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Welding Procedure Specification

This welding procedure specification is for shielded metal arc welding (SMAW) of ASTM A36 steel with E7018 electrodes in the 1G, 2G, and 3F positions. The base metal thickness ranges from 3.5 to 18.54 mm for groove welds and 2.80 to 18.54 mm for fillet welds. Welding will be performed with DC electrode positive polarity at 70-120 amps and 18-26 volts. Stringer or weave beads will be used with multiple passes and a maximum interpass temperature of 250°C.

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Hasan Ahmed
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352 views2 pages

Welding Procedure Specification

This welding procedure specification is for shielded metal arc welding (SMAW) of ASTM A36 steel with E7018 electrodes in the 1G, 2G, and 3F positions. The base metal thickness ranges from 3.5 to 18.54 mm for groove welds and 2.80 to 18.54 mm for fillet welds. Welding will be performed with DC electrode positive polarity at 70-120 amps and 18-26 volts. Stringer or weave beads will be used with multiple passes and a maximum interpass temperature of 250°C.

Uploaded by

Hasan Ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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A 36 SMAW Doc. No.

:
Rev. No.:
LNE-A36-WPS-001-2022
00
WELDING PROCEDUER Date: 01-JAN-22
Sheet: 1 of 2
SPESIFICATION
PORJECT NAME: PROJECT #:
Welding Procedure Specification No. LNE-A36-WPS-001-22 Revision No. Date 01-JAN-22
Supporting PQR No(s). Revision No. Date
Welding Process (es) SMAW Type (s)
(Automatic, Manual, Machine or Semi-Auto)

APPLICABLE CODE : ASME SEC IX √


o API - 1104 x AWS D1.1 x OTHER x

JOINTS
Joint Design As per Attached Sketch "A" B"
Backing (Yes) N/A
Backing Material (Type) N/A
1.6 ± 0.8
(Refer to both backing and retainers.)

Metal Nonfusing Metal 3.2 ± .5


Nonmetallic Other
Sketch - "A" "B"
BASE METALS
P.No. 1 Group No. 1 to P.No. 1 Group No. 1
OR
Specification type and grade ASTM A 36
to specification type and grade ASTM A 36
OR
Chem. Analysis and Mech. Prop. N/A
to Chem. Analysis and Mech. Prop. N/A
Thickness Range :
Base Metal : Groove 3.5. to 18.54 mm Fillet 2.80 to 18.54mm
Pipe Dia Range: Groove N /A Fillet All
Other:
Single Pass Thickness:

FILLER METALS Root Filling / Capping

Spec. No. (SFA) 5.1 5.1

AWS No. (Class) E 7018 E 7018


F. No. 2 2

A. No. 1 1

Size of Filler Metals


Deposited Weld Metal:
Thickness Range :

Groove 7.00mm Max Balance

Fillet All unlimited

Electrode-Flux (Class) N/A Basic

Flux Trade Name N/A N/A

Filler Metal Product Form N/A N/A

Consumable Insert N/A N/A

Other
Note: No Single Pass Will be > 13 mm
Doc. No.: LNE-A36-WPS-001-22
A36 SMAW Rev. No.:
Date:
00
01-JAN-22
WELDING PROCEDUER SPESIFICATION Sheet: 2 of 2

WPS No. LNE-A 36 -001 WPS Rev.

POSITIONS POST WELD HEAT TREATMENT


Position(s) of Groove Temperature Range N\A
Welding Progression : Uphill o
√ Downhill o Time Range N\A
Position(s) of Fillet All
Applicable code ASME SEC IX
GAS ( QW-408)
PREHEAT Percentage Composition
Preheat Temp Min. 10 °C Gas (es) (Mixture) Flow Rate
Interpass Temp. 250 °C Shielding N/A N\A N/A
Preheat Maintenance None Trailing N/A N\A N/A
(Preheating with Fuelgas Torch) Backing N/A N\A N/A

ELECTRICAL CHARACTERISTICS QW - 409


Current AC or DC DC Polarity SP/RP
Amps (Range) 70/120 Volt (Range)
169-12
---20 18-26
Tungsten electrode Size and Type N/A
(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW N/A


(Spray arc, short circuiting arc, etc.)

Electrode Wire feed speed range N/A PULSING CURRENT:

TECHNIQUE
String or Weave bead QW - 410
Max. Weave Width: Fill & Capping
Orifice or Gas Cup Size N/A
Initial and Interpass Cleaning Brushing And Grinding
(Brushing, Grinding etc.)
Method of Back Gouging N/A
Oscillation
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes Single
Travel Speed (Range) 6--8--12--cm/min
Peening NA
Close to Out Chamber
Other

Filler Metal Current Travel Speed


Weld Volt
Process Range Others
Layer (s) Type Amp. Range
Class Dia. (cm / min)
Polar. Range
1 SMAW E 7018 3.2 DCSP 90 --120 16--20 6 / 8 Min

2 SMAW E 7018 3.2 DCRP 90 --120 16--20 8 / 12 Min


3 SMAW E 7018 3.2 DCRP 90 --120 16--20 8 / 12 Min

COMPLETED
BY
Prepaid by Cheeked by Approved By Verified By

Position Project Manager QA-QC Manager LNE CEO

Name

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