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F 2899 PDF
F 2899 PDF
Waterous Company • 125 Hardman Avenue South • South Saint Paul, MN 55075 • (651) 450-5000
www.waterousco.com
Table of Contents
Safety 4 Assembly 15
Safety Precautions 4 Preparing to Assemble the Transmission 15
Tools Required 15
Introduction 5
Best Practices 15
Using this Document 5
Assembling the Transmission Components 15
Viewing the Document Electronically 5
Installing the Transmission 15
Printing the Document 5
Understanding the Illustrations 15
Symbols 5
CP-2, CP-4, CLR, CLV, and CLS Pumps with One Piece Impeller Shaft 16
Identifying Exterior Components—Pump Side 6
Assembling the Bearing Housing 17
Identifying Exterior Components—Input Side 7
Assembling the Impeller Shaft 18
Identifying Exterior Components—Oil Pan Side 8
Installing the Driven Gear Assembly 19
Safety Precautions
• Read and understand this document before you begin the overhaul.
• Read and understand all the notices and safety precautions.
• Be aware that these instructions are only guidelines and are not meant to be
definitive. Contact Waterous when you have questions.
• Do not overhaul this equipment if you are not familiar with the tools and skills
needed to safely perform required procedures.
• Do not modify the equipment.
Hot Surface
• Waterous reserves the right to make modifications to the instructions without
notice.
• Hot surface can burn you.
• Do not touch the surface
during operation—allow
it to cool after operating.
High Pressure
• Liquid ejected at high
pressure can cause
serious injury.
• Drain the pump after use
and before servicing.
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Safety Introduction Disassembly Assembly
Use this document to overhaul your Waterous equipment. Please understand Symbols
the following conditions:
Symbols are use to illustrate additional tools or operations that are required to
• Be aware that these instructions are only guidelines and are not meant to be complete the instruction.
definitive. Contact Waterous when you have questions.
Arbor press—This symbol tells you to use an arbor press to
• Understand that your configuration may require additional steps, that are not complete this step.
described in the illustrations or instructions, to perform the overhaul.
• The equipment described in this document is intended to be overhauled by
a person or persons with the necessary skills and knowledge to perform the Discard—This symbol tells you to discard or recycle the part in
overhaul. accordance with local regulations.
This document is divided into the following sections:
Safety Finger tight, then quarter turn—This symbol tells you to secure the
hardware to finger tight, then use a wrench to turn the hardware
This section describes general precautions and alert symbols that are in this
an additional quarter turn.
document.
High-pressure grease—This symbol tells you to apply high-
Introduction
pressure grease to the surfaces that you are pressing together.
This section is an overview of the document.
Disassembly
Lubricant—This symbol tells you to apply an appropriate lubricant
This section describes disassembly procedures.
to the part.
Assembly
This section describes assembly procedures. Sealant—This symbol tells you to apply an appropriate sealant to
the part.
Using this Document
Use the guidelines below when viewing this document.
Torque to specification—This symbol tells you to torque the
Viewing the Document Electronically hardware to the specified value.
• View this document in landscape orientation.
• Use the table of contents to navigate directly to that section.
• Text with this appearance is linked to a reference.
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Safety Introduction Disassembly Assembly
7
4
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
2
5
3
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
2
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
CP-2, CP-4, CLR, CLV, and CLS Pumps with One Piece Impeller Shaft
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Safety Introduction Disassembly Assembly
CP-2, CP-4, CLR, CLV, and CLS Pumps with One Piece Impeller Shaft
Assembling the Bearing Housing
Use the illustrations and instructions to assemble
the bearing housing.
1 Apply grease to the outer bearing race, then
press the bearing into the bearing housing.
2 Apply lubricant to the O-ring groove, then
install the O-ring around the bearing housing.
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Safety Introduction Disassembly Assembly
CP-2, CP-4, CLR, CLV, and CLS Pumps with One Piece Impeller Shaft
Assembling the Impeller Shaft
Use the illustrations and instructions to assemble
the impeller shaft.
1 1 Apply grease to the inner bearing race, then
press the driven gear and bearing together.
2 Insert the key into the keyway.
4 3 Apply grease to the shaft, then align the
driven gear with the key on the shaft and
press the components together.
100 ft-lb 4 To install the impeller shaft hardware, do the
(136 N∙m) following:
• Install the washer onto the shaft.
• Apply medium-duty threadlocker to the
5
threads, then install the locknut.
2 • Torque the locknut to 100 ft-lb (136 N∙m).
5 Apply grease to the shaft, then install the
spacer.
6 Apply grease to the inner bearing race, then
press the shaft into the bearing house.
3 6
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Safety Introduction Disassembly Assembly
CP-2, CP-4, CLR, CLV, and CLS Pumps with One Piece Impeller Shaft
Installing the Driven Gear Assembly
Use the illustration and instructions to install the
impeller shaft assembly.
1 Apply grease to the outer bearing race, then
press the impeller shaft assembly into the
transmission case.
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Safety Introduction Disassembly Assembly
CP-2, CP-4, CLR, CLV, and CLS Pumps with One Piece Impeller Shaft
Installing the Drive Components
Use the illustrations and instructions to install the
drive shaft assembly and associated components.
4 1 To install the bearing, do the following:
• Apply grease to the inner and outer bearing
races.
• Press the bearing into the bore.
Note: The bearing should sit deeper than the
inner flange on the bearing cover.
1
2 To temporarily install the bearing cover, do the
following:
• Make sure that you removed the O-ring
5 from the bearing cover.
2 • Use the hardware that you removed earlier
to install the bearing cover.
3 To install the drive gear, do the following:
• Flip over the transmission case.
• Apply grease to the bore and keyway.
• Align the drive gear over the bearing.
4 To install the drive shaft, do the following:
• Install the key into the keyway.
• Apply grease to the drive shaft.
• Align the key on the drive shaft with the
6 keyway on the drive gear, then press the
assembly together.
5 To install the retaining ring, do the following:
• Flip over the transmission case.
3 • Remove the hardware and bearing cover.
6 Install the retaining ring.
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Safety Introduction Disassembly Assembly
CP-2, CP-4, CLR, CLV, and CLS Pumps with One Piece Impeller Shaft
Installing the Bearing Cover
Use the illustrations and instructions to install the
bearing cover.
1 Apply lubricant to the O-ring groove, then
install the O-ring around the bearing cover.
2 Use the hardware that you removed earlier to
install the bearing cover.
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Safety Introduction Disassembly Assembly
CP-2, CP-4, CLR, CLV, and CLS Pumps with One Piece Impeller Shaft
Installing the Oil-Pan
Use the illustrations and instructions to install the oil
1 pan.
Note: Refer to the SPL for your application to
determine the orientation of the oil pan.
1 Apply lubricant to the O-ring, then install it
around the oil pan.
2 Use the hardware that you removed earlier to
install the oil pan.
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Safety Introduction Disassembly Assembly
CP-2, CP-4, CLR, CLV, and CLS Pumps with One Piece Impeller Shaft
Installing the Oil Seal
Use the illustration and instructions to install the oil
seal.
1 Apply sealant to the oil seal, then install it onto
the impeller shaft.
Note: The oil seal should sit flush with the oil
seal housing.
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Safety Introduction Disassembly Assembly
CP-2, CP-4, CLR, CLV, and CLS Pumps with One Piece Impeller Shaft
Installing the Bellhousing Adapter
Use the illustrations and instructions to the install
bellhousing adapter.
1 Apply sealant to the oil seal, then install it onto
the shaft at least 1/2 inch (12 mm) into the
bore.
2 Apply grease to the bushing, then press it into
3 the bellhousing adapter.
3 Use the hardware that you removed earlier
to secure the bellhousing adapter to the
transmission case.
1 4 Use the hardware that you removed earlier to
secure the bellhousing adapter to the engine.
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Notes
Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
100 ft-lb
(136 N∙m)
3
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
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Safety Introduction Disassembly Assembly
4
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Waterous Company
125 Hardman Avenue South
South Saint Paul, MN 55075
(651) 450-5000
www.waterousco.com