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ABB ME ASURE ME NT & AN AL YT ICS | D AT A SHE ET

EasyLine EL3000 Series

Continuous gas analyzers
2 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Measurement made easy
So smart, they're simple
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A wide variety of measurement technology
• Detectors for multiple process and emission monitoring
applications
• Up to five sample components per device
• Suited for measuring flammable gases
• Version in IP rating II 3G for measuring non-flammable gases
• Performance-tested for emission monitoring in accordance
with EN 15267
• QAL3 monitoring in accordance with EN 14181 (optional)

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Straightforward handling
• Automatic calibration including control of pump and valves
• Simplified calibration with air or integral calibration cells
eliminating the need for test gas cylinders
• Self-monitoring function indicates when maintenance is
required

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Application-oriented design
• Housing design for 19-inch rack mounting or wall mounting
• Integrated gas feed as an option in model EL3020
• Ethernet, Modbus and PROFIBUS interfaces
• Configurable analog outputs and digital inputs and outputs

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User-friendly operation
• Simple user interface
• Clear-text status messages
• Configuration of seldom required functions with
configuration software
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 3

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Overview of the gas analyzers
Measuring technology (analyzers) Calibration
The following analyzers are available for selection: Calibration can be performed automatically or manually or exter-
• Uras26 infrared photometer for the measurement of infrared- nally controlled via the Modbus.
active gas components, e.g. CO, NO, SO2, Automatic calibration – for all sample components together – is
• Ultraviolet photometer Limas23 to measure NO, NO2 and SO2. normally started on a cyclically time-controlled basis; it can also
• Magnos206 oxygen analyzer for the measurement of be started by an external control signal or via the Modbus as well
O2 in process gas or in N2, as manually on the display and operator control unit of the gas
• Magnos28 oxygen analyzer for the measurement of O2 in pro- analyzer.
cess gas or in N2, Normally, simplified calibration methods with the built-in calibra-
• Magnos27 oxygen analyzer for the measurement of O2 in flue
tion cells or the so-called single-point calibration are used for au-
gas or in N2,
tomatic calibration. If calibration with test gases is required the
• The ZO23 trace oxygen analyzer is used for the measurement control of solenoid valves for switching on five test gases, zero
of O2 in pure gases (N2, CO2, Ar).
gas and sample gas via digital outputs can be configured.
• Caldos27 thermal conductivity analyzer for the measurement
of binary gas mixtures with different thermal conductivity, e.g.
Ar in O2, H2 in Ar, CH4 in N2
Concept of operation
• Fidas24 flame-ionization detector for the measurement of hy- The functions required in normal operation are operated and con-
drocarbons figured directly on the gas analyzer.
• Electrochemical oxygen sensor for the measurement of O2 The device functions which are only seldom required, e.g. during
Magnos206 and Magnos28 can also be used in combination with commissioning, are configured offline using the ECT configura-
Uras26 or Limas23. tion program (‘EasyLine Configuration Tool’ on the enclosed DVD-
Magnos27 and Caldos27 can also be used in combination with ROM) and then loaded into the gas analyzer.
Uras26.
Magnos28 can also be used in combination with Magnos28. QAL3 monitoring
Magnos28 can also be used in combination with Caldos27. The gas analyzer can optionally be equipped with QAL3 monitor-
Caldos27 can also be used in combination with Caldos27. ing, used to fulfill the requirements in accordance with EN 14181
Fidas24 and ZO23 cannot be used in combination with one of the for the storage and analysis of device adjustment data. The QAL3
other analyzers. monitoring option features the following functions:
The electrochemical oxygen sensor can only be used in combina- • Automatic acquisition, verification and documentation of drift
and precision at zero and reference points
tion with Uras26 or Limas23. Two electrochemical oxygen sen-
• Reporting via CUSUM and Shewhart control charts
sors can be used in combination with Uras26 with separate gas
• QAL3 data storage in the gas analyzer (maximum 1 year)
paths (only in model EL3020).
• QAL3 data display and read-out as well as parameter setting
Each analyzer has one physical measurement range per sample
via web browser
component. A section of the physical measurement range can be
• Status messages on deviations beyond requirements
mapped to the current output (analog output) by on-site config- • Data export for further processing with spreadsheet programs
uration.
Calibration is always executed in the physical measurement
range. The permissible measurement range limits are given by
the specification of the smallest and largest measurement
ranges for the individual analyzers.
A total of up to five measurement components can be measured
with one gas analyzer.
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… Overview of the gas analyzers
Electrical interfaces Integral gas feed
The electrical interfaces for the output of measured values and The integral gas feed (optional in model EL3020) is available in
communication with external systems include two versions. It includes
• The integrated Ethernet-10/100BASE-T interface for • either the solenoid valve, pump, coarse filter, capillary tube
– device configuration using the ECT configuration program and flow sensor modules
– QAL3 data transfer if the QAL3 monitoring option is inte- • or the flow sensor module.
grated in the gas analyzer
– Data transmission using the Modbus TCP/IP protocol Housing design
(measured values, status signals, control signals)
as well as the integrated I/O modules depending on the func- The EL3020 gas analyzer model features a 19-inch housing with
tional range and order 3 height units (4 height units with Magnos27) and IP rating IP20
• Profibus module with one RS485 and one MBP interface (also (IP40 in version for emissions monitoring).
in accordance with VDI 4201 Part 2), The housing for the EL3040 gas analyzer model is designed as
• Modbus module with one RS232 and one RS485 interface (also wall-mount housing with degree of protection IP65.
in accordance with VDI 4201 Part 3),
• Digital I/O module with four digital inputs and four digital out-
puts,
• 2-way analog output module with two analog outputs,
• 4-way analog output module with four analog outputs.
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Infrared Photometer Uras26
Measurement principle Stability
Non-dispersive infrared absorption The following data only applies if all the influence variables (e.g.
flow, temperature and air pressure) are constant. They relate to
Photometer with 1 or 2 beam paths (gas paths) to measure up to
the smallest measurement range.
4 sample components
Linearity deviation
Sample components and measurement ranges ≤ 1 % of span

Sample components and smallest measurement ranges Repeatability

≤ 0.5 % of span
sample component Smallest meas. range
CO 0…100 ppm Zero point drift
≤ 1 % of span per week
CO2 0…100 ppm
NO 0…150 ppm Sensitivity drift
≤ 1 % of measured value per week
SO2 0…100 ppm
N2O 0…100 ppm Output fluctuation (2 σ)
≤ 0.2 % of span at electronic T90 time (static/dynamic) = 5/0 sec
CH4 0…100 ppm
Detection limit (4 σ)
Measurement range quantity ≤ 0.4 % of span at electronic T90 time (static/dynamic) = 5/0 sec
2 measurement ranges
Measurement range limits Influence effects
Smallest meas. range Largest measurement range Flow effect
Flow rate in the 20…100 l/h range:
0…100 ppm (NO: 0…150 ppm) 0…500 ppm (NO: 0…750 ppm)
0…200 ppm 0…1000 ppm Associated gas effect/cross sensitivity
The knowledge of the sample gas composition is necessary for
0…600 ppm 0…3000 ppm
the analyzer configuration. Selectivation measures to reduce the
0…2000 ppm 0…10000 ppm associated gas effect (options): incorporation of interference fil-
0…0.6 vol.% 0…3 vol.% ters or filter cells, internal electronic cross-sensitivity or carrier
0…2 vol.% 0…10 vol.% gas correction for one sample component by other sample com-
ponents measured with the gas analyzer.
0…6 vol.% 0…30 vol.%
0…20 vol.% 0…100 vol.% Temperature effect
Ambient temperature in the permissible range
An individual measurement range within the limits shown in the – at zero point: ≤ 2 % of span per 10 °C
table can be factory-set on special order. – on the sensitivity with thermostat effect:
Measurement ranges are freely adjustable within the limits shown ≤ 3 % of the measured value per 10 °C
in the table. – on the sensitivity with thermostat effect (optional): ≤ 2 % of
Measurement ranges should not be set within ignition limits. the measured value per 10 °C
Version for use in air separation units thermostat temperature = 55 °C
Only for binary gas mixtures consisting of the sample component Air pressure effect
in Ar, N2 or O2 – at the zero point: no effect
sample component Smallest/greatest measuring – On sensitivity with pressure correction using an integrated
range pressure sensor: ≤ 0.2 % of the measured value per 1 % of air
CO 0…10 ppm / 0…50 ppm pressure change
The pressure sensor is located in the sample gas path if hoses are
CO2 0…5 ppm / 0…25 ppm
used as the internal gas lines. If stainless-steel tubing is used for
N2O 0…10 ppm / 0…50 ppm internal gas lines the pressure sensor is routed to the outside via
CH4 0…20 ppm / 0…100 ppm a hose.
Other than the data valid for the standard version the following Power supply effect
data apply for this version (in % of the smallest measurement Voltage and frequency in the permissible range; no effect
range shown in the table):
Zero point drift: ≤ 1.5 % per day
Sensitivity drift: ≤ 1 % per week
Output signal fluctuation (2 σ): ≤ 0.5 % at T90 = 15 s
Temperature effect: ≤ 2 % per 10 °C
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… Infrared Photometer Uras26
Dynamic response Sample gas inlet conditions
Warm-up time The analyzer must not be used for measurement of ignitable
Approx. 30 minutes without thermostat; approx. 2 hours with gas/air or gas/oxygen mixtures.
thermostat
Temperature
T90 time The sample gas dew point should be at least 5 °C below the tem-
T90 ≤ 2.5 sec for sample gas flow = 60 l/h and electronic T90 time perature throughout the sample gas path. Otherwise a sample
(static/dynamic) = 5/0 sec gas cooler or condensate trap is required.
Pressure
Calibration The analyzer is operated under atmospheric pressure; the sample
Zero-point calibration gas outlet is open to atmosphere. Internal pressure drop < 5 hPa
With inert gas, e.g. nitrogen, or with ambient air that is free of with standard flow rate 60 l/h. Permissible absolute pressure
the sample component. range: 800…1250 hPa. Operation under lower absolute pressure
(e.g. at altitudes above 2000 m) on request. Overpressure in the
End-point calibration sample cell max. 500 hPa.
With gas-filled calibration cells (optional) or with test gas mix-
tures. It is recommended to verify the calibration cell set values Flow rate
once a year. 20…100 l/h
Corrosive gases
Materials of the wetted parts Highly corrosive associated gas components, e.g. chlorine (Cl2)
and hydrogen chloride (HCl), as well as gases or aerosols contain-
Analyzer (sample cells)
Tube: aluminum; window: CaF2 or BaF2; connectors: stainless ing chlorine must be cooled or undergo prior absorption.
steel 1.4305 Flammable gases
In the version with gas lines and gas connectors made of stainless
Gas lines and connectors
steel the analyzer is suitable for measuring flammable gases in
Gas lines: FPM hoses or PTFE tubes; gas connectors: stainless
steel 1.4305; solenoid valve gas connectors (optional in model non-explosive environments (see page 23).
EL3020): PVDF.
Design when flammable components are present in the sample
gas: Gas lines: stainless steel tubes 1.4571; gas connectors:
stainless steel 1.4305.

Gas connections
See page 28 and page 29
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Ultraviolet photometer Limas23
Measurement principle Stability
UV-RAS method (UV Resonance Absorption Spectroscopy) for The following data only applies if all the influence variables (e.g.
sample component NO, flow, temperature and air pressure) are constant. They relate to
NDUV method (Non-Dispersive UV Absorption Spectroscopy) the smallest measurement range.
method for sample components NO2 and SO2
Linearity deviation
Photometer to measure up to 3 components ≤ 1 % of span
Repeatability
Sample components and measurement ranges ≤ 0.5 % of span
Sample components and measurement ranges Zero point drift
sample component Smallest/greatest measuring – For NO: ≤ 2 % of span per week
range – For NO2 and SO2: ≤ 3 ppm per week for measuring ranges
NO 0…50 ppm / 0…5000 ppm ≤ 100 ppm (daily automatic zero-point check is recom-
mended), ≤ 2.5 % of span per week for measuring ranges
NO2 0…50 ppm / 0…500 ppm
> 100 ppm
SO2 0…100 ppm / 0…5 vol.%
Sensitivity drift
The NOx measurement value can be evaluated as the sum of the ≤ 1 % of measured value per week
NO and NO2 measurement values and output at an analog output.
The NOx measuring range results from the sum of the NO and Output fluctuation (2 σ)
NO2 measuring ranges. ≤ 0.5 % of span at electronic T90 time = 20 sec
NO processed through a converter can be indicated as sample Detection limit (4 σ)
component ‘NOx’ on the display (factory-set). For indication of ≤ 1 % of span at electronic T90 time = 20 sec
the NOx measurement value in mg/m3, the factor 1.53 is taken
into account for conversion of NO to NOx (factory-set). Influence effects
Measurement range quantity Flow effect
2 measurement ranges Flow rate in the 20…100 l/h range:
Measurement range limits Associated gas effect/cross sensitivity
Smallest meas. range Largest measurement range The knowledge of the sample gas composition is necessary for
the analyzer configuration. Selectivation measures to reduce the
0…50 ppm 0…250 ppm
associated gas effect (options): internal adjustment or internal
0…100 ppm 0…500 ppm electronic cross-sensitivity correction for one sample component
0…200 ppm 0…1000 ppm by other sample components measured with the gas analyzer.
0…400 ppm 0…2000 ppm Temperature effect
0…1000 ppm 0…5000 ppm Ambient temperature in the permissible range
0…4000 ppm 0…20000 ppm – At zero point: ≤ 1 % of span per 10 °C
0…1 vol.% 0…5 vol.%
– on the sensitivity ≤ 1.5 % of the measured value per 10 °C
Air pressure effect
An individual measurement range within the limits shown in the
table can be factory-set on special order. – at the zero point: no effect
Measurement ranges are freely adjustable within the limits
– On sensitivity with pressure correction using an integrated
pressure sensor: ≤ 0.2 % of the measured value per 1 % of air
shown in the table.
pressure change
The pressure sensor is located in the sample gas path.
Power supply effect
Voltage and frequency in the permissible range; no effect
8 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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… Ultraviolet photometer Limas23
Dynamic response Sample gas inlet conditions
Warm-up time The analyzer must not be used for measurement of flammable
Approx. 2 hours gases and ignitable gas/air or gas/oxygen mixtures.
T90 time Temperature
T90 ≤ 3 s at sample gas flow = 60 l/h and electronic The sample gas dew point should be at least 5 °C below the tem-
T90 time = 0 sec perature throughout the sample gas path. Otherwise a sample
gas cooler or condensate trap is required.
Calibration The internal temperature of the gas analyzer is at least 10 °C
above ambient temperature.
Zero-point calibration
With inert gas, e.g. nitrogen, or with ambient air that is free of Pressure
the sample component. The analyzer is operated under atmospheric pressure; the sample
gas outlet is open to atmosphere. Internal pressure drop < 5 hPa
End-point calibration with standard flow rate 60 l/h. Permissible absolute pressure
With gas-filled calibration cells (optional) or with test gas (for range: 800…1250 hPa. Operation under lower absolute pressure
each sample component). It is recommended to verify the cali- (e.g. at altitudes above 2000 m) on request. Overpressure in the
bration cell set values once a year. sample cell max. 500 hPa.

Materials of the wetted parts Flow rate

20…100 l/h
Analyzer (sample cell)
Corrosive gases
Tubing: aluminum; windows: CaF2; connectors: stainless steel
1.4305. Optional: tubing, windows and connectors made of Highly corrosive associated gas components, e.g. chlorine (Cl2)
and hydrogen chloride (HCl), as well as gases or aerosols contain-
quartz glass.
ing chlorine must be cooled or undergo prior absorption.
Gas lines and connectors
Gas lines: FPM hoses; Note
Gas connectors: stainless steel 1.4305
The analyzer cannot be used in combination with the integral gas
Gas connections feed.

See page 30
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Oxygen analyzer Magnos206
Measurement principle Stability
Paramagnetic behavior of oxygen The following data only applies if all the influence variables (e.g.
flow, temperature and air pressure) are constant. Relative infor-
Magnetomechanical oxygen analyzer
mation refers to the span of the measuring range; the smallest
span is 2 vol.% O2.
Sample component and measuring ranges
Linearity error
sample component ≤ 0.5 % of span
Oxygen (O2)
Repeatability
Smallest meas. range ≤ 50 ppm O2 (time base for gas exchange ≥ 5 minutes)
0…2 Vol.-% O2
Zero point drift
Measurement range quantity ≤ 3 % of span of the smallest measurement range (per order) per
2 measurement ranges week, minimum 300 ppm O2 per week; following prolonged
Measurement range limits transport and storage time the drift can be higher during the
Measurement ranges are freely adjustable; first weeks of operation.
they are factory-set per order 0…5 vol % O2 or 0…100 vol.% O2 or Span drift
98…100 vol.% O2. ≤ 0.1 vol.% O2 per week or ≤ 1 % of measured value per week (not
Largest measurement range cumulative), whichever is smaller;
0…100 vol.% O2 ≤ 0.25 % of measured value per year, minimum 0.05 vol.% O2 per
Measuring ranges within ignition limits cannot be provided. year

Measurement ranges with suppressed zero-point Output fluctuation (2 σ)

Suppressed measuring ranges are freely adjustable in the range ≤ 25 ppm O2 at electronic T90 time (static/dynamic) = 3/0 sec
0…100 vol.% O2. Smallest span 2 vol.% O2. The combination of a Detection limit (4 σ)
suppressed and an initial measurement range is not possible. ≤ 50 ppm O2 at electronic T90 time (static/dynamic) = 3/0 sec
Pressure correction with a pressure sensor is required. A pressure
sensor is installed when the analyzer has been ordered with sup-
Influence effects
pressed measurement range.
Flow effect
≤ 0.1 vol.% O2 in the 30…90 l/h range
Associated gas effect
Data regarding the effect of associated gases can be found in
IEC 61207-3: 2002 ‘Gas analyzers – Expression of performance –
Part 3: Paramagnetic oxygen analyzers’.
Temperature effect
Ambient temperature in the permissible range
– at the zero point: ≤ 1 % of span per 10 °C, ≤ 2 % of span per
10 °C in combination with Uras26
– on the sensitivity ≤ 0.3 % of the measured value per 10 °C
Thermostat temperature = 64 °C
Air pressure effect
– on sensitivity without pressure correction:
≤ 1 % of the measured value per 1 % of air pressure change
– On sensitivity with pressure correction using integrated pres-
sure sensor (option):
≤ 0.1 % of measured value per 1 % air pressure change;
for highly suppressed measuring ranges ≤ 0.01 % of measured
value per 1 % air pressure change or ≤ 0.002 vol.% O2 per 1 %
air pressure change, whichever is greater.
Power supply effect
Voltage and frequency in the permissible range: ≤ 0.2 % of the
span
Position effect
Zero-point shift ≤ 0.05 vol.% O2 per 1° deviation from horizontal
location. Position has no effect on the hard-mounted unit.
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… Oxygen analyzer Magnos206
Dynamic response Sample gas inlet conditions
Warm-up time The analyzer must not be used for measurement of ignitable
< 1 hour gas/air or gas/oxygen mixtures.
T90 time Temperature
T90 approx. 4 sec at a sample gas flow = 90 l/h and electronic The sample gas dew point should be at least 5 °C below the tem-
T90 time (static/dynamic) = 3/0 sec, gas change from nitrogen to perature throughout the sample gas path. Otherwise a sample
air gas cooler or condensate trap is required. Water vapor content
variations cause volume errors.
Calibration Pressure
Zero-point calibration Operation under atmospheric pressure: the sample gas outlet is
With oxygen-free process gas or substitute gas open to atmosphere. Internal pressure drop < 5 hPa with stand-
ard flow rate 60 l/h. Permissible absolute pressure range:
End-point calibration 800…1250 hPa. Operation under lower absolute pressure
With process gas with a known oxygen concentration or a substi- (e.g. at altitudes above 2000 m) on request.
tute gas such as dried air Operation under elevated pressure: a pressure sensor is required
Single-point calibration for pressure influence compensation. Absolute pressure
Zero-point calibration with any oxygen concentration, e.g. with ≤ 1250 hPa: an optional internal pressure sensor can be con-
nitrogen or ambient air, processed through a cooler or H2O ab- nected to the sample gas path. Absolute pressure ≥ 1250 hPa: an
sorber. external pressure sensor must be connected to the sample gas
Pressure correction by means of pressure sensor is recom- path.
mended for single-point calibration with air. The analyzer module is function-tested for 5000 hPa internal
Depending on the measurement task involved, the zero- and end- pressure without damage.
points should be verified periodically (recommendation: once a Flow rate
year). 30…90 l/h
Calibration of measurement ranges with suppressed zero-point Corrosive gases
Highly suppressed measurement ranges (≥ 95…100 vol.% O2) Consultation with ABB Analytical is required if the sample gas
should only be calibrated with test gases having concentrations contains Cl2, HCl, HF or other corrosive components. The
in the selected measuring range. AO2000-Magnos206 analyzer should be used if the sample gas
contains NH3.
Materials of the wetted parts
Flammable gases
Analyzer The analyzer is suited for measuring flammable gases in non-ex-
Measuring chamber (direct connection): stainless steel 1.4305, plosive environments (see page 23).
glass, platinum, rhodium, epoxy resin; gaskets: FPM (fluorocar-
bon rubber), PEEK, FFKM
Gas connectors of the solenoid valve (option in model EL3020)
PVDF

Gas connections
See page 31
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Oxygen analyzer Magnos28
Measurement principle
Influence effects
Paramagnetic behavior of oxygen
Flow effect
Magnetomechanical oxygen analyzer
Sample gas N2: ≤ 0.1 vol. % O2 in permissible flow rate range;
Sample gas air: ≤ 0.1 vol.-% O2 at a flow rate change of 10 l/h
Sample component and measurement range
Associated gas effect
sample component Data regarding the effect of associated gases can be found in
Oxygen (O2) IEC 61207-3: 2002 ‘Gas analyzers – Expression of performance –
Smallest meas. range Part 3: Paramagnetic oxygen analyzers’.
0…0.5 vol.% O2 Temperature effect
Quantity and measurement range limits Average temperature effect in permissible ambient temperature
2 measurement ranges range:
Range limits are freely adjustable. They are set at the factory per – at zero point: ≤ 0.02 vol.% O2 per 10 °C
order to 0…5 vol % O2, 0…25/100 vol. % O2 or 98…100 vol. % O2 – on sensitivity: ≤ 0.3 % of the measured value
– For highly suppressed measuring ranges (when factory config-
Largest measurement range ured): ≤ 0.01 Vol. % / 10 °C in the same measuring range
0…100 vol.% O2 Thermostat temperature = 60 °C
Measuring ranges within ignition limits cannot be provided. For highly suppressed measuring ranges (≥ 99…100 vol. % O2)
Measurement ranges with suppressed zero-point and very small measuring ranges (≤ 0…1 vol. % O2) greater tem-
Suppressed measuring ranges are freely adjustable in the range perature fluctuations (≥ 5 °C) at the installation site should be
0…100 vol.% O2. avoided.
Smallest span 0.5 vol.% O2. Air pressure effect
Multiple measuring ranges must be overlapping. – on sensitivity without pressure correction:
Pressure correction with a pressure sensor is required. A pressure ≤ 1 % of the measured value per 1 % of air pressure change
sensor is installed when the analyzer has been ordered with sup- – On sensitivity with pressure correction using integrated pres-
pressed measurement range. sure sensor (option):
≤ 0.1 % of measured value per 1 % air pressure change; for
Stability highly suppressed measuring ranges ≤ 0.01 % of measured
value per 1 % air pressure change or ≤ 0.002 vol.% O2 per 1 %
The following data only applies if all the influence variables (e.g.
air pressure change, whichever is greater.
flow, temperature and air pressure) are constant.
Position effect
Linearity deviation
≤ 0.5 % of the span or 0.005 vol. % O2 the greater value applies Zero-point shift ≤ 0.05 vol.% O2 per 1° deviation from horizontal
location. Position has no effect on the hard-mounted unit.
Repeatability
≤ 50 ppm O2
Zero point drift
≤ 3 % of the span of the smallest measuring range (in accordance
with order) per week or 0.03 vol. % O2 per week, whichever is
greater.
The value may be elevated during first commissioning or after a
longer service life.
Sensitivity drift
≤ 0.1 vol.% O2 per week or ≤ 1 % of measured value per week (not
cumulative), whichever is smaller; ≤ 0.15 % of measured value per
three months, minimum 0.03 vol.% O2 per 3 months, whichever is
greater
Output fluctuation (2 σ)
≤ 25 ppm O2 at electronic T90 time (static/dynamic) = 3/0 sec
Detection limit (4 σ)
≤ 50 ppm O2 at electronic T90 time (static/dynamic) = 3/0 sec
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… Oxygen analyzer Magnos28
Dynamic response Sample gas inlet conditions
Warm-up time The analyzer must not be used for measurement of ignitable
< 5 hours gas/air or gas/oxygen mixtures.
The value may be elevated during first commissioning or after a
Temperature
longer service life.
The sample gas dew point should be at least 5 °C below the tem-
T90 time perature throughout the sample gas path. Otherwise a sample
T90 ≤ 3 sec at a sample gas flow of 90 l/h and electronic T90 time gas cooler or condensate trap is required. Water vapor content
(static/dynamic) = 3/0 sec, gas change from nitrogen to air (ap- variations cause volume errors.
plies to an analyzer unit only with Magnos28)
Pressure
Operation under atmospheric pressure: the sample gas outlet is
Calibration open to atmosphere. Internal pressure drop < 5 hPa with stand-
Zero-point calibration ard flow rate 60 l/h. Permissible absolute pressure range:
With oxygen-free process gas or substitute gas 800…1600 hPa. Operation under lower absolute pressure (e.g. at
altitudes above 2000 m) on request.
End-point calibration Operation under elevated pressure: a pressure sensor is required
With process gas with a known oxygen concentration or a substi- for pressure influence compensation. Absolute pressure
tute gas such as dried air ≤ 1250 hPa: an optional internal pressure sensor can be con-
Single-point calibration nected to the sample gas path. Absolute pressure ≥ 1250 hPa: an
Zero-point calibration with any oxygen concentration, e.g. with external pressure sensor must be connected to the sample gas
nitrogen or ambient air, processed through a cooler or H2O ab- path. Correction is done externally.
sorber. Flow rate
Pressure correction by means of pressure sensor is recom- 30…90 l/h
mended for single-point calibration with air. Changes in the sample gas flow rate should be avoided when us-
Depending on the measurement task involved, the zero- and end- ing highly suppressed measuring ranges.
points should be verified periodically (recommendation: once a
year). Corrosive gases
Consultation with ABB Analytical is required if the sample gas
Calibration of measurement ranges with suppressed zero-point contains Cl2, HCl, HF or other corrosive components. If the sam-
Highly suppressed measuring ranges (≥ 95…100 Vol. % O2) ple gas contains NH3, FFKM75 gaskets must be used; in this case,
should be calibrated for the best possible accuracy with N2 for the integral gas feed cannot be connected to the analyzer. The
the zero point and 100 % O2 for the end point. pressure sensor must not be connected to the sample gas path.
Single-point calibration can also be done within a suppressed
measurement range. The O2 concentration of the test gas must Flammable gases
lie within the measurement range. The analyzer is suited for measuring flammable gases in non-ex-
plosive environments (see page 23).
Materials of the wetted parts
Analyzer
Stainless steel 1.4305, nickel alloy, glass, PtNi, silicon, gold, PTFE;
FPM gaskets, optional: FFKM75
Gas connectors of the solenoid valve (option in model EL3020)
PVDF

Gas connections
See page 35
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Oxygen analyzer Magnos27
Measurement principle Stability
Paramagnetic behavior of oxygen Linearity deviation
≤ 2 % of span
Heavy-duty thermomagnetic analyzer
Repeatability
Sample component and measurement range ≤ 1 % of span

sample component Zero point drift

Oxygen (O2) in flue gas or in nitrogen (N2) ≤ 1 % of span per week

Smallest meas. range Sensitivity drift

0…10 Vol.-% O2 ≤ 2 % of measured value per week

Measurement range quantity Output fluctuation (2 σ)

2 measurement ranges ≤ 0.5 % of smallest measurement range span at electronic
T90 time = 0 sec
Measurement range limits
The measuring range is factory-set in accordance with customer Detection limit (4 σ)
order. ≤ 1 % of smallest measurement range span at electronic T90 time
= 0 sec
Largest measurement range
0…100 vol.% O2
Influence effects
Measuring ranges within ignition limits cannot be provided.
Flow effect
≤ 1 % of span at a flow change of ±10 l/h. At an identical flow
rate for test and sample gases the flow rate effect is automati-
cally compensated.
Associated gas effect
Magnos27 calibration applies only to the sample gas shown on
the identification plate (= sample component + associated gas).
Temperature effect
Ambient temperature in the permissible range
– at zero point: ≤ 2 % of span per 10 °C
– on the sensitivity: ≤ 0.5 % of the measured value per 10 °C
based on temperature at the time of calibration
Thermostat temperature = 63 °C
Air pressure effect
– at zero point: < 0.05 vol.% O2 per 1 % air pressure change
– on sensitivity without pressure correction:
≤ 1.5 % of the measured value per 1 % of air pressure change
– On sensitivity with pressure correction using an integrated
pressure sensor (option):
≤ 0.25 % of the measured value per 1 % of air pressure change
Operating altitude over 2000 m
Power supply effect
DC 24 V ±5 %: ≤ 0.2 % of span
Position effect
Approx. 3 % of smallest measurement range span per 1° devia-
tion from horizontal orientation. Position has no effect on the
hard-mounted unit.
14 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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… Oxygen analyzer Magnos27
Dynamic response Sample gas inlet conditions
Warm-up time The analyzer must not be used for measurement of flammable
2…4 hours gases and ignitable gas/air or gas/oxygen mixtures.
T90 time Temperature
T90 = 10…22 sec, depending on sample gas flow and on measure- The sample gas dew point should be at least 5 °C below the tem-
ment cell connection (see page 36; applies to an analyzer unit perature throughout the sample gas path. Otherwise a sample
only with Magnos27) gas cooler or condensate trap is required. Water vapor content
variations cause volume errors.
Calibration Pressure
Zero-point calibration The analyzer is operated under atmospheric pressure; the sample
With oxygen-free process gas or substitute gas gas outlet is open to atmosphere. Internal pressure drop < 5 hPa
with standard flow rate 60 l/h. Permissible absolute pressure
End-point calibration range: 800…1250 hPa. Operation under lower absolute pressure
With process gas having a known oxygen concentration or with (e.g. at altitudes above 2000 m) on request. Overpressure in the
substitute gas sample chamber max. 100 hPa.

Materials of the wetted parts Flow rate

20…90 l/h
Analyzer
Rust- and acid-resistant steel 1.4580 (SAE 316Cb) and 1.4305 Note
(SAE 303), glass
The analyzer can only be mounted in the 19-inch housing (dimen-
Gas lines and connectors sional drawing see page 36). The analyzer cannot be used in com-
Rust- and acid-resistant steel 1.4571 (SAE 316Ti) and 1.4305 bination with the integral gas feed.
(SAE 303), PVC-C, FPM

Gas connections
See page 36
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 15

—
Trace oxygen analyzer ZO23
Measurement principle Stability
Potentiometric measurement; zirconium dioxide cell for determi- Linearity
nation of the oxygen concentration in accordance with Nernst’s Owing to the measurement principle, zirconium dioxide cells are
equation; reference gas: ambient air. base linear.
The analyzer is used for the continuous measurement of oxygen Repeatability
in pure gases (N2, CO2, Ar). The measuring cell is catalytically in- < 1 % of the measurement range or 100 ppb O2 (whichever is
activated to the extent that flammable carrier components in greater)
stoichiometric concentrations only negligibly reduce the oxygen
Zero point drift
value.
The zero point (reference point) is displayed if ambient air is pre-
sent on the sample gas side. The value for air of 20.6 vol.% O2 (for
Sample component and measuring ranges 25 °C and 50 % relative humidity) may deviate through aging of
sample component the cell. < 1 % of the measurement range per week or 250 ppb O2
Oxygen (O2) (whichever is greater)

Number of measuring ranges Sensitivity drift

2 measurement ranges Depends on possible interfering components (catalyst poisons)
in the sample gas and the aging of the cell. For pure gas meas-
Measurement range limits urements in N2, CO2 and Ar: < 1 % of the measuring range per
Measurement ranges are freely adjustable within the range week or 250 ppb O2 (whichever is greater)
0…1 ppm to 0…250,000 ppm O2; they are factory-set to
0…1/0…10 ppm O2. The following measurement data refer to a Output fluctuation (2 σ)
span of 100 ppm O2 with a regulated flow rate of 8 ± 0.2 l/h. < ±0.5 % of the measured value or 50 ppb O2 (whichever is
greater)

Influence effects
Flow effect
≤ 300 ppbv O2 in the permissible range
Associated gas effect
Inert gases (Ar, CO2, N2) have no effect. Flammable gases (CO, H2,
CH4) in stoichiometric concentrations to the oxygen content:
conversion O2 < 20 % of the stoichiometric conversion. If higher
concentrations of flammable gases are present, higher O2 conver-
sions must be expected. The concentration of flammable gases
in the sample gas must not exceed 100 ppm.
Temperature effect
The effect of the ambient temperature in the permissible range
of +5…+45 °C is < 2 % of the measured value or 50 ppb O2 per
10 °C change in the ambient temperature (whichever is greater).
Air pressure effect
No effect through a change in air pressure; the sample gas must
flow out of the outlet without back pressure.
Power supply effect
DC 24 V ±5 %: no effect
Position effect
No position effect for permanently installed instruments
16 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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… Trace oxygen analyzer ZO23
Dynamic response Sample gas inlet conditions
Warm-up time The analyzer must not be used for measurement of ignitable
The operating temperature of the cell is reached after approx. 15 gas/air or gas/oxygen mixtures.
minutes. Offset calibration with reference gas (ambient air) after
Temperature
2 hours flow. The measurement is ready-to-run after valves and
+5…+50 °C
lines have been purged with sample gas. Typical purging time for
valves and lines: approx. 2…5 hours. Inlet pressure
pe = ≤ 70 hPa
T90 time
T90 < 60 sec for the alternation of 2 test gases in the measuring Outlet pressure
range 10 ppm with a sample gas flow rate = 8 l/h and electronic Atmospheric pressure
T90-time = 3 sec
Flow rate
4…20 l/h. Use a metering valve to set the flow rate.
Calibration
Corrosive gases
Offset calibration The presence of corrosive gases and catalyst poisons, e.g. halo-
The reference value for ambient air is calibrated at 20.6 vol.% by gens, gases containing sulfur and heavy-metal dust, leads to
means of ambient air on the sample gas side. faster aging and/or destruction of the ZrO2 cell.
End-point calibration Flammable gases
By means of test gas O2 in N2 (or in CO2 or Ar); O2 concentration The analyzer is suited for measuring flammable gases in non-ex-
in the measuring range, e.g. 10 ppm O2 plosive environments (see page 23). The concentration of flamma-
ble gases in the sample gas must not exceed 100 ppm.
Function test
Purge gas
An extended response time or reduced sensitivity are dimensions If case purging is selected, purging may only be carried out with
for the correct functioning of the measuring cell. The function air (not with nitrogen), since the ambient air is used as a refer-
test can be carried out by feeding the sample gas without any ad- ence gas.
ditional test gases. On the basis of the progression of the test, it
can be assessed whether the reaction time of the sensor lies Note
within a specified tolerance. The function test is started manually
and lasts approx. 15 minutes. The analyzer cannot be used in combination with the integral gas
feed.
Materials of the wetted parts
Analyzer
Zirconium dioxide cell: ZrO2, electrodes containing platinum; dust
filter (option): PP; flow sensor (option): on semiconductor basis,
nickel-plated brass
Gas lines and connectors
Stainless steel 1.4571, FPM and silicon hoses in the gas outlet;
gas connections: stainless steel 1.4401/1.4305-

Gas connections
See page 37
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 17

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Thermal conductivity analyzer Caldos27
Measurement principle Stability
Difference in thermal conductivity of various gases The following data only applies if all the influence variables
(e.g. flow, temperature and air pressure) are constant. They are
Micromechanical silicon sensor with especially short T90 time
based on the smallest measuring ranges given in the table; the
deviations may be larger for smaller measurement ranges.
Sample components and measurement ranges
Linearity deviation
Sample component Smallest meas. Smallest measurement ≤ 2 % of span
and associated gas range range with suppressed
zero-point Repeatability
Air in Ar 0… 6 vol.% 94…100 vol.% ≤ 1 % of span
Ar in air 0… 6 vol.% 94…100 vol.% Zero point drift
Air in CO2 0… 10 vol.% 90…100 vol.% ≤ 2 % of smallest possible measuring range per week
CO2 in air 0… 10 vol.% 90…100 vol.%
Air in H2 0… 3 vol.% – Sensitivity drift
H2 in air 0… 1 vol.% – ≤ 0.5 % of the smallest provided measuring range per week
Ar in He 0… 3 vol.% 98…100 vol.% Output fluctuation (2 σ)
He in air 0… 2 vol.% 97…100 vol.% ≤ 0.5 % of smallest measurement range span at electronic
Ar in CO2 – 50…100 vol.% T90 time = 0 sec
CO2 in Ar 0… 50 vol.% –
Detection limit (4 σ)
Ar in H2 0… 3 vol.% 99…100 vol.% ≤ 1 % of smallest measurement range span at electronic
H2 in Ar 0… 1 vol.% 97…100 vol.% T90 time = 0 sec
Ar in He 0… 3 vol.% 99…100 vol.%
He in Ar 0… 1 vol.% 97…100 vol.% Influence effects
Ar in N2 0… 6 vol.% 94…100 vol.%
N2 in Ar 0… 6 vol.% 94…100 vol.% The following data relate to smallest measurement ranges given
Ar in O2 0… 10 vol.% 90…100 vol.% in the table. The influence effects will be larger at operating alti-
O2 in Ar 0… 10 vol.% 90…100 vol.% tudes > 2000 meters.
CH4 in H2 0… 4 vol.% 99…100 vol.% Flow effect
H2 in CH4 0… 1 vol.% 96…100 vol.% ≤ 0.5 % of span at a flow change of ±10 l/h. At an identical flow
CH4 in N2 0… 6 vol.% 94…100 vol.% rate for test and sample gases the flow rate effect is automati-
N2 in CH4 0… 6 vol.% 94…100 vol.% cally compensated.
CO in H2 0… 3 vol.% 99…100 vol.%
Associated gas effect
H2 in CO 0… 1 vol.% 97…100 vol.%
The knowledge of the sample gas composition is necessary for
CO2 in H2 0… 3 vol.% 99…100 vol.% the analyzer configuration. If the sample gas contains compo-
H2 in CO2 0… 1 vol.% 97…100 vol.% nents in addition to the sample component and associated gas
CO2 in N2 0… 10 vol.% 90…100 vol.% (binary gas mixture), this will result in erroneous measurements.
N2 in CO2 0… 10 vol.% 90…100 vol.%
H2 in N2 0… 1 vol.% 97…100 vol.% Temperature effect
N2 in H2 0… 3 vol.% 99…100 vol.% Ambient temperature in the permissible range, in any point of
the measuring range:≤ 1 % of span per 10 °C, based on the tem-
H2 in NH3 0… 10 vol.% 90…100 vol.%
perature at the time of calibration
NH3 in H2 0… 10 vol.% 90…100 vol.%
Thermostat temperature = 60 °C
He in N2 0… 2 vol.% 97…100 vol.%
N2 in He 0… 3 vol.% 98…100 vol.% Air pressure effect
≤ 0.25 % of span per 10 hPa for the smallest possible ranges
Sample components and measurement ranges for monitoring given; for larger spans, the effect is correspondingly lower.
hydrogen-cooled turbo generators
Sample component and associated Measurement range Power supply effect
gas Voltage and frequency in the permissible range: ≤ 0.2 % of the
CO2 in air or Ar in air 0… 100 vol.% span
H2 in CO2 or H2 in Ar 100… 0 vol.% Position effect
H2 in air 100… 80 vol.% < 1 % of span up to 30° deviation from horizontal orientation
Other sample components on request.
Measurement range quantity
2 measurement ranges
Measurement range limits
Measurement ranges are freely adjustable within the limits
shown in the table.
Largest measurement range
0…100 vol.% or 0 vol.%…saturation, depending on measurement
task. Measurement ranges should not be set within ignition lim-
its.
18 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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… Thermal conductivity analyzer Caldos27
Dynamic response Sample gas inlet conditions
Warm-up time The analyzer must not be used for measurement of ignitable
Approx. 30 minutes gas/air or gas/oxygen mixtures.
T90 time Temperature
T90 ≤ 2 sec for sample gas flow = 60 l/h and electronic T90 time +5…+50 °C
(static/dynamic) = 0/0 sec The sample gas dew point should be at least 5 °C below the low-
est temperature throughout the sample gas path. Otherwise a
Calibration sample gas cooler or condensate trap is required. Water vapor
content variations cause volume errors.
Zero-point calibration
With test gas, measurement component-free process gas or sub- Pressure
stitute gas The analyzer is operated under atmospheric pressure; the sample
gas outlet is open to atmosphere. Internal pressure drop < 5 hPa
End-point calibration with standard flow rate 60 l/h. Permissible absolute pressure
With test gas, process gas having a known sample gas concen- range: 800…1250 hPa. Operation under lower absolute pressure
tration or substitute gas (e.g. at altitudes above 2000 m) on request. Overpressure in the
Single-point calibration sample chamber max. 100 hPa.
A single-point calibration can be performed with standard gas, Flow rate
since the zero- and end-points will not drift independently due to standard 10…90 l/h, min. 1 l/h
the sensor principle employed. This technique leaves out safety-
related measurements. Depending on the measurement task in- Corrosive gases
volved, the zero- and end-points should be verified periodically Consultation with ABB Analytical is required if the sample gas
(recommendation: once a year). contains Cl2, HCl, HF, SO2, NH3, H2S or other corrosive compo-
nents.
Materials of the wetted parts Flammable gases
Analyzer The analyzer is suited for measuring flammable gases in non-ex-
plosive environments (see page 23).
Measurement chamber (direct connection): stainless steel 1.4305;
sensor: gold, silicon oxi-nitride; gasket: FFKM75 (Perfluoro rub-
ber)
Gas connectors of the solenoid valve (option in model EL3020)
PVDF

Gas connections
See page 40
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 19

—
Flame-ionization detector Fidas24
Measurement principle Stability
Flame-ionization detector The following data only applies if all the influence variables
(e.g. flow, temperature and air pressure) are constant. They apply
The analyzer complies with the requirements for measuring in-
to measurement ranges ≥ 50 mg org. C/m3, for smaller ranges
struments with flame ionization detection according to EN
these only apply if they are factory-set per customer order.
12619.
Linearity deviation
Sample components and measurement ranges ≤ 2 % of span to 5000 mg org. C/m3
this value applies in one (calibrated) measuring range
Sample components
Hydrocarbons (THC). The sample component concentration in the Repeatability
sample gas should not exceed 100 % of the LEL. ≤ 0.5 % of measurement range

Number of sample components Zero-point and sensitivity drift

1 sample component ≤ 0.5 mg org. C/m3 per week

Smallest meas. range Output fluctuation (2 σ)

0…5 to 0…1500 mg org. C/m3 or ≤ 0.5 % of span at electronic T90 time = 20 sec, not smaller than
0…10 to 0…3000 ppm C1 10 µg org. C/m3

Largest measurement range Detection limit (4 σ)

0…18 to 0…5000 mg org. C/m3 or ≤ 1 % of span at electronic T90 time = 20 sec, not smaller than
0…35 to 0…10000 ppm C1 20 µg org. C/m3

Measurement range quantity

Influence effects
2 measurement ranges
Oxygen dependence
Measurement range limits
≤ 2 % of measured value for 0…21 vol.% O2 or
The measurement range limits can be freely set in the ranges
≤ 0.3 mg org. C/m3, the larger value applies
specified above.
Temperature effect
Ambient temperature in permissible range at zero-point and on
sensitivity: ≤ 2 % per 10 °C
in measuring range 0…15 mg org. C/m3
Pressure effect
No effect of ambient pressure or process pressure fluctuations
within the permissible sample gas inlet pressure range
Power supply effect
DC 24 V ±5 %: ≤ 0.2 % of the span or
AC 230 V ± 10 %: ≤ 0.2 % of the span or
AC 115 V ±10 %: = 0.2 % of the span
20 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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… Flame-ionization detector Fidas24
Dynamic response Sample gas inlet conditions
Warm-up time The sample gas may not be explosive at any time.
≤ 2 hours
The analyzer must not be used for measurement of gases con-
T90 time taining organometallic compounds, e.g. leaded gasoline addi-
T90 < 1.5 sec at sample gas flow = 80 l/h and electronic tives or silicone oils.
T90 time = 1 sec
Temperature
≤ thermostat temperature
Calibration (Thermostat temperature for sample gas path, detector and air
Zero-point calibration injector ≤ 200 °C, factory-set to 180 °C)
With synthetic air or catalytically purified air or nitrogen, depend- Inlet pressure
ing on application pabs = 800…1100 hPa
Sensitivity calibration Outlet pressure
With propane or another hydrocarbon (substitute gas) in air or Atmospheric pressure
nitrogen, depending on application
Flow rate
Materials of the wetted parts approx. 80…100 l/h at atmospheric pressure (1000 hPa)

Analyzer, gas lines and connectors Moisture content

≤ 40 % H2O
Stainless steel 1.4305 (SAE 303) and 1.4571 (SAE 316Ti), FPM,
PTFE, FFKM Flammable gases
The analyzer can be used for measurement of flammable gases
Gas connections as long as the total flammable portion does not exceed 15 vol.%
CH4 or C1 equivalents.
See page 41
Note
Operating gases and test gases
The analyzer cannot be used in combination with the integral gas
Instrument air
feed.
Quality per ISO 8573-1 class 2 (max. particle size 1 µm, max. par-
ticle concentration 1 mg/m3, max. oil content 0.1 mg/m3, pres-
sure dew point at least 10 °C below the lowest foreseeable ambi-
Safe operation of the gas analyzer
ent temperature), The device concept ensures that a concentration of combustible
inlet pressure pe = 4000 ± 500 hPa, gas or an explosive mixture of combustible gas and ambient air
flow rate typically approx. 1800 l/h (1200 l/h for air injector and cannot occur in the interior of the gas analyzer during normal op-
approx. 600 l/h for housing purge), maximum approx. 2200 l/h eration. The interior of the gas analyzer cannot be allocated to an
(1500 l/h + 700 l/h) (explosion protection) zone; an explosive gas mixture cannot es-
Combustion air cape to the outside.
Synthetic air or catalytically purified air with an organic C content The end user must make the following provisions to ensure safe
C < 1 % MBU, operation of the gas analyzer:
inlet pressure pe = 1200 ± 100 hPa, – The combustion gas flow rate must be limited to a maximum
flow rate < 20 l/h of 10 l/h of H2 or 25 l/h of H2/He mixture. For this purpose,
the end user has to provide suitable measures outside the gas
Combustion gas
analyzer.
Hydrogen (H2), grade 5.0, or H2/He mixture (40/60 %),
inlet pressure pe = 1200 ± 100 hPa, – A shut-off valve must be installed in the combustion gas sup-
ply line to increase the safety in the following operating states:
flow rate ≤ 3 l/h (H2) or approx. 10 l/h (H2/He).
shutting down the gas analyzer, failure of the instrument air
A flow limiting device must be provided on the hydrogen supply
(see section ‘Safe operation of the gas analyzer’). supply, leakage in the combustion gas feed path inside the gas
analyzer. This shut-off valve should be installed outside the an-
Test gases alyzer house in the vicinity of the combustion gas supply.
Zero point calibration: nitrogen, grade 5.0, or synthetic air or cat-
alytically purified air
Sensitivity calibration: sample component or substitute gas com-
ponent in nitrogen or air,
inlet pressure pe = 1000 ±100 hPa,
flow rate 130…250 l/h
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 21

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Electrochemical oxygen sensor
Measurement principle Dynamic response
Electrochemical oxygen sensor T90 time
T90 ≤ 30 sec for sample gas flow = 60 l/h and electronic T90 time
Sample component and measuring ranges (static/dynamic) = 5/0 sec

sample component
Calibration
Oxygen (O2)
Zero-point calibration
Smallest meas. range
The oxygen sensor zero is not calibrated since it is fundamentally
0…5 vol.% O2
stable.
Measurement range
End-point calibration
set at the factory: 0…25 vol. % O2;
With ambient air at 20.96 vol.% O2
adjustable from 0…5 vol. % O2 to 0…25 vol. % O2

Materials of the wetted parts

Stability
Sensor: Polystyrol ABS, PTFE, FPM (Fluorocarbon rubber); Hous-
Linearity deviation
ing body: PVC-U, FPM gasket (Fluorocarbon rubber); gas ports:
Linear in the range > 1 vol.% O2
stainless steel 1.4571
Repeatability
≤ 0.5 % of span Sample gas inlet conditions
Zero point drift The oxygen sensor must not be used for measurement of flam-
Stable over long-term due to absolute zero point mable gases and ignitable gas/air or gas/oxygen mixtures.
Sensitivity drift Temperature
≤ 1 % of the measurement range per week The sample gas dew point should be at least 5 °C below the tem-
Output fluctuation (2 σ) perature throughout the sample gas path. Otherwise a sample
≤ 0.2 % of the measurement range at electronic T90 time gas cooler or condensate trap is required.
(static/dynamic) = 5/0 sec Pressure
Detection limit (4 σ) The sample gas pressure is determined by the analyzer the oxy-
≤ 0.4 % of the measuring range scope with electronic T90 time gen sensor is combined with (see Note below).
(static/dynamic) = 5/0 sec Flow rate
20…100 l/h
Influence effects
Moisture content
Flow effect H2O dew point ≥ 2 °C
Flow rate in the 20…100 l/h range: The oxygen sensor should not be used with dry sample gas.
≤ 2 % of the measuring range scope
Associated gas
Temperature effect The oxygen sensor may not be used if the associated gas con-
Ambient temperature in the range of +5…+40 °C: tains the following components: H2S, chlorine or fluorine com-
≤ 0.2 vol.% O2 per 10 °C pounds, heavy metals, aerosols, mercaptans, and alkaline compo-
nents.
Air pressure effect
– at the zero point: no effect
– on sensitivity without pressure correction: Note
≤ 1 % of the measured value per 1 % of air pressure change The oxygen sensor can only be used in combination with Uras26
– on sensitivity with pressure correction: or Limas23 in the sample gas path. Two oxygen sensors can be
≤ 0.2 % of the measured value per 1 % air pressure change used in combination with Uras26 with separate gas paths (only
Pressure correction is only possible if the oxygen sensor is in model EL3020). The oxygen sensor cannot be used when the
connected to the Uras26 infrared photometer with integrated internal gas lines in the Uras26 are made up of stainless steel or
pressure sensor. PTFE pipes.
Power supply effect
Voltage and frequency in the permissible range:
≤ 0.2 % of the measuring range scope
22 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Integral gas feed
Type Sample gas inlet conditions
The integral gas feed (optional in model EL3020) is available in The integral gas feed modules must not be used for measure-
two versions. It includes ment of flammable gases and ignitable gas/air or gas/oxygen
– either the solenoid valve, pump, coarse filter, capillary tube mixtures.
and flow sensor modules
Temperature
– or the flow sensor module.
+5…+45 °C
The sample gas dew point should be at least 5 °C below the low-
Test gas supply est temperature throughout the sample gas path. Otherwise a
Type sample gas cooler or condensate trap is required.
3/2-way solenoid valve Flow rate
Power consumption 30…60 l/h
approx. 3 W Corrosive gases
Materials of the wetted parts Corrosive associated gas components and aerosols must be
PVDF, FPM cooled or undergo prior absorption.

Gas feed Note

Type The integral gas feed cannot be used when the internal gas lines
Magnetic piston pump are made up of stainless steel or PTFE pipes. It cannot be used in
combination with Limas23, Magnos27, ZO23 or Fidas24.
Feed rate
Max. 60 l/h, depending on the analyzer type and inlet/outlet
pressure
Flow rate
Adjustable
Power consumption
approx. 10 W
Materials of the wetted parts
PVDF, EPDM, stainless steel 1.4571

Flow monitor
Type
Miniature flow sensor
Materials of the wetted parts
Al2O3, silicon, gold, GRP
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 23

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Special versions General data
Version for measurement of flammable gases Display and operation
In the version with gas lines and connectors made of stainless Display
steel the gas analyzer (models EL3020 and EL3040) with Uras26, Backlit graphics display, 240 x 160-pixel resolution
Magnos206, Magnos28 (model EL3020 only), Caldos27 and ZO23
Measured value display
(concentration max. 100 ppm) is suitable for measuring flamma-
– Numerical value with physical unit,
ble gases in non-explosive environments.
also with bargraph indication in single display
In model EL3040, housing purge with nitrogen (ZO23: with air) – Resolution better than 0.2 % of the measurement span
must be provided. – Simultaneous display of up to 5 measured values
– Flow: bar graph indication
The positive pressure in the sample gas feed path may not ex-
ceed a maximum value of 100 hPa in normal operation and a Status indication
maximum value of 500 hPa in the event of a fault. Symbols in the display; the active status messages can be ac-
cessed directly from the measured value display
The gas analyzer with Magnos28 can be used up to an absolute
pressure of 1200 hPa. Operation
5 keys (cursor cross and OK); menu-assisted operation
The special requirements must be observed (see operating in-
struction). Measuring range switchover and measuring range feedback
The measuring range can be switched over either manually on
Version with IP rating II 3G for installation in po- the gas analyzer or automatically (‘autorange’) by means of ap-
tentially explosive atmospheres for measurement propriately configured switch-over thresholds or externally con-
trolled via appropriately configured digital inputs. The measuring
of non-flammable gases and vapors range feedback can be implemented via appropriately configured
The gas analyzer (model EL3040) with Uras26, Magnos206, Mag- digital outputs; it is independent of the selected type of measur-
nos28, Caldos27 and oxygen sensor is approved for explosion ing range switch-over. The gas analyzer is set ex works to meas-
protection and suited for use in potentially explosive atmos- uring range 2 and to manual measuring range switch-over.
pheres when in compliance with the specification.
Limit value monitoring
The gas analyzer may be used for measurement of non-flammable Limit values can be set using the configuration software ECT
gases and vapors. It is marked according to the European di- (‘EasyLine Configuration Tool’ on the enclosed DVD-ROM). The
rective 2014/34/EU with limit value signals (alarms) are output via digital outputs.
II 3G Ex nA nC IIC T4 Gc
Housing
In undisturbed operation there cannot be any sparking, arcing or
impermissible temperatures inside the device. Explosion protec- Model EL3020 Model EL3040
tion guaranteed by: non-sparking instruments and equipment Type 19-inch housing Wall-mount housing
with low power consumption; sealed or encapsulated devices. Protection type IP20 (IP40 1)) IP65
The gas analyzer with Magnos28 can be used for non-flammable Materials
sample gas up to an absolute pressure of 1600 hPa. Housing Galvanized sheet steel Stainless steel 1.4016
Type Examination Certificate No. BVS 16 ATEX E 085 X (SAE 430)
Outer surfaces varnished
Housing protection IP65 Analyzer rear Aluminum, PVC-C Aluminum, PVC-C
The special requirements must be observed (see operating in- panel
struction). Keypad Polyester Polyester
sheet
Colors Light gray (RAL 7035), basalt gray (RAL 7012)
Weight approx. 7…15 kg approx. 13…21 kg
Dimensions See page 42 See page 43
1) with version for emissions measurement

Housing purge
Possible only with model EL3040 (wall-mount housing).
Housing purge is mandatory when measuring flammable gases
(see page 23). Purge gas flow during operation min. 10 l/h, max.
20 l/h; purge gas pressure pe = 2…4 hPa.
24 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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… General data
Pressure sensor Installation site requirements
Use Installation location
Standard in Uras26, Limas23, Caldos27; The gas analyzer is intended for indoor installation only. Installa-
Optional in Magnos206, Magnos28 and Magnos27 tion location altitude max. 2000 m above sea level (over 2000 m
on request)
Working range
pabs = 600…1250 hPa Ambient temperature
During operation: +5…+45 °C, Uras26 in combination with an-
Materials of the wetted parts
other analyzer, Limas23, Fidas24: +5…+40 °C; during storage and
Silicone gel, plastics, FPM (Fluorocarbon rubber)
transport:: −25…+65 °C
Sample gas composition
Relative humidity
The pressure sensor must not be connected to the sample gas
< 75 %, no condensation
path when the sample gas is corrosive, flammable or explosive.
Air circulation
Fine filtration For sufficient air circulation, multiple housings in a 19-inch rack
must be installed with a separation of at least 1 HU between
Type housings.
Disposable filter with borosilicate glass microfiber filter element
(supplied as accessory)
Power supply
Retention rate
Input voltage
99.99 % for particles > 0.1 µm
AC 100…240 V, − 15/+ 10 %, 50…60 Hz ± 3 Hz
Materials of the wetted parts
Power consumption
Polyamide, borosilicate glass with PVDF binder
Max. 187 VA

Safety Connection
3-pin grounded instrument connector in accordance with
Tested to EN 61010-1:2010 EN 60320-1/C14; connection cable supplied. See page 25 for
Protection class I connection drawing.

Overvoltage category/pollution degree Analyzers

Power supply: II/2, other power circuits: II/2
Input voltage
Safe isolation DC 24 V ± 5 %
The power supply is galvanically isolated from other circuits by
means of reinforced or double insulation. Protective extra-low Power consumption
voltage (PELV) on low-voltage side Uras26: max. 95 W Magnos27: max. 35 W
Limas23: max. 100 W ZO23: max. 35 W
Electromagnetic compatibility Magnos206: max. 50 W Caldos27: max. 17 W
Magnos28: max. 50 W Fidas24: max. 40 W
Noise immunity
Tested to EN 61326-1:2013. Inspection level: industrial area, ful- Fidas24: Heating of detector and sample gas inlet
fills at least the evaluation criteria in accordance with Table 2 of
Input voltage
EN 61326.
AC 115 V or 230 V, ±15 % (max. 250 V), 47…63 Hz
Emitted interference
Tested to EN 61326-1:2013. Limit value class B for interference Power consumption
125 VA for detector heating,
field strength and interference voltage is met.
125 VA for heated sample gas inlet (option)
Mechanical stress Connection
4-pin male connector, connection cable included in scope of sup-
Operation ply. See page 41 for connection drawing.
Vibration test to EN 60068-2-6:1996 In Uras26, slight transient
effects on the measured value can occur in the region of the
modulation frequency.
Note regarding the analyzers performance charac-
teristics
Transport
Vibration test per EN 60068-2-6:1996. Shock test per EN 60068- The measurement-related data of the analyzers has been deter-
2-27:1995. In its original packaging, the gas analyzer will with- mined in accordance with IEC 61207-1:2010 ‘Expression of perfor-
stand normal shipping conditions. mance of gas analyzers – Part 1: General’. They are based on oper-
ation at atmospheric pressure (1013 hPa) and nitrogen as the as-
sociated gas. Compliance with these characteristics when meas-
uring other gas mixtures can only be assured if their composition
is known. The physical detection limit is the lower limit of the
measurement-related data relative to the measuring range span.
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 25

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Electrical connections
Power supply and signal lines model EL3020 (view from behind)

Power supply and signal lines model EL3040 (view from behind)

1 Power supply connection Note

(3-pin grounded-instrument connector in accordance with Both drawings show examples for equipment with I/O-modules.
EN 60320-1/C14, connection cable included in scope of
Notes for I/O module connection
supply)
– The maximum capacity of terminals for stranded or solid con-
I/O modules (4 slots), options: ductors is 1 mm2 (17 AWG).
2 Digital I/O module (max. 3 modules, see page 27) – The stranded conductor may be tinned on the tip or twisted
3 Analog output module (max. 2 modules, see page 26) for simplified connection.
4 Modbus module (RS232 and RS485 interface, see page 26) – When using wire end ferrules the total section should not ex-
5 Profibus module (RS485 and MBP interface, see page 26) ceed 1 mm2, i.e. the maximum stranded conductor section
6 Ethernet-10/100BASE-T interface cannot be greater than 0.5 mm2. The Weidmüller PZ 6/5 crimp-
(8-pin RJ45 female connector) ing tool must be used for crimping the ferrules.
7 Potential compensation connection
(terminal capacity max. 4 mm2)
Screwed cable glands for cable diameter:
M20 Power supply 5…13 mm
M25 Modbus/Profibus 8…17 mm
M25 Network 8…17 mm
M25 Analog outputs 8…17 mm
M32 Digital input/outputs 12…21 mm
M32 Digital input/outputs 12…21 mm
26 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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I/O modules
Profibus module
Electrical connections Connection diagrams
RS485 interface:
RS485 MBP
1 – not used
2 M24 24 V output ground, max. 0.2 A
3 RxD/TxD-P Receive/transmit data plus, B-line
4 – not used 1
5 DGND Data transmission potential 1 2 3 4
6
(reference pot. for VP)
6 VP Supply voltage plus (5 V)
7 P24 24 V output voltage plus
8 RxD/TxD-N Receive/transmit data N, A-line
9 – not used
Design: 9-pin sub-D female connector
MBP interface (non-intrinsically safe):
1 +
2 Shield
3 −
4 not used
Design: 4-pin terminal strip. Observe the notes regarding I/O
module connection (see page 25)!

Modbus module
Electrical connections Connection diagrams
RS232 Interface:
RS232 RS485
2 RxD
3 TxD
5 GND
Design: 9-pin sub-D female connector 1 1

RS485 interface: 6 6
2 RTxD−
3 RTxD+
5 GND
Design: 9-pin sub-D female connector

Analog output modules

Analog outputs (AO1…AO4) Connection diagrams
0/4…20 mA (configurable, factory-set to 4…20 mA), common
2-Way Analog Output Module
negative pole, electrically isolated from ground, freely connecti-
ble to ground, max. gain relative to protective ground poten-
tial 50 V, max. load 750 Ω. Resolution 16 bit. The output signal
cannot be lower than 0 mA.
Terminal assignment 1 2 3 4
An analog output is allocated in the sequence of the sample com-
ponents for each sample component. The sequence of the sam-
ple components is documented in the analyzer data sheet and on
the type plate. 4-Way Analog Output Module

Electrical connections
1 AO1+ 
2 AO1−  with 2-way analog output module and
3 AO2+  4-way analog output module 1 2 3 4 5 6 7 8
4 AO2− 
5 AO3+ 
6 AO3−  only with
7 AO4+  4-way analog output module
8 AO4− 
Design: 4-pin or 8-pin terminal strip. Observe the notes regarding
I/O module connection (see page 25)!
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 27

Digital I/O module

Digital inputs (DI1…DI4) Electrical connections
Optocouplers with internal DC 24 V power supply, jointly electri- See connection diagram
cally isolated from ground. Control with floating contacts, with Version: 2x12-pin terminal strip. Observe the notes regarding I/O
external voltage DC 12…24 V or with open collector drivers PNP module connection (see page 25)!
or NPN. Relays are shown in the unpowered state. The unpowered state is
Digital outputs (DO1…DO4) the failure mode.
Floating double-throw contacts, max. contact load rat-
ing DC 30 V/1 A, electrically isolated from ground. Relays must at Connection diagrams
all times be operated within the specified data range. Inductive
or capacitive loads are to be connected with suitable protective DI4 DI3 DI2 DI1 DO4 DO3 DO2 DO1
measures (self-induction recuperation diodes for inductive loads
and series resistors for capacitive loads).
Terminal assignment 1 3 5 7 9 11 13 15 17 19 21 23
Digital input and output signals Standard assign-
ment 1) 2 4 6 8 10 12 14 16 18 20 22 24
Digital I/O module
1 2
Failure 1 DI4 -
Maintenance required 2 +
12-24 V
Function check 24V 3 GND
Overall status DO1 5 DI3 -
Start automatic calibration DI1 6 +
12-24 V
Stop automatic calibration 24V 4 GND
Disable automatic calibration DI2 7 DI2 -
Sample gas valve DO4 8 +
12-24 V
Zero point gas valve 9 GND
24V
Span gas valves 1–5 11 DI1 -
Pump on/off 2) 12 +
12-24 V
Limit 1 DO2 10 GND
24V
Limit 2 DO3 13 DO4 NO max. 30 V / 1 A
Limit 3 DO1 15 Common
Limit 4 DO2 17 NC
Limit 5 DO3 14 DO3 NO max. 30 V / 1 A
Limit 6 DO4 16 Common
Limit 7 18 NC
Limit 8 19 DO2 NO max. 30 V / 1 A
Limit 9 21 Common
Limit 10 23 NC
Measuring range switch-over 20 DO1 NO max. 30 V / 1 A
Measuring range feedback 22 Common
Measuring component switch-over 24 NC
Measuring component feedback
Bus-DI 1–8
External failure 3) DI3
External maintenance request 3) DI4
1) factory-set, can be reconfigured during operation
2) if a pump (integrated gas feed) is installed
3) multiple external status signals can be configured depending
on the number of free digital inputs.
28 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Gas connections Uras26
Model EL3020 (internal gas lines: FPM hoses)

1 Sample gas inlet gas path 1 without ‘Integrated gas feed’ option
2 Sample gas outlet gas path 1 connected to sample gas inlet of Magnos206, Magnos28 or Caldos27 if applicable
3 Sample gas outlet for ‘Integrated gas feed’ option, factory-connected to sample gas inlet gas path 1
4 Sample gas inlet for ‘Integrated gas feed’ option with flow sensor only (without solenoid valve) or pressure sensor (option)
5 Sample gas inlet gas path 2 or flowing reference gas inlet (option)
6 Sample gas outlet gas path 2 or flowing reference gas outlet (option)
Design: Screwed connections with hose nozzles (stainless steel 1.4305) for hoses with 4 mm inner ∅ (included in scope of supply)
21 Sample gas inlet at solenoid valve  for ‘Integral gas feed’ option with
22 Sample gas inlet at solenoid valve  solenoid valve, pump, filter, capillaries and flow sensor
Design: Screwed fittings with hose nozzles (PVDF) for hoses with 4 mm inner ∅ (included in scope of supply)
Note: Pressure sensor (standard) and O2 sensor (optional) are connected internally as follows:
downstream of sample cell 1 outlet for one sample cell or for two separate gas paths,
downstream of sample cell 2 outlet for two sample cells in series.
The second O2 sensor (option for version with two separate gas paths) is connected downstream of the sample cell 2 out-
let.
The pressure sensor can be directly connected to inlet 4 as an option.

Model EL3020 (internal gas lines: PTFE tubes or stainless steel pipes)

6 Pressure sensor
Design: Screwed connections with hose nozzles (stainless steel 1.4305) for hoses with 4 mm inner ∅ (included in scope of supply)
11 Sample gas inlet
12 Sample gas outlet for one sample cell connected to sample gas inlet as needed
13 Sample gas outlet for two sample cells in series  of Magnos206, Magnos28 or Caldos27
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply)
Note: O2 sensor, ‘Integrated gas feed’ and ‘Flowing reference gas’ options and version with two separate gas paths are not pos-
sible.
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 29

Model EL3040 (internal gas lines: FPM hoses or PTFE tubes or stainless steel pipes)

One gas path with one sample cell or two sample cells in series Two separate gas paths with one sample cell each
1 Pressure sensor (option) 1 Pressure sensor (option)
2 not used 2 not used
3 Sample gas inlet 3 Sample gas inlet gas path 1
4 Sample gas outlet for one sample cell 4 Sample gas outlet gas path 1
5 Purge gas inlet housing 5 Purge gas inlet housing
6 Purge gas outlet housing 6 Purge gas outlet housing
7 not used 7 Sample gas inlet gas path 2
8 Sample gas outlet for two sample cells in series 8 Sample gas outlet gas path 2
9 Flowing reference gas inlet (sample cell 1, option) 9 Flowing reference gas inlet (gas path 1, option)
10 Flowing reference gas outlet (sample cell 1, option) 10 Flowing reference gas outlet (gas path 1, option)
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply); screwed fittings
with hose nozzles (PP) for hoses with 4 mm inner ∅ included in the scope of supply for the purge gas connections and the
sample gas connections when internal gas paths are made using FPM hoses.)
Note: If the internal gas path are made using FPM hoses, the pressure sensor (standard) and O2 sensor (optional) are connected
internally as follows:
downstream of sample cell 1 outlet for one sample cell,
downstream of sample cell 1 outlet or sample cell 2 outlet for two separate gas paths,
downstream of sample cell 2 outlet for two sample cells in series.
When the internal gas paths are made using PTFE or stainless steel pipes, the O2 sensor and ‘Flowing reference gas’ op-
tions are not possible.
The pressure sensor can be directly connected to inlet 1 as an option.
30 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Limas23 gas connections
Model EL3020

1 Sample gas inlet

2 Sample gas outlet (connected to sample gas inlet of Magnos206 or Magnos28 if applicable)
Design: Screwed connections with hose nozzles (stainless steel 1.4305) for hoses with 4 mm inner ∅ (included in scope of supply)
Note: Pressure sensor (standard) and O2 sensor (option) are connected internally downstream of the sample cell.

Model EL3040

11 Purge gas inlet housing

12 Purge gas outlet housing
13 Sample gas inlet
14 Sample gas outlet (connected to sample gas inlet of Magnos206 or Magnos28 if applicable)
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)
Note: Pressure sensor (standard) and O2 sensor (option) are connected internally downstream of the sample cell.
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 31

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Magnos206 gas connections
Model EL3020

1 Sample gas inlet

2 Sample gas outlet
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)
3 Sample gas outlet for ‘Integrated gas feed’ option, factory-connected to sample gas inlet gas path 1
4 Sample gas inlet for ‘Integrated gas feed’ option with flow sensor only (without solenoid valve)
6 Pressure sensor (option)
Design: Screwed connections with hose nozzles (stainless steel 1.4305) for hoses with 4 mm inner ∅ (included in scope of supply)
21 Sample gas inlet at solenoid valve  for ‘Integral gas feed’ option with
22 Sample gas inlet at solenoid valve  solenoid valve, pump, filter, capillaries and flow sensor
Design: Screwed fittings with hose nozzles (PVDF) for hoses with 4 mm inner ∅ (included in scope of supply)

Model EL3040

1 Sample gas inlet 3 not used 11 Purge gas inlet housing 13 Pressure sensor (option)
2 Sample gas outlet 4 not used 12 Purge gas outlet housing 14 not used
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)
32 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Magnos28 gas connections
Model EL3020

1 Sample gas inlet

2 Sample gas outlet
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)
3 Sample gas outlet for ‘Integrated gas feed’ option, factory-connected to sample gas inlet gas path 1
4 Sample gas inlet for ‘Integrated gas feed’ option with flow sensor only (without solenoid valve)
6 Pressure sensor (option)
Design: Screwed connections with hose nozzles (stainless steel 1.4305) for hoses with 4 mm inner ∅ (included in scope of supply)
21 Sample gas inlet at solenoid valve  for ‘Integral gas feed’ option with
22 Sample gas inlet at solenoid valve  solenoid valve, pump, filter, capillaries and flow sensor
Design: Screwed fittings with hose nozzles (PVDF) for hoses with 4 mm inner ∅ (included in scope of supply)
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 33

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Magnos28 with Magnos 28 gas connections
Model EL3020

(internal gas lines made using hoses)

1 Sample gas outlet gas path 1 / module (1) for ‘Integrated gas feed’ option with flow sensor, factory connected with module (1)
sample gas inlet 1
2 Sample gas inlet gas path 1 / module (1) for ‘Integrated gas feed’ option with flow sensor
3 Sample gas outlet gas path 2 / module (2) for ‘Integrated gas feed’ option with flow sensor, factory connected with module (2)
sample gas inlet 1
4 Sample gas inlet gas path 1 / module (2) for ‘Integrated gas feed’ option with flow sensor
5 Pressure sensor (option) for module (2), not for flammable sample gases
6 Pressure sensor (option) for module (1), for flammable sample gases
Design: Screwed connections with hose nozzles (stainless steel 1.4305) for hoses with 4 mm inner ∅ (included in scope of supply)

Magnos28: Gas connections (applies for both modules)

1 Sample gas inlet
2 Sample gas outlet
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)
34 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Magnos28 with Caldos27 gas connections
Model EL3020

(internal gas lines made using hoses)

1 Sample gas outlet gas path 1 / module (1) for ‘Integrated gas feed’ option with flow sensor, factory connected with module (1)
sample gas inlet 1
2 Sample gas inlet gas path 1 / module (1) for ‘Integrated gas feed’ option with flow sensor
3 Sample gas outlet gas path 2 / module (2) for ‘Integrated gas feed’ option with flow sensor, factory connected with module (2)
sample gas inlet 1
4 Sample gas inlet gas path 1 / module (2) for ‘Integrated gas feed’ option with flow sensor
5 Pressure sensor for module (2), not for flammable sample gases
6 Pressure sensor (option) for module (1), for flammable sample gases
Design: Screwed connections with hose nozzles (stainless steel 1.4305) for hoses with 4 mm inner ∅ (included in scope of supply)

Magnos28: Gas Connections

1 Sample gas inlet
2 Sample gas outlet
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)

Caldos27: Gas Connections

1 Sample gas inlet
2 Sample gas outlet
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 35

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Magnos28 gas connections
Model EL3040

1 Sample gas inlet 11 Purge gas inlet housing 13 Pressure sensor (option)
2 Sample gas outlet 12 Purge gas outlet housing 14 not used
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)
36 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Gas connections and dimensions Magnos27
Gas connections

Magnos27 Magnos27 in combination with Uras26 (one gas path, internal gas lines: FPM hoses)
1 Pressure sensor (option) 1 Sample gas inlet Uras26
2 not used 2 Sample gas outlet Uras26
3 Sample gas inlet 3 Sample gas inlet Magnos27
4 Sample gas outlet 4 Sample gas outlet Magnos27
5 Purge gas inlet analyzer 5 Purge gas inlet Magnos27
6 Purge gas outlet analyzer 6 Purge gas outlet Magnos27
Design: Screwed connections with hose nozzles (stainless steel 1.4305) for hoses with 4 mm inner ∅ (included in scope of supply)
Note: (for Magnos27 design together with Uras26)
The pressure sensor (standard) is connected internally on the Uras26 sample gas outlet.
The pressure sensor can optionally be directly connected to inlet 6 (Magnos27 without sample chamber purging).

Dimensions

Dimensions in mm (in.)

Note: Only the front view of the housing (with its height differing from the standard dimension) is depicted in this dimensional
drawing. Refer to the dimensional drawing on page 42 for other views and dimensions of the 19-inch housing.
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 37

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ZO23 gas connections
Model EL3020

Model EL3040

1 Sample gas inlet

2 Sample gas outlet
11 Purge gas inlet housing
12 Purge gas outlet housing
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply),
sample gas inlet 3 mm Swagelok® (stainless steel 1.4401)
38 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Caldos27 gas connections
Model EL3020

1 Sample gas inlet

2 Sample gas outlet
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)
3 Sample gas outlet for ‘Integrated gas feed’ option, factory-connected to sample gas inlet gas path 1
4 Sample gas inlet for ‘Integrated gas feed’ option with flow sensor only (without solenoid valve)
6 Pressure sensor
Design: Screwed connections with hose nozzles (stainless steel 1.4305) for hoses with 4 mm inner ∅ (included in scope of supply)
21 Sample gas inlet at solenoid valve  for ‘Integral gas feed’ option with
22 Sample gas inle tat solenoid valve  solenoid valve, pump, filter, capillaries and flow sensor
Design: Screwed fittings with hose nozzles (PVDF) for hoses with 4 mm inner ∅ (included in scope of supply)
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 39

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Caldos27 with Caldos27 gas connections
Model EL3020

(internal gas lines made using hoses)

1 Sample gas outlet gas path 1 / module (1) for ‘Integrated gas feed’ option with flow sensor, factory connected with module (1)
sample gas inlet 1
2 Sample gas inlet gas path 1 / module (1) for ‘Integrated gas feed’ option with flow sensor
3 Sample gas outlet gas path 2 / module (2) for ‘Integrated gas feed’ option with flow sensor, factory connected with module (2)
sample gas inlet 1
4 Sample gas inlet gas path 1 / module (2) for ‘Integrated gas feed’ option with flow sensor
5 Pressure sensor for module (2), not for flammable sample gases
6 Pressure sensor for module (1), for flammable sample gases not in sample gas path
Design: Screwed connections with hose nozzles (stainless steel 1.4305) for hoses with 4 mm inner ∅ (included in scope of supply)

Caldos27: Gas connections (applies for both modules)

1 Sample gas inlet
2 Sample gas outlet
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)
40 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Caldos27 gas connections
Model EL3040

1 Sample gas inlet 3 not used 11 Purge gas inlet housing 13 Pressure sensor
2 Sample gas outlet 4 not used 12 Purge gas outlet housing 14 not used
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply);
screwed fittings with hose nozzles (PP) for hoses with 4 mm inner ∅ supplied)
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 41

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Gas connections and electrical connections Fidas24
Model EL3020

Model EL3040

30 Power supply AC 115 V or 230 V for heating of detector and sample gas inlet (4-pin male plug, connection cable included in scope
of supply)
31 Electrical connection to heated sample gas inlet (fixed)
32 Test gas outlet
33 Zero point gas inlet
34 End-point gas inlet
35 Combustion air inlet
36 Combustion gas inlet
37 Instrument air inlet
Design: ⅛ NPT female thread (stainless steel 1.4305) for threaded connections (not included in scope of supply)
38 Exhaust outlet
Design: Screw connection for tubes with external diameter = 6 mm. The inside diameter of the exhaust line must be increased to ≥
10 mm a maximum of 30 cm downstream of the exhaust outlet.
39 Sample gas inlet, heated or unheated
Design: Threaded connection for PTFE or stainless steel tubing with outside diameter = 6 mm
40 Pressure compensation opening with protection filter (only in wall-mount housing)
42 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Dimensions
19-inch housing (model EL3020)

Dimensions in mm (in.)
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 43

Wall-mount housing (model EL3040)

Dimensions in mm (in.)
44 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Certifications
Performance tests CE conformity
The EL3000 series gas analyzers Uras 26 (sample components The EL3000 series gas analyzers satisfy the requirements of the
CO, NO, SO2, CO2, N2O), Magnos206 (sample component O2) and European directives
electrochemical oxygen sensor (sample component O2) are 2014/35/EU Low Voltage Directive,
suited for use in facilities requiring approval (13th BImSchV,
2014/30/EU EMC Directive,
17th BImSchV, 30th BImSchV, TA-Luft) as well as in facilities in ac-
2014/34/EU ATEX Directive (only version in category 3G
cordance with 27th BImSchV. The requirements of QAL1 accord-
ing to EN 15267 and EN 14181 are fulfilled. for measuring non-flammable gases and vapors
Report no. 691317 of 6/30/2006; and
Notification: BAnz AT of 10/14/2006, no. 194, page 6715. 2011/65/EU RoHS Directive
Report no. 1669640 of 9/30/2011;
Notification: BAnz AT of 3/2/2012, no. 36, page 925. SIL conformity
Report no. 936/21217137/B of 10/14/2011;
Notification: BAnz AT of 3/2/2012, no. 36, page 924. The EL3000 series gas analyzer Magnos206 and Magnos28 with-
out flow and pressure sensor meets the requirements of the Euro-
The EL3000 Series gas analyzers Uras26 (sample components pean standard for functional safety EN 61508:2010 Part 2 (identi-
CO, NO, NOx, SO2, N2O, CO2), Magnos206 (sample component cal to IEC 61508:2010)
O2), Magnos28 (sample component O2) and electrochemical oxy-
gen sensor (sample component O2) meet the requirements of the Approval for USA and Canada – CSA
‘MCERTS Performance Standards for Continuous Emission Moni-
toring Systems, Version 3.5 dated June 2016’, EN 15267-3:2007 The EL3000 series gas analyzers are certified for use in ‘general
and QAL 1 in accordance with EN 14181:2014. purpose’ environments, evidenced by full compliance with stand-
Certificate No. Sira MC080122/13 of August 18, 2017 ards CAN/CSA-C22.2 no. 61010-1-12 and UL Std. no. 61010-1
(Third Edition).
The EL3000 series gas analyzers Limas23 (sample components Certificate No. 70012655
NO, NO2, SO2), and electrochemical oxygen sensor (O2) are suited
for use in facilities requiring approval (13th BImSchV and 17th
BImSchV) as well as in facilities in accordance with TA-Luft. The
Approval for the customs union of Russia, Belarus
requirements of QAL1 according to EN 15267 and EN 14181 are and Kazakhstan – GOST TR CU
fulfilled. The EL3000 Series gas analyzers are certified for use in general
Report no. 2231669.2 of 9/30/2015; purpose environment.
Notification: BAnz AT of 3/14/2016, no. B7, page 3. GOST TR CU certificate No. TC N RU Д-DE.AB72.B.02310
The EL3000 Series Fidas24 gas analyzer (sample component C- Pattern approval certificate for Russia No. DE.C.31.004.A
total) is suited for use in facilities requiring approval No. 37984
(13th BImSchV, 17th BImSchV, 30th BImSchV, TA-Luft) as well as
in facilities in accordance with 27th BImSchV. The requirements Explosion protection to European standards
of QAL1 according to EN 15267 and EN 14181 are fulfilled.
The gas analyzer (model EL3040) with Uras26, Magnos206, Mag-
Report no. 936/21230981/A of 2/29/2016; nos28, Caldos27 and oxygen sensor in category 3G for measure-
Notification: BAnz AT of 8/1/2016, no. B11, page 2. ment of non-flammable gases satisfies the European standards
EN 60079-0:2012 + A11:2013 and EN 60079-15:2010.
Marking: II 3G Ex nA nC IIC T4 Gc
Type Examination Certificate No. BVS 16 ATEX E 085 X

Sales Service
 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 45

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Notes
46 EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B

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Notes
EL3000 CONTINUOUS GAS ANALYZERS | DS/EL3000-EN REV. B 4
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DS/EL3000-EN Rev. B 01.2021

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