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VT DFP

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3/3 proportional directional valves RE 29016/06.

10
Replaces: 09.09
1/12

direct operated, with electrical


position feedback as pilot valves
for control systems SY(H)DFE.

Type VT-DFP.

H6633 H6198

Type VT-DFP-.-2X/... with mating Type VT-DFPE-.-2X/... with inte-


Component series 2X connector (separate order) grated electronics
Maximum operating pressure 350 bar

Table of contents Features


Contents Page – Pilot valve for the pressure and flow control system SY(H)DFE.
Features 1 – Actuation by means of a proportional solenoid with electrical
Ordering code 2 feedback
Ordering code 3 – Control electronics:
Example of nameplate 3 • VT-DFP (for SY(H)DFE1) → external control
electronics VT 5041-3X
Ordering code: Accessory 4
• VT-DFPE (for SY(H)DFEE) → integrated, analog
Technical data 4, 5
• VT-DFPC (for SY(H)DFEC) → integrated, digital with CAN
Electrical connection: Type VT-DFP... 6
bus interface
Electrical connection: VT-DFPE... 7
• VT-DFPn (for SY(H)DFEn) → integrated, digital with CAN
Electrical connection: VT-DFPC... 8 bus interface, for variable-speed operation
Electrical connection: VT-DFPn... 9
Unit dimensions 10, 11
Project planning information 12
More information on control systems SY(H)DFE 12
中山市中汇液压设备配件有限公司

2/12 Bosch Rexroth AG Hydraulics VT-DFP. RE 29016/06.10

Ordering code

VT-DFP - A - 2X / G24 K0 / 0 / V - *
VT-DFPE - A - 2X / G24 K0 / 0 A 0 C / V - *
VT-DFPC - A - 2X / G24 K0 / 0 A 0 C / V - *
VT-DFPn - A - 2X / G24 K0 / 0 A 0 C / V - *
1 2 3 4 5 6 7 8 9 10 11
Series
Pilot valve for external electronics VT-DFP
Pilot valve with integrated analog electronics VT-DFPE
1
Pilot valve with integrated digital electronics VT-DFPC
Pilot valve with integrated digital electronics, variable-speed VT-DFPn
Spool design
Standard (not for HFC fluids) A
2 2-groove spool (not for new applications) B
4-groove spool (e.g. for HFC fluids) C

3 Component series 2X

4 DC voltage 24V G24

5 Connector (without mating connector) 1) K0


Installation orientation plug-in connector (VT-DFP) and/or integrated electronics (also see page 3)
Radially to the pump axis 0
6 Folded 90° in the direction of the subplate with counterclockwise direction of rotation of the pump 1
Folded 90° in the direction of the subplate with clockwise direction of rotation of the pump 2

Additional functions: Closed-loop control A B C D


VT-DFP (without)
Selectable pressure controller (high signal) ● A
Power limitation adjustable at the OBE valve ● B
VT-DFPE
7 Power limitation adjustable via analog input ● C
Pressure controller that can be switched off (high signal) ● D
VT-DFPC Standard ● A
VT-DFPn Standard ● A
Electronics assembly, option
VT-DFP (without)
Standard electronics with leakage oil compensation ● - - ● 0
VT-DFPE
8 Standard electronics without leakage oil compensation ● ● ● ● 1
VT-DFPC Standard ● 0
VT-DFPn Standard ● 0

Actual pressure value input Plug-in con-


(description of the plug-in connectors on page 7, 8 and 9) nector
VT-DFP (without)
Current input 4...20 mA X1 C
VT-DFPE
9 Voltage input 0...10 V (standard) X1 V
VT-DFPC
Voltage input 1...10 V X1 E
VT-DFPn
Voltage input 0.5...5 V (standard) 2) X2 F

10 FKM seals suitable for mineral oils (HL, HLP) according to DIN 51524 and HFC fluids 3) V

11 Further details in the plain text e.g. SO variant


● = Available - = Not available Standard program

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中山市中汇液压设备配件有限公司

RE 29016/06.10 VT-DFP. Hydraulics Bosch Rexroth AG 3/12

Ordering code

Note on feature 6: Installation orientation of the valve electronics


Direction of rotation clock- Direction of rotation clockwise, Direction of rotation counter- Direction of rotation counter-
wise, installation orientation 0 installation orientation 2 clockwise, installation orienta- clockwise, installation orien-
tion 0 tation 1

1) Connector dependent on the valve type (see technical data and electronic connection)
2) With
the SYDFEn control system with analog interfaces, the plug-in connector X2 cannot be used as actual pressure value
input. Thus, a separate pressure transducer has to be used and connected to plug-in connector X1 in this case.
3) Only in connection with SYHDFE and spool design C (feature 2)

Example of nameplate

1 2 3

1 Material number
MNR: R900703575 SN: 1 FD: 09W26
2 Serial number
3 Date of manufacture

V T- D F P E - A - 2 2 / G 2 4 K 0 / 0 A 0 E / V 4 Fabrication order number


0 0 012 2 2 4 2 6 0 2 5 Type designation

7087
5 4
Made in Germany

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中山市中汇液压设备配件有限公司

4/12 Bosch Rexroth AG Hydraulics VT-DFP. RE 29016/06.10

Ordering code: Accessories

Version 4/2009, enquire availability

Accessories for VT-DFP Material number Data sheet


Mating connector for solenoid plug R901017011
Mating connector for position transducer of valve R900023126
Compact power supply unit VT-NE32-1X R900080049 RE 29929

Accessories for VT-DFPE, VT-DFPC and VT-DFPn Material number Data sheet
Mating connector 12-pin for central connection X1 without cable (construction kit) R900884671
Mating connector 12-pin for central connection X1 with cable set 2 x 5 m R900032356
Mating connector 12-pin for central connection X1 with cable set 2 x 20 m R900860399
Test device VT-PDFE-1-1X/V0/0 for SY(H)DFEE and SY(H)DFEC R900757051 RE 29689-B
Compact power supply unit VT-NE32-1X R900080049 RE 29929

Accessories only for VT-DFPC and VT-DFPn (serial access) Material number Data sheet
Converter USB serial for laptops without serial interface R901066684
VT-ZKO-USB/S-1-1X/V0/0
Cable for connecting a WIN-PED PC (RS232) to the X2 interface R901156928
length 3 m
T connector for the simultaneous connection of a WIN-PED PC (RS232) and use R901117164
of the input at plug-in connector X2

Technical data (For applications outside these parameters, please consult us!)

general
Type VT-DFP VT-DFPE VT-DFPC VT-DFPn
Storage temperature range °C –20 … +70 0 … 70 0 … 70 0 … 70
Ambient temperature range °C –20 … +60 0 … 60 0 … 50 0 … 50
Weight kg 1.96 2.25 2.25 2.25

hydraulic
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524; HFC fluid only in
connection with SYHDFE control system and C spool design
Hydraulic fluid temperature range °C –20 … +70
Viscosity range mm2/s 20 … 380
Maximum admissible degree of contamination of
Class 18/16/13 (for particle size ≤ 4/6/14 μm)
the hydraulic fluid according to ISO 4406
Operating pressure Port A, P bar 350
Port T bar 100

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中山市中汇液压设备配件有限公司

RE 29016/06.10 VT-DFP. Hydraulics Bosch Rexroth AG 5/12

Technical data (For applications outside these parameters, please consult us!)

electrical
Type VT-DFP VT-DFPE VT-DFPC VT-DFPn
External
control Integrated, Integrated, Integrated,
Control
electronics analog digital digital
VT 5041-3X
Operating voltage UB 24 VDC 24 VDC 24 VDC
+40 % –5 % +40 % –5 % +40 % –5 %
Operating range (short-time operation)
Upper limit value UB(t)max 35 V
Lower limit value UB(t)min 21 V
Current consumption (in static control operation)
Rated current INominal 0.6 A
Maximum current Imax 1.25 A
Actual pressure value input U or I Determi- Parameterizable:
X1; pin 10 and 11 nation by 0...20 mA; 4...20 mA;
See data means of 0...10 V;
sheet type code 0…5 V; 0.5…5 V; 0.1...10 V;
RE 30242 1...10 V
Inputs
Analog current inputs, load RB 100 Ω 100 Ω 100 Ω
Analog voltage inputs RE ≥ 50 kΩ ≥ 100 kΩ ≥ 100 kΩ
Digital inputs Logic 0 ≤ 0.6 V ≤8V ≤8V
Logic 1 ≥ 21 V ≥ 14 V ≥ 14 V
pactual / UOUT1 1) UA 0…10 V ±10 V ±10 V
Imax 1.5 mA 2 mA 2 mA
αactual / UOUT2 2) UA ±10 V ±10 V ±10 V
Outputs Imax 1.5 mA 2 mA 2 mA
Digital outputs Logic 0 Ua < 1 V
Logic 1 Ua ≥ UB – 5 V; 10 mA (short-circuit-proof)
Solenoid coil resistance Ω 2.1 ... 3.2
Coil resistance position transducer at 20 °C
Between port 1 and 2 Ω Approx. 113
Between port 3 and 4 Ω Approx. 101
Electrical connection See page 6 See page 7 See page 8 See page 9
Protection class according to EN 60529 IP 65 with mounted and locked plug-in connectors

Note:
Information on environment simulation testing for the areas EMC (electro-magnetic compatibility), climate and mechanical load,
see RE 30030-U (declaration on environmental compatibility).

1, 2) With VT-DFPC and VT-DFPn, the outputs are parameterizable, condition as supplied see pages 8/9

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6/12 Bosch Rexroth AG Hydraulics VT-DFP. RE 29016/06.10

Electrical connection: Type VT-DFP... (for external analog electronics)


Details on the electrical connection to the VT 5041-3X amplifier are described in data sheet RE 30242.

Solenoid
Mating connector 3-pole Z4 M SW according to DIN EN 175301-803
(separate order see page 4)

53
Connection at connector Connection at mating 27,5
connector 27,5

PE

Ø19
1 2

36
PE
1 2
To the amplifier
M16 x 1,5
30 30

Inductive position transducer


Coil connection Connector Connection at plug-in connector
(top view on connector)
1
Signal
2

Amplifier
4 2 Reference
1 3
4 Feed-in

3 Shield

Mating connector 4-pole Pg7-G4W1F/Pg7 SW


(separate order see page 4)

16 37 Pg7
Ø 15
23

7,8

http://www.rexroth.tw
中山市中汇液压设备配件有限公司

RE 29016/06.10 VT-DFP. Hydraulics Bosch Rexroth AG 7/12

Electrical connection: VT-DFPE... (with integrated analog electronics)


X1: Central connection
Mating connector according to EN 175201-804 (12-pin), ordering code see section Accessories on page 4

5 4
6 3
10

33
7 11 9 2

8 1

90

Device of connector allocation or mating connector and cable set


Signal Allocation in the cable
Pin Signal Description Type of signal
direction set (accessories)
1 +UB Voltage supply IN 24 V DC 1
Supply line
2 0 V = L0 Reference potential for the voltage supply - 2
3 x 1.0 mm²
PE Earth Earthing connection for the electronics - Green/yellow
Signals failures, e.g. cable break command / ac-
3 Failure OUT Logic 24 V White
tual values, controller monitoring (logic 0 = error)
4 M0 Reference potential for analog signals - Yellow
5 α Command Swivel angle command value IN Analog ±10 V Green
6 α Actual Actual swivel angle value normalized OUT Analog ±10 V Violet Supply line
7 pCommand Pressure command value IN Analog 0...10 V Pink 10 x 0.14 mm²
shielded (one
8 pActual Actual pressure value normalized OUT Analog 0...10 V 1) Red
end of the
Function depends on electronics type and addi- shield must be
9 Brown
tional function, see below connected to
Actual pres- the control!)
10 IN Analog Black
sure value H Actual pressure value input: Signal level depends
on feature 14 in the type code.
Actual pres- With type “F” (0.5...5 V) reserved
11 - Analog Blue
sure value L
n.c. Gray

Functions at pin 9
Additional Function in dependence on feature 7 of the ordering code
Pin Signal direction Type of signal
function (see page 2)
-..A… Switching to different oil volume adjustment (Switch TD) IN Logic 24 V
-..B… Power limitation active OUT Logic 24 V
9
-..C… Command value of power limitation IN Analog 0...10 V
-..D… Switch off pressure controller IN Logic 24 V
1) When using a pressure transducer with raised zero point (e.g. 4...20 mA), a voltage of –1...–2.5 V will be output in case of a
cable break.

X2: Connection of pressure transducer HM 16 (mating connector M12)


Pin Signal HM 16 Pin
3 4
1 OUT, +UB 2 n.c.
3 Reference L0 Top view
mating connector 5
4 IN, analog, 0.5 to 5 V DC 5 n.c.
2 1

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中山市中汇液压设备配件有限公司

8/12 Bosch Rexroth AG Hydraulics VT-DFP. RE 29016/06.10

Electrical connection: VT-DFPC... (with integrated digital electronics)


X1: Central connection
Mating connector according to EN 175201-804 (12-pin), ordering code see section Accessories on page 4

5 4
6 3
10

33
7 11 9 2

8 1

90

Device of connector allocation or mating connector and cable set


Signal Allocation in the cable
Pin Signal Description Type of signal
direction set (accessories)
1 +UB Voltage supply IN 24 V DC 1
Supply line
2 0 V = L0 Reference potential for the voltage supply - 2
3 x 1.0 mm²
PE Earth Earthing connection for the electronics - Green/yellow
Signals failures, e.g. cable break command / ac-
3 Failure OUT Logic 24 V White
tual values, controller monitoring (logic 0 = error)
4 M0 Reference potential for analog signals - Yellow
Analog input AI2
5 AI2 IN Analog ±10 V Green
Standard: Swivel angle command value
Analog output Supply line
6 UOUT2 OUT Analog ±10 V Violet
Standard: Actual swivel angle value normalized
10 x 0.14 mm²
Analog input AI1 shielded (one
7 AI1 IN Analog 0...10 V Pink
Standard: Pressure command value end of the
Analog output shield must be
8 UOUT1 OUT Analog ±10 V Red
Standard: Actual pressure value normalized connected to
9 DI1 Digital input DI1 IN Logic 24 V Brown the control!)

Actual pres-
10 IN Analog Black
sure value H Actual pressure value input: Signal level depends
Actual pres- on feature 14 in the type code.
11 - Analog Blue
sure value L
n.c. Gray

X2: Connection of pressure transducer HM 16 and serial interface RS232 (mating connector M12)
Pin Signal HM 16 Pin Signal RS232
3 4
1 OUT, +UB 2 RxD
Top view
3 Reference L0 mating connector 5
4 IN, analog, 0.5 to 5 V DC 5 TxD
2 1

X3: Connection CAN bus and digital input 2 (DI2) (connector M12)
Pin Signal input Pin Signal CAN
34 3
1 n.c. 3 CAN GND
Top view
2 IN, digital IN2 (DI2) 4 CAN-HIGH connector 5
5 CAN-LOW 1
2 21

http://www.rexroth.tw
中山市中汇液压设备配件有限公司

RE 29016/06.10 VT-DFP. Hydraulics Bosch Rexroth AG 9/12

Electrical connection: VT-DFPn... (with integrated digital electronics, variable-speed)


X1: Central connection
Mating connector according to EN 175201-804 (12-pin), ordering code see section Accessories on page 4

5 4
6 3
10

33
7 11 9 2

8 1

90
Device of connector allocation or mating connector and cable set
Signal Allocation in the cable
Pin Signal Description Type of signal
direction set (accessories)
1 +UB Voltage supply IN 24 V DC 1
Supply line
2 0 V = L0 Reference potential for the voltage supply - 2
3 x 1.0 mm²
PE Earth Earthing connection for the electronics - Green/yellow
Signals failures, e.g. cable break command / ac-
3 Failure OUT Logic 24 V White
tual values, controller monitoring (logic 0 = error)
4 M0 Reference potential for analog signals - Yellow
Analog input AI2
5 AI2 IN Analog ±10 V Green
Standard: Swivel angle command value
Analog output
6 UOUT2 OUT Analog ±10 V Violet Supply line
Standard: Actual swivel angle value normalized
Analog input AI1 10 x 0.14 mm²
7 AI1 IN Analog 0...10 V Pink shielded (one
Standard: Pressure command value
end of the
Analog output
8 UOUT1 OUT Analog ±10 V Red shield must be
Standard: Speed command value
connected to
Digital input DI1 the control!)
9 DI1 IN Logic 24 V Brown
Standard: Synchronization bit DI1
Actual pres-
10 IN Analog Black
sure value H Actual pressure value input: Signal level depends
Actual pres- on feature 14 in the type code.
11 - Analog Blue
sure value L
n.c. Gray

X2: Serial interface RS232 and a selectable digital input S1/pressure transducer input for HM 16
(mating connector M12)
Pin Signal input Pin Signal RS232
3 4
1 OUT, +UB 2 RxD
Top view
3 Reference L0
mating connector 5
4 Analog input 0.5...5 V for HM 16 5 TxD
2 1
Digital input 0 V low, 10 V high (max. 12 V)
Standard: Variable-speed operation ON, S1

X3: Connection CAN bus and digital input 2 (DI2) (connector M12)
Pin Signal input Pin Signal CAN
34 3
1 n.c. 3 CAN GND Top view
2 IN, digital IN2 (DI2) 4 CAN-HIGH connector
5
Standard: Start Teach-In, S2
1
2 21
5 CAN-LOW

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10/12 Bosch Rexroth AG Hydraulics VT-DFP. RE 29016/06.10

Unit dimensions (dimensions in mm)


Type VT-DFP...2X/...
3a 4

15
1

35,7

55,5
46,8
32
T A P
85 10 (45)
6
132 80
220

2 5 71 8 34 14
15 34 16 20
7,5

T A P

15
4 2

47
30
45
30

1 3

73

Type VT-DFP...2X/...
10 9 3b 7 13 12

60
121,5
136,5
126,5
46,8
32

T A P
80 81 (45)
217,5
0,01/100
2 5 8 1 6
Rzmax 4
71
15 34
7,5

Required surface quality of


the valve mounting face
ABCD
EF012
6789

345
30
45

Item explanation see page 11

http://www.rexroth.tw
中山市中汇液压设备配件有限公司

RE 29016/06.10 VT-DFP. Hydraulics Bosch Rexroth AG 11/12

Unit dimensions (dimensions in mm)

Type VT-DFPC...2X/... and VT-DFPn...2X/...

10 11 9 3b 7 13 15 12
11 10

≥ 100

100
121,5

136,5
46,8
32
T A P
80 81 (45)
217,5

2 5 71 8 1 34
15 34 16 20 14
7,5

ABCD

T A P
EF012

15
6789

345
47
30
45
30

73

1 Valve housing 13 Dimension for version VT-DFPE...F, VT-DFPC and


2 Proportional solenoid with position transducer VT-DFPn (connection for HM 16 or CAN bus)

3a Mating connector for solenoid and position transducer 14 Machined valve contact surface
(separate order see page 4) 15 Space required for CAN connection (plug-in connec-
3b Mating connector for connector X1 (separate order see tion on customer side)
page 4) Valve mounting screws for all types:
4 Space required for removing the mating connector 4 hexagon socket head cap screw
5 Identical seal rings for ports P, A, and T ISO4762-M6X40-10.9-flZn-240h-L,
friction coefficient μTotal = 0.09 to 0.14
6 Solenoid rotated by 90° (attachment direction “2”) according to VDA 235-101,
7 Connection swivel angle position sensor (rotary angle tightening torque MA = 7 Nm,
sensor VT-SWA-1-1X) material number: R913000058
8 Nameplate
9 Integrated electronics
10 Mating connector X2 for connecting a pressure trans-
ducer HM 16 (only with VT-DFPE./...F, VT-DFPC...
and VT-DFPn)
11 Mating connector X3 for connecting the CAN bus
(only with VT-DFPC... and VT-DFPn)
12 Space required for plug-in connection (HM 16)

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12/12 Bosch Rexroth AG Hydraulics VT-DFP. RE 29016/06.10

Project planning information


Supplementary notes on the SY(H)DFE control systems can be found in the operating instructions (See section “Further infor-
mation about this control system” on this page.).

More information on control systems SY(H)DFE

Operating instructions for SY(H)DFE1 RE 30011-B


Operating instructions for SY(H)DFEE RE 30012-B
Operating instructions for SY(H)DFEC RE 30027-B
Operating instructions for SY(H)DFEn (in preparation) RE 30014-B
Data sheet for SYDFE.-2X RE 30030
Data sheet for SYDFE.-3X RE 30630
Data sheet for SYHDFE.-1X RE 30035
Data sheet for external control electronics VT 5041-3X for SYDFE1 RE 30242
Data sheet for swivel angle sensor VT-SWA-1-1X RE 30268
Data sheet for pressure transducer HM 12-1X and HM 13-1X RE 29933
Data sheet for pressure transducer HM 16-1X RE 30266
Data sheet for pressure transducer HM 17-1X RE 30269
Operating instructions for test device VT-PDFE RE 29689-B
Current information is also available on the Internet under the address http://www.boschrexroth.com/sydfe (English) or
http://www.boschrexroth.de/sydfe (German).

Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
Fax +49 (0) 93 52 / 18-23 58 tion can be derived from our information. The information given does not
documentation@boschrexroth.de release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process
of wear and aging.

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