Fosroc Conbextra GP constructive solutions

General purpose non-shrink cementitious grout

Uses Standards compliance

Conbextra GP general purpose grouting is used where it is

Conbextra GP meets or exceeds the test requirements of
essential to eliminate shrinkage when completely filling the
ASTM C 1107.
void between a base plate and a substrate. Such an
application would be the grouting of a stanchion base plate.
Description
It can also be used for anchoring a wide range of fixings.
These include masts, anchor bolts and fence posts. Conbextra GP cementitious grout is supplied as a ready to
use dry powder. The addition of a controlled amount of clean
Advantages water produces a flowing non-shrink grout for gap
thicknesses up to 100 mm.
„ Gaseous expansion system compensates for shrinkage
and settlement in the plastic state. Conbextra GP is a blend of Portland cement, graded fillers
„ No metallic iron content to cause staining. and chemical additives which impart controlled expansion in
„ Prepackaged material overcomes potential on-site the plastic state whilst minimising water demand. The low
batching variations. water demand ensures high early strength. The graded filler
„ Develops high early strength without the use of chlorides.
is designed to assist uniform mixing and produce a
consistent grout.
„ High ultimate strength and low permeability ensure the
durability of the hardened grout.

Typical detail of stanchion base plate

Conbextra GP
Fosroc Conbextra GP

Properties Instructions for use

The following results were obtained at a water:powder ratio
Preparation
of 0.18 and temperature of 25°C.
Concrete surface
Compressive strength
2
The substrate surface must be free from oil, grease or any
(BS EN 196-1) : 26 N/mm @ 1 day loosely adherent material. If the concrete surface is defective
2
55 N/mm @ 7 days
2 or has laitance, it must be cut back to a sound base. Bolt
66 N/mm @ 28 days
holes and fixing pockets must be blown clean of any dirt or
Flexural strength
2 debris.
(BS EN 196-1) : > 10 N/mm @ 28 days
Time for expansion Pre-soaking
Start : 15 to 20 minutes
For a minimum of 2 hours prior to grouting, the area of
Finish : 1.5 to 2 hours
3 cleaned substrate should be flooded with fresh water.
Fresh wet density : Approximately 2320 kg/m
Immediately before grouting takes place, any free water
Modulus of elasticity
should be removed. Particular care should be taken to blow
ASTM C 469-02 : >24000 MPa
out all bolt holes and pockets.
Expansion characteristics
ASTM C940-98a : Up to 2% @ 24 hours Base plate

It is essential that this is clean and free from oil, grease or

Specification
scale. Air pressure relief holes should be provided to allow
Performance specification venting of any isolated high spots.

All grouting where shown on the drawing must be carried out Levelling shims
with a pre-packaged cement based product which is chloride-
If these are to be removed after the grout has hardened, they
free.
should be treated with a thin layer of grease.
It shall be mixed with clean water to the required consistency.
Formwork
The plastic grout must not bleed or segregate.
The formwork should be constructed to be leakproof. This
A positive volumetric expansion shall occur while the grout is
can be achieved by using foam rubber strip or mastic sealant
plastic by means of a gaseous system.
beneath the constructed formwork and between joints.
2
The compressive strength of the grout must exceed 50N/mm
In some cases it is practical to use a sacrificial semi-dry sand
2
at 7 days and 60 N/mm at 28 days. and cement formwork. The formwork should include outlets
The storage, handling and placement of the grout must be in for pre-soaking.
strict accordance with the manufacturer's instructions. Unrestrained surface area
Supplier specification
This must be kept to a minimum. Generally the gap width
All grouting where shown on the drawing must be carried out between the perimeter formwork and the plate edge should
using Conbextra GP manufactured by Fosroc and used in not exceed 75 mm on the pouring side and 25 mm on the
accordance with the manufacturer’s data sheet. opposite side. It is advisable where practical to have no gap
at the flank sides.
Mixing

For best results a mechanically powered grout mixer should

be used. When quantities up to 50 kg are used, a slow speed
drill fitted with a Mixing Paddle (MR3) should be used. Larger
quantities will require a high shear vane mixer. Do not use a
colloidal impeller mixer.

To enable the grouting operation to be carried out

continuously, it is essential that sufficient mixing capacity and
labour are available. The use of a grout holding tank with
provision to gently agitate the grout may be required.

Conbextra GP - Page 2 of 4
Fosroc Conbextra GP

Consistency of grout mix Cleaning

The quantity of clean water required to be added to a Conbextra GP should be removed from tools and equipment
25 kg bag to achieve the desired consistency is given below. with clean water immediately after use. Cured material can be
†
removed mechanically, or with Fosroc Acid Etch* .
Trowellable : 3.4 - 3.6 litres per 25kg bag
Sampling procedure
Flowable : 4 - 4.5 litres per 25kg bag
Cementitious grouts cannot be tested as concrete. Special
The selected water content should be accurately measured
sampling procedure are required refer to your local Fosroc
into the mixer. The total contents of the Conbextra GP bag
office for further details.
should be slowly added and continuous mixing should take
place for 5 minutes. This will ensure that the grout has a Typical hopper system
smooth even consistency. Removable hopper: For larger pours the grout may be hand
Placing placed or pumped into a removable hopper (trough).

At 25°C place the grout within 15 minutes of mixing to gain full

benefit of the expansion process.
Conbextra GP can be placed in a minimum thickness of
10mm up to a maximum thickness of 100mm in a single pour
when used as an underplate grout. For thicker sections it is
necessary to fill out Conbextra GP with well graded 10mm, silt
free aggregate to minimise exotherm. If bulking with
aggregate is used the ratio shall not exceed 1:1. Contact
Fosroc for details of pre-bagged supply. The properties of a
bulked grout will differ from those published in this data sheet.

Any bolt pockets must be grouted prior to grouting between

the substrate and the base plate.

Continuous grout flow is essential. Sufficient grout must be

prepared before starting. The time taken to pour a batch must
be regulated to the time taken to prepare the next one.

Pouring should be from one side of the void to eliminate any High temperature working
air or pre-soaking water becoming trapped under the It is suggested that, for temperatures above 35°C, the
baseplate. It is advisable to pour the grout across the shortest
following guidelines are adopted as good working practice:
distance of travel. The grout head must be maintained at all
times so that a continuous grout front is achieved. (i) Store unmixed material in a cool (preferably temperature
controlled) environment, avoiding exposure to direct
Where large volumes have to be placed Conbextra GP may
sunlight.
be pumped. A heavy duty diaphragm pump is recommended
for this purpose. Screw feed and piston pumps may also be (ii) Keep equipment cool, arranging shade protection if
suitable. necessary. It is especially important to keep cool those
surfaces of the equipment which will come into direct
Curing
contact with the material itself.
On completion of the grouting operation, exposed areas (iii) Try to eliminate application during the hottest times of the
should be thoroughly cured. Suggest curing with Concure
day and in direct sunlight.
1315. There is no need to remove Concure 1315 as it will
provide some protection and won’t yellow. If using wet (iv) Make sufficient material, plant and labour available to
Hessian and plastic sheeting then leave for at least seven ensure that application is a continuous process.
days – especially if exposed to sunlight. (v) Water (below 20°C) should be used for mixing the grout
prior to placement.

Conbextra GP - Page 3 of 4
Fosroc Conbextra GP

Limitations Fosroc manufactures a wide range of complementary

products which include :
- Should not be placed in any unrestrained situation.
However, can be used for bolt holes or pockets. For „ waterproofing membranes & waterstops
further details contact Fosroc. „ joint sealants & filler boards

Estimating „ cementitious & epoxy grouts

Supply „ specialised flooring materials

Conbextra GP : 25 kg bags Fosroc additionally offers a comprehensive package of
Yield products specifically designed for the repair and
Trowellable : 12 litres per 25kg bag refurbishment of damaged concrete. Fosroc’s ‘Systematic
Flowable : 13.25 litres per 25kg bag Approach’ to concrete repair features the following :

Note: Allowance should be made for wastage when „ hand-placed repair mortars

estimating quantities required. „ spray grade repair mortars

Storage „ fluid micro-concretes

„ chemically resistant epoxy mortars

Conbextra GP has a shelf life of 12 months if kept in a dry
store in sealed bags. If stored in high temperature and high „ anti-carbonation/anti-chloride protective coatings
humidity locations the shelf life will be reduced. „ chemical and abrasion resistant coatings

Precautions For further information on any of the above, please consult

your local Fosroc office - as below.
Health and safety

Conbextra GP is alkaline and should not come into contact

with skin and eyes. Avoid inhalation of dust during mixing.

Gloves, goggles and dust mask should be worn.

If contact with skin occurs, wash with water. Splashes to

eyes should be washed immediately with plenty of clean
water and medical advice sought.
Fire

Conbextra GP is non-flammable.
* Denotes the trademark of Fosroc International Limited
Additional Information †
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.

email:
Fosroc Kenya LTD Telephone: +254709106000 enquiry.kenya@fosroc.com

Po Box 78527-00507,
Mombasa rd near Syokimau
Railway station, Nairobi

www.fosroc.com