In Verter AGILE - ErrorList
In Verter AGILE - ErrorList
Operating instructions
Frequency inverter 230V / 400V
0.25 kW ... 11 kW
Error protocol
13 Error protocol
The various control methods and the hardware of the frequency inverter include functions which con-
tinuously monitor the application. The operational and error diagnosis is facilitated by the information
stored in the error protocol.
Last errors
The last 16 fault messages are stored in chronological order and the No. of errors 362 shows the
number of errors which have occurred since initial commissioning of the frequency inverter. On the
operator panel, the error code FXXXX is displayed. The meaning of the error key is described in the
following chapter "13.1.1 "Error messages". Via the PC user interface, the number of operation hours
(h), operation minutes (m) and the fault message can additionally be read out. The current operating
hours are shown by parameter Operating hours counter 245. The error message can be acknowl-
edged via the operator panel buttons or according to the link Error acknowledgement 103.
Error list
No. Description Function
310 Last Error hhhhh:mm ; FXXXX fault message.
311 Last Error but one hhhhh:mm ; FXXXX fault message.
312 to 325 Error 3 to error 16.
Number of errors occurred after the initial commissioning of the
362 No. of Errors
frequency inverter.
Error code
Error messages
Code Meaning
F00 00 No fault has occurred.
Overload
02 Frequency inverter overloaded (60 s), check load behaviour.
F01
03 Short-term overload (1 s), check motor and application parameters.
Heat Sink
F02 00 Heat sink temperature too high, check cooling and ventilator.
Inside
00 Inside temperature too high, check cooling and ventilator.
F03
03 Capacitor temperature too high, check cooling and ventilator.
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Error protocol
Error messages
Code Meaning
Motor connection
00 Motor temperature too high or sensor defective, check connection at terminal X12.4.
01 Motor circuit breaker tripped, check drive.
F04
02 V-belt monitoring reports no load on the drive.
03 Phase failure, check motor and wiring.
Output current
00 Overloaded, check load situation and ramps.
06 Motor phase current too high, check motor and wiring.
07 Message from phase monitoring, check motor and wiring.
08 Message from phase monitoring, check motor and wiring.
F05
09 Message from phase monitoring, check motor and wiring.
Motor still rotates. The motor is still excited and rotates and
11 − drive start command applies and the flying start function is deactivated or
− a device test is tried to start
DC–link voltage
00 DC link voltage too high, check deceleration ramps and connected brake resistor.
01 DC link voltage too small, check mains voltage.
02 Power failure, check mains voltage and circuit.
F07 03 Phase failure mains, check mains fuses and circuit.
04 Reference DC-Link Limitation 680 too small, check mains voltage.
05 Overvoltage brake chopper. Refer to chapter 13.3 “Troubleshooting” (Shut-down).
06 Overvoltage motor chopper. Refer to chapter 13.3 “Troubleshooting” (Shut-down).
Electronics voltage
01 Electronics voltage DC 24 V too low, check control terminal.
04 Electronics voltage too high, check wiring of control terminals.
Voltage supply for optional communication module too low. Communication via bus
system faulty.
F08 Disconnect bus system wiring and acknowledge the error message. Check connections
and wiring of the bus system.
06
Replace the communication module if the error occurs, even if the bus system is dis-
connected.
If the communication module is replaced and the error occurs, contact the service of
BONFIGLIOLI.
Brake chopper
Brake chopper overcurrent. Also refer to chapter 7.10.4 "Brake chopper and brake
F10 10
resist".
Output frequency
00 Output frequency too high, check control signals and settings.
F11 Maximum frequency achieved by control. Check deceleration ramps and connected
01
brake resistor.
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Error protocol
Error messages
Code Meaning
Enable
01 Internal Contact the BONFILGLIOLI customer service.
F12 04
Enable signals STOA and STOB were not actuated at the same time, but with a high
05
time offset. Check the circuitry of the enable input signals.
Motor connection
00 Earth fault on output, check motor and wiring.
F13
10 Minimum current monitoring, check motor and wiring.
Control connection
01 Reference value on multifunctional input 1 faulty, check signal.
02 Reference value on multifunctional input 2 faulty, check signal.
07 Overcurrent on multifunctional input 1, check signal.
08 Overcurrent on multifunctional input 2, check signal.
No actual value for technology controller. Missing actual value was reported according
F14 09
to setting for Operation mode actual value failure 440.
Temperature measurement with KTY measuring resistor defective. Check signal and
50
measuring resistor.
External error; drive responded according to parameter setting for Operation mode ext.
54 error 535. Error was triggered via the logic signal or digital input signal assigned to
parameter External error 183.
Modbus and VABus
10 Communication error according to parameter X21: VABus Watchdog-Timer 1502.
F20
11 Communication error according to parameter CM: VABus Watchdog Timer 413.
CANopen
F20 21 CAN Bus OFF
22 CAN Guarding
23 Error state
24 SYNC error (SYNC timing)
25 CAN error state
26 RxPDO1 length error
27 RxPDO2 length error Number of received bytes differs from mapping.
28 RxPDO3 length error
F23 nn CAN Heartbeat, nn = Node ID failed node (hex)
System bus
Fault message on system bus master when a fault at system bus slave occurs,
F21 nn
nn = node-ID of slave (hex)
00 Communication fault, system bus, timeout sync-telegram
01 Communication fault, system bus, timeout RxPDO1
F22 02 Communication fault, system bus, timeout RxPDO2
03 Communication fault, system bus, timeout RxPDO3
10 Communication fault, system bus, bus-off
CANopen
F23 nn Heartbeat error, nn = triggering node.
Optional components
Assembly of communication module was done without disconnection of mains supply.
F0B 13
Disconnect mains supply.
Internal monitoring
After 6 warm starts in less than 3 minutes this fault is triggered, due to the expectation
F0C 40 that a faulty programming of the PLC or the function table is at hand. Additionally the
PLC / Function table is stopped (P. 1399 = 0 only in RAM).
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Error protocol
In addition to fault messages mentioned, there are further fault messages. However these messages
are only used for internal purposes and are not listed here. If you receive fault mes-sages which are
not listed here, please contact the BONFILGLIOLI customer service.
Error environment
No. Description Function
330 DC–link voltage Direct voltage in DC-link.
331 Output voltage Calculated output voltage (motor voltage) of the frequency inverter.
332 Stator frequency The output voltage (motor voltage) of the frequency inverter.
335 Phase current Ia Measured current in motor phaseU.
336 Phase current Ib Measured current in motor phase V.
337 Phase current Ic Measured current in motor phase W.
Calculated effective output current (motor current) of the frequency
338 rms Current
inverter.
Current component forming the magnetic flux or the calculated
339 Isd/reactive current
reactive current.
Current component forming the torque or the calculated active
340 Isq/active current
current.
Rotor magnetizing cur- Magnetizing current relative to the rated motor parameters and the
341
rent operating point.
Torque calculated from the voltage, the current and the control
342 Torque
variables.
Input signal at multifunction input 1 (terminal X12.3) in analog
343 Analog input MFI1A
Operation mode MFI1 452 (voltage or current).
Input signal at multifunction input 2 (terminal X12.4) in analog
344 Analog input MFI2A
Operation mode MFI2 562 (voltage or current).
Output signal at multifunction output 1 (terminal X13.6) in setting
346 Analog output MFO1A "10 - Analog (PWM) MFO1A" of parameter Operation mode MFO1
(X13.6) 550.
DC-link Cap. Tempera-
348 Measured capacitor temperature.
ture
Signal at multifunction output 1 in setting "20 - repetition frequency
Repetition frequency
349 (FF) MFO1F" for Operation mode MFO1 (X13.6) 550 and according
output
to selection for RF/PT: Output Value MFO1F 555.
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Error environment
Error protocol
Error environment
No. Description Function
Decimally encoded status
− of the enable signal (STOA AND STOB)
− of the six digital inputs and
350 Status of digital inputs − of multifunction input 1 (if Operation mode MFI1 452 = "3 -
digital NPN (active: 0 V)" or "4 - digital PNP (active: 24 V))" and
− of multifunction input 2 (if Operation mode MFI2 562 =
"3 - digital NPN (active: 0 V)" or "4 - digital PNP (active: 24 V))".
Decimally encoded status
− of digital output at terminal X12.5.
− of multifunction output at terminal X13.6 (if Operation mode
351 Status of digital outputs MFO1 (X13.6) 550 = "1 - Digital MFO1D"
− of digital input/output at terminal X11.6 (if Operation mode ter-
minal X11.6 558 = "1 - output OUT3D")
− of relay output at terminal X10
Time of the error in hours (h), minutes (m) and seconds (s) after
352 Time since release enable signal:
hhhhh:mm:ss .sec/10sec/100sec/1000.
353 Heat sink temperature Measured heat sink temperature.
354 Inside temperature Measured inside temperature.
The reference value signal is limited by the controller coded in the
355 Controller status
controller status.
356 Warning status The warning messages coded in warning status.
357 Int. value 1 Software service parameter.
358 Int. value 2 Software service parameter.
359 Long value 1 Software service parameter.
360 Long value 2 Software service parameter.
Application Warning
367 The application warnings coded in warning status.
State
361 Checksum
The Checksum 361 parameter shows whether the storage of the error environment was free of errors
(OK) or incomplete (NOK).
Error environment
No. Description Function
361 Checksum Check protocol of the error environment.
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Error protocol
13.3 Troubleshooting
The list shows a selection of possible measures if problems occur. Not all problems listed will result in
an error message.
Problem Cause Possible remedy
Error message See chapter 13.1.1 “Error messages”.
Parameter setting Enable is switched on Most parameters cannot be written during operation.
not possible. and motor is running. Switch off enable and select "Para" menu on opera-
tor panel.
Access limited. Select higher control level (P28).
Setup is active. Wait until setup is finished and the message "ready"
is displayed.
Changes disabled by Entry must correspond to password (P27).
password.
Motor does not Parameter setting For P412, select "3 - Control via keypad" or "4 - Con-
turn after press- trol via keypad or contacts" (factory setting).
ing of RUN. Check P418 (Minimum frequency) and P419 (Maxi-
mum frequency).
No enable Switch on both enable inputs STOA and STOB.
Error in control cables Check control cable connections.
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Troubleshooting
Error protocol
Motor does not Parameter setting Via P412 set the controller to "1 - state machine" or
turn after a start "2 - remote contacts".
command via a
No enable Switch on both enable inputs STOA and STOB.
communication
interface
Motor turning in Parameter setting Check if P493 or P495 is set to "2 - positive only". In
one direction this case, the reference value can only be positive.
only. Factory setting: "1 - (+/- reference value)".
Check values for P420 (acceleration clockwise) and
P422 (acceleration anticlockwise). The value
0.00 Hz/s blocks the corresponding direction of rota-
tion.
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Error protocol
Motor stops dur- Load torque too high. Reduce load torque.
ing start-up. Reduce acceleration values.
Use larger motor.
Motor does not Reference value too low. Check P418 (Maximum frequency).
accelerate or Check acceleration and deceleration values.
motor accelerates Set P475 and P492 to the appropriate reference fre-
very slowly. quency source.
For definition of reference value via multifunction
input: For P452 (terminal X12.3) and P562 (terminal
X12.4), select the correct signal to set the reference
value ("1 - voltage" or "2 - current").
Ramps too smooth. Check values for P420 (acceleration clockwise) and
P422 (acceleration anticlockwise).
Setup not carried out. Carry out setup.
Control according to V/f For high torques at low speed, field-orientated con-
characteristic not suita- trol (DMC) may be suitable. Set P30 to 410 (asyn-
ble. chronous motor) or 610 (synchronous motor).
Mechanical brake Check if a mechanical brake is effective.
Speed vibrations High load torques in the Check amplification and integral time settings of con-
case of field-orientated trol functions.
control (DMC)
High load torques in the Switch on slip compensation (P660).
case of sensor-less con- Check parameters of V/f characteristic.
trol (V/f characteristic)
PID controller If the PID controller is used, check amplification,
integral time and derivative time.
The reference value is Avoid electromagnetic interference on the control
defined via an external cables.
source. Install mains and motor cables separately from the
control cables.
Use shielded control cables.
If an analog reference value is defined: Select a filter
time constant P451 for MFI1 or P561 for MFI2.
The motor cables are Carry out setup.
too long. Shorten cables.
Overvoltage High load torques in the High load torques may cause error messages due to
case of field-orientated overvoltage.
control (DMC) For an asynchronous motor, switch to sensor-less
control according to V/f characteristic (set P30 to
110).
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Troubleshooting
Error protocol
PID controller Parameter setting Set P475 or P492 to "30 - Technology controller".
output signal Set P476 or P494 to the source for the reference
defective value.
Set P478 to the source for the actual value.
Start signal (P68 or P69) starts the PID controller.
Connection Check connection for actual value signal.
Digital inputs Energy saving function Caused by functionality (see chapter 8.3).
have 0 V instead
of a voltage of If undesired: Deactivate Energy saving function
approx. 20 V (P1511) or select an operation mode, that doesn’t
switch off the I/O’s.
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Operational and error diagnosis
Control sig. 8
Control sig. 7
Control sig. 6
Control sig. 5
Control sig. 4
Control sig. 3
Control sig. 2
Control sig. 1
A decimal value is displayed, indicating the status of the digital signals in bits after conversion into a
binary figure.
Example:
Decimal figure 33 is displayed. Converted into the binary system, the number reads 00100001. Thus,
the following contact inputs or outputs are active:
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digitalofsignals
digital signals
Operational and error diagnosis
Example:
The controller status is displayed:
C0024 UDctr Ilim
The controller status results from the hexadecimal sum of the controller codes (0004+0020 = 0024).
At the same, the power failure regulation and also the current limita-tion of the speed controller are
active.
The warning masks created through parameters Create warning mask 536 and Create warning mask
application 626 have no influence on the warnings displayed.
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Operational and error diagnosis
Example:
The following warning status is displayed:
A008D Ixt IxtLt Tc PTC
The warning status results from the hexadecimal sum of the warning codes (0001+0004+0008+0080
= 008D).
The short-term overload (1 s), warning limit heat sink temperature and warning limit motor tempera-
ture warnings are present.
Output signals
Warnings are signaled via digital signals.
1)
169 - general warning
2) Signal if a message is output via Warnings 269.
11 - General warning
1)
For linking to frequency inverter functions
2)
For output via a digital output. Select the signal source for one of the parameters 531, 532, 533,
554. See chapter 7.6.5 "Digital outputs".
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Warning status status
and and warning
warning status application
status application
Operational and error diagnosis
Output signals
Application Warnings are signaled via digital signals.
1)
216 -
Warning, application 2) Signal if a message is output Application Warnings 273.
26 -
1)
For linking to frequency inverter functions
2)
For output via a digital output. Select the signal source for one of the parameters 531, 532, 533,
554. See chapter 7.6.5 "Digital outputs".
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