MAZATIROL CAM T-8 (PRIMER) SERIALNUMBER 76798 | EQUIPMENT MAZATROL CAM T-3.Mazak CONTENTS INTRODUCTION A SMALL NUMBER OF KEYS ARE USED TO PREPARE A PROGRAM .. PREPARING A SIMPLE PROGRAM .., 3-1 Rules of Preparing a Program .... 3-2 Outside Diameter Cutting (BAR-OUT) . 3-3 Inside Diameter Cutting (BAR-IN) . 3-4 Edge Cutting (EDC) . 3-5 Grooving (GRV-OUT) . 3-6 Threading (THR-OUT) TO PREPARE A MILLING PROGRAM ..., 4-1 Drilling (mR) . 4-2 Machining a Key Way (MGV). Page LE 3-1 3-2 3-14 3-20 3-23 3-27 fel 4-9 705P002jazak INTRODUCTION ‘The MAZATROL CAM T-3 is discussed. ‘The MAZATROL T-1 has been enjoying a good reputation as a computer numerical control (CNC) device which allows programming while communicating with the machine in human language without special knowledge and without complex calculations with a desk-top electric calculator. With these features of MAZATROL T-1 remaining a wide diversity of new functions have been added to make MAZATROL CAM T-2 a CNC device with remarkably improved operational convenience. The MAZATROL CAM T-3 allows programming on a three-axis conversation basis for the first lathe with the C-axis (rotary axis). It has a conversation milling capability (drilling, tapping, end milling and grooving) added to the T-2. How to prepare @ program is described below.Mazak ‘A SMALL NUMBER OF KEYS ARE USED TO PREPARE A PROGRAM. a) (2) @) 3) ) Picture jote 2 Note 1 ie score =pecfeooe SUOSNAGNNE OB EHO Dtceure Setect KexfS] Press this key to ‘elect a picture. Press this key and the picture select menu (POSITION, COMMAND, TOOL SET, etc.) will be dleplayed. Press the menu key (3) to display desired picture. Menu Select Key Press this key to change the information displayed in the menu blocks. (See Note 1.) Menu Keys Nine yellow keys are provided to select a menu just above the key pressed. Numerical Keys Numerical keys include 0 thru 9, decimal point, negative sign, etc. The numerical value pressed is displayed in the message column, (See Note 2.) el Press these keys to move the cursor. (See Note 3.) cursor Keys [lfNote Note Note Note (6) q) (8) Mazak INPUT Key Press this key to input a numerical value in the message column to where the cursor is flashing. CLEAR Key [| Press this key to erase a numerical value in the message column. This key is also pressed to erase a blue alarn indication (warning). reset key [7] Press this key to erase a red alarm indication (warning). (See Note 4.) The tern "menu" means the information displayed in nine blocks along the lower part of the screen, ‘The term "message" means a question or inquiry. An operation should be advanced while keying in to answer the question displayed in this colum. The term "cursor" means a blinking mark which moves across the screen. ‘The RESET key has various other functions. 2-28Mazak 3. PREPARING A SIMPLE PROGRAM 3-1 Rules of Preparing a Program | «++ indicates that the picture select key is pressed to make a changeover of the picture. [&] indicates that the menu select key is pressed to alter the menu displayed. PROGRAM[ ... indicates that the menu key is pressed to select the menu "program". (See Note 1.) indicates that numerical keys have been pressed. These numerals "35,6" will appear in the message column. indicates that four cursor keys are respectively pressed to move the cursor. sss indicates that the INPUT key 4s pressed to input numerals jn the message column into a program, “STARTING ... indicates the information displayed in the message POINT-X2" column. ++ indicates that the CLEAR key has been pressed. +++ Andicates that the RESET key has been pressed. +++ indicates the "cursor", Note 1: Some menus, which are available as option, may not be displayed though they are described in this manual. In such a case, proceed to the next line and continue inputting.Mazak 342 Outside Diameter Cutting (BAR-OUT) 25 Ss Material: Carbon steel. Ww) Material size: $100 x 80 mm long Programming the above drawing. switch on the MAZATROL. @) Walock the program data lock key (PROGRAM). Tilt the notch to the right (ENABLE) side.) ‘The programming steps are described below according to the particulars. Enter data one step at a time.[Procram] [work No. ‘WORKPIECE NO. 2" . Enter the program number. Sixteen types of programs can be recorded. Programs may be numbered from 1 to 9999. Initially, any number may be selected, because no program has yet been entered. “NEW PROGRAM (PROGRAM) ?" : o> PRocRan] | "MAZATROL OR ELA/TSO (MENU)?" . » |MAZATROL PROGRAN| "WORKPIECE MATERIAL (MENU)?" ...+.+.p [CBN STL| "MAX. OUTER DIA. OF WORKPIECE?" io lo [S) "MIN. INNER DIA. OF WORKPIECE?" o> | "WORKPIECE LENGTH?" : alo Enter the dimensions of a material before machining in accordance with messages "MAK. OUTER DIA. OF WORKPIECE", "MIN. INNER DIA. OF WORKPIECE?" and "WORKPIECE LENGTH?" “MAX SPINDLE RPM LIMIT?" i »([2]ol[o fold) “FINISH ALLOWANCE-X?" seeeeeem [0 i "FINISH ALLOWANCE-22" eo | "STOCK REMOVAL OF WORK FACE?" ss. [ 0] For MAX SPINDLE RPM LIMIT, enter the upper spindle speed limit adopted in the progran, If the spindle is to turn at a speed up to the maximum available in the machine, enter 0. For FINISH ALLOWANCE-X and FINISH ALLOWANCE-Z, enter the stroke of cutting by means of finishing tools. For FINISH ALLOWANCE-X, enter twice the cutting ellowance at one side, that is, the value of the diameter. For STOCK REMOVAL OF WORK FACE, enter an end cutting allowance, if any. 3-3FINISH ALLOWANce 2 FINISH at { stock nexovan OF WORK FACE Max. OUTER DIA. OF WORKPIECE. WORK PIECE LENG One line of data has now been prepared. ‘The MAZATROL coordinate systems will now be described. Program zero point cals rt LL. | 21 22 1) X and Zs X 4s defined as the diameter dimension of a workpiece and Z as the longitudinal dimension of a workpiece. 2). Program zero point: The program zero point is the point at which the turning center of a workpiece (X-axis) intersects with the right end of a finished workpiece (Z-axis). (in the Figure) 3-4Mazak 3) To give a dimension command: Xeaxial ... In any case, give the diameter of a workpiece as a command without change. Z-axial ... Give a size from the zero in Z (right end of a workpiece) as a command. Continue entering. "MODE (MENU)?" "MACHINING PART (MENU)?" . (1), (2) and (3) all belong to BAR. Use the OUT menu to machine starting from a midway point of the material. For outside dianeter cutting, select the OUT menu. cUnTING POrRT-X? ce LOO oorrme romt-22" aa POS CMD ig CUTTING POINT-X and CUTTING POINT-2 are the point where machining be started as illustrated below. 3-5Mazak \ curring pore Cite) How to take CUTTING POINT in a So variety of shapes to be machined is described in the Application Version of the Programming Manual. “SURFACE SPEED FOR ROUGH CUT?" "SURFACE SPEED FOR FINISH CUT?".+-+m "FEEDRATE (/REV) FOR ROUGH CUT?" +-m “DEPTH OF CUT?" seem [auto] ~ fe + [B] my be etso used. continuously pressing a cursor tay, such asfee], will canse the curser £0 continue to wove. Pressing the AUTO menu key will automatically determine as follows: Roughing/finishing tool . + surface speed (m/min) Roughing tool stroke of feed per turn of spindle (nm/rev.) Roughing tool 3G depth of cut per cycle (mn) ‘The values automatically. determined vary with machine specifications. These numerical values can be changed freely. "GEAR No.2" wm fs] "ROUGHING TOOL No.2" . » Df) “OFFSET NO.? veces “FINISHING TOOL No.2" om [PSI “OFFSET NO.?" oo 1) f>) ~LU[9]Mazak Spindle gear will be determined automatically, (Its number can be remaining "0".) When numerical values are inputted for GEAR NO., the gear for rough machining can be selected and determined automatically. For nunber of gear stages, refer to the machine specifications. Roughing tool Finishing tool Roughing tool [1] - [1 Finishing tool [2] - [T] 4 \ — Tool ‘Tool position -] 1 number offset nunber For OFFSET NO., two tool offset positions are available per tool, Enter "1" or "2" to select the tool position. With selected, no position will be offset. “SHAPE PATTERN (MENU) "SHAPE PATTERN" will be described below. For outside diameter cutting, inside diameter cutting and facing, shapes could be classified as : LIN | Linear a straight line without inclination TPR | Taper : + an inclined straight line cb] Convex arc ...2++. @ convex arc for a workpiece es Concave arc . a concave are for a workpiece TR [a] TN | a y LpMazak — "STARTING CORNER?" ....... [2] "FINAL POINT-X" —.......m [5] “FINAL POINT-2? teem 2] "FINAL CORNER?" rem [) Some additional explanations will be given. In turning, corners are often chamfered circumferentially or radially. This can be most easily programmed by the use of starting and final corner. Starting and final corner cover circumferentially or radially chamfering. To chamber radially, press the CORNER R menu key and then enter a radius. STARTING CORNER (ex) ([fivat conver FINAL Pornt-x FINAL POINT-Z FINAL POINT-X represents the finish diameter of the machined portion, FINAL POINT-Z represents the longitudinal end point of the machined portion. "PIN SURFACE ROUGHNESS (MENU)?" .. “NECKING OR FR/MIN (MpNt “M CODE (MENU)?"Mazak FIN SURFACE ROUGHNESS is determined by selecting a drawing finish code from the menus, The feedrate of a finishing tool is calculated automatically to execute the program so that a spécified surface roughness will be attained. Drawing finish codes and surface roughness menus are related as shown below. 12-s | 6-8 3-8 | 1.5-8 | 0.8-8 | 0.4-s w | we | wy | wy | ww | wv vil w | wil wy | wy | wy | www | wow To enter for "NECKING OR_FR/MIN (MENU)2" AND press the INPUT key CODE (wenU)? only. Details are described in the Application Version. "SHAPE PATTERN (MENU)2" ..s+++em-] TERT "STARTING CORNER?' see [O][D] « "STARTING POINT-x?" seeeeeeme [OO “FINAL POINT-X?" “FINAL POINT-Z2" “PINAL CORNER?" - = [3] ells] is} * If 0 is to be set with 0 displayed in advance, press [Bonty. 3-9Mazak For LIN, specify FINAL POINT only. For rer, “cX" and "; (ares), it is necessary to specify both STARTING POINT and FINAL POINT, If the final point of the preceding line is identical with the starting point of a line being currently prepared, pressing the CONTINUE menu key will cause the same numerical value to be entered. “FIN SURFACE ROUGHNESS (MENU) ?" “NECKING OF FR/MIN (MENU) ?" "M CODE (MENU)?" TFT « BB) <2) - 5 Enter in the same manner as that for the preceding line. While programming, check the program to make certain that it is correct by letting the program draw a graph. S@— FIGURE CHECK This operation will cause the programmed graph to be displayed inmediately on the picture. A shape to the stage programmed is displayed correctly. -10Continue programming. Mazak TProcranT “SHAPE PATTERN (MENU)?" "STARTING CORNER?" "FINAL POINT-X?" “PINAL POINT-22" “PINAL CORNER?" “NECKING OR FR/MIN ( "M CODE (MENU) ?" "BIN SURFACE ROUGHNESS (MENU)?". (3) iS That is all to entering for outside diameter cutting (BaR-oUT). To end the program, stop with “MODE (MENU) "PARTS COUNT YES (1), NO (0)2" "RET POSITION(2), ZERO(1), NO(O: "NEXT WORKPIECE NO, ?" "CONTINUE YES (1), NO (0)2" “REPEAT TINES-OF SAME PROGRAM?" "Z-AXIS SHIFT AMOUT?" The END line may be set to Application Version. 3-11 ‘he END line, 2 For details, see theMazak Check Check the program. This function permits a material shape, a program shape and a tool path to be drawn. =e J |_Tenapel_..| CHECK © rama) lea [oon] ] Scale The size of a displayed graph can easily be changed as follows: TSCALET "SCALE SHIFT (CURSOR) 2" {5 A graph sized to a scale length of 50 mm is displayed. Next, zoom a desired part of graph to display enlarged one. scatel [=] fe] [#) [#] "SCALE SHIFT (CURSOR) 2" Bl Press the SCALE menu key and the cursor will appear at the center of the picture. After moving the cursor by the cursor keys, draw the graph sized to a scale length of 30. It will be displayed with the cursor position at the center of the picture. Thus, @ program shape can be partially expanded. If the scale length is changed, drawn graph shape is deleted. Practice again, therefore, operation for drawing a graph. 3-12‘The program is displayed on the screen as follows: (Ro MAT 0 cBST (0) MODE BAR sup LIN TPR LIN MODE END OD-MAX -ID-MIN LENGTH = RPM -FIN-K—FIN-Z_ WORK FACE. 100 0 80 2000 0.2 0.1 0 PART cpI-X = cPT-Z_—s RVFV FEED “DEPTH GR™ RT FT our 100 0 130 200 0.4 50 tt ant S-GNR SPT-X SPT-Z FPT-X FPT-Z_F-CNR_ RADIUS SRF $ M cz 50 25 co 4 co 50 2580 40 co 5 co 80 60 co 4 COUNTER RETURN WK.NO CONTINUE NUMBER srr aT 0 0 0 0 0 0 (PNO] 0 is displayed at the left end, representing process No. 0, the first process of this program. PNO] 1 and 2 represent process No. 1 and process No. 2, respectively, ‘The figures, 1, 2 and 3, shown under SEQ represent sequence Nos. 1, 2 and 3, respectively, indicating the order of shapes to be machined, Mazak —3-3. Inside Diameter Cutting (BAR-IN) 12-8 (6-8) ww. |= = ee Een = ad lee i 13-1 T4-1 i — Rough machining Finish machining | : WI 83 hen aa _ | [20 J 5 8 J 45 \ kK \ 60 i ~— - =, Material: Carbon steel Max. 0.D.: 100 Max, I.D.: 40 Material Length: 80 Prepare the program using the same procedure as for Programming the bar outside diameter cutting. j= Tesoorax | — Twor x0,] BIA) "WORKPIECE NO.2" 3-16Mazak A work program number has been selected using the same Procedure as for progranming the outside diameter cutting. Subsequently, follow messages and proceed with inputtin; “NEW PROGRAM (PROGRAM) ?" seses eam [PROGRAM] “MAZATROL OR ETA/1SO (MENU)?" ...... 2 [HAZATROL PROGRAM] “WORKPIECE MATERTAL (MENU) 2" om [CBN STL "VAX. OUTER DIA. OF WORKPIECE?!.«.++e[1][0][0][3} "MIN. INNER DIA. OF WORKPIECE?!...++ [4 lo [> "WORKPIECE LENGTH?" wee DIS] "MAX. SPINDLE RPM LIMIT?" o}[olfo) [3] "FINISH ALLOWANCE-X?" BIL "PINISH ALLOWANCE-22" 73] “STOCK REMOVAL OF WORK FACE?" Process No. 0 has now been entered. “MODE (MENU) ?" sees me [BAR] “MACHINING PART (MENU)?! - [iv For inside diameter cutting, select the IN menu. “CUTTING POINT-x?" .- GIS) “CUTTING POINT-z?" (5)Mazak — In this case, the "CUTTING POINT" is located as illustrated below. curriNe PorNT-x ee CUTTING PomNr-2 a MIN. INNER DIA "SURFACE SPEED FOR UGH CUT?" + +++ sm [AUTO NISH CUT2" se .0e[=] “FEEDRATE (/REV)’ FOR ROUGH CUT?" ~..+-[w] > "SURFACE SPEED FOR F: "DEPTH OF CUT?" 7 "GEAR No.2" [+ "ROUGHING TOOL No.2?" seem BID] “OFFSET No.2" fle} “FINISHING TOOL No.2" IES “OFFSET No.2" fp 3-16Enter the sequence. [SEQ 1] SEQ 2 SEQ 3] SEQ 4] "SHAPE PATTERN (MENU)?" | [LINEAR| TTAPAR Linear] | | ay "STARTING POINT-X2" CONTENUE| : [continu "STARTING POINT-2?" “PINAL POINT-x?" GIBB) 6) (5) "PINAL POINT-22" 27>] GES! as " MERI" Fe) | [CORNER] PINAL CORNER? f=) eee [=] "RADIUS?" "eax sumnice novomass | [Y 5 ¥ (MENU) 2" "NECKING OR FR/MIN CaENU)?"| [oe] [+] fo fs “M CODE (MENU)? [=] fs] el Four sequences, linear, taper, linear and concave arc have been entered, No message appears and the cursor does not stop at the blank columns [__]. Finaly, enter END. a “MODE (MENU) 2" "PARTS COUNT YES (1), NO (0)2" oo. “RET POSITION(2), ZERO(1), NO(O)2" "NEXT WORKPIECE NO. ?" es EE & “CONTINUE YES (1), NO (0)2" is) "REPEAT TIMES OF SANE PROGRAM?" fs "X-AKIS SHIFT AMOUT?" 5 That is all for progranming the bar inside diameter cutting. 3-17Mazak Follow the CHECK procedure referred to in the preceding page to verify both the program shape and tool path. The action to correct a program has been entered is described below. EDIT function 1) To change the program by word: a) An error was shown before [2] ena. | —-in extor vas show after [B]ese [#l-najuse jf to that point. — FEV) > cape sone writers. = ont. 2) To change a menu: TOUR] ens nas been pressed incortectiy.— [X=] — Display the menu to be daputted. —~ Prose the corvect menu JIN] . —> end. 3) To erase data on a line basis: wove ff t0 the Line to be erased, — (S5]THRASET/S]— That Line vill disappear. — end.4) 5) Note Mazak wove { ta vhere the Line ia to be added, > (BB) “Trine T [)ictme tine wisi oppecs- tar snore —~ end. To add a new line: To erase data on a process basis: ove ff to 2X0 desired to be erased. —- []]EUSET [B) The PNO will disappear. —~ end. 1) Where a program is erased completely is described in the Operating Manual. Note 2) After changing the program, use the CHECK function and an alarm message "LAYOUT NOT COMPLETE" may appear. —»)Procram] _, [Layout] _,]Procram|_ ~~ PRIORITY . Then, perform the above-mentioned operation. The layout function is detailed in the Operating Manual.Mazak 3-4 Edge Cutting (EDG) Material: Cast iron 6150 x $40 x 55 long STARTING SOINT 40 [8150 @-Frocaed — om sol “WORKPIECE NO.?" Pies) First, determine the work program nunber and enter it. If a recorded work program has been selected, "WORKPIECE NO. LL that program will be called and displayed. Use No. 400 to prepare a new program. | Tenockas] —-Jrazataor Paocean] — Jest Tal —| TEs ]o[>] | ‘fo ]9) — [S]E]9) ovore 1) — [2Jolofo fs) o-Ps} — PE py [>] — [5 ][9] aioe 2) Process No. 0 is entered in the program. The contents are the same as those of the BAR-OUT or BAR-IN program, 3-20jazak Note 1) For WORKPIECE LENGTH, enter the length including the edge cutting allowance. Note 2) Enter the estimated size of the edge cutting allowance. See the drawing. Bdge cutting (EDG) cuts the portion to the right of 20 straight. It is not possible to machine the left side of 20. "MODE (MENU)? ~ Tepe] “SURFACE SPEED FOR ROUGH CUT?"-+ ‘havr0) “SURFACE SPEED FOR FINISH CUT?" - "FEEDRATE (/REV) FOR ROUGH CUT? “peers oF cur?" : "GEAR No.2" A "ROUGHING TOOL NR.7" A > | “OFFSET No.2" i Se | “PINISHING TOOL No? 5 > “OFFSET NO.2" 7 SB Enter data using the same procedure as for bar inside or outside diameter cutting. “STARTING POINT-X2" “STARTING POINT-22" “FINAL POINT-X2" “PINAL POINT-22" "PIN SURFACE ROUGHNESS (MENU)? 'NECKING OR FR/MIN (MENU) ?" "M CODE (MENU)?" For STARTING POINT-X, enter the same value as for workpiece maximum outer diameter (OD-MAX). For STARTING POINT-Z, enter the same value as for workpiece end face (WORK FACE). (See Note.) For FINAL POINT-X, enter a little smaller value than the workpiece minimum inside diameter (ID-MIN). To carry out edge-machining up to center "XO", enter "XO", For FINAL POINT: + enter "0". 3-21Note: Mazak 4 numerical value larger than that of OD-MAX or WORK FACE will result in an error. The EDG cutting is accomplished in one sequence (line) only. Finally, enter END. ToT Input END mode as described above. Use the FIGURE CHECK and CHECK functions to check the program. (e] —- | FIGURE CHECK ©) — Fool — [road — Fran] — = lconTINUE! If an error is found in the program or a numerical value is to be replaced, use the EDIT function. 3-22Mazak 3-5 Grooving (GRV-OUT) [20 Material: Carbon steel #100 x 50 long 7 3 rset 4 }—__90 Note: Tool width (4 mm) should be entered separately. (See the Application Version.) A tool width lager than the groove width 7 mm will be result in an error. — Procran] — work no] Ge Jprocram]—JNazateot]—Jcan sti]—[1][o][o so [d)- |procran Lid) —- ORCS Under work program No. 500, process No. 0 has been entered. "MODE (MENU)?" coreeeem Tory “MACHINING PART (MENU)?" . +» JourT “ORV: TRAPEZOID(1), STRAIGHT)?" -» to ‘The grooving (GRV) includes inside dismeter grooving (IN) and face grooving (FCE) in addition to outside diameter grooving (our). The grooving is available in two other types; #0 and #1. For details, see the Application Version. 3-23Mazak — "NUMBER OF GROOVES?" "GROOVE PITCH?" "WIDTH OF GROOVE?" “PINISH ALLOWANCE?" "SURFACE SPEED’ FOR ROUGH CUT? "SURFACE SPEED FOR FINISH CUT?", “FEEDRATE (/REV) FOR ROUGH CUT?" "DEPTH OF CUT’ "GEAR NO." “PINISHING TOOL NR.2" “OFFSET NO.2" Yay Ie DITO NUMBER OF GROOVES and GROOVE PITCH are to be used when a number of identical grooves are to be machined. 301,30, enter: For WID! The term "DEPTH OF CUI" means the pecking interval. | "STARTING CORNER?" "STARTING POINT-X?" "STARTING POINT-2?" “FINAL POINT-x2" “FINAL POINT-22" “PINAL CORNER?" "PIN SURFACE ROUGHNESS (MENU)?” "NECKING OR FR/MIN (MENU)?* "M CODE (MENU)?" "NUMBER OF GROOV: “GROOVE PITCH?" In the illustration given to the left, OF GROOVE, enter the groove width of a workpiece. FINISH ALLOWANCE is valid with groove type #1.Mazak Enter numerical values from "STARTING POINT-X" to "FINAL POINT-2". The grooving GRV is also accomplished in one sequence (line) only. Finally enter END. a Make preparations to use the CHECK function. Performing checking without tooling information will result in an error: to machine a 7-mm groove, the machine will not operate without being given tool width. To cope with this, tooling information such as tool width should be entered elsewhere than in the progran. First, select the TOOL FILE picture. ©] ~| oer) — | tk] fs) : Enter the information in TOOL FILE No. 6. Yoon] — ow] —- Tou] Outside Diameter Grooving in turning has been entered. "TOOL HOLDER TYPE?" i>) "TOOL NOMINAL DIAMETER?" ne "CUTTING ANGLE (DEPTH)?" GIES “CUTTING ANGLE (WIDTH) ?" GIS) "WIDTH/DIA. OF TOOL SHANK?" 2|[s fo "PITCH?" o|[>) "TOOL LENGTH?" o>) “NUMBER OF TEETH?" - (0) TOOL FILE No. 6 is now completely entered. 3-25Mazak Subsequently, enter tool data. TOOL DATA Switch to the TOOL DATA picture, lower YY to TNO6. “TOOL DATA MOVE (MENU)?" "I00L FILE No.2" "TOOL DIAMETER?" "NOSE RADIUS?" “'SPNDL ROTATION FWD/REV (MENU)2" . “RIGHT OR LEFT HAND (MENU)?" TOOL DATA No. 6 is now completely entered. Note 1, A description of details involved is omitted. To use CHECK function, enter as illustrated. Tool file and tool data are detailed in the Operating Manual. Note 2, Grooving includes I.D, and face grooving in addition to 0.D grooving. Besides, it is available in another two types; #0 and #1, They are also detailed in the Application Version. al —-|PRoGRAM) —~| cHEcK}] —- Saar —loxeck | i IconTINUE! ‘The menus SHAPE and CHECK CONTINUE will, respectively, cause a machining shape and a tool path to be drawn. 34263-6 Threading (THR-OUT) Carbon steel = Material: = {100 / | Mazak 6100 x 100 long M100, PLS. 17-1 60° ©] — roca Trrocras(|]sazarnor] — Tenw smi [PROGRAM 2 ele] 03} a 3] — Under work program No. 600, prepare "MACHINING PART (MENU) 2" “CHAMFERING 60°(2),45°(1), NO(O)?" “THREAD LEAD?" “ANGLE OF THREAD?" "NUMBER OF ENTRANCE?" "MODE (MENU)?! @ program, [THR] lour as ee \o felek 3-27Mazak chamfering" means the angle at which chamfering The term performed after threading. angle —- eusseteenans — With "1" or "2" with "o" Generally, "0" should be selected if there is a "threading relief groove" and "1" or "2" if not. THREAD LEAD and NUMBER OF ENTRANCE will be described. Thread is expressed as|LEAD| pircH]x [NUMBER OF STARTS |. Generally, LEAD = PITCH may be reckoned for a "single start thread". it should be remembered that LEAD be entered for such a “multiple-start thread" as two-start or three-start threads. (Example) 2-start thread Nunber of starts 3-28Mazak — For ANGLE OF THREAD enter "0". For dateila, see the Application Version. “THREAD HEIGHT (AUTO > MENU)?" "NUMBER OF CUT PASSES?" “SURFACE SPEED?" “DEPTH OF FIRST CUT?" "GEAR NO.2" "TOOL NO.?" “OFFSET NO Note: The thread finish allowance has been entered independently of the program. With ANGLE OF THREAD 3-29"STARTING POINT-X2" "STARTING POINT-Z?" a 'FINAL POINT-X?" "PINAL POINT-22" Enter STARTING POINT and FINAL POINT of threading. Once one line has been entered, a message will ask "FINAL POINT-X?". This function permits continuous machining of threads. One line handles machining of an ordinary thread. Press the SHAPE END menu key. ffemyp 800i —(itsi‘“sSs*s*~*~*~<~SC*S@d lex Finally enter END and the operation will end. exo] — Note: Threading (THR) includes I.D. and FACE in addition to 0.D, Tapered and left-hand screws can also be made. For details, see the Application Version. (Exercises) The description given so far relates to cutting a bar material to an outside diameter (BAR-OUT), to an inside diamter (BAR-IN), edging (EDG), grooving to an outside diameter (GRV-OUT) and threading to an outside diameter (THR-OUT). In addition, a variety of machining modes are available, which are described in the Application Version. Practice programming using the machining modes described so far. 3-30Mazak Exercise 1 $120 x $40 x 105 long Carbon steel Material ~0orP | er sep RR Fal =| epeawdord wag] bey toy esegy 3-31Mazak Answer of Excercise 1 PNO MAT — OD-MAX ID-MIN LENGTH RPM = FIN-XFIN-Z_—_ WORK FACE 0 cBst 120 40 105 1000 0.2, 5 PNO MODE RV FV FEED DEPTH GR RTP 1 Be 100 120 0.300232 «0 (1010. SEQ SPI-X — SPT-Z FPT-X FPT-Z SRF § ow 1 120 5 35 0 4 PRO MODE PART CPT-X CPI-X RV = FV. FEED DEPTH GR RT FT 2 BAR OUT 1200 130° 150 0.5 5 0 Lo 140 SEQ SHP S-CNR SPT-X SPT-Z FPT-X FPT-Z F-CNR RADIUS SRF $ M 1 LIN. cz 70: #425" CO} 4 2 LIN cL 85 435. co 6 3 Oo Rr 8535 90 65RD 3504 4 LIN co 90 80 co 4 5 TPR co 90 80 100 85 RG 4 6] TPRE CO 1008 tea5 12000 «88 RZ 4 PNO MODE PART # NO. PITCH GRV WID FINISH RV FV FEED DEPTH OR RT FT 3 GRYAOUr:0 1 «0 3 0 1001200.3 3 0 20 SEQ S-CNR SPT-X SPT-Z FPT-X FPT-2 F-CNR RADIUS SRF §$ M4 1 co 85 2 67 «25 co 4 PNO MODE PART # NO. PITCH GRV WID FINISH RV FV FEED DEPTH GR RT FT 4-7 TGR. (OUT -0|| 1) | 40) 5 0 1001200.3 3 0 20 SEQ S-CNR SPTX SPT-Z FPT-X FPT-Z F-CNR RADIUS: SRF § x 1 co 90 75, 85 75 co 4 PNO MODE PART CHAMF LEAD ANG MULTI HGT NUMBER V DEPTH GR T 5) 2HROUr 0 2 0 1 1.3 10 100 0.3 0 3-0 SEQ SPI-x spr-2 FPT-X EPT-Z 1 70 ° 70 23 PNO MODE PART CPI-X CPT-2 RVFV FEED DEPTH «GR oRT FT 6 BAR IN 40 0 120° 150 0.5 3 0 4-0 440 SPQ. SHP S-CNR SPI-K SPT-2 FPT-K FPT-z FACNR RADIUS SRF § 1 LIN cl 60 22 co 4 TPR cO 60 22 50 330 4 3° LIN co 50 43 co 4 PNO MODE COUNTER RETURN WK NO. CONTINUE NUMBER SFT AMT 7 END 0 0 0 0 ° o 3-32Mazak Exercise 2 Material: Carbon steel $55 x 280 long foe 280 ee 210 ee [ | ET | [- 10 120 2.8 R25] o0,5 50 R 1 RIS C15 7 7 rr r Lo! ct bs a all sill tt | |’ ho 2 ~~ “Sr = y Fs = le a | "| | s uJ who, PIs en ane icraies iAnswer of Exercise 2 PNO MAT OD-MAX ID-MIN LENGTH 0 cBsT 55 0 280 2000 0.2 PNO MODE PART CPT-X CPT-2 RVFV 1 BAR OUT 55 0 130 150 SEQ SHP S-CNR SPT-X SPT-Z FPT-X FPT-Z 1 TPR cl 2510) 30 50 2 LIN cl 35 80 3 LIN CLS 40 120 4 LIN €0.5 50 130 5 Bl oO 50 130 45150 6 c& 45 150 50180 7 TPR co 50 180 43210 eee TERE CO) 43° 21050240 PNO MODE PART CHAMF LEAD ANG 2 THR (OUT 1 15. 0 1 0.975 SEQ SPT-K SPT-Z_ FPT-K_FPT-Z 1 40 80 40 100 PNO MODE COUNTER RETURN WK NO, CONTINUE 3. END 0 0 0 0 3-348 Mazak — RPM FIN-X FIN-Z WORK FACE O.1 0 FEED DEPTH GR RT FT 0.35 3.5 0 1-0 1-0 F-CNR RADIUS SRF § M co 4 co RLS co co co RS co 25 35 MULTI HGT NUMBER V DEPTH GR T 8 100 0.275 0 3-0 NUMBER SFT. AMT 0 0Mazak TO PREPARE A MILLING PROGRAM In machining with a lathe, a workpiece mounted on the spindle is turned while moving a cutting tool. In the milling center, an end mill, drill, tap, etc. are mounted in stead of a cutting tool to machine a workpiece on the turning spindle. In this case, two types of machining are available: (1) Machining with the spindle fixed and (2) Machining with the spindle turning slowly. Examples are now given to describe the part of a machining progran to turn a tool, with spindle fixed as referred to in (1) above. Note: For the function referred to in (2) above, see the Application Version. 4-1 Drilling (MDR) Carbon steel 43.0 3100 100 : © 7.0 drill. —— ~ T10-1 © 8.0 drill ——_~ Ti1-1Mazak — ‘The above-mentioned two tools are used. It is assumed that turning has been completed. To start. (&) —Prroceax] — Jone o.|— [e [oJ oS] — Trrocaa _. Nazarroi] [PROGRAM Enter the first line (common codes) as with turning. "WORKPIECE MATERTAL (MENU) 2" seeeeeem [CBN STI "MAX. OUTER DIA. OF WORKPIECE?" "MIN. INNER DIA. OF WORKPIECE?" > "WORKPIECE LENGTH?" “MAX, SPINDLE RPM LIMIT?" “FINISH ALLOWANCE-X?" “FINISH ALLOWANCE-2' “STOCK REMOVAL OF WORK FACE?" > ~ ~ fi FINISH ALLOWANCE-X and FINISH ALLOWANCE-2 in turning are ignored in milling. | "MODE. Quewuy 2" see Pl "MODE (MENU)2" sess Pe] "MODE (MENU)?" ++» Teor] "MACHINING PART (MENU) ?" «> [FcE] ‘Three MODE MENU pages are available. Press the [* and to see MDR (milling drill) to the left end on Page 3. First, begin with programming for machining with the 47 drill on the end face.Mazak _ Perl po “DRILLING TYPE (MENU)?" . * “HOLE DTAMETER?" +13 scurrte opera” +o lS] "DEPTH OF FIRST CUT?" +p | AUTO “DECREMENTAL DEPTH OF CUT?" tence "MINIMUM DEPTH OF CUT?" > "SURFACE SPEED? fs] "FEEDRATE (/REV)?" > "urLLaNe GEAR NO,2" cs} | "TOOL NO.?" 1jo “onrser 10.2" ne) For DRILLING TYPE, select "2", All data from DEPTH OF FIRST CUT and on will be determined automatically. Details are described in the Application Version. “SHAPE PATTERN (MENU)? “STARTING POINT-R/x?" “STARTING POINT-9/y? "STARTING POINT-22" "M CODE (MENU) 2?" “SHAPE PATTERN (MENU) 2" +» [Pout vee 3] For STARTING POINT-R, enter 35 as the radius value. For STARTING POINT-@, enter 45 as an angle from 0' Instead of "R and 0", "x and y" may be used to enter the data mentioned above. This is described in the Application Version. FIGURE CHECK procedure el FIGURE S CHECKMazak The following graphic shape is displayed. Press the DISPLAY MODE menu key and two sides, lateral and front, will be displayed. mane Front, viewMazak Next, program drilling on the side (outside diameter). "MODE (MENU) 2" “MODE (MENU)? Es "MODE (MENU)?" MOR PRocRAM “MACHINING PART (MENU)?" our’ Enter data for MACHINING PART as with to the already referred to and select the OUT menu, front (lateral) “DRILLING TYPE (MENU) 2" [PEcKING| 2 "HOLE DIAMETER?" 8 ||| "CUTTING DEPTH?" 1s 5] “DEPTH OF FIRST CUT?" "DECREMENTAL DEPTH OF CUT?" "MINIMUM DEPTH OF cur?” “SURFACE SPEED?" "PEEDRATE (/REV)?" "MILLING GEAR NO. "TOOL No.2" Follow the same procedure as for machining the end face. ‘SHAPE PATTERN (MENU)?! seeeeeem [POINT “STARTING POINT-R/x?" "STARTING POINT-@/y2" "STARTING POINT-2?" "M CODE (MENU)? “SHAPE PATTERN (MENU)? LeMazak To drill a hole on a workpiece with an outside di 100, enter 50 for STARTING POINT-R, For STARTING POINT-¢ wter of which represents'an angle from 0°, enter not 20° but 90 + 20 = 110. Now FIGURE CHECK all over again. ey FIGURE CHECK TTT TT In the earlier FIGURE CHECK, two pictures were displayed and still remain. Therefore, the graph is drawn on a two-picture display basis. Pressing the menu key DISPLAY MODE will convert the display to one picture. To end the program, close with END. «= [ProcRaM] "MODE (MENU)?" seeees om TEND] has been entered on the END line.Mazak All program inputs have now been entered. Confirm using the CHECK function. For this purpose, it is necessary to order the tool information. Enter data as follows as with grooving in turning: \ @)—~ [roo vara] —- Troon rane tower f to FNOI0. Enter the information in TOOL FILE No. 10. MILLING] — |™pR| — | EDG "TOOL HOLDER TYPE?" "TOOL NOMINAL DIAMETER?" “CUTTING ANGLE (DEPTH)?" "CUTTING ANGLE (WIDTH)?" "WIDTH/DIA. OF TOOL SHANK?” "prTcH?" "TOOL LENGTH?" “NUMBER OF TEETH? Next, enter TOOL FILE Wo. 11. TELLING WR] _. Jour ANGLE | "TOOL HOLDER TYPE?" “TOOL NOMINAL DIAMETER?" +m [4)/9] > ()[> * From CUTTING ANGLE (DEPTH) to CUTTING ANGLE (WIDTH), enter the same way as for TOOL FILE No. 10. Then, enter in the TOOL DATA picture.Mazak TOOL DaTAT —~ ['¥] rover Yi to 1¥010. "TOOL DATA MOVE (MENU)? "TOOL FILE No.2" "TOOL DIAMETER?" “NOSE RADIUS?’ “SPNDL ROTATION FWD/REV (MENU) 2" Inputting as mentioned above will permit checking the TNO10 Line. Then, enter the TN011 Line. Using [¥] ona [x mou. > move f to "TOOL DATA MOVE (MENU) 2" "TOOL FILE NO, "TOOL DIAMETER?" “NOSE RADIUS?" “SPNDL ROTATION FD/REV(MENU) 2" Entering is now completely finished, Use the CHECK function to draw the tool path. jj] ON] __ ]oumany _Ponavey_[ coe | " | bn CONTINUE | CHECK CONTINUE will permit to seeing the tool moving.4-2 Machining a Key Way (MGV) Mazak Material: Carbon steel 100. 0 410 end mill T12-1 l — Pre — one eI] ~ Fam —~ ° MAZATROL PROGRAM, Prepare a program with work program No. 900. the first line (common codes) of the program. Enter data on Jan ste 7] (0)[0) [9] +[9) -D pfs} — —- FEW — CG] —fs) — [a]— Then, enter key way machining (MGV) data. “MODE MENU)?" seeeame[eany "MODE (MENU) "MODE (MENU)?" oo —[xcr "MACHINING PART (MENU) ?" Jour] Select the MGV and OUT menus.Mazak "WIDTH OF GRoovE?" “CUTTING DEPTH?" “FIN SURFACE ROUGHNESS (MENU) ?" “FINISH ALLOWANCE (AXIS DR)? "SURFACE SPEED OF ROUGH CUT?" "SURFACE SPEED OF FINISH CUT?" "FR/REV FOR ROUGHING (RADIAL)? "PR/REV FOR ROUGHING (AXIS DIR)?" , "MILLING GEAR NO, 2" “ROUGHING TOOL NO. 7?" 5 “OFFSET NO.?" “FINISHING TOOL NO.?" “OFFSET NO.2" used. "STARTING POLNT-@/y "STARTING POINT-22" "BINAL POINT-22" "M CODE (MENU) 2" ES} In this case, for FINISHING TOOL, press the INPUT key [9]. “STARTING POINT-R/x?" sees m5] | This is a machining pattern in which only one roughing tool is (] 1 0 For Z, enter the tool center value.Mazak FIGURE CHECK & > | FIGURE CHECK In milling, the two-picture display permits seeing a graphical shape more easily. PROGRAM eevee see TENDy “MODE (MENU)?" Using the CHECK function, order the tool information as described for milling drilling. Select the TOOL FILE picture, ©] —[w00: vata] — [root Fue [— [3] Move Jf to mv012. matting]. Tame] _.] ovr ANGLE | an