DrägerSensor IR

Infrared Gas Sensor

en
Instructions for Use S

00123843_01.eps
Contents

Contents
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Explosion-Protection Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installing the Gas Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
When used according to BVS 05 ATEX E 143 X, please note: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Terminal Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Splash Guard and Calibration Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Gas Exposure / Process Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dirt Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
When used according to BVS 05 ATEX E 143 X, please note: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connection to Dräger REGARD SE Ex channel card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connection to Dräger Polytron SE Ex channel card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connection to other central devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Operational Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Configuration of the Gas Sensor via Magnetic Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Automatic Zerosetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Manual Zero Calibration of the Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Manual Span Calibration of the Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Substitute Gas Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Inverting the Output Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Checking the Signal transmission, Checking the Alarm Trigger and Displaying the Gas Category . . . . . . . . . . . 19
Changing the Gas Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Faults, Cause and Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
General Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Measuring Technique Characteristics (Typical Values) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Cross Sensitivities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Description of Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
DrägerSensor IR infrared gas sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Accessories/Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
ATEX - Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
IECEx - Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
UL - Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
CSA - Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

2
 For Your Safety

For Your Safety

Strictly follow the Instructions for Use

Any use of this gas sensor requires a full understanding and strict adherence to
these instructions.
This gas sensor is only to be used for the purposes specified here.

Maintenance
Only trained service personnel may repair the gas sensor.
We recommend signing a service contract to have all maintenance jobs carried out
by Dräger.
Always use original Dräger parts for maintenance.
Be sure to read the information provided in the chapter "Maintenance".

WARNING
Explosion hazard! Do not open sensor housing. There is a risk of ignition in
explosive atmospheres. The sensor housing contains live parts. Unauthorised
opening can lead to a safety-related failure of the sensor. The sensor does not
contain any parts that can be serviced by the user.

Accessories
Only use accessories mentioned in the order list.

Safe Connection of Electrical Devices

Never connect this device to other electrical devices not mentioned in these
Instructions for Use before consulting the manufacturer or an expert.

Use in Potentially Explosive Atmospheres

Devices or components used in potentially explosive atmospheres after being
tested and approved according to national, European or international regulations
may only be used under the conditions specified in the approval and under
observation of relevant legal regulations.
Never modify the electrical equipment.
Never use defective or incomplete parts. Always take relevant regulations into
account when repairing devices or components.

3
Intended Use

Safety symbols used in these Instructions for Use

These Instructions for Use contain a number of warnings for risks and hazards
which might occur when using the instrument. These warnings contain signal
words which will alert you to the degree of hazard you may encounter. These signal
words and corresponding hazards are as follows:

WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in
physical injury, or damage to the product or environment. It may also be used to
alert against unsafe practices.

NOTICE
Indicates additional information on how to use the product.

Intended Use
The DrägerSensor IR infrared gas sensor is a device used for stationary,
continuous monitoring of the concentration of carburetted, combustible gases and
vapours in the ambient air.
The gas sensor is preconfigured for the gases methane, propane and ethylene.
The operating range respectively covers 0 to 100%LEL (Lower Explosion Limit).
The measuring value is output with the help of a half bridge emulation as
S
replacement for catalytic Ex sensors (pellistors).
The DrägerSensor IR infrared gas sensor is designed for use in rough ambient
conditions and is suited for installation inhazardous areas of zones 1, 2, 21, and 22
according to the device categories 2G, 3G, 2D, 3D or Class I & II, Div. 1 for
hazardous areas. For further information, please observe the installation
instructions.
When used according to BVS 05 ATEX E 143 X, the DrägerSensor IR must be 0
used with a gas transmitter approved for this purpose or a Dräger control unit.

In connection with a central device (e.g. Dräger Regard SE Ex):

– warning before explosive concentration level is reached
– automatic initiation of countermeasures which avert the explosion hazard (e.g.
switching on a ventilation)
– device error warning
00223843_01.eps

4
 Explosion-Protection Approvals

Explosion-Protection Approvals
The explosion-protection approvals are valid for use of the device in gas/vapour-air mixtures of combustible gases and
vapours under atmospheric conditions. The explosion-protection approvals are not valid for use in oxygen-enriched
atmospheres. Unauthorised opening of the enclosure invalidates the explosion-protection approval.

– ATEX Typ IDS 0002:

II 2G Ex db IIC T6 Gb 0158
II 2D Ex tb IIIC T80°C Db IP6X
–40 °C  Ta  +65 °C
Typ ISH 001X:
II 2G Ex db IIC T6 Gb 0158
II 2D Ex tb IIIC T80°C Db IP6X
–40 °C  Ta  +60 °C
Typen IDS 0012 and ISH 000X:
II 2G Ex db eb IIC T6 Gb 0158
II 2D Ex tb IIIC T80°C Db IP6X
–40 °C  Ta  +65 °C
year of construction (by serial number) 1)
BVS 05 ATEX E 143X

– IECEx Type IDS 0002:

Ex db IIC T6, Ex tb IIIC T80°C Db IP6X
–40 °C  Ta  +65 °C
Typ ISH 001X:
Ex db IIC T6 Gb, Ex tb IIIC T80°C Db IP6X
–40 °C  Ta  +60 °C
Typen IDS 0012 and ISH 000X:
Ex db eb IIC T6, Ex tb IIIC T80°C Db IP6X
–40 °C  Ta  +65 °C
BVS 05.0011X

– UL Typ IDS 0002:

(Underwriters Laboratories Inc.) Class I, Div. 1, Groups A, B, C, D
Class II, Div. 1, Groups E, F, G
C US

– CSA Typ IDS 0002:

Class I, Div. 1, Groups A, B, C, D ¨

C22.2, No. 152

LR97594

1) The year of manufacture is indicated by the third letter of the serial number on the type plate: X = 2006, Y = 2007, Z = 2008,
A = 2009, B = 2010, C = 2011, D = 2012, etc.
example: serial number ARXH-0054, the third letter is X, so the year of manufacture is 2006.

The appendix has a copy of the ATEX certificate, which offers relevant information on safety regulations under subjects such
as "Subject matter and type", "Description", "Characteristic quantity" and "Terms/conditions of safe use".

5
Installing the Gas Sensor

Installing the Gas Sensor

Only trained service personnel (e.g. of Dräger) may install the gas sensor under
observation of relevant regulations.
Installation and commissioning are described in "DrägerSensor IR Installation
Instructions", supplied with the gas sensor.

Mounting Location
The protecting effect of the gas sensor depends on the selection of the mounting
location. By taking the site's air flow conditions into account, the best possible
mounting location should be chosen as close as possible to where a decisively
noticeable rise in gas concentration can be expected in case of a leakage, i. e.
– as close as possible to the potential leakage place
– when monitoring gases and vapours which are lighter than air:
above the potential leakage place
– when monitoring gases and vapours which are heavier than air:
near to ground.

In addition, it must be assured that:

– the air circulation in the gas sensor vicinity is not hindered
– the danger of mechanical damage is reduced as far as possible
– the gas sensor is sufficiently accessible for maintenance purposes. Especially
the configuration via magnetic pin requires a clearance of approx. 20 cm around
at least half of the sensor perimeter.
The gas sensor can be mounted horizontally as well as vertically.

Mechanical Installation
When used according to BVS 05 ATEX E 143 X, please note:
 The gas sensor type IDS 0002 (NPT) can be attached to casings with the type
of protection flameproof enclosure "d" that have a free volume of 2 litres and a
reference pressure that does not exceed 20 bar. The mechanical strength of the S
attachment and the explosion and construction-related testing of the connection
thread must be carried out within the framework of the approval process of the
electrical equipment to which the sensor is attached.
 The gas sensor type IDS 0012 (metric thread) is designed for attachment on a
casing with the type of protection increased safety "e". The mechanical strength
and the degree of protection IP 6X of the attachment must be ensured during 0
approval of the electrical equipment to which it is attached.
 The junction boxes of the gas sensors IDS 00** must feature sufficient
mechanical stability to ensure that the vibrations transmitted to the sensor by the
casing are not amplified.
(1)
Terminal Box
The gas sensor is designed to be directly attached to a terminal box. (2)
Approved connector boxes of the following makes are available as gas sensor
accessories: Ex d (explosion proof, 3/4" NPT) and Ex e (increased safety, M25) -
00323843_02.eps

(see "Order List" on page 29).

6
 Installing the Gas Sensor

 To maintain the housing protection class, the enclosed O-ring seal must be used
for an Ex e-type explosion protection connection.
Use a thread locking adhesive, e.g. Loctite® to prevent the M25 nut (torque of
15 Nm ±3 Nm) from self-loosening.
 Use approved plugs to close any unused cable entry openings at the terminal
box.

Splash Guard and Calibration Adapter

We recommend using the supplied accessories - splash guard (1) and calibration
adapter (2) - to increase protection against water jets and contamination.
The splash guard is held by a fixture provided with screw-thread, which is also used
as calibration adapter.
Make sure that the calibration adapter is correctly seated. To this end, manually
tighten the calibration adapter to a point where the sealing line leaves a permanent
mark on the splash guard.

Gas Exposure / Process Adapter

(see "Accessories/Spare parts" on page 29) 0
For continuous flow operation of the gas sensor, the calibration adapter can be
replaced with an optional gas exposure / process adapter.
– Suitable for flow rates between 1 and 3 L/min.
– Within the specified technical measurement characteristics suitable for pressure
differences relative to ambient pressure of up to ±300 hPa.
– Use external pump to ensure gas flow.
– External flow monitoring required.
– Also suitable for calibration gas application.

01323843_02.eps
Assembly:
 Unscrew the calibration adapter from the gas sensor. While doing so, leave
splash guard on the gas sensor.
 Screw gas exposure / process adapter onto the gas sensor and tighten firmly by
hand.
 In the case of pipelines and hose lines carrying gas ensure that there is stability
with regard to ambient conditions and material compatibility for the substances
flowing through them.
 With regard to the length of the pipelines or hose lines observe the increase in
the response time.
 Ensure the compatibility of the connection spouts to be used regarding the
pipeline and hose line dimensions. 0
 Check the gas-carrying system for leaks, e.g. with a soap bubble test.

Dirt Deflector
(see "Accessories/Spare parts" on page 29)
Instead of the calibration adapter, a double-walled dirt deflector can optionally be
fitted to the gas sensor. This is recommended for locations with a high rate of
contaminations through salt crusts, oil films, resin or similar substances. In addition
01423843_02.eps

to the dirt deflector, the use of a splash guard is strongly recommended.

 Also suitable for calibration gas application.

7
Installing the Gas Sensor

Assembly:
 Unscrew the calibration adapter from the gas sensor. While doing so, leave splash guard on the gas sensor.
 Screw dirt deflector on the gas sensor, and apply as firmly by hand that it leaves a lasting impression of his seal lines in the
splash guard.

Electrical Installation
NOTICE
If present: If the connector of the gas sensor is not required, it must be removed prior to the electrical installation.
To do so, cut the cables with a suitable tool directly in front of the connector, strip the insulation, and attach suitable ferrules.

The entire wiring must correspond with applicable local regulations concerning the installation of electrical devices in
potentially explosive atmospheres. In case of doubt, consult the responsible authorities before installing the device.
We recommend a three-core, screened connection cable (mesh wire shield with a shielding factor of ≥80 %)
NOTICE
Earth leakages on two phases can cause EMC problems. To avoid these problems, the cable screen may only be connected
to earth potential on one side (either at the central unit or at the gas sensor). In most cases, connecting the cable screen to
the PE terminal of the terminal box has proven to work better than connecting it to the central device.
 The cables for the sensor are sealed before leaving the factory.
 If the corresponding connection is available. Electrically connect the terminal box to earth.
 For installation in conduit: cast conduit seals and allow to harden.
 Do not connect gas sensor and power supply before the wiring has been installed and tested.
 When connecting, observe the correct polarity of the gas sensor (protection against polarity reversal up to max. 1 A)
 When installing a complete set (see "Order List" on page 29):
Depending on the housing type of the terminal box there are the following permissible conductor cross sections:
Order No. 68 11 165: 1.0 to 2.5 mm2 Order No. 68 11 275: 0.5 to 4.0 mm2 Order No. 68 11 185: 0.2 to 4.0 mm2

When used according to BVS 05 ATEX E 143 X, please note:

 After attachment of the sensor to a casing with the type of protection increased safety "e", the air gaps and creepage
distances must comply with the requirements specified in 4.3 (Table 1) or 4.4 of EN 60079-7. The single core cables must
be routed and connected in a way that is mechanically protected and complies with the temperature resistance of the wires
as specified in 4.5, 4.7.2 and 4.8 of EN 60079-7.
 From an electrostatic point of view (transition resistance < 106 ohm) the sensor casing must be conductively connected to
the equipotential bonding of the casing to which it is attached as soon at it is attached. If equipotential bonding is required,
it must be provided with the attachment.

Connection to Dräger REGARD SE Ex channel card1)

– When the current amounts to 200 mA (recommended), the line resistance must not exceed 10 Ohm per core.
When the current amounts to 400 mA, the line resistance must not exceed 8 Ohm per core.
For this reason, the various wire cross-sections may have the following maximum line lengths
Wire cross-section 0.5 mm2 0.75 mm2 1.0 mm2 1.5 mm2 2.5 mm2 4.0 mm2
(36 Ohm/km) (24 Ohm/km) (18 Ohm/km) (13 Ohm/km) (8 Ohm/km) (5 Ohm/km)
Maximum cable length with 270 m 410 m 550 m 760 m 1250 m 2000 m
supply current of 200 mA
Maximum cable length with 220 m 330 m 440 m 610 m 1000 m 1600 m
supply current of 400 mA

1) The measuring function for the explosion protection according to EN 60079-29-1 is proven, see EC-Type Examination certificate
DMT 02 ATEX G 002X and associated additions.

8
 Installing the Gas Sensor

 Connect terminals 1, 2, and 3 of the measuring head with terminals 1, 2, and 3 of the chassis

10 1
11 2    PE
12 3

24 V
0V
S

01523843_02.eps
REGARD SE Ex
Colour assignment 1 = brown; 2 = yellow; 3 = black
 Carefully connect the measuring line.
Select the measuring lines according to the installation instructions for each operating temperature range.

Connection to Dräger Polytron SE Ex channel card1)

– The maximum line resistance depends on the set supply current.
When the current amounts to 200 mA (recommended), the line resistance must not exceed 17 Ohm per core.
When the current amounts to 390 mA, the line resistance must not exceed 10 Ohm per core.
For this reason, the various wire cross-sections may have the following maximum line lengths:
Wire cross-section 0.5 mm2 0.75 mm2 1.0 mm2 1.5 mm2 2.5 mm2 4.0 mm2
(36 Ohm/km) (24 Ohm/km) (18 Ohm/km) (13 Ohm/km) (8 Ohm/km) (5 Ohm/km)
Maximum cable length with 470 m 700 m 940 m 1,300 m 2,100 m 3,400 m
supply current of 200 mA
Maximum cable length with 270 m 410 m 550 m 760 m 1250 m 2000 m
supply current of 400 mA

 Connect terminals 1, 2, and 3 of the measuring head with terminals 1, 2, and 3 of the chassis

3
2
1
+
–

   PE
1 ... 12

Polytron SE Ex
01623843_02.eps

1) The measuring function for the explosion protection according to EN 60079-29-1 is proven, see EC-Type Examination certificate
BVS 05 ATEX E 143X and associated additions.

9
Installing the Gas Sensor

Colour assignment 1 = brown; 2 = yellow; 3 = black

 Carefully connect the measuring line.

Select the measuring lines according to the installation instructions for each operating temperature range.

Connection to other central devices 1)

Colour code of connecting terminals and/or leads at the gas sensor:
Terminal 1 (brown) = + (supply)
Terminal 2 (yellow) = output signal (concentration-dependent medium potential of the half bridge)
Terminal 3 (black) = – (common reference potential)

Connected values:
For field operation, we recommend supplying a constant current between 200 and 400 mA DC to the gas sensor.

Alternatively, the gas sensor can be operated with a constant voltage between 2 and 5 V DC. In this case, the cable length
amounts to max. 5 m. This operating mode is intended for settings at service centres.
Power consumption amounts to max. 1 W for both operating modes.

The gas sensor automatically detects a constant current supply or a constant power supply when the central device is
switched on.

The leads between central device and gas sensor must have a sufficiently low resistance to ensure the correct supply voltage
at the gas sensor. For constant current mode, the maximum resistance per core is calculated as follows:

PC – 1 W
R= ___________
2 x IC2

with R: maximum resistance per core

IC: constant current set at central device
PC: Performance of the central device with IC (according to manufacturer's
instructions)

Example:
With IC = 200 mA, PC = 1.6 W, the result is a maximum resistance per core of R = 7.5 ¾.
With cable lengths per core of 1500 m, the resistance per unit length R’ = 50 ¾ / 1500 m = 33 ¾/km may not be exceeded.

NOTICE
Cable resistance deviations caused by temperature influences, transition resistances of terminals, etc. can also contribute to
the fact that the calculated cable length can not be fully used.
To keep cable losses to a minimum, we recommend setting the constant current as low as possible at the central device.

– In constant voltage mode, unequal lead resistances can lead to a deviation between the output signal of the gas sensor and
the gas concentration displayed by the central device as well as to a periodic fluctuation of the output signal. In this case,
sensor signal and central device display must be synchronised as described under "Displaying the gas category" on
page 19. Common central devices are equipped with standard low-pass filters (with a typical time constant of 10 seconds)
which usually smoothen the periodic fluctuations of output signals.

1) The measuring function for the explosion protection is not proven.

10
 Installing the Gas Sensor

Commissioning
The DrägerSensor IR infrared gas sensor is preconfigured and ready for use after installation.
 Deactivate the alarm call to the central device to avoid false alarms.
 When the supply voltage is applied, the gas sensor automatically performs a self check (10 seconds), then automatically
uses the factory-preset calibration (see page 12) and gas category.
For the duration of the self test, the gas sensor issues a signal of approx. –15 %LEL. (Remark: If the gas sensor and the
central device are not synchronised, the value indicated at the central device might deviate).
 Wait for the running-in period of one minute to expire. No settings can be changed at the gas sensor during this period. For
the duration of the running-in period, the gas sensor issues a signal of approx. –15 %LEL.
 Check signal transmission and adjust if required (see "Checking the signal transmission, checking the alarm trigger and
displaying the gas category" on page 19).
 Check setting of the gas category for the intended use. If required, set the gas category(see "Changing the gas category "
on page 21).
 Check the calibration of the gas warning system (see "Calibration" on page 12).
 Reactivate the alarm call to put the system back to normal operating state.

NOTICE
To prevent moisture condensation on the optic surfaces of the device, parts of the sensor housing are heated from the inside.
This can increase the surface temperature by approx. 5 °C.

11
Operational Characteristics

Operational Characteristics
The gas sensor generates an output signal which is proportional to the measured gas concentration (within the specification for the
output signal). The factor of proportionality between displayed value and the measured gas concentration is determined by the span
calibration of the gas sensor (see "Span calibration" on page 15).

The gas sensor regularly runs self tests for numerous internal functions. As soon as a divergence from normal operation is
detected, the device will issue a fault message.

Output Signals of the Device in Delivery State:

Display of Output Signal

Inlet signal (during self check and running-in period) 49.7 % of supply voltage
(corresponds to approx. –15 %LEL)
zero point 50 % of supply voltage
full scale value 52 % of supply voltage
under-range and span gas signal (start and end of 49.8 % of supply voltage
DrägerSensor IR calibration routine) (corresponds to approx. –10 %LEL)
fault (with non-inverted output signal) <20 % of supply voltage
(simulates a line break and/or short circuit)
fault (with inverted output signal) 55 % of supply voltage

Calibration
A functional check and - if necessary - a calibration must be carried out regularly for gas warning systems (see page 22,
Maintenance).

The calibration of a gas warning system equipped with DrägerSensor IR should be carried out at the central device of the gas
warning system. The procedure for calibration is described in the operating manual of the central device.

However, it is possible to carry out calibrations and settings directly at the DrägerSensor IR. This is required in the following
cases:
– The zero point of the optical measuring unit of the DrägerSensor IR is to be synchronised.
– A substance with a particularly low calibration factor (less than 0.5) is to be detected.
– The central device does not have the required setting possibilities to adjust the zero point and/or span.
– The parameters set at the DrägerSensor IR (e.g. the gas category) are to be displayed or changed.

Zero gas and test gas are to be applied for functional check and calibration of the DrägerSensor IR. To this end, the gas is
applied either with
– the calibration adapter in connection with the splash guard (see page 7, part of the scope of delivery) or
– the dirt deflector in connection with the splash guard (see order list) or
– the gas exposure / process adapter (see page 7 and order list).

12
 Operational Characteristics

The required gas flow rate for functional check and calibration is as follows:
– 0.5 to 1 L/min. for the calibration adapter with splash guard and the dirt deflector with splash guard in closed rooms at wind
speeds up to 5 m/s (3 Beaufort),
– 1 to 2 L/min. for the calibration adapter with splash guard and the dirt deflector with splash guard at wind speeds up to 27
m/s (10 Beaufort),
– 0.5 to 3 L/min. for the gas exposure / process adapter.

NOTICE
Make sure that the calibration adapter is correctly seated. To this end, manually tighten the calibration adapter to a point
where the sealing line leaves a permanent mark on the splash guard.

Nitrogen, or - alternatively - synthetic air or fresh air (hydrocarbon content <50 ppm) can be used for zero point calibration.

Commercially available calibration gas can be used to calibrate the respective gas category (methane, propane, ethylene).
The highest accuracy is achieved using test gas concentrations of 40 to 70 percent of the measurement span.

The DrägerSensor IR can also be used for measuring other gases than mentioned above. For detailed information, refer to
"Substitute Gas Calibration" on page 17.

 Select the measured gas in the corresponding table and determine the corresponding gas category.
 Set the gas sensor to the determined gas category.

Where possible, calibration gas should match with the measured gas for span calibration. In exceptional cases, span
calibration can be carried out using a suitable substitute gas and the associated calibration factor. The suitable substitute gas
as well as the associated calibration factor is shown in the table "Substitute Gas Calibration" on page 17.

 Select the substitute gas (gas category) and the calibration factor in table "Substitute Gas Calibration" on page 17.
 Multiply the concentration of the substitute gas by the calibration factor to calculate the gas concentration to be set on the
central device of the gas warning system.warning system.

Example:
Measured gas: n-octane
Gas category: Propane (see table "Substitute Gas Calibration", page 17)
Calibration factor: 1.8 (see table "Substitute Gas Calibration", page 17)
Span gas concentration: 40 %LEL propane (bottle concentration)
Setting at the central device: 40 %LEL x 1.8 (calibration factor) = 72 %LEL

2nd Example:
Measured gas: methanol
Gas category: Ethylene (see table "Substitute Gas Calibration", page 17)
Calibration factor: 0.2 (see table "Substitute Gas Calibration", page 17)
Span gas concentration: 40 %LEL ethylene (bottle concentration)
Setting at the sensor: 40 %LEL x 0.4 (proportional calibration factor) = 16 %LEL
Setting at the central device: 16 %LEL x (0.2:0.4) (remaining calibration factor) = 8 %LEL

CAUTION
Never inhale test gas. Danger to health!
Observe the safety information in the corresponding safety data sheets. Ensure that gases are vented or otherwise guided
outside the building.

13
Operational Characteristics

NOTICE
Calibrating the gas sensor and the central device at the same time can detune the
gas sensor and the central device in opposite directions which in turn can reduce
both the measuring range which can be represented and the calibration range of
the entire system. Example: The central device has a zero point adjustment range
of ±20 %LEL and is detuned by –20 %LEL. The gas sensor is detuned by
+20 %LEL at the zero point to get a zero display for the entire system. Result: A
negative drift of the gas sensor can now no longer be compensated at the central
device.

Configuration of the Gas Sensor via Magnetic Pin

A magnetic pin can be used to change the settings of the DrägerSensor IR (see
order list, page 29) as follows:
– Automatic zerosetting.
– Manual zero calibration of the output signal. 1)
– Manual span calibration of the output signal. 1)
– Invert the output signal. 1)
– Checking the signal transmission, checking the alarm trigger and displaying the
gas category. 1)
– Changing the gas category. 1)

Automatic Zerosetting
 Deactivate alarm activation of the central device.
 Expose the gas sensor to nitrogen, synthetic air, resp. fresh air via calibration
adapter and wait until measurement value stabilises.
S
 Place the magnetic pin onto the sensor surface area marked by the " 0 " icon
and hold it there (within the black frame) for at least five seconds. After five
seconds, the output signal of the gas sensor changes to the display of the span
gas signal (display change by approx. -10 %LEL) for as long as the magnetic pin 0

is held against it. At the same time, an automatic zerosetting of the optical
measuring unit is carried out.
 Remove the magnetic pin. After 30 seconds, the device exits the automatic
zerosetting routine. As confirmation of the automatic zerosetting, the output
00823843_01.eps

signal changes back to the span gas signal (display change by approx.
–10 %LEL). This signal is indicated for the same period of time as when starting
the automatic zerosetting routine.
 Activate alarm activation of the central device.

1) A second person is required as helper for these tasks.

14
 Operational Characteristics

Manual Zero Calibration of the Output Signal 1)

 Deactivate alarm activation of the central device.
1 Expose the gas sensor to nitrogen, synthetic air, resp. fresh air via calibration
adapter and wait until measurement value stabilises.
2 Place the magnetic pin onto the sensor surface area marked by the " 0 " icon S
and hold it there (within the black frame) for at least five seconds. After five se-
conds, the output signal of the gas sensor changes to the display of the span
gas signal (display change by approx. -10 %LEL) for as long as the magnetic
pin is held against it. At the same time, an automatic zerosetting of the optical 0
measuring unit is carried out.
3 Remove the magnetic pin. The output signal of the gas sensor changes back to
the previous display. The device is now set to zero point calibration routine.
While in this routine, the display will decrease resp. increase, depending on
whether the magnetic pin is placed on either of the areas marked by the " 0 "
or " S " icons.

00823843_01.eps
4 Adjust the zero point signal by placing the magnetic pin on one of the areas
marked by the " 0 " or " S " icons.
5 Remove the magnetic pin. The device terminates the zero point calibration routine after 30 seconds without further settings
being carried out. As confirmation of the successful calibration, the output signal changes back to the span gas signal (3
mA). This signal is indicated for the same period of time as when starting the zerosetting calibration routine.
6 Terminate exposure to gas.
 Reactivate alarm activation of the central device

display

I (1) I (2) I (3) I (4) I (5) I (6)

0 time

approx. –10 %LEL

0 0 S

NOTICE
The calibration is automatically terminated and new calibration parameters are not saved if the gas concentration measured
by the gas sensor changes during the calibration procedure (e.g. because the calibration gas cylinder fell empty during the
calibration procedure). In this case, the gas sensor returns to normal operation without displaying the span gas signal as
confirmation.
The span gas signal corresponds with an output signal of approx. –10 %LEL of the respectively set gas category, or, to be
more precise: a gas concentration of –0.44 Vol.-% for methane (100 %LEL = 4.4 Vol.-% methane), –0.17 Vol.-% for propane
(100 %LEL = 1.7 Vol.-% propane), –0.23 Vol.-% for ethylene (100 %LEL = 2.3 Vol.-% ethylene).
This notice is correspondingly valid for all other signal readings in %LEL.

1) The values in %LEL mentioned in this section are only valid for gas warning systems that are calibrated for the measured gases
methane, propane or ethylene. The actual LEL values [%] may deviate from the mentioned LEL values [%] on gas warning systems
which have not yet been calibrated or which were calibrated with a substitute gas and a calibration factor.

15
Operational Characteristics

Manual Span Calibration of the Output Signal 1)

The span calibration of the gas sensor is only possible under the following
conditions:
– The last zero calibration of the device was less than one hour ago.
– The span gas concentration is sufficiently high to effect a display on the device
of at least approx. 20 %LEL.

 Deactivate alarm activation of the central device.

1 Use calibration adapter to expose gas sensor to test gas and wait until measu-
rement value stabilises.
2 Place the magnetic pin onto the sensor surface area marked by the " S " icon S
and hold it there (within the black frame) for at least five seconds. The output si-
gnal of the gas sensor changes to the display of the span gas signal (display ch-
ange to approx. –10 %LEL).
3 Remove the magnetic pin. The output signal of the gas sensor changes back to 0
the normal display. The device is now set to span calibration routine. While in this
routine, the display will decrease resp. increase, depending on whether the ma-
gnetic pin is placed on either of the areas marked by the " 0 " or " S " icons.
4 Adjust the output signal by placing the magnetic pin on one of the areas marked
by the " 0 " or " S " icons.

00623843_01.eps
5 Remove the magnetic pin. The device terminates the span calibration routine af-
ter 30 seconds without further changes being made. As confirmation of the suc-
cessful calibration, the output signal changes back to the span gas signal (dis-
play change by approx. –10 %LEL). This signal is indicated for the same period
of time as when starting the span calibration routine.
6 Stop the exposure to gas, then wait for the display to fall back to zero.
 Reactivate alarm activation of the central device.

display
test gas concentration

I (1) I (2) I (3) I (4) I (5) I (6)

0 time

approx. –10 %LEL

01823981_02_en.eps

S S 0

1) The values in %LEL mentioned in this section are only valid for gas warning systems that
are calibrated for the measured gases methane, propane or ethylene. The actual LEL val-
ues [%] may deviate from the mentioned LEL values [%] on gas warning systems which
have not yet been calibrated or which were calibrated with a substitute gas and a calibra-
tion factor.

16
 Operational Characteristics

NOTICE
The calibration is automatically terminated and new calibration parameters are not saved if the gas concentration measured
by the gas sensor changes during the calibration procedure (e.g. because the calibration gas cylinder fell empty during the
calibration procedure). In this case, the gas sensor returns to normal operation without displaying the span gas signal as
confirmation.
A reduction of sensitivity to below 40 % of the factory-preset values within an hour after commissioning the sensor will cause
the display to invert (see "Inverting the Output Signal" on page 18).

Substitute Gas Calibration

WARNING
Due to the design of the gas sensor, the output signal of the gas sensor is limited to 45 %...55 % of the supply voltage. If the
gas concentrations increase further after the maximum sensor output signal has been reached, this does not lead to an
increase of the values displayed on the central device. In case of substances with particularly low calibration factors and/or
manual configuration of a high span calibration factor at the sensor, this may already happen at concentrations below
100 %LEL. For substitute gas calibrations, correct triggering of the alarm should therefore be checked with a test gas
concentration corresponding to the alarm threshold. If necessary, the measuring range which can be represented can be
increased as required by a reduction of the sensor output signal (see "Manual Span Calibration of the Output Signal" on
page 16) and subsequent calibration at the central device.

The infrared gas sensor DrägerSensor IR can also be used to measure other gases and vapours. The following table contains
relevant information (see also "Calibration" on page 12).

Measured gas1) CAS-No. Measuring range1) Gas Category Sub- Calibration factor 2) 3) Response time
[%LEL] stitute Gas t0...50
acetone 67-64-1 0 to 100 ethylene 0.7  24 s
i-butane 75-28-5 0 to 100 propane 1.6  21 s
n-butane 106-97-8 0 to 100 propane 1.2  23 s
ethanol 64-17-5 0 to 1004) propane 0.9  21 s
ethyl acetate 141-78-6 0 to 100 ethylene 0.4  35 s
ethyl acetate 141-78-6 0 to 1004) propane 1.4  35 s
n-hexane 110-54-3 0 to 100 propane 1.8  32 s
methanol 67-56-1 0 to 1004) ethylene 0.2  21 s
n-nonane 111-84-2 0 to 100 propane 1.9  89 s
n-Octane 111-65-9 0 to 100 propane 1.8  67 s
n-pentane 109-66-0 0 to 100 propane 1.5  28 s
i-propyl alcohol 67-63-0 0 to 100 propane 1.3 24 s
propene 115-07-1 0 to 100 ethylene 0.4  19 s
(propylene)
toluene 108-88-3 0 to 100 ethylene 0.6  49 s
1) The measuring function for the explosion protection according to EN 60079-29-1 is proven, see EC-Type Examination certificate BVS 05
ATEX E 143X and associated additions as well as DMT 02 ATEX G 002X and associated additions.
2) The LEL values were used according to IEC 60079-20-1. Other LEL values may apply for the device settings at the location of use.
3) Typical tolerance: ±5 %.
4) When the following substances are measured at concentrations above 70 % LEL, the deviations of the measured values exceed the
permitted deviations in accordance with EN 60079-29-1.

17
Operational Characteristics

Inverting the Output Signal1)

The DrägerSensor IR gas sensor has been factory-preset and configured to ensure
that the output signal (medium potential of emulated half bridge) rises along with
the gas concentration (within the output signal specification). There are central
devices which expect the output signal to drop as gas concentration rises. To have
the DrägerSensor IR operate with this kind of central device, the output signal must
be inverted.
The inversion can be carried out using the span calibration. This is only possible
under the following conditions:
– The device was less was started up less than an hour ago.
– The last zero calibration of the device was less than one hour ago.
– The span gas concentration is sufficiently high to effect a display on the device
of at least approx. 20 %LEL.
The following description presupposes that the gas sensor is connected to a central
device which expects a decreasing output signal as the gas concentration rises and
is capable of displaying negative values.
 Deactivate alarm activation of the central device.
1 Expose the gas sensor to test gas via calibration adapter. Corresponding to the
factory-preset configuration of the output signal, the central device displays a ne-
gative gas concentration. Allow the measurement value to stabilise.
2 Place the magnetic pin onto the sensor surface area marked by the " S " icon
and hold it there for at least five seconds. The output signal of the gas sensor
changes to the display of the span gas signal (display change to approx.
+10 %LEL). S
3 Remove the magnetic pin. The output signal of the gas sensor changes back to
the negative display of the gas concentration. The device is now set to span ca-
libration routine.
4 Put the magnetic pin the area marked by the " 0 " icon to change the display 0
towards zero. As soon as the negative display drops below 40 % of the factory-
preset value, the output signal is automatically inverted; in the process, the dis-
play of the central device switches to a positive value.

– The inverting process also adapts (reverses) the direction-effect of the magnet
00623843_01.eps
contacts at the central device.
So: After inverting, remove the magnetic pin from the area marked with the
" 0 " icon, then increase the display by putting the magnetic pin on the area
marked with the " S " icon until the display matches the test gas concentration.

5 Remove the magnetic pin. The device terminates the span calibration routine af-
ter 30 seconds without further settings being carried out. To confirm the suc-
cessful calibration, the output signal changes back to the span gas signal (now,
after successful inverting, corresponding negative value of approx. –10 %LEL).
This signal is indicated for the same period of time as when starting the span ca-
libration routine.
6 Terminate exposure to gas.
 Reactivate alarm activation of the central device.

1) The values in %LEL mentioned in this section are only valid for gas warning systems that
are calibrated for the measured gases methane, propane or ethylene. The actual LEL
values [%] may deviate from the mentioned LEL values [%] on gas warning systems
which have not yet been calibrated or which were calibrated with a substitute gas and a
calibration factor.

18
 Operational Characteristics

display

I - (1) - I - (2) - I - (3) - I –––––– (4) ––––––– I –– (5) ––– I (6)

0 time

01223981_02_en.eps
S 0 S

Checking the Signal transmission, Checking the Alarm Trigger and Dis-
playing1) the Gas Category
The gas sensor can create an output signal of 80 % of the full scale value, even
without exposure to test gas. This 80% signal can be used to
– check the signal transmission of the central device,
– match central device and sensor signal,
– check the alarm triggering of the gas warning system.

After issuing the 80% signal, the gas category set at the gas sensor is displayed
before the gas sensor returns to normal operation.
S
 De-energising the alarm activation of the central device (not during alarm
testing).
 Expose the gas sensor to nitrogen, synthetic air, resp. fresh air via calibration
0
adapter and wait until measurement value stabilises.
 Place the magnetic pin onto the sensor surface area marked by the " 0 " icon
and hold it there (within the black frame) for at least five seconds. After five
seconds, the output signal of the gas sensor changes to the display of the span
gas signal (display change by approx. –10 %LEL) for as long as the magnetic
00823843_01.eps

pin is held against it. At the same time, an automatic zerosetting of the optical
measuring unit is carried out

1) The values in %LEL mentioned in this section are only valid for gas warning systems that
are calibrated for the measured gases methane, propane or ethylene. The actual LEL
values [%] may deviate from the mentioned LEL values [%] on gas warning systems
which have not yet been calibrated or which were calibrated with a substitute gas and a
calibration factor.

19
Operational Characteristics

 Remove the magnetic pin. After 30 seconds, the device exits the automatic
zerosetting routine. As confirmation of the automatic zerosetting, the output
signal changes back to the span gas signal (display change by approx. –10
%LEL). This signal is indicated for the same period of time as when starting the
automatic zerosetting routine.
 Check the display of the central device: set point 0 %LEL.
 If required, set the zero point display (zero) to 0 %LEL at the central device.
While doing so, observe the information in the operating manual of the central
device pertaining to this subject.

 Place the magnetic pin onto the sensor surface area marked by the " S " icon
(within the black frame) and hold it there. After ten seconds, the output signal of
the gas sensor changes to the 80% signal for as long as the magnetic pin is held
S
against it.
 Check the display of the central device: set point 80 %LEL.
 If required, adjust the span at the central device until the central device displays
80 %LEL. While doing so, observe the information in the operating manual of the 0

central device pertaining to this subject.

 Remove the magnetic pin. The gas sensor changes to an output signal which
displays the currently set gas category according to the following table:

00623843_01.eps
Gas category Display [%LEL]
methane 20
propane 40
ethylene 60

– This signal is maintained for 30 seconds. The gas sensor will then switch back
to normal operation.
– The central device display is now synchronised with the output signal of the gas
sensor.
 Reactivate alarm activation of the central device.

NOTICE
Using the 80% signal to match central device and sensor signal without test gas is
no replacement for the functional check or the span calibration of the gas warning
system.

20
 Operational Characteristics

Changing the Gas Category1)

The gas sensor supports the linearized and temperature compensated display of a
wide spectrum of gases and vapours. Depending on the measured gas, you can
select one of the three gas categories "methane", "propane" or "ethylene" stored in
the software. A table which allocates a series of tested gases and vapours is
available in the table "Substitute Gas Calibration" on page 17.

Changing the gas category is only possible under the following conditions:
– The device was less was started up less than an hour ago.
– The last zero calibration of the gas sensor was less than an hour ago.
– The gas concentration measured by the device is below 10 %LEL (expose
to zero gas if necessary).

To change the gas category of gas sensors which have already been started up,
interrupt the power supply for a short period of time, wait for the running-in period of
one minute to expire, and then carry out an automatic zerosetting (see section
“Automatic Zerosetting” on page 14).

Then:
 Deactivate alarm activation of the central device.
 Place the magnetic pin onto the sensor surface area marked by the " S " icon S
(within the black frame) and hold it there.
After ten seconds, the output signal of the gas sensor changes to the 80% signal
for as long as the magnetic pin is held against it.
0
 Remove the magnetic pin. The gas sensor changes to an output signal which
displays the currently set gas category according to the following table:

Gas category Display [%LEL]

methane 20

00623843_01.eps
propane 40
ethylene 60
This signal is maintained for 30 seconds. Within this period of time, the magnetic
pin can be placed upon the area marked by the " S " icon to select the next gas
listed in the table. In the process, the output signal of the gas sensor changes to the
value which corresponds with the newly selected gas category value.

The gas sensor returns to normal operation if no further entry with the magnetic pin
is performed for 30 seconds.

 Check span calibration (see page 15).

 Reactivate alarm activation of the central device.

1) The values in %LEL mentioned in this section are only valid for gas warning systems that
are calibrated for the measured gases methane, propane or ethylene. The actual LEL
values [%] may deviate from the mentioned LEL values [%] on gas warning systems
which have not yet been calibrated or which were calibrated with a substitute gas and a
calibration factor.

21
Maintenance

Maintenance
Regular intervals
are to be determined for the following tasks by the persons responsible for the gas
warning system while taking local regulations into account:
 Visual inspection to look for damage and contamination.
Special attention is required for gas entrance to the sensor. Anything that blocks
the gas entrance to the sensor, e.g. dirt, ice, precipitation, etc., can prolong the
response times or even completely disable the gas sensor.
Recommended inspection interval: 3 months.
 Visual inspection of the splash guard. If required, dismount the calibration adapt-
er, dirt deflector and/or gas exposure / process adapter. Clean or replace dirty or
damaged splash guard.
 Visual inspection of the dirt deflector. Clean or replace dirty or damaged dirt
deflector.
 Visual inspection of gas exposure / process adapter. Clean or replace dirty or
damaged gas exposure / process adapter.
 Check signal transmission and adjust if required (see "Checking the signal
transmission, checking the alarm trigger and displaying the gas category" on
page 19).
 Check the calibration of the gas warning system (see "Calibration" on page 12).
Recommended calibration interval: 6 months.
 Observe standard DIN EN 60079-29-2 (provided binding).

Extending the maintenance intervals is possible if local conditions are taken into
account, and if the recommended maintenance intervals require cleaning,
maintenance or setup work. However, we do not recommend maintenance
intervals that are longer than 12 months.

Yearly
Inspection by competent personnel. The inspection intervals are to be individually
determined with regard to safety regulations, process control conditions and
device-related requirements. We strongly recommend that a service contract be
signed with DrägerService® 1) to have them handle repairs and maintenance.

1) DrägerService® is a registered trademark of Dräger.

22
 Faults, Cause and Remedy

Faults, Cause and Remedy

Fault Cause Remedy
no output signal gas sensor is not powered up Check power supply and polarity.
gas sensor defective Have Dräger check the gas sensor.
instable output signal insufficient electrical power at the sensor Provide 1 W electrical power at the
sensor.
Increase supply voltage of central device.
resistance of supply line too high Reduce length of line,
increase cable diameters,
check contacts.
sensor output signal and central central device and gas sensor are not Synchronise central device and gas
device display do not match synchronised sensor, see "Checking the signal
transmission, checking the alarm trigger
and displaying the gas category" on
page 19.
output signal close to negative supply voltage too low resp. too high Check supply voltage, see "Electrical
supply voltage Installation" on page 8. Restart by
interrupting the power supply for a
moment.
ambient temperature too high resp. too low Operate gas sensor within the specified
temperature range, see "Technical Data"
on page 24.
zero point of the sensor not synchronised. Synchronise the zero point of the sensor,
see "Automatic Zerosetting" on page 14.
gas sensor defective Have Dräger check the gas sensor.
output signal oscillates with 2 Hz unequal lead resistances Synchronise lead resistances.
(in constant voltage mode) If possible: operate gas sensor in current
mode.
high linearity error wrong gas category set Change the gas category, see "Changing
the Gas Category" on page 21.
possible calibration range at central calibration range at central device too Calibrate system at gas sensor.
device exhausted small
no output signal gas sensor is not powered up Check power supply and polarity.
gas sensor defective Have Dräger check the gas sensor.
high gas concentration cannot be sensor output signal at maximum level Reduce the sensor output signal, see
represented at the central device "Manual Span Calibration of the Output
Signal" on page 16; then perform a span
calibration at the central device and
check the alarm trigger function.

23
Technical Data

Technical Data

General Details
functional principle compensated infrared absorption

standard operating range 0 – 100 %LEL

standard sensitivity 0.576 mV/%LEL at 300 mA
standard gas categories methane, propane, ethylene
output signal 45 to 55 % of the supply voltage
(half bridge emulation)
power supply 200 to 400 mA DC (constant current mode)
2.5 to 5 V DC (constant voltage mode)
switch-on current (3 ms) 1.25 A
power consumption 1 W

connecting thread M25x1.5 or 3/4" NPT

material stainless steel SS 316

weight approx. 550 g

dimensions see “Dimensions” on page 27

Terminal box of complete set:

Cable gland M20x1.5 brass, nickel-plated for cable with Ø 7-12 mm (order no. 68 11 165 and
68 11 265) or 3/4"‘ NPT thread (order no. 68 11 185).
Permissible conductor cross-sections: 1.0 to 2.5 mm2 (Order No. 68 11 165) or
0.5 to 4.0 mm2 (Order No. 68 11 265) or
0.2 to 4.0 mm2 (Order No. 68 11 185)

environmental operating ranges –40 to 65 °C

700 to 1300 hPa
0 to 100 % rel. hum.
environmental storage ranges –40 to 70 °C
700 to 1300 hPa
0 to 100 % rel. hum., non-condensing

IP rating IP 66, IP 67, NEMA 4X&7

CE marking devices and protection systems for intended use in potentially explosive
atmospheres (Directive 2014/34/EU);
electromagnetic compatibility (Directive 2014/30/EU)

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 Technical Data

Measuring Technique Characteristics (Typical Values)

digital resolution of measurement values ±0,5 %LEL
repeatability  ±2 %LEL
inearity error  ±5 %LEL
temperature influence, –40 to 65 °C
zero point  ±3 %LEL
span (rel. change of display at 50 %LEL)  ±0,06 % / oC
humidity influence, 0 to 100 % rel. hum. at 40 °C
zero point  ±3 %LEL
span  ±5 %LEL
pressure influence, 700 to 1300 hPa
zero point  ±2 %LEL
span (rel. change of display at 50 %LEL)  ±0.17 % / hPa
time to start up approx. 60 seconds
warm-up phase approx. 2 hours
Stabilisation time (when feeding test gas) ≥ 45 seconds1)
Update rate of the output for measuring value outputs 1 second
Measurement value setting times Methane Propane Ethene (Ethylene)
without splash protection t0...50 18 seconds 18 seconds 14 seconds
without splash protection t0...90 30 seconds 39 seconds 35 seconds
with splash protection t0...50 20 seconds 24 seconds 20 seconds
with splash protection t0...90 35 seconds 60 seconds 59 seconds
with splash protection and mud flap t0...50 22 seconds 26 seconds 31 seconds
with splash protection and mud flap t0...90 56 seconds 70 seconds 79 seconds
with splash protection and process adapter (1.0 to 1.5 l/min.) 20 seconds 22 seconds 20 seconds
t0…50
with splash protection and process adapter (1.0 to 1.5 l/min.) 46 seconds 51 seconds 54 seconds
t0…90

Expected service life >10 years

1) The stabilisation time can increase depending on the flow rate and the hose length.

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Technical Data

Cross Sensitivities
The gas sensor measures the concentration of hydrocarbons. Factory-preset calibration parameters are available for
methane, propane and ethylene gases. However, other hydrocarbons can also be measured. The following text has examples
of typical display values for some types of hydrocarbon, with the gas sensor calibrated in the respectively stated gas category.

name of substance1) CAS-No. LEL according to gas category display of 50 %LEL 2) 3)

IEC [Vol.%] in %LEL of target gas category
acetone 67-64-1 2.5 ethylene 75
benzene 71-43-2 1.2 ethylene 58
1.3-butadiene 106-99-0 1.4 ethylene 47
i-butane 75-28-5 1.3 propane 32
n-butane 106-97-8 1.4 propane 42
n-butanol 71-36-3 1.4 propane 30
n-butene 106-98-9 1.6 propane 48
n-butyl acetate 123-86-4 1.3 propane 30
n-butyl acrylate 141-32-2 1.2 propane 31
chlorobenzene 108-28-5 1.3 ethylene 25
cyclopentane 287-92-3 1.4 propane 46
diethyl ether 115-10-6 2.7 propane 64
1.4-dioxane 123-91-1 1.4 propane 21
ethanol 64-17-5 3.1 propane 56
ethylene 74-85-1 2.3 ethylene 50
ethyl acetate 141-78-6 2.0 propane 36
ethyl acetate 141-78-6 2.0 ethylene >100
ethylbenzene 100-41-4 0.8 propane 26
n-hexane 110-54-3 1.0 propane 28
methane 74-82-8 4.4 methane 50
methanol 67-56-1 6.0 propane >100
methanol 67-56-1 6.0 ethylene >100
1-methoxy-2-propanol 107-98-2 1.6 propane 41
methyl-i-butylcetone 108-10-1 1.2 propane 26
methyl ethyl ketone (butanone) 78-93-3 1.5 propane 31
methyl methacrylate 80-62-6 1.7 propane 38
n-nonane 111-84-2 0.7 propane 28
n-octane 111-65-9 0.8 propane 30
i-pentane 78-78-4 1.3 propane 38
n-pentane 109-66-0 1.1 propane 35
propane 74-98-6 1.7 propane 50
i-propyl alcohol 67-63-0 2.0 propane 37
propene (propylene) 115-07-1 2.0 propane 33
propene (propylene) 115-07-1 2.0 ethylene >100
propylene oxide 75-56-9 1.9 propane 54
styrene 100-42-5 1.0 ethylene 44
tetrahydrofuran 109-99-9 1.5 propane 44
toluene 108-88-3 1.0 ethylene 85
o-xylene 95-47-6 1.0 ethylene 68
1) Substances with a verified measuring function for explosion protection are listed in the EC-Type Examination certificate BVS 05 ATEX E
143X and the associated additions.
2) The LEL values were used according to IEC 60079-20-1. Other LEL values may apply for the device settings at the location of use.
3) Typical tolerance: ±5 %.

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 Technical Data

Dimensions
M 25 x1,5
oder
3/4"NPT

S
ca.170 m m

0
01123843_01.eps

ø 37 mm

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Description of Design

Description of Design
The DrägerSensor IR infrared gas sensor is a gas transmitter designed to
determine the concentration of gases and vapours in the ambient air. The
principle of measurement is based on the concentration-dependent
absorption of infrared radiation in measured gases.

The monitored ambient air diffuses through sintered material into the
flameproof housing of a measuring cuvette. The broadband light emitted by
the radiator passes through the gas in the cuvette and is reflected by the
cuvette walls from where it is directed towards the inlet window of a dual
element detector. One channel of the detector measures the gas-dependent
light transmission of the cuvette (measuring channel), the other channel is
used as reference. The ratio between measuring and reference signal is used
to determine the gas concentration in the cuvette. The cuvette is heated to
avoid condensation of the atmosphere's moisture content.

Internal electronics and software are used to calculate the concentration. As

an output signal, the gas sensor emulates the half bridge of a catalytic Ex
sensor.

Due to its robust design and the measuring method, the gas sensor has long
maintenance and calibration intervals (see "Maintenance" on page 22). A gas
sensitivity drift is very unlikely due to the infrared-optical principle of
measurement and in addition, the zero point stability is enhanced by an
automatic tracking system.

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 Order List

Order List
Designation and description Order No.
DrägerSensor IR infrared gas sensor
DrägerSensor IR 1) 5) 68 11 110
connecting thread 3/4" NPT, type IDS 0002
DrägerSensor IR compl. set d 2) 5) 68 11 185
connecting thread 3/4" NPT, type ISH 0010
DrägerSensor IR 68 11 901
connecting thread 3/4" NPT,
variant of combination with Polytron 5310, Polytron 8310 and Polytron FX CSA, type IDS 0002
DrägerSensor IR 68 11 111
connecting thread 3/4" NPT,
variant of combination with Polytron FX, type IDS 0002
DrägerSensor IR 68 11 900
connecting thread 3/4" NPT, variant of combination with Polytron 2 XP Ex CSA, type IDS 0002
DrägerSensor IR 68 11 300
connecting thread 3/4" NPT,
variant of combination with Polytron 2 XP Ex, type IDS 0002
DrägerSensor IR 1) 5) 68 11 100
connecting thread M 25 x 1.5, type IDS 0012
DrägerSensor IR compl. set e 3) 5) 68 11 165
connecting thread M 25 x 1.5, type ISH 0001
DrägerSensor IR compl. set e2 4) 5) 68 11 265
connecting thread M 25 x 1.5, type ISH 0002

Accessories/Spare parts
splash guard 68 10 796
calibration adapter 68 10 859
gas exposure / process adapter 68 11 330
dirt deflector 68 11 135
assembly set e 68 11 427
assembly set d 68 11 426
pipe connection set (duct mount) 68 10 995
magnetic rod 45 44 101
terminal box in Ex d design 68 11 161
(explosion proof, 3/4" NPT, Ø10.0 cm)
terminal box in Ex e design 68 11 299
(increased safety, M25, 11,0 x 7.5 x 5.5 cm)
terminal box in Ex e design 68 11 159
(increased safety, M25, 12.0 x 12.0 x 7.4 cm)
cable gland set M20 68 11 323
XP adapter cable DSIR 68 11 107
Instructions for Use 90 23 843
Installation Instructions 90 23 867
1) Splash guard and calibration adapter belong to the scope of delivery.
2) The complete set includes the terminal box (68 11 161), the splash guard as well as the calibration adapter, already preassembled.
3) The complete set includes the terminal box (68 11 165), the splash guard as well as the calibration adapter, already preassembled.
4) The complete set includes the terminal box (68 11 265), the splash guard as well as the calibration adapter, already preassembled.
5) The measuring function for the explosion protection according to EN 60079-29-1 is proven, see EC-Type Examination certificate BVS 05
ATEX E 143X and associated additions.

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ATEX - Approval

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IECEx - Approval

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UL - Approval

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CSA - Approval

CSA - Approval

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 Declaration of Conformity

Declaration of Conformity

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Dräger Safety AG & Co. KGaA
Revalstraße 1
D-23560 Lübeck
Germany
Phone +49 451 8 82 - 27 94
Telefax +49 451 8 82 - 49 91
www.draeger.com

90 23 981 - GA 4677.501 en
© Dräger Safety AG & Co. KGaA
Edition 10 - Februar 2016 (Edition 01 - December 2005)
Subject to alteration