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The document provides two examples of setting up control charts for quality control processes. For the first process of inspecting gas water heaters, the assistant recommends a p-chart and calculates the center line and control limits based on past inspection data of 924 nonconformities over 22 days. The alpha risk for the new p-chart with a sample size of 3 water heaters is also calculated. For the second process of inspecting paper rolls, data from inspecting 20 days of production is provided. Control charts are set up for nonconformities per roll using an u-chart and a standardized u-chart.

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luis fernando romero zabaleta
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100 views1 page

PDF

The document provides two examples of setting up control charts for quality control processes. For the first process of inspecting gas water heaters, the assistant recommends a p-chart and calculates the center line and control limits based on past inspection data of 924 nonconformities over 22 days. The alpha risk for the new p-chart with a sample size of 3 water heaters is also calculated. For the second process of inspecting paper rolls, data from inspecting 20 days of production is provided. Control charts are set up for nonconformities per roll using an u-chart and a standardized u-chart.

Uploaded by

luis fernando romero zabaleta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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18.03.

2016

IE 368 – Spring 2016

RECITATION 3

1. The manufacturer wishes to set up a control chart at the final inspection station for a
gas water heater. Defects in workmanship and visual quality features are checked in
this inspection. For the last 22 working days, 176 water heaters were inspected and a
total of 924 nonconformities reported.
a) What type of control chart would you recommend here and how would you use it?
b) Using three water heaters as the inspection unit, calculate the center line and
control limits that are consistent with the past 22 days of inspection data.
c) What is the α-risk (type I error) for the new control chart with three water heaters
as the inspection unit?

2. A paper mill uses a control chart to monitor the imperfection in finished rolls of paper.
Production output is inspected for twenty days and the resulting data are shown here.

Number of Total number Number of Total number


Day rolls of Day rolls of
produced imperfections produced imperfections
1 18 12 11 18 18
2 18 14 12 18 14
3 24 20 13 18 9
4 22 18 14 20 10
5 22 15 15 20 14
6 22 12 16 20 13
7 20 11 17 24 16
8 20 15 18 24 18
9 20 12 19 22 20
10 20 10 20 21 17

a) Use these data to set up a control chart for nonconformities per roll of paper. Does
the process appear to be in statistical control? What center line and control limits
would you recommend for controlling current production?
b) Set up a u chart based on an average sample size to control this process.
c) Set up a standardized u chart for this process.

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