Data Motor & Pump-1
Data Motor & Pump-1
Data Motor & Pump-1
EQUIPEMENT LIST
No Tagging Description
1 2300-VPM-2003A MP Header On-duty Motor
2 2300-VPM-2003B MP Header Backup Motor
Product documentation
D 6010
09-2021 -1.3 en
© by HAWE Hydraulik SE.
The reproduction and distribution of this document as well as the use and communication of its contents to others without explicit
authorization is prohibited.
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All rights reserved in the event of patent or utility model applications.
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and trademarks, usage is subject to legal provisions.
HAWE Hydraulik respects these legal provisions in all cases.
Printing date / document generated on: 15.11.2021
2 Available versions............................................................................................................................................ 6
2.1 Basic type.........................................................................................................................................................6
2.2 Delivery ow coding...........................................................................................................................................6
2.3 Versions............................................................................................................................................................ 9
2.4 Seals................................................................................................................................................................ 9
2.5 Supplement......................................................................................................................................................10
3 Parameters..................................................................................................................................................... 11
3.1 General data.................................................................................................................................................... 11
3.2 Weight............................................................................................................................................................ 12
3.3 Pressure and volumetric ow............................................................................................................................. 12
3.4 Characteristic lines........................................................................................................................................... 13
4 Dimensions.................................................................................................................................................... 14
4.1 Assembly 7631.................................................................................................................................................14
4.2 Assembly 6010.................................................................................................................................................15
4.3 Assembly 6011.................................................................................................................................................16
4.4 Assembly 6012.................................................................................................................................................16
4.5 Assembly 6014.................................................................................................................................................17
4.6 Assembly 6016.................................................................................................................................................18
6 Other information...........................................................................................................................................22
6.1 Accessories, spare and individual parts............................................................................................................... 22
6.2 Power consumption of the motor....................................................................................................................... 22
■ Compact dimensions
■ Press construction
■ Fixture design
■ Lubrication systems
■ Agricultural engineering
1.1 Design
The radial piston pumps are valve-controlled with cylinders in a radial arrangement. The cylinder radials, arranged in one, two or more
superimposed layers (rows), are driven by bearings tted eccentrically on the drive shaft (piston pressure stroke), and reset by springs
(piston suction stroke). The ow rates of the individual cylinders are brought together in collecting plates feeding a joint pressure
connection. The housing shells are load-bearing elements supporting the cylinders and shaft bearings. The pumps are largely statically
and dynamically balanced, resulting in smooth running. With the exception of the 1 and 2-cylinder pumps, an uneven number of pistons
is used per cylinder radial, so that the pulsation of the ow rate is minimised from three cylinders upwards.
1.2 Assemblies
Type MPE.. cylinders are installed in assembly 7631. All other assemblies (type 6010 – 6016) are tted with type PE.. cylinders.
1c 1b 1a 1d 1f 1e 11
Circuit symbol
Ordering example
2.5 "Supplement"
2.4 "Seals"
2.3 "Versions"
Type Description
R ■ Series
■ Version with roller bearing as eccentric bearing
■ Also suitable for lowest rotation speeds
RG ■ Version with plain bearings as eccentric bearing
■ Highly suitable for media with low lubricity (e.g. HFC)
■ Not suitable for low rotation speeds as the necessary lubricating lm cannot then be established
■ Not available for assembly 7631
Where the load duration is between 75% and 100% in successive work cycles, e.g. accumulator charging mode or similar, the maximum
permissible operating pressure should not be fully utilised in order to preserve an economical bearing service life. It is better to select a
pump with a similar displacement volume and smaller piston diameter.
Coding for Displacement Operating Assembly Pump elements Pump element, Power range of
delivery ow (lpm) volume pressure number piston # (mm) motor
at 1450 rpm Vg (cm³/rev) pmax (bar) (kW)
0.18 0.13 700 7631 2 4 0.25 - 0.55
0.27 0.19 700 7631 3 4 0.25 - 0.75
0.28 0.2 550 7631 2 5 0.25 - 0.55
0.3 0.21 700 6010 1 6 0.25 - 2.2
0.41 0.29 600 6010 1 7 0.25 - 2.2
0.42 0.29 550 7631 3 5 0.25 - 0.75
0.43 0.28 450 7631 2 6 0.25 - 0.55
NOTE
The variants shown display a wide range of possible versions. Further combinations are available upon request.
2.3 Versions
Coding Description
Without coding Series
Mounting type of the shaft seals, e.g. R 3.6 A
A
(see Chapter 5.2.2, "Version for slightly charged pumps (above approx. 0.4 to 0.5 bar)")
H Hollow shaft version; available assembly 6010
Version for water-based media, available assemblies 6010 to 6016;
HFA only with piston diameter 6, 7, 8, 10 and 12
see Chapter 3, "Parameters", “Hydraulic uid”, preferably with basic type RG
2.4 Seals
Coding Description
Without coding NBR series
PYD FKM seals (VITON)
AT EPDM seals
Coding Description
Without coding Series
EX Explosion-proof version (other applicable document to be noted: B ATEX)
HC Hard coat (housing)
Only in conjunction with HFA
NOTE
The following conditions may result in efficiency losses:
■ Viscosities > 500 mm2/s and < 10 mm2/s
■ Operating pressures < 20 bar
■ Rotation speeds > 2000 rpm; especially with a small piston diameter
Installation position Any angle between horizontal and vertical D 6010 H, Section 5
Line connection Pipe thread ISO 228-1, port sizes see Chapter 4, "Dimensions"
2800 rpm admissible for brief periods, please note in this connection that bell housings, anges, couplings,
etc. (D 6010 H) are only available for standard motor sizes 71 to 200 L. The assigned motor power in
accordance with DIN 42677 (Table 2) applies to the standard range. If the motor is used under increased
speed conditions, a reduction of the maximum pump pressure should be expected, see Chapter 6.2, "Power
consumption of the motor".
Flow direction Determined by suction and pressure connection, independent of the rotation direction
Hydraulic uid Hydraulic uid, according to DIN 51 524 Parts 1 to 3; ISO VG 10 to 68 according to DIN ISO 3448
Optimal operating range: approx. 10 - 500 mm2/s
Viscosity range:
Type R 0.18 to R 2.27: 4 - 800 mm2/s
R 0.3 to R 91.2: 4 - 1500 mm2/s
Also suitable for biologically degradable hydraulic uids type HEPG (polyalkylene glycol) and HEES (synthetic
ester) at operating temperatures up to approx. +70°C.
Version type R..-HFA is also suitable for water-based hydraulic uids. Due to the limited lubricity of the
hydraulic uid, the pump should only be operated in standby mode in order to preserve a reasonable service
life. The max. operating pressure should not exceed approx. 75% of the specied pmax (see Chapter 2.2,
"Delivery ow coding").
Cleanliness level Recommended cleanliness in accordance with ISO 4406, see oil recommendation D 5488/1
Temperatures Environment: approx. -40 to +80 °C, hydraulic uid: -25 to +80 °C, pay attention to the viscosity range.
Start temperature: down to -40°C is permissible (observe start viscosities) as long as the steady-state
temperature is at least 20K higher during subsequent operation.
Biologically degradable hydraulic uids: note manufacturer specifications. With consideration for the seal
compatibility, not above +70°C.
Operating pressure Pressure side (outlet): depending on piston diameter, see Chapter 2, "Available versions"
Suction side: - 0.3 bar to + 1 bar (approx. 0.7 bar abs. to approx. 2 bar abs.)
+ 2 bar (3 bar abs.) with type R(G) ... - A, see Chapter 5.2.2, "Version for slightly
charged pumps (above approx. 0.4 to 0.5 bar)"
where:
Vg in cm3/rev displacement volume see Chapter 2.2, "Delivery ow coding"
n in rpm rotation speed
7Vol , 0.98 volumetric efficiency
Running noise
The specied noise level ranges include the results obtained from practical measurements in a test workroom with the identifiable
scattering. Pumps with small ow rates (smaller piston diameters) within an assembly usually tend to be in the lower range, pumps with
larger ow rates (13 to 16 mm piston diameters) are usually closer to the middle to upper range.
Measuring conditions: quiet workroom with noise level at approx. 37 dB (A); measured 1 m above the ground and 1 m away from the
object
Measurement device: precision noise level measurement device DIN IEC 651 Class I
Viscosity of the hydraulic uid: approx. 50 mm2/s
pmax pressure ratio; dB noise level (A) pmax pressure ratio; dB noise level (A)
1 1-cylinder pump
2 2-cylinder pump
pmax pressure ratio; dB noise level (A) pmax pressure ratio; dB noise level (A)
pmax pressure ratio; dB noise level (A) pmax pressure ratio; dB noise level (A)
3-cylinder pump
2(3)-cylinder pump
Coding H
1-radial pump
2-radial pump
1 Suction port G 1
2 Vent screw M6
3 Pressure connection P G 3/8
4 Wedge width 6
4-radial pump
6-radial pump
1 Pressure connection P
G 1/2 for R 12.7 to R 22.0
G 3/4 for R 34.5 to R 91.2
2 Suction port G 1 1/2
3 Vent screw M6
4 Wedge width 8
5 Oil drain screw G 1/4
Observe the document B 5488 “General operating instructions for assembly, commissioning, and maintenance.”
The product must only be installed in the complete system with standard and compliant connection components (screw ttings, hoses,
pipes, xtures etc.).
The product must be shut down correctly prior to disassembly (in particular in combination with hydraulic accumulators).
DANGER
Sudden movement of the hydraulic drives when disassembled incorrectly
Risk of serious injury or death
► Depressurise the hydraulic system.
► Perform safety measures in preparation for maintenance.
When commissioning the pump for the rst time and after each oil change, vent the pumps to prevent problems with the suction and air
from entering the consumers. See operating instructions B 6010.
Sealing lips facing each other - no marking Sealing lips facing inwards for suction pressures exceeding
approx. 0.4 bar
The drive shaft is sealed to the outside on the shaft journal by two radial sealing rings arranged one behind the other. The sealing
lips are installed as standard so that they face each other. This ensures that, when the pump is operating, no air can penetrate during
suction (negative pressure in the pump housing) and no oil can escape outside even if the pump is located underneath the oil tank
(slight overpressure in the pump housing due to the weight of the oil column).
For applications where the oil tank is installed much higher than the pump (e.g. several meters) or a closed oil tank is kept (charged)
under constant low overpressure ps > 0.4 bar, the pumps can also be supplied with both sealing lips facing inwards.
However, it should be noted that charging pressures above 1 bar (2 to 3 bar still permissible) can greatly reduce the service life of the
sealing lips and can only be tolerated in systems with low switching frequency, i.e. long downtimes.
DAMAGE
Read the documentation carefully before usage.
The documentation must be accessible to the operating and maintenance staff at all times.
Keep documentation up to date after every addition or update.
CAUTION
Overloading components due to incorrect pressure settings.
Risk of minor injury.
■ Pay attention to the maximum operating pressure of the pump and the valves.
■ Always monitor the pressure gauge when setting and changing the pressure.
■ Mechanical debris
For smooth operation, pay attention to the cleanliness level of the hydraulic uid (cleanliness level see Chapter 3, "Parameters").
Additionally applicable document: D 5488/1 Oil recommendations
Check regularly (at least once a year) by visual inspection whether the hydraulic connections are damaged. If external leakages are
found, shut down and repair the system.
Clean the surface of the device regularly (at least once a year) (dust deposits and dirt).
To purchase spare parts, please see HAWE Hydraulik interactive contact map.
Power consumption:
where:
pkW = required drive power at the pump shaft in kW
pbar = pressure in bar against which the pump should operate
(consumer pressure + ow resistances)
Qlpm = ow rate in lpm, at 1450 rpm , delivery ow coding see Chapter 2.2, "Delivery ow coding";
at different rotation speeds nx, Qlpm , delivery ow coding multiplied by nx / 1450
k = theoretical factor that takes the pulsation of the pump into account
3 to 42 cylinders: k=1
2-cylinder pump: k , 1.3 to 1.5
1-cylinder pump: k , 2.7 to 3.1 (highest value where piston diameter is 12 to 16 mm)
NOTE
The overall efficiency of the pump may vary depending on the pump element version.
Additional versions
■ Motor pump and hydraulic power pack type R and RG: D 6010 H
■ Radial piston pump type R and RG with several pressure connections: D 6010 D
■ Radial piston pump type R and RG with one main pressure connection and one or two ancillary pressure connections: D 6010 S
D 6010 09-2021-1.3
HAWE Hydraulik SE
Einsteinring 17 | 85609 Aschheim/Munich | P.O. Box 11 55 | 85605 Aschheim | Germany
Phone +49 89 379100-1000 | info@hawe.de | www.hawe.com
hawe.com/contact
DATASHEET
No Definition Data Unit Remark
1 Manufacturer HAWE
2 Product R(G) 11,0 / HFA
3 Model Motor Driven
4 Service Castrol Transaqua HT
5 Type Radial Piston
6 Rate Output Max 550 (7977) Barg (Psig)
7 Flow max 11 L/min
8 Speed 1450 r/min
9 Number of Cylinder 20
10 Drive Power Standart 5.5 - 18.5 Kw
11 Piston Diamater 7.64 mm
Via the flange at the
12 Type of fastening
drive shaft side
13
14 Pump Section SS316
15 Non-Metalic NBR
16 Piston SS316
17 Connection Input 1-1/4" BSP
18 Connection Ouput 1/2" BSP
19 Air Drive N/A
20 Consumption N/A
21 Drive Via flex-coupling
22 CYCLES +/- N/A
23 Weight 21.5 Kg
24 Direction of rotation As desired
EQUIPEMENT LIST
No Tagging Description
1 2300-VP-2003A MP Header On-duty Pump
2 2300-VP-2003B MP Header Backup Pump