FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY
BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
INSTALLATION
NPT Tank Connection Rotolock Tank Connection Straight Thread (3/4"-16)
4 Pin Din Electrical Connection Free Lead Electrical Connection Tank Connection Junction Box Electrical Connection
OLS XXX - XXXNX
ELECTRICAL CONNECTIONS JB - Junction Box SWITCH TYPE FL - 6" Free Leads (Stripped NC - Normally Closed for Conduit Fitting) NO - Normally Open DN - 4 Pin Din Plug CB - 6' Cable (in non-shielded Jacket) SG - Sight Glass Only
TANK CONNECTIONS INPUT VOLTAGE
024 - 24 VAC P - ½" NPT 120 - 120 VAC R - 1¼" - 12 Rotolock 240 - 208/240 VAC S - ¾" - 16 UNF-2A (Included O-Ring) NOTE: OLSX (low-temp) versions function the same as OLS versions
INSTALLATION NOTE Inspect glass in Switch body, if product looks cracked, 2. (Option S only) Ensure o-ring is in good damaged or dropped, please do not use. shape with no cuts.
TANK CONNECTIONS 3. Tighten 1½" to 3 turns past finger tight such that 3-6 Glass nut is always to be installed into compressor on true threads are engaged. horizontal within +10°. For 1¼"-12 ROTOLOCK (Option R): FOR ½" NPT (Option P) & ¾"-16 UNF (Option S): 1. Hand tighten 2-3 turns. 1. Place thread sealant on Teflon tape on threads. 2. Use double wrench (one to hold tank connection and one to turn nut) to fully tighten onto tank.
PART NO. 2000-1072/04
emerson.com/white-rodgers 2023 INSTALLATION ELECTRICAL CONNECTIONS Connect leads to electrical controls of tank/compressor as per below schematics.
L2 N.C. TYPE = WHITE N.O. TYPE = WHITE WITH BLACK STRIPE
SUPPLY VOLTAGE L1 - BLACK
LOAD SWITCH 24V = ORANGE 120V = YELLOW 240V = RED
L1 L1
EXTERNAL LOAD OR PULL UP EXTERNAL LOAD OR PULL UP
N.C. TYPE N.O. TYPE
HIGH LIQUID SWITCH HIGH LIQUID SWITCH LEVEL LEVEL
L2 L2
L1 L1
EXTERNAL LOAD OR PULL UP EXTERNAL LOAD OR PULL UP
N.C. TYPE N.O. TYPE LOW LIQUID SWITCH LOW LIQUID SWITCH LEVEL LEVEL
L2 L2
2 INSTALLATION FOR OLS SGP MODELS: INSTALL SWITCH MODULE INTO SWITCH BODY INSTALL SWITCH BODY ONTO COMPRESSOR 1. Ensure cap plug is still on Level Switch Module (Figure 2).
NOTE If part is dropped or hits the floor, the part should not be used. 1. Ensure cap plug is still installed on level switch body (Figure 1).
Figure 2: Cap plug
installed on switch module
2. Remove cap plug from Level Switch Module and inspect
for transportation damage. NOTE: Do not use if switch module is damaged. 3. Loosen cord grip. Figure 1: Cap plug 4. Screw Level Switch Module into Level Switch Body, installed on switch body installed on compressor. Hand tighten Level Switch Body, plus 1/4 turn. 2. Remove cap plug from Switch Body (DO NOT THROW 5. Hand tighten cord grip, plus 1/4 turn. AWAY) and ensure both sides of the glass inside the nut are clear and free of general debris/dust (cleanliness). 6. Connect supply and signal wires: NOTE: If product looks cracked, damaged or WHITE = +5VDC dropped, please do not use. BLACK = GND 3. Ensure O-ring is in good shape with no cuts. GREEN = SIGNAL
4. Glass Nut is always to be installed into compressor on
true horizontal within ±10°. Loosen cord grip (Step 3) 5. Manually thread nut into compressor well and torque to Tighten cord grip (Step 5) 150-180 in-lbs. 6. Place cap plug (from Figure 1/Step 2) into back of Inspect switch sensor to protect while compressor goes through paint module for and dehydration bake. damage (Step 2)
7. Inspect glass inside nut after paint and dehydration
bake. Make sure it is clean and free of paint and general debris/dust.
