GENERAL INFORMATION

SPECIFICATIONS

- GENERAL
ITEM SPECIFICATIONS
DIM ENSIONS Ove rall lengt h 2,160 mm (85.0 in)
Overa ll width 720 m m (28.3 in)
Ove rall heig ht 1,170 mm (46.1 in)
Whee lbase 1,485 m m (58.5 in)
Seat height 810 mm (31.9 in)
Footpeg heig ht 372 mm (14.6 in )
Ground clearan ce 130 mm (5.1 in )
Dry w eig ht
49 states/Canada ty pe 223 kg (492 lbs )
California type 225 kg (496 lbs )
Curb w eig ht
49 st ates/Canada type 250 kg (551 Ibs)
Californ ia type 252 kg (556 Ibs)
Ma ximum w eig ht capacity
49 state s/California type 174 kg (384 Ibs)
Canad a type 178 kq (393 lbs )

FRAM E
Frame type Diamond
Front suspensio n Telescopic f o rk
Fro nt w hee l trave l 109 mm (4.3 in)
Rear susp ension Swingarm
Rear w hee l t rave l 120 mm (4.7 in)
Rear damper Nitrog en gas filled damper
Fro nt tire size 120/70 ZR17 (Radial)
Rear tire size 180/55 ZR17 (Radial)
Ti re br and
Bridgestone Fro nt: BT57F RADIAL G/ Rear: BT57R RADIAL G
Dunlop Front: D205FJ/ Rear: D205G
Mich el in Fro nt: MACADAM 90X S/ Rear: MACADAM 90X S
Fron t brak e Hydrau lic do uble disc brake w ith 3 pots caliper
Rear brake Hydraul ic single disc brake with 3 pots calip er
Caster angle 25°

Tr ail lengt h
99 mm (3.9 in)
Fuel t ank capac ity 22.0 Q (5.81 US gal , 4.841mp gal )
Fuel tank reserve capac ity 3.0 Q (0.79 US qal r 0.66 Imp ca l)

ENGINE
Bore and stro ke 79.0 X 58.0 mm (3.11 X 2.28 in)
Displacement 1,137 ern" (69.4 cu-i n)
Comp ressi o n ratio 11.0 : 1
Va lve train
Int ake v alv e
ope "
closes
Ex haust va lve opens
f '" lift
mm
(0.04 in)
Cha in driv e and DOHC
20° BTDC
40° ABD C
40° BBDC
close s 10° ATDC
Lubricatio n system Forced press ure and w et sump
Oi l pu mp type Trochoi d/ double rotor
Cool ing system Liq uid coo led
A ir f iltra tion Paper fi lter
Crankshaft type Unittype
Engine dry weight 83.0 kg (183.0 lbs)
Cylinde r ar ranqerne nt Four cyli nde r, inline 30° inc lind ed f ro m vertical

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 GENERAL INFORMATION

- c
GENERAL ( ont'd)
ITEM SPECIFICATIONS
CARBUR ETOR Carb ur eto r ty pe CV (Co nstant Ve loc ity ) type, with f lat valve
T hrottle bore 42 mm (1.7 in )
DRIVE TRA IN Clutch syste m Mu lti-p late, we t
Clutch o perat io n system Hydra ulic op erat ed typ e
Transmissio n Co nstant mesh , 6-speed
Primary reduction 1.571 (88/ 56)
Fina l reduct ion 2.647 (45/ 17)
Gear ratio 1st 2.769 (36/ 13)
2n d 2.000 (32/ 16)
3rd 1.579 (30/ 19)
4th 1.333 (28/ 21)
5th 1.167 (28/24)
6th 1.042 (25/24)
Gears hift pattern Left foot op erated ret urn system, 1-N-2 -3-4-5-6
ELECTRICA L Ignition system Comp ut er-co nt ro lled dig ita l tran si st or ized wi t h electric
advance
Sta rt ing sy st em Elect ric starter m ot o r
Charging system Tr iple phas e ou t put alt ern at or
Regulator/ rectifie r SCR sh o rte d/triple phase, ful l wave rectifica t ion
l.iqhtinq syst em Battery

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GENERAL INFORMATION

U ni t: mm (in)
- LUBRICATION SYSTEM
ITEM STANDARD SERVICE LIMIT
Engin e o il capac ity At dra ininq 3.8 Q (4.0 US qt , 3.3 Im p qt)
At di sasse m bly 4.6 Q (4.9 US qt , 4.0 Im p qt)
At o il f ilt er cha nce 3.9 Q (4.1 US ut , 3.4 Im p qt)
Reco mm en de d eng ine oi l HONDA GN4 4-stro ke oi l o r eq uiv alent
mot o r o il
AP I serv ice classifi cat ion SF or SG
Visco sit y : SAE 10W-40
Oi l pressure at oil pressure switch 490 kPa (5.0 kgf/ cm 2 r 7 1 psi ) at
5,400 rpm / (176 °F/80 °C)
Oil pu m p roto r Feed pump Tip clearance 0.15 (O .006) max. 0.20 (0.008)
Bod y clea ran ce 0.15 - 0.21 (0.006 -0. 008) 0.35 (0.014)
Side clearan ce 0.04 - 0.09 (0.002 - 0.004 ) 0.12 (0.005)
Coo ler Ti p clearance 0.15 (0.006) max. 0.20 (0.008)
pu mp Body clearance 0.15 - 0.21 (0.006 - 0.008) 0.35 (0.014)
Side cle aran ce 0.04 - 0.09 (0.002 - 0.004) 0.12 (O .005)

~
FUEL SYSTEM
ITEM SPECIFICATIONS
Car buret or ident ificat ion 49 states/Canada type VPS2A
nu mber California ty pe VPS1A
Ma in jet No . 1, 4: # 140/No . 2, 3: # 142
Slow iet # 42
J et need le number 49 sta tes/Cana da ty pe J5F Z
California type J 5FU
Pilot screw initia l open ing 49 states/Ca nada ty pe 2-3/4 t urn s out
Californ ia typ e 2-1/2 tu rn s ou t
Float level 13.7 mm (0.54 in )
Id le speed 1,100 ± 100 rpm
Th rott le crio free play 2-6 mm (1/ 12 - 1/ 4 in )

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 GENERAL INFORMATION

- COOLING SYSTEM
ITEM SPECIFICATIONS
Coo la nt Rad iato r and e nq ine 3.2 Q (0.85 US ual , 0.70 Im p qal)
capac ity Reserve tank 1. 1 Q (0.29 US qa l 0.24 Imp qa l)
t

Radiator cap reli ef pressure 108 -1 37 kPa (1.1­ 1.4 kef/ern", 16 -20 psi)
Ther m ost at Beqin to open 176 - 183 of (80 -84 °C)
Fullv op en 203 of (95 °C)
Valve lift 8 mm (0.3 in) m ini m um

Un it: m m (i n)
- CYLINDER HEAD/VALVES
ITEM STANDARD SERVICE LIMIT
Cy linder compress ion 1,275 kPa (13.0 kqf/c rn" , 185 ps i)
at 350 rp m
Cyl inder head w arpaue 0.10 (0.004)
Valv e, Valv e cl earance IN 0.16 + 0.03 (0.006 + 0.001 )
valv e gu ide EX 0.22 + 0.03 (0.009 + 0.00 1)
Valv e st em O. D. IN 4.975 ­ 4.990 (0.1959 - 0.1965) 4.965 (0.1955)
EX 4.960 - 4.97 5 (0.1953 - 0.1959) 4.950 (0.1949)
Va lv e gu id e I.D. IN 5.000 - 5.0 12 (0.1969 - 0.1973) 5.040 (0.1984)
EX 5.000 -5 .012 (0.1969 - 0. 1973) 5.040 (0.1984)
Ste m -to- g uid e clearance IN 0.0 10 0.037 (0.0004 0.00 15)
EX 0.025 0.052 (0.00 10 0.0020 )
Valve gu ide project ion IN 16.3 16.5 (0.64 0.65)
ab ove cv linder head EX 16.3 16.5 (0.64 0.6 5)
Val ve seat widt h IN/EX 0.90 ­ 1.10 (0.035 - 0.043) 1.5 (0.06)
Valv e spring In ner IN/EX 37. 4 (1.47) 35.4 (1.39)
f ree len qt h Outer IN/EX 40.6 (1.60) 38.6 (1.52)
Va lve lifter Va lve lifte r O.D. IN/ EX 25.978 ­ 25.993 (1.0228 - 1.0233) 25.97 (1.022)
Valve lift er bore I.D. IN/EX 26.01 0 - 26.026 (1.0240 - 1.0246) 26.04 (1.025)
Cams haft Cam lo be hei ght IN 38.54 - 38.78 (1.517 -1 .527) 38.24 (1.506)
EX 38.30 -38.5 4 (1.508 - 1.517) 38 .00 (1.496)
Runo ut 0.05 (0.002)
Oil clearance 0.020 -0 .074 (0.0008 -0 .0029) 0.10 (0.004)

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GENERAL INFORMATION

Unit: mm (in )
- CLUTCH/GEARSHIFT LINKAGE
ITEM STANDARD SERVICE LIMIT
Reco mmended clutch f lui d DOT 4 bra ke f luid
Clu tch m ast er cy lind er I Cy linder I. D. 14. 000 - 14.043 (0.5512 - 0.55 29 ) 14.06 (0.554)
I Pist o n O. D. 13.957 - 13.98 4 (0.5495 - 0.5506) 13.9 4 (0.549)
Clutc h sp rinq free lenqth 53.1 (2.09 ) 50.1 (1.97 )
Clutch di sc t hickness I A 3.72 -3.88 (0.146 - 0.153 ) 3.5 (0.14)
I B 3.72 -3.88 (0.146 - 0.153 ) 3. 5 (0.14)
Clutch Rlate w a r ~ e 0.30 (0.0 12)
Clutc h ou t e r guide I I. D. 28 .000 -28.02 1 (1.1024 - 1.1032) 28. 031 (1.1036)
I O. D. 34 .975 - 3 4.99 1 (1.377 0 - 1.3776 ) 34 .965 (1.3766 )
Ma ins haft O. D. at clutc h o uter qu id e 27.980 -27.993 (1.10 16 - 1.102 1) 27.970 (1.10 12)
Shift fo rk, For k I I. D. 12.000 - 12.02 1 (0.472 4 - 0.47 33) 12 .03 (0.47 4)
fo rk shaft I Claw t hic kness 5.93 - 6.00 (0.233 - 0.236 ) 5.9 (0.23)
Fork shaft O. D. 11 .95 7 - 11.968 (0.4707 - 0.4 7 12 ) 11 .95 (0.470)

Unit : mm (in)
- ALTERNATOR/STARTER CLUTCH
ITEM STANDARD SERVICE LIMIT
Starter driven qear boss O. D. 51 .699 - 5 1.7 18 (2.0354 -2.0361 ) 5 1.684 (2.0348 )

Un it : mm (i n)
- CRANKCASE/PISTON/CYLINDER
ITEM STANDARD SERVICE LIMIT
Cy linder I. D. 79 .000 - 79.015 (3.1102 - 3.1108 ) 79.1 0 (3.114)
Out of ro und 0.10 (0.004)
Taper 0.10 (0 .004)
Warpaqe 0.05 (0.002 )
Pisto n, Pisto n mark d ir ect io n "IN" m ark facino toward th e intake side
pist on rin gs Pist o n O. D. 78.970 - 78.99 0 (3 .1090 - 3.1 098) 78 .90 (3.106 )
Pisto n O. D. meas urem ent point 15 (0.6) from bottom of ski rt
Pistaon pin bore I. D. 19.00 2 - 19 .008 (0.7 48 1 - 0.7 483) 19.03 (0.7 49 )
Pisto n pin O. D. 18.99 4 -19.000 (0.7 478 - 0.7 480 ) 18 .98 4 (0.74 74 )
Piston-to-piston p in c lea rance 0.002 0.01 4 (0.000 1 0.0006 )
Pist o n r ing-to -ring Top 0.030 - 0.065 (0 .00 12 - 0.0026 ) 0.08 (0.003 )
qroove c learance Seco nd 0.0 15 -0.04 5 (0.0006 - 0.00 18 ) 0.06 (0.002)
Pist o n ring end gap Top 0.20 -0.35 (0. 008 - 0.0 14) 0.5 (0.02 )
Second 0.40 -0. 55 (0.0 16 - 0.022) 0.7 (0.03)
Oil (sid e rail) 0.2 -0.8 (0.01 - 0.03) 1.0 (0 .0 4)
Cv linder-to-piston clearance 0.0 10 0.045 (0 .0004 0.00 18 )
Connectinq rod sma ll end I. D. 19 .030 - 19.05 1 (0.7 49 2 - 0.7500 ) 19 .061 (0.7504)
Co nnecti nq ro d-to-pi sto n pin cleara nce 0.030 0.0 57 (0.00 12 0.0022 )
Crankpin oi l cleara nce 0.030 - 0.0 52 (0.00 12 - 0.00 20 ) 0.062 (0.002 4)

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 GENERAL INFORMATION

Un it: mm (in )
;- CRANKSHAFT/TRANSMISSION/BALANCER
ITEM STANDARD SERVICE LIMIT
Crankshaft Side clearance 0.05 -0.20 (0.002 - 0.008) 0.30 (0.012)
Runout 0.30 (0.012)
Main iournal oil cl earance 0.01 7 -0.035 (0.0007 - 0.0014) 0.045 (0.0018)
Transmission Gear I. D. M5 ,6 31.000 -31.025 (1.2205 -1.2215) 31.04 (1.222)
Cl 26.000 -26.021 (1.0236 - 1.0244) 26.04 (1.025)
C2, 3, 4, 33.000 - 33.025 (1.2992 - 1.3002) 33 .04 (1.301)
Bush ing O. D. M5,6 30 .950 -30.975 (1.2185 -1 .219 5) 30.93 (1.218)
C2 32.955 -32.980 (1.29 74 -1.2984) 32.93 (1.296)
C3,4 32.950 -32 .975 (1.2972 - 1.2982) 32.93 (1.296)
Bushing I. D. M5 27.985 -28.006 (1.1018 -1.1026 ) 28.02 (1.103)
C2 29.985 -30.006 (1.1805 -1 .1813) 30.02 (1.182)
Gear-to-b us hing M5,6 0.020 -0.062 (0.0008 -0.0024) 0.10 (0.004 )
clearance C2 0.020 -0 .070 (0.0008 - 0.0028) 0.11 (0.004)
C3,4 0.025 -0.075 (0.0010 -0 .003 0) 0.1 1 (0.004)
Mainshaft O. D. M5 27.967 - 27.980 (1.1011- 1.1016) 27.957 (1.1007)
Clutch outer cuide 27.98 0 -27 .993 (1.10 16 - 1.102 1) 27.970 (1.1012)
Countershaft O. D. C2 29.967 - 29.980 (1.1798 - 1.1803) 27.95 7 (1.1007)
Bush ing-to-shaft M5 0.005 -0.039 (0.0002 -0.0015 ) 0.08 (0.003)
clearance C2 0.005 -0.039 (0.0002 - 0.00 15) 0.08 (0.003)

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GENERAL INFORMATION

-
FR oNTWHEELt U PENsos sITEM
I NtsTEERIN G
STANDARD
Un it : mm (in)

SERVICE LIMIT
M ini m um t ire t read depth 1.5 (0.06)
Co ld ti re p ress u re U p t o 90 kg (200 Ib) load 290 kPa (2.90 kqf/c m" , 42 ps i)
Up to maxim um weiqht capacity 290 kPa (2.90 kef/ern" , 42 ps i)
Ax le runo ut 0.20 (0.008)
W heel rim runo ut Radia l 2.0 (0.08)
Axia l 2.0 (0.08)
Fo rk Spring free lengt h 237.9 (9.37) 233 .1 (9.18)
Spring direciton W ith t he tap ered end f acing down
Tube runo ut 0.20 (0.008)
Recom m ended f o rk f lui d Pro Hon da Suspens io n Fluid SS-8
Fluid lev el 154 (6.1)
Fluid cap acity 486 + 2.5 ern" (16.4 + 0.08 US oz.
17.1 ± 0.09 Im p oz)
Steering head bearing p re lo ad 1.0 1.5 kef (2.2 3.3 Ibf)

Un it : mm (in)
- REAR WHEEL/SUSPENSION
ITEM STAND ARD SERVICE LIM IT
M inim um tire tread depth 2.0 (0.08)
Col d t ire press u re Up t o 90 kg (200 Ib ) loa d 290 kPa (2.90 kgf/cm 2 , 42 ps i)
Up to maxim um w eiqht capacity 290 kPa (2.90 kef/ern - ,42 psi )
Axle ru no ut 0.20 (0.008)
W hee l rim run o ut Radia l 2.0 (0.08)
Ax ia l 2.0 (0.08)
Caliper piston O. D. Size/ link I DID DID50ZVS-110LE
I RK RK50L FOZ1-110LE
Slac k 25 -35 (1.0 - 1.4) 50 (1.97)
Shock abso rber sp ri ng pre-load lengt h 209 .1 (8.23 )

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 GENERAL INFORMATION

Unit: mm (in)
r- HYDRAULIC BRAKE
ITEM STANDARD SERVICE LIMIT
Front Specified brake fluid DOT 4
Brake disc thickness 5.0 (0.20) 4.0 (0.16 )
Brake disc runout 0.30 (0.012)
Master cylind er I. D. 12.700 -12.743 (0.5000 - 0.5017) 12.76 (0.502)
Master piston O. D. 12.657 - 12.684 (0.4983 - 0.499 4) 12.65 (0.498 )
Seco ndary master cy linder I. D. 14.000 -14 .043 (0.5512 - 0.5529) 14.055 (0.5533)
Secondary master oiston O. D. 13.95 7 - 13.984 (0.5495 - 0.550 6) 13.945 (0.5490)
Caliper cylinder I. D. Righ t Uppe r 27.000 -27.050 (1.0630 - 1.0650) 27.060 (1.0654 )
M iddle 22.650 -22 .700 (0.8917 - 0.8937 ) 22.710 (0.8941)
Lower 25.400 -25 .450 (1.0000 - 1.0020) 25.460 (1.0024)
Left Upper 25.400 - 25.450 (1.0000 - 1.0020) 25.460 (1.0024)
M idd le 22.650 -22 .700 (0.89 17 - 0.8937) 22.710 (0.8941)
Lower 22.650 - 22.700 (0.89 17 - 0.8937) 22.710 (0.8941)
Caliper piston O. D. Righ t U p per 26.916 - 26.968 (1.0597 - 1.0617) 26.910 (1.0594)
Middle 22.585 - 22.61 8 (0.8892 - 0.890 5) 22.560 (0.8882)
Lowe r 25.318 - 25.368 (0.9968 - 0.9987) 25.310 (0.9965)
Left Upper 25.318 -25.368 (0.9968 -0.9987) 25.3 10 (0.9965)
M id dl e 22.585 -22.618 (0.8892 - 0.8905) 22. 560 (0.8882)
Lower 22.585 - 22.618 (0.8892 - 0.8905) 22.56 0 (0.8882)
Rear Spe cified brake fl uid DOT 4
Brake peda l heiaht 65 (2.6)
Brake disc thickness 5.0 (0.20 ) 4.0 (0.16)
Brake disc runout 0.3 0 (0.012)
Master cylinder I. D. 17.460 - 17.503 (0.6874 - 0.689 1) 17.515 (0.6896)
Master piston O. D. 17.4 17 - 17. 444 (0.6857 - 0.6868) 17.405 (0.6852)
Caliper cy linder I. D. Front 22.650 -22.700 (0.89 17 - 0.8937 ) 22.710 (0.8941)
Cent er 25.400 - 25. 450 (1.0000 - 1.0020) 25.460 (1.0024)
Rear 22.650 -22 .700 (0.8917 -0.8937) 22.710 (0.8941)
Calipe r piston O. D. Fro nt 22.585 -22.618 (0.8892 - 0.8905 ) 22.560 (0.8882)
Center 25.318 -25.368 (0.9968 -0.9987) 25.310 (0.9965)
Rear 22.585 - 22.618 (0.889 2 - 0.89 05) 22.560 (0.8882)

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GENERAL INFORMATION

r- BATTERY/CHARGING SYSTEM
ITEM SPECIFICATIONS
Batt ery Capacity 12V - 10A H
Current leakage 0.2 m A m ax .
Voltage (68°F/ 20°C) Fully ch arqe d 13.0 - 13.2 V
Needs charq inq Bel ow 12.3 V
Chargi ng cur rent Norm al 0 .9 N 5 -1 0 h
Quick 4.0 NO .5 h
A lternato r Capac ity 0.39 kw/ 5,000 rpm
Charqi nq co il res ista nce (68°F/ 20°C) 0.22 -0 .26 Q
Heoulato r/rect if ler re c ulate d vo lta ue 14.7 - 15.5 V/ 5,000 rp m

- IGNITI 0 N S YS TEM
ITEM SPECIFICATIONS
Spark pluq CR9EHVX - 9 (NGK)
Spark plug gap 0.80 - 0.90 mm (0.031 - 0.035 in)
lqn ition coi l peak voltaqe 100 V m in imum
lenition pulse ce nerator peak voltaqe 0.7 V mi nim um
lq nit io n tirn in q (" F" ma rk) 9° BTDC at id le

-
Unit m m (in)
ELECTRIC STARTER
ITEM STANDARD SERVICE LIMI T
Starte r moto r brus h lenqt h 12.0 - 13.0 (0.47 -0.51 ) 4.5 (0.18)

- LIGHTS/METERS/SWITCHES
ITEM SPECIFICATIONS
Bulbs Head li gh t I Hiq h beam 12V -55W
I Low beam 12V -55W
Brake/T ai l lig ht 12V -32/3CP X 2
Fro nt turn si qn al/ ru rmlnq liqht 12V - 32/ 3CP X 2
Rear turn sic na l lioht 12V - 32CP X 2
License liq ht 12V - 4CP
Inst rume nt li q ht 12V -1 .7W X 4
T urn sig na l ind icator 12V -3WX 2
Hiq h beam in dicator 12V -3W
Neutr al ind icat o r 12V -3W
Oil press ure indicat o r 12V -3W
Side sta nd indicat o r 12V -3W
Fuse Ma in f use 30A
Sub fus e 20A X 1, 10AX 5
Fan m otor Sta rt to close (ON ) 208 -216 of (98 - 102 °C)
sw itc h Stop t o op en 199 -207 of (93 -97 °C)
Coolant t empe rat ure sensor resi st ance (68°F/20°C) 45 - 60Q

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