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D05 Directional Control Valves Engineering

This document provides specifications for D05 directional control valves made by FluiDyneFP, including: - The valves are solenoid operated and can handle flows up to 95 l/min and pressures up to 248 bar. - The model codes describe features like seals, electrical connections, flow direction, and solenoid types. - Pressure drops and response times are provided for different valve types under various flow conditions. - Installation dimensions, maximum pressures, solenoid specifications, and mounting options are specified.
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0% found this document useful (0 votes)
93 views11 pages

D05 Directional Control Valves Engineering

This document provides specifications for D05 directional control valves made by FluiDyneFP, including: - The valves are solenoid operated and can handle flows up to 95 l/min and pressures up to 248 bar. - The model codes describe features like seals, electrical connections, flow direction, and solenoid types. - Pressure drops and response times are provided for different valve types under various flow conditions. - Installation dimensions, maximum pressures, solenoid specifications, and mounting options are specified.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 11

Engineering

D05 Directional Control Valves


• WFDG4S*4-01, 60 Design
• Wet Armature Solenoid Operated
• Max Pressure up to 248 Bar (3600 psi)
• Same Day Shipments

www.FluiDyneFP.com
Table of Contents

Basic Characteristicts.....................................................................................................2
Functional Symbols........................................................................................................2
Model Code Breakdown.................................................................................................3
Maximum Pressure........................................................................................................3
Solenoids.......................................................................................................................3
Pressure Drop................................................................................................................4
Maximum Flow...............................................................................................................5
Installation Dimensions..................................................................................................6
WFDG4S4-01*A-*-60
WFDG4S4-01*B-*-60
WFDG4S4-01*C-*-60
Installation Dimensions..................................................................................................7
WFPA*DG4S*W/LW-01**-*-60
Installation Dimensions..................................................................................................8
W & WL Models
Installation Dimensions..................................................................................................8
U Models
Mounting Subplates & Accessories................................................................................9
Mounting Parallel Manifolds..........................................................................................10

sales@FluiDyneFP.com l (586) 296-7200


1
Basic Characteristics
Max. Pressure: Up to 248 bar (3600 psi) dependent on fluid

Max. Flow Rates: Up to 95 l/min. (25 USgpm) dependent on spool

Mounting Pattern: ISO 4401-05/ CETOP 5/NFPA-D05

WFDG4S* models are direct solenoid operated, 4-way directional control valves.
Their primary function in a hydraulic circuit is to direct fluid flow to a work cylinder or to control
the direction of rotation of a hydraulic motor. Port connections are made by mounting the valve on a mani-
fold or subplate containing the interface.

Valves are available with AC or DC wet armature solenoid(s). Electrical connections to the valve are
made in an electrical wiring housing or by various plug - in devices. A ground terminal is provided.

Functional Symbols

 Standard (right hand) build shown. “A” Solenoid omitted.


Note: When solenoid “a” is energized, flow will be “P” to “A”. If the solenoid “b” is
energized, flow will be “P” to “B”. It is accordance with ANSI-B93.9 standard.
Solenoid “a” and “b” are identified on the diagram plate on the side of the valve.
2
Model Code Breakdown
WF (F3) (PA5) DG4S 4 LW 01 8 C (U) B 60 (LH)
Seal Kit
F3 - Viton
Electrical Plug Options
PA3 - NFPA 3-pin connector Left Hand Assembly
PA5 - NFPA 5-pin connector Omit for right hand assembly
Blank - Omit if not required with solenoid “a” removed.

Model Series Design Number


DG4S - Directional Subject to change.
control valve Installation dimensions remain as
shown for designs 60 through 69.
Flow Direction
4 - 4 Way Coil Identification Letter(s)
See “Solenoids” section
Electrical Accessories
L - Solenoid indicator lights
Wet Armature Solenoid(s)
W - Wiring housing
Blank - Flying lead coil(s)
LW - Wiring housing with indicator lights
U - DIN 43650 coil(s) without
Blank - Omit if not required.
electrical plug

Spool
D05 Callout Spool/Spring Arrangement
A - Spring offset, P to A
Spool Types
B - Spring centered, solenoid “a” removed
See “Functional Symbols” section on page 2.
C - Spring centered, three position
For Mounting Subplates
See “Installation dimensions and “Order Procedure” sections.

Maximum Pressure Solenoid


Ports P, A & B: 248 bar (3600 psi)
Port T: 100 bar (1450 psi) Solenoid Solenoid Inrush Holding Holding
Identification Voltage Amps Amps Watts
Letter Rating (rms) (rms)
Solenoid Energizing B
120 VAC 60 Hz 3.80 0.69 35
110 VAC 50 Hz 4.10 0.85 33
Spring centered and spring offset valves will be spring
positioned unless the solenoid is energized continuously. 240 VAC 60 Hz 2.10 0.34 36
D
Note: Any sliding spool valve, if held shifted under 220 VAC 50 Hz 2.30 0.45 34
pressure for long periods, may stick and not spring G 12 VDC 3.67 44
return, due to silting. Therefore, it is recommended H 24 VDC 1.83 44
that the valve can be cycled periodically to prevent
this from occurring.

Response Time
The following response times were measured from the point of energization / de-energization to the point of first
indication of inlet pressure change. Response up to full system pressure is dependent on the system’s compressed
volume and can vary with each application.

AC Solenoid DC Solenoid
Model Valve Type
Shift Return Shift Return
B/C Spring Centered 20 ms 40 ms 50 ms 80 ms
A Spring Offset 18 ms 25 ms 50 ms 60 ms 3
Drain
Note: Surges of oil in a common line serving these and other valves can be of sufficient
magnitude to cause inadvertent shifting of these valves. This is particularly critical in the no spring
detented type valves. Separate tank lines, or a vented manifold with a continuous downward path to
tank, are required.

Pressure Drops
The pressure drop curves give approximate pressure drop (P) when passing 21 cSt (100 SUS) fluid
(having .865 specific gravity) through the indicated flow path.

Pressure Drop Curve Reference Chart


Pressure Drop Curve Reference Chart
Spool Curve Numbers
Spool Curve Numbers Type P-A B-T P-B A-T
Type P-A-B-T-P-BA-T-P-T 0A 1 2 2 2
0C 2 1 3 1 2 0A (LH) 2 2 2 2
1C 1 2 3 1 2A 2 2 5 4
2C 2 2 3 2 2A (LH) 4 4 3 2
6C 4 1 4 1 6A 2 1 6 3
7C 1 2 1 2 6A (LH) 4 2 3 2
8C 3 4 3 4 6 7A 1 2 2 4
7A (LH) 2 3 2 2

For any other viscosity, the pressure drop (P) will change as follows:

Viscosity cSt (SUS) 14 (75) 32 (150) 43 (200) 54 (250) 65 (300) 76 (350) 86 (400)
% of P (Approx) 93 111 119 126 132 137 141

4
Maximum Flow Data
Maximum recommended flow data is for AC or DC solenoids at 90% nominal voltage in a 4-way circuit
with cylinder ports either looped or blocked and containing 2.5 liter (.66 US gpm) compressed volume.
Reduced performance may result when certain spools are used in 3-way circuits.
AC & DC Solenoid Valves
Maximum Flow Chart Reference
Model Spool Type Curve AC Number DC
0 1 1
2 2 2
A
6 3 3
7 2 2
0 1 1
1 6 6
11 6 6
2 1 1
3 2 2
B/C
31 2 2
6 2 2
7 1 1
8 4 8
33 1 1
AC & DC Solenoid Valves

Seals / Fluids
Special seals are required for use with phosphate ester type fluids or their blends. Standard seals are
suitable for use with water glycol, wate-in-oil emulsion fluids, HWBF (95% maximum water content) and
petroleum oil.

Application Recommendations
Filtration ISO 4406 Code 18/15
Operating Temp 200 to 500C (700 to 1200F)
Fluid Viscosity 16 - 51 cSt (75-250 SUS)
5
www.FluiDyneFP.com
Installation Dimensions in mm (inches)

WF Applicable Models:
DG4S4-01*A-*-60 Spring Offset
DG4S4-01*B-*-60 Spring Centered
Right hand model shown. l

216
(8.50)
178
216 (7.00)
(8.50)
216 178
(8.50) (7.00)
178
(7.00)

40
(1.57)
40
(1.57) 35
40 (1.38) 91
(1.57) (3.58)
35
(1.38) 70 91
35 (3.58)
(2.76)
(1.38) 91
70 (3.58)
(2.76)
70
(2.76)

WF Applicable Models:
DG4S4-01*C-*-60 Spring Centered l

310
(12.20) 235
310 (9.25)
(12.20) 235
310
(12.20) (9.25)
235
(9.25)

Powered by Customer Service 6


WF Applicable Models:
PA3DG4S*W/LW-01*A-*-60
PA3DG4S*W/LW-01*B-*-60
PA5DG4S4W/LW-01*C-*-60

Electrical connection is overall solenoid on single solenoid models, and over “b” solenoid on dual
solenoid models. See diagram plate for “b” solenoid location. Electrical rating 600 volts, 3 pole, 10 amps
and 5 pole, 8 amps. The female plug to be furnished by customer.
WARNING: Electrical power must be disconnected before removing or replacing this receptacle.

Receptacle will be prewired directly to the terminals on the solenoid indicator light package.

Receptacle will be prewired to the solenoid eyelets. The connection will be made via No. 6 screws
and nuts insulated with black electrical tape.

Call us Today for a Quote! (586) 296-7200 7


W & LW Models
The housing can be rotated 1800 if the connection is required on the opposite end. This connection
will readily accept common electrical quick disconnect assemblies on the market. The wiring housing
is available with all options.

U Models 310
(12.20)
235
(9.25)
216
(8.50)
178
(7.00)
310
(12.20)
235
(9.25)
216
(8.50)
178
(7.00)

Plug Connector
Come with valve and are DIN 43650

Sales@FluiDyneFP.com l (586) 296-7200


Mounting Subplates
If you are interested in ordering our FluiDyne Valves, please contact our customer service representatives
with the model code. Don’t have a model code or need help building it? Don’t hesitate to contact us - we
will help you build the correct code. Our valves come with a bolt kit. The subplates must be ordered
separately. Call, Email or LiveChat us Today!

Ordering Info:

Material Valve Pattern Product Type Port Location Port Threads

A
Aluminum - 6061 - T6 SP Subplate
8S
-8 SAE ISO
3000 psi 11926; SAE 1926
S Side Ported
ISO 4401-05-04
D05 NFPA T3.5.1-D05
B Bottom Ported

Side Ported Subplate Back Ported Subplate


Valve mtg: UNC 0.25-20 x 0.75 DP or Valve mtg: UNC 0.25-20 x 0.75 DP or
Metric M6-1.0mm ISO 6H x [19.1] DP Metric M6-1.0mm ISO 6H x [19.1] DP
Subplate hardware kit is supplied. Subplate hardware kit is supplied.
See page 121 for itemized list. See page 121 for itemized list.

Dimension A2.63 1.75


B
*D05SPB6P [66.8] [44.5]
*D05SPB8P 2.63
2.94 2.00
1.75
*D05SPB8B [74.6] [50.8]
*D05SPB8B 2.94
2.63 1.75
2.00
*D05SPB8[M,P,S,T] [66.8] [44.5]

Subplates, Manifolds & Accessories


Part # Description Notes
WF860292 AD05SPS8S Subplate Side Ported SAE -8
WF860336 AD05SPB8S Subplate Bottom Ported SAE-8
WF860830 AD05P033S Manifold 3-Station Parallel SAE 3.25” Spacing Without Cavity
WF860742 AD05P043S Manifold 4-Station Parallel SAE 3.25” Spacing Without Cavity
WF860297 AD05P023S/C Manifold 2-Station SAE Ports with Relief Cavity
WF860298 AD05P033S/C Manifold 3-Station SAE Ports with Relief Cavity
WF860302 AD05CPP Blanking Plate
V889566 RV510S020/ Relief Valve 100-2,000 psi Range
V02-352137 RV510S035/30 Relief Valve set @ 3,000 psi 250-3,000 psi Range 9
V565814 BLANK PLUG Blank Cavity Plug
* Call for other models!
Mounting Manifolds
Ordering Info:
Material Valve Pattern Circuit # of Stations Valve Spacing Port Threads / Options

Aluminum-6061-T6 3.25 inch


A 3000 psi 3 82.6 mm
C with Relief Cavity

Aluminum Omit - no cavity


ISO 4401-05-04
D05 NFPA T3.5.1-D05 Available with
01...10 spacing code 3
P&T A&B GA
Parallel Circuit
P Standard Flow NPTF ANSI
P
l

0.75 0.50 0.25


B1.20.3
SAE ISO
S
l

-12 -8 -6
11926

Standard Flow Parallel Manifold


Parallel Circuit

No. of Stations *01 02 03 04 05 06 07 08 09 10


“A” length (code 3 spa.) inch 3.25 6.50 9.75 13.00 16.25 19.50 22.75 26.00 29.25 32.50
Apx. weight alum lb 4 8 11 14 17 21 24 27 30 34
*Length of 01 station with relief cavity is 4.50. Gauge port not available on 01 station.

Port Code Valve Mtg. Manifold mtg.


P,S 0.25-20 UNC x 0.75 DP 0.31-18 UNC x 0.44 DP
Specifications, descriptions and dimensional data are subject to correction or change without notice or incurring obligation.

10/2016

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