Emerson FZE
Po Box. 17033
INSPECTION TEST PLAN Jebel Ali Free Zone
Dubai, UAE
Customer: PDO , OMAN Equipment: 3"x6x300#/600#, 4"x8"x600#/900# (DSS material) Doc No: ITP / PDO / MSV-DSS. Rev.04
MSV SAP No 1001328441/1001328456/1001328461/1001328466
PO Ref ALL PO'S Date: 13/09/2016
Specification: Contract C6, C4 CPA7770731
SAP Contract No 1001328441 Price Agreement No
Control Points
Item Component Activity Reference Documents/Procedures Acceptance Criteria Record
Sub Vendor Emerson PDO / TPI
A KOM / PIM KICK OF MEETING CUM PRE INSPECTION MEEETING C4/C6/PO C4/C6/PO SIGNED MOM H H H
APPROVED ITP/GAD/FAT/FET
REVIEW/APPROVALS OF ITP/GAD/FAT/ FET/NDT/PMI
B Documents C4/C6/PO C4/C6/PO /NDT/ PMI PROCEDURE/ WPS - H A
PROCEDURE/ REPAIR WPS PROCEDURE
PROCEDURE
Castings (ASTM A890 Gr.4A) Drawings, ASTM A890 -2014 H R R
ASTM STANDARD, NACE MR-01-75/ISO 15156
Specifications, Datasheets, Purchase
(2011) , MESC SPE 77/302-2014 CL.2.1.6; CL 3.1 Test Certificate & test reports @
Chemical, Mechanical (tensile in duplicate) , Hardness (in Order, NACE MR-01-75/ISO 15156. SPE
2.2.5 ; CL 2.3; 2.5.1,2.5.2, 2.6, 2.7, PREN>=34, ISO 17025 accredited Lab
duplicate) , Impact test (M500C) , Ferrite/detrimental phases 77/302-2014, ASTM E562, H R R
N2>=0.14%, U-factor >=25
(microsopic examination) , U-factor ASTM A923 Method A
1. Visual inspection,
Waived off based on previous supply
Prototype NDE Casting records (Body / Bonnet) 77/302-2014, cluase 7.1 2. Radiography examination, Prototype NDT records
performance
Body/Bonnet / Plug Casting
3. Penetrant examination
1. CASTING Weld Repairs (minor)
ASME SEC IX - 2013 WPS / Approved WPS (Cracks) Repair Records with Weld report H R R
2. CASTING Major repair INLUDING cracks
ASTM Material Specicfication, SPE
1 Heat treatment, Pickling & Passivation Solution Annealed / rapid Water Quenched Heat Treatment Report+Graphs H R R
77/302-2014, 2.2.5
ASME B16:34 -2013, ASTM E94 -2010,
NDE ( Body & Bonnet RT 100% on Critical areas )
Approved RT Procedures, SPE 77/302- ASME B16:34 (APP-1) RT Reports/Films H M R
NDE ( Plug RT 5 % on Critical areas )
2014
ASTM E165 -2012 & Approved PT
NDE (LPI 100%) procedure, SPE 77/302-2014, ASME sec ASME SEC VIII, DIV-1 (APP-8) LPI Reports H W RW
V Article 6, (Complete Body)
ASTM G48 Method A (2014), SPE
Pitting corrosion Testing MESC SPE 77/302 Cl. 2.4.3.1 Pitting corrosion test Reports H R R
77/302-2014 CL 2.4.3.1
Approved Drawings, Datasheets, MSS SP 55-
Visual, Dimensional Inspection approved Drawings, Datasheets Dimensional & Visual Reports H W R
2011
Drawings, ASTM A479 UNS31803-2014,
Seat Ring, Scraper and Adjustmnet Nut (UNS S31803) & ASTM SPEC./ NACE MR-01-75/ISO 15156/
Inconel 718 [N07718 -2012], SPE 77/302-
Wave springs (Inc X 718) , DSS- C=0.03% (MAX), 28HRC (DSS) , 35HRC (ALLOY
2014/ NACE MR-01-75/ISO 15156 - 3.1 Test Certificate & test reports @
{Mechniacl/Chemical/ASTM G-48, Method A, Impact 718). NACE MR-01-75/ISO 15156 (2011) , MESC H R R
Trim Components
(2011),ASTM E562, ISO 17025 accredited Lab
(Minus500C), Ferrite/detrimental phases (microsopic SPE 77/302-2014 CL.2.1.6; CL 2.2.5 ; CL 2.3;
ASTM A923 Method A , ASTM G48
examination) , Heat Treatment} 2.5.1,2.5.2, 2.6, 2.7, PREN>=34, N2>=0.14%,
Method A (2014)
2
Approved PT procedure / ASME Sec V, ASME SEC VIII, DIV-1, APP-8 (Entire
NDE (LPI 100%) LPI Reports H W R
Art-6, ASME SEC VIII,DIV-1 (2013), surface )
Primary Seals Approved Drawings/Datasheets Approved Drawings/Datasheets Test certificate H R R
Emerson FZE
Po Box. 17033
INSPECTION TEST PLAN Jebel Ali Free Zone
Dubai, UAE
Customer: PDO , OMAN Equipment: 3"x6x300#/600#, 4"x8"x600#/900# (DSS material) Doc No: ITP / PDO / MSV-DSS. Rev.04
MSV SAP No 1001328441/1001328456/1001328461/1001328466
PO Ref ALL PO'S Date: 13/09/2016
Specification: Contract C6, C4 CPA7770731
SAP Contract No 1001328441 Price Agreement No
Control Points
Item Component Activity Reference Documents/Procedures Acceptance Criteria Record
Sub Vendor Emerson PDO / TPI
Drawing / Data sheet / SPE 77/302-2014/ ASTM SPEC./ NACE MR-01-75/ ISO 15156/
3 OTHER PARTS Other wetted metallic material (incluisve of Back up Plate) 3.1 Test certificate - R R
NACE MR-01-75/ISO 15156(2011) C=0.03% (MAX), 22HRC (ASS) / 28HRC(DSS)
DRAWING/DATA SHEETSSPE 77/302-
4 Non-mettallic Secondary Seals / O-rings Compliance to PO 2.1 Test certificate/COC - R R
2014/ NACE MR-01-75/ISO 15156
ASTM A320-2014, Purchase Order, Material Specification, NACE MR-01-75/ISO
5 Fasteners ASTM Materials (A193 Gr B7M & A194-2HM) 3.1 Test certificate H R R
EN10204-2004 15156-1/2
Actuator (EIM- Purchase Order, Approved Drwg/ Model- ATEX Certificate, Factory Test
6 Assembled Component Functional & Perfromance test H R R
USA) 37LK-FK Certificate and Inspection Reports
Machining & Steam cleaning Manufacturing Drawing Manufacturing Drawing - P R R
Pre Machining Dimension Manufacturing Drawing Manufacturing Drawing - P R R
Body/Bonnet /
7 Plug - ASME E165 -2012, ASME sec V Article 6
Machining LPE (after final Machining) & Approved PT procedure, SPE 77/302- ASME Sec VIII Div I Appp 8 LPI Report P H R
2014
Drawing, Material Specification/
Final Inspection (Visual / Dimensional) Drawing, Material Specification Visual & Dimension Reports H H R
MSS-SP-55-2011
8 PMI All Alloy Parts (10% Heats) SP 1171-2012/ PMI PROCEDURE ASTM SPEC. PMI Reports - H RW
Assembly Check list with Material
9 Assembly Assembly of parts & Actuator Approved Drawing Assembly Check List for each tag - H R
Traceability
Dimensional /
Drawings, Datasheets, MSS SP 55-2011, SPE
10 Visual Final Visual & Dimensional Inspections Approved Drawing Visual & Dimension Reports - H W
77/302-2014
Inspection
ASME 16.34-2013, ASME sec VIII Div I- Approved Test Procedures (Body no leakage,
Pressure Test (Body & Seat ) - H W
2013, Approved Test Procedures Seat leakage as per approved FAT)
Hydrostatic Test
(Assembled)
Drawings, Engineering Test Procedures,
Function Test with Actuator & all acceccories Approved FAT Procedure - H W
11 Spec Sheets. FAT Report / Water certificate
Dynamic Functional test under Seat differential pressure (
Approved data sheet, FAT procedure Approved FAT Procedure - H W
750 psi)
Emerson FZE
Po Box. 17033
INSPECTION TEST PLAN Jebel Ali Free Zone
Dubai, UAE
Customer: PDO , OMAN Equipment: 3"x6x300#/600#, 4"x8"x600#/900# (DSS material) Doc No: ITP / PDO / MSV-DSS. Rev.04
MSV SAP No 1001328441/1001328456/1001328461/1001328466
PO Ref ALL PO'S Date: 13/09/2016
Specification: Contract C6, C4 CPA7770731
SAP Contract No 1001328441 Price Agreement No
Control Points
Item Component Activity Reference Documents/Procedures Acceptance Criteria Record
Sub Vendor Emerson PDO / TPI
Approved FET Procedure, SPE 77/312 -
12 FE Testing* FE testing @ Room Temp. As per SPE 77/312 Table 4 (Leakage Rate A(HS)) FET Report P H W
2012
MSS SP 25-2008, GA GRAWING/ C6
GA Drawing ( MOC, Design Data,TAG) /
13 Marking Marking & Nameplate (Low stress stamping/chloride free Name plate Photos - P R
MSS SP 25,
marking)
As per P.O, Drawing & Emerson Sea worthy packing alog with six Month
14 Preservation/ Packing Six Month perservation / Packing, Report - P R
Standard procedure preservation
P.O, GA Drawing, Material Specification Compliance to P.O, GA Drawing, Material
15 MRB Materail data book review Approved MRB - P A
& ITP, SP 2065 Specification & APPROVED ITP / MRB Index
Final Product
16 Inspection Release Note PO/C6,C4 Approved MRB & Close out of NCN if any IRN by TPI - H H
Release Note
Approved By: K.Prabhakaran
Legend Notes: Prepared by: Thanikachallam Palayam
H: Hold Point, P-Performed , 1. * FE testing 3% as per Table C.1 in SPE 77/312 & Production testing has been
A-Approval carried out on the same valve type, design, pressure class, size, Fugitive emission class
and under the same test conditions, with consistent quality over the last 6 months.
M: Monitor Process / Procedure
W: Observe Process/Procedure 2. All the castings are Integral with out welded joints, The ITP does not cover the Valves
with welded flanged connection
R: Review Documentation
RW: Random Witness (10% lot)
