Lalit Kumar Chourasia ( Manager Plant Maintenance)

(Total exp. 12 years & 8 Months)

Master of Engineering (VLSI Design & Embedded system)
Bachelor of Engineering (Electronics & Communication)
Mobile: 07096242565, 8780524975 , e-mail: lalit_2185@yahoo.co.in

CAREER OBJECTIVE

To be associated with a progressive organization that provides an opportunity to apply my

knowledge and skills in order to keep abreast with latest trends and technologies and take up
Challenging careers and grow consistently along with the organization.

JOB PROFILE

 PROFESSIONAL EXPERIENCE:

1. PPAP AUTOMOTIVE LTD, VIRAMGAM, AHMEDABAD (GUJARAT)

Designation. Manager Maintenance
Duration: OCT 2020 to till date.
 Company Profile
PPAP is a leading manufacturer of Automotive Sealing Systems, Interior and Exterior
Automotive parts in India.
 Job Profile: (RETURNED)
 Maintenance Activity, MIS, MR DATA. CAPEX,OPEX Preparation & execution.
 Industry 4.0 Implementation and smart industry, automated project.
 Expose on Injection moulding and extrusion line for automobile industry.
 Maintenance cost and spares parts management.
 Preventive, Predictive and Condition based maintenance in machine and utilities
(Plant complete maint.), all legal activities.
 Project activities up to 500 lacs.

2. MB PHENIX ENGINEERING LTD, CHARODI, AHMEDABAD (GUJARAT)

Designation: Dy. Manager Maintenance
Duration: Aug 2019 to Sep 2020.
 Company Profile
Phenix construction technology is a heavy metal engineering ltd and Leader in Metal
structure manufacturing (PEB) .
 Job Profile:
 Daily MIS, Monthly MR Data prepare & Representation.
 Maintenance cost and spares parts management.
 Daily work report checking, Preventive Maintenance Scheduling and implementation,
ISO 14001:2007, OHSAS 18001:2004 documentation.
 Preventive, Predictive, corrective maintenance of Automated flange line, boda
CNC, ficep cnc drill, Plazma cutting, oxy cut machine, Lincoln arc, MIG, saw welding,
d&h welding machine. EOT crane, Goliath crane, semi goliath crane, Utility -LT, HT
system, Air compressor- Elgi, fs Curtis. Dg, Cooling tower, Scissor lifter, paint booth,
Turbine wheel shot blasting, Purlin and sheeting line, Sheering machine, radial drill,
fire detection, fire hydrant, sprinkler system.

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  Target achieving activity, Implementation of JH, Kaizen, poka yoka.
 Strong knowledge of PLC, drive, control panel, AutoCAD etc

3. PPAP AUTOMOTIVE LTD, VIRAMGAM, AHMEDABAD (GUJARAT)

Designation.: As. Manager Maintenance
Duration: Dec 2017 to Aug 2019.
 Company Profile
PPAP is a leading manufacturer of Automotive Sealing Systems, Interior and Exterior
Automotive parts in India. The company's state of the art manufacturing facilities are located
in Noida (UP), Greater Noida (UP), Chennai (Tamil Nadu) and Pathredi (Rajasthan),
Viramgam Gujarat. The registered office of the company is located at New Delhi.
 Job Profile:
 Green field project , New plant electrical installation , utility (Transformer, VCB, LT
panel room, cooling tower, fire hydrant, smoke detector, RO Machine )
 Attending Daily morning meeting, Daily MIS,Monthly MR Data Representation.
 Industry 4.0 Implementation and smart machine implementation. ENMS .
 Maintenance cost and spares parts management.
 Daily work report checking, Preventive Maintenance Scheduling and implementation,
TS16949:2009, ISO 14001:2007, OHSAS 18001:2004 documentation.
 Preventive, Predictive, corrective maintenance of EOT Crane , injection molding
machine toyo 280 ton,350 ton, 450 ton, 850 ton,1300 ton hy and all electric machine.
 Target achieving activity, Implementation of JH, Focus on Kaizen, poka yoka.
Management review, CAEX, OPEX creation & Implementation
4. TECHNO PROCESS EQUIPMENTS (I) PVT. LTD, BHARUCH (GUJARAT)
Designation: Sr. Engineer
Duration: Jan 2015 to Nov 2017.
 Company Profile
TPEIPL is a Big Heavy metal industry manufacturing plant is situated in Bharuch,
Gujarat. It is a automated weld shop. Its turn over around 3000 million. This is ISO
9001:2008, ISO 14001:2007, OHSAS 18001:2004 Certified company. it is a Major Vendor
of Reliance refinery, BPCL, IOCL, Samsung, Atrayu refinery, It is a big manufacturing plan
in 100 acres. It manufactures pressure vessels, heat exchangers ,reactors, columns / towers,
dishends to these companies.

 Job Profile:
 Commissioning & Troubleshooting of Siemens PLC (S7-300), Siemens PLC and
HMI Programming, field Instruments, AC drives(ABB, Mitsubishi, ,Siemens etc).
 Attending Daily morning meeting.
 Experience in Project Work , panel development, fault troubleshooting , testing
 Monthly MIS Representation.
 Maintenance cost and spares parts management.
 Daily work report checking, Preventive Maintenance Scheduling and implementation,
ISO 9001:2008, ISO 14001:2007, OHSAS 18001:2004 Documentation, and all
other documentation work.
 Break down handling of EOT cranes , Tank rotator( one hundred and two hundred
ton), ARC Welding m/c,VTL, SAW m/c ,Hydraulic press, Rolling m/c , Air compressor,
Diesel generator, RO m/c ,Drill m/c ,lathe m/c, Drill m/c, MIG Welding,
 Argon Welding m/c ,Diesel Furnace, Plaza cutting m/c , shot blasting, paint shop,
Pumps and Gearbox maintenance, Hydraulic valve and Hydraulic system
maintenance .Implementation of 5s and TPM,Kaizen , Poka-Yoka.

5. JINDAL SOFT ITALIA SEATING PVT. LTD, Chakan, PUNE (Maharashtra)

Designation: Assistant Manager Maintenance

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 Duration: Apr 2013 to Dec 2014.
 Company Profile
JSISPL is a Vendor of BAJAJ AUTO LTD, KAWASAKI( India & Japan), PIAGGIO,
HAWARTH and it provided complete two wheeler and three wheeler seat to these companies.
In our plant we have three section PU forming, Stitching Section and Assembly line. For PU ,
we have 2 Nos fully Automatic KRAUSS MAFFEI m/c with Oval conveyors with
YASHKAWA NX-100 Pouring robot. Polycraft m/c with conveyor, OMS m/c with conveyor.
 Job Profile:
 Commissioning and Troubleshooting of Siemens PLC (S7-300),AC drive, field
Instruments, Yaskawa Robot Maintenance, Teaching and troubleshooting, AC
drive(Vaccon, siemens, ABB).
 Utility equipment, mechanical and electrical work, Repairing of Mixing head,
Hydraulic system, Chillers.Maintenance cost and spare parts management.
 Daily work report checking, Preventive Maintenance Scheduling and implementation,
ISO/TS 14969:2009 Documentation maintains and all documentation work.
 PM Planning and troubleshooting of Water chiller ,Hot water generator (Boiler),HT(22KV)
and LT Breakers, Air Compressor, Assembly area(Rivit gun, Drill dun, Nut runner), stitching
area (stitching m/c),MCCB & PDB Panels, LPG Gas Yard, Welding m/c, scissor lifter.
 Green field project , New plant electrical installation , utility (transformer,VCB, LT
panel room,cooling tower, fire hydrant, smoke detector, RO Machine )
 Attending Daily morning meeting,Daily MIS,Monthly MR Data Representation.
 Maintenance cost and spares parts management.
 Daily work report checking, Preventive Maintenance Scheduling and implementation,
TS16949:2009, ISO 14001:2007, OHSAS 18001:2004 documentation.
 Preventive, Predictive, corrective maintenance of EOT Crane, injection molding
machine toyo 280 ton,350 ton, 450 ton, 850 ton, HVLS Fan, fire pump, cooling tower,
Ro Machine, fire detector panel, dock leveller, sliding gate, boom barrier, LT Panel,
capacitor Panel, air compressor etc.
 Monthly safety audit, electrical safety audit, accident report/monitoring.

6. SIEMENS LTD, Mumbai (Maharashtra)

Designation: Maintenance Engineer
Duration: May 2012 to Mar 2013
 Company Profile
I was SIEMENS employee. After my joining I was working on the TATA MOTORS
LTD, Pantnagar (Uttrakhand). Here, I was independently handling the shift of totally
integrated automobile conveyor manufactured by Thyssen krup, Germany for the
manufacturing of Ace, Super Ace and Microbus at TATA Motors Ltd Pantnagar.

 Job Profile:
 Maintenance, Commissioning & Troubleshooting of PLC, (make- Siemens S7-300),
Allen Bradley.
 Worked on Electrical RINGMAN system (Both H.T. 33KV & L.T. system), Power
distribution, Electrical maintenance,
 Here I works on EOT Cranes, Starters, Cooling towers, Dent pulling m/c, Stud
welding, ARC welding m/c, Chiller unit, Electric host, Door manipulator,CO2
Welding m/c, PLC panel, Starters ,DG, Hydraulics.Worked on Pneumatic cylinders
(make-SMC & Festo), Co2 MIG welding machines (make- Mogra) and various type
of spot welding machines (make-ARM Welders) used in automobile industries.
 Maintenance and general troubleshooting of Drives make- SIEMENS (G120D) &
motors make-SEW.Work exp. in Leuze make Curtain sensors ,Proximity, Photo
sensor, Inductive, Limit switches & Reed switches.

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 7. VIRAJ PROFILES Ltd, TARAPUR, THANE (Maharastra) (Steel plant)
Designation: Maintenance Engineer
Duration: June 2010 to May 2012
 Job Profile:
Worked on Siemens S7-300 based Peeling m/c, Wire drawing m/c, S7-300 used Bar
Pre straightener, S7-300 used Bar Post straightener ,EDDY Current m/c, Buffing &
Grinding m/c, EOT Cranes, DOL & Star Delta starters. Chiller unit(ABB),Brushing m/c,
Hydraulic Systems, Star Delta based straightener, Electrical H.T & L.T system and
Breakers.DG set operation and maintenance. Utility.
 Operating and maintaining plant maintenance work attend and solve Instrumentation &
Electrical breakdowns.
 Completed the SAS and Hetran wire drawing and peeling machine project work.
 Worked on SAP.
 Commissioning & Trouble shooting of PLC, drive, field instruments

EXTRA CURRICULAM ACTIVITIES

1). GATE qualified in 2007

2). Obtained NCC certificate during my school days.

INSUSTRIAL PROCESS TECHNOLOGY TRAINING

Completed Industrial Training for Automation at “Neo Creative vision Technologies Private Limited”,
it contains Programming of Allen Bradley, siemens, Delta, Mitsubishi ABB PLCs & troubleshooting
knowledge. Creating new application with Wonder ware, Siemens S/W. Handling various AC and DC
drives.
Having Versatile Knowledge over Programmable Logic controllers (PLC), Supervisory control & data
Acquisition software (SCADA), Human machine Interfaces(HMI), Electrical & instrumentation
devices, Maintenance & Troubleshooting of motors, Panel wiring, Flow, Temperature, Pressure, Level
Transmitters , Panel Designing for PCC, MCC application.

ACADEMICS QUALIFICATIONS

Course College/ School University/ Year of CPI

Board Passing
Master of Shri Vaishnav University- 2007- 72.37%
engineering(M.E.)( Institute of R.G.P.V.Bhopal( 2009
Embedded system & Technology & M.P.)
VLSI Design) Science, (Regular)
Indore (M.P.)
Bachelor of Oriental Institute of University- 2004- 73.59%
engineering(B.E.) Science & R.G.P.V.Bhopal( 2007
(Electronics & Comm.) Technology, Bhopal M.P.)
(M.P.) (Regular)

Diploma in Electronics Govt. Polytechnic University- 2001- 68.4%

& Tele Comm. College , Ujjain R.G.P.V.Bhopal( 2004
(M.P.) M.P.)
(Regular)
High School Certificate Grasim Higher Se M.P. Board 2000- 72.0%
Examination condary School, (Regular) 2001
Nagda (M.P.)

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INDUSTRIAL TRAINING

 Two months training in the Instrumentation department of GRASIM

Industries LTD., Naga (M.P.)
 Fifteen days training in the Police Wireless communication, Bhopal
(M.P.)
 Seven month project cum industrial training in Pulsed high power
microwave system of RRCAT(Atomic research center Govt. of
India) Indore(M.P.)

PERSONAL PROFILE

379, Amlawdiya Road, Nagda jn ,Ujjain (M.P.)

Permanent Address
Communication
Vaid Falia, Viramgam, Ahmedabad, Gujarat, India
Address
Date of Birth 21st November , 1985
Gender Male
Contact No. 7096242565 , 8780524975
Email ID lalit_2185@yahoo.co.in
Known Languages English, Gujarati, Hindi.

REFERENCES

I hereby declare that the above-mentioned information is true to the best of my knowledge.
Date: You’re truly,
Place: Lalit Kumar Chourasia