Installation, Operation, and Maintenance Manual

For

Mongoose PT Mud Cleaner

Per Assembly

9870455-01
(Mongoose PT 212/6T4 Mud Cleaner, Low Weir)

P. O. Box 42842
Houston, TX 77242-2842

Global Sales/Technical Support

Tel: 281-988-1866
Fax: 281-988-1889
Watts: 1-800-654-0660
Manual Part #: 90-90-982 (Rev. -)
 DISCLAIMER

Recommendations made by MI-Swaco are advisory only. MI-Swaco shall not be

liable under any guarantees or warranties, expressed or implied, in any manner or
form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY
SPECIFICALLY EXCLUDED, and MI-Swaco shall not be liable for the failure
to obtain any particular results from the use of any recommendation made by it or
from the use of this material. In no event shall MI-Swaco be liable for incidental
or consequential damages.

© Copyright 2005 MI-Swaco

Publication date: September 2005

All other products, brand, or trade names used in this publication are the trademarks or registered
trademarks of their respective owners.

All rights reserved. This publication is the property of, and contains information proprietary to
MI-Swaco. No part of this publication may be reproduced in any form or by any means,
including electronic, mechanical, or otherwise, without the prior written permission of MI-
Swaco.

Information contained within this publication is subject to change without notice.

Table of Contents
Page
Section 1.0: Intended Usage 1
1.1: Symbols ………………………………………………….. 1
1.2: PPE's (Personal Protective Equipment) ………………….. 2
1.3: Safety …………………………………………………….. 2
Section 2.0: Mud Cleaner Arrangements …………………………………… 3
2.1: Mud Cleaner GA Drawing per Assembly 9870455-01 …. 3
Section 3.0: Introduction …………………………………………………….. 4
3.1: Theory of Operation Mud Cleaner ………………………. 4
3.2: Location of Unit …………………………………………. 4
3.3: Introduction D-Sander/D-Silter………………………….. 5
3.3.1: D-Sander…………………………………………. 5
3.3.2: D-Silter…………………………………………… 6
3.3.3: Tables for D-Sander/D-Silter performance............ 8-11
Figure 3.3.3a: Performance Curve.......................... 12
3.4: Introduction Mongoose PT Shale Shaker………………... 13
3.5: Applications Mud Cleaner……………………………….. 14
3.5.1: Unweighted Muds………………………………... 14
3.5.2: Weighted Muds…………………………………... 14
Section 4.0: Unit Descriptions ………………………………………………... 15
4.1: Physical …………………………………………………... 15
4.2: Electrical Motors …………………………………………. 15
4.3: Specifications (Motors) …………………………………... 15
4.4: Unit G Forces (Acceleration) …………………………….. 15
Section 5.0: Inspection, Preparation, Installation …………………………... 16
5.1: Unit Preparation ………………………………………….. 16
Figure 5.1a …………………………………………………………… 16
Figure 5.1b …………………………………………………………… 16
Figure 5.1c ……………………………………………………………. 16
Figure 5.1d …………………………………………………………… 16
5.2: Electrical Connections to Control Panel …………………. 18
Figure 5.2a – 380V/50 Hz Wiring Schematic ……………………. 19

i
 Page
5.3: Installation, Location and Support ……………………… 20
Figure 5.3a ………………………………………………………… 20
5.4: Typical Trough and Shale Slide Installation ……………. 21
5.5: Inlet Line and Bypass Line Connections ………………… 21
Figure 5.5a …………………………………………………………… 21
5.6: Screen Installation ………………………………………. 22
Figure 5.6a …………………………………………………………… 23
5.7: Screen Selection Chart …………………………………… 23
5.8: Movement, Shipping ……………………………………... 24
Figure 5.9a – Shipping Bracket ……………………………………. 24
Figure 5.9b ……………………………………………………………. 25
Figure 5.9c ……………………………………………………………. 25
Figure 5.9d ……………………………………………………………. 26
Section 6.0: Unit Operation ………………………………………………… 27
6.1: Variable Deck Angle …………………………………….. 27
Figure 6.1a …………………………………………………………… 27
6.2: D-Silter Bypass Operation ……………………………….. 28
Figure 6.2a ………………………………………………………….. 28
6.3: Three (3) Motor Control Panel 6930007 (380V/50 Hz) ……….. 29
Figure 6.3a …………………………………………………………… 29
Section 7.0: Unit Maintenance and Part Replacement Procedures ………... 30
7.1: (3) Mtr. Control Panel Maintenance 380V/50 Hz Info. ………... 30
Figure 7.1a – Control Panel Parts List …………………………… 30
Figure 7.1b – Control Panel Internal, External Detail ………… 31
7.2: Motor Maintenance …………………………………………….. 32
7.3: Deck Angle Jack Greasing …………………………………….. 32
7.4: Screen Deck Rubber Replacement …………………………….. 32
7.5: Deck Angle Jack Replacement …………………………………. 33
Figure 7.6a ………………………………………………………….... 33-34
7.6: Vibrator Motor Removal and Replacement Procedure ………… 35
Table 1 ………………………………………………………………… 36
Figure 1 ………………………………………………………………... 37
Figure 2 ………………………………………………………………... 37
Figure 3 ………………………………………………………………… 38
7.7: Spring Removal and Replacement Procedure ..................... 39
7.8: Cable Gland Assembly Instructions ……………………… 40-45

ii
 Page
Section 8.0: Startup and Operation …………………………………………. 46
8.1: Start up…………………………………………………….. 46
8.2: Deck Angle Adjustment ………………………………….. 47-48
Figure 8.1a ……………………………………………………………. 47
8.3: Screen Blinding …………………………………………... 48
Section 9.0: Troubleshooting ………………………………………………… 49
Section 10.0: Drawings and Parts List Mongoose PT Mud Cleaner
Per Assembly 9870455-01 (Mongoose PT/212/6T4) …………... 50
Figure 10.0a – Parts List for 9870455-01 …………………………………. 50
10.1: Drawings and Parts List Control Assembly Kit
(9671688-02) ……………………………………………… 51
Figure 10.1a – Parts List for 9671688-02) ……………………….. 51
10.2: Drawings and Parts List Mongoose Pt Mud Cleaner
per Assembly 9671735-02 (Mongoose PT Low Weir
Skid Less Motors, Controls and Header Box)………….... 53
Figure 10.2a – Parts List for 9671735-02………………………… 54
10.3: Drawings and Parts List Mongoose PT Mud Cleaner
per Assembly 9671738-01 (Basket Assembly PT, MS
Basket/ SS HDW (Metric)) ……………………………….. 55
Figure 10.3a – Parts List for Assembly 9671738-01 ……………. 56
10.4: Drawings and Parts List Mongoose PT Mud Cleaner
per Assembly 9671946 (D-Silter Assembly 6T4
Mongoose PT Mud Cleaner)……………………………… 57
Figure 10.4a – Parts List for Assembly 9671946 ………………… 58
10.5: Drawings and Parts List Mongoose PT Mud Cleaner
per Assembly 9622220 (Clone Twin 4” Urethane
Complete w/ 1/2” Apex) ………………………………….. 59
Figure 10.5a – Parts List for Assembly 9622220 ……………….. 59
10.6: Drawings and Part List Mongoose PT Mud Cleaner
per Assembly 9671842 (212 D-Sander Assembly
Mongoose PT Mud Cleaner) ……………………………… 60
Figure 10.6a – Parts List for Assembly 9671842 ………………… 61
10.7: Drawings and Parts List Mongoose PT Mud Cleaner per
per Assembly 9621280 (Clone Assembly Urethane 12”
Groove End) ………………………………………………. 62
Figure 10.7a – Parts List for 9621280 ……………………………. 62
10.8: Recommend Spare Parts for 9870455-01 Configuration …. 63-65

Appendix ………………………………………………………………………….. 66

A: Motor Manual ……………………………………………………... 67

iii
1.0: Intended Usage
This documentation is intended to be used by field engineering, installation,
operation, and repair personnel for proper installation and maintenance of
equipment manufactured by MI-Swaco. Every effort has been made to ensure the
accuracy of the information contained herein. MI-Swaco will not be held liable
for errors in this material, or for consequences arising from misuse of this
material.

1.1: Symbols
Notes, cautions, and warnings appear throughout this manual to provide
additional information, and to advice of specific actions to protect personnel from
potential injury or fatal conditions. They also inform actions necessary to prevent
equipment damage or conditions that may void equipment warranties.

: This symbol draws attention to the safety measures, which must be observed to
prevent personal injury.

ATTENTION! : This symbol draws attention to the safety measures, which must be
observed to prevent damage to the equipment.

NOTE! : This symbol draws attention to general operating notes, which should be
especially observed.

The symbols that may be shown on the package should be noted. Their significance are
as follows.

1
1.2: PPE’s (Personal Protective Equipment)
All personnel working on or around MI-Swaco equipment must wear PPE.
Below is a list of what should be worn by personnel unless Local or National
codes require different PPE to be worn.

1. Approved Hard Hat

2. Approved Safety Glass w/ Shields or a Face Mask.
3. Approved Safety Glasses
4. Approved Gloves
5. Approved outer garments.

Check with Local or National Codes for additional requirements.

1.3: Safety
Equipment manufactured by MI-Swaco is installed and operated in a drilling rig
environment involving hazardous operations. Proper care is important for safe
and reliable equipment operation and rig personnel’s safety. Operation and
service procedures described herein this manual are recommended methods of
performing proper operations and safety methods. Consult Local or National
codes for any other safety regulations required for the type of environment.

ATTENTION! : Before installing or performing maintenance on MI-Swaco

equipment, read the following procedure to avoid injuries to
personnel or damage to equipment.

1. Lockout/Tagout power to unit before beginning work.

2. Do not perform maintenance or repairs to equipment while unit is
in operation.
3. Wear PPE’s per Section 1.2.
4. All personnel performing installation, operations and maintenance
procedures on this equipment should be trained on rig safety,
operations and maintenance of this equipment.

2
2.0: Mud Cleaner General Arrangement Drawings

2.1: Mud Cleaner GA Drawing 9870455-01

(Mongoose PT/212/6T4)

See Following Drawing

3
 REVISIONS
REV DESCRIPTION DRAFTER CHKD APPRVD DATE

O 8.0
203 INLET
1 INCH NPT O 10.0
254 OVERFLOW
(FOR WATER FLUSH)

6 INCH ( VICTAULIC ) 14.8 64.5 17.1

D-SANDER, D-SILTER 376 1638 435
BYPASS

BYPASS SLIDE GATE

74.5
1893

40.3
1023

ISO VIEW
VIEW A-A
52.8
1342
CENTER OF GRAVITY
112.0
MOTION GENERATOR 0.60 HP 2845
( VOLTAGE PER CUSTOMER CONTRACT )
EXPLOSION PROOF 8 INCH ( 203.2 ) MANIFOLD OVERFLOW
1 REQUIRED ( D-SILTER )
A
MOTION GENERATOR 2 HP
( VOLTAGE PER CUSTOMER CONTRACT )
EXPLOSION PROOF 6 INCH ( 152.4 ) MANIFOLD INLET
2 REQUIRED ( D-SILTER )
6T4 D-SILTER

ACCESS COVERS

10" (254) INLET FLANGE

STANDARD CONNECTION O 10.0
(PLATE CAN BE FITTED FOR 254
2-12 D-SANDER 8" (203) AND 6" (154) INLET WELD STUB)
O 8.0
203

10" (254) BYPASS FLANGE O 6.0

152
STANDARD CONNECTION
3 MOTOR (PLATE CAN BE FITTED FOR
STARTER BOX 8" (203) AND 6" (154) BYPASS WELD STUB)
O 10.0
254
O 8.0
203
85.7 86.1 O 6.0
152
2177 80.6 2186
2046
70.3
1786 30.0 29.0 10.5
59.6 762 737 266
58.6 10" INLET LOCATION 8" INLET LOCATION 8" BYPASS LOCATION
1515 1487
47.3
39.9 1201
1013 (SEE CHART "A")
CENTER OF GRAVITY 29
737
WEIR HEIGHT
24.9
632 9.5
A
28.0 241
711 END OF BYPASS
6" BYPASS LOCATION
6" INLET LOCATION
11.5
1 292
10" BYPASS LOCATION
31.5 OUTLET DOOR 32.1 32.1
800 ( 2 REQUIRED ) 814 815
CENTER OF GRAVITY DECK ANGLE INDICATOR
106.3 ACCESS COVER
63.1 2700 BILL OF MATERIAL
1603 CHART A SKID LENGTH UNLESS OTHERWISE SPECIFIED: SIGNATURES DATE
WIDTH OF SKID
SARose Mar-15-2005
DIMENSIONS ARE IN INCHES

59.3 ( 1506 ) @ +3v MILIMETERS ARE IN BRACKETS

DO NOT SCALE PRINTS
DRAWN

53.3 (1353 ) @ 0v
REMOVE BURRS AND SHARP EDGES
SURFACE ROUGHNESS 125 MICRO INCHES RMS CHECKED M‐I L.L.C.
47.3 ( 1201 ) @ -3v NOTES: TOLERANCES PER ANSI Y14.5M
THIRD ANGLE PROJECTION
TOLERANCES ON ENGINEER 5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
FILE NAME: Swaco D Welded

.XXX = +/- .030 0-30 INCHES = +/- 1/32

MONGOOSE PT MUD CLEANER (LOW WEIR)

.XX = +/- .060 30-60 INCHES = +/- 1/16

1. SEE USERS MANUAL FOR ELECTRICAL CONTROL PANEL INFORMATION .X = +/- .100
ANGLES +/- 0°30'
60 & OVER = +/- 1/8
CHAM & C'SINKS +/- 2°
APPROVED

2. UNIT WEIGHT 6144 LBS ( 2787 Kg. ) APPROX. CONFIDENTIAL

THIS DRAWING AND / OR SPECIFICATION EMBODIES 2-12 D-SANDER, 6T4 D-SILTER
3. DIMENSIONS IN PARENTHESES ARE METRIC CONFIDENTIAL INFORMATION OF SWACO, A DIVISION
OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN
PERMISION. SWACO HAS LOANED THIS COPY WITH THE GENERAL ARRANGMENT DRAWING
UNDERSTANDING THAT (A) IT WILL NOT BEREPRODUCED
(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT
THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE SHEET SCALE SIZE DRAWING NO. REV
RETURNED ON DEMAND OR UPON COMPLETION OF
THE CONTRACTED WORK, WHICH EVER COMES FIRST.
ACKNOWLEDGED: ______________ DATE: _____________ NEXT ASSY TOP ASSY
1 OF 1 NTS D 9870455-01 -
3.0: Introduction

3.1: Theory of Operation Mud Cleaner

Mud Cleaners are designed to concentrate most of the solids being circulated
through a mud system to a small enough volume to be handled by a fine mesh
screen. In this way, much finer screening can be done with the Mud Cleaner than
the primary shaker, which must handle the entire circulating volume.

The capacities of the D-Silters are 600 gpm [2271 Lpm] (4T4 D-Silter), 900 gpm
[3407 Lpm] (6T4 D-Silter), 1200 gpm [4542 Lpm] (8T4 D-Silter), and 1500 gpm
[5678 Lpm] (10T4 D-Silter). The capacities of the D-Sander are 500 gpm [1893
Lpm] (1-12 D-Sander), 1000 gpm [3785 Lpm] (2-12 D-Sander), and 1500 gpm
[5678 Lpm] (3-12 D-Sander). The solids discard rate from the hydrocyclones is
relatively low compared to the shaker capacity. This enables fine mesh screens to
be used, minimizing the fine solids returned to the active fluid system. Long
beach lengths on the shaker enable a high fluid recovery rate.

3.2: Location of Unit

The MI-Swaco Mud Cleaner is designed to be used as a secondary solids removal
unit. Primary removal equipment, such as a fine screen shaker, should be
installed upstream of the Mud Cleaner. The utilization of these primary units
greatly improves the operation efficiency of the Mud Cleaner by removing the
larger sized solids. The unit should be placed so the suction for the clones is
obtained from the pit where the primary units discharge. The overflow from the
clone should be directed into the next compartment or tank and there should be an
equalizing line (top equalizing) between the compartment or tank receiving the
clone overflow and the suction tank. This will insure that the Mud Cleaner will
process all mud from the borehole. The clones should be sized to handle 125% to
150% of the circulating volume.

For unweighted muds, it is recommended that the mud passing through the screen
be directed back into the Mud Cleaner suction tank. For weighted muds, the mud
passing through the screen should be directed into the same tank as the clone
overflow. This will circulate the mud through the clones and across the shaker
screens again in an effort to cut down on barite loss.

The Mud Cleaner can also be used as a primary solids removal devise by using
the bypass located on the D-Silter, which will allow the mud from the tank to flow
through the Mongoose PT Shaker.

4
3.3: Introduction D-Sander/D-Silter

3.3.1: D-Sander

The MI-Swaco D-Sander has been used extensively to remove “sand” size
particles from the drilling fluids. “Sand” refers to all particles larger than
74 microns. The word “sand” applies here only to size; the solids
themselves may actually be shale, limestone, silica sand, barite, or any
other material of sand size which may be present. The D-Sander removes
95% of particles larger than 74 microns, and up to 50% of particles
between 74 and 40 microns.

The D-Sander can efficiently function to handle any combination of rig

pump and sand conditions. The 12-inch clone reduces the sand content to
a trace in normal drilling fluids. The compounded polyurethane clones are
extremely durable with long in-service life expectancy.

The clones are designed to deliver outstanding wear resistance…up to

three times the service life of conventional rubber-lined metal units. The
clones are cast in four polyurethane sections to counter-act uneven wear
characteristics caused by sand, abrasive cuttings and flow. In the feed
unit, the tapered hydroclone section is joined together by stainless steel
quick-release clamps. This makes handling, installation, and maintenance
easier and minimizes downtime.

The inlet or feed section is designed to reduce potential turbulence when

channeling the slurry into the cone, and prevent it from mixing back into
the incoming feed. The specifically tapered cone separates the fines and
fluids from the sand and cuttings, delivering them to the return outlet and
discarding the sand and cuttings through the outlet port.

The result is that the MI-Swaco designed D-Sander is more efficient,

capable of processing more fluid at a given operating pressure.

See Section 3.3.3 (Tables 1-9 and Figure 3.3.3a) for more
information.

5
 3.3.2: D-Silter

The MI-Swaco D-Silter has been used extensively to remove “silt” size
particles from the drilling fluids. “Silt” refers to all particles smaller than
sand size (74 microns) and larger than colloidal material (about 2
microns). The word “silt” applies here only to size; the solids themselves
may actually be shale, limestone, silica sand, barite, or any other material
of silt size which may be present. The D-Silter removes nearly all
particles larger than 25 microns. Following is the definition of particles
sizes as per API Bulletin 13C, 1974. The TWIN-CONE™ hydroclone
design provides easy replacement of the urethane wear resistant feed and
apex sections. The D-Silter is complete with a 6” (152 mm) diameter feed
and discharge manifolds, victaulic couplings, and a 0-60 psi (4.1 bars)
pressure gauge. The D-Silter also includes a solids discharge trough with
a built-in bypass mechanism and a 6” (152 mm) diameter solids discharge
nipple and a 1” (25 mm) NPT wash line connection.

Particle Size Microns Classification Screen Mesh Size

Larger Than 2000 Coarse 10 Mesh
2000-250 Intermediate 60 Mesh
250-74 Medium 200 Mesh
74-44 Fine 325 Mesh
44-2 Ultrafine -
2-0 Colloidal -

Normally, the D-Sander mud is fed to the D-Silter to achieve maximum

desilting. If a D-Sander is not operating ahead of the D-Silter, it will
perform first as a D-Sander until the sand (74 micron and larger in size)
particles are removed and then it will start to desilt. The latter process is
not recommended.

The field personnel should be properly trained to understand the

operation and importance of D-Sanders and D-Silters. Efficient
utilization of D-Sanders and D-Silters will reduce the solids content of
drilling fluid. It will increase penetration rate, improve well bore
conditions, and reduce pump maintenance.

6
 MI-Swaco D-Sanders and D-Silters are hydrocyclone solids
separators. As their name implies, they remove “sand” and “silt” size
particles from the drilling fluid. To be effective, the clones should be
sized to process 150% of the circulation rate, and the mud to be desilted
should be fed from the desanded mud compartment. MI-Swaco clones
are designed for excellent separation at about 45 psi (3.16 kg/cm²) input
pressure for 9.5 ppg (1.14 kg/liter) muds. For other mud weights, the best
pressure is proportionately higher or lower. At higher feed pressures, the
throughput capacity is increased and the removal of finer silts is slightly
improved, but the increased wear rate usually more than offsets these
benefits. Separation will be more efficient in low viscosity muds and in
muds with low total solids content.

Polyurethane Hydroclones are designed for lower cost and easier

installation and replacement. Polyurethane also provides longer wear-life,
corrosion resistance and elimination of steel case housing. Each
polyurethane 12” clone processes 500 gpm (113.5 m³/hr) at 45 psi (3.16
kg/cm²) feed pressure. Each polyurethane twin 4” consists of two 4”
hydrocyclones with common feed rate of 150 gpm (36.6 m³) at 45 psi
(3.16 kg/cm²) feed pressure.

Capacity
Model No. No. of Swacones No. of 4” Cyclones gpm liters/min
2T4 2 4 300 1135
4T4 4 8 600 2270
6T4 6 12 900 3400
8T4 8 16 1200 4500
10T4 10 20 1500 5700

See Section 3.3.3 (Tables 1-9 and Performance Curve) for more
information.

7
 3.3.3: Tables for D-Sander/D-Silter performance

TABLE 1
Head required (feet) at the feed manifold for various pressures and mud weights.

MUD WEIGHT
PRESSURE 9.5 10.0 10.5 11.0 12.0lb/gal

25 psi 51ft 48 46 44 40
30psi 61 58 55 52 48
35psi 72 67 64 61 56
40psi 81 77 73 70 64
45psi 91 86 82 79 72

TABLE 2
Impeller sizes for mission 5x6 pumps at 1600 rpm for various volume rates and pressure
heads at pumps.

PRESSURE HEAD AT PUMP

RATE 70 80 90 100 110 120ft

500gpm 8-7/8 9-3/8 9-7/8 10-1/2 10-5/8 11in

750 9-1/8 9-1/2 10 10-3/8 10-5/8 11-1/8
900 9-1/4 9-5/8 10 10-3/8 10-3/4 11-1/4
1000 9-3/8 9-3/4 10-1/8 10-1/2 10-7/8 11-1/4
1250 9-3/4 10 10-3/8 10-3/4 11 11-1/2
1500 10-3/4 10-7/8 11-1/4 11-3/4 12 --

TABLE 3
Impeller sizes for mission 5x6 pumps at 1750 rpm for various volume rates and pressure
heads at pumps.

PRESSURE HEAD AT PUMP

RATE 70 80 90 100 110 120ft

500gpm 8-3/8 8-3/4 9-1/8 9-1/2 9-7/8 10-1/4

750 8-3/8 8-7/8 9-1/4 9-5/8 10 10-1/4
900 8-1/2 9 9-3/8 9-5/8 10 10-3/8
1000 8-5/8 9-1/8 9-3/8 9-3/4 10-1/8 10-3/8
1250 9-1/8 9-3/8 9-3/4 10-1/4 10-3/8 10-5/8
1500 9-5/8 10 10-1/4 10-1/2 10-7/8 11-1/8

8
TABLE 4
Impeller sizes for mission 6x8 pumps at 16000 rmp for various volume rates and
pressure heads at pumps.

PRESSURE HEAD AT PUMP

RATE 70 80 90 100 110 120ft

500gpm 9-3/8 9-3/4 10-1/8 10-1/2 10-7/8 11-3/8in

750 9-1/2 9-7/8 10-3/8 10-5/8 11 11-1/2
900 9-1/2 10 10-3/8 10-5/8 11-1/8 11-1/2
1000 9-3/4 10-1/8 10-1/2 10-7/8 11-1/8 11-5/8
1250 10-1/8 10-3/8 10-3/4 11-1/8 11-1/2 11-7/8
1500 10-3/8 10-3/4 11-1/8 11-3/8 11-3/4 12

TABLE 5
Impeller sizes for mission 6x8 pumps at 1750 rpm for various volume rates and
pressure heads at pumps.

PRESSURE HEAD AT PUMP

RATE 70 80 90 100 110 120ft

500GPM -- 9-1/8 9-1/2 9-7/8 10-1/8 10-1/2in

750 -- 9-1/4 9-3/4 10 10-3/8 10-5/8
900 9 9-3/8 9-3/4 10-1/8 10-3/8 10-3/4
1000 9-1/8 9-1/2 9-7/8 10-1/8 10-1/2 10-7/8
1250 9-3/8 9-3/4 10-1/8 10-3/8 10-3/4 10-7/8
1500 9-5/8 10-1/8 10-3/8 10-5/8 11 --

TABLE 6
Horsepower required by mission 5x6 pumps at 1600 rmp at various volume rates and
pressure heads at the pump for water.
(MULTIPLY BY W FOR MUD OF WEIGHT W LB/ GAL)
8.33
PRESSURE HEAD AT PUMP
RATE 70 80 90 100 110120ft

500 14 16 18 21 23 26hp
750 19 22 24 27 29 33
900 22 25 27 30 34 38
1000 24 27 30 34 37 41
1250 28 30 35 38 41 48
1500 40 47 52 57 60 --

9
TABLE 7
Horsepower required by mission 5x6 pumps at 1750 rpm at various volume rates and
pressure heads at the pump for water.

(MULTIPLY BY W FOR MUD OF WEIGHT W LB/GAL)

8.33

PRESSURE HEAD AT PUMP

RATE 70 80 90 100 110 120ft

500 16 17 18 20 23 26
750 19 22 24 27 29 32
900 23 25 28 30 33 37
1000 25 28 30 33 37 40
1250 31 34 37 41 45 49
1500 42 45 49 54 58 63

TABLE 8
Horsepower required for mission 6x8 pumps at 1600 rpm at various volume rates and
pressure heads at the pump for water.

(MULTIPLY BY W FOR MUD OF WEIGHT W LB/GAL)

8.33

PRESSURE HEAD AT PUMP

RATE 70 80 90 100 110 120ft

500 21 22 25 28 30 33hp
750 24 28 31 34 36 39
900 28 31 34 37 41 44
1000 30 33 37 40 44 47
1250 36 40 43 48 50 --
1500 44 48 51 54 -- --

10
TABLE 9
Horsepower required by mission 6x8 pumps at 1750 rpm at various volume rates and
pressure heads at the pump for water.

(MULTIPLY BY W FOR MUD OF WEIGHT W LB/GAL)

8.33

PRESSURE HEAD AT PUMP

RATE 70 80 90 100 110 120ft

500 24 24 27 29 32 35hp
750 28 29 33 35 38 42
900 29 32 35 39 43 46
1000 30 35 39 42 45 48
1250 35 42 46 50 54 58
1500 43 49 54 58 63 66

11
Figure 3.3.3a: Performance Curve

12
3.4: Introduction Mongoose PT Shale Shaker
The MI-Swaco Mongoose PT Shale Shaker was especially designed for use in the
drilling industry. The Mongoose PT Shale Shaker is a fine screen vibrating shale
shaker with four (4) sections of screens in series. The deck angle is adjustable up
3º (degrees) or down 3º (degrees). This allows flexible control of the fluid pool
depth and beach length to meet a wide variety of drilling conditions.

The Mongoose PT Shale Shaker has a new Fluid Distribution System to enhance
the solids separation performance. The screening operation is improved when the
forward momentum or kinetic energy of the drilling fluid is reduced and applied
to the beginning of the feed screen.

The new Fluid Distribution System is mounted above the screen deck. The fluid
is redirected from the inlet line through the diverter box into a half pipe that is
welded to the back of the screen deck. The flow enters the half pipe at the bottom
and spins up and back through the fluid stream. This reduces the velocity of the
fluid before it makes contact with the screening surface.

Since the Fluid Distribution System is mounted above the screen deck, no trap
exists to collect solids. As the fluid passes through the diverter box it sweeps the
box clean.

Each shaker is equipped with two (2) or three (3) explosion proof vibratory
motors. The unique mounting of these vibrators produces a true linear motion for
a two (2) motor version and a balanced elliptical motion for a three (3) motor
version. With the two (2) motor version, the G-force on the shaker will be
increased by 20%. The increased force and linear motion will result in shorter
screen life if used continuously. When the three (3) motor version is in operation,
the unit will produce a balanced elliptical deck motion slowing down the solid
conveyance and resulting in much drier discharge and longer screen life.

13
3.5: Applications Mud Cleaner

3.5.1: Unweighted Muds

When using the mud cleaner, the underflow can be cleaned of the larger
low gravity solids, which have passed through the shakers and D-Sanders.
Also, less liquid loss will occur when passing through the screen so dryer
discards are obtained.

3.5.2: Weighted Muds

The D-Silter cones of the mud cleaner will remove most of the drill solids
larger than about 25 microns and barite larger than 16 microns from the
mud system and deposit them on the shaker screens. Solids larger than the
micron opening of the screen will be carried off the end to the waste pit.
Barite, along with liquid phase from the underflow, will fall through the
screen and return to the mud system.

3.5.3: Oil Muds

In some cases, the effectiveness of cyclone separators may be slightly

reduced due to the normal high viscosity of the oil muds.

14
4.0: Unit Descriptions

4.1: Physical
Note: All weights shown below are approximate for complete units.

Overall
Unit Weight Length Width Weir Height
Height
Mongoose 7500 lbs 111.69 in 63.11 in 94.00 in 35.00 in
PT/212/6T4 (3402 Kg) (2837 mm) (1603 mm) (2388 mm) (889 mm)

4.2: Electrical (Motors)

Manufacture Type Frame
Martin Engineering Three Phase Induction
60 CDX18-5900
for MI-Swaco Motor
Martin Engineering Three Phase Induction
60 CDX18-2100
for MI-Swaco Motor

4.3: Specifications (Motors)

Hz HP RPM Volts Amps
1.75 3.1
50 1500 220-240/380-415
0.60 0.85

4.4: Unit G Forces (Acceleration)

G Forces
Elliptical
5 G’s
(3 Motor)
Linear
6 G’s
(2 Motor)

15
5.0: Inspection, Preparation, Installation
Before setting up and operating the Mongoose PT Mud Cleaner, inspect all goods as
received from the shipping company. A claim for damage or loss should be reported
immediately to the carrier and to MI-Swaco. Also, check the bill of lading for any
separately shipped items, including manuals and CD’s.

Once it is confirmed the order has been received complete in an undamaged condition,
installation can begin.

ATTENTION! : The Mongoose PT Mud Cleaner can be lifted with a proper forklift
rated to lift unit weight or via the lifting eyes on each corner of the
skid. When using the lifting eyes, use shackles and a spreader bar
adequate for unit weight to prevent damage to the unit.

5.1: Unit Preparation

Read all instructions carefully and completely before you begin. Failure to do so
may result in personal injury or damage to the equipment.

1. Locate unit at proper site.

2. Remove the four (4) shipping brackets and bolts (see Figure 5.1a)
and store in a safe place for reuse, see Figure 5.1b.
BOLT TO REMOVE
REMOVE BOLT
HOLDING BASKET TO SHIPPING BRACKET
SHIPPING BRACKET SHIPPING BRACKET FEED END
DISCHARGE END (NOT SHOWN) (BOTH SIDES)
(BOTH SIDES)

Figure 5.1a*

USE HARDWARE THAT

SHIPPING BRACKET WAS USED TO REMOVE
SHIPPING BRACKET TO SHIPPING BRACKET
STORAGE LOCATION ATTACH TO STORAGE STORAGE LOCATION
(BOTH SIDES) LOCATION (BOTH SIDES)

Figure 5.1b*
* Note: actual unit will have slightly different skid (low weir) than shown.

16
 3. Check all nuts, bolts, and fasteners on shaker for tightness.
4. Connect power supply to control panel (see Figure 5.1c). A cable
gland rated for type of environment should be used.

CABLE ENTRY ON
TOP OF PANEL
( 3/4" NPT)
CABLE GLAND NOT SUPPLIED

Figure 5.1c

5. Lockout power to unit before going to step 6.

6. Remove covers from motors see Motor manual in Appendix-A.
7. Lock-in power to unit.

WARNING! : Keep all objects away from motors during step 8. Potential
personal injury or death could occur during bump starting of
motors.

8. Bump start the motors to check rotation. (To bump start motors,
push the start button located on the control panel and than quickly
push stop button on the control panel.). Motors should rotate in
directions depicted in Figure 5.1d. If motors do not rotate in
directions depicted, switching any two (2) of the three (3) leads in
the motors will reverse the motor rotation. Motors were wired at
factory for correct rotation.
9. Once rotation has been verified re-install motor covers.
10. Lockout power supply and reinstall motor covers.
11. Install screens (see Section 5.6).

FEED END OF UNIT

LEFT SIDE OF UNIT

DISCHARGE END OF UNIT RIGHT SIDE OF UNIT

Figure 5.1d

17
 5.2: Electrical Connection to Control Panel
Follow the below procedure to insure proper electrical connection of power
supply to the shaker control panel.

ATTENTION! : Before making any electrical connections or disassembly of any

electrical equipment on this unit, perform proper
LOCKOUT/TAGOUT procedure of power source or sources to this
unit.

ATTENTION! : A qualified electrician is required to perform any electrical

connections or disassembly of electrical equipment supplied on this
unit

WARNING! Use proper PPE’s stated in Section 1.2 and per Local or National
codes

1. Determine rig voltage supplied to unit. Be sure the control panel voltage
is a match.
2. Lockout/Tagout power from the supply power cable that will be attached.
Proper cable gland must be used on supply power cable for connecting to
NPT on top of the control panel (see Figure 5.1c, Section 5.1).
3. Install supply power cable to control panel. (See Figure 5.2a, 380V/50 Hz
starter wiring diagram.
4. Make sure all connections are tight. Motors are pre-wired at factory for
correct rotation.
5. Close control panel door and tighten bolts.
6. Make sure all shipping brackets and bolts are removed per Section 5.1 and
all tools are removed from or around unit.
7. Lock in and turn on main supply power to shaker.
8. Unit is now ready for operation. See Section 6 for unit operation.

18
 FROM POWER
SUPPLY
380V

WHT
BLK

RED

GREEN
MS1 MS2 MS3 MS4

L1 L2 L3 L1 L2 L3 L1 L2 L3
WHT

WHT

WHT
RED

RED

RED
BLK

BLK

BLK
GREEN

GREEN
WHT

WHT
GREEN

RED

RED
BLK

BLK
WHT

RED
BLK

U1 V1 W1 U1 V1 W1
LINEAR MOTOR ELLIPTICAL MOTOR
U1 V1 W1 (LARGE MOTOR) (SMALL MOTOR)
LINEAR MOTOR RIGHT SIDE
(LARGE MOTOR) MOTOR FACING
LEFT SIDE DISCHARGE END
MOTOR FACING
DISCHARGE END

Figure 5.2a: 380-415V/50 Hz Wiring Schematic

19
 5.3: Installation, Location, and Support
The Mud Cleaner is shipped as a complete assembly and would be normally
mounted over the shale pit (see Figure 5.3a). The unit should be mounted as level
as possible before either welding or bolting the unit to the tank, as deviations will
alter the separating characteristics of the screens. The pump feeding the clones
operates best with a flooded suction. If possible, mount the pump below the
normal operating mud level in the pit. If not, keep the suction lifted as little as
possible and use a check valve or foot valve in the suction line. The screens when
installed should be tight and free of wrinkles.

ATTENTION : Surfaces of the equipment will be slippery. Use caution when working
on or around the machine to avoid injury.

SHALE PIT

REMOVE
DISCHARGE
GATE

TYPICAL TROUGH
INSTALLATION
HERE

TYPICAL SHALE SLIDE

INSTALLATION HERE
(DO NOT WELD ON BASKET)

Figure 5.3a

20
5.4: Typical Trough and Shale Slide Installation
Place a trough at desired fluid discharge location on the skid and place a gate in
the unused outlet. It may be necessary for a welder to add an extension to the
trough for the fluid to flow to the discharge tank (see Figure 5.3a).

It is desirable to allow the cuttings to drop directly off the end of the screen, but if
this is not possible it will be necessary to connect a shale slide from the end of the
shaker to shale sump, to aid the flow of the cuttings to the shale sump, the slope
of the slide should be as steep as possible (see Figure 5.3a, Section 5.3). Do not
add the shale slide to the basket, weld only to the skid.

5.5: Inlet Line and Bypass Line Connections

The Mud Cleaner is equipped with an Inlet Line connection located on the D-
Silter (see Figure 5.5a) and a Bypass Line connection located on the skid (see
Figure 5.5a). The Inlet Line will allow fluid flow to the shaker screens if the
bypass is activated on the D-Silter (see Section 6.2.1). The Inlet Line connection
is supplied with a 10” inlet flange arrangement (see Figure 5.5a). The Bypass
Line connection is used only to bypass the shaker screens and is also supplied
with a 10” bypass flange arrangement. Both Inlet and Bypass connections plates
can be modified to allow for a 6”, 8” and 10” weld stub to be fitted on them to
meet your requirements.

O 10.0
254

10" (254) INLET LINE FLANGE O 8.0

203
STANDARD CONNECTION
(PLATE CAN BE FITTED FOR O 6.0
152
8" (203) AND 6" (154) INLET WELD STUB)
10" (254) BYPASS LINE FLANGE
STANDARD CONNECTION O 10.0
(PLATE CAN BE FITTED FOR 254
8" (203) AND 6" (154) BYPASS WELD STUB)
O 8.0
203
O 6.0
152
34.0
863
36.0 6" INLET LOCATION
914
10" INLET LOCATION
35.0 16.5
889 419
8" INLET LOCATION 8" BYPASS LOCATION

17.5 31.6
444 802 15.5
10" BYASS LOCATION 394
6" BYPASS LOCATION

Figure 5.5a

21
 5.6: Screen Installation
Screen installation requires minimal time or effort.

The Mongoose PT Shale Shaker of the Mud Cleaner unit is designed for
pretensioned screens with a wedge mounting system. There are four (4)
pretensioned screens (see Figure 5.6a, for available screens) and eight (8)
wedges, four (4) per side on the Mongoose Shaker Basket. The screens
are placed on the screen bed and the wedges are driven between each
screen edge and support bars on the shaker sidewalls. The screen bed is
slightly crowned at the center causing the screen frames to bow when the
wedges are forced in place. This prevents the screens from “whipping” up
and down during shaker operation. Follow the below procedure for
installation of screens.

ATTENTION : Wear proper PPE equipment per Section 1.2. And wash down the
screen area prior to installing new screens.

1. Stop the flow of drilling fluid to the shaker.

2. While the shaker is running, wash down the screens. Clean all cuttings and
solids build up around the inside of the deck and the wedges.
3. Shut down shaker. Follow proper lockout/tagout procedures for turning off
power to the shaker.
4. Each screen is secured in place by two (2) wedges, one per side. A rubber mallet
is required to remove the wedges. A rubber mallet blows to the end or to the top
handle section can remove the wedges.
5. Remove screen panel. Screen panels should be removed and installed one at a
time. The following instructions apply to a single screen panel and must be
repeated for each additional panel.
6. Note that the wedges for the second screen from the feed end are reversed for
easier installation.
7. Wash down screen panel areas prior to installing new screens. Replace any deck
rubbers if worn, cracked or that may have become hard (see Section 5.7).
8. Lay new screen into shaker deck. Position one wedge between the screen edge
and the support bar on the shaker side wall then position the other wedge on the
opposite side in the same manner and hammer tight, a rubber mallet should be
used to avoid damage to wedges, see Figure 5.6a for proper location of wedges
for tightness. CAUTION: Both wedges must be in position prior to
hammering them tight. Failure to due so will prevent the second wedge
from being started.
9. Wet down the new screens prior to actual use of drilling fluids.

The above procedure applies to all screen panels.

22
 BASKET SIDEWALL
WEDGE BRACKET
MIN. FLUSH WITH
BRACKET FOR TIGHTNESS

SCREEN AREA .75

MAX. FOR TIGHTNESS
Figure 5.6a

5.7: Screen Selection Chart

Part numbers for screens available for the Mongoose PT Shaker are provided
below.

Mesh Mesh Type Part Number

10 - JMONMK010P
20 - JMONMK020P
30 - JMONMK030P
40 - JMONMK040P
24 - JMONMK024P
38 - JMONMK038P
50 - JMONMK050P
70 - JMONMK070P
84 Magnum JMONMG084P
110 Magnum JMONMG110P
140 Magnum JMONMG140P
175 Magnum JMONMG175P
210 Magnum JMONMG210P
250 Magnum JMONMG250P
84 MX JMONMX084P
110 MX JMONMX110P
140 MX JMONMX140P
175 MX JMONMX175P
210 MX JMONMX210P
250 MX JMONMX250P
84 HC-Magnum JMONHC084P
110 HC-Magnum JMONHC110P
140 HC-Magnum JMONHC140P
175 HC-Magnum JMONHC175P
210 HC-Magnum JMONHC210P
250 HC-Magnum JMONHC250P

23
 5.8: Movement, Shipping
The D-Sander can be disassembled for ease of movement. To remove the D-
Sander from the Mongoose PT Shaker, see procedure 1 below.

If unit (complete Mud Cleaner) is moved or shipped from location all shipping
brackets must be in place (see Section 5.1).

If D-Sander is removed from the Mud Cleaner shipping brackets that were
shipped loose and depicted in Figure 5.9a must be placed in the D-Sanders
mounting area to the skid to secure basket to the skid before shipment or
movement is allowed.

Procedure 1: D-Sander Removal from Shaker

1. Locate shipping brackets that were shipped loose with shipment

(see Figure 5.9a) there should be four (4) total. Two (2) for the
feed end of shaker.

ATTENTION! : If shipping brackets from step 1 above can not be located DO NOT
remove the D-Sander from the shaker, Movement of the unit without
shipping brackets (9671742) in place may cause damage to the unit
due to movement allowed by the shaker basket. Contact your local
MI-Swaco representative for replacement of shipping brackets.

Figure 5.9a: Shipping Bracket MI-Swaco P/N: 9671742

24
 2. Remove shipping brackets depicted in Section 5.1 from the
discharge end of the Mud Cleaner and store where indicated.
3. Remove bolts indicated in Figure 5.9b. Set aside to be reused.

REMOVE BOLT HOLDING

D-SANDER TO SKID
(BOTH SIDES)
EXISTING SHIPPING
BRACKET IN STORED POSITION

Figure 5.9b

ATTENTION! : Support D-Sander Assembly during step 3 and 4 above to

avoid potential falling or movement of D-Sander Assembly.

4. Remove bolts depicted in Figure 5.9c. Put in safe place for re-
installation of D-Sander Assembly to Mongoose PT Shaker after
movement is complete.

REMOVE BOLTS AND HARDWARE

D-SANDER
ASSEMBLY

Figure 5.9c

25
ATTENTION! : D-Sander Assembly can now move freely. Use a
suitable lifting device and method capable of lifting the
assembly from the unit.

5. Locate (2) of the four shipping brackets mentioned in step 1 of this

procedure, along with bolts and hardware removed in step 3. Place
shipping brackets as depicted in Figure 5.9d and tighten both bolts
shown. Place bolt in slot depicted in Figure 5.9d. Tighten bolts.
This step will be the same for opposite side of the discharge end.

BOLT IS TO GO IN
TAP HOLE ON SHIPPING BRACKET BOLT AND HARDWARE
REMOVED FROM STEP 3

SHIPPING BRACKET
9671742

Figure 5.9d

6. Re-install D-Sander Assembly in reverse order of this procedure.

Make sure to keep shipping brackets (9671742) in safe place for
movement or shipping.

26
6.0: Unit Operation

6.1: Variable Deck Angle

The MI-Swaco Mongoose PT Shale Shaker is equipped with a manual crank
system that allows the deck angle to be adjusted while the unit is in operation, up
three (3°) degrees or down three (3°) degrees (see Figure 6.1a). Deck angle
adjustment bolts require a 1-1/4” manual socket or wrench.

There is a deck angle indicator plate located on both sides of the discharge end of
the unit. The pointer is located on the spring support bracket to indicate deck
angle. There are mechanical stops located on the indicator plate at +3° and -3°

DECK ANGLE
ADJUSTMENT NUT
1-1/4"

GREASE FITTING
FOR JACK

DECK ANGLE
INDICATOR

DECK ANGLE
POINTER

Figure 6.1a

ATTENTION! : Grease jack periodically with multi-purpose grease to aid in

movement of jack.

WARNING! : Do not use pneumatic air tools to adjust deck angle.

ATTENTION! : It is recommended that a manual ratchet be used for

adjustment. Also, it is recommend to adjust each side of the
basket no more than 2 degrees at a time. Do not attempt to
adjust jack beyond mechanical stop (up and down)

27
6.2: D-Silter Bypass Operation
The bypass mode on the D-Silter allows the stoppage of fluid flow to the shaker
screens and allows the unit to be used as a Flow Line unit. To operate the bypass
on various D-Silters that can be supplied with the Mud Cleaner see procedures
bellow.

1. Locate Bypass on feed end of shaker on D-Silter (See Figure 6.2a).

2. Pull Bypass, to bypass mode position as shown in Figure 6.2a to
allow flow of D-Sander and D-Silter fluid out bypass exit. Push
Bypass closed as depicted in Figure 6.2a to allow shaker to operate
as a Flow Line unit, see Figure 6.2a.

BYPASS SHOWN
IN BYPASS OPERATION
MODE

BYPASS SHOWN
IN FLOW LINE SHAKER
MODE
BYPASS FLUID FLOW
WHEN IN BYPASS
MODE
FLOW LINE
CONNECTION
FLOW DIRECTION

Figure 6.2a

3. Open flow to inlet (Flow Line) connection on shaker shown in

Figure 6.2a to allow shaker to be used as a Flow Line shaker,
bypass both D-Sander and D-Silter assemblies.

28
6.3: Three (3) Motor Control Panel 6930007 (380V, 50 Hz)
The three (3) motor controls have a selector switch that will operate the unit either
as a linear motion or an elliptical motion shaker. The Linear motion operation is
used for faster solids movement across the screens which will result in lower
screen life.

The elliptical operation of the shaker can be used for slower solids movement
across screens. This will lead to longer screen life. The unit can be switched
from linear or elliptical on the fly (which means operation does not have to stop to
switch between the two). Operation of linear or elliptical modes will depend on
operating environments. See Figure 6.3a for location of selector switch along
with other components on the control panel.

EMERGENCY SELECTOR SWITCH

PUSH PULL BUTTON ELLIPITCAL / LINEAR

RESET BUTTON RESET BUTTON

Figure 6.3a

29
7.0: Unit Maintenance and Part Replacements Procedures
The MI-Swaco Mud Cleaner has been designed to minimize routine maintenance.
Periodic cleaning of the shaker, D-sander and D-silter will keep the unit at top
efficiency. Wash the screens each time the shaker is shut down. The screen deck
rubber should be replaced when they show signs of cracking or hardening (See
Section 7.5).

Whenever possible, the entire inside of the shaker should be washed down
thoroughly to flush out caked and accumulated mud in the corners.

7.1: (3) Mtr. Control Panel Maintenance 380V/50 Hz

Information

ATTENTION! : Before making any electrical connections or

disassembly of any electrical equipment on this unit,
perform proper LOCKOUT/TAGOUT procedure of
power source or sources to this unit.

ATTENTION! : A qualified electrician is required to perform any electrical

connections or disassembly of electrical equipment supplied on
this unit.

WARNING! : Use proper PPE’s per Section 1.2 and Local and National
codes.

Item No. Qty. Part No. Description

A 2 7573290 Reset Buttons
B 1 7573106 Selector Switch
C 1 7573105 E-Stop “Push-Pull”
D 1 7790016 Transformer (380V)
E 1 7519002 Fuse Block
F 1 7117005 Timer
H 4 7150002 Overload Blocks
I 2 7150001 Contactors- Non. Rev.
J 1 6930009 Contactor-Reversing
L 4 8071702 Mechanical Push Rod
M 2 7152606 Overload Heaters
N 2 7152605 Overload Heaters
O 1 7518022 Fuse
P 2 7518020 Fuses
Figure 7.1a: Control Panel 3 Motor 380V/50 Hz Parts List (MI-Swaco #: 6930007)

30
 P E
DOOR IS SHOWN OPEN

G
O D
B F

J
C I I

MS3 MS4
MS1 MS2
A L A L

H H H H
M M N N

Figure 7.1b: Control Panel 3 Motor 380/50 Hz Internal and External Components
(MI-Swaco #: 6930007)

31
 7.2: Motor Maintenance
The motor requires no daily or weekly maintenance. Once every 3000 hours of
operation as stated in Motor manual located in Appendix-A the motor bearings
must be lubricated. In effect this is twice year maintenance. Refer to Motor
manual located in Appendix-A for other proper maintenance procedures.

To preserve the warranty the proper maintenance procedures and lubricates stated
in Appendix-A should be followed. Detailed disassembly instructions can be
found in the in Appendix-A.

ATTENTION! : It is imperative that the following strict grease requirements be

followed: Only Kluber Isoflex Topas NB52 should be used for
bearings.

7.3: Deck Angle Jack Greasing

The deck angle adjustment jacks have a grease fitting located on the discharge
side of the jack. Once a month apply 10 shots of a multi-purpose grease into the
grease fitting and run deck angle adjustment up and down twice (2) to allow
grease penetration to jack inner screw.

7.4: Screen Deck Rubber Replacement

To replace screen deck rubbers, follow the procedure below.

1. Remove all screens panels from the shaker.

2. Wash the screen bed area thoroughly.
3. Remove the screws along the screen bar weldment (Mi
SWACO #: 1441471).
4. Carefully remove the screen bar weldments. Do not bend the
screen bar weldments.
5. Remove the old rubber gasketing from the bed.
6. Replace clips in basket if necessary (MI-Swaco #: 07-415).
7. Wash the screen bed area thoroughly to prevent any
accumulated mud or solids from being trapped under the gasket
and screen bar weldments.
8. Place new rubber gasket over the bed (MI-Swaco #:
5837001).
9. Place screws removed in step 3.
10. Repeat this to all screen sections as needed.

32
 7.5: Deck Angle Jack Replacement

ATTENTION : Potential crushing of hands, feet or other objects is possible

during deck angle jack replacement. Keep all objects clear of
work area.

To replace one or both deck angle adjustment jacks follow the following
procedure.

1. Lockout/Tagout power supply to unit.

2. Use suitable lifting device to lift basket assembly weight
(2225 lbs (1009 Kg)) off the springs located on the discharge end.
3. Remove spring and isolation washers on one or both sides of the
shaker which needs to be replaced (see Figure 7.5a).
4. Remove deck angle adjustment indicator, jack and spring support
weldment along with pointer from unit.
5. Remove spring support weldment and pointer from old jack.
6. Install spring support weldment and pointer removed from step 5
to new jack (MI-Swaco #: 9671681) (see Figure 7.5a).

SPRING ISOLATION WASHER

SPRING

JACK SPRING ISOLATION WASHER

SPRING SUPPORT
WELDMENT

DECK ANGLE INDICATOR

NOT SHOW. MUST BE PLACED
ON UNIT FIRST BEFORE JACK

UNIT

POINTER

Figure 7.5a

33
7. Re-install deck angle adjustment indicator first then place new jack
inside indicator and tighten hardware.
8. Re-place spring and isolation washer back into place per Figure
7.5a.
9. Lower device holding basket assembly back onto spring making
sure basket is properly aligned with springs.

34
 7.6: Vibrator Motor Removal and Replacement Procedure

ATTENTION! : Under no circumstances should the shakers be run with

one or more motor mounting bolts missing or not
torqued properly. Do not operate shaker without
motors in proper working condition and motor bolts
properly torqued to requirements stated below. Failure
to follow the statements below can result in motor
malfunction causing extensive damage or injury.

ATTENTION! : Motor bolts have been torqued to proper requirements

when shipped from factory. It is recommended that the motor
bolt torque be verified and documented every 672 hours or 1
month of operation.

ATTENTION! : Before making any electrical connections or disassembly of any

electrical equipment on this unit, perform proper LOCKOUT/
TAGOUT procedure of power source or sources to this unit.

ATTENTION! : A qualified electrician is required to perform any electrical

connections or disassembly of electrical equipment supplied on
this unit.

WARNING! : Use proper PPE’s per Section 1.2 and Local or National codes.

Follow the procedure below to remove and replace a vibrator motor or motors.

1. Lockout/Tagout power source to unit.

2. Disconnect wiring in motor junction box (see Figure 1) of motor
or motors that are going to be replaced. Note: Document wire
colors to terminals in motor junction box before disconnecting.
3. Loosen (A) on cable gland (see Figure 1 and 2) and slide over
motor cable.
4. Loosen (B) on cable gland (see Figure 1 and 2) and pull all wires
in motor junction box out, carefully not to damage wire
connectors on wires.
5. Once motor cable has been removed from motor junction box
remove all fittings that attach cable gland to motor.

35
 6. Hook proper lifting device to motor that is being replaced. Use
lifting points on motors (see Figure 1). Caution: Motors are
heavy, large motor 225 lbs (102 Kg) and small motor 110 lbs
(50 Kg). Apply a small amount of tension to lifting device to keep
motors from falling during motor bolt removal.
7. Remove motor bolt and hardware.
8. Remove motor. Attention: Note motor wire inlet location and
direction on motor junction box before removing motor.
9. Clean and inspect motor mounting surface for damage such
as cracks and surface defects (see Figure 3). Attention: Make
sure that both the motor mounting surface and back of motor
mount plate are clean and paint free.
10. Position new motor onto unit. Motor wire inlet location must be
located the same as the motor removed in step 8 above.
11. Install NEW motor mounting hardware (see Figure 3 and Table 1).
Quantity shown below is for one large motor and one small motor.
Attention: Note orientation of items 3 and 7, figure 3. Items
must be installed as shown in Detail A and B.

Large Motor
Item # Qty MI-Swaco P/N Description
1 4 1407169 HHCS M20-1.5 x 120 mm lg., Grade 10.9 Yellow Chromate
2 4 BM6S80043-01 Motor Washer
3 4 05-244 Lockwasher Schnorr M20
4 4 1305055 Nut, Hex M20-1.5, Grade 10.9 Yellow Chromate
Small Motor
5 4 1407144 HHCS M16-1.5 x 100 mm lg., Grade 10.9 Yellow Chromate
6 4 9671682 Washer, 16 mm Motor
7 4 05-248 Lockwasher Schnorr M16
8 4 1305040 Nut, Hex M16-1.5, Grade 10.9 Yellow Chromate
Table 1

36
 12. Hand tighten all bolts.
13. Apply initial torque of 160 ft-lbs (217 N-m) to all bolts for the
large motors and 85 ft-lbs (115 N-m) for small motor mounting
bolts.
14. After all bolts have been torque to step 13, apply final torque of
320 ft-lbs (430 N-m) to all large motor mounting bolts and 170 ft-
lb (230 N-m) for small motor mounting bolts.
15. Re-install all fittings removed from step 5 into motor wire inlet in
order they were removed.
16. Feed wires into fittings of step 15 and reconnect them to motor
terminals noted in step 2.
17. Tighten (A) and (B) from step 3 and 4.
18. Lock-in power source to unit.
19. Run unit for 4 hours and retorqued all motor mounting bolts to
step 14.

MOTOR LIFT
POINT LOCATION
CABLE GLAND
A
MOTOR JUNCTION BOX

B
MOTOR LIFT
POINT LOCATION
FIGURE 1
FITTINGS TO MOTOR
JUNCTION BOX B A

MOTOR CABLE

CABLE GLAND
FIGURE 2

37
 B
A

1 5

FIGURE 3
2 3
6

4
7

DETAIL A DETAIL B

38
 7.7: Spring Removal and Replacement Procedure

ATTENTION : Potential crushing of hands, feet or other objects is possible

during spring removal and replacement. Keep all objects clear
of work area.

Springs should be replaced if wear is evident or any abnormal compression is

observed or server corrosion is present. Follow the below procedure for removing
and replacing the springs.

Note: If one spring is to be changed it is recommended that all springs be

changed.

1. Lockout/Tagout power supply to unit.

2. Use suitable lifting device suitable to lift basket assembly (2225 lbs (1009
Kg) off of springs located on the discharge end. Basket assembly should
be lifted approximately 5 in (127 mm) above springs.
3. Remove springs and spring isolation washers (on top of spring), see
Section 7.5, figure 7.5a.
4. Replace new spring onto spring support weldment and bottom spring
isolation washer as depicted in figure 7.5a, Section 7.5.
5. Replace top spring isolation washer removed in step 3 onto new springs.
6. Lower basket assembly back onto new springs. Caution: Basket must be
properly seated on new springs.

Feed end springs will be changed in same manner described above.

39
7.8: Cable Gland Assembly Instructions

1. Assembly of a cable gland.

A) Backnut
B) Middle Nut
C) Clamping Ring
D) Spigot
E) Brass Pot
F) Entry (with captive deluge seal)
G) Epoxy Compound
H) Coupling
D B
E A

F C

2. Place the Entry onto the motor fittings or the control panel.
3. Determine length of cable to suit equipment.

Desired Length

4. Cut and remove rubber insulation to expose copper braid.

40
 Copper Braid

Insulation

5. Determine braid length by cable gland size (ref. size on Entry)

A) 13/16” (20mm) for cable gland sizes Os to A.
B) 1” (25mm) for cable gland sizes B to C2.
C) 1-1/4” (32mm for cable gland sizes D to H.
Braid Length

6. Slide the Backnut, Middle nut, and Clamping ring over the cable.

Clamping Ring Backnut

Copper Braid

Middle Nut

41
 7. Push the copper braid over the clamping ring and cut the remaining
insulation at the base of the copper braid to expose the wires.

Copper Braid
Clamping Ring Copper Braid
Insulation
Clamping Ring

Wire

Copper Braid Base Direction

Direction

8. Slide the Spigot over the wires and push the spigot into the copper braid
until the end of the braid is up against the shoulder of the spigot.
Clamping Ring

Copper Braid

9. Position the clamping ring over the copper braid and bring the middle nut
up to meet the entry.

42
10. Hand tighten the middle nut onto the entry and then turn with a wrench
until you hear a squeak. NOTE: Do not over tighten this can cause
damage to the copper braid.

11. Unscrew the middle nut and visually inspect that the braid has been
successfully clamped between the spigot and the clamping ring.

12. The epoxy compound must be mixed into the ratio of 1:1 until both colors
have blended into one, without any streaks. NOTE: Rolling and folding
is the most effective method of obtaining an even blend. NOTE: When
handling this material the gloves supplied must be worn.

43
13. Spread out the wires and pack in the epoxy compound.

14. With all gaps and voids filled, bring the wires back together and pack
more compound around out-side of the wires in a cone-shape.

15. Slide the brass pot over the spigot and remove any surplus compound from
the top of the brass pot and the joint face.

Brass Nut
Joint Face

44
16. Hand tighten the middle nut onto the entry and then tighten with a wrench.

17. Hand tighten the back nut onto the middle nut and then tighten with a
wrench.

18. The completed assembly.

45
8.0: Start up and Operation
The following section provides instructions for normal operation. Before operating the
unit, make sure that you performed all steps in Section 5.1 and 5.2. Once the unit has
been installed, the only changes or adjustments that should be made are screen mesh and
deck angle adjustments. Screen selection will depend upon your specified drilling
parameters, such as circulating volume, mud viscosity, penetration rate, etc. See Section
5.6 for screen installation and removal procedure.

ATTENTION! : Screen selection chart is shown in Section 5.7.

8.1: Start up
Once all steps in Section 5.1, 5.2, 5.3 and 5.6 have be completed, follow the
below procedure for start up of the unit.

ATTENTION! : Make sure all objects such as tools are clear from unit before
starting unit.

1. Wet screens with water.

2. Turn unit control panel to “Linear” or “Elliptical” depending on
drilling parameters.
3. Allow the flow of fluid to shaker screens. Note: Apply flow of
fluid slowly at first so not to flood the screens.
4. Adjust fluid flow so that the fluid is approximately 3/4 the way on
the last discharge screen.

46
 8.2: Deck Angle Adjustment
The manual jacking system is used to change the deck angle of screening surface
relative to the neutral position (0º). The angle adjustments are from -3º to +3º
degrees. It is not necessary to shut down the shaker before changing the deck
angle.

ATTENTION! : Do not use an air (pneumatic) ratchet or wrench to adjust deck

angle adjustment jack.

To change the deck angle

1. Locate the manual jacks on the discharge end of the shaker (see
Figure 8.1a).

1-1/4" NUT

DECK ANGLE
INDICATOR PLATE

POINTER

Figure 8.1a

47
 2. Use a manual ratchet or wrench to adjust the 1-1/4” nut located on
the top of the jack. Adjust each side to the desired position. DO
NOT ADJUST MORE THAN 2° PER SIDE WHILE
CHANGING DECK ANGLE.

8.3: Screen Blinding

If the screen openings plug (blind) with drilled solids see recommended methods
below for cleaning screens.

ATTENTION! : Never use a wire or stiff fiber brush on the screens.

1. With screens removed use high pressure air.

2. With screens removed wash from the back side with water or
diesel fuel depending on type of drilling fluid being screened.
3. Change screen to a finer mesh type.

48
9.0: Troubleshooting

Problem Probable Cause Suggested Remedy

Wedge not properly installed Ensure wedge is fully
Screen wedge comes
engaged, see Figure 5.6a,
loose Solids under screen or wedge
Section 5.6
Wedge bracket on basket
Return bracket on basket
will not hold wedge Driving wedge in to far
back to normal position
properly
One vibrator motor not Check vibrator motor
Solids are migrating to running and control panel
one side of the basket or One vibrator rotating in
Reverse rotation
not discharging properly wrong direction
Unit not level Level unit
Check and reinstall
Wedge or wedges loose
wedges
Shaker makes unusual Vibrator bearings worn Replace motor
loud noises Improper clearance between Determine cause of
basket and skid interference and fix
Loose fasteners or hardware Locate and tighten
Mud Cleaner bypass
Caked mud Clean
valve stuck
Clogged with mud Clean out gate with water
Discharge gate won’t
Gate bent Straighten gate holder
close fully
Gate holder bent Straighten gate holder
Service bearings, see
Vibrator overheating (70 Bearing out of grease
Appendix-A
degrees over ambient)
Bearing worn out Replace motor
Mud builds up on screen Adjust deck angle, or
or too much spills over Screen mesh too fine change to a coarser mesh
discharge screen
Discharge gates not fully
Mud spills over sides or Fully open gates
open
end of skid
Caked mud around gates Flush out obstruction
Third motor not rotating in
Solids build up at back
correct direction, see Figure Reverse rotation
edge of screen
5.1d, Section 5.1

49
10.0: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly
9870455-01 (Mongoose PT 212/6T4 w/ 150lb Flange)

See Following Drawing

Item
Qty: Part # Description
#
Shaker Mongoose PT Low Weir Skid Less Motors, Controls
1 1 9671735-02
and Header Box
2 1 9671688-02 Control Assembly Kit Mongoose PT 3 Mtr. 380V/50 Hz
3 2 EM3C00010 Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500
4 1 6905003 Mtr. 220/380V, 0.60 Hp, 50/3/1500
D-Silter Assembly 6T4 2-12 Header Box
5 1 9671946
Mongoose PT Mud Cleaner
6 1 9671842 D-Sander Assembly Mongoose PT Mud Cleaner
Figure 10.0a – Parts List for 9870455-01

50
 REVISIONS
REV DESCRIPTION DRAFTER CHKD APPRVD DATE

ISO VIEW
VIEW A-A

5
6

4
3

1
BILL OF MATERIAL
UNLESS OTHERWISE SPECIFIED: SIGNATURES DATE
SARose Mar-15-2005
DIMENSIONS ARE IN INCHES
MILIMETERS ARE IN BRACKETS DRAWN
DO NOT SCALE PRINTS
REMOVE BURRS AND SHARP EDGES
SURFACE ROUGHNESS 125 MICRO INCHES RMS CHECKED M‐I L.L.C.
TOLERANCES PER ANSI Y14.5M
THIRD ANGLE PROJECTION
5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
TOLERANCES ON ENGINEER
FILE NAME: Swaco D Welded

.XXX = +/- .030 0-30 INCHES = +/- 1/32

.XX = +/- .060 30-60 INCHES = +/- 1/16
.X = +/- .100 60 & OVER = +/- 1/8 APPROVED
ANGLES +/- 0°30'

CONFIDENTIAL
CHAM & C'SINKS +/- 2°
MONGOOSE PT MUD CLEANER (LOW WEIR)
2-12 D-SANDER, 6T4 D-SILTER
THIS DRAWING AND / OR SPECIFICATION EMBODIES
CONFIDENTIAL INFORMATION OF SWACO, A DIVISION
OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN
PERMISION. SWACO HAS LOANED THIS COPY WITH THE
UNDERSTANDING THAT (A) IT WILL NOT BEREPRODUCED
(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT
THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE SHEET SCALE SIZE DRAWING NO. REV
RETURNED ON DEMAND OR UPON COMPLETION OF
THE CONTRACTED WORK, WHICH EVER COMES FIRST.
ACKNOWLEDGED: ______________ DATE: _____________ NEXT ASSY TOP ASSY
1 OF 1 NTS D 9870455-01 -
10.1: Drawings and Parts List Control Assembly Kit (9671688-02)

SEE CABLE ROUTING VIEW 1

A B C D
E 2
11
15 14 13 16
11 2x
7 8 7 8
8 7 9
8 7 ON BOTTOM OF ITEM 2
6 4 5
11 11 8 7
6 4 5 10
8 7 9 12
11 6 5 4 6
11
4 12
5 12

6 4 5
6 4 5

Item Number Qty Description Part Number

1 1 Plate, Control Panel Mounting Adapter 9671689
2 1 Starter Assembly 380 V, 50 Hz 6930007
3 4 Mount Vibration Donut 5859378
4 6 Lockwasher, 1” 05-110
5 6 Conduit Locknut, ¾” NPT 01-184
6 6 Cord Grip Straight 01-106
7 6 Reducer Bushing, ¾” MPT x ½ FPT 5008937
8 6 Cable Connector, ½ NPT .51-.81 Dia. Armored 6560030
9 2 Conduit Elbow, 90 Deg. ¾ x ¾ FPT 5030937
10 n/a n/a n/a
11 6 Decal, Arrow Rotation 9650367
12 60 ft. Cable Armored 4 Conductor, UL Approved 7906218
13 8 Flatwasher, M12 Regular, SST 05-305
14 4 Lockwasher, M12 Regular, SST 05-306
15 4 Hex Nut, M12, SST 03-415
16 4 HHCS, M12 x 80 mm Lg., SST 04-1147
25 n/a Cable Ties n/a
Figure 10.1a – Parts List for 9671688-02

51
For proper supporting of motor cable see Cable Routing View and Table 1 below

CABLE #3

A B C D
E
CABLE #1

25
REF

CABLE #2

Cable Routing View

CABLE #3 5.5” 6” 6” 6” 7” 4.5” 35”

CABLE #2 13.5” 6” 6” 6” 7” 6.5” 45”
CABLE #1 15” 6” 6” 6” 7” 6” 46”
MOTOR TO A TO B TO C TO D TO E TO TOTAL
A B C D E TOWER LENGTH
APPROXIMATE LENGTH OF CABLE (INCHES)

Table 1

52
10.2: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly
9671735-02 (Mongoose PT Low Weir Skid Less Motors, Controls, and
Header Box)

See Following Drawing

53
 NOTES:

1. WHEN A BY-PASS ASSEMBLY IS BOLTED TO 9671735, THEN ITEM NUMBERS

#33-#38 ARE TO BE SHIPPED LOOSE WITH THE SHAKER.
2. IF THE .60 HP MOTOR IS NOT USED, THEN ITEM NUMBERS #26, #27, #28 AND #30
ARE TO BE SHIPPED LOOSE WITH THE SHAKER.
3. USE FOOD GRADE ANTI-SIEZE (LOCTITE 51168) ON ALL BOLTS AND SCREWS
EXCEPT MOTOR MOUNTING HARDWARE (ITEMS #7 & #28).
4. ITEM 41 NOT SHOWN.

ISO VIEW

BILL OF MATERIAL
UNLESS OTHERWISE SPECIFIED: SIGNATURES DATE
DIMENSIONS ARE IN INCHES
MILLIMETERS ARE IN BRACKETS
DO NOT SCALE PRINTS
DRAWN JAM 3/22/04
REMOVE BURS AND SHARP EDGES
SURFACE ROUGHNESS 125MICRO INCHES RMS CHECKED
TOLERANCES PER ANSI Y14.5M
FILE NAME: Swaco D Machined

THIRD ANGLE PROJECTION 5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
TOLERANCES ON: ENGINEER
.XXX +/- .005 FRAC +/- 1/32
.XX +/- .015
.X +/- .031
ANG +/- 1/2 DEG
CONCEN .005 DIA
APPROVED BSC 4/7/04 SHAKER, MONGOOSE PT LESS
CONFIDENTIAL
THIS DRAWING AND / OR SPECIFICATION EMBODIES
CONFIDENTIAL INFORMATION OF SWACO, A DIVISION
MOTORS AND CONTROLS
OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN
PERMISION. SWACO HAS LOANED THIS COPY WITH THE
UNDERSTANDING THAT (A) IT WILL NOT BE REPRODUCED
W/ BOLT ON FLANGES
(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT
SHEET SCALE SIZE DRAWING NO. REV
THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE
9671740 9671740
9671735-02 F
RETURNED ON DEMAND OR UPON COMPLETION OF
THE CONTRACTED WORK, WHICH EVER COMES FIRST.
ACKNOWLEDGED: ______________ DATE: _____________ NEXT ASSY TOP ASSY
1 OF 3 NTS D
 1 2
42 42

17

3
G G J J

D
D
42
42

36 38 37 34 33 37 35

7 28
25 26 35
1
C
37
4 33
3 36 37
13 34

1
E 38

DETAIL K
13 DETAIL C
16 14 24 6 30 27 K
DETAIL E SECTION D-D SECTION G-G
SECTION J-J
FILE NAME: Swaco D 2

5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072

SCALE SHEET SIZE DRAWING NO. REV

NTS 2 OF 3 D 9671735-02 F
 19
12 18
15 12
3 11
14
11 2 20
31
32 10
2
16 4
2 9

5
H F 1 13

5
DETAIL F DETAIL B
LIFTING LUG HIDDEN FOR CLARITY

20 B 43
A
2
18
1 8
39 40
29
RIGHT SIDE
ITEMS 33-38 HIDDEN FOR CLARITY
20 23 41
22
14
17 29
13
3 15

2 20
5 1 18
DETAIL A 5 19
14 DETAIL H
ITEM 41 NOT SHOWN
16
21
18
33

21
L
4
43
13 19
40 8 39 18
39 1

LEFT SIDE DETAIL L

FILE NAME: Swaco D 2

5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072

SCALE SHEET SIZE DRAWING NO. REV

NTS 3 OF 3 D 9671735-02 F
Item # Qty: Part Number Description
1 1 9671770 Skid Weldment Mongoose
2 1 9671738-01 Basket Assembly, Mongoose PT
3 8 04-1270 HHCS M12 X 45mm LG
4 2 9671681 Jack, Elevator
5 8 1305055 Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate
6 8 1407169 Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate
7 2 9671779 Gate, Skid Slide Mongoose
8 4 9671742 Bracket, Shipping Metric
9 8 05-296 Flatwasher M20 Metric, SS
10 8 05-307 Lockwasher M20 Metric, SS
11 8 04-1629 HHCS M20 x 70 Metric
12 16 05-305 Flatwasher M12 Metric, SS
13 16 05-306 Lockwasher M12 Split, SS
14 2 8420202 Decal MI-Swaco
15 8 03-415 Hex Nut M12 Metric, SS, M12 x 1.75, SS
16 2 S48B00829 10” Inspection Cover
17 2 9671679 Weldment, Spring Spool Mongoose Flat Panel
18 2 9671683 Indicator Pointer Mongoose PT Bolt Flg. Design
19 1 9671744 Plate, Right Indicator
20 1 9671745 Plate, Left Indicator
21 8 04-1157 HHCS M12 X 30mm LG
22 4 9360007 Spring Coil 7 inch Inline Shaker
23 8 05-244 Lockwasher Schnorr M20 Metric Motor Washer
24 16 BM6S80043-01XB Motor Washer, SS
25 8 9671682 Washer, 16 mm Motor
26 4 05-248 Lockwasher Schnorr, M16 Metric Motor Washer
Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow
27 4 1407144
Chromate
28 8 5895002 Washer Spring Isolation High Grade Nitrile 70 Shore A
29 4 1305040 Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate
30 1 9650360 Nameplate MI-Swaco
31 4 07-409 Pop Rivet 1/8” D 3/16-1/4” Grip
32 2 9671652-01 Cover, Weld Flange 10” PT Mongoose
33 2 3916067 Gasket Ring ANSI Flng RF 150 LB 10 in
34 24 1493003 HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8
35 24 03-412 Hex Nut M24, Metric, SS
36 24 05-309 Lockwasher M24 Split, SS
37 2 BM6K80097 Label, “PE” Protective Earth
38 4 BM6K80098 Label, Lift Point
39 48 05-308 Flatwasher M24, Metric, SS
40 4 5804004 Boot, Spring
41 4 9650511 Decal Shipping Bracket Position
42 2 S48K00827-NL Cover, Plug-I/O 6 Inch Dia. Nitrile
F4igure 10.2a: Parts List for Assembly 9671735-02

54
10.3: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly
9671738-01 (Basket Assembly, Mongoose PT MS Basket / 304 SS HDW
(Metric)

See Following Drawing

55
 1

2
NOTES:
4 5 6 7 24 1. USE SUPERFLEX TM RED RTV SILICONE ADHESIVE ON THE FEED END SKIRT IF REMOVED.
2. USE FOOD GRADE ANTI-SEIZE (LOCTITE 51168) ON ALL BOLTS AND SCREWS IF REMOVED.
SEE SECTION G-G
ON SHEET 2
E
9

A A

D 4 5 6 7 24

D SEE SECTION G-G

ON SHEET 2
G G

ISO VIEW

BILL OF MATERIAL
UNLESS OTHERWISE SPECIFIED: SIGNATURES DATE
DIMENSIONS ARE IN INCHES
MILLIMETERS ARE IN BRACKETS
DO NOT SCALE PRINTS
DRAWN JAM 03/22/04
REMOVE BURS AND SHARP EDGES
SURFACE ROUGHNESS 125 MICRO INCHES RMS CHECKED Swaco, A Division of M - I L.L.C.
TOLERANCES PER ANSI Y14.5M
FILE NAME: Swaco D Machined

THIRD ANGLE PROJECTION 5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
TOLERANCES ON:
ENGINEER
.XXX +/- .005 FRAC +/- 1/32
.XX +/- .015 ANG +/- 1/2 DEG APPROVED BSC 04/7/04
.X +/- .031
CONFIDENTIAL
CONCEN .005 DIA
BASKET ASSEMBLY,
MONGOOSE FLAT PANEL
THIS DRAWING AND / OR SPECIFICATION EMBODIES
CONFIDENTIAL INFORMATION OF SWACO, A DIVISION
OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN
PERMISION. SWACO HAS LOANED THIS COPY WITH THE
UNDERSTANDING THAT (A) IT WILL NOT BEREPRODUCED
(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT
THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE SHEET SCALE SIZE DRAWING NO. REV

9671738-01 C
RETURNED ON DEMAND OR UPON COMPLETION OF
THE CONTRACTED WORK, WHICH EVER COMES FIRST.
ACKNOWLEDGED: ______________ DATE: _____________ NEXT ASSY TOP ASSY
1 OF 2 NTS D
 5

2
4
1 8
5 6 4
10 6
11 5
7 2
9
14
9
24

ADD HIGH TEMP RED DETAIL F 10 11

14
4 SILICONE AROUND
THE PERIMETER OF
12 7 THE REMOVABLE 13
6 COVER
4
DETAIL E 7
DETAIL C DETAIL H
5

1 4
6
2
H 7
9
SECTION D-D
ADD HIGH TEMP RED
SILICONE AROUND
THE PERIMETER OF
THE REMOVABLE DETAIL B
COVER

SECTION G-G

15

3 3
3

F
3
B

C
12 SECTION A-A
FILE NAME: Swaco D 2

Swaco, A Division of M - I L.L.C.

5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072

SCALE SHEET SIZE DRAWING NO. REV

NTS 2 OF 2 D 9671738 C
Item # Qty: Part Number Description
1 1 9671610 Basket Weldment Mongoose PT
2 1 9671637-02 Cover, Removable Mongoose Flat Panel
Wedge Screen Clamping Mongoose 75 Shore D
3 8 5895001
Polyurethane Black
4 36 05-277 Flatwasher M10 Metric, SS
5 28 04-1103 HHCS M10 x 30 Metric, SS
6 28 05-270 Lockwasher M10 Split, SS
7 28 03-229 Hex Nut M10 Metric, SS
8 1 9671638-02 Bar, Skirt Retainer
9 1 5873004 Skirt Mongoose Feed End High Grade Nitrile 80 Shore A
10 4 5837001 Gasket Compression “P” Screen Bed Mongoose
11 4 9671640 Weldment, Screen Gasket Hold Down Bar
12 1 9671925 Drip Lip Basket Mongoose
13 32 07-415 Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156
Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS,
14 32 1441471
Sq. Head
15 1 BM6K80100 Label, Crush Hands
Figure 10.3a: Parts List for Assembly 9671738-01

56
10.4: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly
9671946 (D-Silter Assembly 6T4 2-12 Header Box Mongoose PT Mud
Cleaner)

See Following Drawing

57
 REVISIONS
REV DESCRIPTION DRAFTER CHKD APPRVD DATE

28

27

NOTES:
1. APPLY COMPOUND SEALANT (LOCTITE) TO THREADS OF ITEM #4
IF REMOVED.
2. USE ANTI SEIZE (FOOD GRADE ANTI-SEIZE (PN/ 51168) BY LOCTITE) ON
ALL BOLT THREADS UNLESS OTHERWISE SPECIFIED IF REMOVED.
3. APPLY SUPERFLEX TM RED RTV SILICONE ADHESIVE SEALANT BETWEEN
ITEMS #28 AND #29 AS SHOWN IF REMOVED.

A
C A 42 36
18 34 DETAIL C
17
7

22
17
APPLY LOCTITE
(NO ANTI-SEIZE) 34 21
4 3 2 1 39 SECTION A-A APPLY LOCTITE
DETAIL F 4 3 2 1
(NO ANTI-SEIZE)

SECTION B-B 12 18 B 11
31 DETAIL H
6 19 16
17
8
29 10
13
30

16
F 10 9 22
22
20 5 32
H 22
14
20 5 16 27
32
37 33 35 41
37 15 9
33
10
35 38 37

41 33 33

35 35
28 37
41 41
33
40
35
41
37 BILL OF MATERIAL
UNLESS OTHERWISE SPECIFIED: SIGNATURES DATE

33
DIMENSIONS ARE IN INCHES
MILIMETERS ARE IN BRACKETS DRAWN SARose Dec-17-2004
21
DO NOT SCALE PRINTS
REMOVE BURRS AND SHARP EDGES
SURFACE ROUGHNESS 125 MICRO INCHES RMS
TOLERANCES PER ANSI Y14.5M
CHECKED M‐I L.L.C.

B
THIRD ANGLE PROJECTION
5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
35 TOLERANCES ON ENGINEER
FULL FLOW SEPARATOR
FILE NAME: Swaco D Welded

.XXX = +/- .030 0-30 INCHES = +/- 1/32

.XX = +/- .060 30-60 INCHES = +/- 1/16
APPROVED
24
.X = +/- .100 60 & OVER = +/- 1/8

25 23
ANGLES +/- 0°30' CHAM & C'SINKS +/- 2°

MODEL : PT MONGOOSE
41 26 CONFIDENTIAL
THIS DRAWING AND / OR SPECIFICATION EMBODIES
CONFIDENTIAL INFORMATION OF SWACO, A DIVISION
OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN
PERMISION. SWACO HAS LOANED THIS COPY WITH THE
UNDERSTANDING THAT (A) IT WILL NOT BE REPRODUCED
D-SILTER ASSY 6T4 2-12 HEADER BOX
(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT
THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE SHEET SCALE SIZE DRAWING NO. REV
RETURNED ON DEMAND OR UPON COMPLETION OF
THE CONTRACTED WORK, WHICH EVER COMES FIRST.
ACKNOWLEDGED: ______________ DATE: _____________ NEXT ASSY TOP ASSY
1 of 1 NTS
D 9671946 -
Item # Qty: Part Number Description
1 8 1305041 Nut Hex Plt. 5/8-11 NC
2 8 1345041 Washer Flat Plt. 5/8 in x 1.31 OD
3 8 1345344 Washer Lock Split Plt. 5/8 in
4 8 1407139 Screw Hex Hd Cap Plt. 5/8-11 NC x 2
5 4 1492031 Drs #4 x 5/16 304 SS
6 1 2422177 Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM
7 1 3916067 Gasket Ring ANSI Flange RF 150 LB. 10 in
8 1 5008417 Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT
9 2 5010134 Cap Grooved End 6 in
10 3 5015029 Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI
11 1 5015030 Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI
12 24 5015052 Cuplng Grooved End 2 in Snap T-Gasket 300 PSI
13 6 5015053 Cuplng Grooved End 2-1/2 in Snap T-Gasket
14 2 5068261 Plug SQ Hd. Galv. 150 PSI 1 NPT
15 1 8420200 Decal MI-Swaco
16 6 9622220 Clone Twin 4 Urethane Complete w/ 1/2 Apex
17 1 9622491 Manifold Inlet 6T4 D-Silter ALS Mud Cleaner
18 1 9622492 Manifold Overflow D-Silter 6T4
19 12 9622582 Elbow D-Silter 10T4 Poly 2 in Grooved End
20 1 9650360 Nameplate ID Product
21 1 9671652-01 Cover, MS Weld Flange 10” PT Mongoose
22 2 9671853 Bracket, Mount D-Silter Mud Cleaner w/o Bolt on Flange
23 1 9671926 Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange
24 1 9671927 Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange
25 1 9671937 Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange
26 1 9671938 Weldment Leg Header Box Mud Cleaner w/o Bolt on Flange
27 1 9671941 Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner
28 1 9671945 Weldment, 6T4-8T4 Header Box w/o Flange - Mud Cleaner
29 1 9671955 Weldment, Trough 2-12 D-Sander PT Mongoose Mud Cleaner
30 1 9697001-12 Nipple Stub Grooved End 6 in x 5 in Lg.
31 1 9697001-13 Nipple Stub Grooved End 8 in x 5 in Lg.
32 2 BM6K80122 Label, Do Not Lift
33 78 05-305 Flatwasher M12 Metric 304 SS
34 24 05-308 Flatwasher M24 Metric 304 SS
35 39 03-415 Hex Nut M12 Metric, 304 SS, M12 x 1.75
36 12 03-412 Hex Nut M24 Metric, 304 SS
37 31 04-1105 HHCS M12 x 35 Metric, 304 SS
38 8 04-1270 HHCS M12 x 45 Metric, 304 SS
HHCS M24-3.0 x 90 mm MS, Yellow Chromate Plt. Gr. 10.9
39 12 1493003
Full Thread
CVR/Plug-I/O 6” Dia. High Grade Nitrile 45-70 Shore A
40 2 S48K00827-NL
Hardiness
41 39 05-306 Lockwasher M12 Split 304 SS
42 12 05-309 Lockwasher M24 Split 304 SS
Figure 10.4a: Parts List for Assembly 9671946

58
10.5: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly
9622220 (Clone Twin 4” Urethane Complete w/ 1/2” Apex)

2 2

Item # Qty: Part Number Description

1 1 9622221 Liner Feed Urethane
2 2 9622312 Valve Apex 1/2”
Figure 10.5a: Parts List for Assembly 9622220

NOTE: Item 2 can be supplied with different Apex openings

Valve Apex 3/8” = 9622338

Valve Apex 5/8” = 9622358

59
10.6: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly
9671842 (212 D-Sander Assembly Mongoose PT Mud Cleaner)

See Following Drawing

60
 REVISIONS
REV DESCRIPTION DRAFTER CHKD APPRVD DATE

19 A ADDED ITEMS 42 THRU 47 SAR GMG BC 11/17/04

18

32 30
11

5
31 41 30

3
DETAIL A
10
1:2
17 21 25
20
2
13
15
12 SEE SHEET 2 B ISO VIEW
13 40
6
23 21 22 1:10
DETAIL E
11 1:2
16
36 37 38
14
1
G 23
39

A
1 E
2

22
6
25
DETAIL G 21
21
1:2
BILL OF MATERIAL
UNLESS OTHERWISE SPECIFIED: SIGNATURES DATE
DIMENSIONS ARE IN INCHES
MILIMETERS ARE IN BRACKETS
DO NOT SCALE PRINTS
DRAWN BHOLTON Sep-13-2004
REMOVE BURRS AND SHARP EDGES
SURFACE ROUGHNESS 125 MICRO INCHES RMS CHECKED M‐I L.L.C.
TOLERANCES PER ANSI Y14.5M
THIRD ANGLE PROJECTION
5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
TOLERANCES ON ENGINEER
FILE NAME: Swaco D Welded

FULL FLOW SEPARATOR

.XXX = +/- .030 0-30 INCHES = +/- 1/32
.XX = +/- .060 30-60 INCHES = +/- 1/16
.X = +/- .100
ANGLES +/- 0°30'
60 & OVER = +/- 1/8
CHAM & C'SINKS +/- 2°
APPROVED

MODEL : PT MONGOOSE
CONFIDENTIAL
THIS DRAWING AND / OR SPECIFICATION EMBODIES
CONFIDENTIAL INFORMATION OF SWACO, A DIVISION
OF M-I L.L.C., IN THE ABSENCE OF EXPRESS WRITTEN

2-12 D-SANDER ASSEMBLY

B
PERMISION. SWACO HAS LOANED THIS COPY WITH THE

SEE SHEET 2
UNDERSTANDING THAT (A) IT WILL NOT BEREPRODUCED
(B) IT WILL NOT BE USED FOR ANY PURPOSE EXCEPT
SHEET SCALE SIZE DRAWING NO. REV
9671842
THAT FOR WHICH IT WAS LOANED AND (C) IT WILL BE
RETURNED ON DEMAND OR UPON COMPLETION OF
THE CONTRACTED WORK, WHICH EVER COMES FIRST.
ACKNOWLEDGED: ______________ DATE: _____________ NEXT ASSY TOP ASSY
1 of 2 1/8 D 9671842 A
 C

19 14
20

D
H J
I
6
F 7

9 8

C K
SECTION C-C CENTER TAG ON BACK RAIL

43
VIEW B-B 1 42
24 21
21 22 23 24
39
9
26 29 28 26 27 38 37 36
2
1 4 3

DETAIL H 1
1:2 DETAIL I
1:2
33 34 35 44 45 46 47
21 22 23 DETAIL K
DETAIL D 1:4
1:2
DETAIL F DETAIL J
FILE NAME: Swaco D 2

M‐I L.L.C.

1:2 1:2
5950 NORTH COURSE DRIVE, HOUSTON, TEXAS 77072
SCALE SHEET SIZE DRAWING NO. REV

1/8 2 of 2
D 9671842 A
Item # Qty: Part Number Description
1 1 9671884 Box Weldment D-Sander Mounting Mongoose PT Mud Cleaner
2 1 9671892 Cross Member Weldment Mongoose PT Mud Cleaner
3 2 1289140 U-Bolt CS 10” Pipe x 3/4-10 NC x 13.75 L w/ Nut
4 2 1289105 U-Bolt CS 8” Pipe x 5/8-11 NC x 11.37 L w/ Nut
5 1 00-1614 Clamp Unit, 5/8” Hose OD, 3 Hose Clamp
6 1 9671876 Up Right Ass’y, LH D-Sander Mud Cleaner Mongoose PT
7 1 9671879 Up Right Ass’y, RH D-Sander Mud Cleaner Mongoose PT
8 1 9671881 Bracket Shipping D-Sander Mongoose PT Mud Cleaner
9 1 9671883 Bracket Shipping D-Sander Mongoose PT Mud Cleaner
10 1 9621379 Manfld Feed ALS Mounted 2-12 Slant D-Sander
11 1 9621380 Manfld Overflow ALS Mntd 2-12 Slant D-Sander
12 2 9621280 Clone Ass’y Urethane 12 in Grooved End
13 4 5015029 Cuplng Grooved End 6” Bolt T-Gskt 1000 psi
14 2 5015026 Cuplng Grooved End 4” Bolt T-Gskt 1000 psi
15 2 5030860 Ell Grooved End 90D MI SR Sch 40, 6”
16 1 2422177 Gauge 0-60 psi / 0-400 KPA 2-1/2, 1/4” NPT LM
17 1 5015030 Cuplng Grooved End 8” Bolt T-Gskt 800 psi
18 1 5015031 Cuplng Grooved End 10” Bolt T-Gskt 800 psi
19 1 9697001-14 Nipple Stub Grooved End 10” x 5” lg.
20 1 9697001-13 Nipple Stub Grooved End 8” x 5” lg.
21 64 05-305 Flatwasher M12 Metric, SS
22 32 05-306 Lockwasher M12 Split, SS
23 32 03-415 Hex Nut M12 Metric, SS, M12 x 1.75
24 20 04-1105 HHCS M12 x 35 Metric, SS
25 12 04-1106 HHCS M12 x 40 Metric, SS
26 8 05-277 Flatwasher M10, Metric, SS
27 4 05-270 Lockwasher M10 Split, SS
28 4 03-229 Hex Nut M10 Metric, SS
29 4 04-1103 HHCS M10 x 30 Metric, SS
30 4 05-276 Flatwasher M8 Metric, SS
31 2 03-232 Hex Nut M8 Metric, SS
32 2 04-1451 HHCS M8 x 60 mm Metric, SS
33 4 05-160 Flatwasher 3/4”, SS
34 4 05-236 Lockwasher 3/4”, SS
35 4 03-404 Hex Nut 3/4-NC, SS
36 8 05-174 Flatwasher 5/8, SS
37 8 05-176 Lockwasher 5/8, SS
38 8 03-145 Hex Nut 5/8-NC, SS
39 1 9671895 Bracket, Weldment 2-12 D-Sander Mongoose PT Mud Cleaner
40 2 9621289 U-Bolt 7-3/8” ID 1 NC x 8-3/4” Lg
41 2 05-285 Lockwasher M8, SS
42 1 9650360 Nameplate ID M-I Swaco
43 4 1492031 DRS #4 x 5/16 304SS
44 4 05-296 Flatwasher M20 Metric 304SS
45 2 05-307 Lockwasher M20 Split 304SS
46 2 04-1629 HHCS M20 x 70 Metric 304SS
47 2 1306127 Hex Nut SS M20 x 2.5mm
Figure 10.6a: Parts List for Assembly 9671842

61
10.7: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly
9621280 (Clone Assembly Urethane 12 in Groove End)

5
1 6
6
2 3
4

Item # Qty: Part Number Description

1 1 9621281 Feed 12” Feed Section w/ Victaulic End
2 1 9621173 Body Main 12” Close Urethane
3 1 9621175 Body Mid 12” Clone Urethane
4 2 9621174 Valve 1-1/2” Apex Clone Urethane
5 1 9621177 Clamp V-Band 16.12 I.D., 12” Clone
6 1 9621176 Clamp V-Band 9.88 I.D., 12” Clone
Figure 10.7a: Parts List for Assembly 9621280

62
10.8: Recommended Spare Parts for 9870455-01 Configuration
Items listed below are for 1 year of operating spares.

Figure / Item # Qty: MI-Swaco P/N Description

- 4 JMONMK010P Screen Mesh 10
- 4 JMONMK020P Screen Mesh 20
- 4 JMONMK030P Screen Mesh 30
- 4 JMONMK040P Screen Mesh 40
- 4 JMONMK024P Screen Mesh 24
- 4 JMONMK038P Screen Mesh 38
- 4 JMONMK050P Screen Mesh 50
- 4 JMONMK070P Screen Mesh 70
- 4 JMONMG084P Screen Mesh 84 MAGNUM
- 4 JMONMG110P Screen Mesh 110 MAGNUM
- 4 JMONMG140P Screen Mesh 140 MAGNUM
- 4 JMONMG175P Screen Mesh 175 MAGNUM
- 4 JMONMG210P Screen Mesh 210 MAGNUM
- 4 JMONMG250P Screen Mesh 250 MAGNUM
- 4 JMONMX084P Screen Mesh 84 MX
- 4 JMONMX110P Screen Mesh 110 MX
- 4 JMONMX140P Screen Mesh 140 MX
- 4 JMONMX175P Screen Mesh 175 MX
- 4 JMONMX210P Screen Mesh 210 MX
- 4 JMONMX250P Screen Mesh 250 MX
- 4 JMONHC084P Screen Mesh 8 HC-MAGNUM
- 4 JMONHC110P Screen Mesh 110 HC-MAGNUM
- 4 JMONHC140P Screen Mesh 140 HC-MAGNUM
- 4 JMONHC175P Screen Mesh 175 HC-MAGNUM
- 4 JMONHC210P Screen Mesh 210 HC-MAGNUM
- 4 JMONHC250P Screen Mesh 250 HC-MAGNUM
7.1a / A 2 7573290 Reset Buttons
7.1a / B 1 7573106 Selector Switch
7.1a / C 1 7573105 E-Stop “Push-Pull”
7.1a / D 1 7790016 Transformer (380V)
7.1a / E 1 7519002 Fuse Block
7.1a / F 1 7117005 Timer
7.1a / H 4 7150002 Overload Blocks
7.1a / I 2 7150001 Contactors- Non. Rev.
7.1a / J 1 6930009 Contactor-Reversing
7.1a / L 4 8071702 Mechanical Push Rod
7.1a / M 2 7152606 Overload Heaters

63
Figure / Item # Qty: MI-Swaco P/N Description
7.1a / N 2 7152605 Overload Heaters
7.1a / O 1 7518022 Fuse
7.1a / P 2 7518020 Fuses
10.0a / 3 2 EM3C00010 Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500
10.0a / 4 1 6905003 Mtr. 220/380V, 0.60, 50/3/1500
10.1a / 3 4 5859378 Mount Vibration Donut 2-3/4 O.D x 5/8 I.D
10.1a / 4 6 05-110 Lockwasher 1 SHKPRF Ext. MS
10.1a / 5 6 01-184 Locknut Electrical 3/4
10.1a / 6 6 01-106 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male
10.1a / 7 6 5008937 Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT
10.1a / 8 6 6560030 Cnectr Cable EP 1/2 NPT, .51-.81 Dia. Armored
10.1a / 9 2 5030937 Ell. Conduit EP 90 3/4 MPT x 3/4 FPT
10.1a / 12 60 ft. 7906218 Cable Armored 4 Cond. 12 AWG w\ Jacket
10.2a / 4 2 9671681 Jack Assembly Lifting
10.2a / 5 8 1305055 Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate
10.2a / 6 8 1407169 Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate
10.2a / 42 2 S48K00827-NL CVR/Plug- I/O 6” Dia.
10.2a / 22 4 9360007 Spring Coil 7 inch Inline Shaker
10.2a / 23 8 05-244 Lockwasher Schnorr M20 Metric Motor Washer
10.2a / 24 16 BM6Y80043-01XB Motor Washer, SS
10.2a / 25 8 9671682 Washer, 16 mm Motor
10.2a / 26 4 05-248 Lockwasher Schnorr, M16 Metric Motor Washer
Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow
10.2a / 27 4 1407144
Chromate
10.2a / 28 8 5895002 Washer Spring Isolation High Grade Nitrile 70 Shore A
10.2a / 29 4 1305040 Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate
10.2a / 33 2 3916067 Gasket Ring ANSI Flng RF 150 LB 10 in
10.2a / 40 4 5804004 Boot, Spring
Wedge Screen Clamping Mongoose 75 Shore D
10.3a / 3 8 5895001
Polyurethane Black
10.3a / 9 1 5873004 Skirt Mongoose Feed End High Grade Nitrile 80 Shore A
10.3a / 10 4 5837001 Gasket Compression “P” Screen Bed Mongoose
10.3a / 11 4 9671640 Weldment, Screen Gasket Hold Down Bar
10.3a / 13 32 07-415 Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156
Screw Flat HD CRSK Sheet Metal 8-32 x 1” Lg., SS, Sq.
10.3a / 14 32 1447471
Head
10.4a / 6 1 2422177 Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM
10.4a / 7 1 3916067 Gasket Ring ANSI Flng RF 150 LB, 10 in
10.4a / 8 1 5008417 Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT
10.4a / 9 2 5010134 Cap Grooved End 6 in
10.4a / 10 3 5015029 Cuplng Grooved End 6 in Bolt T-Gaskt 1000 psi
10.4a / 11 1 5015030 Cuplng Grooved End 8 in Bolt T-Gaskt 800 psi
10.4a / 12 24 5015052 Cuplng Grooved End 2 in Snap T-Gaskt 300 psi
10.4a / 13 6 5015053 Cuplng Grooved End 2-1/2 in Snap T-Gaskt
10.4a / 14 2 5068261 Plug SQ Hd. Galv. 150 psi 1 NPT

64
Figure / Item # Qty: Description MI-Swaco P/N
10.4a / 16 6 9622220 Clone Twin 4 Urethane Complete w/ 1/2 Apex
10.4a / 17 1 9622491 Manfld Inlet 6T4 D-Silter ALS Mud Cleaner
10.4a / 18 1 9622492 Manfld of 6T-4 D-Silter ALS Mud Cleaner
10.4a / 19 12 9622582 Elbow Grooved End 90D Poly 2 in
10.4a / 30 2 9697001-12 Nipple Stub Grooved End 6 in x 5 in Lg.
10.4a / 31 1 9697001-13 Nipple Stub Grooved End 8 in x 5 in Lg.
10.4a / 40 2 S48K00827-NL CVR/Plug – I/O 6” Dia.
10.5a / 1 1 9622221 Liner Feed Urethane
10.5a / 2 1 9622312 Valve Apex 1/2”
10.6a / 3 2 1289140 U-Bolt CS 10” Pipe x 3/4-10 NC x 13.75 L w/ Nut
10.6a / 4 2 1289105 U-Bolt CS 8” Pipe x 5/8-11 NC x 11.37 L w/ Nut
10.6a / 5 1 00-1614 Clamp Unit, 5/8” Hose OD, 3 Hose Clamp
10.6a / 10 1 5008417 Bushing Reducer Galv. 150 PSI 1/2 x 1/4 NPT
10.6a / 11 1 5010134 Cap Grooved End 6 in
10.6a / 12 3 5015029 Cuplng Grooved End 6 in Bolt T-Gaskt 1000 psi
10.6a / 13 1 5015030 Cuplng Grooved End 8 in Bolt T-Gaskt 800 psi
10.6a / 14 24 5015052 Cuplng Grooved End 2 in Snap T-Gaskt 300 psi
10.6a / 15 6 5015053 Cuplng Grooved End 2-1/2 in Snap T-Gaskt
10.6a / 16 2 5068261 Plug SQ Hd. Galv. 150 psi 1 NPT
10.6a / 17 1 8420200 Decal SWACO
10.6a / 18 6 9622220 Clone Twin 4 Urethane Complete w/ 1/2 Apex
10.6a / 19 1 9622491 Manfld Inlet 6T4 D-Silter ALS Mud Cleaner
10.6a / 20 1 9622492 Manfld of 6T-4 D-Silter ALS Mud Cleaner
10.7a / 1. 1 9621281 Feed 12” Feed Section w/ Victaulic End
10.7a / 2 1 9621173 Body Main 12” Close Urethane
10.7a / 3 1 9621175 Body Mid 12” Clone Urethane
10.7a / 4 2 9621174 Valve 1-1/2” Apex Clone Urethane
10.7a / 5 1 9621177 Clamp V-Band 16.12 I.D., 12” Clone
10.7a / 6 1 9621176 Clamp V-Band 9.88 I.D., 12” Clone

65
Appendix

66
Appendix-A

Motor Manual

67
+8+5+101(g XTTT

 
*#.'*#-'4 .'%64+%+$4#614
 Table of Contents

Table of Contents
Section Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Mounting vibrator onto structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Thermistors and thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

 

  i
    
List of Figures/Tables List of Figures
Figure Title Page
1 Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 Adjusting Eccentric Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Setting Eccentric Weights to Mirror Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8a Model CDX18-2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8b Model CDX18-2100 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9a Model CDX18-5100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9b Model CDX18-5100 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10a Model CDX18-5900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10b Model CDX18-5900 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11a Models VMX18-6100 and VMX18-8340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11b Models VMX18-6100 and VMX18-8340 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . 23

List of Tables
Table Title Page
I Mounting Bolts and Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
II Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
III Lubrication Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

 

  ii
    
Introduction

Introduction
General SWACO Explosion-proof Shale Shaker Electric Vibrators are designed and
manufactured to ensure the best performance and reliability in severe-duty
applications. These vibrators have an ambient temperature rating including
mounting surface temperature of -4 to 131° F (-20 to 55° C). If operating the
vibrator in environments beyond these temperatures, call SWACO, as the
vibrator may require rating reduction, more frequent lubrication, or
lubrication substitution.

These explosion-proof vibrators have been tested and approved by a European

Notified Body (DEMKO) and Underwriter’s Laboratories Incorporated® (UL)
for U.S. and Canadian installations. All frame sizes are approved for use in
Class I, Groups C and D, and Class II, Groups E, F, and G hazardous locations
along with the flame-proof rating of EEx d IIB 120° C (gas and dust-Zone 21)
for Gas Group IIB for a maximum ambient of 40°C (104°F). Frame sizes 50,
60, and 70 are also available for use in Class I, Group C and D hazardous
locations along with the flame-proof rating of EEx d IIB 160°C (gas) for Gas
Group IIB for a maximum ambient of 55°C (131°F).

References
The following documents are referenced in this manual:
• The National Electrical Code (NEC), National Fire Protection Association,
1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.
• American National Standards Institute (ANSI) z244.1-1982, American
National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards
Institute, Inc., 1430 Broadway, New York, NY 10018.
• Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous
Energy Source (Lockout/Tagout); Final Rule, Department of Labor,
Occupational Safety and Health Administration (OSHA), 32nd Floor,
Room 3244, 230 South Dearborn Street, Chicago, IL 60604.
• CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor,
OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street,
Chicago, IL 60604.

Safety All safety rules defined in the above documents and all owner/employer
safety rules must be strictly followed when working on the vibrator.

Storage Store vibrator in an ambient temperature not less than 41°F (5°C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, remove bearings, wash them, and repack them with new grease
(see “Lubricating Vibrator”).

 

  1
    
 Before Installing Vibrator
Before Installation

1. Make sure mounting surface is strong and flat, 0.010 in. (0.25 mm) across
vibrator feet. (This will minimize internal stress to vibrator casting when
tightening mount bolts. Welding in the area of the mounting surface could
affect flatness.)
2. Make sure mounting surface and bottom of vibrator feet are clean and free
of debris, paint, and oxidation.

 

  2
    
Installing Vibrator

Installation
! CAUTION
Use only new Grade 5 bolts (or metric equivalent) and lock
nuts to install vibrator. Old fasteners can break and cause
damage to vibrator or structure.
Do not use split lock washers to install vibrator onto mount.
Damage to vibrator could result.
Tighten mounting bolts in sequence shown in Figure 1. If not
tightened in order, vibrator casting could be damaged.
1. Before installing vibrator onto mount, apply thread sealing compound to
all bolts.
2. Install vibrator onto mount with new lock nuts, compression washers, and
bolts according to Table I. Tighten bolts in order given in Figure 1 to
avoid damaging vibrator casting. (Contact fastener manufacturer for
specific information regarding bolt torque.)

3 6
1 4

1 2

3 2
5 4

4 Bolts 6 Bolts

Figure 1. Mounting Bolt Tightening Sequence

3. After the vibrator has been operated for 10 to 20 minutes, check bolt
torque. Tighten if necessary.

 

  3
    
Installation
Table I. Mounting Bolts and Torque Requirements*
English Metric
Vibrator Type Frame Size* Bolt Size Dry Torque Dry Torque
Bolt Size
(Gr 5) (ft-lb) (kgm)
CDX 30 5/8 in. 11NC 137 M16 19
CDX 50, 60 3/4 in. -10NC 288 M20 38
VMX 70 3/4 in. -10NC 288 M20 38

*Torque specifications are for reference only. Contact fastener manufacturer for specific information
regarding bolt torque.

Nut and cap screw After removing any nuts or cap screws from vibrator assembly, re-install to
torque the torque values specified in Table II.

Table II. Vibrator Nut and Cap Screw

Torque Requirements
Terminal
Cap Screws ft/lb (kgm) ft/lb (kgm)
Block Nuts
M6 7 (1) M4 0.87 (0.12)
M8 16.5 (2.3) M5 1.45 (0.20)
M10 35 (4.8) M6 2.17 (0.30)
M12 58 (8) M8 4.70 (0.65)
M14 94 (13) M10 9.80 (1.35)
M16 137 (19)
M18 195 (27)
M20 275 (38)

 

  4
    
 Installation
Markings on The following nameplates are attached to the vibrators:
Vibrators

Stainless Nameplate

Alternate Stainless Nameplate Stainless Nameplate for

Explosion-proof Vibrators
P/N 518377-SW

Caution Disconnect Stainless Nameplate

for CDX Vibrators, P/N 518147
Alternate Stainless Nameplate

Alternate Stainless Nameplate

*Stainless Warning Nameplate
P/N 518334

*Frame Size 30 is not marked with nameplate P/N 518334.

 

  5
    
 ! WARNING
Wiring The wiring described below is for hazardous locations
Installation

classified by Divisions only. Hazardous locations classified by

Zones shall utilize EEx d flameproof wiring components.

! WARNING
Wire vibrator in accordance with National Electrical Code
(Articles 430, 500, 501, and 502, as appropriate) and all
applicable local codes. Have wiring installed by a qualified
electrician only.

Wire vibrators according to wiring diagram in Figure 2.

P1 P2
6-lead, 3-phase

P1 P2
W2 U2 V2 W2 U2 V2

W1 W1
U1 V1 U1 V1
G G

Cable Entry
Y - High Voltage s - Low Voltage

Figure 2. Wiring Diagram

! CAUTION
Before running cord to vibrator, make sure cord voltage
rating equals or exceeds the voltage at which you will be
operating the vibrator. It must have a minimum temperature
rating of 222°F (105°C).
1. Remove wiring cover, O-ring, and rubber compression block. Install
elbow or conduit fitting as appropriate. Install cord so that cord jacket
extends into wiring compartment approximately 1 inch. Complete
installation of fittings in accordance with their installation instructions.

IMPORTANT
When wiring vibrator, leave slack in electrical cable so that
cable does not become taut during vibration cycle and cause

 

  6
    
 Installation
stress on wire connections. Leave enough slack in power cable
to prevent moisture from running down cable into vibrator.
2. Trim conductors and strip insulation approximately 1/4 inch. Wire
vibrator according to wiring diagram inside terminal box or see Figure 2.
Use closed loop wire connectors only.

Wire
connector

Flat
washers

Figure 3. Installing Wire Connector

3. Install wire connector between the two flat washers. See Figure 3.

! WARNING
Vibrator must be grounded using the power supply ground
wire (or other if specified in the NEC). Failure to properly
ground vibrator can cause severe injury or death.
4. Connect power supply ground wire (or other if specified in the NEC) to
ground terminal. Use closed loop wire connector only.

 

  7
    
 WARNING
Installation
!
Thermistors and thermostats are intended for motor winding
Thermistors and protection or to limit external motor surface temperatures.
thermostats They do not replace overload protection. Always install
overload protection. Failure to do so could result in severe
injury or death.

IMPORTANT
A thermistor or thermostat control circuit will be provided. It
is required that these circuits be connected to the motor
control circuit. However, these devices are optional for units
marked with a 55°C ambient rating.

NOTE
The thermistor terminals are identified as T1 and T2.
1. For vibrators having a thermistor circuit, wire thermistor to control
module in accordance with Figure 4. (Other suitable control modules may
be used.)

T1 T2

Figure 4. Thermistor Wiring Diagram

NOTE
The thermostat terminals are identified as P1 and P2 (Figure
5). The thermostat circuit is rated 600 Vac maximum and 720
VA. A manual momentary start switch must be used.

 

  8
    
 Installation
2. For vibrators with a thermostat circuit, wire thermostats to control circuit.
See Figure 5.

Motor Starter Motor

W
1
Line Motor
V
2

U Windings
3

P1

Stop
Start
P2

Starter Starter
Coil Overload
Contacts

Figure 5. Manual Reset Connections

3. Reassemble wiring cover, o-ring, and rubber compression block, taking
care not to pinch the o-ring.

! CAUTION
Installing Install overload protection for vibrator. If vibrator is not
overload, short- protected from overload, vibrator can be damaged and
circuit, and warranty will be void. Determine size of overload protection
ground-fault according to NEC Article 430, and have it installed by a
protection qualified electrician only.
1. Determine overload, short-circuit, and ground-fault protection according
to NEC Article 430.
2. Have qualified electrician install overload, short-circuit, and ground-fault
protection.
3. If overload trips during operation, fix problem before resetting.

! CAUTION
The vibrator control circuit must be arranged so that if one
vibrator becomes de-energized, the other vibrator will
automatically and immediately become de-energized. Failure
to properly interlock vibrators could result in damage to
equipment if one vibrator fails.
4. Interlock the two vibrators and install separate overload protection for
each.

 

  9
    
 After Installing Vibrator
After Installation

IMPORTANT
Read entire section before beginning work.
Checking shaft 1. Remove one weight cover.
rotation
! WARNING
Before checking shaft rotation, make sure area is known to be
non-hazardous.

! CAUTION
DO NOT run vibrator with eccentric weights removed.
Running vibrator with eccentric weights removed will
damage bearings.

! WARNING
When checking shaft rotation with weight cover removed,
keep hands away from swinging weights. Weights can crush
fingers.
2. Start vibrator(s) only for a few seconds, then stop.
3. Observe direction of vibrator rotation. If vibrator is not rotating in correct
direction, lock out/tag out energy source and reverse rotation. To reverse
rotation of three-phase vibrator, reverse any two of the three power
supply wires.
4. Replace weight cover, taking care not to pinch o-ring.

 

  10
    
 NOTE

After Installation
Adjusting All Vibrators have one set of eccentric weights on each end of
eccentric weights shaft. Eccentric weights are set at 0% at factory. See Figure 6.
The percentage increments on the weight adjustment disks
are percentages of the total force pounds listed on the
nameplate. For example, if the nameplate shows 6000 lb,
setting the weights to 50% would produce 3000 pounds of
force.

IMPORTANT
For the most efficient operation, vibrator eccentric weights
should be adjusted to the lowest force setting required to move
the material. This will increase vibrator life and reduce energy
costs.

! WARNING
Before adjusting eccentric weights, turn off and lock out/tag
out energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see “References”).
2. Remove weight cover.
3. Loosen screw (A, Figure 6) so adjustable weight (B) will rotate around
shaft (C).

C
A. Screw
B. Adjustable weight
C. Shaft
D. Fixed weight
B

D
Figure 6. Adjusting Eccentric Weights

NOTE
The fixed weight is attached to the shaft. The adjustable
weight rotates around the shaft. The weight adjustment disk
will be attached to either the fixed or the adjustable weight.
4. See Figure 10. Rotate adjustable eccentric weight to proper setting. To
produce more force, move weight to higher setting (i.e., higher number).
When set, tighten cap screw according to Table II.
5. Check o-rings for damage. Replace if damaged.

 

  11
    
After Installation
.

! CAUTION
Do not operate vibrator with weight covers removed. Dust
accumulating around vibrator shaft could cause unit to fail.
6. Replace weight covers.

! CAUTION
Adjust both sets of eccentric weights to same setting number
(mirror images), or force output will be uneven and damage
vibrator.
7. Repeat steps 2 through 5 for second set of weights. Set both sets of
weights to same setting number so they are mirror images, as shown in
Figure 7.

Figure 7. Setting Sets of Eccentric Weights to Mirror Images

Initial start-up/ 1. Close power supply disconnect switch and allow vibrator(s) to operate.
checking line 2. If vibrator makes unusual or excessive noise, make sure mounting bolts
current are tight and mount welds are not damaged.

! WARNING
Vibrator may produce loud noise during operation when
mounted on structure. See OSHA 1910.95 for guidelines. If
required, wear ear protection to avoid impairment or loss of
hearing.
3. Check decibel level of vibrator noise during operation. See OSHA
1910.95 to determine whether noise exceeds safe limits. If required, wear
ear protection to avoid impairment or loss of hearing.

 

  12
    
 After Installation
! CAUTION
If vibrator is operated continuously with line current above
nameplate rating, vibrator can be damaged.
4. After a few hours of operation, check each line current. If reading is
higher than nameplate rating, check for correct phase voltage ensuring
that it is correct and balanced. If phase voltages are correct (± 10% of
nameplate rating) and balanced, recheck wiring, ensure that mounting
bolts are correctly installed, or contact SWACO for assistance. After
making adjustments, check line current again to ensure line current does
not exceed nameplate rating.
5. After first 8 hours of use and periodically thereafter, check mounting bolt
torque and tighten if necessary.

 

  13
    
Maintenance
Maintenance

Lubricating
vibrator IMPORTANT
Read entire section before beginning work. Allow vibrator to
cool to ambient temperature before working on it.

NOTE
All vibrators are lubricated at the factory.

! CAUTION
Use only prescribed grease in vibrator. If a different grease is
used, vibrator can be damaged and warranty will be void.
Use only prescribed amount of grease to lubricate vibrator.
Too much grease will cause bearings to overheat and result in
premature bearing failure.
1. Lubricate the vibrator with Kluber Isoflex Topas NB 52 grease according
to Table III.

Table III. Lubrication

Frame Quantity Frequency

Size g hrs.

30 N/A Life

50 16 2000

60 25 3000

70 40 2000

2. Lubricate with Kluber Isoflex Topas NB 52 grease only. Lubricate as

follows:
a. Clean vibrator at each pipe plug in housing to remove dirt and debris.
Remove pipe plug. Insert 1/8 in. NPT grease fitting. Add grease.
Remove grease fittings; tightly replace pipe plugs. (Use anti-seize
compound on threads.)

! CAUTION
Repairing vibrator Repairing vibrator yourself during the warranty period may
and replacing void the warranty. Contact SWACO if motor needs repair.
bearings
If vibrator needs repair or if bearings need to be replaced, call your local
representative or SWACO for instructions.

 

  14
    
 Maintenance
Inspecting At least quarterly, inspect cable and connections as follows:
vibrator
! WARNING
Before inspecting vibrator, turn off and lock out/tag out
energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see “References”).
2. Inspect cable for damage including cuts and abrasions. Replace if
damaged.
3. Inspect ground connection. Make sure resistance from ground connection
to vibrator enclosure does not exceed 0.1 ohm. Ensure screw on ground
terminal is tightened to proper torque (see Table I).
4. Make sure all nuts on connections on terminal block are tightened to
proper torque. Do not overtighten (see Table I).
5. Check mounting bolt torque. See Table I: “Mounting Bolts and Torque
Requirements”.

 

  15
    
 Part Numbers

Part Numbers

 

 

Frame Size 30
CDX Part Numbers:

601149
16

    

Figure 8a. Model CDX18-2100 Part Numbers

 Part Numbers
Part Numbers
Model CDX18-2100
S90 Vibrator (CDX)
P/N 601149
Description Item Part No.
Case 1 300177
Flange 3 301148
Screw 4 515507
Washer, Schnorr 5 513004
O-Ring 6 508560
Shaft 7 400214
Bearing 10 506531
Key 13 506029
Screw 16 516556
Washer, Schnorr 17 513004
Washer, Brass 18 513514
Disc, Weight Adj Right 19 518156
Disc, Weight Adj Left 19 518157
Ring, Snap 20 500041
O-Ring 22 508576
Cover, Weight 23 306076
Screw 24 515505
Washer, Schnorr 25 513003
Terminal Block 26 510501
Screw 27 515501
Washer, Schnorr 28 513002
Screw, Ground 29 516555
Washer, Schnorr 30 513003
Tag, Ground 31 518026
Cushion, Foam 32 514021
O-Ring 33 508620
Cover, Wiring Box 34 309031
Screw 35 515509
Washer, Schnorr 36 513004
Protector, Lead 39 514022
Thermostat, Term. Block 49 510510
Screw, Terminal Block 50 515605
Screw Insert 51 509056

Figure 8b. Model CDX18-2100 Part Numbers

 

  17
    
Part Numbers
Part Numbers

28 22 13
26 23 32
25
27
4
5

22
33 23
25

19 20
30 31 21 17
3
18
34 14
8
15 36

16
12
13

2 9
11 10 7
1 35 4
5

Figure 9a. Model CDX18-5100 Part Numbers

 

  18
    
 Part Numbers
Model CDX18-5100, P/N 601292
Item Qty. Description Part No.
1 1 Case 300436
3 1 Flange 301254
4 16 Screw SHC MB x 25 515508
5 16 Washer Schnorr DB 513004
6 1 Shaft 400367
7 2 Roller Bearing 506538
8 2 V-Ring 502059
9 2 Key 10 x 8 x 22 506044
12 4 Screw SHC M10 x 45 515559
13 8 Washer Schnorr D10 513005
14 1 Weight Adjustment Disk Right 518174
15 1 Weight Adjustment Disk Left 518175
16 2 Snap Ring 500055
17 2 O-Ring 508621
18 2 Weight Cover 517055
19 1 Terminal Block 6 Post 56 x 36 510501
20 2 Screw SHC M5 x 14 515501
21 2 Washer Schnorr DS 513002
22 2 Screw HHC M6 x 14 516555
23 2 Washer Schnorr D6 513003
24 1 Rubber Block 514039
25 2 Washer Ground D6 518026
26 1 Terminal Block 2 Post 510510
27 1 Adapter M6 to M3 515605
28 1 Screw SHC M3 x 25 509056
29 1 Cable Protection Sheath 514031
30 1 Terminal Box Cover 309037
31 1 O-Ring 508671
32 4 Screw SHC M10 x 30 515538
33 2 Plug 1/8 NPT 509059
34 2 Bearing Cover 303080
35 2 Snap Ring Internal 500076
36 4 Plug M8 x 10 509010

Figure 9b. Model CDX18-5100 Part Numbers

 

  19
    
 23
Part Numbers

24 4
26 33 5

19
20

23
24
26

28
29 22
21
27 24
3 14
31
17
8 18
32

36 34
15 12
13

16

2 4
11 35
10 5
7
9
1

Figure 10a. Model CDX18-5900 Part Numbers

 

  20
    
 Part Numbers
Model CDX18-5900, P/N 601293
Item Qty. Description Part No.
1 1 Case 300437
3 2 Flange 301254
4 12 Screw SHC M10 x 30 515538
5 12 Washer Schnorr D10 513005
6 1 Shaft 400368
7 2 Roller Bearing 506563
8 2 V-Ring 502084
9 2 Key 10 x 8 x 22 506044
12 4 Screw SHC M12 x 45 515612
13 4 Washer Schnorr D12 513006
14 1 Weight Adjustment Disk Right 518174
15 1 Weight Adjustment Disk Left 518175
16 2 Snap Ring 500058
17 2 O-Ring 508619
18 2 Weight Cover 517349
19 8 Screw SHC M8 x 25 515508
20 8 Washer Schnorr D8 513004
21 1 Terminal Block 6 Post 70 x 45 518502
22 2 Screw SHC M6 x 20 515504
23 2 Screw HHC M6 x 14 516555
24 4 Washer Schnorr D6 513003
25 1 Rubber Block 514036
26 2 Washer Ground D6 518026
27 1 Terminal Block 2 Post 510510
28 1 Adapter M6 to M3 515605
29 1 Screw SHC M3 x 25 509056
30 1 Cable Protection Sheath 514031
31 1 Terminal Box Cover 309038
32 1 O-Ring 508548
33 2 Plug 1/8 NPT 509059
34 2 Bearing Cover 303081
35 2 Snap Ring Internal 500008
36 4 Plug M10 x 10 509008

Figure 10b. Model CDX18-5900 Part Numbers

 

  21
    
Part Numbers
19 31
20
22

27
28

15
16

24
23 25 19
20
18 22
20
17
29
34
30 13
3 14
8 5
11

12

9
4
2 32 33 5
1 7
10

Figure 11a. Models VMX18-6100 and VMX18-8340 Part Numbers

 

  22
    
 Part Numbers
Models VMX18-6100 and VMX18-8340, P/N 601298
Item Qty. Description Part No.
1 1 Case 300243
3 2 Flange 301256
4 8 Screw SHC M12x 35 515558
5 12 Washer Schnorr D12 513006
6 1 Shaft 400369
7 2 Roller Bearing 506518
8 2 V-Ring 502069
9 2 Key 14 x 9 x 25 506046
11 4 Screw SHC M12 x 55 515588
12 2 Snap Ring 500063
13 2 O-Ring 508629
14 2 Weight Cover 517062
15 8 Screw SHC M8 x 25 515508
16 8 Washer Schnorr D8 513004
17 1 Terminal Block 6 Post 70 x 45 510502
18 2 Screw SHC M6 x 20 515504
19 2 Screw HHC M4 x 14 516555
20 4 Washer Schnorr D6 513003
21 1 Rubber Block 514036
22 2 Washer Ground D6 518026
23 1 Terminal Block 2 Post 510510
24 1 Adapter M6 to M3 515605
25 1 Screw SHC M3 x 25 509056
26 1 Cable Protection Sheath 514031
27 4 Screw SHC M10 x 30 515538
28 4 Washer Schnorr D10 513005
29 1 Terminal Box Cover 309038
30 1 O-Ring 508548
31 2 Plug 1/8 NPT 509059
32 2 Bearing Cover 303081
33 2 Snap Ring Internal 500008
34 4 Plug M12 x 12 509008

Figure 11b. Models VMX18-6100 and VMX18-8340 Part Numbers

 

  23
    
 PO Box 721110
Houston, TX 77272 USA
Phone: 281-988-1866 or 800-654-0660
FAX: 281-988-1888
http:\www.swaco.midf.com

Form No. M3637SW-11/02

 VIBRATOR TECHNICAL DATA SHEET
CDX18-5900 230/460V 60Hz 3PH (MI-Swaco P/N: EM3C00011)

MECHANICAL CHARACTERISTICS

Weight: 200 lb (91 kg) Martin P/N: C601293-5900

Rpm: 1800 Ital. code: 601293*
Protection: Class I, Groups C,D Frame Size: 60X
IP66 EExd IIB 160C UL/cUL File: E129825
ATEX # 01ATEX0135585
Working moment: 129.0 in.-lb (148.8 kg-cm)
Max. Static moment: 64.6 in.-lb (74.4 kg-cm)
Weight Unbalance Centrifugal Force Bearing Life (hrs)
Position in.-lb kg-cm lb kg kN w/1.3 Load Factor
100% 64.6 74.4 5954 2700 26.5 15,859
90% 58.1 67.0 5358 2430 23.8 22,532
80% 51.7 59.5 4763 2160 21.2 33,366
70% 45.2 52.1 4167 1890 18.5 52,073
60% 38.7 44.6 3572 1620 15.9 87,051
50% 32.3 37.2 2977 1350 13.2 159,849
40% 25.8 29.8 2381 1080 10.6 336,313
30% 19.4 22.3 1786 810 7.9 877,416
20% 12.9 14.9 1191 540 5.3 3,389,820
10% 6.5 7.4 595 270 2.6 34,167,246
Bearing: NJ2310E.TVP2.C4.QP51
Dynamic Factor: 91.9 (3.62 /mm)
Dynamic Load: 72248 lb (32840 kg)
Lubrication: Kluber Isoflex Topas NB52
Lube schedule: Every 3000 working hours use, 1.0 oz (25 grams) per bearing

A: 22.52 in. (572) D: 6.10 in. (155) G: 0.87 in. (22)

B: 12.28 in. (312) E: 8.86 in. (225) H: 5.31 in. (135)
C: 10.63 in. (270) F: 2.05 in. (52) M: 7.87 in. (200)

Service length required per side 5.75 in. (146 mm)

Mounting bolts: 3/4"-10NC Gr 5 (M20)
Mounting bolt torque: 270 ft-lb (366 N-m)
 VIBRATOR TECHNICAL DATA SHEET
CDX18-5900 230/460V 60Hz 3PH (MI-Swaco P/N: EM3C00011)

ELECTRICAL CHARACTERISTICS

Nominal input voltage: 230 / 460

Nominal current (amps): 5.8 / 2.9
Start current (amps): 45 / 22.5
Start/nom current ratio: 7.8
Input power (watts): 1650
Output power (hp-watts): 1.99 -1485
Efficiency: 90%
Slip: 2.0%
Power factor (cos phi): 0.69
Phase resist. (ohms @ 20 C): 3.41
Insulation class: F
Locked Rotor Code: L (9.01)
Nominal torque: 64 in.-lb (7.2 N-m)
Start torque: 332 in.-lb (37.5 N-m)
Maximum torque: 304 in.-lb (34.3 N-m)
Start/nom torque ratio: 5.2
Max./nom torque ratio: 4.8
Starting time (sec): 0.72
Duty cycle: continuous
Max. Ambient Temp.: 131 F (55 C)
Operating Temp. Code: T2C
 VIBRATOR TECHNICAL DATA SHEET
CDX18-2100 220-240/460V 60Hz 3PH (MI-Swaco P/N: 6912002)

MECHANICAL CHARACTERISTICS

Weight: 96 lb (44 kg) Martin P/N: C601149

Rpm: 1800 Ital. code: 601149*
Protection: Class I, Groups C,D Frame Size: 30X
Class II, Groups E,F,G UL File: E129825
IP66-7 EExdIIBT4 CSA File: LR 100948-1
Working moment: 45.6 in.-lb (52.6 kg-cm) ATEX# 01ATEX0135585
Max. Static moment: 22.8 in.-lb (26.3 kg-cm)
Weight Unbalance Centrifugal Force Bearing Life (hrs)
Position in.-lb kg-cm lb kg kN w/1.3 Load Factor
100% 22.8 26.3 2104 954 9.4 9,647
90% 20.5 23.7 1893 859 8.4 13,707
80% 18.3 21.0 1683 763 7.5 20,297
70% 16.0 18.4 1472 668 6.5 31,677
60% 13.7 15.8 1262 572 5.6 52,954
50% 11.4 13.2 1052 477 4.7 97,239
40% 9.1 10.5 841 382 3.7 204,584
30% 6.8 7.9 631 286 2.8 533,745
20% 4.6 5.3 421 191 1.9 2,062,077
10% 2.3 2.6 210 95 0.9 20,784,437
Bearing: NJ2206E.TVP2.C4.BL
Dynamic Factor: 91.9 (3.62 /mm)
Dynamic Load: 21991 lb (9996 kg)
Lubrication: Kluber Isoflex Topas NB52
Lube schedule None: Lubricated for life
Lube replacement For new bearings use 0.4 oz (9 grams) per bearing

A: 15.91 in. (404) D: 4.72 in. (120) G: 0.67 in. (17)

B: 10.24 in. (260) E: 6.69 in. (170) H: 4.25 in. (108)
C: 8.27 in. (210) F: 2.05 in. (52) M: 6.30 in. (160)

Service length required per side 3.54 in. (90 mm)

Mounting bolts: 5/8"-11NC Gr 5 (M16)
Mounting bolt torque: 137 ft-lb (186 N-m)
 VIBRATOR TECHNICAL DATA SHEET
CDX18-2100 220-240/460V 60Hz 3PH (MI-Swaco P/N: 6912002)

ELECTRICAL CHARACTERISTICS

Nominal input voltage: 220-240 / 440-480

Nominal current (amps): 1.76 / 0.88
Start current (amps): 8.52 / 4.26
Start/nom current ratio: 4.8
Input power (watts): 660
Output power (hp-watts): 0.59 -442.2
Efficiency: 67%
Slip: 4.0%
Power factor (cos phi): 0.94
Phase resist. (ohms @ 20 C): 24.10
Insulation class: F
Locked Rotor Code: G #####
Nominal torque: 22 in.-lb (2.5 N-m)
Start torque: 41 in.-lb (4.7 N-m)
Maximum torque: 37 in.-lb (4.1 N-m)
Start/nom torque ratio: 1.9
Max./nom torque ratio: 1.7
Starting time (sec): 1.79
Duty cycle: continuous
Max. Ambient Temp.: 104 F (40 C)
Max. Operating Temp.: 275 F (135 C)
Max. Operating Temp. Code: T4
 VIBRATOR TECHNICAL DATA SHEET
CDX18-5900 220-240/380-415V 50Hz 3PH (MI-Swaco P/N: EM3C00010)

MECHANICAL CHARACTERISTICS

Weight: 216 lb (98 kg) Martin P/N: 601293A-5900

Rpm: 1500 Ital. code: 601293*
Protection: Class I, Groups C,D Frame Size: 60X
IP66 EExd IIB 160C UL/cUL File: E129825
ATEX # 01ATEX0135585
Working moment: 129.0 in.-lb (148.8 kg-cm)
Max. Static moment: 64.6 in.-lb (74.4 kg-cm)
Weight Unbalance Centrifugal Force Bearing Life (hrs)
Position in.-lb kg-cm lb kg kN w/1.3 Load Factor
100% 92.5 106.6 5914 2682 26.3 19,460
90% 83.3 95.9 5322 2414 23.7 27,648
80% 74.0 85.3 4731 2146 21.0 40,943
70% 64.8 74.6 4140 1877 18.4 63,897
60% 55.5 64.0 3548 1609 15.8 106,816
50% 46.3 53.3 2957 1341 13.1 196,144
40% 37.0 42.6 2366 1073 10.5 412,675
30% 27.8 32.0 1774 805 7.9 1,076,640
20% 18.5 21.3 1183 536 5.3 4,159,501
10% 9.3 10.7 591 268 2.6 41,925,140
Bearing: NJ2310E.TVP2.C4.QP51
Dynamic Factor: 64.0 (2.52 /mm)
Dynamic Load: 72248 lb (32840 kg)
Lubrication: Kluber Isoflex Topas NB52
Lube schedule: Every 3000 working hours use, 1.0 oz (25 grams) per bearing

A: 22.52 in. (572) D: 6.10 in. (155) G: 0.87 in. (22)

B: 12.28 in. (312) E: 8.86 in. (225) H: 5.31 in. (135)
C: 10.63 in. (270) F: 2.05 in. (52) M: 7.87 in. (200)

Service length required per side 5.75 in. (146 mm)

Mounting bolts: 3/4"-10NC Gr 5 (M20)
Mounting bolt torque: 270 ft-lb (366 N-m)
 VIBRATOR TECHNICAL DATA SHEET
CDX18-5900 220-240/380-415V 50Hz 3PH (MI-Swaco P/N: EM3C00010)

ELECTRICAL CHARACTERISTICS

Nominal input voltage: 220-240 /380-415

Nominal current (amps): 5.4 /3.1
Start current (amps): 40 / 23
Start/nom current ratio: 7.4
Input power (watts): 1500
Output power (hp-watts): 1.75 -1305
Efficiency: 87%
Slip: 3.2%
Power factor (cos phi): 0.74
Phase resist. (ohms @ 20 C): 3.41
Insulation class: F
Locked Rotor Code: K #####
Nominal torque: 76 in.-lb (8.6 N-m)
Start torque: 292 in.-lb (33.0 N-m)
Maximum torque: 303 in.-lb (34.2 N-m)
Start/nom torque ratio: 3.8
Max./nom torque ratio: 4.0
Starting time (sec): 1.11
Duty cycle: continuous
Max. Ambient Temp.: 131 F (55 C)
Operating Temp. Code: T2C
 VIBRATOR TECHNICAL DATA SHEET
CDX18-2100 220/380V 50Hz 3PH (MI-Swaco P/N: 69-05-003)

MECHANICAL CHARACTERISTICS

Weight: 101 lb (46 kg) Martin P/N: 601149A

Rpm: 1500 Ital. code: 601149A
Protection: Class I, Groups C,D Frame Size: 30X
Class II, Groups E,F,G UL File: E129825
CSA File: LR 100948-1
Working moment: 59.1 in-lb (68.2 kg-cm)
Max. Static moment: 29.6 in-lb (34.1 kg-cm)
Weight Unbalance Centrifugal Force Bearing Life (hrs)
Position in.-lb kg-cm lb kg kN w/1.3 Load Factor
100% 29.6 34.1 1890 859 8.4 16,547
90% 26.6 30.7 1701 773 7.6 23,510
80% 23.7 27.3 1512 687 6.7 34,814
70% 20.7 23.9 1323 601 5.9 54,333
60% 17.8 20.5 1134 515 5.1 90,828
50% 14.8 17.0 945 430 4.2 166,785
40% 11.8 13.6 756 344 3.4 350,905
30% 8.9 10.2 567 258 2.5 915,487
20% 5.9 6.8 379 172 1.7 3,536,904
10% 3.0 3.4 189 86 0.8 35,649,759
Bearing: NJ2206E.TVP.C4.BL
Dynamic Factor: 64.0 (2.52 /mm)
Dynamic Load: 21991 lb (9996 kg)
Lubrication: Kluber Isoflex Topas NB52
Lube schedule: Every 5000 working hours replace 0.4 oz (9 grams) per bearing

A: 15.91 in (404) D: 4.72 in (120) G: 0.67 in. (17)

B: 10.24 in (260) E: 6.69 in (170) H: 4.25 in (108)
C: 8.27 in (210) F: 2.05 in. (52) M: 6.30 in (160)

External cable diameter: N/A 0.00 to 0.00 in (0 to 0 mm)

Service length required per side 3.54 in. (90 mm)
Mounting bolts: 5/8"-11NC Gr 5 (M16)
Mounting bolt torque: 137 ft-lb (186 N-m)
 VIBRATOR TECHNICAL DATA SHEET
CDX18-2100 220/380V 50Hz 3PH (MI-Swaco P/N: 69-05-003)

ELECTRICAL CHARACTERISTICS

Nominal input voltage: 220 / 380 VAC

Nominal current (amps): 1.47 /0.85
Start current (amps): 6.5 / 3.76
Start/nom current ratio: 4.4
Input power (watts): 520
Output power (hp): 0.49
Efficiency: 71%
Slip: 7.0%
Power factor (cos phi): 0.93
Phase resist. (ohms @ 20 C): 24.10
Insulation class: F
Locked Rotor Code: F
Nominal torque: 22 in.-lb (2.5 N-m)
Start torque: 37 in.-lb (4.2 N-m)
Maximum torque: 31 in.-lb (3.5 N-m)
Start/nom torque ratio: 1.7
Max./nom torque ratio: 1.4
Starting time (sec): 2.17
Duty cycle: continuous
Max. Ambient Temp.: 104 F (40 C)
Operating Operating Temp: 275 F (135 C)
Max. Operating Temp Code: T4