometer Calibrator 40
MTS Direct Current Potential Drop (DCPD) Solution 41
Extensometers
Accuracy is Key

Pioneered to Perfection
MTS pioneered and perfected the cross-flexure » Small, lightweight design – most are under 35 g mass
design that ensures true center point bending of its » MTS extensometer models are available for both static
extensometers. Precision, resistive-type foil strain and dynamic testing
gages are bonded to the MTS cross-flexure to form
a 4-arm fully active Wheatstone bridge. » MTS extensometers meet or exceed requirements for 3
calibration according to ASTM E83 Class B1 and ISO
» Bridges of 350 ohms and 1000 ohms are used 9513 Class 0.5 standards
» Output, depending on the unit is 2 mV/V to 6 mV/V CAN’T FIND WHAT YOU NEED?
» Nominal excitation range from 5 to 12 V DC for room » Our extensometer portfolio contains hundreds and
temperature testing hundreds of additional dynamic rated extensometers.
Contact your local sales representative or applications
HIGH PERFORMANCE, HIGH QUALITY
engineer to find the model that meets your exact needs
» Proven stability over 30+ years of usage
» Custom models are also available upon request
» Built-in over-travel protection provides repeatable
accurate data from test initiation through specimen
failure MTS Extensometer Repair & Rework
» Quickly and accurately set-up your extensometer using Why go through the process of certifying a new
the zero set pin or zero stop extensometer when the one you have still does the job?
Many of our extensometers survive tens of thousands of
» Cross-flexure design ensures the strain gages are
tests without a problem – so if the unit only needs a new
subjected to true center point bending and the same
zero set pin or cables let us repair it for you. Contact your
force, time after time local sales representative for details.

MTS has the broadest selection of extensometry in the world

 Extensometer Application Index

Use this helpful index to determine which extensometers are best

suited for your application. Please contact us for more information.

Application Extensometer Options See Pages

Metals
Tensile (ASTM E8) 632.13/.24 & 634.11/.12/.25/.28/.31; 635; FAX; AOX; AVX 11, 12, 14, 15, 16, 19, 21, 32, 34
Compression (ASTM E9) 632.13/.26/.27 & 634.11/.12/.31; AOX; AVX 11, 12, 13, 16, 32, 34

4 KIC - Fracture Toughness (ASTM) 632.02 ASTM Standard; 632.03 MTS Enhanced; 632.65 (High Temperature) 38
Pre-Cracking (ASTM E399) 632.05 (High Frequency) please call
JIC (ASTM E813) 632.03 with Long Travel Option 38
Crack Growth - Bend (ASTM E399) 632.03 38
Fatigue Crack Growth (ASTM E647) 632.03 with Long Travel Option; 632.05 (High Frequency) 38
High Cycle Fatigue 632.27 (Low Strain) 13
Low Cycle Fatigue (ASTM E606) 632.13/.18/.19/.20 & 634.11/.12/.31 & 632.50/.51/.53/.54 11, 12, 16, 24, 25, 30
Low Cycle Fatigue (High Temp) 632.50/.51/.57 24, 25, (please call for .57)
Low Cycle Fatigue (High Temp) 632.53/.54 24
Advanced Materials
Bend (MIL SPEC 1942, JIS 1601R) 632.06 39
Tensile/Compression 632.26; FAX; AOX; AVX 11, 21, 32, 34
High Temperature (CMC’s MMC’s) 632.5X 24, 25
Ultra High Temperature Bend 632.70 please call
Composites
Tensile (ASTM D3039) 632.17/.85 & 634.11/.31; AOX; AVX 12, 16, 27, 28, 32, 34
Compression (ASTM D695) 632.17 & 634.11/.31; AOX; AVX 12, 16, 27, 32, 34
±45° Shear Test (ASTM D3518) 632.17 & 634.11/.31; AVX 12, 16, 27, 34
Flexure (ASTM D790) 632.06 & 634.11/.31 12, 16, 39
Tension/Tension Fatigue (ASTM D3479) 632.17/.85 & 634.11/.31 12, 16, 27, 28
Plastics
Tensile (ASTM D638) 632.17/.24/.85 & 634.12/.25/.31, FAX; 635, LX 500/1500; AOX; AVX; 12, 14, 15, 16, 19, 21
22, 27, 28, 32, 34
Rock Mechanics
Triaxial Comp. Strength (ASTM D2664) 632.90/.92 please call
Triaxial Creep (ASTM D4406) 632.90/.92 please call
Bio-Materials 632.29 & 634.11/.12/.25/.31, LX 500; FAX; AOX; AVX 10, 12, 14, 16, 21, 32, 34
Axial/Torsional 632.68/.80 please call
Immersible Extensometer 632.79 31
High Temperature
Air Cooled 632.53/.54 24
Water Cooled 632.51/.68 25 (please call for .68)
Uncooled 632.53/.54/.70 24
Hostile Environments 632.10 & LX 500/1500 36
Fracture Mechanics
Fracture Toughness 632.02/.03; 632.65 (High Temperature) 38
Pre-Cracking 632.05 (High Frequency) please call
Bend
Displacement 632.06 39
Crack Growth 632.03 38
High Temperature 632.70 please call
Fatigue & Fracture
Crack Growth 632.03 with Long Travel Option; 632.05 & 632.65 38
High Cycle 632.27 (Low Strain) 13
Low Cycle Mechanics 632.13/.18/.19/.20 & 634.11/.12/.31 11, 12, 16, 30
Low Cycle (High Temp) 632.50/.51/.53/.54/.57 24, 25, 37
Tensile/Compression Testing
Tensile 632.13/.24 & 634.11/.12/.25/.28/.31; FAX; 635, AOX; AVX; 11, 12, 14, 15, 16, 19, 21, 22, 32, 34
Compression 632.13/.26/.27 & 634.12/.25/.31; FAX; AOX; AVX; 11, 12, 13, 16, 21, 32, 34
Poisson’s Ratio 632.18/.19/.20/.23/.85 & 634.12/.25/.31; AOX; AVX 12, 14, 16, 21, 28, 29, 30, 32, 34
Elastic Limit 632.26/.27/.29 10, 11, 13
Extensometer Functional Index

Axial Contact Extensometers

DYNAMIC MODELS (TENSION/COMPRESSION)

Metric Units US Customary Units

M O DE L G AGE M EASURING RANGE: M OD E L GAGE M E ASURING RA NGE : S EE

N U MB E R LENGTH STRAIN ( TRAVEL) NUM BE R LE NGT H ST RA IN ( T RAVE L) PAG E
5
632.29F-20 3 mm ±8% (±0.24 mm) 632.29E-20 0.12 in ±8% (±0.0096 in) 10
632.29F-30 5 mm -10%/+30% (-0.5 mm/+1.5 mm) 632.29E-30 0.2 in -10%/+30% (-0.02 in/+0.06 in) 10
632.29F-30 6 mm ±4% (±0.24 mm) 632.29E-3X 0.24 in ±4% (±0.0096 in) 10
632.26F-3X 8 mm ±6% (±0.48 mm) 632.26E-3X 0.3 in ±6% (±0.018 in) 11
632.26F-2X 8 mm ±15% (±1.2 mm) 632.26E-2X 0.3 in ±15% (±0.045 in) 11
632.13F-2X 10 mm ±15% (±1.5 mm) 632.13E-2X 0.5 in ±15% (±0.075 in) 11
632.26F-4X 12 mm ±9% (±1.1 mm) 632.26E-4X 0.5 in ±9% (±0.045 in) 11
632.27F-3X 25 mm ±2% (±0.5 mm) 632.27E-3X 1.0 in ±2% (±0.02 in) 13
632.27F-2X 25 mm ±4% (±1.0 mm) 632.27E-2X 1.0 in ±4% (±0.04 in) 13
634.11F-2X 25 mm +20%/-10% (+5 mm/-2.5 mm) 634.11E-2X 1.0 in +20%/-10% (+0.2 in/-0.1 in) 12
634.12F-2X 25 mm +50%/-10% (+12.5 mm/-2.5 mm) 634.12E-2X 1.0 in +50%/-10% (+0.5 in/-0.1 in) 12
634.25F-2X 50 mm +50%/-10% (+25 mm/-5 mm) 634.25E-2X 2.0 in +50%/-10% (+1.0 in/-0.2 in) 14
634.31F-2X 10-50 mm variable (+4 mm/-2 mm) 634.31E-2X 0.5-2.0 in variable (+0.2 in/-0.1 in) 16

MONOTONIC MODELS (TENSION ONLY)

Metric Units US Customary Units

M O DE L GAG E M EASURING RANGE: M OD E L GAGE M E ASURING RA NGE : S EE
N U MB E R LE N G TH STRAIN ( TRAVEL) NUM BE R LE NGT H ST RA IN ( T RAVE L) PAG E

635.25F-05 25 mm +20% (+5 mm) 19

634.11F-5x 25 mm +20% (+5 mm) 634.11E-5X 1.0 in +20% (+0.2 in) 12
634.12F-5x 25 mm +50% (+12.5 mm) 634.12E-5X 1.0 in +50% (+0.5 in) 12
632.24F-50 25 mm +100% (+25 mm) 632.24E-50 1.0 in +100% (+1.0 in) 15
635.50F-05 50 mm +10% (+5 mm) 634.25E-5X 2.0 in +50% (+1.0 in) 14, 16
635.50F-10 50 mm +20% (+10 mm) 634.28E-24 2.0 in +100% (+2.0 in) 15, 19
635.50F-25 50 mm +50% (+25 mm) 19
634.25F-5x 50 mm +50% (+25 mm) 14
634.28F-24 50 mm +100% (+50 mm) 15
635.100F-10 100 mm +10% (+10 mm) 19
 Typical material specimens
6
6 Things to Remember when Selecting an Extensometer

Extensometers are available in hundreds of models and multiple technologies,

so selecting the correct one can be confusing. An easy way to remember the
relevant criteria for extensometer selection is to think of the acronym S.T.R.A.I.N.

Specimen
Always start with the specimen. Knowing some specimen CONSIDER THE SPECIMEN’S CROSS-SECTIONAL AREA
7
properties before starting a test will help you select the Whether the specimen is round or flat determines
best test equipment. which type of knife edges to use with a contact
extensometer. Straight knife edges are standard on
IDENTIFY THE SPECIMEN’S GAGE LENGTH many extensometers and recommended for testing
Extensometer measurements are taken over the center round specimens. Knife edges with 3-point specimen
of a tensile or fatigue specimen called the gage section. contact are typically used when testing flat specimens.
Typical material specimens have enlarged ends or They include one single-point and one double-point
shoulders for gripping and a gage section with a smaller contact knife edge. The 3-point specimen contact
cross-sectional area. The gage section is narrower than the creates a plane, ensuring that your extensometer is
ends to ensure that material deformation occurs along the in line with the axis of your test.
length with a constant area cross section. Typically strain is
measured over the middle 70-80% of the gage section. TAKE SPECIMEN PROPERTIES INTO ACCOUNT
Gage lengths for contact extensometers typically range The specimen must be strong enough to support the
3mm (0.12 in) to 100 mm (~4 in), with longer gage lengths weight of the extensometer. Most room temperature
available for specific applications like rebar testing. extensometers are attached to the specimen using
Gage length extender kits modify the gage length of an springs, rubber bands, or quick attachment kits. Look for
existing extensometer to perform strain measurements lightweight extensometers that can be secured close to
at longer or shorter gage lengths. the specimen. The weight and length of the extensometer
create an overturning movement that must be reacted to
by the bottom knife edge. The knife edge on the bottom
will dig into the specimen and the knife edge on the top
will pull away. This problem worsens as gage length
decreases. Next, look for knife edges that are sharpened
on both sides – with a symmetrical point in the middle of
the knife edge. These knife edges will last longer and are
Gage length
less likely to chip than asymmetrical options. Inexpensive
extender kit
extensometers are often heavier and longer, and they are
more likely to bend the specimen or slip off.

PREDICT HOW YOUR SPECIMEN WILL FAIL

If you plan to test through specimen failure, be sure

that your extensometer is up to the task. Many
extensometers can be left on the specimen through
failure, but backlash from high energy breaks can
STRAIN damage the most robust extensometer designs.
Consider removing the extensometer before failure
» Specimen
or using a non-contact extensometer if your specimen
» Test Method will break violently.
» Range
» Atmosphere
» ISO/ASTM Calibration
» Non-contact
 6 Things to Remember when Selecting an Extensometer

Test Method Atmosphere

After considering the specimen, knowing your test Consider special needs when testing in extreme
method helps narrow down extensometer options. environments.

USE DYNAMICALLY RATED EXTENSOMETERS FOR STATIC MOUNT THE EXTENSOMETER OUTSIDE YOUR FURNACE
TESTS, BUT NOT VICE VERSA
It’s hard to find a contacting extensometer that will
8 Not all extensometers are rated for dynamic testing. For work in a furnace above 540°C (1000°F). At these
example, if the frequency of the test cycle matches the temperatures, the adhesives that attach the strain gage
natural frequency of the extensometer, the extensometer to the cross flexure start to fail and the test materials
can begin to vibrate, increasing the noise in the strain soften. Instead of quick attachment kits or rubber bands,
measurement signal. Dynamically rated extensometers extensometers used for testing at high temperatures
should be designed with high natural frequencies to avoid are externally mounted with quartz or ceramic rods that
vibration. When testing at very high frequencies look for extend into the furnace.
an extensometer that is lightweight with short arms.
Mounting the extensometer outside of the furnace
Excellent dynamic extensometers use a cross-flexure behind a heat shield protects the strain gage from
design that was originally patented by MTS in the thermal stress while still accurately measuring strain.
1970s. A cross-flexure design ensures that the strain Most models available include air- or water-cooling
gages inside the extensometer are subject to true options. Water cooling is more effective at keeping
center point bending. Uniform stresses on the strain the extensometer’s sensing elements at a constant
gage increase the fatigue life of the gage and ultimately temperature and reducing the noise and thermal drift in
the entire extensometer. The cross-flexure design has the data measured. Some users also develop their own
been employed by almost all dynamic extensometer “homemade” heat shields to protect the extensometer
manufacturers. from thermal drift in their outside environment.

SAVE MONEY WITH STATIC ONLY EXTENSOMETERS

Extensometers used solely for static testing do not

require the fatigue life of a dynamic extensometer. For
example, a strain-gaged element that acts as a single
cantilever beam is cheaper than a cross-flexure design
because there are fewer components. The disadvantage
is that there is more stress at the root of the beam and
the bond holding the strain gage to the beam may wear
out. Extensometers designed for static testing may
have longer arms and are more likely to vibrate during
dynamic testing.

Range
ESTIMATE HOW LONG YOUR SPECIMEN WILL TRAVEL
Extensometer mounted outside furnace
TO IDENTIFY YOUR MEASUREMENT RANGE

Measurement range is the maximum travel an

DON’T LET YOUR ROOM TEMPERATURE EXTENSOMETER
extensometer can stretch and still achieve accurate
GET TOO COLD
results. Measurement range is indicated either by an
absolute measurement of distance or a relative At extremely low temperatures, the adhesive that
measurement of strain range compared to the gage bonds the strain gage to the cross-flexure becomes
length. For example, a 50 mm gage length extensometer brittle and may fracture. Special adhesives are used for
will have a measurement range of ±10% or ±5 mm. extensometers designed for use in cryogenic applications.
Most premium contacting extensometers are designed
with an over-travel protection that allows the device to
extend slightly longer than its rated measurement range
without damaging the components.
6 Things to Remember when Selecting an Extensometer

SELECT THE ROD THAT ENSURES EXCELLENT CONTACT CHOOSE A TIGHT CLASSIFICATION FOR COMPOSITES TESTS,
WITH THE SPECIMEN LOOSEN UP FOR POLYMER TESTING

Conical-point rods used in conjunction with dimples New composites being developed for high-temperature
machined into the specimen provide very secure aerospace applications are very stiff, low-strain materials.
contact, but the dimples also create stress risers in the The best available extensometer classification should be
specimen. V-chisel rods are recommended for round used for tests of these materials.
specimens without dimples. Try to match the angle of Tensile testing of high-elongation polymers may be 9
the groove in the v-chisel rod as closely as possible to accomplished with a looser specification such as ASTM
the circumference of your specimen. Chisel edges E83 Class C, where the relative error in percent strain is
without v-grooves should be used when the specimen very small compared to the entire measurement range of
diameter is greater than 15 mm (0.6 in) or is flat. the extensometer. Often the ASTM or ISO test procedure
will define the extensometer class desired for testing.
USE AN LVDT-BASED EXTENSOMETER WHEN
SUBMERSING IT IN A LIQUID
Non-Contact
It’s incredibly hard to keep a strain gage attached to
a cross-flexure under water, so most manufacturers Initially, video and laser extensometers were used only
recommend LVDT-based units made of passivated when specimens were fragile or when the energy
stainless steel. Dissimilar metals should be avoided released by the specimen during fracture could break
or coated with a non-permeable polymer. The LVDT the extensometer. Today, these extensometers are
should be hermetically sealed and well-supported. rapidly replacing traditional contacting methods because
they can provide more information.
Now video extensometers can track the movement
of pixels in video recording and correlate that to
strain measurement. Video extensometers with post
processing capabilities even allow for measurement
taking after the test.
Digital Image Correlation (DIC) is the natural extension
of video extensometry. 2D DIC takes measurements in
the axial and transvers planes of a materials test specimen,
and 3D DIC combines images from two video cameras
to take 3D measurements.

LVDT-based
immersible
extensometer

ISO/ASTM Calibration
CALIBRATE YOUR EXTENSOMETERS TO ISO 9513 OR
ASTM E83 STANDARDS

Extensometers are classified based on the maximum

error of strain and/or displacement compared to a
known standard. ISO 9513 gives a class number (0.2,
0.5, etc.) where as ASTM E83 assigns a class letter (A, Video extensometer
B1, B2, C, etc.). One primary difference between the
ASTM and ISO standard is the fixed error allowed. For
example, an ISO 9513 Class 0.5 calibrated extensometer
The Right Extensometer For You
may have a relative error of 0.5% displacement and a Choosing the correct extensometer becomes much easier
fixed error of ± 1.5µm and an ASTM E83 class B1 when you remember S.T.R.A.I.N. Start with the specimen
calibrated extensometer may have a relative error of properties, then consider the test method, range,
0.5% strain and a fixed error of 0.1 mm/mm. Refer to the atmosphere, ISO/ASTM calibration, and non-contact
ASTM and ISO standards for more details. requirements to select the best option for your application.
 Axial Extensometers
Miniature Extensometers: <6 mm (<0.23 in) Gage Length

» MTS Model 632.29 Extensometers are really small,

because sometimes there just is not enough room.
Most models are only 15.3 mm (0.60 in) tall and weigh
roughly 6 g
» Typical applications include testing of small wires,
10 brittle or fragile materials, small organic specimens, or
expensive materials
» Includes a gage fixture for proper gage length setting
and a 1000 Ohm fully-active Wheatstone bridge for
high sensitivity
» Meets or exceeds requirements for calibration
according to ASTM E83 Class B1 and ISO 9513 17.8 mm
Class 0.5 standards
12.0 mm

Gage Length 15.3 mm

632.29F-30

Metric Units
INCLUD E S QUICK
M EASURING AT TACH M E NT KIT
GAGE RANGE T E M P E RAT URE ACT IVAT ION FOR FLAT A ND
MO D E L LENGTH ( % STRAIN) HEIGHT LE NGT H RA NGE M IN/M A X * FORCE ROUND SP E CIM E NS PA RT N U M B ER

632.29F-20 3 mm ±8% 15.3 mm 17.8 mm -100°C / 150°C 30 g 047-402-102

632.29F-30 5 mm -10% / 30% 15.3 mm 36.8 mm -100°C / 150°C 30 g x 047-402-108
632.29F-30 6 mm ±4% 15.3 mm 17.8 mm -100°C / 150°C 30 g 047-402-104

US Customary Units
INCLUD E S QUICK
M EASURING AT TACH M E NT KIT
GAGE RANGE T E M P E RAT URE ACT IVAT ION FOR FLAT A ND
MO D E L LENGTH ( % STRAIN) HEIGHT LE NGT H RA NGE M IN/M A X * FORCE ROUND SP E CIM E NS PA RT N U M B ER

632.29E-20 0.12 in ±8% 0.60 in 0.70 in -150°F / 300°F 30 g 047-402-101

*These units may be used at 25°C (50°F) higher than the listed temperatures, but only for durations less than 24 hours.

Quick Attachment Kits

Improve your productivity by
selecting the part number that
includes a quick attachment kit.
Includes adapters for flat and
round specimens.
Axial Extensometers
Axial Extensometers with <25 mm (<1 in) Gage Length

» Models 632.13 and 632.26 extensometers are ideal for

testing small specimens
» Measuring range is equally divided into tensile and
compressive range
» Includes knife edges and manual attachment fixtures for Model 632.26 Axial
Extensometer (shown 11
round specimens
with Quick Attach Kit)
» Select the -21 or -31 model for cryogenic testing down
to -269°C (-452°F)
» Models include quick attachment kits for round and flat
specimens where indicated. Additional quick attachment
Model 632.13 Axial
kits are available upon request Extensometer (shown
» Meets or exceeds requirements for calibration according with Flat Specimen
Quick Attach Kit)
to ASTM E83 Class B1 and ISO 9513 Class 0.5 standards

Metric Units
GAG E M EASURING RANGE T E M P E RAT URE ACT IVAT ION INCLUD E S QUICK
M O DE L LE N G T H ( % STRAIN) HEIGHT LE NGT H M IN/M A X * FORCE AT TACH M E NT KIT PA RT NUMB ER

632.26F-3x 8 mm ±6% 17.5 mm 44.5 mm

632.26F-30 -100°C / 150°C 40 g 047-401-810
632.26F-30 -100°C / 150°C 40 g x 047-401-821
632.26F-31 -269°C / 65°C 40 g 047-401-811
632.26F-2x 8 mm ±15% 17.5 mm 44.5 mm
632.26F-20 -100°C / 150°C 40 g 047-401-804
632.26F-20 -100°C / 150°C 40 g x 047-401-849
632.26F-23 -100°C / 175°C 60 g 047-401-806
632.13F-2x 10 mm ±15% 32.8 mm 41.1 mm
632.13F-20 -100°C / 150°C 45 g 047-401-004
632.13F-20 -100°C / 150°C 45 g x 047-401-010
632.13F-21 -269°C / 65°C 45 g 047-401-005
632.13F-23 -100°C / 175°C 65 g 047-401-006
632.26F-4x 12 mm ±9% 18.8 mm 44.5 mm
632.26F-40 -100°C / 150°C 40 g 047-401-816
632.26F-40 -100°C / 150°C 40 g x 047-401-822

US Customary Units
G AGE M EASURING RANGE T E M P E RAT URE ACT IVAT ION INCLUD E S QUICK
M O DE L LENGTH ( % STRAIN) HEIGHT LE NGT H M IN/M A X * FORCE AT TACH M E NT KIT PA RT NUM B ER

632.26E-3x 0.300 in ±6% 0.69 in 0.175 in

632.26E-30 -150°F / 300°F 40 g 047-401-807
632.26E-2x 0.300 in ±15% 0.69 in 0.175 in
632.26E-20 -150°F / 300°F 40 g 047-401-801
632.13E-2x 0.500 in ±15% 1.29 in 1.62 in
632.13E-20 -150°F / 300°F 45 g 047-401-001
632.13E-20 -150°F / 300°F 45 g x 047-401-007
632.13E-21 -452°F / 150°F 45 g 047-401-002
632.26E-4x 0.500 in ±9% 0.74 in 1.75 in
632.26E-40 -150°F / 300°F 40 g 047-401-813
632.26E-41 -452°F / 150°F 40 g 047-401-814
632.26E-43 -150°F / 350°F 60 g 047-401-815
*These units may be used at 25°C (50°F) higher than the listed temperatures, but only for durations less than 24 hours.
 Axial Extensometers
Axial Extensometers with 25 mm (1 in) Gage Length

» Ideal for a variety of applications including metals,

plastics, rubbers, and composites
» Low activation force without slipping on your specimen
» High natural frequency and sensitivity make them useful
in determining properties during failure
12
» Select the -21 model for cryogenic testing down to
-269°C (-452°F)
» All part numbers include knife edges, quick attachment
fixtures for flat and round specimens, and standard
elastic attachment kit
» Meets or exceeds requirements for calibration according
to ASTM E83 Class B1 and ISO 9513 Class 0.5 standards

Metric Units
GAGE M EASURING RANGE T E M P E RAT URE ACT IVAT ION INCLUD E S QUICK
MOD E L LENGTH ( % STRAIN) HEIGH T LE NGT H M IN/M A X FORCE AT TACH M E NT KIT PA RT N U M B ER

634.11F-2x 25 mm +20% / -10% 33.0 mm 73.4 mm

634.11F-21 -269°C / 65°C* 35 g x 052-251-807
634.11F-24 -85°C / 120°C* 35 g x 052-251-808
634.11F-25 -100°C / 175°C 45 g x 052-251-809
634.11F-5x 25 mm +20% 33.0 mm 73.4 mm
634.11F-54 -85°C / 120°C* 35 g x 052-251-811
634.11F-55 -100°C / 175°C 45 g x 052-251-812
634.12F-2x 25 mm +50% / -10% 33.0 mm 82.8 mm
634.12F-21 -269°C / 65°C* 45 g x 051-191-507
634.12F-24 -85°C / 120°C* 45 g x 051-191-508
634.12F-25 -100°C / 175°C 55 g x 051-191-509
634.12F-5x 25 mm +50% 33.0 mm 82.8 mm
634.12F-51 -269°C / 65°C* 45 g x 051-191-510
634.12F-54 -85°C / 120°C* 45 g x 051-191-511
634.12F-55 -100°C / 175°C 55 g x 051-191-512

US Customary Units
GAGE M EASURING RANGE T E M P E RAT URE ACT IVAT ION INCLUD E S QUICK
MOD E L LENGTH ( % STRAIN) HEIGH T LE NGT H M IN/M A X FORCE AT TACH M E NT KIT PA RT N U M B ER

634.11E-2X 1.00 in +20% / -10% 1.30 in 2.89in

634.11E-21 -452°F / 150°F* 35 g x 052-251-801
634.11E-24 -120°F / 250°F* 35 g x 052-251-802
634.11E-25 -150°F / 350°F 45 g x 052-251-803
634.11E-5X 1.00 in +20% 1.30 in 2.82 in
634.11E-54 -120°F / 250°F * 35 g x 052-251-805
634.11E-55 -150°F / 350°F 45 g x 052-251-806
634.12E-2X 1.00 in +50% / -10% 1.30 in 3.26 in
634.12E-21 -452°F / 150°F* 45 g x 051-191-501
634.12E-24 -120°F / 250°F* 45 g x 051-191-502
634.12E-25 -150°F / 350°F 55 g x 051-191-503
634.12E-5X 1.00 in +50% 1.30 in 3.26 in
634.12E-54 -120°F / 250°F* 45 g x 051-191-505
*These units may be used at 25°C (50°F) higher than the listed temperatures, but only for durations less than 24 hours.
See the MTS Fundamental Series 635 Extensometers on page 19 for an affordable monotonic only option.
Axial Extensometers
Low Strain, High Frequency Axial Extensometers with 25 mm (1 in) Gage Lengths

» Small measuring ranges make Model 632.27

extensometers highly sensitive to detecting small
displacement changes in ceramics and ceramic
matrix composites
» Extremely short arms and high natural frequencies
ensure that this extensometer measures accurate 13
strains at up to 150 Hz
» Meets or exceeds requirements for calibration according
to ASTM E83 Class B1 and ISO 9513 Class 0.5 standards

Metric Units
INCLUD E S QUICK
M EASURING T E M P E RAT URE AT TACH M E NT KIT
GAG E RANGE RA NGE ACT IVAT ION FOR FLAT A ND
M O DE L LENGTH ( % STRAIN) HEIGHT LENG T H M IN/M A X * FORCE ROUND SP E CIM E NS PA RT NUM B ER

632.27F-2x 25 mm ±4% 33.0 mm 44.1 mm

632.27F-20 -100°C / 150°C 60 g 047-401-904
632.27F-21 -269°C / 65 °C 60 g 047-401-905
632.27F-23 -100°C / 175°C 90 g 047-401-906
632.27F-3x 25 mm ±2% 33.0 mm 44.1 mm
632.27F-30 -100°C / 150°C 60 g 047-402-004

US Customary Units
INCLUD E S QUICK
M EASURING T E M P E RAT URE AT TACH M E NT KIT
GAG E RANGE RA NGE ACT IVAT ION FOR FLAT A ND
M O DE L LENGTH ( % STRAIN) HEIGHT LENG T H M IN/M A X * FORCE ROUND SP E CIM E NS PA RT NUMB ER

632.27E-2x 1 in ±4% 1.30 in 1.62 in

632.27E-20 -150°F / 350°F 60 g 047-401-901
632.27E-3x 1 in ±2% 1.30 in 1.62 in
632.27E-30 -150°F / 350°F 60 g 047-402-001
*These units may be used at 25°C (50 °F) higher than the listed temperatures, but only for durations less than 24 hours.

Testing at High Temperatures?

MTS offers a full range of high
temperature extensometers that work
with our chambers and furnaces.
See pages 24-26 for details.
 Axial Extensometers
Axial Extensometers with 50 mm (2 in) Gage Length

» Ideally suited for tensile testing of plastics, rubber,

and elastomers
» Long travel and mechanical stops enable you to leave
it on the specimen through failure without damaging
the unit
14
» Activation forces as low as 30 g prevent specimen
damage without slipping
» Select the -21 or -51 model for cryogenic testing down
to -269°C (-452°F)
» All part numbers include hardened knife edges, quick
attachment fixtures for flat and round specimens, and
standard elastic attachment kits
» Meets or exceeds requirements for calibration according
to ASTM E83 Class B1 and ISO 9513 Class 0.5 standards

Metric Units
INCLUD E S QUICK
M EASURING T E M P E RAT URE AT TACH M E NT KIT
GAGE RANGE RA NGE ACT IVAT ION FOR FLAT A ND
MOD E L LENGTH ( % STRAIN) HEIGHT LE NGT H M IN/M A X FORCE ROUND SP E CIM E NS PA RT N U M B ER

634.25F-2x 50 mm +50% / -10% 58.4 mm 151.4 mm

634.25F-21 -269°C / 65°C* 30 g x 051-191-607
634.25F-24 -85°C / 120°C* 30 g x 051-191-608
634.25F-25 -100°C / 175°C 45 g x 051-191-609
634.25F-5x 50 mm +50% 58.4 mm 151.4 mm
634.25F-51 -269°C / 65°C* 30 g x 051-191-610
634.25F-54 -85°C / 120°C* 30 g x 051-191-611
634.25F-55 -100°C / 175°C 45 g x 051-191-612
See the MTS Fundamental Series 635 Extensometers on page 19 for an affordable monotonic only option.

US Customary Units
INCLUD E S QUICK
M EASURING T E M P E RAT URE AT TACH M E NT KIT
GAGE RANGE RA NGE ACT IVAT ION FOR FLAT A ND
MOD E L LENGTH ( % STRAIN) HEIGHT LE NGT H M IN/M A X FORCE ROUND SP E CIM E NS PA RT N U M B ER

634.25E-2x 2.00 in +50% / -10% 2.3 in 5.96 in

634.25E-21 -452°F / 150°F* 30 g x 051-191-601
634.25E-24 -120°F / 250°F* 30 g x 051-191-602
634.25E-25 -150°F / 350°F 45 g x 051-191-603
634.25E-5x 2.00 in +50% 2.3 in 5.96 in
634.25E-51 -452°F / 150°F* 30 g x 051-191-604
634.25E-54 -120°F / 250°F* 30 g x 051-191-605
634.25E-55 -150°F / 350°F 45 g x 051-191-606
*These units may be used at 25°C (50°F) higher than the listed temperatures, but only for durations less than 24 hours.
See the MTS Fundamental Series 635 Extensometers on page 19 for an affordable monotonic only option.
Axial Extensometers
Enhanced Travel Axial Extensometers

» Designed for plastics, rubber, and elastomer testing,

these extensometers can measure up to 100% strain
» Utilizes a zero-stop for setting the initial gage length and
simplifying mounting. Simply hold the arms together
and attach the extensometer to the specimen
15
» All part numbers include our quick attachment fixtures Model 632.24

Model 632.28

Metric Units
INCLUD E S QUICK
M EASURING AT TACH M E NT KIT
GAG E RANGE T E M P E RAT URE ACT IVAT ION FOR FLAT A ND
M O DE L LENGTH ( % STRAIN) HEIGHT LENGT H RA NGE M IN/M A X * FORCE ROUND SP E CIM E NS PA RT NUM B ER

632.24F-5x 25 mm +100% 33 mm 123.2 mm

632.24F-50 -100°C /150°C 30 g x 047-401-602
634.28F-2x 50 mm +100% 73.7 mm 155.6 mm
634.28F-24 -85°C /120°C 55 g x 056-355-802

US Customary Units
INCLUD E S QUICK
M EASURING AT TACH M E NT KIT
GAG E RANGE T E M P E RAT URE ACT IVAT ION FOR FLAT A ND
M O DE L LENGTH ( % STRAIN) HEIGHT LENGT H RA NGE M IN/M A X * FORCE ROUND SP E CIM E NS PA RT NUM B ER

632.24E-5x 1 in +100% 1.3 in 4.85 in

632.24E-50 -150°F / 300°F 30 g x 047-401-601
634.28E-2x 2 in +100% 2.9 mm 6.13 in
634.24E-24 -120°F / 250°F 55 g x 056-355-801
*These units may be used at 25°C (50°F) higher than the listed temperatures, but only for durations less than 24 hours.
 Axial Extensometers
Axial Extensometers with Multiple Gage Lengths

» Measure and control strain on a variety of different

specimen types using this configurable extensometer
» Features multiple gage lengths to provide flexibility to
run a variety of tests without recalibration
– 9 gage lengths available between 10 mm and 50 mm
16
in the metric models
– 6 gage lengths available in the US customary models
» Easy gage length changeover reduces set-up time
between tests
» Quick attachment fixtures are included and can
accommodate: Metric Units
Measuring Range (% Strain,
– Round specimens with diameters from 2.5 to
Available Gage Length rounded to nearest 1%)
14.0 mm (0.10 to 0.56 in) 10 mm +40% / -20%

– Flat specimens ranging in thickness from 10.5 to 15 mm +27% / -13%

20 mm +20% / -10%
26.0 mm (0.42 to 1.02 in) 25 mm +16% / -8%
30 mm +13% / -7%
» Meets or exceeds requirements for calibration 35 mm +11% / -6%
according to ASTM E83 Class B2 and ISO 9513 40 mm +10% / -5%
Class 0.5 standards 45 mm +9% / -4 %
50 mm +8% / -4%

US Customary Units
Measuring Range (% Strain,
Available Gage Length rounded to nearest 1%)
0.500 in +40% / -20%
0.750 in +27% / -13%
1.000 in +20% / -10%
1.500 in +13% / -4%
1.750 in +11% / -6%
2.000 in +10% / -5%

Metric Units
INCLUD E S QUICK
M EASURING T E M P E RAT URE AT TACH M E NT KIT FOR
GAGE RANGE HEIGHT RA NGE ACT IVAT ION FLAT A ND ROUND
MO D E L LENGTH ( % STRAIN) ( M IN/M A X ) LE NGT H M IN/M A X FORCE SP E CIM E NS PA RT N U M B ER

634.31F-2x See above 32.5 mm / 59.4 mm 73.8 mm

634.31F-21 -269°C / 65°C* 32 g x 052-251-904
634.31F-24 -85°C / 120°C* 32 g x 052-251-905
634.31F-25 -100°C / 175°C 40 g x 052-251-906
Each 634.31F-2x extensometer includes components to set it to the nine gage lengths listed.
The extensometer weighs between 36 and 42 g, depending on the mass of the components in use.

US Customary Units

INCLUD E S QUICK
M EASURING T E M P E RAT URE AT TACH M E NT KIT FOR
GAGE RANGE HEIGHT RA NGE ACT IVAT ION FLAT A ND ROUND
MOD E L LENGTH ( % STRAIN) ( M IN/M AX ) LE NGT H M IN/M A X FORCE SP E CIM E NS PA RT N U M B ER

634.31E-2x See above 1.28 in / 2.34 in 2.9 in

634.31E-21 -452°F / 150°F* 40 g x 052-251-901
634.31E-24 -120°F / 250°F* 40 g x 052-251-902
634.31E-25 -150°F / 350°F 50 g x 052-251-903
Each 634.31E-2x extensometer includes components to set it to the nine gage lengths listed.
The extensometer weighs between 36 and 42 g, depending on the mass of the components in use.
Accessories for Axial Extensometers
Gage Length Extenders

Expand the Range of Use of Your Existing Extensometer

» Gage length extender kits modify the gage length of
existing extensometers to perform strain measurements
on specimens which have non-standard gage lengths
» Travel of the extensometers is not affected by the
17
addition of extenders, but the strain measuring range
will be reduced
» Each extender/extensometer combination requires
separate calibration

Metric Units
E X T E ND E R MO D E L GAGE LENGTH WITH EXTENDER E X T E NSOM E T E R M OD E LS ( T YP E ) PA RT NUMB ER

634.15C-30 50 mm 634.11/12 (F) 051-191-901

634.15C-31 100 mm 634.11/12 (F) 051-191-902
634.15C-32 150 mm 634.11/12 (F) 051-191-903
634.15C-33 200 mm 634.11/12 (F) 051-191-904
634.15C-37 Kit of 50, 100, 150, & 200 mm extenders Kit of 50, 100, 150, & 200 mm extenders 051-191-905
634.15C-40 100 mm 634.25 (F) 051-191-908
634.15C-41 150 mm 634.25 (F) 051-191-909
634.15C-42 200 mm 634.25 (F) 051-191-910
634.15C-47 Kit of 100, 150, & 200 mm extenders Kit of 100, 150, & 200 mm extenders 051-191-911

US Customary Units
E X T E ND E R MO D E L GAGE LENGTH WITH EXTENDER E X T E NSOM E T E R M OD E LS ( T YP E ) PA RT NUMB ER

634.15B-30 2 in 634.11/12 (E) 051-191-801

634.15B-31 4 in 634.11/12 (E) 051-191-802
634.15B-32 6 in 634.11/12 (E) 051-191-803
634.15B-33 8 in 634.11/12 (E) 051-191-804
634.15B-37 Kit of 2, 4, 6, & 8 in extenders Kit of 2, 4, 6, & 8 in extenders 051-191-805
634.15B-40 4 in 634.25 (E) 051-191-808
634.15B-41 6 in 634.25 (E) 051-191-809
634.15B-42 8 in 634.25 (E) 051-191-810
634.15B-47 Kit of 4,6, & 8 in extenders Kit of 4,6, & 8 in extenders 051-191-811
Extenders for additional models and gage lengths available upon request.

Quick Attachment Kits & Replacement Parts D E SCRIP T ION PA RT NUM B ER

» Improve your productivity by buying a Quick Quick Attach Spring Set (includes 2 springs)
Attachment Kit for your extensometer For all [Link] models except 634.31F 047-201-911

» Includes adapters for flat and round specimens For Model 634.31F 047-201-920
Spring Retainer (holds 1 spring in place) 055-467-601
Extenders for additional models and gage lengths available upon request.
 Accessories for Axial Extensometers
Specimen Attachment Kits

Large Diameter Specimen Attachment Kit Replacement Knife Edges for Extensometers
» Recommended for specimens larger than 32 mm » Replacements for those provided with extensometers
(1.25 in) in diameter » Stainless steel with a Rockwell hardness of Rc 58 to 60
» Provides a more effective attachment angle and » Round specimen knife edges have a 90° included angle
increases the normal force pressing the extensometer
18 » Flat specimen knife edges provide three point
onto the specimen
specimen contact by means of one single point and
» Increases stability of the extensometer on the specimen one double point contact knife edge
» Includes two remote spring
attachment bracket
assemblies that mount on
the extensometer arms
and an assortment of 16
tension springs
» For use with models
Pictured are straight edges
632.11/.12/.25 and used with round specimens
634.11/.12/.25 and three-point edges for
use with flat specimens.

Flat Specimen Attachment Kit – Wire Form Method Flat Specimen Attachment Kit – Disc Method
» Mounts a heavy duty, remote spring » Primarily used for specimens
bracket assembly to the arms of the less than 12 mm (0.5 in) in
extensometer width
» Formed wire reacts with the force of » Effectively makes specimen
the springs directly across appear as a round specimen
from the knife edges for extensometer mounting
purposes

634.X X [Link]
D E S C R IP T IO N PA RT NUM BE R PA RT N U M B ER

Large Diameter Kit for 63x.11/.12/.25 053-063-001 038-863-801

Flat Specimen Attachment Kit – Disc Method 100-020-108 034-505-201
Flat Specimen Attachment Kit – Wire Form Method, for specimens up to 25 mm (1 in) wide 100-058-679
Extenders for additional models and gage lengths available upon request.
MTS Fundamental Series 635 Extensometers
Monotonic Extensometers for Tensile Testing

» Series 635 extensometers are specially designed for » Not intended for immersion in water or other liquids
popular monotonic axial tensile strain measurement.
» Hardened, replaceable knife edges for flat and round
They are an economic choice, ideal for large volume
specimens are included
QA/QC testing.
» Patented MTS quick-attach springs for fast and easy
» Features proprietary strain gaged elements made
specimen attachment are included 19
from special heat-treated alloy
» Standard 1.5 m (60 in) cable is included
» Ground profile, dual-member flexure provides for
very low activation force with excellent strength » Typical Linearity1 is 0.08% of range
» True center-point bending resulting in low hysteresis » Accuracy2 designed to meet ASTM E83 Class B1 and
and exceptionally accurate strain readings ISO 9513 Class 0.5 standards
» Mechanical stops can be attached through specimen » Temperature Range is 4°C to 50°C (40°F to 120°F)
failure without damaging the unit
» Applications: Axial tensile strain measurements for
» Zero-set pin enables accurate and consistent large volume QA/QC testing
determination of the initial gage length

Axial Extensometers for Monotonic Testing Only, MTS Fundamental Series 635

M AXIM UM M AXIM UM LE NGT H ( FROM KNIFE E D GE H E IGH T PA RT

M O DE L GAG E L ENGTH TRAVEL STRAIN TO BACK OF H OUSING) ( FROM BOT TOM TO TOP ) NUMB ER

635.25F-05 25 mm +5 mm 20% 77.5 mm (3.1 in) 39.6 mm (1.1 in) 057-863-506

635.50F-05 50 mm +5 mm 10% 77.5 mm (3.1 in) 59.2 mm (2.3 in) 057-863-505
635.50F-10 50 mm +10 mm 20% 77.5 mm (3.1 in) 61.5 mm (2.4 in) 057-863-504
635.50F-25 50 mm +25 mm 50% 153.7 mm (6.1 in) 69.1 mm (2.7 in) 057-863-503
635.100F-10 100 mm +10 mm 10% 77.5 mm (3.1 in) 111.8 mm (4.4 in) 057-863-502
635.100F-25 100 mm +25 mm 25% 153.7 mm (6.1 in) 119.1 mm (4.7 in) 057-863-501
Notes:
1 Linearity stated is for ascending data and is the deviation from best fit straight line thru zero expressed as a percent of full scale.
2 Calibrations are separate. These extensometers leave the factory with a quality validation and verification by sampling three measurement
points to validate performance. The 635 series extensometers are intended to meet ASTM class B-1 and ISO class 0,5.
20
FundamentalTM Automatic Extensometer (FAX)
Automatic Extensometer for Criterion® and Exceed® Universal Test Systems

» FAX1352 automatic extensometer is compatible

with MTS Criterion and Exceed Universal Test
Systems
» Designed for longevity
» Optimized for high-volume testing of single gage 21
length specimens
» Rotational Mount allows the operator to quickly
rotate the FAX out of the test area for easy access
to the specimen
» Ideal for axial strain measurement for tensile testing
on Universal Test Systems

FAX1352 Rotational Mounts

Axial Model Specifications

RELATIVE M E ASURING A X IA L
M O DE L A R M L E NGTH GAGE LENGTH ERROR RA NGE RE SOLUT ION T H ICKNE SS OR D IA M E T E R RA N G E

FAX1352 350 mm 125-200 mm ±1% 0-80 mm ≤0.2 µm Flat: 0.2-40 mm (0.0008-1.57 in)
(0.5-7.9 in) (0-3.1 in) Round: 0.2-40 mm (0.0008-1.57 in)
 AdvantageTM High Elongation Extensometer (AHX850)
High Elongation Extensometer for Criterion® Universal Test Systems

» Accurately measure strain in specimens prone to

large displacement
» Displacement up to 850 mm (33.5 in)
» Six preset gage lengths: 10 mm (0.4 in), 20 mm (0.8 in),
25 mm (1.0 in), 50 mm (2.0 in), 75 mm (2.95 in),
22 Width
100 mm (3.9 in) 90 mm
(3.54 in)
» High resolution optical digital encoder eliminates
noise, signal drift, and output changes
» Balanced design with optimized arm and head
weights
» Swings away from test area when not in use
» Optional fixed or rotational mount
» Compatible with MTS Criterion® Universal Test
Systems
» Meets or exceeds requirements for calibration
according to ASTM E83 Class B1 and ISO 9513 Travel
850 mm
Class 0.5 standards (33.5 in)

» The gripping force is applied using adjustable springs

Height
1025 mm
(40.4 in)

Depth
310 mm
(12.2 in)

STANDARD GAGE M EASURING T E M P E RAT URE A RM PA RT

MO D E L LENGTH RANGE H E IGH T DEPTH W E IGH T RA NGE RE SOLUT ION OP E NIN G N U M B ER

AHX850
10 mm to 100 mm 10 to 850 mm 1025 mm 310 mm 6 kg 5°C to 50°C 0.006 mm 30 mm 100-512-885
(0.4 in to 3.9 in) (0.4 to 33.4 in) (40.4 in) (12.2 in) (13.2 lbs) (41°F to 122°F) (0.0002 in) (1.18 in)
Long Travel Extensometer (LTX850)
High Elongation Extensometer for Exceed® Universal Test Systems

» Used to measure displacement of materials, such as

polymers and elastomers, which exhibit high elongation
while in tension
Width
» Durable high strength aluminum structure 90 mm
(3.54 in)
» Dual independent digital input channels for upper and
23
lower arms ensure accurate and reliable measurement
» Changeable knife edges, adjustable gripping forces, and
balanced head and arm weight allow smooth following
of material strain change with minimal stickiness
» Five preset gage lengths: 10 mm (0.4 in),
20 mm (0.8 in), 25 mm (1.0 in), 50 mm (2.0 in),
75 mm (2.95 in)
» Choose fixed or rotational mounts
» Compatible with Exceed® Universal Test Systems
» Meets or exceeds requirements for calibration
according to ASTM E83 Class B1 and ISO 9513 Class
0.5 standards Travel
850 mm
» The gripping force is applied using adjustable springs (33.5 in)

Height
1030 mm
(40.6 in)

Depth
255 mm
(10 in)

STA N DA R D GAGE M EASURING T E M P E RAT URE A LLOW E D PA RT

M O DE L LENGTH RANGE HEIGHT DEPTH W E IGH T RA NGE SP E CIM E N SIZ E N U M B ER

LTX850
10 mm to 75 mm 10 to 850 mm 1030 mm 255 mm 5.3 Kg 5°C to 50°C Width: 20 mm (0.8 in) 100-542-797
(0.4 in to 2.95 in) (0.4 to 33.4 in) (40.6 in) (10 in) (11.7 lb) (41°F to 122°F) Thickness: 30 mm (1.2 in)
 High Temperature Extensometers
Air Cooled High Temperature Extensometers

» Designed for measuring axial strain in high temperature

tension, compression, and through-zero fatigue testing
applications up to 1200°C (2200°F)
» Includes ceramic extension rods that extend into the
furnace and minimize rod creep, thermal expansion errors,
24 and conduction losses from the specimen
» Contact force varies by model. Select from models with
100 g, 300 g, 400 g, or 780 g contact forces
» Air cooling required
» Additional models and rod geometries available upon request
» Meets or exceeds requirements for calibration according to
ASTM E83 Class B1 and ISO 9513 Class 0.5 standards
Metric Units
GAGE M EASURING RANGE M A X IM UM CONTACT CE RA M IC E X T E NSION
MOD E L OPTION LENGTH ( % STRAIN) T E M P E RAT URE FORCE ROD S INCLUD E D PA RT N U M B ER
632.50F-08 006,080 10 mm +20%/-10% 1200°C 780 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-402-5381
rod diameter, 85 mm (3.35 in) long
632.54F-11 – 12 mm +20%/-10% 1200°C 100 g Qty 4, V-chisel Edge Rods, 2.0 mm (.0787 in) 047-404-3041
rod diameter, 85 mm (3.35 in) long
632.53F-14 – 12 mm +20%/-10% 1200°C 260 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-1041
rod diameter, 85 mm (3.35 in) long
632.53F-14 – 12 mm +20%/-10% 1200°C 300 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-105 1
rod diameter, 85 mm (3.35 in) long
632.53F-14 – 12 mm +20%/-10% 1200°C 400 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-106 1
rod diameter, 85 mm (3.35 in) long
632.50F-04 006,080 12 mm +20%/-10% 1200°C 780 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-402-539 1
rod diameter, 85 mm (3.35 in) long
632.54F-11 – 25 mm +10%/- 5% 1200°C 100 g Qty 4, V-chisel Edge Rods, 2.0 mm (.0787 in) 047-404-3031
rod diameter, 85 mm (3.35 in) long
632.53F-11 – 25 mm +20%/-10% 1200°C 260 g Qty 2, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-1101
rod diameter, 85 mm (3.35 in) long
632.53F-11 – 25 mm +10%/-5% 1200°C 300 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-1111
rod diameter, 85 mm (3.35 in) long
632.53F-11 – 25 mm +10%/-5% 1200°C 400 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-1121
rod diameter, 85 mm (3.35 in) long
632.50F-01 006,077 25 mm +15%/-15% 1200°C 400 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-402-5481
rod diameter, 94 mm (3.7 in) long

US Customary Units
GAGE M EASURING RAN GE M A X IM UM CONTACT CE RA M IC E X T E NSION PA RT
MOD E L OPTION LENGTH ( % STRAIN) T E M P E RAT URE FORCE ROD S INCLUD E D N U M B ER
632.54E-14 – 0.50 in +20%/-10% 2200°F 100 g Qty 4, V-chisel Edge Rods, 2.0 mm (.0787 in) 047-404-3021
rod diameter, 85 mm (3.35 in) long
632.53E-14 – 0.50 in +20%/-10% 2200°F 260 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-1011
rod diameter, 85 mm (3.35 in) long
632.53E-14 – 0.50 in +20%/-10% 2200°F 300 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-102 1
rod diameter, 85 mm (3.35 in) long
632.53E-14 – 0.50 in +20%/-10% 2200°F 400 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-402-1031
rod diameter, 85 mm (3.35 in) long
632.50E-04 006.080 0.50 in +20%/-10% 2200°F 780 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-402-5251
rod diameter, 85 mm (3.35 in) long
632.54E-14 – 1.00 in +10%/-5% 2200°F 100 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-402-3011
rod diameter, 85 mm (3.35 in) long
632.53E-11 – 1.00 in +10%/-5% 2200°F 260 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-1071
rod diameter, 85 mm (3.35 in) long
632.53E-11 – 1.00 in +10%/-5% 2200°F 300 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-1081
rod diameter, 85 mm (3.35 in) long
632.53E-11 – 1.00 in +10%/-5% 2200°F 400 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-404-1091
rod diameter, 85 mm (3.35 in) long
632.50E-01 006,077 1.00 in +15%/-15% 2200°F 400 g Qty 4, V-chisel Edge Rods, 3.50 mm (.138 in) 047-402-5471
rod diameter, 94 mm (3.7 in) long
1 Mount is not required when using with [Link] furnace, for other installations contact MTS
High Temperature Extensometers
Water Cooled High Temperature Extensometers

» Designed for measuring axial strain in high temperature

tension, compression, and through-zero fatigue testing
applications up to 1200°C (2200°F)
» Water cooling is more effective at keeping the
extensometer body at a constant temperature and
reducing noise in the data measured 25
» Includes ceramic extension rods that extend into the
furnace and minimize rod creep, thermal expansion
errors, and conduction losses from the specimen
» Contact force varies by model. Select from models
with 400 g or 780 g contact forces.
» Water cooling required
» Additional models and rod geometries available
upon request
» Meets or exceeds requirements for calibration according
to ASTM E83 Class B1 and ISO 9513 Class 0.5 standards

Metric Units
GAGE M EASURING RANGE M A X IM UM CONTACT CE RA M IC E X T E NSION
MODEL OP T ION LENGTH ( % STRAIN) T E M P E RAT URE FORCE ROD S INCLUD E D PA RT NUMB ER

632.51F-04 006,080 12 mm +20% / -10% 1200°C 780 g Qty 2, V-chisel Edge Rods, 047-402-6511
3.50 mm (.138 in) rod diameter,
85 mm (3.35 in) long
632.51F-01 006,077 25 mm +15% / -10% 1200°C 400 g Qty 2, V-chisel Edge Rods, 047-402-6521
3.50 mm (.138 in) rod diameter,
94 mm (3.7 in) long

US Customary Units
GAGE M EASURING RANGE M A X IM UM CONTACT CE RA M IC E X T E NSION
MODEL OP T ION LENGTH ( % STRAIN) T E M P E RAT URE FORCE ROD S INCLUD E D PA RT NUMB ER

632.51E-04 006,080 0.50 in +20% / -10% 2200°F 780 g Qty 2, V-chisel Edge Rods, 047-402-6501
3.50 mm (.138 in) rod diameter,
85 mm (3.35 in) long
632.51F-01 006,077 1.00 in +15% / -10% 1200°C 400 g Qty 2, V-chisel Edge Rods, 047-402-6531
3.50 mm (.138 in) rod diameter,
94 mm (3.7 in) long
1 Mount is not required when using with [Link] furnace, for other installations contact MTS.
 High Temperature Extensometers
Elevated Temperature Axial Extensometer for Use in Chambers

» Designed for measuring axial strain in elevated temperature

testing environments without external cooling
» Provides stable output, with low creep, for both tension and
fatigue testing applications at temperatures from 40°C to
540°C (100° to 1000°F) and up to 85% relative humidity.
26
» Fatigue rated up to 30 Hz
» Compatible with controllers that use 494 or 493 series
hardware. Not available for MTS electromechanical
systems
» Packed in a rugged storage case that contains the
instrument, converter module, spare parts, springs,
attachment devices, and tools

Metric Units
GAGE M EASURING RANGE T E M P E RAT URE RA NGE ACT IVAT ION I N C L U D ES
MOD E L LENGTH ( % STRAIN) H E IGH T LE NGT H M IN/M A X * FORCE AT TAC H M ENT K I T

633.11M-15 25.00 mm +16 / -8% 34.7 mm 35.8 mm 40°C / 540 °C 60 g x

US Customary Units
GAGE M EASURING RANGE T E M P E RAT URE RA NGE ACT IVAT ION I N C L U D ES
MOD E L LENGTH ( % STRAIN) H E IGH T LE NGT H M IN/M A X * FORCE AT TAC H M ENT K I T

633.11L-15 1.000 in +16 / -8% 1.4 in 2.2 in 100°F to 1000°F 60 g x

*May be used 25°C (50°F) higher than specified for short durations less than 24 hours.
Specialty Extensometers
Averaging Axial Extensometer

» Simultaneously measures axial deflection on the

opposite sides of the specimen and then sums those
measurements to provide a single average strain output
» Measuring strain on both sides of the specimen reduces
errors in strain measurements caused by bending strains,
resulting in more accurate elastic modulus values 27
» Units can be used to perform testing on solid or tubular
composite or metal specimens of almost any
configuration
» Easily adjustable from 3 mm to 32 mm (0.12 in to 1.26 in)
in diameter for round specimens
» Easily adjustable for up to 51 mm (2 in) width for
flat specimens
» Low strain range detects small displacement
changes in ceramics and composites
» Meets or exceeds requirements for calibration according
to ASTM E83 Class B1 and ISO 9513 Class 0.5 standards

Metric Units
G AGE M EASURING RANGE T E M P E RAT URE RA NGE
M O DE L L E NGTH ( % STRAIN) H E IGH T LE NGT H DEPTH M IN/M A X * PA RT NUMB ER

632.17F-x0
632.17F-40 10 ±0.05 mm +12% / -5% 63.5 mm 101.6 mm 38.1 mm -100°C / 150°C 047-404-802
632.17F-20 25 ±0.05 mm +5% / -2% 63.5 mm 101.6 mm 38.1 mm -100°C / 150°C 047-401-102

US Customary Units
G AGE M EASURING RANGE T E M P E RAT URE RA NGE
M O DE L L E NGTH ( % STRAIN) H E IGH T LE NGT H DEPTH M IN/M A X * PA RT NUMB ER

632.17E-x0
632.17E-30 0.5 ±0.002 in +10% / -4% 2.5 in 4.0 in 1.5 in -150°F / 300°F 047-404-801
632.17E-20 1.0±0.002 in +5% / -2% 2.5 in 4.0 in 1.5 in -150°F / 300° F 047-401-101
*These units may be used at 25°C (50 °F) higher than the listed temperatures, but only for durations less than 24 hours.
 Specialty Extensometers
Biaxial Extensometer

» Measure the cross-sectional, diametral, or average axial

strain with a single extensometer
» Readily attach to many shapes and sizes of specimens
» If you are worried about mechanical crosstalk between
the axial and transverse channels, select Model
28
632.85x-05. This model operates only with conical point
contacts.
» If you have very thin specimens (i.e. sheet metal), select
Model 632.85x-14. This model is designed for use with
either conical point or v-chisel specimen contacts. Two
output signals require separate conditioning for the
averaged axial and the cross-sectional signals.
» Meets or exceeds requirements for calibration according
to ASTM E83 Class B1 and ISO 9513 Class 0.5 standards

Metric Units

GAGE AXIAL TRA NSVE RSE T E M P E RAT URE RA NGE

MO D E L LENGTH TRAVEL T RAVE L H E IGH T LE NGT H DEPTH M IN/M A X * PA RT N U M B ER

632.85F-xx
632.85F-05 25±0.05 mm +1.25 to -0.50 mm ±0.5 mm 101.6 mm 38.1 mm 101.6 mm -100°C / 150°C 047-403-502
632.85F-14 25±0.05 mm +1.25 to -0.50 mm 0.5 mm 101.6 mm 38.1 mm 101.6 mm -100°C / 150°C 047-403-506

US Customary Units

GAGE AXIAL T RA NSVE RSE T E M P E RAT URE RA NGE

MO D E L LENGTH TRAVEL T RAVE L H E IGH T LE NGT H DEPTH M IN/M A X * PA RT N U M B ER

632.85E-xx
632.85E-05 1.000±0.002 in +0.050 to -0.020 in ±0.02 in 4.0 in 1.5 in 4.0 in -150°F / 300°F 047-403-501
632.85E-14 1.000±0.002 in +0.050 to -0.020 in ±0.02 in 4.0 in 1.5 in 4.0 in -150°F / 300°F 047-403-505
*These units may be used at 25°C (50 °F) higher than the listed temperatures, but only for durations less than 24 hours.
Specialty Extensometers
Cross-Sectional Strain Extensometer

» Measures cross-sectional strain and when used with

a long gage length or enhanced travel extensometers
(pages 14 and 15), it is ideal for determining the “R”
value for plastics and sheet metal
» Free floating feature enables it to travel with the
specimen as it is elongated during axial loading 29

Metric Units

SP E CIM E N T E M P E RAT URE RA NGE CLA M P

M O DE L G AGE WIDTH TRAVEL T H ICKNE SS M IN/M A X * FORCE PA RT NUMB ER

632.23F-x0
632.23F-20 12.7 ± 0.5 mm -4 to 0 mm 0.5 to 5 mm -100°C / 150°C 400 g 047-401-502
632.23F-30 20 ± 1 mm -4 to 0 mm 0.5 to 5 mm -100°C / 150°C 400 g 047-401-504
632.23F-30 25 ± 1 mm -4 to 0 mm 0.5 to 5 mm -100°C / 150°C 400 g 047-401-506

US Customary Units

SP E CIM E N T E M P E RAT URE RA NGE CLA M P

M O DE L G AGE WIDTH TRAVEL T H ICKNE SS M IN/M A X * FORCE PA RT NUMB ER

632.23E-x0 400 g
632.23E-20 0.5 ± 0.02 in -0.16 to 0 in 0.02 to 0.2 in -150°F / 300°F 400 g 047-401-501
*These units may be used at 25°C (50 °F) higher than the listed temperatures, but only for durations less than 24 hours.
 Specialty Extensometers
Diametral Extensometer

» Ideal for measuring diametral strain in tension or

compression
» Designed for measuring cross sectional area changes on
round specimens and helping to measure Poisson’s ratio
» Models available for testing at ambient, cryogenic, and
30
elevated temperatures
» Contact MTS for options for transverse measurements
of specimens with rectangular cross sections

Metric Units

T E M P E RAT URE RA NGE CLA M P

MOD E L GAGE DIAM ETER TRAVEL H E IGH T LE NGT H M IN/M A X * FORCE PA RT N U M B ER

632.18F-2x 6.1 mm to 26 mm ±2 mm 12.7 mm 191 mm

632.18F-20 -100°C / 150 °C 400 g 047-401-204
632.18F-21 -265°C / 65° C 400 g 047-401-205
632.19F-2x 3.6 mm to 13 mm ±1 mm 12.7 mm 191 mm
632.19F-20 -100°C / 150 °C 400 g 047-401-304
632.20F-2x 2 mm to 7.9 mm ±0.5 mm 12.7 mm 191 mm
632.20F-20 -100°C / 150 °C 400 g 047-401-404

US Customary Units

T E M P E RAT URE RA NGE CLA M P

MOD E L GAGE DIAM ETER TRAVEL H E IGH T LE NGT H M IN/M A X * FORCE PA RT N U M B ER

632.18E-2x 0.24 in to 1.02 in ±0.08 in 0.5 in 7.5 in

632.18E-20 -150°F / 300 °F 400 g 047-401-201
632.19E-2x 0.14 in to 0.52 in ±0.04 in 0.5 in 7.5 in
632.19E-20 -150°F / 300 °F 400 g 047-401-301
632.20E-2x 0.14 in to 0.31 in ±0.02 in 0.5 in 7.5 in
632.20E-20 -150°F / 300 °F 400 g 047-401-403
*These units may be used at 25°C (50 °F) higher than the listed temperatures, but only for durations less than 24 hours.
Specialty Extensometers
Immersible Extensometer

» Provide accurate strain measurement while totally

immersed in water or saline solution
» Designed for both tension and fatigue testing up to 30 Hz
» Accurately translates specimen displacement to the
hermetically sealed LVDT using a patented parallel
31
flexure system
» Gage Length extenders to extend gage length to
200 mm (8.0 in)
» AC conditioning required

Metric Units
M EASURING RANGE T E M P E RAT URE RA NGE ACT IVAT ION
M O DE L GAG E L ENGTH ( % STRAIN) HEIGH T LE NGT H M IN/M A X * FORCE PA RT NUMB ER

632.79F-01 25 mm ±20% 76 mm 69.1 mm -15°C to 85°C 60 g 050-855-602

US Customary Units

M EASURING RANGE T E M P E RAT URE RA NGE ACT IVAT ION

M O DE L GAG E L ENGTH ( % STRAIN) HEIGH T LE NGT H M IN/M A X * FORCE PA RT NUMB ER

632.79E-01 1 in ±20% 3.0 in 2.7 in 4°F to 185°F 60 g 050-855-601

 MTS Advantage™ Optical Extensometer (AOX)

As simple to use as a traditional contacting extensometer,

the MTS Advantage™ Optical Extensometer (AOX) also
provides all the precision and productivity advantages of
a non-contacting strain measurement solution. Whether
you are measuring QC tensile strength, long-term fatigue
32 or crack growth, the MTS AOX optics packages can
accommodate everything from the fine resolution
measurements needed for low modulus ceramic and
metallic materials, to the high-elongation requirements
(>1000% strain) for viscoelastic plastic and elastomer
materials. The MTS AOX is also an ideal solution for
evaluating challenging specimens, such as those created
from foils, fine wires and polymer films.

Advantages of Optical Extensometry

Faster Test Completion » A2LA Accredited Factory Calibration: Fully
Similar to a contacting extensometer, once the MTS AOX calibrated using comprehensive processes to
is set up, it is always measuring. This capability saves correct for scaling, skew, lens distortion, and
time, especially when running repetitive tests. Other uneven lighting
productivity enhancements include: » Laser-Assist Alignment System: Provides an
instant visual check for specimen alignment and
» Faster Throughput: Instant Reset feature auto-starts
optics positioning
strain measurement for the next specimen, increasing
productivity for repetitive QC testing » Retractable, High-stiffness Mounting: Maintains
maximum dynamic range and vibration avoidance
» Real-time Digital Output: High-speed data stream
with software tools for control and status » Reliable, Automatic Mark Detection: Accurate
tracking of bright or dark marks beyond 1000%
» No Post-processing Required: Even when using the
strain and speeds >1500 mm/second
highest data rates, all data is sent directly to your test
system. » Precision Telecentric Lens Option: Helps
compensate for out-of-plane measurement errors
Improved Accuracy » Robust Strain Control: Built-in high-speed 16-bit
From pre-test calibration and alignment to reliable analog output; not susceptible to unpredictable
measurement, the MTS AOX provides the accuracy cyclic bias errors.
you require:
Simple Set-up & Operation
The MTS AOX runs on the test system computer and
therefore does not require an additional computer and
monitor. Other ways this extensometer simplifies testing:

» No Grids or Bars Required for Pre-test Calibration:

Can start your test sooner
» Multi-line Specimen Marking: Optional methods
automatically identify and report the region of highest
strain concentration, in real-time
» Wide Range of Filter and Optical Settings: Easily
optimize performance for many different materials
and specimens
Precision Telecentric Lens Packages
AOX PT lens systems are recommended for precision strain measurements (used for material strains <10%, normally metals, composites, etc.)

Precision Telecentric Lens Systems Typical Gage Lengths vs Maximum Strain/Travel

Model Number Field-of-View (FOV) Working Distance (WD) Gage Length Max Strain Max Elongation
10 mm 320% 32 mm
12 mm 250% 30 mm
AOX-52PT-System 52 mm 150 mm 20 mm 110% 22 mm
25 mm 65% 17 mm
30 mm 40% 12 mm
40 mm 5% 2 mm 33
Model Number Field-of-View (FOV) Working Distance (WD) Gage Length Max Strain Max Elongation
10 mm 580% 58 mm
12 mm 470% 56 mm
AOX-78PT-System 78 mm 200 mm 20 mm 240% 48 mm
25 mm 170% 43 mm
50 mm 35% 18 mm
65 mm 5% 3 mm
Model Number Field-of-View (FOV) Working Distance (WD) Gage Length Max Strain Max Elongation
10 mm ≥1000% 110 mm
12 mm 900% 108 mm
AOX-130PT-System 130 mm 210 mm 25 mm 380% 95 mm
50 mm 140% 70 mm
75 mm 60% 45 mm
100 mm 20% 20 mm

Conventional Entocentric Lens Packages

AOX CE lens systems are recommended for higher strain measurements (used for material strains >10%, normally plastics, elastomers, etc.)

Conventional Entocentric Lens Systems Typical Gage Lengths vs Maximum Strain/Travel

Model Number Field-of-View (FOV) Working Distance (WD) Gage Length Max Strain Max Elongation
10 mm >1000% 180 mm
25 mm 660% 165 mm
AOX-200CE-System 200 mm 220 mm 50 mm 280% 140 mm
75 mm 150% 115 mm
100 mm 90% 90 mm
150 mm 25% 40 mm
180 mm 5% 10 mm
Model Number Field-of-View (FOV) Working Distance (WD) Gage Length Max Strain Max Elongation
10 mm >1000% 230 mm
25 mm 860% 215 mm
AOX-250CE-System 250 mm 280 mm 50 mm 380% 190 mm
75 mm 220% 165 mm
100 mm 140% 140 mm
150 mm 60% 90 mm
200 mm 20% 40 mm
Model Number Field-of-View (FOV) Working Distance (WD) Gage Length Max Strain Max Elongation
10 mm ≥1000% 480 mm
25 mm ≥1000% 465 mm
AOX-500CE-System 500 mm 270 mm 50 mm 880% 440 mm
100 mm 390% 390 mm
200 mm 145% 290 mm
300 mm 63% 190 mm
400 mm 23% 90 mm

» The MTS AOX will work with any gage length that is within the range for the lens options that are listed above.
» The maximum strain values are approximate and include a margin of 5-10 mm to provide for reasonable ease-of-use.
» A gage length of 4 times (or more) of the specimen width or diameter is recommended for most applications.
* Additional Working Distance and Field-of-View options are available.
 MTS Advantage™ Video Extensometer

The MTS Advantage Video Extensometer delivers the

flexibility, accuracy and repeatability needed in applications
where it is difficult to measure strain using conventional
means. This extensometer combines several features that
make it an outstanding choice to measure strain, rotation
34 and displacement of plastics, metals, composites and high-
elongation materials.

» Magnetic-return support arm for easy specimen access

and precise positioning
» Sixteen quick-attach measurement heads supporting
a wide array of gage lengths and strain ranges
» Pass/fail calibration verification blocks and software
calibration wizard to confirm setup to desired ASTM
E83 or ISO 9513 class
» Mounting options on left, right, front or back of
load frame

Advantages of Video Extensometry Upgrade to 2D Digital Image Correlation (DIC)

» Measures samples through failure without the risk of » Create planar strain maps with real-time
damage to your extensometer measurements
» Perfect for fragile, brittle or irregularly shaped specimens » Output 2D contour plots where color gradients show
» Allows up to 200 measurements in real-time levels of strain

» Allows repeatable measurements to be made after the » Define the x-axis and show Exx, Eyy or Exy
physical test is complete » Identify areas of high stress, crack option or other
» Ideal option for measuring in high-temperature discontinuities
or submerged » Toggle between all measurement options without
reprocessing a test
User-friendly Software Enables Quick Measurements
» Drag and drop a full selection of measurement devices
onto your specimen
» Select from 10 different measurement devices to
determine position, displacement, distance or rotation
» Virtual strain measurement devices convert motion into
axial strain, dual average strain, Poisson’s ratio, shear
strain and 2D strain maps
» Understand results quickly with intuitive graphical displays
» Ethernet communication between systems sends ±10 V
signals to the MTS TestSuite TW software

2D Strain Map
Measurement Head Specifications

Each AVX Measurement Head includes an inspected, traceable validation block, which
can be used to confirm calibration at the beginning of a series of tests. Validation
blocks are serialized and include an ISO 17025 Accreditation Calibration Report.

XT-100 Series Measurement Heads

35
Ideal for determining higher strain (>10%) materials They are also capable of meeting Class B-1
properties such as yield point & elongation, and for (ASTM E-83) over most of their operating range
long gage lengths. All models are capable of meeting (gage lengths where maximum axial tensile strain
Class B-2 (ASTM E-83) & Class 0.5 (ISO 9513) at the less than 600%). The XT-100 series operate at
specified gage lengths and strain ranges (>10%). measurement rates from 0.1 - 500 Hz.

AVX Maximum Axial Tensile Maximum Axial Compressive Maximum Typical Extension Minimum Specimen Maximum Field of
Measurement Strain Range (%) at Strain Range (%) at Specified Transverse Gage Resolution Width for Measurements Tracking Speed View
Head Specified Gage Length (mm) 1
Gage Length (mm) 1
Length (mm) 2 (µm) 3 (mm) 4 (mm /min) 2 (mm)
10 25 50 100 200 10 25 50 100 200 Axial Transverse
XT-101 280 70 - - - 40 40 - - - 10 0.3 1.5 4 1350 57 x 16
XT-102 530 170 50 - - 40 40 40 - - 19 0.4 2.4 7 2100 98 x 27
XT-103 840 300 120 25 - - 40 40 40 - 29 0.6 3.4 10 3200 150 x 42
XT-104 1000 460 200 65 - - 40 40 40 - 43 0.9 5 14 4600 220 x 62
XT-105 - 800 360 150 40 - - 40 40 40 70 1.4 8 23 7200 350 x 100
XT-106 - 1000 500 220 70 - - 40 40 40 65 1.8 11 30 9400 460 x 100
XT-107 - - 800 360 150 - - - 40 40 - 2.8 16 - 14000 700 x 100
1. Strain ranges assume a distance between the grips of twice the GL, with a centrally positioned gage. Actual strain
ranges may be greater or less than these values, depending on gage positioning, grip separation and specimen behavior.
2. Maximum transverse GL and tracking speed is quoted at a measurement rate of 100 Hz.
3. Resolution is based on typical lab performance.
4. For Class B-1, minimum specimen width for transverse gage lengths should be increased by 65%.
Note: Working distance is 480 mm.

XT-200 Series Measurement Heads

Ideal for determining low strain materials properties The XT-200 series are our highest accuracy
(from 0.01%), such as tensile & compressive measurement heads. These models operate
modulus, Poisson’s ratio & R-value. All models are at measurement rates from 0.1 - 30 Hz.
capable of meeting Class B-1 (ASTM E-83) & Class The XT-250 series are suitable for many high
0.5 (ISO 9513) at the specified gage lengths and accuracy dynamic applications, and operate at
strain ranges. measurement rates from 0.1 - 500 Hz.

AVX Maximum Axial Tensile Maximum Axial Compressive Maximum Typical Extension Minimum Specimen Maximum Field
Measurement Strain Range (%) at Specified Strain Range (%) at Specified Transverse Gage Resolution Width for Measurements Tracking Speed of View
Head Gage Length (mm) 1 Gage Length (mm) 1 Length (mm) 2 (µm) 3 (mm) (mm /min) 2 (mm)
10 25 50 10 25 50 Axial Transverse
XT-204 300 80 10 40 40 25 45 0.18 1.0 4.6 250 61 x 51
XT-205 460 145 40 40 40 40 63 0.25 1.4 6.4 350 86 x 72

XT-254 390 120 25 40 40 40 15 0.3 1.7 8 1900 76 x 21

XT-255 580 190 65 40 40 40 21 0.4 2.4 11 2600 107 x 30
1. Specified strain ranges assume a distance between the grips of twice the GL, with a centrally positioned gage. Actual strain
ranges may be greater or less than these values, depending on gage positioning, grip separation and specimen behavior.
2. Maximum transverse GL and tracking speed is quoted at a measurement rate of 15Hz (XT-20x series) and 100 Hz (XT-25x series).
3. Resolution based on typical lab performance.
Note:. Working distance is 273 mm and is subject to +/- 5% tolerance.
 Laser Extensometers

MTS offers the LX 500 and LX 1500 Extensometers. These

high performance devices are completely self-contained,
easily transportable, and easy to use with their digital
display and four-button keypad. They can be operated
from the rear control panel or remotely via the RS-232
36 interface. The unique scanning laser beam technique,
used to measure elongation entirely from one side of the
specimen, eliminates the need for a separate receiver
mounted on the opposite side of the specimen.

FEATURES
» Selectable averaging of 2 to 512 scans
» Measures the initial gage length of the specimen directly
» Can measure strain simultaneously over three segments
within the specimen’s gage length
» Meets ASTM B1 extensometer classification
(25 mm/1 in and longer gage length)
» Measurements are updated 100 times per second.
» Analog output port for closed loop strain control or for
input to a data acquisition board, chart recorder, and
so forth
» Parallel beam design accommodates operation through
chamber glass, a clear bath, water, and so forth
» Certified for compliance with the Center for Devices
and Radiological Health as a Class II product

M AXIM UM NON- LINEARIT Y PA RT NUM BE RS* PA RT N U M B ER S *

MOD E L TRAVEL RESOLUTION M AXIM U M RE P E ATA BILIT Y A NA LOG OUT P UT 115V±10% 2 3 0 V ± 10 %

LX 500 8-127 mm 0.001 mm ±0.025 mm ±0.003 mm 16 bit selectable 055-283-101 055-283-102

(0.3-5.0 in) (0.0001 in) (±0.001 in) (±0.0001 in) range, ±10 V full scale
LX 1500 8-381 mm 0.01 mm ±0.15 mm ±0.03 mm 16 bit selectable 056-103-001 056-103-002
(0.3-15 in) (0.001 in) (±0.006 in) (±0.001 in) range, ±10 V full scale
*Includes tripod, mounting plates, instruction manual, line cord, and tripod head.

AC C E S S O R IE S M E ASURE M E NT PA RT N U M B ER S

Retroreflective Tape 3.2 mm x 7.6 m (1/8 in x 25 ft) 100-039-188

Retroreflective Tape 6.4 mm x 7.6 m (1/4 in x 25 ft) 100-039-189
Retroreflective Tape, Submersible (water) 3.2 mm x 7.6 m (1/8 in x 25 ft) 100-214-873
Retroreflective Target, High Temp. (900°F), Non-adhesive 2.5 mm x 76.2 mm (0.1 in x 3 in) 100-039-190
Laser Cart, Vertical Adjustment 913 mm x 1556 mm (36 in x 61 in) 100-165-138
Other Applications

With over 101 different models, MTS has the largest

offering of extensometers in the world. In fact, here’s a list
of some of our other models that you won’t find in this
catalog. Contact us if you’re interested in any of these
capabilities!
37

Model 632.32
Biomedical
Extensometer

Model 632.06H-94
Metal Formability
Extensometer

Model 632.80 for Model 632.57

Ambient Axial Torsional with Mounting
Measurement Bracket

BIOMEDICAL SOFT TISSUE OR SIMILAR MATERIAL AXIAL ROCK MECHANICS APPLICATION

(MODEL 632.32) (MODEL 632.90)
Ultra-low contact force with serrated knife edges. Models available for use in air, or in high pressure, single
measurement, and averaged axial applications.
HIGH-TEMPERATURE AXIAL APPLICATIONS
(MODELS 632.50/.51/.53/.54/.57) CIRCUMFERENTIAL APPLICATION
Many options available. Air-cooled, water-cooled, vacuum, (MODEL 632.92)
and temperatures to 1600°C (2900°F). Unique roller chain design provides low hysteresis.

HIGH-TEMPERATURE DIAMETRAL/TRANSVERSE
APPLICATIONS (MODELS 632.60/61)
Standard models to 1000°C (2200°F).

HIGH-TEMPERATURE AXIAL TORSIONAL

APPLICATIONS
(MODELS 632.68 AND 632.80)
Simultaneous measurement of axial and torsional strain.
The Model 632.80 has a temperature range of -100°C to
150°C (-150°F to 300°F), while the high-temperature Model 632.92H-05
version Model 632.68 is rated up to 1200°C (2200°F). Extenometer on
Marble Core Specimen
 Clip-On Displacement Gages

» Double cantilever displacement-type gages are primarily

used in fracture mechanics testing, KIC, JIC, crack
growth and R-curve determination
» Useful for measuring the displacements of components
and specimens with odd geometries, performing
38
elongation studies, and testing pipes, bars and rods
» Compatible with a variety of specimens including
compact tension, WOL, round compact tension, Model 632.65 is ideal for
C-shaped, bend, and other common specimens measuring crack opening
or panels displacement for hot
fracture mechanics testing.
» Can be immersed in a wide variety of non-conductive
fluids without special precautions
» Model 632.02 Clip-On gages when testing to
ASTM E399
» Model 632.03 Clip-On Gages are our most accurate
featuring improved slot geometry and three-point
contact knife edges. Options are available with longer
travel for J-integral and crack growth tests
» Replacement knife edges available upon request
» Additional models available, contact your sales
representative for more options

Standard equipment
includes the gage and
storage case, two reusable
hardened knife edges for
attachment to the specimen,
and an instruction manual.
Pictured are 632.02 and 632.03/05
Clip-On Gage knife edges.
Metric Units

GAGE M A X IM UM COM P RE SSE D T E M P E RAT URE

MOD E L /OP T LENGTH TRAVEL FRE QUE NCY FORCE H E IGH T /LE NGT H M IN/M A X PA RT N U M B ER

632.02F-2x 5 mm +3 / -1 mm 50 Hz 2500 g 30.5 / 48.3 mm

632.02F-20 -100°C / 150°C 047-400-104
632.03-2x 12 mm 4 mm 100 Hz 2500 g
632.03F-20 -100°C / 150°C 047-400-204
632.03-3X
Option 001 2 mm 4 mm -100°C / 150°C 047-400-310
Option 002 2.5 mm 4 mm -100°C / 150°C 047-400-311
632.65E-03 15.24 mm +10 / -1.0 mm 10 Hz 200 g 1000°C max

US Customary Units

GAGE M A X IM UM COM P RE SSE D T E M P E RAT URE

MOD E L /OP T LENGTH TRAVEL FRE QUE NCY FORCE H E IGH T /LE NGT H M IN/M A X PA RT N U M B ER

632.02E-2x / -- 0.2000 in +0.100 / -0.05 in 50 Hz 2500 g 1.2 / 1.9 in

632.02E-20 -150°F / 300°F 047-400-101
632.03E-20 0.475 in 0.15 in 100 Hz 2500 g
-150°F / 300°F 047-400-201
632.03E-3X
Option 001 0.075 in 0.15 in -150°F / 300°F 047-400-301
Option 002 0.10 in 0.15 in -150°F / 300°F 047-400-302
632.65E-03 .600 in +0.400 / -0.040 in 10 Hz 200 g 1800°F max
Displacement Gages

» Versatile design measures specimens, fixtures, shafts,

or the movement of any other component during a test
» Designed for use where small deformations must be
measured such as bend tests or tests with unusual
geometries
» Over-travel protection included: 39

– Gage arm releases if it travels too far or when a side

load is applied.

– Gage arm can be reset without changing the

body position
» Comes with an adjustable mounting block
» Displacement measurements can be made with the
gage in contact against a specimen or an active
component in the force train

ZERO FORCE AT T E M P E RAT URE RA NGE PA RT

M O DE L /OP T TRAVEL ADJUST ZERO H E IGH T LE NGT H M IN/M A X N U M B ER

632.06H-2x / -- ±4 mm (±0.16 in) 8 mm (0.30 in) 150 g 101 mm (4 in) 101 mm (4 in)
632.06H-20 -100°C / 150°C (-150°F / 300°F) 047-400-501
632.06H-23 -100°C / 175°C (-150°F/ 350°F) 047-400-503
632.06H-3x/ 001 ±2 mm (±0.08 in) 8 mm (0.30 in) 150 g 101 mm (4 in) 101 mm (4 in)
632.06H-30 -100°C / 150°C (-150°F / 300°F) 047-400-504
632.06H-33 -100°C / 175°C (-150°F/ 350°F) 047-400-506
632.06H-3x/ 002 ±1 mm (±0.04 in) 8 mm (0.30 in) 250 g 101 mm (4 in) 69 mm (2.7 in)
632.06H-30 -100°C / 150°C (-150°F / 300°F) 047-400-507
632.06H-3x/ 003 ±6 mm (±0.25 in) 8 mm (0.30 in) 150 g 101 mm (4 in) 101 mm (4 in)
632.06H-30 -100°C / 150°C (-150°F / 300°F) 047-400-510
632.06H-33 -100°C / 175°C (-150°F/ 350°F) 047-400-512
632.06H-3x/ 004 ±8 mm (±0.32 in) 8 mm (0.30 in) 100 g 101 mm (4 in) 140 mm (5.5 in)
632.06H-30 -100°C / 150°C (-150°F / 300°F) 047-400-513
632.06H-3x/ 005 ±12.5 mm (±0.50 in) 8 mm (0.30 in) 80 g 101 mm (4 in) 190 mm (7.5 in)
632.06H-30 -100°C / 150°C (-150°F / 300°F) 047-400-516
632.06H-31 -270°C / 65°C (-452°F / 150°F) 047-400-517
632.06H-33 -100°C / 175°C (-150°F/ 350°F) 047-400-518
632.06H-3x/ 006 ±25 mm (±0.50 in) 8 mm (0.30 in) 35 g 101 mm (4 in) 343 mm (13.5 in)
632.06H-30 -100°C / 150°C (-150°F / 300°F) 047-400-519
632.06H-31 -270°C / 65°C (-452°F / 150°F) 047-400-520
40
Extensometer Calibrator

Model 650.03
Model 650.03 The MTS Model 650.03 Extensometer mounting the micrometer head to
Extensometer Calibrator is a precise instrument the frame. The micrometer head is
Calibrator with
designed and built for rugged, large for easy readability, accurate
axial setup
long-lasting durability. It gives you adjustment, and improved
freedom from wear; vital for the repeatability of gage calibration. 41
high accuracy required for precise 1. Standard Axial includes Extensometer models
calibrator verification of high resolution 632.11/12/13/24/25/26/27/31, 634.11/12/25/31
set-up with straight knife edges and attachment
instruments. for round specimens. Some specific knife edges or
attachment kits may require other sizes of specimen
The micrometer head has a spindle adapters. The installation drawing for the extensometer
with a large diameter lead screw to will identify the specimen size range.

reduce wear and resulting backlash 2. Standard High Temperature Axial includes 632.53/54
and to provide higher strength and with standard length rods, 632.50/51 with length
options 075, 076, 077,078, 079 and 080. Calibration
stiffness. Larger mounting diameters require rods with either conical point (with Dimpled
reduce the unit stress required in Specimen) or V-chisel rod end geometry (with optional
9.5 mm round).

632.92, 632.11 OR .12 W/ 632.21 KIT

Fixtures for
COD gages

STAN DARD H I TE M P AX IAL (2)

E X TE N S OM ETE R M OD E L

E X TE N D E D G L AX IAL
STAN DARD AX IAL (1)

632.85 TRAN SV E RS E
632.06 OP TION 0 06

632.17/.85 AX IAL
632.18/.19/.20
632.03/.05
632.02

632.06

632.29
DESCRIPTION PART NUMBER
650.03 Calibrator frame in fitted case 031-508-302 Required for all
Micrometer head, U.S. customary (0.00005 in graduation) 031-508-205 Required for all, choose one
Micrometer head, Metric (0.001 mm graduation) 031-508-206 Required for all, choose one

Calibrator Kits
Calibrator Kit, Basic Specimen Adapters 100-049-249 • • opt • • •
Calibrator Kit, Model 632.03/.05 Knife Edges 100-049-250 •
Calibrator Kit, Model 632.02 Knife Edges 100-049-251 ` •
Calibrator Kit, Standard, 12.7 mm (0.50 in), Round Spec. 100-049-270 • •
Calibrator Kit, Frame Invert 100-049-252 • • • •
Calibrator Kit, Extended, 12.7 mm (0.50 in), Round Spec. 100-049-253 •
Calibrator Kit, Dimpled, 9.5 mm (0.375 in) Round Spec. 100-054-156 •
Calibrator Kit, 9.5 mm (0.375 in) Round Specimen 100-049-255 opt opt
Calibrator Kit, 3.2 mm (0.125 in) Round Specimen 100-049-256 opt •
Calibrator Kit, Mounting Bracket for Model 632.53/.54 100-054-133 •
Calibrator Kit, Model 632.18/.19/.20 Diameteral Extensometers 100-049-258 •
Calibrator Kit, Displacement Gages 100-049-259 • •
Calibrator Kit, Model 632.06 Option 006 Adapter 100-054-796 •
Calibrator Kit, Model 632.17/.85 Axial 100-049-260 •
Calibrator Kit, Model 632.85 Transverse 100-049-261 •
Calibrator Kit, Model 632.92/.21 Circumferential 100-049-262
Find the model of the extensometer, then follow the column down to determine the kit(s) required to calibrate the extensometer.
 MTS Direct Current Potential Drop (DCPD) Solution

Integrated Software & Hardware Package Allowing Accurate

and Efficient Measurement of Fatigue Crack Growth
Direct Current Potential Drop (DCPD) measures the change
in resistance of a specimen, which correlates directly with
crack growth. It is an effective way to collect fatigue crack
42 growth data in high-temperature tests and other challenging
environments. DCPD is used to overcome the challenges
that make contact extensometry and compliance calculations
impractical for crack length measurement. Unfortunately, to
get the best results, some DCPD solutions require excessive
set-up time while others limit flexibility.

The MTS DCPD Solution features integrated software

and hardware for test control, data analysis, and results
reporting. It greatly simplifies DCPD test configuration » Recommended software: MTS Reporter to create or
using the powerful automation tools built into MTS edit reports post-test and to create or edit report
TestSuite software. Integrated into MTS FlexTest 40 templates
Controllers and MTS TestSuite Software, the MTS DCPD » Setup specimen kit for verifying hardware setup and
solution eliminates the challenges that can arise with test configuration
non-integrated components from multiple suppliers.
» Setup, installation and equipment verification by MTS
This provides a convenient and comprehensive way to
incorporate DCPD into your material testing programs. » Additional training, consulting and template
modifications are available.
This solution uses the reversing DCPD method. By
monitoring load and potential (voltage) data from a loaded KEY FEATURES
specimen and a reference specimen, it determines crack » Compatible with MTS Series 318 and MTS Landmark®
length by calculating ratios of potential on both. Applying a test systems for electrical isolation
calibration equation to the ratios produces the crack length.
» Integrates with MTS FlexTest Controller (Model 40)
The current is switched on and off (reversed) to correct for
and MTS TestSuite Software
thermocouple effects.
» Designed for low noise

Comprehensive DCPD Solution » Modular Preamplifier maintains signal integrity

This solution offers a comprehensive approach for adding » Compliant to CE, CSA and NRTL
DCPD to your materials testing program. It includes the » Available with advanced consultation, template
software and hardware required for integrated DCPD test changes and training.
development and execution. The MTS DCPD Testing
Solution includes: Overall
Current: Adjustable 0 - 20 Amps DC Maximum
» High-fidelity MTS DCPD Measurement System Voltage: 5 Volts DC Maximum
(2- or 7-channel configuration) Gain: x 5,000 or x 50,000
» Modular Preamplifier(s) Gain Accuracy: 0.5% Typical, 2% Maximum
» MTS TestSuite DCPD Module supports 2-channel DCPD Filter: 50 Hz and 300 Hz
system (includes all test templates, report templates and Bandwidth: 300 Hz Maximum
calculations for ASTM-compliant fatigue crack growth Output: ±10 Volts DC
assessments). Support for DCPD systems greater than
2 channels is available upon request Main Chassis
» Includes MTS TestSuite Multipurpose Analyzer for Gain: 1x or 10x
automated or manual analysis
Preamp
» Required software (not included): MPE or MPX and
Gain: 5,000x
Microsoft Excel 2016 or newer to view reports
NOTES

43
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[Link] 100-396-864g Extensometer • Printed in U.S.A. • 03/23