2013 Article 1063
2013 Article 1063
DOI 10.1007/s13197-013-1063-2
ORIGINAL ARTICLE
Revised: 18 March 2013 / Accepted: 10 June 2013 / Published online: 7 August 2013
# Association of Food Scientists & Technologists (India) 2013
Abstract Whey protein components derived from cheese preparations is receiving great attention world over for promot-
whey and heat and acid coagulated Indian products (paneer, ing the use of whey solids (Puranik 2001; Kosikowski 1979;
chhana, chakka) possess valuable functional and nutritional Mann 1987; Kravchenko 1988; Driessen and Van Den Berg
properties. Tomato products rich in lycopene are reported to 1990; Jelen 1992; Singh et al. 1994). A number of therapeutic
be anticarcinogenic and antioxidative. The main objective of and medicinal properties have been identified in whey proteins
this study was to formulate a whey protein enriched tomato components as a source of essential amino acids; growth reg-
juice concentrate for use as beverage by employing Response ulators; modulators and protectors against microbial infections
Surface Methodology (RSM) engaging the Central Composite (Regester et al. 1996; Renner and Abu-El-Salam 1991). Whey
Rotatable Design (CCRD). The ingredients range used for this components promote the multiplication of Bifidobacteria and
formulation comprised of Whey Protein Concentrate (WPC) other desirable microflora in the intestines. Whey proteins
4–8 g, Cane sugar 10–20 g and Guar gum (stabilizer) 0.75– promote immune system and antitoxin activity (Giovannucci
1.25 g in 100 g of concentrated tomato juice. The most 1999). The abundance of research attention currently being
preferred reconstituted beverage was obtained from the for- focused on multiple health benefits of whey proteins testifies
mulation developed with WPC 4.98 g, sugar 15.71 g and Guar the power and potential of this incredible and physiologically
gum 0.93 g added to 100 g tomato juice concentrate. active food in human health. Tomato and its products are rich
source of lycopene, minerals, sugars, vitamins and organic
Keywords WPC . Tomato juice . Whey protein . Response acids with therapeutic attributes (Gould 1992).
surface methodology . Beverage The high anti oxidative property of lycopene is reported to
prevent the occurrence of various kinds of cancers in human
body (Rajoria et al. 2010). Tomato production in India is
Introduction picking up with the cultivation of high yielding and disease
resistant varieties. Enhanced tomato production is opening up
Utilization of whey proteins in the production of various pro- new avenues for its utilization in value added products. In a
tein rich fruit juice beverages, vegetable soups and other food study on this subject (Rajoria et al. 2011), it has been reported
that tomato juice beverage enriched with whey was highly
A. Rajoria (*) acceptable to sensory team. A new product in concentrated
House 154, Sector 7, Urban Estate, Karnal 132001, India form is expected to cut the packaging and transportation costs
e-mail: arajoria123@rediffmail.com
considerably.
A. K. Chauhan The present work shows some novelty associated to the
Food Science & Technology, Institute of Agri. Sciences, B.H.U. establishment of the optimum level of WPC added to con-
Varanasi, Varanasi 221005, India centrated tomato juice without impairing the sensory prop-
erties of whey protein enriched beverage. The present study
J. Kumar
Department of Horticulture, C.C.S. University, Meerut 250004, was, therefore, planned to optimize a product mix for tomato
India juice concentrate admixed with WPC for use as a beverage.
886 J Food Sci Technol (February 2015) 52(2):885–893
Formulation of a new product by combining whey proteins Guar gum Food grade Guar gum (Hindustan gums, Bhiwani)
and tomato juice concentrate would hold great promise for was purchased from Delhi market.
product diversification by promoting profitable utilization of
whey solids and tomato juice. Packaging materials Metalized polyester containers having
thickness of 100 gauge and coated with 50 μm aluminum
(18×25 cm size) were used for storage of whey protein
Materials and methods enriched concentrated tomato juice. Glass bottles of 200 ml
capacity with crown corks were used for packing reconstituted
The source of various raw materials used in the preparation WPC enriched concentrated tomato beverage.
of WPC enriched concentrated tomato juice are described
hereunder: Production of concentrated tomato juice Fresh and ripe to-
matoes were procured and chopped after washing. The
WPC The export grade WPC (WPC -70) containing 69.5 % crushed tomatoes were pre heated to 85 °C and passed through
protein was procured from M/s Mahaan Proteins Ltd., Kosikalan, a pulper to remove seed and residues. Filtration was carried
U.P. out and residual pulp was stored separately. The clear tomato
juice was vacuum concentrated (50–55 °C) and residual pulp
Tomato juice concentrate The tomato juice concentrate was was admixed with concentrated juice. The concentrated toma-
produced in a multiple effect vacuum evaporator (150 kg/hour to juice was pasteurized by heating at 80 °C for 15 min Gould
water evaporation rate) by first standardizing the inlet and outlet (1992) and packed in pre-sterilized cans and after cooling
temperature. Tomato juice obtained from hot break process stored at 5 °C for further use.
(heating at 85 °C for 15 min), after removal of pulp, was
concentrated to total soluble solids of 18° Brix. The separated Response Surface Methodology (RSM) Design Expert soft-
pulp was subsequently returned to vacuum evaporated tomato ware of Version 7.1.5 (Statease Inc., USA) was used for RSM
juice to achieve a final total solid content of 25.4 %. Tomato study using Central Composite Rotatable Design (CCRD).
concentrate was stored in cans at 5 °C and analysed for its The independent variables comprised of WPC (4–8 g), sugar
physico-chemical properties. (10–20 g) and guar gum (0.75–1.25 g). The sensory responses
selected were flavour, colour and appearance, sweetness, con- using gravimetric method. Total soluble solids in tomato
sistency and overall acceptability as per CCRD (Table 1). juice and concentrates were measured using hand held
calibrated Refractometer (0–32° Brix). The pH of the
Goal set in RSM for optimizing Whey Protein Concentrate formulated beverage was determined using a microproces-
Concentrated Tomato Juice The constituents of concentrated sor controlled pH meter (LABINDIA) at 20 °C. Acidity as
beverage as WPC, Sugar and Guar gum were set in range 4–8 g, percent citric acid was determined by titration against
10–20 g and 0.75–1.25 g, respectively. The responses of sensory 0.1 N NaOH solution duly standardized with 0.1 N
attributes like flavour, colour and appearance, sweetness, consis- Oxalic acid solution using phenolphthalein as an indicator.
tency and overall acceptability were set to maximize level in Total protein content in the samples was determined by
RSM software. Micro-Kjeldahl method (AOAC 1984). Fat content was
measured using Rose-Gottlieb’s method described in IS:
Optimization studies for production of WPC enriched SP-Part-XI (1980). Reducing and total sugars were esti-
Concentrated Tomato Juice (WPC CTJ) The RSM based on mated by adopting the method of Lane and Eynon (1923).
CCRD delineated in Table 1 was used for selecting an optimum Ash content was determined by the method of AOAC
combination of WPC (69.5 % protein), Sugar and Guar gum. (1997). Lycopene and ascorbic acid estimation were car-
The experiment comprised of 20 trials. The ingredients men- ried out with the help of the methods described by
tioned in each trial were blended with 100 g of tomato juice Ranganna (1985). The Polysaccharides content were math-
concentrate. The formulated samples were reconstituted with ematically calculated by difference.
previously boiled and chilled potable water to achieve 16°Brix
(total soluble solids). The final pH of product mixes was Sensory evaluation A panel of seven judges was selected on
adjusted to 4.25 using 50 % citric acid solution in accordance the basis of triangle test for sensory evaluation (Amerine et al.
with the reported studies conducted for tomato juice enriched 1965) and acquainted with the attributes of the tomato whey
whey beverage (Rajoria et al. 2011a). The reconstituted bever- beverage, WPC enriched tomato beverage and reconstituted
ages were served to sensory panelists at a temperature of 10 °C. WPC enriched concentrated tomato juice. A nine point he-
The quadratic models for various sensory parameters were donic scale was employed for sensory rating.
derived from successive regression analysis. The partial coeffi-
cient of regression of these responses with respect to the levels Statistical analysis ANOVA obtained from RSM software
of three factors in the form of correlation is presented in Table 2. was used for optimization studies using various combinations
of WPC, sugar and Guar gum. T test was performed with the
Physico-chemical analysis Total solids (%) in the whey protein predicted and observed values (three replicates) of optimized
enriched concentrated tomato juice beverage were determined formulation for calculating the statistical significance.
888 J Food Sci Technol (February 2015) 52(2):885–893
Effect on flavour
Effect on colour and appearance 5.1 (Table 1). The maximum score was observed in Trial No.
16 which was formulated with 6.0 g WPC, 15.0 g sugar and
The colour is a significant attribute of fruit juice beverages
contributing to first impression about quality. The colour and
appearance scores in the formulation ranged from 8.5 to 4.5 Guar Gum level - Constant
(Table 1). The colour and appearance score was maximum in
formulation No. 18 having 6.0 g WPC, 15.0 g sugar and 1.0 g
Guar gum. The minimum scores were given in trial No. 10
having maximum percentage of WPC as 9.36 g with 15.0 g of
sugar and 1.0 g Guar gum, respectively. The sensory panelists
during post evaluation session opined that use of WPC above
6.0 g was not advisable because of reduced colour and flavour
scores. The response surface plots for colour and appearance
as a function of WPC and sugar level, WPC and Guar gum
level and sugar and Guar gum level are shown in Fig. 2,
respectively. The following response surface equation was
developed to predict the change in colour and appearance with
different levels of WPC, sugar and Guar gum.
Effect on sweetness
−0:14518 WPC2 −0:035250 sugar2 The model F-value for consistency attribute was 49.33.
−2:22056 Guar gum 2 This value was higher than the F table value at 1 % level of
confidence making it significant. The R2 value for consis-
The model F-value for sweetness attribute was 1,178.63, tency was 0.978 which indicates that the fitted quadratic
higher than the F table value at 1 % level of confidence model accounted for more than 97.8 % of the variation in
making it significant. The R2 value was 0.999 for sweetness experimental data. The lack of fit test, which measures the
which indicates that the fitted quadratic model accounted for fitness of the model, did not result in a significant F-value,
more than 99.9 % of the variation in experimental data. The indicating that the model is sufficiently accurate for
lack of fit test, which measures the fitness of the model predicting the consistency of the beverage made with any
obtained, did not result in a significant F-value, indicating combination of three constituents within the evaluated range.
that the model is sufficiently accurate for predicting the The value of adequate press as 21.583 being greater than 4
sweetness of reconstituted whey protein enriched tomato indicated an adequate signal and the model can be used to
juice made with any combination of three factors within the navigate the design space (Table 2).
range evaluated. The value of adequate press as 88.620 being
greater than 4 indicated an adequate signal and the model can Effect on overall acceptability
be used to navigate the design space (Table 2).
The major sugars in tomato juice are glucose and fructose The overall acceptability is the manifestation of all the sensory
in almost equal amounts, with little or no sucrose in ripe attributes compounded together during sensory evaluation.
fruits. Plant breeders are getting interested in increasing the The overall acceptability scores ranged between 8.3 and 4.8.
levels of sucrose in order to make a sweeter tomato. It is The maximum overall acceptability score was assigned to
generally recognized that fructose is sweeter than sucrose Trial No. 16 as was also the case for other sensory attributes.
and both the sugars are sweeter than glucose. The sweetness The minimum overall acceptability score was obtained in
of tomato juice may be increased by fructose, but this may Trial No. 10 (Table 1).
render the beverage much more expensive. The RSM plots for overall acceptability as influenced by
WPC, sugar and Guar gum are illustrated in Fig. 5. The
Effect on consistency following response surface equation was developed to predict
the change in overall acceptability with different combinations
The consistency of a liquid food is determined by its viscosity, of the ingredients used in the formulations.
flowability, smoothness and density. The consistency scores in Overall acceptability ¼ −3:12612 þ 0:99134 WPC
the total formulations ranged between 8.2 and 4.6 (Table 1).
The maximum consistency score was obtained in Trial No. 15 þ0:77232 sugar þ 6:58795
and 20 having 6.0 g WPC, 15.0 g sugar and 1.0 g Guar Guar gum þ 0:036250 WPC
gum. The minimum score for consistency was found in
Trial No. 10 formulated with 9.36 g WPC, 15.0 g sugar sugar þ 0:22500 WPC
and 1.0 g Guar gum. It can be seen from the formulations Guar gum−0:1300 sugar
that the consistency scores got reduced even at highest
Guar gum−0:17609 WPC2
levels of WPC and sugar in combination with Guar gum.
The RSM plots for consistency as influenced by WPC, −0:027467 sugar2 −3:06720
sugar and Guar gum are exhibited in Fig. 4. The following Guar gum2
response surface equation was developed to predict the change
in consistency with different levels of three constituents. The model F-value for overall acceptability was found to
The following response surface equation was developed be 73.64. This value was higher than the F table value at 1 %
to predict the change in consistency with different levels of level of confidence making it significant. The R2 value for
WPC, sugar and Guar gum. overall acceptability was 0.985 which indicates that the fitted
892 J Food Sci Technol (February 2015) 52(2):885–893
quadratic model accounted for more than 98.5 % of the Table 3 Verification of the predicted and observed sensory scores of
Whey Protein Concentrate Concentrated Tomato Juice
variation in experimental data. The lack of fit test, which
measures the fitness of the model obtained, did not result in a Sensory attributes WPC enriched concentrated tomato juice
fibre 0.9 % and ash 4.1 %. In the present study, the concen- Gould WA (1983) Tomato production, processing and quality evalua-
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